Multiquip Landscape Lighting GBWE User's Manual
Contents
1. PAGE 40 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 o INCLUDES ITEM W M CONTACT MQ UNIT SALES CONTACT MQ UNIT SALES E INCLUDES ITEMS W CONTACT MQ UNIT SALES ON CONTACT MQ UNIT SALES CONTACT MQ UNIT SALES MT CONTACT MQ UNIT SALES a CONTACT MQ UNIT SALES 1 1 LI LI I H OCOD CO OO HS COST BS HS HS 60 600 gt PD PS gt PJ CONTACT MQ UNIT SALES CONTACT MQ UNIT SALES GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 41 PART NAME LAMP MH1000 BT37 C U 4200K SCREW M5x12 STOPPER SCREW M4x8 SOCKET ASSY RUBBER SCREW amp WASHER M4x25 LAMP HOLDER PLATE LAMP MAIN POLE EX CP SCREW M4x4 SEAL FLAT SHEET TOP CP BALLOON COVER CP SEAL PACKING PLATE TOP BUTTON SCREW amp WASHER M8x25 LAMP GUARD CP FAN MOTOR ASSY SCREW amp WASHER M4x12 PLATE FAN SCREW M4x6 COVER 1 COVER 2 E BALLAST ASSY SUPPORT NUT NUT M4 FLANGE PLATE GUARD SHEET BOTTOM BOTTO2. BUCKLE Figure 20 Releasing Buckle BALLOON INSTALLATION GBW GBWE GBS 1 Insert the balloon assembly into the mast Tighten the T bolt securely See Figure 15 BALLOON PROTECTIVE COVER Figure 15 Installing the Balloon 2 Unsnap the three buttons on the bottom of the balloon cover and unzip the cover See Figure 16 3 Remove the AC Power Cable from the inside pocket of the balloon cover See Figure 16 Figure 16 Removal of AC Power Cable from Balloon Cover 4 Fold the balloon cover into itself and zip it up See Figure 17 FOLD PROTECTIVE COVER INTO ITSELF BALLOON FULLY EXPOSED Figure 17 Folding Balloon Cover PAGE 20 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 SETUP GBHM INSTALLATION The GBHM Hitch Mount can be used to attach a balloon lamp assembly GBP to the hitch of a truck or similar vehicle See Figure 21 for installation procedure LOCKING BOLT g myr INSTALL HITCH SR REMOVE 5 BOLT OR LOCKING PIN COTTER PIN GBHM HITCH MOUNT T HANDLE TURN CLOCKWISE TO LOCK SLIDE ONTO lt BALL HITCH CONNECT TO POWER SOURCE POLE INSERT BOLT AND 1 TIGHTEN NUT LOCK SHAFT JOINT INSERT BOLT Z AND TIGHTEN AN NUT TO LOCK Figure 21 Installation GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 21
3. CO 4 5 6 OD OD 8 10 10 12 12 14 14 16 16 18 18 20 O gt gt O gt O gt CO gt NO Po GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 15 COMPONENTS GBP Go GBWE GBHM GBMP ONLY Figure 5 GBW GBWE GBS GBP Components PAGE 16 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 COMPONENTS Lamp Holder Holds lamp in place Lamp is screwed into socket Balloon Connector Connect this connector to the AC power cable connector Lamp Balloon Bolt Used to tighten mast when attached to the lamp balloon assembly Fan Motor Blower Inflates the balloon as soon as power is applied Lamp 1000 watt metal halide bulb with pure white light for maximum illumination Lamp Guard Protects the lamp from being hit by objects and the balloon from touching the lamp Carrying Case Use this case to store the pentapod when transporting or when not in use Offset Pole Supports lamp as
4. AC Power Cable Connects to the AC power source generator on one end and to the lamp connector on the other end with quick disconnect connector Pentapod Supports and holds up the GBW Locking Clamps To secure the generator to the cart platform place clamps around the pipe frame of the generator Tighten securely to prevent movement Stay Supports the mast against the pentapod Mast This mast is comprised of three separate stages The mast can be raised in excess of 8 feet without balloon When raising the mast always be on the lookout for overhead obstructions Mast Bolt Loosen to raise mast and tighten to keep the mast in place when raised to the desired height AC Power Cable Connector Connect this quick disconnect plug to the balloon connector Message Strip OPTIONAL a 12 x 43 inch message strip GBBALD1 may be attached to the balloon The message strip can be purchased separately Zipper Zips up balloon to completely close it when lamp is in place GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 17 1 10 11 12 13 SETUP GBW GBWE SETUP upper or lower position Placing the lock in the upper position will provide 1 foot 305 mm more height See 1 Set the GBW on a firm level surface where there is Figure 8 enough space around the pentapod for the outriggers to be deployed 2 Remove the pentapod from the carrying
5. Figure 28 Connecting to 120 VAC Receptacle 4 The balloon will start to inflate as soon as power is applied and the lamp will turn on NOTICE the power cable is accidentally unplugged from the power source wait three to five minutes before reconnecting the power This will allow time for the fan to reset and ensure balloon will inflate properly when power is reconnected SHUTDOWN 1 Turn off the power switch of the generator 2 Disconnect the AC power cable from the generator The balloon should start to deflate and the lamp will PAGE 24 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 OPERATION 9 Continue pulling upward on the mast until all the pentapod legs are fully retracted and are stowed See Figure 32 PENTAPOD STOWED Figure 32 Stowing the Pentapod 10 Once pentapod legs are all in stow position wrap strap around all five legs and secure by locking the buckle See Figure 33 Figure 33 Locking Up Stowed Pentapod 11 Place the stowed pentapod inside the carrying case See Figure 34 PENTAPOD Figure 34 Storing in Carrying Case STORAGE GBW GBWE Before storing the GBW GBWE Lighting System perform the following steps NOTICE Allow about 15 to 20 minutes for the lamp to cool down before storing the GBW GBWE The possibility exists of the balloon getting burned if it touches a hot lamp 1 Disconnect the lamp connector from t
6. PLATE ADAPTER 1 WASHER FLAT M12 8 WASHER LOCK 4 MOUNTING PLATE INCLUDES ITEMS W pe CONTACT MQ UNIT SALES GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 51 PART NO A300166600 A300164601 A300166000 0033112000 0013112040 A400192100 0043112000 0043212000 GBMP TERMS AND CONDITIONS OF SALE PARTS Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither a
7. Screw lamp securely into socket Is power connector disconnected or Connect disconnected connector Are any other electric appliances Lamp does not light other than light tower plugged into Unplug all other appliances power source Is model of lamp incompatible Use genuine MQ lamp Is lamp not cool enough to light again Interval of 5 to 10 minutes is required before turning on lamp again Is ambient temperature too high Move lamp where there is proper more than 104 F 40 C ventilation 5 fan motor blower not working Balloon does not inflate properly 5 balloon envelope defective Repair or replace balloon envelope Wait for lamp to cool down Lamp only lights for a short time Check and repair fan motor blower GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 29 MAINTENANCE L2 53 n 7 Q 1 1 S4 7 s2 4 e Figure 47 Maintenance Check Points PAGE 30 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 MAINTENANCE Table 7 Periodic Check and Maintenance SOLUTION Lamp base loose Screw in securely Cable disconnected or loose Connect m Lamp L3 Lamp Holder Lamphold
8. In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to
9. PAGE 3 EXPLANATION OF CODE REMARKS COLUMN QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be p
10. AND PARTS MANUAL REV 0 07 23 09 PAGE 43 QTY be Ll lI lI 9 PN Rh PART NAME THIRD MAST SECOND MAST FIRST MAST KNOB PLUG LEAF VALVE SCREW M5x8 WASHER M5 SCREW M4x8 WASHER M4 BOLT M8x30 WASHER MAST WASHER M8 WASHER SECOND MAST BOTTOM PLATE SECOND MAST O RING SET SCREW M5x8 BOLT M8x40 RUBBER SECOND MAST RUBBER THIRD MAST WASHER THIRD MAST BOTTOM PLATE THIRD MAST PIPE LEVER WASHER SPRING HOOK LEVER LOCK WASHER PART NO A300169400 A300169300 A300169200 A400187600 A000017000 A4001 12700 0023105008 0043105000 0023104008 0043104000 0013108030 A400110200 0043108000 A400092801 A400188101 E000074700 0024705008 0013108040 A400109600 A400180901 A400181000 A400181101 A400193000 A400192900 A400190400 A400192800 A400195100 Ee O PENTAPOD ASSY GBW GBWE PAGE 44 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 PENTAPOD ASSY GBW GBWE REMARKS GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 45 QTY PART NAME BASE PIPE 1 BASE PIPE 2 ASSY SUPPORT SHACKLE RUBBER FOOT BUTTON SCREW M8x25 SELF LOCK NUT M8 WASHER M8 BUTTON SCREW M10x25 WASHER M10 SELF LOCK NUT M10 FOOT CP LEVER CARRYING CASE STRAP SELF LOCK NUT M6 PART NO A200041
11. GBP 13 Plate Mount Assy GBMP 90 51 d Terms And Conditions Of Sale Parts 52 1 s 16 17 18 22 NOTICE 0 20 20 Specifications and part numbers are subject to change 26 31 without notice 32 Explanation Of Code In Remarks Column 34 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 1 6 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your B Print Specification Information District Sales Manager for more information Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts to log in and save on Standard orders for all orders which include complete part numbers L Note Discounts Are Subject To Change E PS a Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6
12. Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point PAGE 52 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 2 m 0 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 53 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistanc
13. REV 0 07 23 09 NAMEPLATES AND DECALS GBW GBWE PART NO PART NAME QTY REMARKS A400193800 DECAL GLOBUG INFORMATION 1 DCL1262 DECAL LATCH RIGHT 1 A400194300 DECAL LATCH LEFT 1 A400194000 DECAL CAUTION LAMP INFORMATION 1 A400193900 DECAL LAMP OFF SWITCH 1 1 1 1 1 A400166800 DECAL ELECTRIC SHOCK HIGH VOLTAGE BURN HAZ 1 DCL1261 A400194100 DECAL DANGER WORKSTAND DEPLOYMENT A400193300 DECAL GLOBUG LIGHTING SYSTEM TE CONTACT MQ PARTS GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 37 O NAMEPLATES AND DECALS GBS 1 5 00000 Lighting System MULTIQUIP 4 KA gt To prevent the lighting system from breaking NEVER use in strong winds that makes balloon deformed considerably To avoid accident or injury NEVER exceed a travel speed of 6 MPH when using lighting system on mobile equipment To avoid accident or injury ALWAYS make certain hardware is securely fastened on pipe clamps a and understand operator s manual before using this machine A DANGER NEVER operate any of the GloBug lighting systems or handle any electrical equipment while standing in water while barefoot To prevent burns NEVER touch Once lamp is turned OFF Allow lamp to cool down before turning bacK O while hands are wet or in the rain A dangerous electrical shock could occu
14. lamp to cool before changing The possibility exists of severe burns NEVER use force when installing the lamp Excessive force could cause the lamp to break causing bodily harm NOTICE NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp This can create hot spots reducing the service life of the lamp ALWAYS make sure lamp surface is clean and dry ALWAYS replace with MQ recommended type lamp See parts section of this manual f applicable ALWAYS make sure the lamp guard is installed correctly NEVER deform the lamp guard NEVER unplug the lamp s AC power cable during operation ALWAYS have a trained technician to install and remove lamp or replace any damaged fixture wiring LIGHTING SYSTEM SAFETY NEVER use lighting system in rain snow or N areas of high humidity that could generate electrical storms NY NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER attempt service on a running machine NOTICE prevent the lighting system from overturning NEVER use in winds that exceed 22 mph 10 m s The lighting system should only be used in temperatures between 23 to 104 F 5 to 40 C Failure to comply wit
15. the hot lamp surface DO NOT use excessive force when zipping and unzipping the balloon Be gentle with the zipper mechanism If the zipper is broken the balloon will become unusable GENERATOR SAFETY If using a generator to power lighting system refer to applicable generator manual safety information section PAGE 8 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 SAFETY INFORMATION Cart Type No Lifiting Hook lighting system is not equipped with a transport lifting hook and the mast is removable refer to the following safety information Before lifting make sure that the mast and lamp are removed as described in the manual The cart can be safely lifted by two persons to the transport vehicle TRANSPORTING SAFETY NOTICE When transporting the lighting system if applicable always place in stow position and place mast in its carrying case ALWAYS remove balloon lamp assembly from the mast when transporting lighting system This will prevent damage to the bulb due to vibration NEVER leave the balloon lamp exposed during transport Exposure to excess wind or rain could damage the balloon s nylon cover ALWAYS place balloon inside its protective cover during transport Be sure the cover is secured tightly around the balloon lamp assembly LOADING AND UNLOADING Cart Type With Lifiting Hook If lighting system is
16. 1 212 mm Lamp Lamp Type Total Luminous Flux Standard Balloon Diameter Light Coverage 360 Lamp Surface Temperature Longitudinal Lamp Surface Temperature Transversal Dimensions L x W x H Storage Lamp 47 2 x 47 2 x 28 3 in 1200 x 1200 x 720 mm Polyester 320 356 F 160 180 C 126 F 52 C 1 500 mm H50 BALLOON Balloon Dimensions L x W x H Balloon Material Balloon Heat Resisting Temperature Internal Balloon Temperature Balloon Water Resistance FAN MOTOR 100 VAC 0 45 0 55 A 347 372 050 054 psi Fan Motor Voltage Fan Motor Current Fan Motor Pressure 3 air shock absorbers 64 6 x 67 9 x 107 to 158 3 in 1 640 x 1 725 x 2 720 to 4 020 mm 64 6 x 67 9 x 107 to 193 3 in 1 640 x 1 725 x 2 720 to 4 910 mm 7 9 8 7 28 3 in 200 220 720 mm 56 1 25 6 kg 2 stages offset and straight pole 47 2 x 49 6 x 99 in 1 200 x 1 260 x 2 515 mm Straight Pole 35 in 890 mm Offset Pole 26 9 x 16 7 x 2 in 683 x 425 x 52 mm 34 Ib 15 4 kg PAGE 10 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 PENTAPOD GBW GBWE only Outriggers Mast Number of Stages GBW Dimensions L x W x H Upper Working Position GBWE Dimensions L x W x H Upper Working Position Dimensions L x W x H Storage Pentapod Weight OFFSET POLE GBS Only Mast Number of Stages Dimensions L x W x H Upper Working Position D
17. 502 A300166700 A300113102 A300108700 1641000330 0014708025 0033208000 0043108000 0014710025 0043110000 0033210000 A300152402 2212780310 A300152700 A300106500 0033206000 O PAGE 46 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 POLE ASSY GBS POLE ASSY GBS PART NAME QTY REMARKS 1 1 1 2 1 1 INCLUDES ITEMS W EEE CONTACT MQ UNIT SALES GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 47 OFFSET POLE POLE KNOB CLAMP BOLT M12x30 NUT M12 POLE MOUNT PART NO A200056701 A300166600 E000077100 E000077200 0013112030 0033112000 A000028100 HITCH MOUNT ASSY GBHM PAGE 48 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 HITCH MOUNT ASSY GBHM PART NAME QTY REMARKS SHAFT JOINT 1 JOINT CP 1 POLE 2 NUT M12 4 BOLT M12x40 4 HITCH MOUNT innn INCLUDES ITEMS W CONTACT MQ UNIT SALES GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 49 PART NO A300164601 A300164501 A300166600 0033112000 0013112040 GBHM PLATE MOUNT ASSY GBMP PAGE 50 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 PLATE MOUNT ASSY GBMP PART NAME QTY REMARKS POLE 2 SHAFT JOINT 1 ADAPTER CP 1 NUT M12 3 BOLT M12x40 7
18. M PLATE WAVE WASHER M5 STOPPER FILTER SPACER WASHER M10 SPRING WASHER M10 BUTTON SCREW M10x35 FILTER PLATE AIR MAIN CABLE CP METAL GLAND BALLOON CLOTH CP WASHER KNOB BLANK MESSAGE STRIP OPTIONAL AC POWER CABLE BALLOON LAMP ASSY BALLOON CLOTH OPTIONAL BLANK MESSAGE STRIP 48 X48 OPTIONAL BALLOON CLOTH OPTIONAL BLANK MESSAGE STRIP 36 X 36 OPTIONAL BALLOON CLOTH OPTIONAL BALLOON PATCH KIT OPTIONAL BALLOON AND LAMP ASSY GBW GBWE AND GBS QTY REMARKS PART NO E000080700 0023405012 A400195200 0024304008 A300167500 E000038200 0025304025 A300174000 A300160601 A200057701 0024304004 2214500230 A100061200 A100056900 A300162400 A300165100 0014808025 A100055800 A300168800 0023304012 A300164900 0023204006 A300160002 A300160100 A300168900 E000070000 0033104000 A200057601 A300165000 A100061000 A300145801 E000009701 A400030700 E000077500 0043110000 0043210000 0014710035 2214500430 A300145901 A300167600 E000072600 GBB115DR 2204510110 E000079800 GBBALD1 A300135500 GBP GB48 GB48BMS 1654000230 MAST ASSY GBW GBWE PAGE 42 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 MAST ASSY GBW GBWE REMARKS GLOBUG LIGHTING SYSTEM OPERATION
19. OPERATION AND PARTS MANUAL IVR MULTIQUIP GLOBUG SERIES MODELS GBW GBWE Pentapod With Lamp GBS Offset Pole With Lamp GBP Lamp Only GBHM Hitch Mount Accessory GBMP Mounting Plate ORIGINAL COPY Revision 0 07 23 09 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 TABLE OF CONTENTS GBW GBWE GBS GBP Suggested Spare 35 GBHM GBMP Component Drawings Nameplates And Decals GBW GBWE 36 37 ee ai o Nameplates And Decals GBS 38 39 3 Balloon And Lamp Assy GBW GBWE GBS 40 41 Parts Ordering 4 Mast Assy GBW GBWE 42 43 10 Pentapod Assy GBW GBWEB 44 45 Dimensions 11 Pole Assy 46 47 Dimensions 12 Hitch Mount Assy 48 49 Dimensions
20. PARTS 7 800 672 7877 L Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 RE oS FA UT 7 Non Dealer Customers Contact your local Multiquip Dealer for ske ui should parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information EE DN URN eee J When ordering parts please supply O Dealer Account Number O Specify Preferred Method of Shipment O Dealer Name and Address UPS Fed V DHL C Shipping Address if different than billing address Priority One V Truck O Return Fax Number 1 m O Applicable Model Number Second Third Day g Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WE ACCEPT ALL MAJOR CREDIT CARDS 2 2 va MULTIQUIP PAGE 4 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with Safety messages Safety Hazard Pr essen Burn hazards Electric shock hazards Do not operate or service th
21. SETUP GBMP INSTALLATION The GBMP Plate Mount is attached to a trailer or similar vehicle to support the balloon lamp assembly GBP See Figure 22 for installation procedure T HANDL TURN CLOCKWISE TO LOCK CONNECT TO POWER SOURCE INSERT BOLT AND TIGHTEN NUT TO LOCK 1 TRAILER FRAME SUPPORT PLATE MOUNTING BRACKET amp My N gt MOUNTING lt V FLAT BOLTS INSERT BOLT AND WASHER TIGHTEN NUT TO LOCK LOCK FLAT WASHER WASHER Figure 22 GBMP Installation PAGE 22 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 OPERATION RAISING THE MAST GBW GBWE LOWERING THE MAST GBW GBWE AX DANGER 1 Loosen the T bolt holding the second mast and push mast all the way down Tighten T bolt securely See y ALWAYS make sure the area above Figure 25 the lighting system is open and clear of overhead power lines and other obstructions Contact with overhead 1 power lines or other obstructions could result in equipment damage electrical shock electrocution and even death When raising or lowering the mast keep hands and fingers clear of the mast sections to prevent hand and fingers from getting pinched Figure 25 Lowering Second Mast 1 Raise the second mast to the desired height and tighten 2 Push the lock release tab on the third mast to release the T bolt securely See Figure 23 it and lower third mast See Figure 26 Figure 26 Lowering Thi
22. a paver The system is easy to assemble and includes poles and mounting brackets The GBHM Hitch Mount can be used to attach a GBP to a hitch on a truck The GBMP Plate Mount can be used to attach a GBP to a trailer If an extension cord is necessary to connect to a power source refer to Table 5 to select the proper length The Multiquip GloBug GBW GBWE GBS GBP are general purpose portable glare free lighting systems intended for emergency and remote lighting needs It is universally adaptable to all AC power supplies and accepts 50 60 Hz 100 240 V The GBP also included with the GBW GBWE and GBS provides 360 glarefree illumination The balloon is self inflating and easy to install and inflate in less than 20 seconds It uses a single 1 000 watt lamp with pure white light for maximum illumination with a light coverage of up to 150 feet The balloon is self inflating and easy to install and inflate in less than 20 seconds Table 5 Extension Cord Gauge Selection Ampere Length of Cord in Feet 200 Ft OD 14 e e m 0 10 no NO be L L mb 6 6 150 00 Ft Rating 100 Ft Range 32 e 3 7 Co
23. bers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column PAGE 34 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 SUGGESTED SPARE PARTS GBW GBWE GBS GBP LIGHTING SYSTEM Description LAMP E BALLAST ASSY BALLOON CLOTH CP FILTER BALLOON PATCH KIT 1 to 3 units P N E000077600 A300168900 A100057000 A300155100 Qty NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 35 NAMEPLATES AND DECALS GBW GBWE To prevent burns NEVER touch ballast or cover while lamp is on These surfaces are extremely hot ALWAYS allow sufficient time for both surfaces to cool down before touching avoid injury you MUST read and understand operator s manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed Keep clear of pinch point when lowering the mast Once lamp is turned OFF Allow lamp to cool down before turning back on It will take about 5 minutes before lam
24. case The pentapod outriggers are secured together with a strap see Figure 6 Squeeze both tabs on the buckle to unlock strap and release pentapod outriggers POSITION LOWER POSITION Figure 8 Securing the Pentapod 5 For the GBWE attach the extension pole to the top of the mast as shown in Figure 9 EXTENSION BUCKLE POLE PENTAPOD OUTRIGGER Figure 6 Releasing Pentapod Buckle 3 Lift mast up and deploy the pentapod as shown in BOLT Figure 7 DEPLOY PENTAPOD ox Figure 9 Attaching Extension Pole GBWE 6 Toimprove stability and prevent tipping of the lighting system place sand bags on the outriggers or similar weight on the weight hook as shown in Figure 10 WEIGHT HOOK WEIGHT Figure 7 Deploying the Pentapod SANDBAG 4 With pentapod fully deployed hook the latch to lock E the pentapod in place The latch can be hooked in the Figure 10 Sand Bags and Weight PAGE 18 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 SETUP GBS SETUP 4 Attach the straight pole to the clamps Tighten locknuts on both clamps See Figure 13 1 Attach one of the clamps that come with the GBS to the external support pole The clamps may be attached to vertical horizontal or angled pole See Figure 11 VERTICAL EXTERNAL CLAMPS Figure 13 Straight Pole Attachment Always securely tighten the locknuts when assembly is used to prevent the lightin
25. chments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency FIRE 0 Que i ee GENERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations m NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications PAGE 6 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 SAFETY INFORMATION LAMP SAFETY NEVER attempt to replace lamp with the power on Always unplug the power cord from the generator or power source when changing the lamp ALWAYS allow a sufficient amount of time for the
26. e 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact jmartin multiquip com Fax 450 625 8664 COPYRIGHT 2009 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring a
27. e equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates 8 hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 5 SAFETY INFORMATION NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or atta
28. equipped with a transport lifting hook refer to the following safety information Before lifting make sure that lighting system parts are not damaged and screws are not loosened or lost ALWAYS make sure crane or lifting device has been properly secured to lifting hook of the equipment NEVER lift the equipment while lighting system is running Make sure the mast is completely lowered before lifting the lighting system Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards TYPICAL BALLOON LIGHTING SYSTEM NE e 8 Lo oF Z Y M Y N FORKLIFT ALIGNMENT GENERATOR LIFTING BALE ARROWS 4 PLACES Never allow any person or animal to stand underneath the equipment while lifting DO NOT lift machine to unnecessary heights GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 9 SPECIFICATIONS GBW GBWE GBS GBP 120 VAC 9 3A 0 120 V 50 60 Hz Single Phase 1700 Watts Table 1 Specifications Model Input Voltage Max Current Frequency Appropriate Generator 1 000 Watt Metal Halide 107 000 Im 47 2 in 1200 mm 90 ft 27 4 meters 476 6 F 247 C max 417 2 F 214 C max 8 7 8 7 x 40 in 700 x 1 023 x
29. erloose Repace 4 L4 Pipe Frame PipeFrameskewed Replace 8 L5 Lamp Defective lamp Replace Je B1 Balloon Envelope Defective or dirty 4 82 Zippr Replace fe Balloon Fan Motor Blower Not working properly Repair or replace E B4 Buckle Replace B5 Tnande bot palon Boken Rae P1 Pentapod Damaged or Not Working Properly Replace Penapg 2 Mast Damaged or Not Working Properly Replace 4 P Lath Damaged Replace fe 4 Stopper Damagea Replace fe S Clamp Damaged Replace Je Offset Pole 52 Straight Pole DamagedorSkewed 8 S3 OffsetPole Damaged or Skewed Replace 9 84 Knob hos Tighten Securely GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 31 WIRING DIAGRAM POWER CABLE GRN YEL 10 AWG 120 VAC INPUT 1000 WATT METAL HALIDE NEUTRAL ap BLACK WHITE GRN YEL lo BLACK ELECTRONIC RED WHITE BALLAST BLACK CONNECTOR FEMALE J D EE CONNECTOR 1 MALE T H H BLACK WHITE GRN YEL H 6 a i Ja t 1 MI 2 VIEW PAGE 32 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 2 m 0 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09
30. face gets extremely hot ALWAYS allow sufficient time for lamp to cool down before touching DCL1261 E BALLAST The electronic components of the ballast generate high voltage NEVER perform maitenance on the e ballast when connected to a power source SHOCK HAZARD R When replacing lamp and to prevent electrical shock ALWAYS shutdown the generator before replacing lamp Remember to let lamp cool before removing Use only recommended type lamp as listed in parts manual Lamp OFF push the button in the hole with small switch screwdriver or similar tool for 6 3 seconds LED will turn green PAGE 38 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 NAMEPLATES AND DECALS GBS PART NAME QTY REMARKS DECAL GLOBUG LIGHTING SYSTEM 1 DECAL GLOBUG INFORMATION GBS 1 DECAL CAUTION LAMP INFORMATION 1 1 DECAL ELECTRIC SHOCK HIGH VOLTAGE BURN HAZ 1 DCL1261 DECAL LAMP OFF SWITCH 1 KF Ep CONTACT MQ PARTS GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 39 PART NO A400193300 A400194200 A400194000 A400166800 A400193900 PB Oo BALLOON AND LAMP ASSY GBW GBWE AND GBS OPTIONAL BALLOONS AND MESSAGE STRIPS
31. g system from falling off which can cause injury or equipment damage 5 Place the offset pole or an optional straight pole if HORIZONTAL desired on top of the straight pole Tighten knob or bolt securely See Figure 14 POLE ANGLED EXTERNAL SUPPORT POLE LOCKNUT STRAIGHT OFFSET POLE Figure 11 Clamp Attachment 2 Using a 19 mm wrench tighten the locknut securely See Figure 11 3 Attach the other clamp to the external support pole about 7 inches 140 mm lower than the previously installed clamp See Figure 12 If using horizontal external support poles a second pole is needed Figure 14 Offset Pole Attachment 7 0 INCHES 140 MM Always securely tighten the knob on the offset or the bolt on the straight pole when assembly is used to prevent the lighting system from falling off which can cause injury or equipment damage Figure 12 Distance Between Clamps GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 19 SETUP 5 Connect the power cable to the lamp cable connector See Figure 18 CONNECTOR g mm POWER CABLE CONNECTOR 1 Figure 18 Connecting the Power Cable NON LAMP CABLE 6 Secure the power cable by hooking it to the eyelet on the bottom of the balloon as shown in Figure 19 CABLE HOOK Figure 19 Securing Cable with Hook 7 Release the buckle on the belt holding the balloon together See Figure 20
32. h these operating parameters could cause the lamp to malfunction and shorten the ballast life ALWAYS keep the lighting system in proper running condition Fix damage to lighting system and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 7 SAFETY INFORMATION ELECTRICAL SAFETY Lighting system is equipped with a ground pin on the power plug For your protection ALWAYS complete the grounding path NEVER insert the AC power plug into a 2 prong receptacle to operate lighting system When applying power to the lighting system ALWAYS connect the AC power plug to a 3 prong receptacle that is grounded The possibility exists of electrical shock electrocution and even death if the lighting system is not grounded NEVER operate lighting system or handle any electrical equipment while standing in water while barefoot while hands are wet or in the rain A dangerous electrical shock could occur causing severe bodily harm or even death ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions Contact with overhead power lines or other obstructions could result in equioment damage electrical shock electrocu
33. he AC power cable 2 Unhook the AC power cable from the eyelet at the bottom of the balloon 3 sure the mast is completely lowered as described in LOWERING THE MAST section 4 Lock the buckle to secure the balloon together 5 Unzip the zipper on the protective cover and pull down cover over the balloon lamp assembly 6 Place the AC power cable in the pocket inside the protective cover and attach velcro tabs 7 Loosen the T bolt on the balloon lamp assembly and lift balloon lamp assembly from the mast 8 Lift mast while pulling up strap Figure 31 POSITION LOWER POSITION Figure 31 Unlocking the Latch GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 25 MAINTENANCE REPLACING LAMP 3 Remove the lamp guard DANGER 4 Press the tabs on the lamp holder and push up lamp holder to release it from lamp See Figure 37 Never attempt to replace lamp in 8 wet place The possibility exists of electric shock EN Always allow sufficient time for the lamp to 7 cool down before replacing The possibility LAMP HOLDER 1 lt 2 M exists of severe burns if hot lamp is TT S Sail touched HOLDER E gt STOPPER N g X mu my RA 1 Always shutdown power source and remove balloon assembly from mast when replacing a broken lamp P Utmost care should be taken in handling broken lamp Figure 37 La
34. imensions L x W x H Storage Weight DIMENSIONS GBW GBWE Figure 1 GBW GBWE Dimensions Table 2 GBW Dimensions Reference Letter Dimension inches mm A GBW Total Max Height with Standard Balloon 158 3 4 020 A GBWE Total Max Height with Standard Balloon 193 3 4 910 B Standard Balloon Height 283720 D Standard Balloon Diameter 472 1200 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 11 DIMENSIONS GBS GB36 BALLOON SHOWN OFFSET POLE H e Table 3 GBS Dimensions STRAIGHT POLE B _ 500 38 38 975 NEM NEN 85 62 2 175 LH 89870000 __ 1 86602 BALLOON ASSEMBLY Figure 2 GBS Dimensions PAGE 12 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 DIMENSIONS GBP Figure 3 GBP Dimensions Table 4 GBP Dimensions Reference Letter Dimension inches mm 35 43 900 B 33 46 850 GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 13 FOOTCANDLE PLOT ss R N S 2 MIT LA VALUES LISTED AS FOOTCANDLES Figure 4 Illumination Range GENERAL INFORMATION The GBW GBWE has a three stage mast that extends to a height of up to 13 feet and 2 inches The GBW GBWE has five outriggers pentapod for great stabilization The GBS is designed to be attached to an external piece of equipment such as
35. mp Holder The possibility exists of serious injury from handling a 5 Remove the lamp from the lamp socket by turning lamp Seren ap counterclockwise See Figure 38 1 Unzip the zipper at the bottom of the balloon and roll the balloon up to expose the lamp See Figure 35 H BALLOON LAMP T SOCKET ZIPPER Figure 38 Removing Lamp 6 Install new lamp into socket and turn lamp in a 2 Release the lamp guard locking tabs See Figure 36 SI RC dy NN R V LAMP SOCKET LAMP GUARD I Figure 39 Installing New Lamp Figure 36 Removing Lamp Guard PAGE 26 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 MAINTENANCE 3 Slide in the new replacement balloon over the top of the lamp guard assembly See Figure 42 Do not use excessive force when screwing the lamp to _ p
36. ny obligations Your Local Dealer 15 44 1 MULTIQUIP
37. p can be turned back on ALWAYS disconnect AC power cable from generator first before shutting down generator ALWAYS turn on generator first before connecting AC power cable to generator A 4001938 00 A DANGER GloBug INFORMATION prevent breaking NEVER use in strong winds that makes balloon deformed considerably NEVER use on an incline of 5 degrees or more The possibility of tipping exists Pull legs of workstand downward at the tip end Put sandbags on legs to improve the stability NEVER lift the lighting system Tighten T handle bolt securely ALWAYS use the balloon on the top of mast NEVER operate the lighting system in the rain A electrical shock could occur causing Severe Bodily Harm or even Death ALWAYS turn OFF generator before performing maintenance NEVER disconnect the connector when power is applied The possibility exists of Electrical shock or equipment damage NEVER grab or touch a live power cord with wet hands the possibility exists of Electrical shock Electrocution and even Death Make sure the power cable from the generator is connected to the lamp power cable securely Aloose connection may cause 4 a short circuit LAMP INFORMATION NEVER allow the lamp to strike any hard surface Excessive impact can cause damage and reduce the service life of the lamp BALLOON INFORMATION NEVER allow the balloon to touch the lamp surface when the lamp is ho
38. r causing Severe Bodily Harm or even Death lamp while lamp is on Lamp on It will take about 5 minutes before lamp can be turned back on NEVER disconnect the connector when power is applied The possibility exists of Electrical shock or equipment damege surface gets extremely hot ALWAYS disconnect the AC power cable from generator first before Make sure the power cable from the generator is connected to the lamp power cable securely A loose connection may cause ALWAYS allow sufficient time shutting down generator a short circuit ALWAYS turn OFF generator before performing maintenance Spee cooldown before ALWAYS turn on generator first before connecting the AC power FP x 5 To prevent breaking NEVER use in strong winds that makes balloon deformed considerably To avoid injury you MUST read cable to the generator V 2 0 DANGER A DANGER ELECTRICAL HIGH VOLTAGE BURN HAZARD LAMP INFORMATION NEVER allow the lamp to strike any hard surface Excessive impact can cause damage and reduce the service life of the lamp BALLOON INFORMATION NEVER allow the balloon to touch the lamp surface when the lamp is hot Unzip the protective cover not to extend pipe frame after use 0000000 00 To prevent burns NEVER touch lamp while lamp is on Lamp sur
39. rd Mast Figure 23 Raising the Second Mast 2 To raise the mast higher raise the third mast until the lock release tab pops out The tab will automatically rest on the second mast See Figure 24 Figure 24 Raising the Third Mast GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 23 OPERATION turn off SHUTTING DOWN LAMP ONLY 1 Unzip the bottom of the balloon See Figure 29 BALLOON Figure 29 Unzipping Balloon 2 Push the button above the LED with a blunt object for three seconds as shown in Figure 20 LED will turn red and the lamp will turn off The balloon will remain deployed PUSH WITH BLUNT OBJECT Figure 30 Turning Off Lamp Only NOTICE To turn lamp back on unplug the power cable from the power source Wait three to five minutes before reconnecting the power Reconnect the power cable and the lamp should turn on and the balloon will inflate APPLYING POWER 1 If using a portable generator plug the AC power cable to the 120 VAC receptacle on the generator used See Figure 27 120 VAC RECEPTACLE TYPICAL GENERATOR FRONT PANEL Qo 120V Figure 27 Connecting to Generator 2 Start the generator as indicated in the generator manual 3 lfusing power source other than a portable generator plug the AC power cord to a 120 VAC receptacle See Figure 28 POWER CABLE RECEPTACLE EXTERNAL SINGLE PHASE 120 VAC POWER SOURCE
40. revent lamp from breaking 7 Secure lamp holder on top of the lamp 8 Reinstall lamp guard 9 Pull down balloon and zip the bottom zipper to cover lamp REPLACING BALLOON 1 Unzip the top and bottom of the balloon See Figure 40 Figure 42 Replacing Balloon 4 Zip up the top and bottom of the new balloon See Figure 43 UNZIP TOP AND BOTTOM ZIPPERS BALLOON ZIP UP NEW BALLOON Figure 40 Unzipping Balloon 2 Slide out the old or worn balloon over the top of the lamp guard assembly See Figure 41 Figure 43 Zipping Up New Balloon REMOVE OLD BALLOON Figure 41 Removing Old Balloon GLOBUG LIGHTING SYSTEM OPERATION AND PARTS MANUAL REV 0 07 23 09 PAGE 27 MAINTENANCE FILTER REPLACEMENT 5 Install a new filter and reinstall the air plate Remove the balloon as described in the STORAGE 6 Turn the three locking tabs inwards to lock the air plate section in place See Figure 46 Turn the balloon lamp assembly upsidedown to access the filter See Figure 44 AIR PLATE Figure 46 Locking Air Plate Figure 44 Accessing Filter Turn the three locking tabs outwards to release the air plate See Figure 44 Remove the air plate and filter See Figure 45 Figure 45 Filter Removal PAGE 28 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL REV 0 07 23 09 1 MAINTENANCE Table 6 Troubleshooting SOLUTION Plug in correctly Turn on switch
41. sembly when attached to the straight pole Knob Secures the offset pole to the straight pole when tightened Straight Pole Used in conjunction with the offset pole to support the lamp assembly Clamps Used to attach the straight pole to an external support These clamps must be tightened securely to prevent the light assembly from falling off Extension Pole Extends mast height by 40 inches GBWE For GBHM and GBMP 2 poles are included to support the desired balloon assembly Hitch Mount Assembly Used to attach balloon assembly to a hitch on a truck or similar vehicle Plate Mount Assembly Used to attach balloon assembly to a trailer or similar vehicle Plate Attaches directly to a trailer to hold plate mount assembly 20 21 22 23 24 29 26 27 28 Figure 5 shows the location of the controls and components for the GBW Lighting System The functions of each control is described below Balloon Cover Stores balloon when GBW is not in use Allow a sufficient amount of time for the lamp to cool down before storing balloon Possibility exists of balloon getting burned Balloon Made of heat resistant polyester with a diameter of 47 2 inches 1 200 mm Balloon is self inflating and inflates in less than 20 seconds Velcro Used to easily attach optional message strip to the balloon Buckle Used to hold the balloon together when storing inside the cover
42. ssumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10
43. t Unzip the protective cover not to extend pipe frame after use 0 ZL 1GloBug Lighting System BURN HAZARD To prevent burns NEVER touch lamp while lamp is on Lamp surface gets extremely hot ALWAYS allow sufficient time for lamp to cool down before touching DCL1261 MULTIGUIP A DANGER NEVER use without hooking the latch The possibility exists of tipping WORKSTAND DEPLOYMENT SET 1 Undo the band and pull legs downward at the tip end 2 Lift up the mast to hook the latch RELEASE 1 Lift up the mast and pull the band upward to unhook the latch 2 Hold the mast and pull the band upward until the legs place in stow position A DANGER A DANGER ELECTRICAL HIGH VOLTAGE SHOCK HAZARD W E BALLAST When replacing lamp to prevent The electronic components electrical shock ALWAYS shutdown of the ballast generate high the generator before replacing lamp voltage NEVER perform Remember to let lamp cool before maitenance on the e ballast removing Use only recommended when connected to a power type lamp as listed in parts manual source Lamp OFF push the button in the hole with a small switch flat blade screwdriver or similar tool for wy 3 seconds LED will turn green PAGE 36 GLOBUG LIGHTING SYSTEM gt OPERATION AND PARTS MANUAL
44. tion and even death Power Cord Cable Safety NEVER let power cords or cables lay in water NEVER use damaged or worn cables or cords Inspect for cuts in the insulation NEVER grab or touch a live power cord or cable with wet hands The possibility exists of electrical shock electrocution or death POWER ON m Make sure power cables are securely connected Incorrect connections may cause electrical shock and damage to the lighting system NOTICE ALWAYS make certain that proper power or extension cord has been selected for the job See Cable Selection Chart in this manual BALLOON SAFETY To prevent serious burns NEVER touch E or unzip the balloon envelope when the lamp is on ALWAYS keep the balloon away from sharp objects and excessive amounts of heat NOTICE To prevent balloon deformation NEVER use lighting system in strong winds DO NOT place the balloon inside its protective cover until the lamp has had a sufficient amount of time to cool down This will prevent the balloon s nylon cover from being burned touching the lamp surface ALWAYS place the balloon inside its protective cover after each use This will prolong the life of the balloon material keeping it protected from harsh environmental elements Replace balloon immediately if damaged A damaged balloon will not inflate properly and may become more damaged by touching
45. urchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART REMARKS 12845 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 38 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol 8 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part num
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