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Multiquip WM45HCE User's Manual

1. 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately Blade Check Check for worn or defective paddle blades Make sure that all blades are adjusted properly Replace all defective or damaged blades immediately Start Stop Switch Check This switch should be tested every time the engine is Started Grease Fittings Dumping Mechanism Check the zerk grease fittings at each end of the mixing drum These grease fittings lubricate the dumping mechanism the dumping handle is stiff or hard to move lubricate these fittings WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 15 INITIAL START UP ENGINE 3 Place the choke lever Figure 8 in the CLOSED position if starting a cold engine 9 DO NOT attempt to operate the mixer until the Safety General Information and ND Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the mixer It is extremely important that this section be read carefully before attempting to use the mixer in the field STARTING THE ENGINE HONDA ENGINE 1 Place the engine fuel valve lever Figure 6 to the ON position Figure 8 Engine Choke Lever Closed 4
2. CoolingFins check Spark arrester FuelTank P X _ _ CHECK MeSped CHECKADJST Clearance CHECK ADJUST 1 1 0 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals NOTICE Reference manufacturer engine manual for specific servicing instructions PAGE 18 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 MAINTENANCE Perform the engine maintenance procedures as indicated below Daily 1 Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Weekly 1 Remove the fuel filter cap and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug Figure 17 then adjust the spark gap to 0 028 0 031 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP Ng 0 024 0 028 IN 06 07 MM Figure 17 Spark Plug Gap ENGINE OIL 1 Drain the
3. NOTICE Important Drum Head Seal Care Grease seals every 40 hours of operation using any grade 1 lithium base grease Apply grease until visible of mixing tub over grease This will purge seal system of contamination GREASE FITTING AND CAP DRUM HEAD SEALS Figure 20 Grease Fittings Drum Head Seals Drum Bearing Bracket Lubrication There is 1 set of drum bearing brackets Figure 21 that will require lubrication These brackets are intended to make the drum rotate freely Lubricate the grease fitting for each drum bearing bracket every month or when the drum becomes difficult to position using multi purpose grade grease GREASE FITTING DRUM BEARING BRACKET Figure 21 Grease Fittings Dumping Mechanism MAINTENANCE MIXER NOTICE Lubricating Grease Fittings Failure to lubricate the drum bearing grease fittings periodically will cause the dumping mechanism to stiffen making the mixing drum hard to dump Countershaft Bearing Lubrication There is 1 set of countershaft bearings Figure 22 that will require lubrication Lubricate the grease fitting for each countershaft bearing every 40 hours of operation using any grade lithium base grease GREASE FITTING AND CAP Figure 22 Grease Fittings Countershaft PAGE 20 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 MAINTENANCE MIXER Main Gear and Drive Pinion Alignment Gear Lubrication 1
4. Failure to read and understand the safety messages and operating instructions could lt result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The Safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS 4 DANGER Indicates hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages SYMBOL SAFETY HAZARD WARNING Lethal Exhaust Gas Hazard Inhaling exhaust fumes can result in severe injury or death Only operate equipment in well ventilated areas DO NOT inhale exhaust gases fumes WARNING Explosive Fuel Hazard e Gasoline fuel can cause fire or explosion Stop engine before refueling Keep cigarettes sparks and flames away from hot surfaces SYMBOL SAFETY HAZARD CONTINUED aiti sss CAUTION Burn Hazard e HOT PART
5. Place the choke lever Figure 9 in the OPEN position if starting a warm engine or the temperature is warm CHOKE A B 9 E FUEL LEVER 7 24 ON sD 2 PI Figure 6 hs Fuel Valve Lever ON Position 2 Move the throttle lever Figure 7 away from the slow position about 1 3 of the way toward the fast position Figure 9 Engine Choke Lever Open 5 Place the engine ON OFF switch Figure 10 in the position HONDA SWITCH MIXER ENGINE SWITCH PULL ON 10 Switches ON Position THROTTLE LEVER ON Figure 7 Throttle Lever 1 3 Start Position PAGE 16 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 6 Grasp the starter grip Figure 11 and slowly pull it out The resistance becomes the hardest at a certain position corresponding to the compression point Pull ALWAYS run engine at full speed while mixing the starter grip briskly and smoothly for starting STOPPING THE ENGINE STARTER GRIP Normal Shutdown 1 Move the throttle lever to the IDLE position Figure 14 and run the engine for three minutes at low speed THROTTLE LEVER Figure 11 Starter Grip 7 Ifthe choke lever was moved to the CLOSED position to start the engine gradually move it to the OPEN position Figu
6. 13 PAGE 33 ENGINE COVER ASSY PAGE 34 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 Bo ENGINE COVER ASSY PART NO PART NAME QTY REMARKS 07028 057 5 32 x 1 2 2 18604 005 RETAINER CHAIN 1 26922 351 ENGINE HOUSE ASSY 1 491010 LATCH ASSY 1 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 35 ENGINE GUARD ASSY PAGE 36 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 lt 3 ENGINE GUARD ASSY PART NO PART NAME QTY REMARKS ENGINE 5 5 HONDA GX160UT1HX 1 10057 016 SQUARE KEY 3 16 x 1 1 2 1 18941 004 SOCKET SET SCREW 1 4 20 x1 4 2 07030 005 FLATWASHER 5 16 4 07029 005 LOCKWASHER 5 16 4 07033 005 HEX NUT 5 16 18 4 06499 006 CAP SCREW 1 4 20 x 3 4 4 33054 001 PINION GEAR 1 06500 012 CAP SCREW 5 16 18 x 1 1 2 4 0 530170 GEAR GUARD 1 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 37 TERMS AND CONDITIONS SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or
7. Disconnect the spark plug wire In addition make sure The surface of the pinion and main gear Figure 25 should the clutch engagement lever is dis engaged to relieve be very lightly greased V belt tension The countershaft and drive pinion are mounted on a slotted base To align drive pinion with main gear loosen the pillow block mounting bolts and move them until the necessary alignment has been made Remember gears must be paralleled aligned not skewed Using your hand slightly move rock the drive pulley back and forth to determine the amount of backlash Insert feeler gauge between gears to determine backlash distance Backlash should range between 0 007 0 012 inches Figure 23 MAIN GEAR MAIN GEAR PA DRIVE PINION GEAR 0 007 0 012 INCHES MAX BACKLASH Figure 23 Drive Pinion and Main Gear Backlash Inspect Tooth Contact Between Main Gear and Drive Pinion ils Coat 3 or 4 teeth at 3 different positions on the main gear with yellow paint adjust pillow block to correct the problem HEAL e CONTACT CONTACT V F FLANK CONTACT CONTACT Figure 24 Gear Teeth Alignment NOTICE Re Grease main and pinion gears every 250 hours of operation IMPORTANT avoid over greasing Excess grease will accumulate contaminates and cause premature wear DRIVE PINION Figure 25 Pinion and Bull Gear Lubrication NOTICE Mixer Cleaning AL
8. and or cylinder worn Replace piston rings and or piston Difficult to start fuel is available spark 15 Pvinderhasaand ES present and compression is low NO geng Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and spark plug gaskets No spark present at tip of spark plug No fuel in fuel tank Fill with correct type of fuel Fuel cock does not open properly Apply lubricant to loosen fuel cock lever replace if necessary No fuel present at carburetor Fuel fiter ines clogged eT mm Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line 22 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 TROUBLESHOOTING ENGINE MIXER Troubleshooting Mixer Symptom Possible Problem Solution Worn or defective main aear Check main gear Replace if worn or ab broken Worn or defective pinion gear Check pinion gear Replace if worn or broken Blades will not rotate Material load too heavy exceeding Reduce amount of material being mixer capability mixed Improper engine speed Check and adjust engine speed Material leaking from drum ends Worn or defective paddle shaft seals Replace seals Defective or worn drum support brackets Apply grease to bracket or replace Adjust blades until they almost touch side walls of drum Object stuck insid
9. any price change Q gt Multiquip reserves the right to quote sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 200
10. damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an it
11. is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 24 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 SUGGESTED SPARE PARTS WM45HCE PLASTER MORTAR MIXER WITH HONDA GX160UT1HX2 ENGINE 1 10 3 units Qty P N Description 491010 RUBBER LATCH ASSY e 8000 008 KIT RUBBER BLADES 9807956846 SPARK PLUG HONDA 17210ZE1822 ELEMENT AIR HONDA 28462ZH8003 ROPE RECOIL STARTER HONDA NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 25 NAMEPLATE AND DECALS MULTIQUIP PAGE 26 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PART NO 521304 51291
12. ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 7 MIXER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death DO NOT mix flammable or explosive substances NEVER place your hands inside the drum while starting operating this equipment E B NEVER disconnect any emergency 7 safety devices These devices intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Before operating mixer ensure that safety grate is in position and correctly fitted NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition ALWAYS ensure mixer is on level ground before mixing Fix damage to machine and replace any broken parts immediately DO NOT tip mixer onto drum mouth when the drum is rotating Ensure the drum is rotating while filling and emptying the drum ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of c
13. or engine governor Damage N to the engine or equipment can result if operating in speed ranges above the maximum allowable PAGE 8 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER 225529 start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from Sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated S areas and away from sparks and flames NEVER use fuel as a cleaning agent NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE ALWAYS make sure forklift forks are inserted into pockets if applicab
14. ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Hemarks Column QTY Column Numbers Used Item quantity can be indicated a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part
15. wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the materials being used WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 3 WM45HCE PLASTER MORTAR MIXER Fuel And Chemical Warnings 2 oilicosis Respiratory Warnings 3 Table Of Contents 4 Parts Ordering Procedures 5 Safety Information 6 9 Specifications 0 0 0444 400 10 DIMENSIONS x 11 General 1 12 Components 13 PEI m 14 Pre Inspection Engine Mixer 15 Initial Start Up Engine 16 17 Maintenance Engine 18 19 Maintenance 20 21 Troubleshooting Engine 22 Troubleshooting Engine Mixer 23 Explanation Of Code In Remarks Column 24 Suggested Spare Parts 25 TABLE
16. 0 521305 504714 521306 520916 NAMEPLATE AND DECALS DECAL MIXING TUB ICONS 4 DECAL MQ LOGO DECAL MQ WHITEMAN LOGO DECAL SAFETY ICONS 5 PART NAME QTY REMARKS 1 2 DECAL PUSH TO STOP I 1 2 1 DECAL NOISE LEVEL DECAL SERIAL PLATE sis 1 CONTACT MQ PARTS DEPT WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 27 STEEL TUB ASSY PART OF FRAME PART OF FRAME PAGE 28 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 STEEL TUB ASSY PART NO PART NAME QTY REMARKS 2 26084 352 DRUM 1 26085 351 GRATE FIXED 1 12 23180 001 HAND GRIP 1 18 19728 001 TRUNNION 2 1948 19722 001 SHAFT SEAL 2 20 33177 001 SEALED BEARING 2 21 33044 001 SHAFT SEAL 2 22 25492 001 DUMP LEVER 1 24 33048 001 MAIN GEAR 1 20 33084 001 BEARING HALF UPPER 2 26 33084 002 BEARING HALF LOWER 2 2 18937 001 LARGE WASHER 1 37 07745 001 GREASE FITTING 4 39 17985 008 BOLT 3 8 X 1 1 4 8 40 17985 010 CARRIAGE BOLT 3 8 16 X 1 1 4 4 42 07029 006 LOCKWASHER 3 8 16 43 07033 006 3 8 16 14 48 07030 006 FLATWASHER 3 8 4 56 06501 008 HEX HEAD CAP SCREW 3 8 16 X 1 1 62 07594 012 ROLL PIN 3 16 X 3 4 2 63 19721 001 RETAINING RING 2 64 801154 GRATE MOBILE 1 65 EM963610 CAPSCREW 3 8 NCx1 1 4 G8 6 66 492581 NUT 1 4 20 NYLON 1 67 969013 NUT NYLOK 6 69 EM963692 CAPSCREW 1 2 13x1 1 2 H
17. 6 PAGE 38 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 5 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 39 OPERATION AND PARTS MANUAL UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING Tel 800 421 1244 Fax 310 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta 9 cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin 9 multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2013 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiquip
18. AR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PRE INSPECTION ENGINE MIXER BEFORE STARTING 1 Read safety instructions at the beginning of manual 2 Clean the mixer removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check 1 10 check the engine oil level place the mixer on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 4 and wipe clean Figure 4 Engine Oil Dipstick Removal Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low See Figure 5 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 16 quarts 1 1 liters LOWER LIMIT Figure 5 Engine Oil Dipstick Oil Level Table 4 Oil Type Season Temperature OilType DANGER Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the mixer if the engine is hot or running Fuel Check 1 Remove the gasoline cap located on top of fuel tank
19. HCS 3 70 6109180 WASHER LOCK 1 2 3 6109160 HEX NUT 1 2 13 2 73 801170 LIFT BAR 1 74 492584 NUT LOCK 1 2 1 76 6109170 WASHER 1 2 FLAT 1 77 491008 FITTING PROTECTOR 2 78 500214 KEY SQUARE 1 4x1 4x1 1 2 1 79 492357 BOLT GR 8 1 80 913642 SNAP RING 1 801166 GEAR GUARD 1 82 2101428 NUT HEX 1 4 20 4 83 492356 BOLT 1 4 X 3 4 4 84 2101402 WASHER LOCK 1 4 4 85 EM923057 WASHER FLAT 1 4 4 25648 501 SHAFT uuu u n INCLUDES ITEMS W 26083 502 DRUM ASSY W SHAFT MAIN GEAR jp INCLUDES ITEM W ALSO INCLUDES PADDLE SHAFT A 29062 351 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 29 PADDLE SHAFT ASSY ENGINE END CENTER ENGINE END WIPER AND 7 SCRAPPER HARDWARE PAGE 30 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 k k k k O1 H E E E E E E E PART NO 29062 351 492584 530181 492400 200292 530180 504322 200297 530179 905196 3019092 914725 914726 1456 0166A 530182C 530201 33017 001 80000 008 PART NAME QTY REMARKS PADDLE SHAFT 1 NUT LOCK 1 2 6 PADDLE ARM CENTER ENGINE END 1 SCREW 1 2 13 X 3 1 2 2 INSERT PADDLE ARM 4 PADDLE ARM ENGINE END 1 WASHER FLAT 1 2 6 U BOLT END PADDLES 2 PADDLE A
20. Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer 15 3 MULTIQUIP
21. OF CONTENTS Component Drawings Nameplate and Decals 26 27 Steel Tub Assembly 28 29 Paddle Shaft Assembly 30 31 Frame Assembly 32 33 Engine Cover Assembly 34 35 Engine Guard Assembly 36 37 Terms And Conditions Of Sale Parts 38 specifications and part numbers are subject to change without notice PAGE 4 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 1 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information p ee 1 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts to log in and save on Standard orders for all orders which include complete part numbers L gt 1 42 Order via Fax Dealers Only Fax your order in and qualify for a 2 Disc
22. OPERATION AND PARTS MANUAL MULTIQUIP VWHITEMAN SERIES MODEL WM45HCE PLASTER MORTAR MIXER Honda GX160UT1HX2 Gasoline Engine Revision 0 02 04 13 find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES FUEL AND CHEMICAL WARNING Gasoline engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals know to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks e Cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals ALWAYS work ina well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 SILICOSIS RESPIRATORY WARNINGS SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic component of sand quar
23. RM CENTER TOW END 1 SCREW HHC 5 16 18 X 1 3 4 G5 12 WASHER FLAT 3 8 12 BLADE SIDE RUBBER 4 BLADE SIDE SCRAPPER 4 NUT HEX FINISH 3 8 16 NC G5 12 WASHER LOCK 3 8 12 PADDLE ARM TOW END 1 BLADE SCRAPPER END 2 BLADE RUBBER END 2 KIT RUBBER BLADE SCRAPPER amp HARDWARE 1 INCLUDES ITEMS W PADDLE SHAFT ASSY WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 31 FRAME ASSY PAGE 32 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 FRAME ASSY PART NO PART NAME QTY REMARKS EM98195 GRIP RUBBER BLACK 4 530467 HANDLE FRONT LEFT 1 530226 HANDLE FRONT RIGHT 1 492294 BOLT HEX 1 4 NC X 3 4 G2 2 2101402 WASHER LOCK 1 4 2 517684 DUST CAP 1 492581 NUT 1 4 20 NYLOCK 2 530168 1 492381 SCREW 3 8 NC 2 1 2 G5 2 10 EM969013 NUT INY LOGK ss REPLACES P N 492583 3019092 WASHER FLAT 3 67 REPLACES P N 492598 12 217 BOLT 3 8 16 X 2 1 2 HEX HD GR 5 Buc REPLACES P N 492381 13 518062 HANDLE FOLDING 2 14 29173 001 SWITCH PUSH PULL W O KNOB 1 19 504135 WIRE HARNESS 1 16 29174 001 KNOB MUSHROOM 1 17 491002 WHEEL TIRE ASSY 2 18 490957 SNAP RING 5100 100 2 19 901299 WASHER FLAT 4 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04
24. S can burn skin DO NOT touch hot parts Allow machine sufficient amount of time to cool before performing maintenance WARNING Guard Hazard NEVER operate this equipment with guards removed Keep hands clear Warning decals associated with the operation of this equipment are defined below SAFETY HAZARD WARNING Read Manual To avoid injury you must read and understand operator s manual before using this machine WARNING Training This machine to be operated by qualified personnel Ask for training as needed WARNING Guard Hazard NEVER operate this equipment with guards removed Keep hands clear WARNING Rotating Parts Hazard Moving blades can cut and crush NEVER operate equipment with hands inside drum WARNING Fire Hazard DO NOT smoke around or near this equipment WARNING Inhalation Hazard ALWAYS wear appropriate dust mask along with hearing and eye protection WARNING Entanglement Hazard Stand clear of rotating blades WARNING Kickback Hazard Stand clear of drum handle when blades are rotating WARNING Crush Hazard ALWAYS keep hands clear of safety grate when closing PAGE 6 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or ci
25. WAYS disconnect the spark plug wire before cleaning inside of mixing drum NEVER pour or spray water Figure 26 over engine For consistent performance long life and high quality mixing thoroughly clean the mixer inside and out at the end of each day s operation To prevent lumps of 2 Rotate the drive pulley in both directions dried mortar from forming and contamination of future 3 Inspect the tooth pattern batches do not allow a buildup of materials to form on the blades or anywhere inside the drum 4 f gear teeth are not contacting properly Figure 24 Figure 26 No Spraying of Water WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 21 TROUBLESHOOTING ENGINE Practically all breakdowns can be prevented by proper the diagnosis based on the Troubleshooting Tables If the handling and maintenance inspections but in the event problem cannot be remedied please leave the unit just as of a breakdown please take remedial action following it is and consult or company s service department Troubleshooting Engine Symptom Possible Problem Solution Spark plug bridging Check gap insulation or replace spark plug Carbon deposit on spark plug Clean or replace spark plug Short circuit due to deficient spark plug Check spark plug insulation replace if worn insulation Improper spark plug gap Set to proper gap Fuel reaching carburetor Check fuel l
26. e mixing drum otop engine Empty out drum jamming paddle rotation contents Remove obstruction Drum difficult to discharge tilt Blades adjusted too tight WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 23 EXPLANATION CODE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST PARTNO PARTNAME REMARKS 1 12345 1 INCLUDES ITEMS W 2 WASHER 1 4 NOT SOLD SEPARATELY 2 12347 WASHER 3 8 1 MQ 45T ONLY 12348 AJR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol 6 96 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When
27. em is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of
28. engine oil when the oil is warm as shown in Figure 18 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container Install drain bolt with sealing washer and tighten securely Replace engine oil with recommended type oil as listed in Table 4 Engine oil capacity is 1 16 quarts 1 1 liters DO NOT over fill MAINTENANCE ENGINE DRAIN SEALING BOLT WASHER Figure 18 Engine Oil Draining DANGER DO NOT use gasoline as a cleaning solvent because that would create a risk of fire or explosion ENGINE AIR CLEANER 1 Remove the air cleaner cover and foam filter element as shown in Figure 19 Tap the paper filter element Figure 19 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter element from the air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty Clean foam element in warm soapy water or non flammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing AIR CLEANER WING Figure 19 Engine Air Cleaner WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 19 Drum Head Seals There is 1 set of drum head seals Figure 20 that will require lubrication
29. hildren and unauthorized personnel SAFETY INFORMATION ENGINE SAFETY B Engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the N air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed ik Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the mixer NEVER touch the hot exhaust manifold 2 muffler or cylinder Allow these parts to cool before servicing equipment HH Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine
30. ine Water in fuel tank Flush or replace fuel tank Fuel filter clogged Replace fuel filter Stuck carburetor Check float mechanism Difficult to start fuel is available but no spark at spark plug Spark plug is red Check transistor ignition unit If insufficient compression repair or replace opark plug is bluish white engine If injected air leaking correct leak If carburetor jets clogged clean carburetor Check transistor ignition unit is broken and replace defective unit Check if voltage cord cracked or broken and replace Check if spark plug if fouled and replace Add oil as required Oil pressure alarm lamp blinks upon starting if Check automatic shutdown circuit oil sensor applicable if applicable ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil E present at the spark plug Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Wang Flush fuel system replace with correct type of J fuel Difficult to start fuel is available spark is Water or dust in fuel system Flush fuel system present and compression is normal i Air cleaner dirty Clean or replace air cleaner Choke open Close choke Suction exhaust valve stuck or protruded Piston ring
31. ining and refilling the engine crankcase at least every thirty hours of operation Check the engine oil level daily PAGE 12 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 COMPONENTS Figure 2 Major Components Figure 2 illustrates the basic components and controls of the WM45HCE mixer 1 Lifting Handle Bars Use these handle bars to lift and maneuver the mixer Pivot Point Zerk Fitting There is on each end of the mixing drum a zerk grease fitting These fittings lubricate the dumping mechanism Lubricate both fittings at least twice a week Safety Grill Provided for operator safety This safety grill is designed to keep hands and solid objects out of the mixing drum when in use This grill should be closed at all times when mixer is in use DO NOT remove the grill or grill opening bar Keep the grill clean by washing it down daily Mixing Paddles Used in the mixing of material This unit uses four different types of paddles to provide a fast uniform mix Bag Cutter This feature allows compound mixing bags to be opened easily therefore allowing the contents of the bag to fall directly into the mixing drum Engine Cover Lift this cover to gain access to the engine compartment Lifting Handle Bars Engine Side Use these fold down handle bars to lift and maneuver the mixer Engine ON OFF Switch Pull switch outward to start engine Push inward to s
32. le as far as possible when lifting the mixer ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running B Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult ENVIRONMENTAL SAFETY NOTICE m Dispose of hazardous waste properly Examples of potentially hazardous waste 7 are used motor oil fuel and fuel filters DO use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 9 SPECIFICATIONS Table 1 Mixer Specifications Table 2 Engine Specifications Model 0 036 160 2 OHV Horizontal Shaft Gasoline Engine 2 70 in X 1 80 in Speed Control Method Centrifugal Fly weight Type Starting Method 12 3 x 14 3 x 13 2 in Dimensions L x W x H 312 x 362 x 335 mm Dry Net Weight 40 8 lbs 15 Kg PAGE 10 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 DIMENSIONS Table 3 Mixer Dimensions Refe
33. ount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change XJ Order via Phone Domestic US Dealers Call BB 1 800 427 1244 LiKe 15 Don wilaha International Customers should contact Contact your local Multiquip Dealer for ME parts call 800 427 1244 for help in CS their local Multiquip Representatives for locating a dealer near you Parts Ordering information When ordering parts please supply es 711 Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed DHL Shipping Address if different than billing address Priority One V Truck etum Fax Number id T Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW m WE ACCEPT ALL MAJOR CREDIT CARDS MO O MAUI Ud WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e
34. re 12 as the engine warms up If the engine has not started repeat steps 1 through 6 Figure 14 Throttle Lever Idle 2 After the engine cools push the engine ON OFF switch inward to the OFF position Figure 15 e MIXER ENGINE SWITCH PUSH OFF Figure 12 Choke Lever Open Figure 15 Engine ON OFF Switch OFF 8 Before the mixer is placed to operation run th Place the fuel shut off lever Figure 16 in the OFF engine for several minutes Check for fuel leaks and position noises that would associate with a lose component 9 To begin mixing place the throttle lever Figure 13 in the RUN position Figure 16 Fuel Valve Lever OFF Emergency Shutdown THROTTLE LEVER 1 Movethe throttle lever quickly to the IDLE position and Figure 13 Throttle Lever Run place the engine ON OFF switch in the OFF position WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 17 MAINTENANCE ENGINE ENGINE MAINTENANCE Perform engine maintenance procedures as referenced by Table 5 below Table 5 Engine Maintenance Schedule First Every Every 2 Description 3 Operation Before Month or Months Months Yearor Years 10 hrs 100 hrs 200 hrs Edna i X 1144 X 1114 CHECK X 11114 ___ CHANGE All Nuts and Re tighten Bolts j o mue 1
35. rence Designator Figure 1 Dimensions 67 170 WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 11 GENERAL The MQ Model WM45HCE plaster and mortar mixer is shipped completely assembled and has been factory tested The drum batch capacity of this mixers is between 1 5 and 2 5 bags With proper care it will give continuous service year after year This mixer is powered by a Honda GX160 gasoline engine The shaft of the engine is attached to a main gear via a pinion gear As the main gear rotates it causes the paddle shaft to rotate Before Starting Before starting the engine read the engine owner s manual and thoroughly understand the safety information Check the items listed below Oil Levels Be sure to check the oil levels in the engine and engine reduction unit before starting the unit gasoline model only Hardware Check all hardware on the mixer before starting Periodically inspect all hardware Loose hardware can contribute to early component failure and poor performance Use the torque chart below as a general guideline and keep all hardware tight HARDWARE DIA TORQUE Ib ft 5 16 18 24 3 8 24 37 1 2 13 39 1 2 13 Grade 8 90 GENERAL INFORMATION Engine Care For care and operation of the Honda engine refer to the maintenance procedures in this manual and the engine manufacturer s operating instructions furnished with the engine We recommend dra
36. top engine Tires Replace tires with the recommended type tire of 12 x 3 Chock Blocks Place these blocks not included as part of the mixer package under each mixer wheel to prevent rolling Steel Mixing Drum Mixing materials such as mortar plaster are to be placed into this drum for mixing Always clean the drum after each use Dump Handle Pull this handle downward to dump the contents of the drum Push the handle upward to return the drum to its vertical position WM45HCE PLASTER MORTAR MIXER OPERATION AND PARTS MANUAL REV 0 02 04 13 PAGE 13 BASIC ENGINE Figure 3 Engine Controls and Components INITIAL SERVICING 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the The engine Figure 3 must be checked for proper fuel mixture lubrication and filled with fuel prior to operation Refer to the manufacturers engine manual for instructions and 7 Air Cleaner Prevents dirt and other debris from details of operation and servicing Fuel Filler Cap entering the fuel system Remove wing nut on top of Remove this cap to add unleaded gasoline to the fuel tank air filter canister to gain access to filter element Make sure cap Is tightened securely DO NOT over fill 4 DANGER Adding fuel to the tank should be done only when the engine is stopped and has Operating the engine without an air filter
37. ty and state regulations 30000 Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications SAFETY INFORMATION NOTICE B This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher B ALWAYS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers
38. tz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance have published lists of substances known to Cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should be used for dust Suppression when
39. with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 RecoilStarter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 FuelValve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 9 Muffler Used to reduce noise and emissions 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual PAGE 14 WM45HCE PLASTER MORT

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