Multiquip Drums MTR-35HS User's Manual
Contents
1. MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 33 QTY REMARKS 4 RAH HBP AH INCLUDES ITEMS W REPLACES 0021806000 REPLACES 0032006000 REPLACES 0566099950 ROBIN EC 08HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 34 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO PART NAME 10 5802028000 CRANK SHAFT 30 0323049950 WOODRUFF KEY 40 1292500103 SPACER 50 0039310000 60 030210250 SPRING WASHER 65 030206150 WASHER 70 0053204201 WOODRUFF KEY 130 5804010000 PLATE GOVERNOR 131 0131050020 SCREW PAN HEAD 132 0032005000 SPRING WASHER 140 5514500100 GOVERNOR SLEEVE 160 0230230020 SPACER 170 0173120010 LOCK NUT 350 5802500700 PISTON PIN 360 5802500600 PISTON 370 5802023000 PISTON RING 380 0565119990 CLIP 390 0610120010 NEEDLE BEARING MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 35 REMARKS REPLACES 0021810000 REPLACES 0032010000 REPLACES 0031010000 REPLACES 0323049950 REPLACES 0043105080 REPLACES 5802500400 REPLACES 5000008100 GOVERNOR ASSY PAGE 36 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN 08 5 ENGINE2. 301010900 THROTTLE WIRE 402010110 SPRING THROTTLE RETURN 354030030 ELEMENT YELLOW A sss 354030040 ELEMENT GRAY 361910020 CAP FUEL TANK 954406000 COCK FUEL 954404890 STRAINER FUEL TOP BOTTOM 301419750 FILTER IN LINE FUEL 1573620101 ELEMENT SET ENGINE 0650140031 SPARK PLUG CARBURETOR KIT EN 0660000361 SWITCH STOP ABOVE C 4154 4178 NOTE Part number on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book MTR 35HS RAMMER 5TO 10 UNITS D athens 956225020 LEVER THROTTLE Domus 301010900 THROTTLE WIRE 402010110 SPRING THROTTLE RETURN 354030030 ELEMENT YELLOW 6 354030040 ELEMENT GRAY 361910020 CAP FUEL TANK Darasa 954406000 COCK FUEL 954404890 STRAINER FUEL TOP BOTTOM 301419750 FILTER IN LINE FUEL 1573620101 ELEMENT SET ENGINE 10 0650140031 SPARK PLUG 0660000361 SWITCH STOP ABOVE 4154 amp C 4207 1293500403 GASKET COMPLETE EXHAUST 2263272008 GASKET AIR CLEANER
3. 340 1293500403 GASKET MUFFLER 350 0170069960 355 030206150 SPRING WASHER B ansias REPLACES 0032006000 356 0031006000 WASHER 4 361 0016706160 BOLT MUFFLER 4 362 0031006000 WASHER 2 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 39 ROBIN EC 08HS ENGINE CARBURETOR AND OIL PUMP ASSY CARBURETOR AND OIL PUMP ASSY PAGE 40 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE CARBURETOR AND OIL PUMP ASSY CARBURETOR AND OIL PUMP ASSY NO PART NO PART NAME QTY REMARKS 210 5806111000 CARBURETOR ASSY onmes SEE CARBURETOR FIG FOR COMPONENTS 250 1616235308 HOSE 700 5806113000 OIL PUMP ASSY 705 5806502300 WORM GEAR 706 0323039980 WOODRUFF KEY 710 0011306250 BOLT AND WASHER ASSY 716 0031520000 RING OUTER 720 1616350101 COLLAR CP OIL INJ 730 5806501900 PUMP HOUSING 731 0119089970 SOCKET HEAD BOLT 732 030208200 SPRING WASHER 733 0031008000 WASHER 740 5806502000 GROMMET 745 5806502100 SEAL 750 5806502200 PLATE 760 0566059980 CLAMP 765 0119059610 SOCKET HEAD BOLT PE REPLACES 0032008000 ORR Aa MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 41 ROBIN EC 08HS ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY PAGE 42 MTR 35HS OPERATION amp PART
4. Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior of rammer with an oil moistened cloth Mi Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight PAGE 16 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mi
5. 1063500103 GASKET INSULATOR CARBURETOR Gunn KITCARBECO8H CARBURETOR KIT 5806111000 CARBURETOR ASSEMBLY 050100800 O RING UPPER GUIDE CYLINDER MTR 35HS RAMMER 10 UNITS CMM 956225020 LEVER THROTTLE 301010900 THROTTLE WIRE 402010110 SPRING THROTTLE RETURN 16 354030030 ELEMENT YELLOW 16 354030040 ELEMENT GRAY 10 361910020 CLAMP BELLOWS 954406000 COCK FUEL 954404890 STRAINER FUEL TOP BOTTOM 301419750 FILTER IN LINE FUEL 16 1573620101 ELEMENT SET ENGINE ANM 0650140031 SPARK PLUG Ar 0660000361 SWITCH STOP ABOVE C 4154 4178 er 1293500403 GASKET COMPLETE EXHAUST 2263272008 GASKET AIR CLEANER 1063500103 GASKET INSULATOR CARBURETOR 301421363 CLUTCH ASSY oo 1063273110 AIR CLEANER ASSEMBLY NM CARBURETOR KIT mene 5806111000 CARBURETOR ASSEMBLY 5805001000 RECOIL STARTER ASSEMBLY TR 050100800 O RING UPPER GUIDE CYLINDER MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 21 MTR 35HS NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 22 MTR 35HS OPERATION
6. 2 600 030206150 SPRING WASHER REPLACES 0032006000 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 45 ROBIN EC 08HS ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY PAGE 46 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY NO PART NO PART NAME QTY REMARKS A 5806111000 CARBURETOR 5 eee INCLUDES ITEMS W 1 1616253508 THROTTEE VALVE steen pe REPLACES 5806083110 2 5806111010 SCREW AND WASHER ASSY 2 3 5806083310 CHOKE VALVE 1 4x 5806111010 SCREW AND WASHER ASSY 2 5 2076242008 PILOT JET prece REPLACES 5606003020 6 2136239008 PILOT SCREW pay REPLACES 5416002150 7 2096244508 SPRING REPLACES 8046001230 8 5806083040 CHOKE LEVER 1 9 5806083050 RING 1 11 5806083030 THROTTLE SHAFT ASSY 1 12 5806083020 BOLT 1 13 5806083360 RING 1 14 1616235208 NEEDLE 1 REPLACES 5806083400 15 2146251508 16 161235008 17 2366245008 18 2366254008 REPLACES 5416002050 REPLACES 5806083010 REPLACES 5806083330 REPLACES 5806083340 19 5806083350 FLOAT 1 20 5806083260 MAIN NOZZLE 1 22 1296240008 MAIN JET 1 REPLACES 5306011010 28 5806083150 SCREW 1 40 2366235008 SCREW 1 REPLACES 5416002230 41 2096244508 TM REPLACES 8046001230 60 5806083230
7. COPYRIGHT 2001 MULTIQUIP INC OPERATION AND PARTS MANUAL 44 Tamping Rammer Model MTR 35HS Revision 5 11 09 04 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 3 TABLE OF CONTENTS Here s How To Get Help usanne 3 ROBIN EC OSHS ENGINE Table Of Contents EI 4 Crankcase and Cylinder Assembly VEM 32 33 Parts Ordering Procedures
8. GOVERNOR ASSY GOVERNOR ASSY NO PART NO PART NAME QTY REMARKS 10 5804005000 GOVERNOR LEVER 1 15 5804500900 BUSH 2 16 2266255008 BUSH NYLON pm REPLACES 5806083060 20 1294220103 GOVERNOR SHAFT 1 30 1054270111 GOVERNOR ROD 1 40 1084280113 ROD SPRING iit ttes REPLACES 1064280111 80 1294250111 GOVERNOR SPRING 1 90 1294210113 GOVERNOR YOKE 1 100 0140039980 SCREW ASSY 2 120 57028 INGOT gm REPLACES 0021706000 130 030206150 SPRING WASHER orte REPLACES 0032006000 305 0217060020 FRICTION WASHER 1 310 5804500800 CONTROL LEVER 1 340 5804500600 STOP PLATE 1 341 0230060090 SPACER 1 342 0105050616 m REPLACES 6202500400 350 0200070010 WASHER 1 360 0016506400 1 370 57028 Nussbaum sne REPLACES 0021706000 380 0170069960 1 400 1294500103 CLIP 1 480 402010110 GOL SPRING pee REPLACES 0830000010 610 0149060040 ADJUSTING ER REPLACES 0149069981 620 020106050 REPLACES 0022706000 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 37 ROBIN EC 08HS ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 38 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 310 5803032000 MUFFLER 1 330 5803033000 MUFFLER BRACKET 1 331 5803034000 MUFFLER BRACKET 1 1 2
9. CAUTION equipment is for industrial use only The following safety guidelines should always be used when operating the MTR 35HS Tamping Rammer GENERAL SAFETY E DO NOT operate or service this reading this entire manual This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job E NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol E ALWAYS check the machine for loosened threads or bolts before Starting E ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the rammer E Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment before RULES FOR SAFE OPERATION E Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacture does not assume responsibility for any accident due to equipment modifications NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER touch the hot exhaus
10. Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or m belong to the same assembly or kit NOTE If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this catalog are subject to change without notice PAGE 20 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS SUGGESTED SPARE PARTS MTR 35HS RAMMER 1 TO 3 UNITS Qty P N Description 956225020 LEVER THROTTLE 354030030 ELEMENT YELLOW 354030040 ELEMENT GRAY ne 361910020 CAP FUEL TANK dass 954406000 COCK FUEL Tier 954404890 STRAINER FUEL TOP BOTTOM 301419750 FILTER IN LINE FUEL 1573620101 ELEMENT SET ENGINE 0650140031 SPARK PLUG 0660000361 SWITCH STOP ABOVE C 4154 4178 301010900 THROTTLE WIRE Lynne 402010110 SPRING THROTTLE RETURN MTR 35HS RAMMER 3TO 5 UNITS 956225020 LEVER THROTTLE
11. amp PARTS MANUAL REV 5 11 09 04 MTR 35HS NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO PARTNO PART NAME QTY REMARKS 1 920205990 DECAL CAUTION WATER 1 2 920106460 DECAL MIKASA MARK ORANGE 1 3 920203980 DECAL ELEMENT SET 1 REPLACES 920106450 4 920107660 DECAL ENGINE RPM 5 920101200 DECAL GREASE 3 6 PLATE SERIAL 1 CONTACT MQ SERVICE DEPT W MODEL amp S N 7 920107000 DECAL PRE CLEANER 1 8 920205810 DECAL CAUTION OIL INJECT 1 ox 920203230 DECAL EAR PROTECTION 1 10 DCLMTR 35HS DECAL mett 1 INCLUDES ITEMS FOR DECAL ILLUSTRATIONS SEE PAGE 8 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 23 MTR 35HS CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY Ay A E PAGE 24 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS CRANKCASE AND ENGINE ASSY CRANKCASE amp ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 305112711 CRANKCASE REPLACES 305112710 2 041006305 BEARING 63057 1 3 041006203 BEARING 62034 1 4 952401450 WASHER 8 25X22X3 5 011208025 BOLT 8X25 REPLACES 001220825 6 030208200 SW M8 7 050100350 O RING G 35 8 305333090 CONNECTING ROD 9 042006304 BEARING 630477 10 080100520 STOP RING R 52 11 952400130 WASHER 9304 12 011208025 BOLT EEE 13 030208200 SW M8
12. cools turn the engine start stop switch to the OFF position Figure 5 until engine comes toa complete stop FULL OPEN Figure 10 Throttle Lever Idle 2 Closethe fuel shut off valve by moving the fuel cock leverto the CLOSED position See Figure 4 Emergency Showdown 1 Move the throttle lever quickly to the IDLE position and turn the engine start stop switch Figure 5 tothe STOPposition PAGE 14 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter and clean the inside of the fuel tank Remove or clean the filter at the bottom of the tank Remove and clean the spark plug then adjust the spark gap to 0 02 0 03 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments Clean air cleaner cover 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 11 at the top of the crankcase body side and clean it with cleaning oil kerosene PRE CLEANER Figure 11 Pre Cleaner Lubricate the top element yellow with 2 5 cc of engine o
13. 14 351010050 GREASE FITTING A MT6X1 21 303010084 PINION 22 042006007 BEARING 600727 23 080200350 STOP RING S 35 24 351437750 SPACER 35 4 42 7 11 25 351421900 SPACER CLUTCH DRUM 26 060504010 OIL SEAL VB 40525 27 050300900 O RING S 90 28 351434563 BEARING COVER 29 002210620 BOLT 6X20 5 32 301421365 CLUTCH ASSY C812E 32 1 943020020 CLUTCH SHOE C812 32 2 943050050 CLUTCH BOSS C812 32 3 943060010 CLUTCH GUIDE A 1T 32 4 943060020 CLUTCH GUIDE B 32 5 943030020 CLUTCH SPRING C812 33 301010210 LOCK WASHER CLUTCH 34 305333100 CRANK GEAR 35 305214430 FRONT COVER MQ 36 351319880 PACKING FRONT COVER 37 002210620 BOLT 6 20 5 41 911100842 ENGINE ASSY ECO85HS EPA 42 0053204201 WOODRUFF KEY 43 956225020 THROTTLE LEVER ASSY 25D 44 301010900 THROTTLE WIRE 5335 445 45 959401750 WIRE STOPPER ASSY 47 402010110 COLE SPRING 48 959403750 RUBBER SLIP STOP 49 011708030 BOLT 820030 5 50 0173120010 LOCK NUT 60 353332810 CLEANER STAY 61 354211841 AIR CLEANER ASSY 62 002210815 BOLT 8X15 H SW 63 354330590 INTAKE PIPE 64 507010110 CLAMP TC 200 65 354030011 BODY W CLEANER 66 354030020 BACK PLATE 67 354030030 ELEMENT YELLOW 68 354030040 ELEMENT GRAY 69 354030050 ELEMENT FRAME bend REPLACES 001220825 REPLACES 002210620 INCLS ITEMS
14. 5 Crankshaft and Piston Assembly 34 35 Rules For safe Operation 6 7 Governor Assembly 36 37 Operation and Safety Decals 8 Muffler Assembly 38 39 General Information 9 Carburetor and Oil Pump Assembly 40 41 Recoil Starter amp Blower Housing Assembly 42 43 Air Cleaner Assembly 44 45 MTR 35HS Carburetor Components Assembly 46 47 Specification 10 Recoil Starter Components Assembly 48 49 Controls and Components 11 Magneto Assembly 50 51 11 14 Teubesooing Gude 174g Cond of Salo Pato 82 Explanation Of Codes In Remarks Column 20 Suggested Spare Parts 21 Name Plate and Decals 22 23 Crankcase and Engine Assembly 24 25 Guide Cylinder and Foot Assembly 26 27 Tank and Handle Assembly 28 29 Narrow Foot and Trench Shoe Assembly 30 31 NOTE Specification and part number are subject to change without notice PAGE 4 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PARTS ORDERING PROCEDURES Dealer accou
15. 5X22X3 2 19 030208200 SW 8 2 20 022710809 NYLON NUT M8 2 21 954406000 FUEL COCK ASSY N18L 02 1 22 351435160 FUEL HOSE B 95 1 23 954404590 HOSE BAND 9 5D 2 24 351436350 FUEL HOSE 150 1 25 954403030 HOSE BAND 8 2 30 301419750 FUEL FILTER CP NQ75MIC 1 31 1 353213710 OIL TANK 1 32 1 353030070 OIL TANK CAP CP YELLOW HS 1 36 1 355448071 COVER COCK HOLDER 1 37 009110011 SOCKET HEAD SCREW 8X20 2 38 030208200 SW M8 2 39 952401450 WASHER 8 5X22X3 2 40 001200610 BOLT 6X10 1 41 030206150 SW M6 1 42 2267510103 CLAMP 1 45 353448490 WIRE CP 1 47 5806113020 OIL HOSE L 750 1 53 353449350 PACKING OIL TANK CAP HS 1 54 353449001 STRAINER OIL TANK 1 55 353449010 STRAP OIL TANK 2 58 353030080 WELL NUT M5 1 59 091005015 SCREW 5X15 1 60 952405970 WASHER 6 4D 20D 1 62 1 353450220 GUARD OIL HOSE 1 65 1616391608 CLIP 1 66 5806113040 PROTECTOR 1 67 353910020 OIL SENSOR ASSY 1 68 355450600 OUTER LINER 525L 1 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 29 MTR 35HS NARROW FOOT AND TRENCH SHOE ASSY OPTION NARROW FOOT AND TRENCH SHOE ASSY PAGE 30 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS NARROW FOOT AND TRENCH SHOE ASSY OPTION NARROW FOOT AND TRENCH SHOE ASSY NO PART NO PART NAME A 305910020 FOOT ASSY 200B A 305910040 FOOT ASSY 100B 1 305333140 FOOT 200B 1 305334930 FOOT 100B 2 305333150 METAL SHEET 200B 2 305334940 METAL SHEET 100
16. 7 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIP INC POST OFFICE BOX 6254 CARSON 90749 4 310 537 3700 800 421 1244 FAX 310 537 3927 E MAIL multiquip com MULTIQUIP WWW com manufactured for Multiquip Inc b Atlanta Boise Dallas y Quebec Canada Manche UK Rio Gua uadalajara MX MIKASA SANGYO CO LTD Tokyo Japan
17. AGE 17 MTR 35HS TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly SYMPTOM Engine rotates but amplituide not uniform or does not strike Dust in rotating part Clean recoil starter assembly Spring spring failure Replace sprial spring TABLE 5 RAMMER TROUBLESHOOTING POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set SOLUTION Set throttle lever to correct position Oil in excess Clutch slips Drain excess oil Bring to correct level Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting PAGE 18 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 NOTE PAGE MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 19 EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items
18. B 3 305446470 FOOT COVER 3 305447810 FOOT COVER 4 001611050 SUNK HEAD BOLT 10X50 5 022711012 NYLON NUT M10 6 030210250 SW M10 7 001611252 SUNK HEAD BOLT 12X60 H 8 022711214 NYLON NUT M12 9 030212300 SW M12 11 305333160 TRENCH SHOE 500H 120B MTR 11 305333170 TRENCH SHOE 800H 120B MTR 11 305334390 TRENCH SHOE 305H 100B MTR 12 001221235 BOLT 12X35 T 13 020312100 NUT M12 14 030212300 SW 12 QTY REMARKS qe 4 N MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 31 ROBIN EC 08HS ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PAGE 32 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY NO PART NO PART NAME 10 5801056000 CRANK CASE CP 30 0440200020 OIL SEAL 35 0440200020 OIL SEAL 36 0440060010 OIL SEAL 40 0600200010 BALL BEARING 6004C3 41 0600200020 BALL BEARING 6204C3 50 0052606140 DOWEL PIN 95 0011406450 BOLT ASSY 105 0105060050 STUD 115 0105064940 STUD 140 0643109980 DRAIN COCK 145 5809011000 PROTECTOR COMP 146 0011308180 BOLT AND WASHER ASSY 170 5801501800 GASKET CYLINDER 180 0021706000 190 030206150 SPRING WASHER 200 0031006000 WASHER 510 5801501400 CYLINDER 850 1507520108 1
19. BOLT 8X15 T B REPLACES 001520815 20 305446450 DUST SLEEVE 1 21 305446460 SLEEVE BAND 1 22 001200830 BOLT 8X30 1 23 020308060 NUT M8 1 25 050100800 O RING G 80 1 26 002211025 BOLT 10X25 H SW 4 31 305910010 FOOT 1508 Tennis REPLACES 305333120 32 305333130 METAL SHEET 150B 1 33 305446470 1 34 001611050 SUNK HEAD BOLT 10X50 2 35 022711012 NYLON NUT M10 2 36 030210250 SW M10 2 37 015112060 SUB HEAD BOLT 12X60 REPLACES 001611252 38 021112140 NYLON NUT MB Lenins B REPLACES 022711214 39 030212300 SW M12 4 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 27 MTR 35HS TANK AND HANDLE ASSY TANK amp HANDLE ASSY DOD E G OIL PUMP PAGE 28 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS TANK AND HANDLE ASSY TANK amp HANDLE ASSY NO PART NO PART NAME QTY REMARKS A 353213710CPL OIL TANK ASSY W CAP REPLACES 353910030 1 305115250 HANDLE 1 2 351319900 SHOCK ABSORBER 2 3 001521020 SOCKET HEAD BOLT 10X20T 4 4 033121009 TOOTHED LOCK WASHER 10 4 5 002211020 BOLT 10X20 H SW 4 11 355113610 FUEL TANK 1 12 954404890 FILTER TANK MR 1 13 361910020 TANK CAP ASSY ORANGE 1 14 351437785 HOLDER COCK 1 15 954406020 PACKING FUEL TANK 1 16 954406010 STRAINER 110 1 17 001220830 BOLT 8X30 T 2 18 952401450 WASHER 8
20. NGINE MAGNETO ASSY MAGNETO ASSY PAGE 50 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE MAGNETO ASSY MAGNETO ASSY NO PART NO PART NAME 10 5807005010 FLYWHEEL 11 5807007020 IGNITION COIL 18 0851029960 VINYL PIPE 30 0011105250 BOLT AND WASHER ASSY 40 1507520103 60 0660000361 STOP SWITCH ASSY ON OFF 70 0043304100 SCREW 4X10 81 0241069980 GROMMET 95 0659000010 SPARK PLUG CUP sses 100 0650140031 SPARK PLUG eng 110 0655000140 SPARK PLUG CAP QTY REMARKS 1 1 1 2 rr REPLACES 0566099950 1 2 1 pnm REPLACES 0655000100 E T REPLACES 00650149730 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 51 Effective July 1 2000 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid withthe charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases whenasigned manifest has been obtained from the carrier and any claim for shortage or damage mustbe settled betweenthe consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments willbe accepted and credit will be al
21. PACKING jer m REPLACES 5806083230 62 5806083210 SEAL 1 63 5806083230 SCREW han aa REPLACES 5806083230 82 2366244508 SPRING Tr Lassen REPLACES 5806083240 104 2366254108 PACKING Vase REPLACES 5806083320 106 5806083140 SPRING 1 107 5806083120 RING 1 108 5806083370 FLOAT STOPPER 1 KIT CARBURETOR INCLUDES ITEMS W MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 47 ROBIN EC 08HS ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY PAGE 48 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY NO PART NO PART NAME QTY REMARKS A 5805001000 RECOIL STARTER ASSY pee INCLUDES ITEMS W 1 5805004020 SPIRAL SPRING 2 5805004030 REEL 3 5805011040 STARTER ROPE 4 5805001030 STARTER HANDLE 5 5805004040 RATCHET 6 5805004110 FRICTION SPRING 7 5805004050 RETURN SPRING 11 5805004140 STARTER EET REPLACES 08 050311 13 5515005160 ROPE STOPPER 1 35 5805004120 FRICTION jp REPLACES 08 05038 49 5805011020 CENTER SCREW 1 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 49 ROBIN EC 08HS E
22. S MANUAL REV 5 11 09 04 ROBIN EC 08HS ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY NO PART NO PART NAME 10 5805501200 COVER 15 5515500200 GUIDE RUBBER 20 920100240 DECAL M MARK 25 5809500701 LABEL MODEL 40 0011106200 BOLT ASSY 50 5805022000 CYLINDER COVER CP 51 011206020 BOLT CYLINDER 52 0031206000 WASHER 53 030206150 SPRING WASHER 210 5805001000 RECOIL STARTER ASSY 220 0011006100 BOLT AND WASHER ASSY 230 0011006140 BOLT ASSY 850 0566000250 CLAMP MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 43 QTY REMARKS 1 1 1 1 4 1 2 2 2 1 C5 REPLACES 0016706200 REPLACES 0032006000 SEE RECOIL STARTER FIG FOR COMPONENTS REPLACES 5805011001 ROBIN 08 5 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 44 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 ROBIN 08 5 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 510 1063273110 AIR CLEANER ASSY i etm INCLUDES ITEMS W 520 1573620101 ELEMENT SET oi ipee Ree d REPLACES 1573260007 521 1613261008 ELEMENT 1 522 2263272008 GASKET AIR CLEANER 1 526 0736439980 LABEL 1 540 1293290103 INSULATOR 1 550 1063500103 GASKET INSULATOR 2 560 2363590303 GASKET 2 INSULATOR 1 580 0011306800
23. W REPLACES 301421363 nonem REPLACES 002210620 REPLACES 0830000010 KEN REPLACES 002210830 gt Pe JD onsen INCLUDES ITEMS W c c MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 25 gt o lt LL lt lt LLI gt LLI o LO x GUIDE CYLINDER AND FOOT ASSY PAGE 26 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS GUIDE CYLINDER AND FOOT ASSY GUIDE CYLINDER amp FOOT ASSY NO PART NO PART NAME QTY REMARKS A 305910010 FOOT ASSY 190B Vise INCL S TEMS W 6 WIDTH X 11 LENGTH 1 305446380 PISTON PIN 1 2 080100120 STOP RING R 12 2 3 305333110 PISTON ROD M12 1 3 305337980 PISTON ROD M14 1 4 305446390 PISTON END M12 1 4 305451550 PISTON END M14 1 5 022910140 NUT M12 P1 5 B 17 1 6 305446400 STOPPER UPPER 1 7 305446410 CYLINDER 1 8 305446420 MAIN SPRING 2 9 305212710 SPRING CYLINDER 1 11 305112730 GUIDE CYLINDER 1 12 065105010 DUST SEAL DKI 5367811 1 13 080510680 STOP RING TH R 68 1 14 351010050 GREASE FITTING A MT6X1 2 15 305446430 STOPPER 1 16 002210815 BOLT 8X15 H SW 4 17 050300320 O RING 32 1 18 305446440 GRIP 1 19 096208010 SOCKET HEAD
24. e Multiquip must personally deliver the parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damages in excess ofthe purchase price ofthe itemwithrespecttowhich damagesare claimed andinno event shall Multiquip be liable forloss of profit or good will or for any other special consequential or incidental damages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products A part fromsuch written statementof warranty there are no warranties express impliedor statutory which extend beyond the description of the products onthe face hereof PAGE 52 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 NOTE PAGE MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 53 OPERATION AND PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 787
25. ess Retighten as necessary Clean any dirtfromthe recoil starter and foot pedestal Wipe the entire unitclean before operating Replace any missing or damaged Safety Operation decals Adjust height of handle Adjusthandle by loosening nuts and moving handle to suit operation Retighten nuts Initial Start up When starting the MTR 35HS Tamping Rammer perform the following Open the fuel shut off valve by moving the fuel cock lever to the open position Figure 4 NE FUEL COCK 4 cL ose 1 OPEN 2 Set the engine ON OFF switch Figure 5 to the ON position start Em d AD SEV SUBS Lon ff 55 STOP SWITCH iG Figure 5 Engine On Off Switch Close the choke lever Figure 4 Turning the choke lever 90 degrees clockwise closes the choke In cold weather start the unitwith choke fully closed In warm weather or when the engine is warm the unit can be started with choke halfway or completely open Move the throttle lever Figure 6 between 1 4 to 1 2 from the idle position FULL OPEN Figure 6 Throttle Lever 1 4 to 1 2 Grip the recoil starter Figure 7 handle and pull it until you feela slight resistance Then pull sharply and quickly Return the recoil starter handle to the starter position before releas ing rw Figure 7 Recoil Starter If engine fails to start move the choke lever Figure 4 tothe half open position to avoid flooding Repea
26. il SAE 30 II Lubricate bottom element gray with 13 15 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing Theaircleaner on the engine side will hardly be contaminated if itis however after cleaning the element with kerosene dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil Then tightly squeeze outer primary element sponge and shake off well the inner secondary element before installing them CLEANING THE OIL TANK BI the inside of the oil tank regularly preferably 2 or 3 times ayear n winter be sure to clean the inside of oil tank to avoid the freezing of water that may have accumulated inside the tank CAUTION If water accidently got inside the oil tank the oil may appear muddy If this situation occurs simply flush the tank removing all foreign matter including water and fill oil tank with fresh 2 stroke outboard motor oil When cleaning the oil tank Figure 12 perform the following procedure 1 Remove the cock holder cover oil hose red and black lead wires from the float sensor OIL TANK car 9 STRAINER TE OIL TANK 9 FLOAT gt SENSOR COCK 2 4 HOLDER FG lt COVER COCK HOLDER Figure 12 Oil Tank MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 15 MTR 35HS MAINTENANCE 2 Removethe bolts that secure the oil ta
27. lowed subject to the following provisions 1 A Returned Material Authorization must beapprovedby Multiquip priorto shipment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Sales that defines item numbers quantities and descriptionsofthe itemsto bereturned Thepartsnumbers and descriptions must match the current parts price list b Thelistmustbetypedorcomputer generated c Thelistmuststatethe reason s for thereturn d Thelist mustreferencethe sales order s or invoice s under which theitems were originally purchased e Thelistmustinclude the name and phone number ofthe person requestingthe RMA 3 copy of the Return Material Authorization mustaccompany the return shipment 4 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition inthe original Multiquip package ifany and with Muiltiquip partnumbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is listed inthe parts price book as being replaced by another item itis obsolete b Any parts with a limited shelf such as gaskets seals O rings and other rubber parts that were purchased more than six months priortothe return date c Anylineitemwithanextendeddealer netprice ofless than 5 00 Special order items Paint chemicals a
28. mer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MTR 35HS is equipped with an Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MTR 35HS uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MTR 35HS Tamping Rammer identify and understand the function of the controls see Figure 1 on page 11 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 9 SPECIFICATIONS Table1 MTR 35HS Rammer Specifications Table 2 ROBIN 08 Engine Specifications Piston Displacement Compression Ratio Continuous Rated Output Lubrication System Fuel Consumption NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured PAGE 10 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS CONTROLS AND COMPONENTS Figure 1 MTR 35HS Rammer Figure 1 shows the location of the controls and components for the MTR 35HS Tamping Rammer The functions of each control is de
29. nd lubricants d Electrical components f g Decals and paper products h Items purchased in kits 7 Thesenderwillbenotified of any material received thatis not acceptable 8 Such material will be held for 5 working days from notification pending instructions If a reply is not received within 5 days the material will be returned to the sender at his expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase lessa 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based onthe list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Pricechangesare effective ona specific date and allorders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases willnotbe made for stock onhandat the time of any price change Multiquip reserves the right to quote and sell directto Government agencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00 to 50 00 surcharge willbe added to the invoice for special handling including bus shipments insured parcel post or in cases wher
30. ngine manufactures recommended type spark plug Nameplate Displaysinformation regardingthe rammer Grip Whentransporting the rammer carry it by griping the handle Oil Tank Fill oil tank with 2 stroke outboard motor oil Dust Sleeve Prevents dust and debris from entering into the spring cylinder MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 11 it often MTR 35HS OPERATION This section is intended to assist the operator with the initial start up of the MTR 35HS Tamping Rammer It is extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Prior to starting the operation 1 When transporting the machine carry it by the grip handle located on the body Figure 2 DUST SLEEVE SPRING CYLINDER Figure 2 Grip Handle 2 The rammer should be greased with three shots of grease after each eight 8 hours of use 3 Use MQ HIGH TEMPERATURE GREASE part GS or its equivalent 4 Equivalent greases include Shell Darina or Texaco Thermatex both of which have a bentone base and EP 2 rating 5 Ifaninferior grease is used it may become too thickortoothin due to changes in temperature and improper lubrication could result 6 Therammeris equipped with atwo cycled gasoline engine A regular grade gasoline should be used High test ethyl gasoline is
31. nktothe fuel tank and drain all oil from the tank 3 Removecockholder thenclean strainer and cock holder in akerosene solution 4 Make sure every partis clean and dry then reassemble oil tank Fill oil tank with 2 stroke outboard motor oil FB class to the level FUEL AND OIL LINES Check the fuel and oil lines regularly for damage and ensure that there are no leaks Replace fuel and oil lines every 2 years to maintain performance II When replacing the oil hose perform the following procedure 1 Replace oil hose with manufactures suggested type hose or equivalent If necessary fill oil tank with 2 stroke outboard motor oil Fill fuel tank with 25 1 fuel mix ratio Operate rammer with 25 1 fuel mixture until all air is bled from oil injection line 5 it is certain that all air has been purged from the oil injection line regular unleaded gasoline may be used CAUTION It is normal for a new 2 stroke engine to emit excess smoke until moving parts have been seated to their normal operating specifications This excess smoke normally stops after one full tank of fuel CLEANINGTHE RAMMER f using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler fuel and oil tank caps Excessive amounts of water may cause severe engine damage Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks
32. not recommended The oil should be good grade of two cycle or outboard motor oil CAUTION DO NOT USE REGULAR AUTOMOTIVE TYPE MOTOR OIL CAUTION Failure to understand the operation of the MTR 35 5 Tamping Rammer could result in severe damage to the rammer or personal injury Engine 1 Fillthe fuel tank Figure 3 with unleaded gasoline At the same time check the engine oil level at the sight gauge located on the operator s side ofthe oil tank Fillthe oil tank tothe H level using only outboard 2 stroke oil Replenish the oil regularly before the oil level reaches the L level of the oil tank CAUTION The oil hose is not to be depressed or damaged A sensor detects lack of oil and shuts down the engine automatically OUTBOARD 2 STROKE MOTOR OIL Figure 3 Fuel Oil Tank 2 Low levels of oil may result in engine seizure due to high levels of consumption during operations 3 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested in the Table 3 below Table 3 Motor Oil Grade Season or Temperature Grade of motor oil higher than MS class Spring Summer or Autumn SAE 30 120 F to 15 F Winter 40 F to 15 F Below 15 F SAE 10W 30 PAGE 12 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 MTR 35HS OPERATION Inspection 1 Check all nuts bolts fasteners for tightn
33. nt number Dealer name and address Shipping address if different than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment UPS Ground UPS Second Day or Third Day UPS Next Day Federal Express Priority One please provide us with your Federal Express account number Airborne Express Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Get special freight allowances when you order 10 or more line items via FAX Now Direct TOLL FREE access UPS Ground Service at no charge for freight to our Parts Department PS Third Day Service at one half of actual freight cost Toll free nationwide No other allowances on freight shipped by any other carrier Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Toll free FAX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 5
34. o the Remember to close the engine drain cock after starting to position Open the fuel cock located under the fuel tank ensure proper operation Close the choke lever located on the carburetor and pull When operation is complete stop the engine by turning the the starter rope When the engine starts open choke fully ignition switch to the off position Should the engine become difficult to start open the drain Note Transport the machine with the fuel cock in the off position only NP 581 P N 920205810 011 DO NOT ALLOW WATER NAMEPLATE TO ENTER FUEL AND OIL TANKS 599 SAE30 CMM P N 920205990 NP 700 2 P N 920207470 PETE EIT P N 920107000 NP 766 P N 920107660 em BS P N 920101200 57 5 Wa NPA 333 PROPER SPONGE INSTALLATION P N 920203330 NFA 398 Q P N 920203980 PAGE 8 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTR 35HS Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTR 35HS levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTR 35HS tamping ram
35. scribed below 1 Throttle Lever Controls engine speed and the tamping action of the rammer Engine Stop Switch Controlsthe starting and stopping ofthe engine Switch must be in the ON position when starting the engine Choke Lever Used when starting the engine Normally usedin cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Grease Fill Plug Open this plug to add oil to the oil bath reservoir Fuel Valve Open this valve to remove excess fuel from the carburetor or crankcase Pre Cleaner Pre cleans first stage dirt and other debris from entering the engine 8 Foot Laminated wood with tempered steel plate for superior shock absorption RecoilStarting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Fuel Tank Cap Poly fuel tank to avoid rust and corrosion remove this cap to add gasoline Engine Air Cleaner Prevents dirt second stage and other debris from entering the engine Handle To operate rammer GRIP handle assembly firmly on both sides Muffler Used to reduce noise and emissions Spark Plug Provides spark to the ignition system replace with e
36. t manifold muffler or cylinder Allow these parts to cool before servicing engine or rammer HOT DO NOT High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine section of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine E NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death E Topping off to filler port is dangerous as it tends to spill fuel PAGE 6 MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 RULES FOR SAFE OPERATION M NEVER Run engine without air filter Severe engine may occur Always service air cleaner frequently to prevent carburetor malf
37. t steps 1 thru 5 If the engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 13 MTR 35HS OPERATION 9 carburetor is flooded or the crankcase is loaded with excess fuel open the drain plug as shown in Figure 8 and drain out excess fuel DRAIN PLUG Figure 8 Drain Plug Operation 1 To start the rammer tamping action move the throttle lever Figure 9 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring CAUTION Make sure that the throttle lever is moved to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the clutch springs or foot FULL OPEN Figure 9 Throttle Lever Full Open 2 TheMTR 35HS Tamping rammer is designedto run at 4 100 rpm Atoptimum rpm the foot hits at the rate of 750 impacts per minute Increasing throttle speed past factory set rpm does not increase impacts and may damage unit The MTR 35HS is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 10 and runthe engine forthree minutes at low speed After the engine
38. unction Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Run engine without air cleaner Severe engine damage may occur Always read understand and follow procedures in Operator s Manual before attempting to operate equipment Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip forthis equipment Damage to the equipment and or injury to user may result Transporting Always shutdown engine before transporting Tighten fuel tank cap securly and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer Emergencies E Always know the location of the nearest fire e
39. xtinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use plastic containers to dispose of hazardous waste MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 PAGE 7 OPERATION AND SAFETY DECALS P N 920106460 CAUTION Check that all bolts are tight Cock located on the lower side of the crankcase and discharge Before operation check oil level at the sight gauge located any excess fuel by cranking the engine 2 or 3 times on the operator s side of the oil tank Fill the oil tank to the Allow the engine to warm up for 4 to 5 minutes before operation level using only outboard 2 stroke To begin operation move the throttle lever quickly from the Fill the fuel tank Use only regular unleaded gasoline start to the run or on position To start the engine Turn the ignition switch t
40. xture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug MTR 35HS OPERATION amp PARTS MANUAL REV 5 11 09 04 P
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