Multiquip MVC98D2 User's Manual
Contents
1. COMPONENT DRAWINGS Decal Placement BOOY ASS SID econo Vibration Assembly Water Tank Assembly nnee Transport Wheel Assembly TABLE OF CONTENTS YANMAR L48V6F3R4AAW4 ENGINE Cylinder Block Assembly 40 41 Cylinder Head Assembly 42 43 Air Cleaner Assembly 44 45 Assembly 46 47 Crankshaft and Camshaft Assembly 48 49 PISTON ASS 1 1 0 arsenales 50 51 Lub Oil Pump and Governor Assembly 52 53 Cooling and Starting Device Assembly 54 55 Fuel Injection Pump Assembly 56 57 Fuel Tank and Fuel Line Assembly 58 59 Tools Labels and Gasket Set Assembly 60 61 Terms and Conditions Of Sale Parts 62 NOTICE Specification and part number are subject to change without notice PAGE 4 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective Order via Internet Dealers Only Order parts on line using Multiquips SmartEquip website View Pa2. RING GEAR SHAFT ASSY BEARING BEARING 6202 WASHER KEY 5X30 BOLT M8 X20 PLATED QTY 1 2 1 2 1 1 1 1 1 REMARKS INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 49 PISTON ASSY PAGE 50 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 71429522720 71429522620 71429522580 71429522500 71429522540 71429522550 11429922300 22252000190 71429923700 11926523200 71477023600 71477023610 71477023620 11477023100 PART NAME PISTON WIRINGS D STD PISTON W RING OS 0 25 PISTON W RING OS 0 50 PISTON RING SET STD PISTON RING SET 5 0 25 PISTON RING SET OS 0 50 PISTON PIN CIRCLIP 19 CONNECTING ROD ASSY ROD BOLT CRANKPIN BEARING U S STD CRANKPIN BEARING U S 0 25 CRANKPIN BEARING U S 0 50 PISTON PIN BUSH PISTON ASSY QTY REMARKS 1 1 bises 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 51 LUB OIL PUMP AND GOVERNOR ASSY 41 SEE CYLINDER 1 7 BLOCK ASSY 43 SEE CYLINDER 46 BLOCKASSY 53 45 T 44 47 57 62 PAGE 52 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 PART NO 11425
3. Place end of the new V belt onto the upper pulley clutch side 4 Placea 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt 5 Place the other end of the V belt onto lower vibrator pulley Hotate offset wrench clockwise so that the V belt moves onto the lower vibrator pulley PAGE 22 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 MAINTENANCE Checking and Replacing the Clutch Checking the Clutch 1 With belt cover removed visually check outer drum of the clutch for seizure and V groove for wear or damage 2 Clean the V groove as necessary 3 Checkthe clutch lining and shoe for signs of wear If the shoe is worn replace the clutch to prevent deficient power transmission and slippage Replacing the Clutch 1 Placea 19 mm offset wrench or the like onto the lower vibrator pulley fastening bolt 2 While pulling back hard on the V belt near the lower vibrating pulley rotate offset wrench clockwise so that the V belt slips off the lower vibrator pulley Set V belt aside 3 Remove bolt at engine power output by giving a shock to an V BELT COVER engaged wrench e g tapping with hammer and rotate the Figure 20 V Belt Check bolt counterclockwise 4 Remove clutch with a pulley extractor Vibrating Case Oil Replacement 300 Hours 5 To installa new clutch reverse steps 1 4 Always clean the area around the vibrator oil plug oil level
4. 5 therefore engaging the centrifugal clutch ENGINE SPEED CONTROL LEVER Figure 12 Engine Speed Control Lever Idle Position 3 Push down the decompression lever Figure 13 and re lease Figure 15 Speed Control Lever Fast Position NOTICE ALWAYS move the throttle lever quickly without hesitation because increasing the engine speed slowly causes the clutch to slip Figure 13 Decompression Lever MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 19 OPERATION PREPARATION FOR LONG TERM STORAGE Make sure to follow all safety rules referenced in the safety information section of this manual before operating compac tor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury Firmly gasp the compactor s handle bar with both hands the compactor will begin moving forward 4 Slowly walk behind the compactor and be onthe lookout for any large objects orforeign matterthat might cause damage to the compactor or bodily injury 5 Compactor traveling speed may drop on soils which contain clay however there may be cases where traveling speed drops because the compaction plate does not leave the ground surface easily due to the composition of the soil To rectify this problem do the following Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism If so wash with
5. SET ASSY PART NAME AIR COOLED LABEL YANMAR LABEL CAUTION LABEL HOW START E LABEL DIESEL LABEL TOOL BAG SPANA SPANA DRIVER FUEL FITTING GASKET SET eee CYLINDER HEAD GASKET ASSY O RING CRANK CASE GASKET O RING GASKET WASHER SEAL 16S VALVE STEM SEAL NOZZLE GASKET BONNET GASKET AIR CLEANER GASKET AIR INTAKE GASKET MUFFLER GASKET O RING COVER O RING 1 S 10 0 PACKING 8 O RING 1A S 22 4 O RING 1A S 15 0 ii A A A A A A A A AAA DD AMN i REMARKS INCLUDES ITEMS Wis INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 61 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Auth
6. EXPLOSIVE FUEL Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel if the engine is hot or running 1 Removethe fuel cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with clean diesel fuel 3 Whenrefueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 17 INSPECTION V Belt Check 2 TheV belttension is proper if the V belt bends 10 to 15 mm Figure 9 when depressed with finger at midway between the clutch and vibration pulley shafts NEVER attemptto checkthe V belt with the engine running Severe injury can occur of your hand Figure 7 gets caught between the V belt andthe clutch Always use safety gloves CORRECT V BELT TENSION 10 15 MM K WHEN DEPRESSED AS SHOWN CLUTCH Figure 9 V Belt Tension A loose V belt will decrease the power transmission output causing reduced compaction and premature wear of the belt PULLEY 4 f the V belt becomes worn or loose replace it See Figure 7 V Belt Hazard maintenance section 1 check the V belt tension remove the three bolts that secure the belt cover to the frame as shown in Figure 8 Vibrator Oil Check 1 Place the MVC98D2 plate compactor horizontally on a flat
7. 41 1 12 11 NO 61 62 63 64 65 66 68 69 70 71 72 73 74 75 76 78 19 80 81 82 PART NO 416910030 416115991 953400170 953405260 001221640 939216499 031116260 416215530 040406211 416338900 416338910 416338920 060803060 050101000 001220825 030208200 416454430 951405240 952404250 001221025 030210250 PART VIBRATOR ASSY VIBRATING CASE PLUG 1 4 X 14 10L PACKING 1 4 CU BOLT 16 X 40T WASHER LOCK M16 WASHER FLAT M16 ECCENTRIC ROTATOR BEARING 6211C4 CASE COVER R CASE COVER L BELT COVER GUARD OIL SEAL TC 35488 O RING G 100 BOLT 8X25 T WASHER LOCK M8 PULLEY A1 28 81 20 KEY 7 7 19 WASHER 11 X 40X 4 BOLT 10X25 T WASHER LOCK M10 QTY 1 4 4 COP sch sch sch Na Aa A VIBRATION ASSY REMARKS INCLUDES ITEMS W x MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 35 WATER TANK ASSY 111 11 PAGE 36 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 WATER TANK ASSY PARTNO PART NAME QTY REMARKS 111 416910010 WATER TANK ASSY ORANGE qu INCLUDES ITEMS Wis 112 033910050 WASHER 14 5 X 30 X 1 6 1 113 953406390 PACKING 13 X 28 X 2 114 954403241 COCK PT1 4 1211 AL 1 115 416338930 SPRINKLING PIPE 1 116 416338940 PIPE HOLDER L 1 117 416452750 PIPE HOLDER R
8. Figure 18 ona hard surfaceto remove dirt orblowcompressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the filter elementfromthe air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers and cause poor performance in your air filter Replace the paper filter element if it is excessively dirty Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing Air e Figure 18 Engine Air Filter ELEMENT Wing nut MAINTENANCE Checking and the V Belt After 200 hours of operation remove the belt cover to check the V belt tension Figure 19 1 Remove the belt cover 2 Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN Figure 19 Checking V belt Tension NEVERattemptto checkthe V belt with the engine running Severe injury can occur if your hand gets caught between the V belt and the clutch Always use safety gloves 2 Replacing the V belt 1 Remove the V belt cover Figure 20 2 Using cutters simply cut the worn or defective V belt and discard
9. PAGE 16 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 NEVER the unit in a confined area or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the unit Before Starting 1 Read safety instructions at the beginning of manual 2 Remove dirt and dust particularly in the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness E 4 Engine Check 1 Tocheck the engine oil level place the compactor on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Figure 5 Engine Oil Dipstick Removal INSPECTION Insertandremovethe dipstick without screwing itinto the filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge ofthe oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 0 84 quarts 0 80 liters Figure 6 Engine Oil Dipstick Oil Level Table 4 Oil Type on Temperate Oil Type SAE 10W 30 SAE 10W 30 20 SAE 10W 10 kh DANGER Fuel Check
10. SET M NS N THROTTLE WIRE MVC 98D2 ONLY 523 52 2 52 1 156 SER N PAGE 32 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 CONTINUED NO A 151 152 153 155 156 157 158 159 160 161 162 163 164 165 166 167 168 168 1 169 170 171 172 173 174 175 362910060 956100050 362341550 362910090 362455630 362455620 050100450 050200100 031110160 032110180 096206006 020410060 022131008 096208020 020408050 001220620 030206150 031106100 022130605 511010040 954406820 959406800 020306050 10210067080 020306050 952401690 THROTTLE LEVER ASSY THROTTLE WIRE 845 1010 THROTTLE BODY THROTTLE GEAR CP W BOLT THROTTLE LEVER SLIDER O RING G 45 O RING P 10 WASHER FLAT M10 CONICAL SPRING WASHER M10 SOCKET HEAD SCREW 6X6 NUT M10 H 6 CAP NUT M10 SOCKET HEAD SCREW 8X20 NUT M8 H 5 BOLT 6X20 T WASHER LOCK M6 WASHER FLAT 6 CAP NUT M CLAMP TC 300 CLAMP CORD NUT M6 SPECIAL L10 NUT M6 ADJUSTING BOLT NUT M6 WASHER 7173 QTY o 1 NN GC N sch N QQ 41 1 1 4 BODY ASSY REMARKS INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 33 VIBRATION ASSY PAGE 34 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV
11. check hole before removing plug This will prevent dirt and debris from entering the system 1 Placethe plate compactor horizontally on a flat surface 2 Remove oil drain plug Figure 21 from vibrator and drain oil fromthe vibrating case 3 Using a funnel fill vibrating case with SAE10W 30 motor oil The oil level should be up to the oil plug The vibrator holds 140cc approximately 1 pint 4 Re install oil drain plug into vibrator VIBRATOR OIL PLUG Figure 21 Oil Level Check Plug MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 23 TROUBLESHOOTING TABLE 8 ENGINE TROUBLESHOOTING Speed control lever 15 in STOP position Set speed control lever to START position Engine will not start or start is delayed although engine can len Check piston cylinder and valves Adjust or be turned over repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply with cold starting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line from injection Fuel separates has inadequate resistance to pump If the fuel is turbid or separated warm At low temperatures engine will low temperatures up the engine or drain the complete fuel
12. chemicals and lubricants g Decals and paper products h ltems purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiq
13. 1 118 001740825 FLANGE BOLT 8X25 SUS 2 120 416452790 PIPE HOLDER STAY I 121 954300342 WATER 1 122 001241030 BOLT 10X30 U I 129 033910010 WASHER 10 5 X 21 X 2 SUS 2 124x 022910180 NYLON NUT M10 SUS 1 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 37 TRANSPORT WHEEL ASSY PAGE 38 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 41 1 12 11 ILI TRANSPORT WHEEL ASSY PART NO PART NAME QTY REMARKS 416116160 WHEEL SHAFT 1 959404310 WHEEL 150X42 2 031120320 WASHER FLAT M20 2 025203030 SPLIT COTTER PIN 3X30 2 416454150 ROLLER 2 025403025 SPRING PIN 3X25 3 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1112111 PAGE 39 CYLINDER BLOCK ASSY SEE CYLINDER HEAD ASSY AAA 47 5 i LOS VIS E SEE FUEL INJECTION PUMP ASSY PAGE 40 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 11429501050 11439901700 26106100122 24162152112 26106080122 11429901200 11429901210 11429901220 11429901230 12495001250 11429501330 11429901380 11429901600 11429901800 11429901830 11425001841 22312040080 26226060182 26226060222 26366060002 11429901410 11428401452 11425002100 11425002200 11425002210 11429935150 26106060252 26106080352 11429901690 11429901760 11429901950 22190160002 11429902030 1142500211
14. Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 537 1173 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 MEXICO UNITED KINGDOM MO Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta O cipsa com mx Tel 0161 339 2223 Fax 0161 339 3226 Tel 52 222 225 9900 Fax 52 222 285 0420 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact martin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrati
15. item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one tem number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part
16. parts to cool before servicing equipment II NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine or engine governor Damage N to the engine or eguipment can result if operating in speed ranges above the Na maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 FUEL SAFETY DO NOT add fuel to equipment it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames m ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flam
17. surface Make sure the compactoris level when checking the oil in the vibrator assembly 2 Check vibratoroillevelby removing the plug vibrator oil gauge as shown in Figure 10 The oil level should be up to the oil plug The vibrator holds 140 cc approximately 402 IMPORTANT if oil is required replace using only SAE10W 30 motor oil VIBRATOR OIL PLUG Figure 10 Vibrator Oil Plug V BELT COVER Figure 8 V Belt Cover Removal PAGE 18 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 OPERATION This section is intended to assist the operator with the initial 4 Grasp the starter grip Figure 14 and slowly pull it out The start up of the compactor It is extremely important that this resistance becomes the hardest ata certain position corre section be read carefully before attempting to use the compactor sponding tothe compression point Pullthe starter grip briskly in the field and smoothly for starting Starting the Engine 1 Open the fuel cock Figure 11 Figure 14 Starter Grip 5 Ifthe engine does not start repeat steps 1 thru 4 Figure 11 Fuel Cock 2 Move the engine speed control lever Figure 12 to the Operation IDLE position 1 Oncethe engine has started move the engine speed lever quicklyto the FAST Figure 15 position 2 With the engine speed control lever placed in the FAST position the engine speed should be between 2 300 2 600
18. water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level ifthe soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice NOTICE Whenever the compactor s vibration becomes weak or lost during normal operation regardless of operation hours check the V belt and clutch immediately Normal Shut Down Procedure 1 Place the speed control lever in the IDLE position Allow the engine to cool down for 2 to 3 minutes 2 Next place the speed control lever in the STOP position Figure 16 to stop the engine 3 Close the fuel cock Figure 11 Figure 16 Speed Control Lever Stop Position Emergency Shutdown Procedure 1 Move the speed control lever quickly to the STOP position Figure 16 2 Close the fuel cock Compactor Storage For storage of the compactor for over 30 days the following is required Drain the fuel tank completely or add STA BIL to the fuel W Run the engine until the fuel in the injection system is completely consumed Completely drain the oil from the crankcase and refill with fresh oil ll Pour 2 or of SAE 30 oil into the cylinder and crank slowly to distribute the oil li Pull out the starter rope slowly and stop at the compression point Clean all external parts of the compactor with a cloth Cover the compactor and store in a clean
19. 0 11425051650 22351020006 22351030008 71477553101 11477153001 11959353080 11425053120 11959353130 11477553140 11477553210 11477553100 11477553330 11425053400 11477159803 FUEL INJECTION PUMP ASSY PART NAME INJECTION PUMP ASSY F GASKET PLATE SPRING FUEL INJECTION PUMP BODY VALVE ASSY DELIVERY DELIVERY VALVE SPRING DELIVERY HOLDER DELIVERY GASKET CONTROL LEVER ASSY SPRING SEAT A SPRING SEAT B SPRING PIN 2X 6 SPRING PIN 3X 8 FUEL INJECTION VALVE ASSY FUEL INJECTION NOZZLE ASSY NOZZLE CASE NUT NOZZLE SPRING SPRING RETAINER VALVE STOP SPACER PIN HOLDER ASO Len PIN SHIM PACK FUEL INJECTION PIPE N d d PD A A A cl dt A A REMARKS INCLUDES ITEMS Wis INCLUDES ITEMS W INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 57 FUEL TANK AND FUEL LINE ASSY SEE FUEL INJECTION PUMP ASSY T SEE FUEL INJECTION PUMP ASSY PAGE 58 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 71429955720 10530055080 23414080000 11429955100 11429955040 11429955201 11425055121 11425055130 11429955210 11429955230 11425055301 24341000150 11429955810 22117080000 26106080452 26368060002 26106060162 11477059030 11427059010 11426859061 12472259050 11425059060 FUEL TANK BLAC
20. 032010 11429932070 11429932570 22312030160 26106060122 11429935110 24341000224 26106060162 11429561190 22322030200 71477061100 11477061220 11477061520 11429961600 11477061610 11429961190 11425266051 18336060202 10522566990 26106060142 26106060202 11429966440 11429966440 26757060002 11477161810 11477161830 11429561940 11429966010 11429966200 11477166690 11481866600 13521061090 11477161890 11477161960 24311000180 22451060000 LUB OIL PUMP AND GOVERNOR ASSY QTY PART NAME LUB OIL PUMP ASSY LUB OIL PUMP COVER O RING COVER PARALLEL PIN 3X16 BOLT M 6X 12 PLATED LUB OIL FILTER COMPLETE 0 RING 1A 5 22 4 BOLT M 6X 16 PLATED GOVERNOR LEVER ASSY TAPER PIN 3X20 GOVERNOR ASSY uuu uu u uuu GOVERNOR WEIGHT ASSY NEEDLE BEARING OIL SEAL THRUST WASHER GOVERNOR WASHER REGULATOR HANDLE REGULATOR BRACKET SCREW BOLT M 6X 14 PLATED BOLT M6X20 PLATED RETURN SPRING ADJUSTING BOLT LOCK NUT M 6 PLATED PLAINWASHER 14 PLATE NUT REGULATOR SPRING RETURN SPRING NUT M14 FUEL LIMITER ASSY LEAD PROTECTOR CMP SPACER O RING 1A P 18 0 WIRE 0 6 A lI A A lI A cl d lI Il A A A A 4 4 4 o m i LK REMARKS INCLUDES ITEM W INCLUDES ITEM Wis INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 53 COOLING AND STARTING DEVICE ASSY SEE CYLINDER HEAD ASSY SEE CYLINDER
21. 16115980 001221025 030210250 914410024 020310080 030210250 031110160 416456700 416456710 959404350 458337770 0320050150 416452760 458451380 001520825 070100382 416216390 001220825 030208200 031108160 952407100 416117760 001220825 030208200 031108160 001220820 416115930 416452730 404433430 416452360 952405600 001221253 030212300 416117520 001221025 030210250 416342980 001220820 030208200 PART VIBRATING PLATE SHOCK ABSORBER 50D 45H NUT M10 WASHER LOCK M10 BASE BOLT 10 X 25 T WASHER LOCK M10 ENGINE ASSY L48V6F3R4AAW4 NUT M10 WASHER LOCK M10 WASHER FLAT M10 ENGINE PLATE FR W BOLT ENGINE PLATE RE W BOLT EARTH WIRE CLUTCH ASSY A1 124 20 KEY COLLAR 20 25 15 6 CLUTCH WASHER SOCKET HEAD BOLT 8 X 25 T V BELT A 38 BLUE BELT COVER INSIDE BOLT 8 X25T WASHER LOCK M8 WASHER FLAT M8 WASHER 9 X 25 6 BELT COVER BOLT 8 X25T WASHER LOCK M8 WASHER FLAT M8 BOLT 8 X20T HANDLE COLLAR 13 20 44 RUBBER 20 X 32 X 28 5 HANDLE STOPPER WASHER 12 5 X 35 X 4 5 BOLT 12X65 T WASHER LOCK M12 GUARD HOOK BOLT 10 X 25 T WASHER LOCK M10 MUFFLER GUARD BOLT 8 X20T WASHER LOCK M8 QTY BR BR PO PO P 1 A SH HS 4 BB Pp REMARKS BODY ASSY MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 31 BODY ASSY
22. 3 11429902220 16021002220 23876010000 CYLINDER BLOCK ASSY STARTER COVER BOLT M10X 12 PLATED NEEDLE BEARING BOLT M 8X 12 PLATED CYLINDER HEAD BOLT A CYLINDER HEAD BOLT B CYLINDER HEAD NUT A CYLINDER HEAD NUT B WASHER CYLINDER HEAD GASKET ASSY O RING PIN 8X12 SHIM SET COVER FO PUMP GASKET PIN 4X8 STRAIGHT STUD M 6X 18 PLATED STUD M 6X 22 PLATED NUTM6 CRANK CASE GASKET CRANK CASE COVER MAIN BEARING US STD BEARING 05 0 25 MAIN BEARING 05 0 50 MAIN L O INLET PIPE BOLT M 6X 25 PLATED BOLT M 8X 35 PLATED PLUG M16 CAP W LUBE OIL GAUGE O RING SEAL WASHER 165 RETAINER BALL BEARING OIL SEAL OIL SEAL PLUG PT 1 8 SCREW CYLINDER BLOCK ASSY po REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 41 CYLINDER HEAD ASSY 6 SEE CYLINDER ASSY PAGE 42 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 11477111020 11477111100 11477111110 11429911120 1142511180 27310055001 22351040008 11477111250 11477111260 11477111650 11425011240 26856060002 11477111660 11425011240 26856060002 22242000120 11425011340 11926011370 11477111461 11429511470 11429911600 11429911901 26106060452 11471811910 26366060002 11477111310 11429
23. 511951 11425003591 11429903640 22312030160 26106060552 CYLINDER HEAD SUCTION VALVE EXHAUST VALVE VALVE SPRING SPRING RETAINER COTTER SPRING PIN 4X8 ARM SUPPORT CAM ROCKER ARM SUPPORT INTAKE ASSY VALVE ADJUST SCREW LOCK NUT 6 EXHAUST ARM ASSY VALVE ADJUST SCREW LOCK NUT 6 CIR CLIP 12 VALVE STEM SEAR VALVE CAP NOZZLE GASKET NOZZLE SPACER VALVE SPRING WASHER NOZZLE RETAINER BOLT M 6X45 PLATED STUD BOLT M6X65 NUT M6 BONNET GASKET BONNET COMPLETE SHAFT ASSY DECOMP SPRING DECOMP PARALLEL PIN 3X16 BOLT M 6X 55 PLATED CYLINDER HEAD ASSY QTY 1 N N i Od A REMARKS INCLUDES ITEMS Wis INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 43 ASSY CYLINDER HEAD PAGE 44 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 41 1 12 11 11429912210 11429912300 11428812511 11465007450 11428812520 11428812532 11425212560 11465012590 11465012550 11425212550 11477112010 11477112200 26106060252 26226060142 26226060552 CLEANER ASSY PART NAME QTY GASKET AIR CLEANER U NUT CLEANER AIR ASSY LABEL AIR CLEANER C
24. BLOCK ASSY PAGE 54 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 11429945210 26106060122 11429545100 11429945300 11429945310 11429945330 11429945350 11429976250 11429976500 11429976520 11439976530 11439976540 11439975550 11439976560 11439976570 11439976580 11439976620 11429976630 11429976590 26106060082 26106060122 11429976600 11429976610 COOLING AND STARTING DEVICE ASSY PART NAME QTY CYLINDER COVER BOLT M 6X12 PLATED COOLING FAN CASE CUSHION RUBBER FAN CASE COLLAR FAN CASE SEAL FAN CASE BOLT RECOIL STARTER D ASSY STARTER CASE REEL RATCHET SPIRAL SPRING RATCHET COVER SPRING RETURN SPRING SCREW STARTER KNOB STARTER ROPE STARTER PULLEY BOLT M 6X 8 PLATED BOLT M6X 12 PLATED PLUNGER PLUNGER HOLDER QO 4 cl cl cla REMARKS INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 55 FUEL INJECTION PUMP ASSY SEE CYLINDER HEAD ASSY SEE CYLINDER N BLOCK ASSY PAGE 56 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 NO 2 Ax 11 14 15 16 17 18 19 20 21 238 24 25 26 27 28 29 32 33 44 71477551100 10554651020 11425051080 11425051160 11435051200 11425051300 10554651330 11425051340 12455051350 11425051600 1142505164
25. EPLATE AND DECALS ASSY CAUTION ATTENZIONE ATENCA PRECAUCION Read operator s manual carefully before use Libre le manual attentivement avant utillsation Bitte lesen Sie vor inbetriebnahme der Maschine de Bedienungsanleitung sogf ltig durch Prima dell uso leggere attentamente il manuale Lee com o manual de instruC es antes de usar Leer detenidamente el mamual de instrucciones antes de usar la maquina NPA 769 Q Milika Serial Model No CS MULTIQUIP CONTACT MQ PARTS DEPT N al MULTIQUIP PAGE 28 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 O NAMEPLATE AND DECALS ASSY PART NO PART NAME QTY REMARKS 920208450 DECAL LIFTING POSITION 1 NPA 845 920207690 DECAL CAUTION MANUAL 1 NPA 769 PLATE SERIAL NO ess CONTACT MQ PARTS DEPT 920210660 DECAL DANGER CAUTION 1 NPA 106 920201580 DECAL MQ LOGO 2 NPA 158 920101410 DECAL MIKASA LOGO TRIANGLE 1 141 920105070 DECAL MIKASA LOGO 1 NPA 507 920208350 DECAL V BELT RPF3330 1 NPA 835 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 29 BODY ASSY THROTTLE WIRE MVC 98D2 ONLY 52 3 52 2 52 1 A PAGE 30 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 416115973 939010230 020310080 030210250 4
26. K DRAIN PLUG ROUND GASKET 8 FILTER FUEL OIL FUEL TANK AND FUEL LINE ASSY FUEL TANK ASSY FUEL TANK DAMPER FILTER FUEL STRAINER GASKET STAY STAY B WASHER 8 O RING 1A S 15 0 LIFTING BOLT BOLT M 8X 45 PLATED NUT M6 BOLT M6X 16 PLATED FUEL OIL PIPE ASSY HOSE CLIP FUEL OIL PIPE CLAMP 9 FUEL RETURN PIPE NN A NO n REMARKS INCLUDES ITEMS W INCLUDES ITEM W 96 INCLUDES ITEM W INCLUDES ITEMS W x MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1112111 PAGE 59 TOOLS LABELS GASKET SET ASSY CAUTION DIESEL Y FILTER EVERY toons PINO D L 4 m Hole DL EVERT 200 I CLEAN FELTER EVERY 400hia MANITAS AIR COOLED EIE SEIT STARTING Ab a DIL 440 FUEL UP 1040 STOPP ING DE ha YANMAR PAGE 60 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 11429907100 11429907110 11421007120 11421007130 11429907160 11429992590 11429992600 11429992710 11429992720 11429992730 11429992740 71411092600 11429501330 11429901280 11429901410 11429901950 11425001841 22190160002 11425011340 11477111461 11477111310 11429912210 11477112200 11429913200 11429932570 24341000100 23414080000 24341000224 24341000150 TOOLS LABELS
27. OPERATION AND PARTS MANUAL MULTIQUIP Mikasa SERIES MODEL MVC98D2 ONE WAY PLATE COMPACTOR YANMAR L48V6 DIESEL ENGINE Revision 1 01 12 11 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 lt O m o MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 3 MIKASA SERIES MVC98D2 PLATE COMPACTOR Proposition 65 Warning uuu u uuu 2 Table Of Contents 4 Parts Ordering Procedures 5 SOE ORM de E 6 10 DIMENSIONS 11 0 12 General Information 13 Plate Compactor 14 Engine COmponaenis U u L u u u u uu uu tenons 15 M 16 JE 8 OOPPPEO EA 17 18 ODETTA el EE 19 20 Preparation For Long term Storage 20 Milli kl need 21 23 Troubleshooting Explanation Of Code In Remarks Column Suggested Spare
28. OVER COMPL CASE AIR CLEANER SEAL WASHER 8 ELEMENT W PRE FILTER PRE FILTER WING NUT M8 INTAKE MANIFOLD AIR INTAKE GASKET BOLT M 6X 25 PLATED STUD M 6X14 PLATED STUD M 6X 55 m iA MN REMARKS INCLUDES ITEMS Wis INCLUDES ITEMS W MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 45 MUFFLER ASSY S CYLINDER HEAD PAGE 46 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 11429913200 11428813500 26106060142 26216080182 26366080002 11429913800 MUFFLER GASKET MUFFLER ASSY BOLT M6X14 PLATED STUD M 8X 18 PLATED NUT 8 EXHAUST DEFLECTOR QTY 1 1 2 2 2 1 MUFFLER ASSY REMARKS MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 47 CRANKSHAFT CAMSHAFT ASSY 66 SEE CYLINDER BLOCK ASSY PAGE 48 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 71429514580 11429914200 11477114260 11425014451 71477221701 11429921220 11429921550 22512040120 11429921590 11426221600 71477028531 24101062020 16031014550 22512050300 26106080202 CRANKSHAFT AND CAMSHAFT ASSY PART NAME CAMSHAFT D ASSY TAPPET TAPPET F O PUSH ROD CRANKSHAFT ASSY NUT FLYWHEEL WASHER KEY 4X 12 FLYWHEEL ASSY
29. any water source SAFETY INFORMATION PAGE 10 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 DIMENSIONS Figure 1 MVC98D2 Reversible Plate Compactor Dimensions TABLE 1 DIMENSIONS REFERENCE DIMENSIONS LETTER IN MM 1975 m 502 mm B 26 in 660 mm 40 in 1 016 mm D 2275 in 578 mm MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 11 SPECIFICATIONS TABLE 2 Specifications Compactor Models Centrifugal Force Number of Vibrations Traveling Speed Plate Size LxW Operating Weight Water Tank Capacity MVC 98D2 3 350 lbs 1 520 kg 6 000 vibrations min 72 ft min 22 meters min 19 6 x 22 0 in 498 x 559 mm 218 lbs 99 kg 13 7 at 13 0 liters Max Area Of Compaction 7092 sq ft hr Table 3 Specifications Engine YANMAR L48V6F3R4AAW4 Air cooled 4 stroke Vertical Type Single Cylinder Diesel Engine 2 7 in x 1 8 in Bore X Stroke 70 mm x 57 mm Displacement 219 cc 13 4 cu in Max Output 4 2 3600 Fuel Tank Capacity GERS pe og gallons Lube Oil Capacity 0 84 qts 80 liters Starting Method Recoil Start 13 1 x 15 1 x 16 5 in eae nd 332 5 x 384 5 x 417 8 mm Dry Net Weight 58 4 lbs 26 5 Kg PAGE 12 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 Plate Compactor Mikasa MVC98D2 15 a walk be
30. ating the compactor use this handle bar to manuever the compactor Belt Cover Remove this cover to gain acess to the V belt NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Tube Sprinkler Supplies water to the soil via a splash plate Water Shut Off Valve Turn this valve downward to let water flow from the water tank to the water tube Water Tank Holds 13 7 quarts of water removable no tools required PAGE 14 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 1 6 BASIC ENGINE Figure 3 Engine Controls and Components The engine shown above is a YANMAR L48V6 engine Figure 3 The engine must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s engine manual for instructions and details of operation and servicing Each component is described below Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Fuel Tank Capacity is 2 5 quarts 2 4 liters of diesel fuel Air Cleaner Pre
31. ator Drain excess oil and fill to proper level Malfunction in vibrator housing Check eccentric gears and counter weights V belt slips Replace V belt Does not travel forward Clutch slips Check clutch springs and shoes tried Check vibrator housing eccentric gears counterweights MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 111211 PAGE 25 EXPLANATION OF CODE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART NAME REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN MQ 45T ONLY 12348 HOSE A R MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unigue Symbols All items with same unigue symbol O or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general
32. attention m ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment m ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 9 TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment m ALWAYS shutdown engine before transporting m NEVER lift the equipment while the engine is running B Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling m Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights m ALWAYS tie down equipment during transport by securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste amp are used motor oil fuel and fuel filters use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into
33. dry place PAGE 20 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 MAINTENANCE Inspection and other services should always be carried out on hard and level ground with the engine shutdown Inspection and Maintenance Service Tables To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 TABLE 5 MVC 98D2 MACHINE HOURS OF Every 8 hours every day Loose or Missing Screws Every 8 hours every Damaged Parts day V Belt Check Replacement Every 200 hours Clutch Check Every 200 hours Vibrator Oil Check Every 100 hours Vibrator Oil Replacement Every 300 hours Clutch Check Every 200 hours NOTICE These inspection intervals are for operation under normal conditions Adjustyour inspection intervals based on the number hours plate compactor is in use and particular working conditions Fuel piping and connections should be replaced every 2 years TABLE 6 MVC 98D2 ENGINE CHECK ITEM HOURS OF OPERATION Oil or Fuel Leak Every 8 hours every day Tightness of Fastening Every 8 hours every day Every 8 hours every day Replenish to specified maximum level After first 25 hours then every 50 to Engine Oil Replacement 100 hours Air Filter Cleaning Every 100 hours See separate engine manual for details o
34. ent modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result m ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit m ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 7 5 AA DANGER m NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate components or attempt service on a running machine NOTICE m ALWAYS keep the machine in proper running condition m Fix damage to machine and replace any broken parts immediately m ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the
35. es i NEVER use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine SAFETY INFORMATION BATTERY SAFETY ELECTRIC START ONLY AA DANGER DO NOT drop the battery There 1 possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause mm injury to the eyes and skin B Use well insulated gloves when picking up the battery m ALWAYS keep the battery charged If the battery is not charged combustible gas will build up DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C B ALWAYS recharge the battery in a well ventilated environmentto avoid the risk of a dangerous concentration of combustible gases m the battery liquid dilute sulfuric acid P comes into contact with clothing or skin l rinse skin or clothing immediately with plenty of water WI the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical
36. etor Must be in the ON position when starting and running the engine Speed Control Lever Regulates engine speed MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 15 SETUP Compactor Instructions The purpose of this section is to assist the user in the setting up of a NEW compactor If your compactor is already assembled vibration handle then this section can be Steering Handle Assembly The steering handle is not attached to the compactor s lower base at the time of shipment To attach the steeering handle to the lower base assembly perform the following skipped Before packaging and shipping this MQ Mikasa Walk Behind 1 Remove the bolts and washers handle mounting hard Plate compactor was run and tested at the factory If there ware from both sides of the plate compactor Figure 4 are problems please let us know 2 Position the anti vibration handle over the compactor 3 Align the holes the bottom of the handle to the holes on the compactor lower base where the bolts and wash ers where removed Install and tighten the bolts and washers The new plate compactor cannot be put into service until the setup installation instructions are completed These setup instructions only need to be performed at the time of unpacking a NEW compactor ANTI VIBRATION HANDLE BASE PLATE Ti HANDLE MOUNTING HARDWARE Figure 4 Installing the Steering Handle
37. hind plate compactor designed for the compaction of sand clay and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface lts applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Compactor Components This plate compactor is comprised of an anti vibration handle vibrating case eccentric water tank guard hook rubber shock absorbers and a Yanmar diesel engine Vibratory Plates The vibratory plates of the MVC98D2 produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate The heavier the plate the more compaction force it generates Power Transfer The Mikasa MVC98D2 Plate Compactor is equipped with an air cooled vertical single cylinder 4 stroke Yanmar L48V6 diesel engine A centrifugal clutch is attached to the output shaft of the engine and will engage when the engine speed reaches approximately 2 300 2 600 rpm s Engine shaft speed is transfered via engine pulley and V belt to vibrator pulley The vibrator pulley rotates an eccentric rotor shaft that is contained within the vibrator case The generated vibration created from the eccentric rotor is transmitted
38. is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 41 1 12 11 SUGGESTED SPARE PARTS MQ MIKASA MVC98D2 PLATE COMPACTOR L48V6 DIESEL ENGINE 1 to 3 Units Qty PIN Description 070100382 V BELT A38 BLUE ER 956100050 THROTTLE WIRE S 11465012590 ELEMENT A C W PRE FILTER m 11429955040 CAP FUEL TANK deese 11429976630 ROPE RECOIL STARTER e sun 11429935110 LUB OIL FILTER COMPLETE Pummi 11425055121 FILTER FUEL STAINER a 11429955100 FILTER FUEL OIL arden 939010230 SOCK ABSORBER MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1112111 PAGE 27 NAM
39. l Number Quantity Part Number and Description of Each Part Second Third Day NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW MUl WE ACCEPT ALL MAJOR CREDIT CARDS MO VI MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 111211 PAGE 5 Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment messages and operating instructions could Y result in injury to yourself and others SAFETY MESSAGES about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words SAFETY SYMBOLS DANGER Indicates hazardous situation which if not avoided Failure to read and understand the safety The four safety messages shown below will inform you DANGER WARNING CAUTION or NOTICE WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY Addresses practices not related to personal injury SAFETY INFORMATION Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may a
40. n engine maintenance Engine Oil Check and Replenishment Daily Service O Check for leakage of fuel or oil e Check for loose screws including tightness See Table 7 below tightening torque for retightening TABLE 7 TIGHTENING TORQUE kg cm Diameter onm enn nm mmm 1 300 650 In case counter part is of aluminum Threads in use with this machine are all right handed Material and quality of material is marked on each bolt and screw O Remove soil and clean the bottom of compaction plate e Check vibrating case for any oil leakage e Check engine oil MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 11211 PAGE 21 Engine Oil Replacement 9 Replace engine oil first in 25 hours of operation and every 50 to 100 hours afterwards Drain the engine oil when the oil is warm as shown in Figure 17 AP OIL FILLER CAP DIPSTICK DRAIN SEALING BOLT WASHER Figure 17 Engine Oil Draining Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container Replace engine oil in the oil tank with recommended type oil as listed in Table 4 Engine oil capacity is 1 16 quarts 1 1 liter DO NOT overfill Install drain bolt with sealing washer and tighten securely Air Filter Cleaning 1 Remove the air cleaner cover and foam filter element as shown in Figure 18 Tapthe paperfilter element
41. not start supply system Refuel with winter grade diesel fuel Engine too thick Refill engine crankcase with correct type of oil for winter environment Throttle lever in STOP position Reposition throttle lever to RUN position Engine nres oui Fuel filter blocked Replace fuel filter starter is switched off Fuel supply blocked Check the entire fuel system Engine stops by itself during Fuel tank empty Add fuel normal operation Fuel filter blocked Replace fuel filter Fuel tank empty Fill with No 2 diesel fuel Fuel filter clogged Replace fuel filter Low engine power output and Fuel tank venting is inadequate Ensure that tank is adequately vented speed ur Speed control lever does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke PAGE 24 MVC98D2 PLATE OPERATION AND PARTS MANUAL REV 1 1 12 11 TROUBLESHOOTING TABLE 9 PLATE COMPACTOR TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION Engine speed too low Set engine speed to correct RPM Clutch slips Check or replace clutch Travel speed too low and vibration is V belt slips Adjust or replace V belt weak Excessive oil in vibr
42. ons descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is MULTIQUIP
43. orization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e list must include the name and phone number of the person requesting the RMA 3 Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint
44. ppear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of m ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications m ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation SAFETY INFORMATION m This equipment should only be operated by trained and qualified personnel 18 years of age and older m Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipm
45. reach of children and unauthorized personnel ENGINE SAFETY m The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled B The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine SAFETY INFORMATION B DO NOT place hands or fingers inside engine compartment when engine is running B NEVER operate the engine with heat shields or guards removed iz Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor i DO NOT remove the coolant drain plug while the engine is hot Hot coolant will 5022 gush out of the coolant tank and severely A d scald any persons in the general area of 4 the compactor NOT remove the engine oil drain plug while the engine 1 hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor NEVER touch the hot exhaust manifold muffler or cylinder Allow these
46. rts Diagrams Order Parts mM Print Specification Information Goto www multiquip com and click on 0 46 Parts to log in and save Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 January 15 2006 If you have an MQ Account to obtain a Username and Password E mail us at parts 9 multiquip com To obtain an MQ Account contact your District Sales Manager for more information Km AN 1 Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers L 1 Fax your order and qualify for a 2 Discount on Standard orders tor all orders which include complete part numbers L Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 vio W SAO SS 7 EE 7 Non Dealer Customers I International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information ee N 2 ___ J When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Me Truck Groun Return Fax Number Next Day Applicable Mode
47. to the compacting plate This vibration causes the compactor to move in a forward direction GENERAL INFORMATION Frequency Speed The compactor s vibrating plate maximum frequency is 6 000 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 72 ft minute 22 meters minute Water Sprinkler System The water sprinkler system will provide about 20 minutes of sprinkling with the water cock in the full open position and the compactor operating at full speed It is suggested to mix a amount of detergent or diesel fuel with water This will allow the water to the flow much easier Controls Before starting the MVC98D2 Plate Compactor identify and understand the function of the controls and components as indicated in Figure 2 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 13 COMPONENTS Figure 2 MVC98D2 Components Figure 2 illustrates the location of the major components for the MVC98D2 Plate Compactor The function of each component is described below de Water Tank Cap Remove this cap to add water to the water tank Lifting Hook When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Diesel Engine This plate compactor uses a L48V6 engine Refer to the YANMAR owners manual for engine information and related topics Handle Bar When oper
48. uip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 62 MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 NOTES MVC98D2 PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 1 12 11 PAGE 63 OPERATION AND PARTS MANUAL UNITED STATES HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING Multiquip Corporate Office Parts Department 18910 Wilmington
49. vents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Muffler Used to reduce noise and emissions Recoil Starting Handle pull rope Type of engine starting method Add fuel to the tank only when the engine is stopped and has cooled down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Recoil Starter Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 7 Oil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT over fill Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 9 11 Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil in a safe manner Decompression Lever Press down before starting engine To prevent damage to engine DO NOT use for any other purpose Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Fuel Cock Controls the flow of diesel fuel to the carbur
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