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Multiquip V304 User's Manual

1. V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 43 V304 HANDLE ASSY HANDLE ASSY ii 5 9 9 i CONNECT TO IGNITION SWITCH PAGE 44 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 HANDLE ASSY HANDLE ASSY NO PART NO PART NAME 5 1 EM505307 CABLE ASSY ENGINE 1 2 EM505398 SWITCH KILL 1 3 EM505310 CABLE ASSY KILL SWITCH 1 4 EM503115 SCREW 1 5 3103160 WASHER LOCK 3 16 1 EM511907 HANDLE BAR 1 7 EM744 CLEVIS PIN 1 2 X 4 1 8 EM745 HAIR PIN 5 8 X 3 4 1 9 EM963102 SCREW HHC 1 2 13 X 1 1 4 2 10 492584 NUT NYLOC 1 2 13 2 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 45 V304 CHASSIS ASSY CHASSIS ASSY REQUIRED Eo FOR SLOTS ON ENGINE Q 9 TYPICAL FOR ALL E THREE HINGES ie MOUNT HINGE ON INSIDE OF TYPICAL FOUR PLACES 44 99 Ae NOTES REQUIRED WHEN USING HONDA OR ROBIN ENGINES THIS PLATE IS NOT NECESSARY WHEN USING THE YANMAR DIESEL ENGINE ONLY REQUIRED WHEN USING YANMAR DIESEL ENGINE PAGE 46 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 CHASSIS ASSY CHASSIS ASSY NO PART NO PART NAME QTY REMARKS 1 491010 LATCH KIT ENG HSG RUBBER INCLUDES
2. 5 16 18 X 1 6 EM923343 WASHER LOCK 5 16 7 351104770 CLAMP 8 EM508615 HOSE 9 EM505144 VALVE SHUT OFF 10 EM508579 PLUG 11 492373 SCREW 3 8 16 X 3 4 12 0166A WASHER LOCK 3 8 13 EM504679 WASHER 3 8 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 59 V304 TRANSMISSION ASSY TRANSMISSION PAGE 60 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 TRANSMISSION ASSY TRANSMISSION NO PART NO PART NAME 1 EM502546 TRANSMISSION BASE BOX 2 502547 TRANSMISSION COVER BOX 3 EM491722 SPIRAL PIN 4 EM492302 SPECIAL CAP SCREW 5 EM492228 BEARING 6 EM490990 INTERNAL RETAINING RING 7 492123 SEAL 8 EM490968 EXTERNAL RETAINING RING 9 EM503802 GEAR 10 503803 11 492451 SPECIAL CAP SCREW 12 0166 LOCK WASHER 3 8 13 3019092 FLAT WASHER 3 8 14 502556 COVER 15 492122 SEAL 16 491057 O RING 17 492258 HEX SOCKET HEAD BOLT 18 492229 BEARING 19 502550 SHAFT 20 502552 GEAR 21 502551 KEY 22 490952 EXTERNAL RETAINING RING 23 492212 BEARING 24x 502553 SHAFT 25 502555 COVER 26 492108 SEAL 27 491058 O RING 28 492254 HEX SOCKET HEAD BOLT 29 2101402 LOCK WASHER 1 4 30 491056 O RING 31 492325 SCREW 32 EM500913 TRANSMISSION INC
3. S N 251201 AND ABOVE 34 EM292624 WASHER S N 251201 AND ABOVE 35 EM492554 NUT 3 8 NY LOOK sissies B S N 251201 AND ABOVE 36 EM491704 GREASE ZERK FITTING S N 251201 AND ABOVE V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 39 V304 TRAVEL LINKAGE ASSY TRAVEL LINKAGE ASSY NOTES A INCLUDED WITH PUMP OVERRIDE LEVER ITEM 25 PAGE 40 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 TRAVEL LINKAGE ASSY TRAVEL LINKAGE ASSY NO PART NO PART NAME QTY REMARKS 1 EM963057 SCREW HHC 3 8 16 X 1 1 2 1 2 504564 GRIP HANDLE 2 3 503736 SPACER 1 4 EM959080 ROD END 38 24 R HAND 3 5 EM969013 NUT NYLOC 3 8 16 2 6 492378 SCREW HHC 3 8 16 X 1 3 4 1 7 503736 SPACER 3 8 EM503738 BEARING 1 9 EM490172 NUT HEX 3 8 24 4 10 3019092 WASHER FLAT 3 8 2 11 EM503744 SPRING LOWER DRIVE CONTROL 2 12 EM511911 ROD DRIVE CONTROL 1 13 963610 SCREW HHC 3 8 16 X 1 1 4 2 14 EM511883 BELL CRANK DRIVE CONTROL 1 15 492584 NUT NYLOC 1 2 13 1 16 EM511869 BUSHING OUTER BELL CRANK 3 17 503111 SCREW HHC 1 2 13 X 4 1 2 1 18 509157 KEY COTTER 1 16 X 1 2 1 19 511898 CLEVIS 1 20 EM511875 5 DRIVE CONTROL 1 21 EM511913 HYD PUMP CONTROL 1 22 EM511909 LEVER PUMP CONTROL 1 23 0166 A WASHER LOCK 3 8 1 24 EM969012 1 25 EM511
4. OLD STYLE CLUTCH ASSY DISCONTINUED qe ET NEW STYLE CLUTCH ASSY 1 NOTES INCLUDED WITH PULLEY CLUTCH ITEM 5 INCLUDED WITH VIBRATORY SHAFT ITEM 8 PAGE 52 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 VIBRATORY DRIVE ASSY VIBRATORY DRIVE ASSY NO PART NO PART NAME QTY REMARKS 1 EM963003 SCREW HHC 1 4 20 X 3 4 1 2 492622 WASHER LOCK 1 4 1 3 504451 WASHER FLAT 1 4 1 4 502630 SPACER 1 5 EM502133 CLUTCH ASSY 1 6 SET SCREW 1 7 EM9260967 RING SNAP 2 8 500131 SHAFT ENGINE DRIVE INCLUDES ITEM W 9 EM492365 SCREW HHC 5 16 18 X 1 1 4 6 11 491032 PULLEY DRIVE BELT 1 12 502625 KEY 1 4 25MM 1 139 402468 SCREW SET 5 16 18 1 2 2 14 500133 COMPLETE CLUTCH ASSY INCLUDES ITEMS W 15 16628388 SPIDER COUPLING 16 EM500194 KEY 1 4 X 25MM 17 JISB2804C25 RING SNAP 18 492179 BEARING FLANGE 19 EM502629 FLANGE ENGINE DRIVE SUPPORT 20 EM504233 V BELT VIBRATORY DRIVE V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 53 VIBRATORY ROLL ASSY V304 VIBRATORY ROLL ASSY gt lu m lt lt wn amp lt lt lu O gt lt gt
5. S N 251200 AND BELOW 7 EM906132 BUSHING LIC S N 251200 AND BELOW 8 EM906131 WASHER BUSHING S N 251200 AND BELOW 9 EM969023 5 8 11 LT S N 251200 AND BELOW 10 EM503982 SCREW HHC 5 8 11 X2 4 11 EM505284 MAT COCOA 1 12 EM505138 FRAME COCOA MAT 1 18 EM492358 SCREW HHC 1 4 20 X 1 1 4 1 14 EM923057 WASHER FLAT 1 4 1 15 EM969049 NYLOC 1 4 20 1 16 EM963003 SCREW HHC 1 4 20 X 3 4 12 17 EM923057 WASHER FLAT 1 4 12 18 EM969005 NYLOC 1 4 20 12 19 EM963610 SCREW HHC 3 8 16 X 1 4 20 EM969013 NUT NYLOC 3 8 16 4 21 EM505140 BRACKET 2 22 EM505582 PLATE REAR SCRAPER 1 23 3019092 WASHER FLAT 3 8 4 24 EM963692 SCREW 1 2 13 X 1 1 2 4 25 492584 NUT NYLOC 1 2 13 4 26 EM505375 CHAIN COCOA MAT 1 27 516754 ARM RH STABILIZER ROLLER 2 oben S N 251201 AND ABOVE 28 EM516753 ARM LH STABILIZER ROLLER S N 251201 AND ABOVE 29 EM516312 ROLLER STABILIZER S N 251201 AND ABOVE 30 EM492173 FLANGE BEARING 4 S N 251201 AND ABOVE 31 EM506109 WASHER FLAT Lp S N 251201 AND ABOVE 32 EM492586 5 8 5 251201 33 EM492313 BOLT HHCS 3 8 NC X 1 1 2 G5
6. 9 10 11 12 13 14 15 16 ve Fuel filler Port Remove this cap to determine the amount of fuel in the fuel tank If low add fuel through this port Engine This roller uses three different types of engines Honda GX 340 Robin EH 34 and Yanmar L100 Diesel For additional engine information read the engine Owner s Manual supplied with the roller Water Tank Filler Port Remove this cap to determine the amount of water in the water tank If low add clean water through this port This water tank holds 8 3 gallons 31 4 liters of water Rear Stabilizer Roller This roller aids the roller in maintaining stability prevents tipping and simplifies handling when maneuvering the roller Zerk Fittings Lube and grease these fittings as recommended in the maintenance section of this manual Main Vibratory Roller This roller is 30 inches wide steel drum with beveled edges The beveled help prevent asphalt marring Front Stabilizer Roller This roller aids the roller in maintaining stability prevents tipping and simplifies handing when maneuvering the roller Coco Mat Scrapper Blade This mat and blade helps prevent the buildup of material between the drum and frame When using the roller for earth compaction DO NOT let the mat come in contact with the roller drum A hook type latch is provide to keep the mat away from the drum Sprinkler System Water Shut off Valve A gravity feed spray b
7. OPERATION AND PARTS MANUAL NRL MULTIQUIP MODEL V304 VIBRATORY ROLLER Revision 8 11 13 09 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drillingandother constructionactivities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Leadfromlead based paints e Crystalline silicafrom bricks Cementandother masonry products e Arsenicandchromiumfrom chemically treatedlumber Your risk from these exposures varies depending onhowoften you dothis type of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 5 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 3 TABLE OF CONTENTS Proposition 65 Warning a 2 Table Of Cont
8. Multi Position Handle Bar This bar can be set to four different positions park high middle and low When transporting the roller always have the handle bar in the upright stow position Forward Travel Lever This is a variable speed control lever Squeeze this lever to make the roller travel in a forward direction Emergency Stop Button Press this button to stop the roller in the event of an emergency DO NOT use this button as a means of stopping the roller under normal conditions When starting the engine make sure that this push button switch is in the up position Reverse Travel Lever This is a variable speed control lever Squeeze this lever to make the roller travel in a reverse direction Vibration Control Lever Move this lever to the ON position an the eccentric will produce a vibration frequency of 4 400 vpm vibrations per minute Move the lever to the OFF position to stop the vibrations Lifting Hook Eye Attach a crane or lifting device to this lifting hook eye The lifting device should have a lifting capacity of 1 000 Ibs 450 kg Handle Bar Release Pin Remove this pin to position the handle bar to the desired position Make sure to reinsert release pin and cotter pin after each new position Transport Hooks These hooks are used in the transportation of the roller Figure 4 The hooks allow the roller to hang over the tailgate of a dump truck TRANSPORT Figure 4 Transport Hooks
9. gt a V304 VIBRATORY ROLL ASSY VIBRATORY ROLL ASSY NO PART NO PART NAME TY REMARKS 1 492555 NUT HEX 7 16 14 2 EM492625 WASHER LOCK 7 16 1 1 3 EM492599 WASHER FLAT 7 16 1 4 490981 RING SNAP 1 5 490951 RING SNAP 1 6 EM490163 BEARING IDLER PULLEY 1 7 EM502134 PULLEY IDLER PULLEY 1 8 502646 BUSHING IDLER PULLEY 1 9 502645 SHAFT IDLER PULLEY 1 10 EM492356 SCREW HHC 1 4 20 X 3 4 1 11 EM492622 WASHER LOCK 1 4 11 12 EM491086 WASHER FLAT 1 4 1 13 EM501299 WASHER FLAT FENDER 1 4 1 14 502625 KEY 1 4 X 1 1 15 EM502135 PULLEY VIBRATORY CONTROL 1 16 EM490300 PULLEY GEAR DRIVE 1 17 491759 WOODRUFF 1 8 X 1 2 1 18 EM500913 DRIVE GEAR REDUCTION ASSY 1 19 EM504456 SCREW 1 2 13 X 3 4 5 20 EM492626 WASHER LOCK 1 2 5 21 EM503992 PLATE DRIVE SUPPORT 1 22 EM504441 MOUNT SHOCK 5 23 EM504457 WASHER FLAT FENDER 9 16 5 24 EM509470 WASHER 2 29 EM490985 RING SNAP 2 26 EM502538 BEARING 2 27 EM492160 BEARING SHAFT 2 28 511771 HOUSING LH BEARING OPEN 1 29 511777 SEAL 2 30 EM492299 SCREW HHC 5 16 18 X 1 2 2 31 EM492625 WASHER LOCK 7 16 2 32 EM492453 SCREW HHC 7 16 X 1 2 33 511775 SHAFT ECCENTRIC VIBRATORY 1 34 504741 ROLLER 1 35 EM512272 BEARING PILLOW BLOCK ASSY 1 36 EM503990 PLATE ROLLER SUPPORT 1 37 EM492396 SCREW HHC 1 2 13X2 3 38 492395 SCREW HHC 1 2 13 X 1 3 4 2 39 EM505010 SUPPORT ROLLER 1 40 EM916019 GREASE FITT
10. Figures 17 and 18 then insert release pin and lock with cotter pin HANDLE BAR HITCH PIN m 1 PARK POSITION 2 HIGH POSITION 3 MIDDLE POSITION 4 LOW POSITION Figure 17 Handle Positions 1 POSITION 1 PARK POSITION 2 HIGH POSITION 2 MIDDLE rs See Figure 18 Handle Positions 2 Starting CAUTION DO NOT attempt to operate the roller until the Safety General Information and Inspection sections have been read and understood Depending on the type of engine installed on roller operating steps may vary somewhat See engine manufactures operating manual The following start up procedure makes reference to a HONDA engine 1 ALWAYS make sure that the emer gency stop button Figure 19 is pulled all the way out disengage STOP BUTTON PULL OUT TO DIS ENGAGE Figure 19 Emergency Stop Button Place the engine fuel valve lever Figure 20 to the ON position OFF Figure 20 Engine Fuel Valve Lever V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 23 V304 INITIAL START UP Place the Engine ON OFF switch Figure 21 in the ON ee position Figure 23 Throttle Lever Figure 21 Engine Ignition Switch Position 6 Place the Engine ON OFF switch Figure 24 to the START position Hold until engine starts The CLOSED positio
11. ITEMS W 2 490202 RUBBER PROTECTOR 1 3 503723 RIVET 2 4 EM503978 X RIVET 1 5 5117 COTTER PIN 1 16 1 2 1 6 8167 CLEVIS PIN 1 4 X 1 1 2 PLATED 1 7 SHROUD FASTENER sses SUPPLIED IN KIT ONLY 8 504050 COVER PUMP AND CONTROLS 1 9 EM969079 NYLOC 1 4 20 18 10 492355 SCREW HHC 1 4 20 X 1 2 18 25 EM106395 WATER TANK EXPANSION PLUG 26 EM505641 FRAME 11 EM503740 HINGE COVER 3 12 504051 COVER BELT 1 13 EM923023 WASHER FLAT 5 16 4 14 923343 WASHER LOCK 5 16 4 15 492363 SCREW HHC 5 16 18 X 3 4 5 16 EM510091 ENGINE BASE 1 17 3019092 WASHER FLAT 3 8 4 18 EM963057 SCREW HHC 3 8 16 X 1 1 2 4 19 0166A WASHER LOCK 3 8 4 20 EM492263 SCREW ALLEN 3 8 16 X 3 4 4 21 492582 NYLOC 5 16 18 1 22 505652 BASE SWITCH 1 23 FLAT WASHER u a SUPPLIED IN KIT ONLY 24 BRACKET LATCH HOLDER mor SUPPLIED IN KIT ONLY 1 1 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 47 V304 TRANSPORT HOOKS ASSY TRANSPORT HOOKS ASSY PAGE 48 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 TRANSPORT HOOKS ASSY TRANSPORT HOOKS ASSY NO PART NO PART NAME QTY REMARKS 1 EM492421 SCREW HHC 3 4 10 X 3 1 2 6 EM502677 HOOK HANGER 2 EM968446 HEX 3 4 10 6 505396 CARRYING HANGER 1 511866 BRACKET STRUT 1 EM969023 NU
12. REVERSE 1 5 EM9486330 DECAL PUSH TO STOP 1 6 511766 DECAL FORWARD 1 7 511769 DECAL SAFETY CHAIN 1 8 DECAL NAME 1 CONTACT MQ SERVICE DEPT WIMODEL amp S N 9 948438 DECAL WATER TANK I 10 511782 DECAL MQ LONG 12 EM948044 DECAL COCO MAT 1 12 13118 DECAL POWDER COATED 1 13 EM948366 DECAL PRE WET MATS 1 14 511768 DECAL HYDRAULIC OIL 1 15 35137 DECAL CAUTION READ 1 SEE DECAL ILLUSTRATIONS ON PAGE 10 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 37 V304 COCOA MAT ASSY COCOA MAT ASSY P di NEW STYLE ROLLER SUPPORT Te ovs meyer AA E E EEA eie ien rue aac SUPPORT NOTES OLD STYLE ROLLER 5 SUPPORT S N 295200 AND BELOW e NEW STYLE ROLLER id IN A SUPPORT S N 295201 A AND ABOVE 9 a OLD STYLE ROLLER SUPPORT y 8 PAGE 38 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 Q V304 COCOA MAT ASSY COCOA MAT ASSY NO PARTNO QTY REMARKS 1 EM505543 ARM RH STABILIZER ROLLER B S N 251200 AND BELOW 2 EM923348 WASHER LOCK 5 8 4 3 EM969023 NUT 5 8 11 4 4 EM505146 PLATE FRONT SCRAPER 1 5 EM505542 ARM LH STABILIZER ROLLER S N 251200 AND BELOW 6 EM505454 ROLLER STABILIZER
13. a pre mix of oil and gasoline Before the roller can be put into operation check and make sure that the free wheel engagement lever Figure 25 is in the Figure 27 Forward and Reverse Control Levers engagement position forward Lift the compartment hood to Neutral Position gain access to this lever 1 Squeezing the left control lever Figure 28 will cause the FREE WHEEL rollerto move in a forward direction Squeezing the lever ENGAGEMENT all the way towards the operator will achieve maximum LEVER ENGAGED POSITION speed Use a smooth squeezing action on the drive control lever to prevent abrupttakeoffs Figure 25 Free Wheel Engagement Lever Figure 28 Forward Control Lever Water Shut off Valve 2 Squeezing the rightcontrol lever Figure 29 will cause the rollerto move reverse direction Use a smooth squeez If the water sprinkler is going to be used for a roll of asphalt P going ingaction onthe drive control leverto prevent abrupttake offs paving fill the water tank with clean water and turn the water valve to the OPEN position Figure 26 WATER SHUT OFF REVERSE CONTROL LEVER Figure 26 Water Shut Off Valve Directional Speed Control Levers 1 With the engine running both directional and speed control Figure 29 Reverse Control Lever levers Figure 27 should be in their neutral positions V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PA
14. an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor
15. as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 62 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 5 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 63 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 370
16. bottom of the Vibra Tak tool knurled cap on the engine shroud Move sliding sleeve to a position where the maximum throw of wire reed is obtained Take a reading from edge of sleeve and multiply reading by 1000 The result is the RPM s the engine is running at If the engine RPM speed 15 too fast or slow consult the engine owner s manual on how to adjust the engine speed To checkthe vibrations per minute vpm of the roller shaft place the bottom of the Vibra Tak tool knurled cap on the roller drum while the vibrating clutch is engaged Adjust and read tool as mentioned above The vibratory shaft speed should be 4400 vpm Scrapper Blades Daily The scrappers blades should be cleaned daily after each use to prevent the build up of dirt mud tar and any other foreign matter associated with pavement rolling Use a high pressure water jet 500 1000 psi and a strong brush to clean the scrapper blades V 30 4 Roller Daily Clean the roller daily after each use If using a pressurized hose keep the pressure between 500 and 1000 psi Avoid using harsh chemicals mild detergent soap will do Avoid direct high water pressure to the engine hoses and decals Water Tank 30 Days Drain and flush the water tank and spray bars every 30 days When refilling the water tank use only clean water Adjusting or Changing Travel V Belt 1 Undock the hood retaining latch and lift the hood to gain access to the V belts To adjust the travel V be
17. is adequate The V belt for the vibratory action should not move when the control lever is in the OFF position Once adjustment is complete retighten all hardware PAGE 28 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 MAINTENANCE Clutch and Engine coupling Lubrication Lubricate the clutch and engine coupling as shown in Figure 36 ZERK FITTING LUBRICATE ENGINE COUPLING WITH EP 3 GREASE 33 OZ ZERK FITTING LUBRICATE CLUTCH WITH EP 3 GREASE 33 OZ Figure 36 Clutch and Engine Coupling Lubrication Points Zerk Fittings V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 29 V304 PREPARATION FOR LONG STORAGE Roller Storage For storage of the roller for over 30 days the following is recommended Drain the fuel tank completely Run the engine until the fuel in the injection system is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Drain water tank Clean the entire roller and engine compartment Remove battery and store it in cool dry place Place roller control handle in the upright position vertical Cover the roller and place it a clean dry area that is protected from harsh elements Remove ignition key and store in a safe place PAG
18. the four mounting bolts onthe hydrostatic pump Movethe pump unittowards the rearof the roller and adjust the clogged belt for approximately 1 2 inch 1 27 cm deflection when the belt is pressed midway betweenthetwo pulleys Whenthe correct amount of belt deflection has been achieved retighten hydrostatic pump mounting screws CLOGGED DRIVE BELT PUMP MOUNTING SCREWS HYDROSTATIC PUMP Figure 34 Hydrostatic Pump Drive Belt NOTE Use caution when adjusting control rods since engine is running Adjusting Control Rods Travel Control Rod 1 To adjust the travel control rod controls forward reverse and neutral it willbe necessary to start the engine and run ita low speed On the travel control rod loosen the counter nut on the rod end Remove retaining screw as shown in Figure 35 then rotate the rod end to acquire desired length Adjust travel rod sothatits static position no force applied on drive control falls into the neutral position The roller should not move once adjustmentis complete Retighten all hardware COUNTER NUT RETAINING SCREW Figure 35 Travel and Vibratory V Belts Vibratory Control Rod To adjust the vibratory control rod controls vibration loosen the counter nut Figure 3 onthe rod end of the vibratory control rod Remove the retaining screw on the rod end and rotate the rod to achieve the desired rod length Continue adjusting until clutch operation
19. 0 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Contact jmartin multiquip com COPYRIGHT 2009 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 1 MULTIQUIP
20. 17 X 470 X 494 mm Dry Net Weight 68 4 31 Kg Electric Start 82 8 05 33 Kg Electric Start 117 Ibs 53 Kg Electric Start 9 66 1 Ibs 30 Recoil Start 106 Ibs 48 Recoil Start TABLE 2 ROLLER SPECIFICATIONS 3 730 Ibs 1 692 kg 4 400 vpm Gradeability 21 Percent Drum Width 30 in 76 2 355 in 901 Drive System Hydrostatic Travel Speed 0 2 5 mph 0 4 kph 8 3 gal 31 4 liters 10 in 24 9 cm 4 0 9 9 cm 019 in 1 045 Ibs 474 kg Honda Robin 1 065 105 483 kg Yanmar Water Tank Capacity Compaction Depth of Dirt Compaction Depth of Asphalt Vibration Amplitude Operating Weight Empty Operating Weight Empty V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 11 V304 DIMENSIONS 81 50 in 2071 mm 77 20 in 1961 mm 1118 mm Figure 1 V 30 4 Roller Dimensions Side View PAGE 12 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 DIMENSIONS 30 00 in 762 mm 35 50 in 901 mm Figure 2 V304 Roller Dimensions Front View V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 13 V304 ROLLER COMPONENTS V304 ROLLER COMPONENTS Figure 3 shows the location of the components and basic components for the V304 compaction roller The function of each component or control is described below 1
21. 890 LEVER PUMP OVERRIDE 1 26 492365 SCREW HHC 5 16 18 1 1 27 EM923023 WASHER FLAT 5 16 1 28 492582 NUT NYLOC 5 16 18 2 29 EM492365 SCREW HHC 5 16 18 X 1 1 4 1 30 511905 HANDLE CONTROL 1 31 511891 CLEVIS 1 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 41 V304 VIBRATORY LINKAGE ASSY VIBRATORY LINKAGE ASSY PART OF CHASSIS PAGE 42 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 VIBRATORY LINKAGE ASSY VIBRATORY LINKAGE ASSY NO PART NO PART NAME 1 EM969013 NUT NYLOC 3 8 16 2 EM492358 SCREW HHC 1 4 20 X 1 1 4 3 EM505279 LEVER VIBRATORY CONTROL 4 490172 NUT HEX 3 8 24 5 EM511912 ROD VIBRATORY CONTROL 6 7 8 9 5 491019 KNOB EM963059 SCREW HHC 3 8 16 X2 969079 NYLOC 1 4 20 511886 BELL CRANK CLUTCH 10 511898 CLEVIS 11 509157 KEY COTTER 1 16 X 1 2 12 511884 BELL CRANK CLUTCH CONTROL 13 511875 5 LOWER VIBRATORY CONTROL 14 EM959080 3 8 24 R HAND 15 EM963610 SCREW HHC 3 8 16 X 1 1 4 16 511914 ROD CLUTCH 17 492364 SCREW HHC 5 16 18 X 1 18 EM502643 FORK CLUTCH 19 EM923023 WASHER FLAT 5 16 20 EM512067 CLUTCH 21 442582 NUT NYLOC 5 16 18 22 511874 CLEVIS UPPER VIBRATORY CONTROL 23 3019092 WASHER FLAT 3 8 24 511915 NO 2 CLUTCH Sa
22. E 30 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 SYMPTOM V304 TROUBLESHOOTING ROLLER TABLE 4 ROLLER TROUBLESHOOTING POSSIBLE PROBLEM SOLUTION Low Vibration Low engine RPM Adjust to 2650 RPM V belt slipping Adjust tension or replace Clutch rod linkage out of adjustment Adjust linkage Loss of Power Low engine speed Adjust to 2650 inspect linkage Low transmission oil Fill to proper level System Operation Hot Low transmission fluid Fill to proper level Check cooling fan Replace Operates Slow in One Direction Linkage out of Adjustment Adjust linkage No Vibration Defective clutch Replace clutch V belt tension Adjust or replace Engine Stalls when Vibration Lever is Engaged V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 31 Main eccentric bearings Inspect vibratory shaft floatation Lubrication problem Lubricate bearing V304 TROUBLESHOOTING ENGINE TABLE 5 ENGINE TROUBLESHOOTING SYMPTON POSSIBLE PROBLEM SOLUTION Speed control lever is in STOP position Set speed control lever to START position STOP solenoid is in the STOP position Set stop solenoid to the START position Adjust and lubricate if necessary No Fuel reaching injection pump Defective fuel pump Fuel filter clogged Engine w
23. Figure 9 Tipping Rollover In the event the roller does tip over extreme care must be taken to prevent damage to the engine When the roller has been tipped over oil from the engine crankcase can flow into the combustion chamber which can severely damage the engine the next time it is started IMMEDIATELY after a unit has tipped over upright the unit as soon as possible to prevent oil from leaking into the combustion chamber CAUTION To prevent damage to the engine after a rollover the unit must NOT be started NEVER start a unit after a rollover CONTACT your nearest authorized multiquip dealer for instructions or servicing NOTE NEVER operate the roller on side slopes The roller may tip over causing injury to personnel and severe damage to the equipment V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 19 V304 INSPECTION Before Starting 1 Read safety instructions at the beginning of manual 2 Clean the ROLLER removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the airfilter for dirt and dust If air filter is dirty replace Figure 11 Engine Dipstick Oil Level 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness NOTE Some engines used with the V304 Roller Engine Oil Check have an oil Alert System This system will auto
24. GE 25 V304 OPERATION Vibratory Control 1 For vibratory action with the engine running full speed place the vibratory control lever Figure 30 to the ON position The roller will now produce a vibratory frequency of 4 400 vps CAUTION NEVER engage vibrator on concrete or asphalt type surfaces VIBRATION CONTROL LEVER lt ON POSITION Figure 30 Vibratory Control Lever ON Shut Down 1 Place the vibration control lever Figure 31 on the roller to the OFF position vibration stops VIBRATION CONTROL LEVER OFF POSITION Figure 31 Vibratory Control Lever OFF 5 Place the water valve in the CLOSED position if used Place the engine throttle lever Figure 23 in the slow position and let the engine idle for 3 5 minutes Placethe Engine ON OFF switch Figure 32 in the OFF position and remove the key Place the key in a save place Figure 32 Engine Ignition Switch OFF Position Place the engine fuel valve lever Figure 20 in the OFF position Clean the entire roller with warm water and mild soap Pay close attention to the scrapper bar and spray bar holes making sure that no dirt or debris is present Dirt and debris can cause the sprinkler system to get clogged PAGE 26 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 MAINTENANCE Maintenance Vibrating Shaft Bearings 50 hrs The double row of self aligning bal
25. ING 1 41 EM510520 EXTENSION ZERK 1 42 EM490300 PULLEY GEAR DRIVE 1 43 EM491703 ZERK FITTING 1 8 NPT 1 44 EM503655 HOUSING RH BEARING CLOSED 1 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 48 11 13 09 PAGE 55 V304 BATTERY ASSY BATTERY ASSY PAGE 56 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 BATTERY ASSY BATTERY ASSY NO PART NO PART NAME QTY REMARKS 1 507583 BASE BATTERY MOUNTING 2 505401 SCREW HHC 5 16 18 X 1 2 3 EM923343 WASHER LOCK 5 16 4 505201 BUSHING RUBBER SHOCK 5 EM507591C CABLE NEGATIVE BATTERY 6 507590 BATTERY 12V 7 EM506429 BRACKET BATTERY HOLD DOWN 8 EM505333 NUT WING 5 16 18 9 EM923343 WASHER LOCK 5 16 10 EM923023 WASHER FLAT 9 5 X 22 2 11 EM506302C CABLE POSITIVE BATTERY 12 EM505249 GROMMET 13 492553 NUT HEX 5 16 18 14 EM506430 HOOK BATTERY HOLD DOWN 15 EM963610 SCREW HHC 3 8 16 X 1 1 4 16 3019092 WASHER FLAT 3 8 MRO oP MMH ROR V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 57 V304 SPRAY ASSY SPRAY ASSY PAGE 58 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 SPRAY ASSY SPRAY ASSY NO PART NO PART NAME QTY REMARKS 1 EM491260 ELBOW CONNECTOR 2 508578 CONNECTOR 3 EM508582 FILTER YCONNECTOR 4 508614 BAR ASSY 5 492364 SCREW
26. LUDES ITEM 5 PMN VEN V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 61 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s u
27. T NYLOC 5 8 11 2 EM923350 WASHER LOCK 3 4 6 EM492406 SCREW 5 8 11 X 1 1 2 1 1 WP V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 49 V304 PUMP DRIVE ASSY PUMP DRIVE ASSY NOTES INCLUDED WITH HYDROSTATIC PUMP ITEM 20 PAGE 50 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 PUMP DRIVE ASSY PUMP DRIVE ASSY NO PART NO PART NAME QTY REMARKS 1 492622 WASHER LOCK 1 4 2 EM963003 SCREW HHC 1 4 20 X 3 4 3 EM490166 SCREW HHC 3 8 16 X 3 1 2 4 EM491086 WASHER FLAT PULLEY 5 EM490300 PULLEY TRAVEL 6 7 8 9 EM491759 KEY WOODRUFF 1 8 X 1 2 TBD SCREW EM504679 WASHER 3 8 492583 NUT NYLOC 3 8 16 10 HYDRAULIC RESERVOIR CAP 11 EM491132 BELT ENGINE TO PUMP DRIVE 12 EM503110 SCREW SET 1 4 20 X 1 4 13 EM493150 FAN 14 492369 SCREW HHC 1 4 20 X 1 1 2 15 2101402 1 4 16 EM503115 SCREW HHC 3 16 24 X 3 4 17 3103160 WASHER LOCK 3 16 18 502651 SPACER FAN 19 EM491033 PULLEY DRIVEN BELT 20 EM510971 PUMP HYDROSTATIC 21 491116 V BELT DRIVE 22 EM502650 WASHER FAN SECURING INCLUDES ITEM lt BRR KH P V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 51 V304 VIBRATORY DRIVE ASSY VIBRATORY DRIVE ASSY
28. Y 56 57 Splay ASSY e RE EU 58 59 Transmission 60 61 Specification and part number are subject to change without notice PAGE 4 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options January 1 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquips SmartEquip website and Password E mail us at parts multiquip COTTI View Parts Diagrams Order Parts To obtain an MQ Account contact your Print Specification Information District Sales Manager for more information gu oun don alike EL EOP Aimee Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts log in and save on Standard orders for all orders which include 0 complete part numbers ECT PNE CREE J I j Note Discounts Are Subject To Change 4 p Order via Fax Dealers Only Fax your order in and qualify for 2 Discount All customers welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject Change Order via Phon
29. age to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Lifting The roller has an operating weight of approximately 1 045 Ibs 474 Kg Use lifting equipment capable of lifting this weight ALWAYS check the roller s transport hooks Make sure the hooks are secure and tight before lifting the machine V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 48 11 13 09 PAGE 9 OPERATION AND SAFETY DECALS Machine Safety Decals The V304 Compaction Roller is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the next page shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer ZAMULTIQUIP P N 511782 ESSICK SAFETY INSTRUCTIONS 5 2 Do not operate service this machine before reading the operating and maintenance manual 2 Keep all inexperienced and or unauthorized people away from equipment at all times WARNING 3 Do not operate this equipment unless all guards and safety To avoid injury devices are attache
30. aged if you do not follow instructions V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 7 RULES FOR SAFE OPERATION CAUTION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the V304 Vibration Roller GENERAL SAFETY E DO NOT operate or service this equipment before reading this entire manual E This equipment should not be operated by persons under 18 years of age E NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job E NEVER operate this equipment when not feeling Ca well due to fatigue illness or taking medicine KA E NEVER operate this equipment under the influence or drugs or alcohol E NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacture does not assume responsibility for any accident due to equipment modifications E Whenever necessary replace nameplate operation and safety decals when they become difficult read E ALWAYS check the machine for loosened threads or bolts before starting E NEVER touc
31. ar is provided for the wetting the roll for asphalt pavement Turn the water valve to the open position to let water flow return this valve to the closed position when water is not required In addition a water filter has been provided to prevent foreign matter from clogging the spray bar holes Clean this filter as referenced in the maintenance section of this manual V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 48 11 13 09 PAGE 15 V304 ROLLER COMPONENTS Figure 5 Roller Components 2 Figure 5 shows the location of additional components for the V304 compaction roller The function of each component or control is described below 1 Vibration Drive V Belt This is require to make the roller vibrate Check this V belt as outlined in the maintenance section of this manual Free Wheel Engagement Lever Under normal conditions this lever should be place in the forward position engaged In the event the roller becomes disable and must be moved will not start place the lever in the side position disengaged This will allow the roller drum to rotate free wheel IMPORTANT this lever is only to be used in cases where the roller has be disabled In normal operating conditions this lever should be left in the engaged position forward Travel Drive V Belt This belt is require to make the roller travel in a forward or reverse direction Check this V belt as outlined in the maintenance s
32. d and in place you MUST read 4 Keep this equipment in safe operating at all times and understand 5 Caution must be exercised while servicing this equipment operator s manual before using this Rotating and moving parts can cause injury if contacted machine Stop engine and allow to cool before adding fuel or oil This machine to Stop engine when leaving equipment be operated by Block unit when parking on a slope qualified Unauthorized equipment modifications will void all warranties personnel only Ask for training ESSCICK CONSTRUCTION PRODUCTS AMULTIQUIP COMPANY CARSON CALIFORNIA as needed 948501 PIN 35137 OFF V F R USE COCOA MAT ONLY WHEN ROLLING ASPHALT x R V LIFT FROM ROLL W E WHEN NOT REQUIRED A A R 948044 H R S O D se CAUTION N A ATTACH SAFETY CHAIN WATER TANK DURING TRANSPORT ns PRE WET MATS BEFORE USING HYDRAULIC OIL sese SHELL TELLUS 32 CHECK LEVEL EVER 50 HOURS PUSH TO STOP TURN ON NAMEPLATE lt Q WER WATER TANK OUTLET VALVE CONTACT MULTIQUIP OATED SERVICE DEPT BENIN PAGE 10 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 SPECIFICATIONS TABLE 1 ENGINE SPECIFICATIONS A Yanmar L100AEDE Model Honda GX340K1QAE Robin EH340YS0610 L100EEDEVMK3 EPA Approv
33. drain plugis removed Add gearbox oil type SAE 90 through this drain opening Fill until oil begins to leak out from the drain opening cavity If gearbox oil is low no oil will leak out when drain plug is removed Retighten drain plug GEARBOX FILL PLUG AND LEVEL CHECK GEARBOX DRAIN PLUG Figure 15 Gearbox Fill and Drain Plug Vibratory and Travel V Belt Tension Check the tension of the vibratory and travel V belts Figure 16 This tension can be checked by the amount of deflection when the belt is pressed midway between the two pulleys The deflection of the travel belt should be approximately 3 4 of an inch 2 cm the vibratory V belt should have a deflection of approximately 2 to 2 1 2 inches 5 to 6 cm Clogged Drive Belt Tension Check the tension of the clogged V belt hydrostatic pump This tension can be checked by the amount of deflection when the belt is pressed midway between the two pulleys The deflection of the travel belt should be approximately 1 2 of an inch 1 27 cm CLOGGED DRIVE BELT VIBRATORY Figure 16 Vibratory Travel and Pump Belts PAGE 22 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 INITIAL START UP Initial Start up Instructions Handle Bar Adjustment Adjustment of the handle bar is made by removing the handle bar hitch pin then pulling the release pin Once released pin has been removed position handle bar to desired height
34. e Domestic US Dealers Call 1 800 427 1244 E tigu 4 SSS SSS OE Non Dealer Customers Contact your local Multiquip Dealer for 22 Wem parts or call 800 427 1244 for help in SQ Pe MHI eo feta locating a dealer near you Parts Ordering information 4 When ordering parts please supply Dealer Account Number J Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One Truck Return Fax Number Eu Next Day Applicable Model Number WI Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW WE ACCEPT ALL MAJOR CREDIT CARDS Y V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 5 V304 FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others NOTE This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model V304 Vibratory Roller Refer to the engine manufacturers instructions for data relative to
35. e the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed e A Rotating Parts NEVER operate equipment with covers guards removed Keep fingers hands hair and Clothing away from all moving parts to prevent injury gt PAGE 6 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 SAFETY MESSAGE ALERT SYMBOLS A Respiratory Hazard A Accidental Starting OFF ALWAYS place the engine ON OFF switch in 7 the OFF position and remove the ignition key when the machine is not in use A Equipment Damage Messages ALWAYS wear approved respiratory protection A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your trash pump other property or ALWAYS wear approved eye and hearing BANONTE protection NOTE This compaction roller other property or the surrounding environment could be dam
36. ection of this manual Compartment Hood Remove this hood to gain access to the V belts hydrostatic pump coupling components free wheel engagement lever etc Hydrostatic Pump Provides hydraulic pressure to the drive system Hydrostatic Fluid Reservoir Fill this reservoir with hydrostatic transmission fluid Fill with Mobil 300 GM Dextron B or Ford MCZ 41A type transmission fluid Cogged Drive Belt This belt is used with the hydraulic pump Check this cogged drive belt as outlined in the maintenance section of this manual PAGE 16 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 ENGINE COMPONENTS Figure 6 Engine Controls and Components HONDA INITIAL SERVICING The engine Figure 6 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill erum Adding fuelto the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attemptto start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back t
37. ed Air cooled 4 stroke overhead Air cooled 4 stroke overhead Single cylinder vertical 4 cycle air Type valve single cylinder horizontal valve single cylinder horizontal cooled diesel shaft gasoline engine shaft gasoline engine Bore X 3 2 in X 2 50 in 3 31 in X 2 40 in 3 39 in X 2 76 in Stroke 88 x 64 mm 84 x 61 mm 86 x 70 mm Displacement 20 60 cu 337 cc 20 63 cu 338 cc 24 78 cu 406 cc Max Output 11 3600 R P M 11 3600 R P M 10 H P 3600 R P M plo Approx 1 59 U S Gallons 6 liters Approx 1 6 U S Gallons 6 liters Approx 1 65 U S Gallons 6 1 liters Fuel Unleaded Automobile Gasoline Unleaded Automobile Gasoline Diesel Fuel Lube Oil 1 1 liters 1 16 qt 1 2 liters 1 27 qt 1 65 liters 1 74 qt Engine Capacity 1 16 qt 1 27 qt 1 74 qt Engine Speed 2650 rpm 100 2650 rpm 100 2650 rpm 100 Full Load Engine Speed 1450 rpm 100 1450 rpm 100 1450 rpm 100 Full Idle Air Cleaner Dual Element Dual Element Dual Element Engine SAE 10W 30 Oil Grade SAE 10W 30 Oil Grade SAE 10W 30 Oil Grade Lubrication SG or SF Service Class SG or SF Service Class SG or SF Service Class Speed Control Centrifugal Fly weight Type Centrifugal Fly weight Type Centrifugal Fly weight Type Method Starting Recoil Electric Start Recoil Electric Start Recoil Electric Start Method Dimension LXWXH 15 0 X 17 7 X 17 4 mm 15 83 X 17 91 X 10 09 mm 16 42 X 18 50 X 19 45 mm 380 X 450 X 443 mm 402 X 455 X 485 mm 4
38. embly kit that can be purchased or is not available for sale through Multiquip PAGE 34 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 SUGGESTED SPARE PARTS V304 1 UNITS WITH HONDA GX340K1QAE ROBIN EH 340YS0610 AND YANMAR L100ADDE ENGINES 1 to 3 Units Qty P N Description EM906131 BUSHING 906132 WASHER 505284 491116 V BELT TRAVEL Seas 504233 V BELT VIBRATORY 491132 COGGED DRIVE BELT PUMP 15 504441 MOUNT SHOCK 491010 RUBBER LATCH dors 9807955846 SPARK PLUG HONDA 17210ZE3505 ELEMENT AIR CLEANER HONDA T estais 502133 CLUTCH ASSY 106395 WATER TANK EXPANSION PLUG V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 35 V304 NAME PLATE AND DECALS NAME PLATE AND DECALS E E ST Ds NON 21 A AMULTIQUIP 9 BS IS E a L PAGE 36 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 EM948484 DECAL WATER VALVE 1 2 EM948501 DECAL SAFETY INSTRUCTIONS 1 512071 DECAL VIBRATION ON OFF 1 4 511767 DECAL
39. ents l 4 Parts Ordering Procedures 5 Multiquip V304 Vibratory Roller Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Operation and Safety Decals 10 Specifications ene een eee imis 11 Roller Dimensions 12 13 Roller Components 14 16 Roller Components asiste das General Information donati ite Inspection n Initial Start Up Engine Mantel aO sisse Preparation For Long Term Storage Troubleshooting Roller Troubleshooting Engine Explanation Of Code In Remarks Column 34 Suggested Spare Parts nens 35 Name Plate and Decals 36 37 Cocoa Mat ASSI ausos ue 38 39 Travel Linkage 55 40 41 Vibratory LINKAQE u sire tt 42 43 Handle p 44 45 Chassis cc 46 47 Transport Hooks ASSY 48 49 Pump Drive ASSY senn 50 51 Vibratory Drive Assy 52 53 Vibratory Roll ASSY a aaa 54 55 Battery ASS
40. for ease of transport and storage LIFTING THE ROLLER When lifting of the roller is required Figure 7 attach a suitable hook or shackle to the lifting eye of the roller Make sure the lifting device is capable of lifting 1 045 lbs 450 kg ATTACH TO LIFTING DEVICE Figure 7 Lifting The Roller PAGE 18 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 GENERAL INFORMATION CAUTION NEVER stand under or get onto the roller while it is being lifted or moved CAUTION ONLY use steel ropes or chains that are capable of lifting at least 1 045 Ibs 450 kg CAUTION NEVER use any other part of the roller for lifting purposes Use the lifting eye Using other parts of the roller for lifting will cause severe damage to the roller OPERATING ON SLOPES Special care must be taken when operating the roller on hills or slopes There exist the possibility of serious injury to the operator and severe damage to the roller in the event of a roll over ALWAYS operate the roller up and down hills rater than from side to side For safe operation hillside slopes should not exceed 12 degree 21 grade See Figure 8 below Figure 8 Recommend Slope Tipping Rollovers NEVER operate the roller on side slopes Figure 9 The possibility exist that the roller could tip over roll over thus causing bodily harm even death and serious damage to the equipment
41. h the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or pump HOT DO NOT TOUCH LET COOL E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns E The engine of this roller requires an adequate free flow of cooling air Never operate the roller in any enclosed or narrow area where free flow of the airis restricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the rollers engine gives off DEADLY gases E ALWAYS refuel in a well ventilated area away from sparks and open flames E ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or nearthe machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the vibration roller in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death E Topping off to filler port is dangerous as it tends to spill fuel PAGE 8 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 RULES FOR SAFE OPERATION Run engine without air cleaner Severe engine damage may occur MI ALWAYS read u
42. ill not start or start is Faulty fuel supply line delayed although engine can be turned over Compression too low Check piston cylinder and valves Adjust or repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded comply ue Starting instructions and proper oil viscosity Defective battery Charge or replace battery Check whether clear not turbid fuel emerges from the fuel line detach from injection Fuel seperates has inadequate resistance to pump If the fuel is turbid or seperated either low temperatures warm up the engine or drain the complete fuel At low temperatures engine will supply system Refuel with winter grade diesel not start fuel Engine oil too thick 2 crankcase with correct type of oil or winter environment Defective battery Replace battery Throttle lever in STOP position Reposition throttle lever to RUN position Engine fires but stops soon as Fuel filter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Electrical problem at fuel solenoid Repair using 7 wire Fuel tank empty Add fuel Fuel filter blocked Replace fuel filter Engine stops by itself during normal operation Defective fuel pump Replace fuel pump Mechanical oil pressure shutdown sensor Add oi
43. its safe operation Before using this vibratory roller ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER vou WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING vou CAN be KILLED or SERIOUSLY injured if you do not follow directions CAUTION vou CAN be injured if you do not follow directions Potential hazards associated with V304 vibration roller operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS A Lethal Exhaust Gases S Engine exhaust gases contain poisonous 20000922 carbon monoxide This gas is colorless and arg odorless and can cause death if inhaled 7 NEVER operate this equipment a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank whil
44. l Replace low oil shutdown sensor if stops the engine due to low oil necessary PAGE 32 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 TROUBLESHOOTING ENGINE TABLE 5 ENGINE TROUBLESHOOTING CONTINUED Low engine power output and eaks at pipe unions Check threaded pipe unions tape and tighten speed unions a required Speed control lever does not remain in selected See engine manual for corrective action position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke m Too much oil in engine crankcase Drain off engine oil down to uppermark on dipstick eee engine nins Clean cooling air system remove shrouds and very HOT Cylinder head Entire cooling air system contaminated blocked overheat telltale lamp comes on option Check that air guide plates and enclosure elements are all present and make a tight seal Inadequate sealing at air guide plates or capsule elements V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 33 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questio
45. l bearings on the vibrator shaft are special bearings that are not available at the local bearing supply houses Lubrication of these bearings is very important and should be lubricated after each 50 hours of operation Rotate roller drum so that grease fittings are towards the lower front If it becomes necessary to tear down and reassemble the roller remove wash out and repack bearing housing with specified grease After cleaning and checking bearings they should be lightly packed with the specified grease Itis essential that no end thrust be applied to these bearings On reassembly there should be approximately 060 min to 120 max end float on the vibrator shaft which may reduce when the shaft reaches working temperature The bearings must be a light slip fit on the shaft to insure axial freedom Hydrostatic Transmission Fluid 50 hrs Inspect the fluid level in the hydraulic fluid reservoir every 50 hours of operation if low fill with Mobil 300 GM Dextron B or Ford MZC 41A type hydraulic transmission fluid Change hydraulic transmission fluid on a yearly basis Vibrator Clutch Assembly 100 hrs The clutch must be greased every 100 hours of operation Stop the engine with clutch engaged to check V belt tension See ensioning g the V belts Engine and Vibratory Shaft Speed Check 100 hrs To check the engine and vibratory shaft speed the use of an Vibra Tak tool will be required To check engine speed place the
46. lt loosen the four mounting screws on the reduction gearbox Figure 33 2 TO 2 5 INCHES 5 TO 6 CM I VIBRATORY V BELT PRY POINT TO ADJUST TRAVEL V BELT REDUCTION GEARBOX SCREWS Figure 33 Travel and Vibratory V Belts 2 Usetheprypoint Figure 33 to achieve correct amount of V belttension Tighten gearbox screws and check belttension by verifying the amount of deflection when the belt is pressed midway between the two pulleys This deflection should be approximately 3 4 of an inch 2 cm V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 27 V304 MAINTENANCE Adjusting or Changing Vibratory V Belt 1 Toadjustthe vibratory V belt loosen the pulley tensioner nut Figure 33 and adjust the V belt for approximately 2 to 2 1 2 inches 5 to 6 cm of deflection Check V belt deflection when V belt is pressed midway between the two pulleys When the correct amount V belt deflection has been achieved retighten pulley tensioner nut 2 IMPORTANT always adjust the vibratory V belt to the rec ommended belt tension A tight V belt will cause the roller to vibrate even it the vibration control lever is in the OFF position Remember a loose V belt will decrease the vibra tory action or there may not be any vibratory action at all Adjusting or Changing Hydrostatic Pump Drive Belt 1 Tochange or adjust the clogged drive belt Figure 34 for the hydrostatic pump loosen
47. lumn QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an ass
48. matically stop the in the event of low 1 To check the engine oil level place the saw on secure level oil level ALWAYS be sure to check the ground with the engine stopped and the diamond blade engine oil level prior to starting the engine removed 2 Remove the filler cap dipstick from the engine oil filler hole Figure 10 and wipe it clean Table 3 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 Figure 10 Engine Dipstick Removal Fuel 3 Insertandremovethe dipstickwithoutscrewingitintothe filler neck Check the oil level shown on the dipstick CAUTION E 4 Ifthe oil level is low Figure 11 fillto the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 400 NEVER fill the fuel tank Figure 12 while the engine is running or in the dark Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards DO NOT smoke while refueling motor fuels are highly flammable and can be dangerous if mishandled NOTE Reference manufacturer engine manual for specific servicing instructions PAGE 20 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 INSPECTION D Water Tank 1 Fill the water tank Figure 13 with clean water and
49. n of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine 4 Place the Choke Lever Figure 22 in the OPEN position CHOKE LEVER Figure 24 Engine Ignition Switch Start Position DO NOT keep the ignition switch in the START position for more than 5 seconds Figure 22 Choke Lever 7 If the engine has started allow switch to return to ON position then slowly return the choke lever Figure 22 to the CLOSED position If the engine has not started 5 Placethe throttle lever Figure 23 halfway between fast repeat steps 1 through 5 and slow for starting All sawing is done at full throttle The engine governor speed is factory set to ensure optimum 8 Before the roller is placed into operation run the engine blade operating speeds for several minutes Check for fuel leaks and noises that would associate with a loose guard and or covers 9 rolling is done at full throttle Your engine governor has been set at the factory to ensure an optimum speed setting PAGE 24 V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 V304 OPERATION Operation NEUTRAL POSITION CAUTION A Free Wheel Engagement Lever NEVER perform service or maintenance on the roller when the engine is running The engines used with this roller DO NOT require
50. nder which the items were originally purchased The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 Thesenderwill be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued dealer net price at time of the original purchase less a 1595 restocking charge 10 In cases where
51. nderstand and follow procedures Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using pump E ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children ll DO NOT operate this roller with hydrostatic oil temperature higher than 180 degrees Fahrenheit E NEVER leave the roller unattended turn off engine and place lock handle in upright position E CAUTION must always be observed while servicing this roller Rotating parts can cause injury if contacted E DO NOT leave roller with engine running Use chock blocks if parking roller on a grade NEVER ride on a walk behind roller in unshored trenches or near steep unsupported banks The vibration caused by the roller could cause a cave in ALWAYS use extreme care when walking behind the roller avoid having your feet or clothing getting caught under the dolly wheels or roller E Whenever possible try and stand to one side of the roller rather than directly behind it ALWAYS use extreme care when operating near obstructions on slippery surfaces grades and side slopes E ALWAYS wear slip resistant safety shoes or boots Unauthorized equipment modifications will void all warranties Uneven grades can cause the handle to raise or lower unexpectedly striking the
52. ns NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST PARTNO PARTNAME REMARKS 1 12345 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 95 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Co
53. operator by surprise When working on slopes avoid sidehill travel whenever possible Operate up and down travel only Remember the danger of sliding on and or tripping on steep slopes is always present NEVER ride on a walk behind roller unless it is designed to accommodate riders and an appropriate seat is provided Refer to the Engine Owner s Manual for engine technical questions or information E High Temperatures Always stop engine and allow the engine to cool before adding fuel oil or performing service and maintenance functions Contact with hot components can Cause serious burns E NEVER engage the free wheel engagement lever when parked on an incline E NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Emergencies E ALWAYS know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keepthe machinery in proper running condition E Fix dam
54. oward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 FuelValve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element NOTE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 9 Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 10 Fuel Tank Holds unleaded gasoline For additional information referto engine owner s manual 6 say V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 17 V304 GENERAL INFORMATION The V304 Vibra
55. ssion which faces the front of the roller It is actuated by placing the handle into the side lock position To gain access to this lever raise the rollers hood DO NOT raise hood while engine is running STOP engine NOTE In normal operating conditions the roller will not move in a forward or reverse direction unless the free wheel engagement lever is in the engage position forward SPRINKLER SYSTEM A 8 3 gallon 31 4 liters water tank with a gravity feed spray bar is provided for wetting the roll for asphaltic pavement rolling Before starting an asphalt rolling job be sure all spray bar holes are clear of dirt or foreign matter and are working A coco mat is provided to insure an even distribution of water DO NOT leave the coco mat in contact with the roll drum when the roller is used for earth compaction A hook is provided to hold the mat away from the roll The coco mats are intended to prevent the build up of material between the drum and the frame Always use clean fresh water in the water tank To prevent rust and foreign debris from clogging the spray bar holes drain and flush water tank and spray bars every 30 days TRANSPORTATION To help transport the roller from job site to job site adjustable transport hooks have been provided These transport hooks allow an operator to place the roller on the tailgate of a dump truck without any assistance The control handle of the V304 roller can be folded vertically
56. tory Roller is a walk behind vibratory roller specifically designed for the compaction and patching of asphalt type surfaces The compaction force is delivered by 30 inch wide steel drum with beveled edges to help prevent asphalt marring A fully enclosed hydrostatic drive system offers a variable speed control as well as smooth acceleration and braking HYDROSTATIC DRIVE SYSTEM This hydrostatic design offers a smooth performance because of a fully integrated hydrostatically actuated drive system which provides a variable speed control under varying load conditions Power from the hydraulic drive system is transferred via a drive belt to a gear reducer CONTROLS The forward reverse control lever located on the handle operates the hydrostatic pump which governs the roller speed and direction of travel The neutral position of this lever will cause the roller to stop The vibration control when actuated will apply a force of 4 400 vibrations per minute This vibratory feature is controlled by an eccentric shaft via an operator controlled mechanical clutch FREE WHEEL ENGAGEMENT LEVER The hydrostatic transmission is equipped with a free wheel engagement lever which when actuated allows the oil to circulate freely within the roller thereby permitting the roller to be moved without the engine running This lever is only to be used in the event the roller is disabled This lever is located on the that side of the transmi
57. verify that valve for the water tank is closed Gasoline Check 1 Remove the gasoline cap located on top of fuel tank 2 Handle Fuel in a safety container If the container does not have a spout use a funnel 3 Visually inspect to see if fuel level is low If fuel is low replenish with unleaded fuel When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel WATER TANK 4 Pay attention to the fuel tank capacity when replenishing PRERE TARI fuel Refer to the fuel tank capacity listed on page 11 Engine Specification Table 1 tee Figure 13 Water Tank Filler Port Hydraulic Pump Fluid 1 Visually inspect the hydraulic fluid in the hydraulic reservoir Figure 14 Ifthe hydraulic fluid is low fillthe reservoir with Mobil 300 GM Dextron B or Ford MZC 41A type hydraulic transmission fluid to the correct level The correct hydraulic fluid level will be indicated on the reservoir HYDRAULIC FLUID FILLER PORT Figure 12 Fuel Tank Filler Port Figure 14 Hydraulic Reservoir Filler Port V304 VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 8 11 13 09 PAGE 21 V304 INSPECTION Gearbox Lubrication LP Remove the oil fill drain plug on the gearbox Figure 15 If the oil level is correct oil will begin to leak out Retighten drain plug If the level of the oil in the gearbox is low no oil will leak out whenthe

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