Multiquip Chainsaw ONE-WAY PLATE COMPACTOR User's Manual
Contents
1. LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 70 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 71 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave2. OPERATION AND PARTS MANUAL MULTIQUIP SERIES MODEL MVC77 ONE WAY PLATE COMPACTOR HONDA GX160K1QX2 GASOLINE ENGINE Revision 4 01 14 11 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 NOTES MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 3 MVC77 Plate Compactor Proposition 65 Warning assis e t ctp 2 Table OMe rasa club mta 4 Parte Ordering 5 Safety 6 10 Specifications 11 General Information he ciis 12 COMPONEM S 19 ecd f 14 15 16 17 18 BOE 19 DSTI SER e RR 20 21 Preparation For Long Term Storage 22 29 05 Explanation Of Codes In Remarks Column 26 Suggested Spare 27 Component Drawings Name Plat
3. HANDLE WASHER 21363 DELRIN 4 WASHER 11 96 4 5 REPLACES 952400220 BOLT 001221025 PLUG 1 4 1 HOSE JOINT 1 4X10D 1 REPLACES 001221235 HONDA SU BOLT 8 45 ROBIN SPRING WASHER REPLACES 001220845 ROBIN PLATE 8 locos CONTACT MULTIQUIP SERVICE DEPT n WITH MODEL AND SERIAL NUMBER MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 31 ENGINE PULLEY CLUTCH ASSY ENGINE PULLEY CLUTCH ASSY 10 20 28 8b o EYZOW AFTER 5 MH10000 HONDA ROBIN PAGE 32 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 ENGINE PULLEY CLUTCH ASSY ENGINE PULLEY CLUTCH ASSY NO PART NO 10 EH172YD4020 10 10 GX160K1QX2 19 408420830 19 408434570 20 408910020 21 408412320 22 952403630 23 009110003 23 404010060 24 030208200 25 070503350 29 408010060 30 031110160 50 943010010 51 943020010 52 943050010 53 943040010 54 JISB2804C25 95 943050020 56 080300090 57 943030010 58 080100520 59 046006250 76 408910020 78 16095 79 408910020 80 926029 81 16086 82 2638 REMARKS REPLACES 911202046 GX140Q1B5 NO LONGER AVAILABLE REPLACES 9122160
4. 11 PAGE 37 WATER TANK ASSY PAGE 38 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 WATER TANK ASSY NO PART NO PART NAME QTY REMARKS 39 408106380 WATER TANK 1 40 408316691 CAP WATER TANK W PK jm REPLACES 408316690 41 408424691 PACKING 115D 2T 1 42 954403240 COCK PT 1 4 BH 1211 1 43 959403790 NUT 5 1 4 1 44 402010060 VINYL PIPE 9 5X14X450L Ma REPLACES 408424840 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 39 HONDA 160 10 2 CYLINDER ASSY PAGE 40 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PART NO 1 12210ZH8000 2 12204ZE01306 4 122052 1315 6 122162 5300 7 12251ZF1800 8 123102 1010 9 123912 1000 10 157212 8000 11 90013883000 12 900432 1020 13 900472 1000 14 9430110160 16 957230806000 17 9807956841 M 9807956854 HONDA GX160K1QX2 CYLINDER ASSY PART NAME HEAD COMP CYLINDER GUIDE INLET VALVE GUIDE EXHAUST VALVE CLIP VLAVE GUIDE GASKET CYLINDER HEAD COVER HEAD PACKING HEAD COVER TUBE BREATHER FLANGE BOLT 6X12 STUD BOLT 6X112 STUD BOLT 8X32 KNOCK PIN 10X16 FLANGE BOLT 8X60 SPARK PLUG BP6ES SPARK PLUG W20EP U DENSO QTY REMARKS 1 1 1 1 1 1 1 1 4 2 2 2 4 1 1 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 41 HONDA
5. 6 PLATE SERIAL NO MVC MQ 1 CONTACT MQ SERVICE DEPT W MODEL amp S N 7 13118 DECAL POWDER COATED 1 8 920203330 DECAL EAR PROTECTION LABEL 1 NPA 333 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 29 MAIN BODY ASSY D y PAGE 30 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 MAIN BODY ASSY NO PART NO 1 408105330 2 930405011 3 031110160 4 408105320 4 408109390 5 939010010 6 020310080 7 030210250 8 959404350 8 959404350 9 031108160 11 011008040 12 011208045 13 030208200 15 408420810 15 408420810 16 408207200 16 408209910 17 050200160 18 020108060 26 408404240 27 408104800 28 014208020 31 408206161 32 952402281 33 952403450 34 0105091025 36 408010030 45 408010080 60 001221235 61 030212300 62 011208045 63 030208200 72 920103260 QTY REMARKS VIBRATING PLATE 430 77 1 SHOCK ABSORBER MED 50 S 4 PLAIN WASHER M10 4 2 S AC ROBIN E i HONDA SHOCK ABSORBER STOPPER 45 1 NUT M10 9 SPRING WASHER M10 11 ss c MM RE REPLACES 401010020 EARTH WIRE 1 PLAIN WASHER M8 001220840 BOLT DKE T REPLACES 001220845 SPRING WASHER 8M ENGINE NUT ROBIN ENGINE NUT HONDA O RING NUT M8 H 5 REPLACES 020408050 STOPPER BELT COVER 1 REPLACES 001220820
6. Bar When operating the compactor use this handle bar to manuever the compactor Gasoline Engine This plate compactor uses a HONDA GX160K1QX2 or ROBIN EH172YD4020 engine Refer to the HONDA or ROBIN owners manual for engine information and related topics 6 10 11 Belt Cover Remove this cover to gain acess to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Tube Sprinkler Supplies water to the soil via splash plate Water Shut Off Valve Turn this valve downward to let water flow from the water tank to the water tube Water Tank Holds 13 7 quarts of water removable no tools required MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 13 BASIC ENGINE Figure 2 Engine Controls amp Components INITIAL SERVICING The engine Figure 2 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions details of operation and servicing Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tigh
7. GX160K10QX2 CYLINDER BARREL ASSY PAGE 42 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K1QX2 CYLINDER BARREL ASSY NO PART NO PART NAME QTY REMARKS 2 12000ZH8010 BARREL ASSY CYLINDER INCLUDES ITEMS W 4 16510ZE1000 GOVERNOR ASSY 8 16531ZE1000 SLIDER GOVERNOR 9 16541ZE1000 SHAFT GOVERNOR ARM 11 90131ZE1000 BOLT DRAIN PLUG 12 90451ZE1000 THRUST WASHER 6MM 13 90601ZE1000 WASHER DRAIN PLUG 14 906027 1000 GOVERNOR HOLDER 15 91202883005 OIL SEAL 25X41X6 18 9410106800 WASHER 6MM 19 9425108000 LOCK PIN 8MM 21 910012 1003 BALL BEARING 6205TMB PO PP MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 43 HONDA GX160K1QX2 CRANKCASE COVER ASSY PAGE 44 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K1QX2 CRANKCASE COVER ASSY NO PART NO PART NAME QTY REMARKS 1 11300ZZE1633 COVER ASSY CRANKCASE 1 INCLUDES ITEMS W 4 11381ZH8801 GASKET CRANKCASE 1 5 156002 1003 OIL GAUGE Tuscan INCLUDES ITEMS W 6 15600204003 OIL PLUG ASSY INCLUDES ITEMS W 8f 156252 1003 PACKING OIL FILLER CAP 1 9 156254 1003 PACKING OIL FILLER CAP 1 13 91202883005 OIL SEAL 25X41X6 1 14 9430108140 KNOCK PIN 8X14 2 16 9570108
8. LEVER CONTROL 1 10 16574ZE1000 LEVER SPRING 1 11 165752 8000 WASHER CONTROL LEVER 1 12 16576891000 HOLDER CABLE 1 13 165782 1000 SPACER CONTROL LEVER 1 15 165807 8812 CONTROL BASE 1 16 16584883300 ADJUSTING SPRING 1 17 16592ZE1810 SPRING CABLE RETURN 1 18 16594883010 WIRE HOLDER 1 21 90013883000 FLANGE BOLT 6 X 12 2 22 900157 5010 BOLT GOVERNOR 1 24 90605230000 CIR CLIP 1 26 93500040060H SCREW 4 X 6 1 27 93500050250H SCREW 5X 25 1 28 93500050160A SCREW 5X 16 1 29 901145 0000 6 1 30 940500600 FLANGE 6 1 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 69 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiqui
9. Valve Lever 2 Placethe Engine ON OFF switch Figure 10 in the ON position Figure 12 Throttle Lever SWITCH 5 Graspthe starter grip Figure 13 and slowly pull it out The OFF resistance becomes the hardest ata certain position corre sponding the compression point Rewind the rope alittle from that point and pull out sharply DO NOT pull the starter rope all the way to the end Figure 10 Engine ON Off Switch DO NOT release the starter rope after pulling Allow it to 3 Placethe Choke Lever Figure 11 inthe OPEN position 8119 as soon as possible CHOKE LEVER STARTER GRIP Figure 13 Starter Grip Figure 11 Choke Lever MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 17 STARTUP 6 If the engine has started slowly return the choke lever Figure 11 to the CLOSED position If the engine has not started repeat steps 1 through 5 7 Before the compactor is put into operation run the engine for 3 5 minutes 8 Check for abnormal engine noises or fuel leaks Stopping the Engine 1 Place the throttle lever Figure 12 in slow position and listen for the engine speed to decrease 2 Place the Engine ON OFF switch Figure 11 inthe OFF position Place the fuel valve lever Figure 9 in the OFF position PAGE 18 MVC77 PLATE OPERATION AND PARTS MANUAL REV 4 1 14 11 OPERATION Operation 7 Compac
10. or bodily injury MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 19 Inspection and other services should always be carried out on hard and level ground with the engine shutdown MAINTENANCE These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the Inspection and Maintenance Service Tables 1 To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 4 through 6 TABLE 4 MACHINE INSPECTION Item Hours of Operation Remarks Every 8 hours every Starting check day Loosened or lost Every 8 hours every Screws day Every 8 hours every Damage of any part day Function of controlling System part Every 8 hours every day Vibrator oil check Every 100 hours See page 19 number hours plate compactor is in use and particular working conditions Fuel piping and connections should be replaced every 2 years Daily Service Check for leakage of fuel or oil Remove soil and clean the bottom of compaction plate Check engine oil see page 13 Check for loose screws including tightness See Table 6 below tightening torque for retightening TABLE 6 TIGHTENING TORQUE kg cm Diameter Vibrator oil replacement Every 200 See page 19 Material 6mm 8mm 10mm
11. the V belt bends 10 to 15 mm Figure 8 when depressed with finger at midway between the clutch and vibration pulley shafts NEVER attempt to check the V belt with the engine running Severe injury can occur of your hand Figure 6 gets caught CORRECT V BELT betweenthe V beltandthe clutch Always use safety gloves TENSION 10 15 MM WHEN DEPRESSED AS SHOWN CLUTCH Z Figure 8 V Belt Tension A loose V belt will decrease the power transmission output causing reduced compaction and premature wear of the belt 4 fthe V belt becomes worn or loose replace it by using V belt part number 070503350 PULLEY Figure 6 V Belt Hazard 1 check the V belt tension remove the three bolts that secure the belt cover to the frame as shown in Figure 7 V BELT COVER Figure 7 V Belt Cover Removal PAGE 16 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 STARTUP NOTICE The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN DO NOT attempt to run the compactor until the Safety Information and Startup sections have been read position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine 1 Place the fuel valve lever Figure 9 the position 4 Place the throttle lever Figure 12 halfway between fast and slow THROTTLE LEVER Figure 9 Fuel
12. the risk of a dangerous concentration of combustible gases W f the battery liquid dilute sulfuric acid gt comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention i ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment I ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 9 SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE E Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing B Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights B A
13. 0 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 MAINTENANCE ENGINE BASE OIL PLUG REMOVE DIPSTICK REMOVE Figure 14 Engine Oil Plug Changing Vibrator Oil 1 When changing the vibrator oil remove the drain plug located at the bottom right of the vibrator Figure 5 and simply tip the compactor to drain the oil Note that the oil will drain more easily while it is hot Remember to use only 10W 30 motor oil when replaceing vibrator oil Air Filter 1 Theairfilter element should be cleaned because a clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially 2 To clean or replace air filter loosen the wing nut on the air filter housing Figure 15 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed Figure 15 Air Filter NEVER attemptto checkthe V belt with the engine running Severe injury can occur if your hand Figure 6 gets caught betweenthe V belt and the clutch Always use safety gloves Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces p
14. 0 161007 8822 CARBURETOR ASSY ss INCLUDES ITEMS W 11 16124ZE0005 SCREW THROTTLE STOP 12 16166ZH8W50 MAIN NOXXLE 13 16173001004 PACKING CUP 14 162112 1000 15 16220ZE1020 16 16221ZH8801 17 16212ZH8800 20 16610XE1000 INSULATOR CARBURETOR SPACER COMP CARBURETOR PACKING CARBURETOR PACKING INSULATOR CHOKE LEVER COMP INCLUDES ITEM W c 24 169537 1 812 LEVER 25 169542 1812 PLATE LEVER SETTING 268 169562 1811 SPRING COCK LEVER 27 169572 1812 PACKING FUEL COCK 28 169672 0811 CUP FUEL STRAINER 304 93500030061 SCREW 3X6 33 9430520122 SPRING PIN 2X12 34 991012 80700 MAIN JET 70 354 992042 00350 PIOLOT JET SET 35 es INCLUDES GASKET MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 57 HONDA GX160K1QX2 AIR CLEANER ASSY PAGE 58 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K1QX2 AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 1 162712 1000 PACKING ELBOW 1 2 172102 1822 CLEANER ELEMENT INCLUDES ITEMS W 3 172182 1821 OUTER ELEMENT 1 4 172302 1820 COVER CLEANER 1 5 17232891000 GROMET AIR CLEANER 1 6 172352 1831 NOSE SILENCER 1 7 172382 7010 COLLAR AIR CLEANER 2 8 172392 1000 COLLAR B AIR CLEANER 1 9 174104 1020 ELBOW COMP AIR C
15. 02 PART NAME ENGINE ASSY ROBIN ENGINE ASSY HONDA ENGINE ASSY HONDA SPACER citur ROBIN SPACER 20 25 8 4 77 CLUTCH ASSSY REPLACES 16053 4 78 4 78 20 1 WASHER 9X30X3 I HONDA BOLT 5 16 24 UNF 35MM HONDA REPLACES 402010150 BOLT 5 16 24UNF 20MM SPRING WASHER M8 V BELT 3VX 335 1 SOCKET HEAD BOLT 3 8X32 ROBIN WASHER 11293 REPLACES 952401440 ROBIN PULLEY DRUM 1 CLUTCH SHOE 2 CLUTCH BOSS D 19 05 1 BEARING COLLAR D 19 05 1 STOP RING ua REPLACES 080200250 ARM PIN 2 STOP RING 4 CLUTCH SPRING 2 STOP RING 1 BEARING 8205 DDU rr s REPLACES 046006250 CLUTCH Pr REPLACES 16093 BEARING 1 1 8 ID X 2 1 8 OD 1 DRUM 4 5 8 INCLUDES ITEMS 77 78 1 REPLACES 16096 RETAINING RING 1 1 8 DIA 1 CLUTCH RETAINER 1 FHSC CAP SCREW 5 16 24 X1 1 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 33 VIBRATOR PLATE MOUNTING ASSY PAGE 34 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 VIBRATOR PLATE MOUNTING ASSY NO PART NO 1 408105330 46 012212035 47 030212300 48 031112230 30 40
16. 03200 FLANGE BOLT 8X32 6 17 961006205000 BALL BEARING 6205 1 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 45 HONDA GX160K10QX2 CRANKSHAFT ASSY 65 15 PAGE 46 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 44 1 14 11 HONDA GX160K10QX2 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 1 1 1 2 13310ZE1000 CRANKSHAFT COMP 13 92101080250A BOLT 14 90473842000 WASHER 8MM 15 90741883810 KEY 5X5X33 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 47 HONDA GX160K10QX2 PISTON ASSY PISTON ASSY PAGE 48 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K10QX2 PISTON ASSY PISTON ASSY NO PARTNO PART NAME ary REMARKS 1 13010ZH8941 RING SET PISTON STD 1 1 13011ZH8941 RING SET PISTON 0 25 1 1 130122H8941 RING SET PISTON 0 50 1 1 130132H8941 RING SET PISTON 0 75 1 2 13101ZH8000 PISTON STD 1 2 13102748000 PISTON 0 25 1 2 13103ZH8000 PISTON 0 50 1 2 13104ZH8000 PISTON 0 75 1 3 13111ZE1000 5 1 4 132002E1010 CONNECTING ROD ASSY INCLUDES ITEMS W 5 90001ZE1000 CONNECTING ROD BOLT 2 6 90551ZE1000 CLIP PISTON PIN 18MM 2 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 49 HONDA GX160K1QX2 CAMSHAFT ASSY PAGE 50 MVC77 PLATE COMPACTOR OPE
17. 12 14 16mm 18mm 20mm V belt clutch check Every 200 hour See page 19 AT 70 150 300 500 750 1 100 1 400 2 000 6 8 100 250 500 800 1 300 2 000 2 700 3 800 11T 150 400 800 1 200 2 000 2 900 4 200 5 600 TABLE 5 ENGINE CHECK 100 6mm 300 350 8mm 650 700 10mm For details see separate Engine Manual Item Hours of Operation Leakage of oil or fuel Every 8 hours every day Tightness of fastening threads Every 8 hours every day Every 8 hours every day Replenish to specified max level Engine oil check and replenishment At first 20 hours then every 100 Engine oil replenishment hours Air cleaner cleaning Every 50 hours In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw Engine Oil Replacement 1 Replace engine oil in first 20 hours of operation and every 100 hours afterwards 2 Oil may be drained more easily when it is warm after operation For more details see separate HONDA or ROBIN Owner s Manual 3 When changing the engine oil thenold oil can be drained by removing the oil filler cap and un screwing the engine oil drain plug located at the base of the engine 4 Rememberto refill engine crankcase with the recommended type of oil as listed in Table 3 PAGE 2
18. 43ZH8003 SPRING RETURN 2 9 28461ZH8003 STARTER KNOB 1 10 284622 8003 ROPE RECOIL STARTER 1 124 900032 8003 SET SCREW 1 13 957010600800 FLANGE BOLT 6X8 3 15 32901MA1000 CLIP CORD 1 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 53 HONDA GX160K1QX2 FAN COVER ASSY PAGE 54 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PART NO 3 196102 10002 7 196127 8000 10 19630ZH8000 15 361002 1015 16 361012 1010 21 90013883000 22 90022888010 MVC77 PLATE OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 55 HONDA GX160K1QX2 FAN COVER ASSY PART NAME FAN COVER SIDE PLATE STD SHROUD COMP SWITCH ASSY ENGINE STOP CORD STOP SWITCH 370MM FLANGE BOLT 6X12 FLANGE BOLT 6X20 QTY REMARKS 1 1 1 1 1 6 1 HONDA GX160K10QX2 CARBURETOR ASSY PAGE 56 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K10QX2 CARBURETOR ASSY NO PART NO PART NAME QTY REMARKS 28 160107 1 812 GASKET SET 1 3 160112 0005 FLOAT VALVE SET 1 4 160132 0005 FLOAT SET 1 5 16015ZE0831 FLOAT CHAMBER INCLUDES O RING 6 16016ZE0005 PILOT SCREW 1 7 160242 1811 DRAIN SCREW SET INCLUDES GASKET 8 160282 0005 SCREW asciutto INCLUDES GASKET 9 16044ZE0005 CHOKE SET 1
19. 8910010 PART QTY REMARKS VIBRATING PLATE 1 BOLT 12X35 aaa asqa REPLACES 001221235 SPRING WASHER M12 9 PLAIN WASHER M12 VIBRATOR ASSY E SEE PAGES 36 AND 37 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 35 VIBRATOR ASSY PAGE 36 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 VIBRATOR ASSY NO PART NO PART NAME QTY REMARKS 1 408010057 VIBRATING CASE 77 90 REPLACES 408010050 2 401301260 CASE COVER A 1 3 401301270 CASE COVER B 1 4 401010190 PACKING 2 5 040406309 BEARING 2 6 011208025 8 X25 T REPLACES 001220825 7 030208200 SPRING WASHER 12 8 953400270 PLUG 1 4 X 14 1 9x 953405260 PACKING E Il M REPLACES 953400160 10 408420840 PULLEY VIBRATOR 11 401010220 WASHER 13406 1 12 001221235 BOLT 2 X39512 i REPLACES 001221235 13 030212300 SPRING WASHER 12 1 14 951010090 KEY 7 X7 X 23 1 15 401010200 ROTATOR SHAFT 1 16 401010240 ECCENTRIC ROTATOR 1 17 014212030 SOCKET HEAD BOLT 12 X 30 P REPLACES 001521230 18 060203030 OIL SEAL TC 35488 dedecus REPLACES 060403060 20 920101190 DECAL TURBINE OIL NP 119 1 30 408910010 VIBRATOR ASSY gu INCLUDES ITEMS W MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14
20. Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at t
21. LEANER 1 INCLUDES ITEMS W 12 90325044000 NUT 1 13 90325044000 NUT 1 14 957010602000 FLANGE BOLT 6X20 1 15 9405006000 FLANGE BOLT 6MM 2 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 59 HONDA GX160K1QX2 MUFFLER ASSY PAGE 60 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PART NO 2 18310771000 3 19320ZF1H01 5 183252 1010 7 183404 1010 9 18381298800 10 18522ZE1000 11 90050ZE 1000 12 90055ZE 1000 13 90002760003 14 94001080000 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 61 HONDA GX160K1QX2 MUFFLER ASSY QTY PART NAME MUFFLER COMP MUFFLER PROCTOR STD PROCTECTOR LOWER DEFLECTOR CP GASKET MUFFLER GUIDE MUFFLER TAPPING SCREW 5X8 TAPPING SCREW 4X6 TAPPING SCREW 4X8 NUT 1 1 1 1 1 1 4 3 2 2 HONDA GX160K1QX2 FUEL TANK ASSY PAGE 62 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K1QX2 FUEL TANK ASSY NO PART NO PART NAME QTY REMARKS 10 16854ZH8000 RUBBER SUPPORT 107MM 1 17 169552 1000 JOINT FUEL TANK 1 20 175102 10202 FUEL TANK COMP 1 21 176207 7023 FUEL TANK CAP INCLUDES ITEMS W 23 176312 7003 PACKING 1 24 17672ZE2W01 FUEL FILTER 1 29 91353671004 O RING 14MM 1 33 9405006000 FLANGE NUT 6MM 2 36 950014514040 FUEL TUBE 4 5
22. LWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste V amp are used motor fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down drain or into any water source PAGE 10 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 SPECIFICATIONS TABLE 1 COMPACTOR SPECIFICATIONS moei 49 x 57 Plate Size LxW 17 x 22 in Operating Weight 166 Ibs 75 0 kg Operating Weight Water Tank 195 Ibs 88 4 kg Water Tank Capacity 13 7 qt Max Area Of Compaction 6970 sq ft hr TABLE 2 ENGINE SPECIFICATIONS x See Table 3 See Table 3 Oil Capacity 1 3 pints 0 6 liters 1 3 pints 0 6 liters MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 11 GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVC77 Series is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines an
23. MPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet Dealers Only Order parts on line using Multiquips SmartEquip website View Parts Diagrams Order Parts Print Specification Information Effective January 19 2006 If you have an MQ Account to obtain a Username and Password E mail us at parts multiquip com To obtain an MQ Account contact your District Sales Manager for more information Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts log in and on Standard orders for all orders which include complete part numbers L 1 Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 r 1 Fax your order in and qualify for a 2 Discount on Standard orders for all orders which include complete part numbers L Note Discounts Are Subject To Change Domestic US Dealers Call tigu m Order via Phone 1 800 427 1244 S 7 1 Non Dealer Customers Contact your local Multiquip Dealer for ini 2 parts or call 800 427 1244 for help in locating a dealer near you Parts Ordering inform
24. RATION AND PARTS MANUAL REV 4 1 14 11 PART NO 1 141002 1812 3 144102 1010 5 144312 1000 6 144412 1010 7 144512 1013 8 145682 1000 9 14711771000 10 14721771000 11 14751771000 12 147712 1000 13 147732 1000 14 147812 1000 15 147912 1010 16 900122 0010 17 902062 1000 MVC77 PLATE OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 51 HONDA GX160K1QX2 CAMSHAFT ASSY PART NAME QTY REMARKS CAMSHAFT ASSY 1 PUSH ROD ARM VALVE ROCKER VALVE LIFTER PIBOT ROCKER ARM SPRING WEIGHT RETURN INLET VALVE EXHAUST VALVE SPRING VALVE RETAINER INTAKET VALVE RETAINER EXHAUST VALVE ROTATOR VALVE PLATE PUSH ROD GUIDE PIBOT BOLT 8MM NUT PIBOT ADJUSTING po Pp PO INCLUDES ITEMS W HONDA GX160K1QX2 RECOIL STARTER ASSY PAGE 52 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K1QX2 RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 284007 80132 RECOIL STARTER NH1 RED 1 INCLUDES ITEMS W 1 284002 80132 RECOIL STARTER NH1 BLACK 1 INCLUDES ITEMS W 2 28410ZH8003ZA CASE COMP STARTER 1 3 28420ZH8013 REEL RECOIL STARTER 1 4 28422ZH8013 RACHET STARTER 2 5 28433ZH8003 RACHET GUIDE 1 6 28441ZH8003 FRICTION SPRING 1 7 28442ZH8003 SPRING RECOIL STARTER 1 8 284
25. S INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards 7 A 7 Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications ALWAYS clear the work area of any debris tools etc t
26. X140 1 40 9500202080 CLIP TUBE 2 43 957010602500 FLANGE BOLT 6X25 1 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 63 HONDA GX160K10QX2 COOLING FAN amp FLYWHEEL ASSY PAGE 64 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K10QX2 COOLING FAN amp FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 195117 1 000 COOLING FAN 5 284517 8003 STARTER PULLEY 6 311002 1010 FLYWHEEL 10 90201878003 SPECIAL NUT 14MM 11 13331357000 WOODRUFF KEY 25X18 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 65 HONDA GX160K1QX2 IGNITION ASSY PAGE 66 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K1QX2 IGNITION ASSY NO PART NO PART NAME QTY REMARKS 1 305007 1033 IGNITION COIL CP ASSY 1 306002 1013 SPARK PLUG ASSY 1 14 90121952000 FLANGE BOLT 6X25 2 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 67 HONDA GX160K10QX2 CONTROL ASSY PAGE 68 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 HONDA GX160K10QX2 CONTROL ASSY N PART NO PART NAME QTY REMARKS 2 165514 0010 GOVERNOR ARM 1 3 165554 1000 GOVERNOR ROD 1 4 16561ZE1020 GOVERNOR SPRING 1 5 16562ZE1020 SRRING THROTTLE 1 7 16500ZH8812 CONTROL ASSY 1 9 16571ZH8010
27. an generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual PAGE 14 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 Before Starting 1 2 Read safety instructions the beginning of manual Cleanthe compactor removing dirtand dust Particularly the bottom ofthe plate engine cooling air inlet carburetor and air cleaner Check the air filter for dirt and dust Ifthe air filter is dirty blow through the airfilter cartridge from the inside moving a jet of NOTICE The Oil Alert system will automatically stop the engine INSPECTION before the engine falls below safe limits Always be sure to check the engine oil level prior to starting the engine Table 3 Oil Type dry compressed air up and down until all dust is removed Otherwise replace air filter with a new one Season Temperature Oil Type 4 Check carburetor for external dirt and dust Clean with dry Summer 25 C or Higher compressed air Spring Fall 25 C 10 C SAE 10W 30 20 5 Check fastening nuts and bolts for tightness Loosened Winter 0 C or Lower SAE 10W 10 screws or bolts due to vibration could lead to unexpected accident Gasoline Check Engine Oil Check 1 Remove th
28. ath Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine Ii ALWAYS keep the machine proper running condition E Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY DANGER The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine M DO NOT place hands or fingers inside engine compartment when engine is running B NEVER operate the engine with heat shields or guards removed ik Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor DO NOT remove the coolant drain plug while the engine is hot Hot coolan
29. ation ND ME J pont uuu M re When ordering parts please supply Dealer Account Number CJ Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Priority One Truck Return Fax Number Ground Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part All orders are treated as Standard Orders will ship the same day if received prior to 3PM PST WE ACCEPT ALL MAJOR CREDIT CARDS N 0 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety O messages and operating instructions could 44 result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOU
30. ay from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin E Use well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 ALWAYS recharge the battery in a well ventilated environment to avoid
31. d cable installation work Vibratory Plates The vibratory plates of the compactor produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate Frequency Speed The compactor s vibrating plate has a frequency range between 5 800 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 23 meters minute 75 ft minute Engine The Mikasa MVC77 Series Plate Compactor is equipped with either a Honda or Robin air cooled 4 cycle gasoline engine The engine drives an eccentric weight at a high speed to develop a compaction force Controls Before starting the MVC77 Series Plate Compactor identify and understand the function of the controls and components as indicated on page 13 Figure 1 PAGE 12 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 COMPONENTS Figure 1 MVC77 Series Plate Compactor Components Figures 1 and 2 shows the location of the components and general maintenance parts The function of each component is described below 1 Water Tank Cap Remove this cap to add water to the water tank Fuel Tank Cap Remove this to add fuel Lifting Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Handle
32. e and Decals 28 29 Main Body 30 31 Engine Pulley Clutch Assembly 32 33 Vibrator Plate Mounting Assembly 34 35 Vibrator Assembly 36 37 Water Tank 38 39 NOTICE Specification and part number are subject to change without notice TABLE OF CONTENTS Honda GX160K1QX2 Engine Cylinder Head Assembly 40 41 Cylinder Barrel Recoil Assembly 42 43 Crankcase Cover Assembly 44 45 Crankshaft Assembly 46 47 Piston Rings 48 49 Camshaft Assembly 50 51 Recoil Starter 52 53 Fan Cover Assembly 54 55 Carburetor Assembly 56 57 Air Cleaner 58 59 Muffler Assembly 60 61 Fuel Tank Assembly 62 63 Cooling Fan Flywheel Assembly 64 65 Ignition Coil 66 67 Control Assembly 68 69 Terms and Conditions Of Sale Parts 70 PAGE 4 MVC77 PLATE CO
33. e gasoline cap located on top of fuel tank Visually inspectto see if fuel level is low Iffuel is low replenish with unleaded fuel 1 Tocheck the engine oil level place the platecompactoron 2 secure level ground with the engine stopped When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel Vibrator Oil Check 2 Remove the filler cap dipstick from the engine oil filler hole 3 Figure 3 and wipe it clean 1 Placethe MVC77 Series plate compactor horizontally on a flat surface Make sure the compactoris level when checking the oil in the vibrator assembly 2 Check vibratoroillevelby removing the plug vibrator oil gauge as shown in Figure 5 The oil level should be up to the oil plug The vibrator holds 140 approximately 1 pint IMPORTANT if oil is required replace using only SAE 10W 30 motor oil Figure 3 Engine Oil Dipstick VIBRATOR 3 _Insertandremove the dipstick without screwing itinto the filler OIL PLUG neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 4 fill to the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 400 cc UPPER LIMIT Figure 5 Vibrator Oil Plug LOWER LIMIT Figure 4 Engine Dipstick MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 15 INSPECTION V Belt Check 2 TheV belttension is proper if
34. hat would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher m ALWAYS know the location of the nearest first aid kit m ALWAYS know the location of the nearest phone or keep aphone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 7 SAFETY INFORMATION COMPACTOR SAFETY DANGER NEVER operate the equipment an explosive atmosphere or near combustible materials explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even de
35. he time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is VSL MULTIQUIP
36. mbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART NO PARTNAME REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol 8 or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of p
37. ower transmission efficiency causing weak compaction and reduces the life of the belt itself Wheneverthe compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check Ifthe shoe is worn power transmission becomes deficient and slipping will result MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 21 PREPARATION FOR LONG TERM STORAGE Pump Storage For storage of the pump for over 30 days the following is required Drain the fuel tank completely Run the engine until the fuel in the injec
38. p prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Item
39. ples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 MVC77 Series1 TO 5 UNITS WITH HONDA GX160K1QX2 ENGINE 1 to 3 Units Qty P N Description juniors 070503350 V BELT 060403060 OIL SEAL VIBRATING MENS 050101000 O RING FOR HANDLE isses 9807956841 SPARK PLUG HONDA Testes 284627 8003 ROPE RECOIL STARTER HONDA 361004 1015 SWITCH ASSY ENGINE STOP HONDA 17210ZE1505 ELEMENT A C HONDA 1 176207 7023 CAP FUEL TANK HONDA 17672ZE2W01 FUEL FILTER FUEL TANK HONDA 930405011 SHOCK ABSORBER SUGGESTED SPARE PARTS MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 27 NAMEPLATE AND DECALS PAGE 28 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 NAMEPLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920203290 DECAL CAUTION 1 0 01 2 920203060 DECAL CAUTION START ENG VIBR 1 NPA 306 3 920201580 DECAL MQ LOGO 2 NPA 158 4 920106460 DECAL MIKISA LOGO NAME 1 NPA 507 5 920201950 DECAL MOTOR OIL 1 NPA 195
40. rty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Replace with correct type of Spark plug heat value improper spark plug Engine overheats Correct type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Governor adjusted correctly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Check entire fuel system for 2 Fuel flow restricted leaks or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace spring PAGE 24 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 TROUBLESHOOTING TABLE 8 PLATE COMPACTOR TROUBLESHOOTING SYMPTON POSSIBLE CAUSE SOLUTION Engine speed too low Set engine speed to correct RPM Clutch slips Check or replace clutch Travel speed too low and vibration is V belt slips Adjust or replace V belt weak Excessive oil in vibrator Drain excess oil and fill to proper level Check eccentric gears and counter weights EE Bearing Failure Replace Bearing Insufficient engine output Check engine compression etc Malfunction in vibrator housing MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 25 EXPLANATION OF CODES IN REMARKS COLUMN The following section explains the different sy
41. s purchased in kits 7 Thesenderwill be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier
42. st in fuel system Flush fuel system Spark plug bridging ON OFF switch is shorted Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Re seat valves Piston ring and or cylinder worn o piston rings and or Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel Fuel cock does not open properly cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 PAGE 23 TROUBLESHOOTING TABLE 7 ENGINE TROUBLESHOOTING CONTINUED Air Ar cleaner not clean Ar cleaner not clean clean Clean or replace air cleaner or Clean or replace air cleaner air cleaner Check float re build 2 Weak in power compression is Improper level in carburetor proper and does not misfire Defective Spark plug Clean or replace spark plug Flush fuel system and replace 2 with correct type of fuel Weak in power compression is proper but misfires Di
43. t will gush out of the coolant tank and severely lt H scald any persons in the general area of X the compactor DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor m NEVER touch the hot exhaust manifold gt y muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 SAFETY INFORMATION FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area aw
44. tened securely DO NOT over fill Add fuel to the tank only when the engine is stopped and has cooled down Inthe event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element NOTICE Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch for HONDA engine and 0 5 0 6 mm 0 020 0 024 inch for ROBIN engine Clean spark plug once a week Muffler Used to reduce noise and emissions Engine components c
45. tion system is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the HONDA engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place PAGE 22 MVC77 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 4 1 14 11 TROUBLESHOOTING TABLE 7 ENGINE TROUBLESHOOTING Check gap insulation or replace spark plug i 2 Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Check switch wiring replace switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry spark and SPARK is present at the spark plug clean points insulation worn or short Spark plug wire broken or short circuiting d defective spark plug Flush fuel system and replace 5 Wrong fuel type with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or du
46. tor traveling speed may drop on soils which contain clay however there may be cases where traveling speed drops because the compaction plate does not leave the Make sure to follow all safety rules referenced in the safety ground surface easily due to the composition of the soil To section ofthis manual before operating compactor Keep work rectify this problem do the following area clear of debris and other objects that could cause damage to the compactor or bodily injury Check the bottom plate to see if clay or equivalent material has been lodge in the 1 Oncetheenginehasstarted move the engine throttle lever plate mechanism If so wash with water and quickly to the fastposition remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level soil has a high moisture level dry soil to appropriate moisture content level or carry Always move the throttle lever quickly without hesitation out compaction twice 2 Withthethrottle lever in the fast position the engine speed should be around 2 300 RPM therefore engaging the cen trifugalclutch because increasing the engine speed slowly causes the clutch to slip 5 Firmly gasp the compactor s handle bar with both hands the compactor will begin moving forward 6 Slowly walkbehindthe compactor and be onthe lookout for anylarge objects orforeign matterthat might cause damage to the compactor
47. ublication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Exam
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