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Multiquip QP-2TZ User's Manual

1. 68 69 Muffler Assembly 70 71 Sealing and Bonding Adhesives 72 Terms and Condition Of Sale Parts 73 Specification and number are subject to change without notice PAGE 4 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PARTS ORDERING PROCEDURES When ordering parts please supply the following information C Dealeraccountnumber Dealer name and address Shipping address if different than billing address Returnfaxnumber Applicable model number Quantity part number and description of each part Specify preferred method of shipment FedEx or UPS Ground FedEx or UPS Second Day or Third Day Note Unless otherwise indicated by customer all V FedEx or UPS Next Day orders are treated as Standard Orders and will ship within 24 hours We will make every effort to ship v Trial Air Shipments the same day that the order is v DHL received if prior to 2PM west coast time Stock Truck Orders must be so noted on fax or web forms Here s how t t hel Place Your Parts Via Web or Fax ere s how to get help For Evan Mors Please have the model and serial number LUCA AIRE on hand when calling Domestic USA Dealers Only MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Extra Discounts
2. 17 Initial Start up 18 Maintenance 19 20 Maintenance 21 22 Preparation for Long Term Storage 23 Troubleshooting Engine 24 Troubleshooting Pump 25 Explanation Of Code In Remarks Column 26 Suggested Spare Parts 27 28 31 Hatz 1B20 Diesel Engine Spare Parts Kit 32 33 Accessories Assembly 34 35 Crankcase and Engine Mount Assembly 36 37 Crankshaft Assembly 38 39 Camshaft Assembly 40 41 Piston Assemb y init 42 43 Cylinder Head 0 44 45 Oil Pump Governor Assembly 46 49 Timing Cover Assembly 50 51 Flywheel Assembly 52 53 Fuel Injection Assembly 54 57 Recoil Starter 58 59 Air Duct Assembly 60 63 Crankcase Breather Assembly 64 65 Fuel Tank Assembly 66 67 Air Filter Assembly
3. INCLUDED IN CRANKC GASK SET AND MAINTENANCE KIT 24 05047310 CYLINDER HEAD COVER 1 25 01509600 DOSING DEVICE ASSY ppm m INCLUDES ITEMS W Dome INCLUDED IN EMERGENCY KIT 26 50425900 O RING 16X2 2 27 DOSING DEVICE manu des NOT SOLD SEPARATELY 28 50081200 SPRING WASHER A6 2 29 50374900 ALL SCREW M6X35 2 30 04117600 LIFTING STRAP 1 32 50129500 HEX NUT M8 2 33 05059400 CYLINDER HEAD GASKET 0 3MM 1 3 05059500 CYLINDER HEAD GASKET 0 4MM loss INCLUDED IN HEAD GASKET SET 35 05059600 CYLINDER HEAD GASKET 0 5MM jm INCLUDED IN HEAD GASKET SET 36 05059700 CYLINDER HEAD GASKET 0 6MM 1 37 05059800 CYLINDER HEAD GASKET 0 7MM 1 38 05059900 CYLINDER HEAD GASKET 0 8MM 1 39 05060000 CYLINDER HEAD GASKET 0 9MM 1 40 05060100 CYLINDER HEAD GASKET 1 1 QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 45 HATZ 1B20 OIL PUMP GOVERNOR ASSY OIL PUMP GOVERNOR NOTE Refer to Table 9 at the end of the manual for letter to L call outs PAGE 46 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 OIL PUMP GOVERNOR ASSY OIL PUMP GOVERNOR NO PARTNO PART NAME QTY REMARKS 1 01530210 COVER OIL PUMP ASS Ta INCLUDES ITEMS W 2 COVER OIL PUMP aaa Ian NOT SOLD SEPARATELY 3 50434901 CIRCLIP 4x
4. 2 1820 CRANKCASE AND ENGINE MOUNT ASSY CRANKCASE AND ENGINE MOUNT ASSY NOTE Refer to Table 9 at the end of the manual for etter A to L call outs PAGE 36 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 2 1820 CRANKCASE AND ENGINE MOUNT ASSY CRANKCASE AND ENGINE MOUNT ASSY NO PARTNO PART NAME QTY REMARKS 1 01552210 CRANKCASE ASSEMBLY 1 2 CRANKCASE us num ln NOT SOLD SEPARATELY 3 03455000 PLUG 6 5X7 1 5 40002600 BLIND RIVET 2 6 04105400 COVER PLATE 1 7 05084300 1 8 50440300 Lassus INCLUDED IN CRANKC GASK SET 9 50249101 CYL PIN 1 10 04005500 PLUG 1 11 50062300 SCREW M10X1 1 12 04112800 PLUG 1 13 04098000 SEALING STRIP 331 5 MM pem INCLUDED IN CRANKC GASK SET 14 50423200 OIL SEAL 40 55 10 1 INCLUDED IN CRANKC GASK SET 15 04115200 GRUB SCREW 1 16 01316000 DIPSTICK W SEALING RING pe INCLUDES ITEMS W 17 04125000 SEALING RING 1 1890 DIPSTIER en NOT SOLD SEPARATELY 19 50208500 SPRING WASHER 8 20 04121900 ALL SCREW M8X35 8 21 04099302 ENGINE BRACKET 4 22 04105710 TUBE F OIL FILTER 1 23 01542702 OIL SUCTION FILTER eine pe INCLUDES ITEMS W 24 50373100 DRAIN PLUG 22 1 5 remm INCLUDED IN MAINTENANCE KIT 25 50469800 JOINT A22X27 ipn pusa INCLUDED IN CRANKC GASK SET AND MAI
5. 4 49 0451290100 SPRING WASHER CUSHION RUBBER M10 8 50 0451290080 SPRING WASHER ENGINE M8 4 51 0451290080 SPRING WASHER IMPELLER M8 1 52 0451290080 SPRING WASHER CASING COVER M8 3 53 0458220080 SEAL WASHER CASING COVER 1 54 0742214050 STRAINER 1 55 1889068050 1 56 0741310700 O RING G70 1 57 1B20 ENGINE HATZ 1 58 KIT2T KIT MECHANICAL SEAL SLEEVE amp O RINGS 1 INCLUDES ITEMS W QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 31 HATZ 1B20 SPARE PARTS KIT ASSY SPARE PARTS KITS ASSY PAGE 32 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 SPARE PARTS KITS ASSY NO 1 PART NO 01554100 01554200 01554300 01554400 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 33 HATZ 1B20 SPARE PARTS KIT ASSY PART NAME GASKET SET CYL HEAD GASKET SET CRANKCASE MAINTENANCE KIT 1000 HRS EMERGENCY KIT QTY 1 1 1 1 REMARKS HATZ 1B20 ACCESSORIES ASSY ACCESSORIES ASSY PAGE 34 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 ACCESSORIES ASSY ACCESSORIES ASSY NO PARTNO PART NAME QTY REMARKS 1 01331001 TOOL KIT 1 2 05110401 DECAL MAINTENANCE 1 3 05130000 DECAL START 1 4 05130100 DECAL 1 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 35
6. QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 17 QP 2TZ INITIAL START UP ENGINE DO NOT attempt to operate the pump Do not allow the starter grip to snap back against the engine until the Safety General Information and Return it gently to prevent damage to the starter Inspection sections of this manual have been read and thoroughly understood 5 Pull the starter grip again hard and fast pulling it all the way out to start engine This section is intended to assist the operator with the initial 6 Ifthe engine does not start repeat steps 4 and 5 start up of the trash pump It is extremely important that this i section be read carefully before attempting to use the pump in the field Starting the Engine HATZ engine ALWAYS run engine at full speed while pumping 3 Move the engine speed lever to the START position Figure 8 Stopping The Engine Normal Shutdown 1 Movetheengine speed lever tothe low speed and runthe engine for about three minutes with no load 2 After the engine cools move the engine speed lever to the STOP position Figure 11 SPEED LEVER CONTROL Figure 8 Engine Speed Lever START position SPEED LEVER 4 Grasp the starter grip Figure 9 and slowly pull it out until CONTROL you feel the strongest resistance then return the starter grip to the initial position Figure 11 Engine Speed Lever STOP Position 4 Slowly pullthe sta
7. 40 04096700 SHIM 0 6 41 VALVE FUEL INJECTOR PUMP T NOT SOLD SEPARATELY 42 50471600 SPRING WASHER 8 1 43 BODY FUEL INJECTOR PUMP pm NOT SOLD SEPARATELY 44 50476900 WASHER 45 SPRING FUEL li NOT SOLD SEPARATELY 46 BODY FUEL una ARE NOT SOLD SEPARATELY 47 50476500 O RING 17X2 48 50445900 VALVE HOLDER 49 50476000 DISC 8 50 50433900 O RING 1 0X3 3 51 04097700 PIN 52 50323900 ALL SCREW M6X30 53 05089300 RETAINING YOKE 54 05056700 FORK FOR INJECTOR 55 01326100 PARTS SET NOZZLE ASSY 56 50464500 HEX SCREW M6X16 57 50110800 JOINT A4X8 58 05129000 CONNECTING NIPPLE 59 05130200 HOSE 2 5X285 60 05084201 CONNECTING NIPPLE INCLUDES ITEMS W LA la WM la la la la la la la la la la la QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 57 HATZ 1B20 RECOIL STARTER ASSY RECOIL STARTER ASSY NOTE Refer to Table 9 at the end of the manual for letter to L call outs PAGE 58 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 RECOIL STARTER ASSY RECOIL STARTER ASSY NO PARTNO PART NAME QTY REMARKS 1 01515002 RECOIL STARTER ASSY ln INCLUDES ITEMS W 2 01497800 HANDLE ASS ananas la INCLUDES ITEMS W 3 NOT SOLD SEPARATELY 4x 03665200 RUBBER SLEEVE 5
8. MU LTIQUIP Internet multiquip com
9. PAGE 14 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ BASIC ENGINE FRONT VIEW INITIAL SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s Engine manual for instructions 8 details of operation and servicing 1 Fuel Filler Cap Fuel Tank Pull this latch to add diesel fuel to the tank After refueling always make sure the fuel cap is latched properly DO NOT over fill For additional information refer to engine owner s manual Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 Engine Lifting Straps Cover Remove the air cleaner cover then lift this cover the one with decals on it to gain access to the engine lifting straps 3 Air Cleaner Cover Prevents dirt and other debris from entering the fuel system Remove wing nut on side of air filter cover to gain access to filter element 4 Speed Control Lever This lever is connected to the throttle control which is located on the side of the engine compartment cover Use this leverto control engine speed 5 Dip Stick Remove dipstick to determine if the engine oil level is low If low add oil as specifi
10. QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 63 CRANKCASE BREATHER ASSY N tn E lt CRANKCASE BREATHER ASSY io N gt gt m lt lt e lt E z lt m gt 5 o lt oc N N HATZ 1B20 CRANKCASE BREATHER ASSY CRANKCASE BREATHER ASSY NO PARTNO PART NAME QTY REMARKS 1 01556400 OIL SEPARATOR ASS Y HN INCLUDES ITEMS W 2 OIL SEPARATOR a dose NOT SOLD SEPARATELY 3 05102900 FILTER BREATHER SYSTEM 1 4x 01583700 BREATHER TUBE sms rm IN CRANKCASE GASKET SET 5 01551600 SUCTION PIPE 1 QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 65 HATZ 1B20 FUEL TANK ASSY FUEL TANK ASSY 1 2 9 11 12 18 20 26 30 55 eb gt gt SNL 9 8 6 8 13 53 13 12 NOTE Refer to Table 9 at the end of the manual for letter to L call outs PAGE 66 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 HATZ 1B20 FUEL TANK ASSY FUEL TANK ASSY NO PART NAME QTY REMARKS 1 01578820 FUEL TANK ASSY 3 LITERA aate rcr leon INCLUDES ITEMS W 01535302 CAP FOR FUEL TANK 3 05084600 SPRING 4 05085100 FUEL HOSE 7X165 5 50440600 NIPPLE F
11. 05045201 RETURN SPRING 6 01569300 HOUSING RECOIL STARTER T 50081200 SPRING WASHER A6 8 50062700 ALLEN SCREW M6X10 9 05088901 ROPE RECOIL STARTER 10 01548800 ROPE PULLEY 11 05044901 BRAKE SPRING 12 05045001 BRAKE DISK 13 50146300 SCREW M6X18 14 50165600 SPRING WASHER 15 05044800 RATCHET 16 05061300 RETURN SPRING 17 50062700 ALLEN SCREW M6X10 18 50170900 SPRING WASHER 6 19 50445800 DRIVING SLEEVE 20 05109100 STICKER LABEL WW BPS QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 59 HATZ 1B20 AIR DUCT ASSY AIR DUCT ASSY NOTE Refer to Table 9 at the end of the manual for letter to L call outs PAGE 60 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 AIR DUCT ASSY AIR DUCT ASSY NO PARTNO PART NAME QTY REMARKS 1 01533504 HOOD 1 2 01316800 BLOWER DUCTING 1 3 50170900 SPRING WASHER 6 7 4 50146300 HEX SCREW M6X18 1 5 2 6 6 7 50461700 RUBBER SLEEVE 50144400 HEX NUT M6 01316600 COOLING AIR DUCTING unse INCLUDES ITEMS W 8 AIR lisa NOT SOLD SEPARATELY 04097600 SEALING STRIP 106 5 1 10 50334800 RUBBER SLEEVE 1 11 50163801 RUBBER SLEEVE 4 12 50441600 WASHER 4 3 3 13 50445400 HEX SCREW M4X10 3 14 50335600 COMBI SCREW M6X16 3 15 50170700 ALLEN SCREW M6X16 1 17 50392610 2 1
12. Carson CA 90746 FAX 310 537 3927 All parts orders which include complete part numbers and Email multiquip com are received by our automated web parts order system or Internet www multiquip com by fax qualify for the following extra discounts PARTS DEPARTMENT Ordered Standard Stock orders 800 427 1244 FAX 800 672 7877 via orders 5750 list and above 310 537 3700 FAX 310 637 3284 Fax 3 10 MAYCO PARTS Web 5 10 on Special freight allowances ne mn When you order 10 or more SERVICE DEPARTMENT zz 800 421 1244 FAX 310 537 4259 line items via Web or Fax 310 537 3700 FedEx Ground Service at no charge for freight TECHNICAL ASSISTANCE No other allowances on freight shipped by any other carrier 800 478 1244 3106315032 Common nuts bolts and washers all items under 1 00 WARRANTY DEPARTMENT list price do not count towards the 10 line items 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 NOTE DISCOUNTS ARE SUBJECTTO CHANGE MULTIQUIP INC 18910 WILMINGTON AVENUE Direct TOLL FREE access POST OFFICE BOX 6254 lt gt A CARSON CALIFORNIA 90749 to our Parts Department 310 537 3700 800 421 1244 i ide 427 aaa Toll free nationwide 800 427 1244 MULTIQUIP MITTEN NR P E saa INTERNET www multiquip com QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25
13. beginning of manual 2 Cleanthe pump removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Insertandremovethe dipstick without screwing itintothe filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 1 16 quarts 1 1 liters MIN Figure 6 Engine Oil Dipstick Oil Level Table 5 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 Engine Oil Check 1 Tocheckthe engine oil level place the pump on secure level ground with the engine stopped A Explosive Fuel gt 2 Remove the filler dipstick from the engine filler hole Figure 5 and wipe clean DIPSTICK Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running Fuel Check 1 Removethe gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is
14. 50148000 HEX NUT M8 1 46 05127100 LEVER 1 IN CRANKCASE GASKET SET IN MAINT CRANKCASE SET ART IN MAINTENANCE KIT TOU IN HEAD GASKET SET INCLUDES ITEMS W QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 51 HATZ 1B20 FLYWHEEL ASSY FLYWHEEL ASSY PAGE 52 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 01579710 FLYWHEEL W BLOWER Du INCLUDES ITEMS W 2 01321310 BLOWER RING 1 3 50327300 ALL SCREW 4 20 6 4 50003400 SPRING WASHER A4 6 5 04117300 STICKER TDC 1 QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 53 1820 FUEL INJECTION ASSY FUEL INJECTION ASSY 34 35 48 PAGE 54 QP 272 TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 2 1820 FUEL INJECTION ASSY FUEL INJECTION ASSY NO PARTNO PART NAME QTY REMARKS 1 01621600 INJECTOR ASSY d INCLUDES ITEMS W 2 01577110 NOZZLE HOLDER ASSY d INCLUDES ITEMS W 3 late NOT SOLD SEPARATELY 48 05096101 SEALING 4 9MM las SEE TECHNICAL ADVICE 95125801 4 05070601 SEALING CONE 5 3MM 1 5 NIPPLE BODY san pm NOT SOLD SEPARATELY
15. 68 05081500 SEALING CONE 1 8 50436400 SHIM 1 00MM 1 9 50436500 SHIM 1 04MM 1 10 50436600 SHIM 1 10MM 1 11 50436700 SHIM 1 14MM 1 12 50436800 SHIM 1 20MM 1 13 50436900 SHIM 1 24MM 1 14 50437000 SHIM 1 30MM 1 15 50437100 SHIM 1 34MM 1 16 50437200 SHIM 1 40MM 1 17 50437300 SHIM 1 44MM 1 18 50437400 SHIM 1 50MM 1 19 50437500 SHIM 1 54MM 1 20 50437600 SHIM 1 60MM 1 21 50437700 SHIM 1 64MM 1 22 50437800 SHIM 1 70MM 1 23 50437900 SHIM 1 74MM 1 24 50438000 SHIM 1 80 1 25 50438100 SHIM 1 84MM 1 26 50438200 SHIM 1 90MM 1 27 50438300 SHIM 1 94MM 1 28 SPRING ansehen Tanania NOT SOLD SEPARATELY 29 SPRING WASHER NOT SOLD SEPARATELY 30 P TES ee poem NOT SOLD SEPARATELY 31 50442200 eu mm IN EMERGENCY KIT 32 BODY f loss NOT SOLD SEPARATELY 33 05070500 JOINT ae T ius sn IN HEAD GASKET SET QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 55 HATZ 1B20 FUEL INJECTION ASSY CONT FUEL INJECTION ASSY 34 35 48 PAGE 56 QP 272 TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 HATZ 1B20 FUEL INJECTION ASSY CONT FUEL INJECTION ASSY NO PARTNO PART NAME QTY REMARKS 34 01322200 INJECTION pem INCLUDES ITEMS W 35 01330800 CONTROL SLEEVE 36 04096300 SHIM 0 2MM 37 04096400 SHIM 0 3MM 38 04096500 SHIM 0 4MM 39 04096600 SHIM 0 5
16. 75 kg 50223900 Technicoll 8367 0 75 kg G 50256501 Loctite IS 407 10 g H 50282501 Silicon 30 ml J 50283003 High Temp Paste 100 ml K 50342600 High Temp Grease 100 g L 50256600 100 g PAGE 72 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andany claim for shortage or damage mustbe settled between consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers willbe asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Salesthatdefinesitem numbers quanti ties and descriptions of the items to be returned Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated The list
17. ELEMENT 01548800 ROPE RECOIL STARTER liens 0153530242 CAP FUEL TANK loue 01635200 FUEL FILTER GAS TANK Part number on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 27 QP 2TZ PUMP ASSY PUMP ASSY PAGE 28 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ PUMP ASSY PUMP ASSY NO PARTNO PART NAME QTY REMARKS 1 1889100011 CASING 1 2 1889100020 CASING COVER 1 3 18890001600014 SUCTION COVER 1 4 1889100171 DRAIN COVER 1 5 19920002200014 DRAIN COVER HANDLE 4 6 2257040030 IMPELLER 1 1889000132 VOLUTE CASING 1 8 1889100741 SUCTION PLATE 1 9 1247100250 DRAIN COVER SET HANDLE 2 10 1889330410 SUCTION PLATE PACKING 1 11 1992250700 WEAR PLATE 1 12 0105090825 BOLT CASING COVER M8 X 25 4 13 07904320200014 NIPPLE NPS2 X 2 14 1889350351 CHECK VALVE NBR SS400 1 15 0105090825 BOLT ENGINE M8 X 25 4 16 1211390610 CASING COVER PACKING OIL SHEET X84 1 17 0481571950 O RING DRAIN COVER G195 1 18 0489402910 O RING CASING 1 19 2257214010 002 55400 1 20 0481310550 O RING NIPPLE 655 2 21 0482200180 O RING MECHANICAL SEAL SLEEVE 18 1 22 22572140200014 ENGINE BASE 55400 1 23 0631211159 FLOODING CAP PF1 1 2 1 24 0631211159 DRAIN CAP PF1 1 2 1 25 0803442930 MEC
18. blocked Open pump cover and clean dirt and debris from inside housing Impeller does not turn pump is hard to start Impeller and volute binding nn by removing shim from behind Defective engine See Engine Owner s Manual QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 25 QP 2TZ EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant The contents of this catalog are subject to change without notice Items Found In the Items Number Column All parts with same symbol in the number column m belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part available PAGE 26 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ SUGGESTED SPARE PARTS QP 2TZ TRASH PUMP 1 TO 3 UNITS W HATZ IB20 Qty P N Description KIT2T aaa daa KIT MECHANICAL SEAL O RINGS lens 2257040030 IMPELLER 2 nas 0631211159 FLOODING CAP dust 50426000 AIR FILTER
19. control lever to START position No fuel reaching injection pump Add fuel Check entire fuel system Defective fuel pump Replace fuel pump Fuel filter clogged Replace fuel filter and clean tank Engine will not start or start is Faulty fuel supply line Replace or repair fuel line delayed although engine can pones tos aqa Check piston cylinder and valves Adjust or be turned over p repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure ns an Low starting temperature limit exceeded Comply math gud ons ane proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line detach from injection Fuel separates has inadequate resistance to pump If the fuel is turbid or separated warm At low temperatures engine will low temperatures up the engine or drain the complete fuel not start supply system Refuel with winter grade diesel fuel speed MP P Speed control lever does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke i Malfunction at injector See engine manual PAGE 24 QP 2TZ TRAS
20. of the original purchase less a 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andall orders received on orafterthat date will be billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand atthetime of any price change Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbeaddedtothe invoice for special handling including bus shipments insured parcel postorin cases where Multiquip mustpersonally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damagesin excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any otherspecial consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express orimplied are made in connection with the
21. or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident engine tends to spill fuel due to equipment modifications PAGE 8 QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 RULES FOR SAFE OPERATION M NEVER Run engine without air cleaner Severe engine damage may occur M ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children E NEVER leave the pump unattended turn off engine when unattended Unauthorized equipment modifications will void all warranties NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode NEVER operate the pump in an explosive atmosphere Before starting the pump check that the clean out cover is securely fasten ALWAYS ensure pump is on level ground before use Become familiar with the components of the pump before operating NEVER pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmen
22. the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the MQ Model QP 2TZ Trash Pump Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations To find the latest revision of this publication visit our website at www multiquip com QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 3 QP 2TZ TABLE OF CONTENTS MQ QP 2TZ Trash Pump Here s How To Get 3 Table of Contents an abate 4 Parts Ordering 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Pump Specifications Dimensions 10 Engine Specifications 11 General Information 12 Pump Components unseren 13 ess 14 Basic ENGINE 2 aiaa 15 Pre Inspection Engine 16 Pre Setup
23. the vacuum tester and the inlet port on the pump If air leaks are present reset vacuum tester 6 Runthe pumpfora few minutes while monitoring the vacuum gauge If the gauge indicates a reading between 25 and 20 in Hg inches of mercury then it can be assumed that the pump is working correctly 25 in Hg inches of mercury translates into 25 feet of lift at sea level 7 Ifthe vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning correctly and corrective action needs to be taken 6 Totestthe flapper valve shut downthe engine The vacuum tester should remain attached to the pump suction inlet port by vacuum This indicates the pump s flapper valve is seating properly to hold water in the suction hose when the engine is stopped This prevents backflow and allows for faster priming when the engine is restarted Adjusting Impeller Clearance 1 If it is necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly 2 The impeller should be as close to the volute as possible without rubbing against it Clearance is adjusted by adding or removing shims from behind the impeller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller It is important not to remove too many shims or the clearance between the impeller and v
24. 05 PAGE 5 QP 2TZ SAFETY MESSAGE ALERT SYMBOLS FORYOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating A Lethal Exhaust Gases this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to dm Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and 5 yourself and others odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model NOTE QP 2TZ Trash Pump Refer to the engine manufacturers instructions for data relative to its safe operation Before using this pump ensure that the operating individual has read and understands instructions in this manual LEETET SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you o
25. 05 HATZ 1B20 OIL PUMP GOVERNOR ASSY CONT OIL PUMP GOVERNOR NO PART NAME QTY REMARKS 40 40022401 O RING 8X2 41 50138100 THREADED PIN M6X35 2 42 50004200 THREADED PIN M6X18 43 05079601 CENTRIFUGAL WEIGHT 44 05078501 GOVERNOR SLEEVE 45 50475300 FILL HEAD SCREW 5X25 46 05151300 SUPPORT 47 50475400 PIN 5X8 48 50328300 HEX NUT M6 49 04122800 PLATE SPRING 50 04000200 TENSION SPRING 51 05130900 GOVERNOR SPRING 52 05130800 STOP PLATE 53 50465300 CYL SCREW M3X8 2 54 05146900 CENTRIFUGAL WEIGHT 4 55 05147001 GOVERNOR SLEEVE 56 05151700 PLUG 57 50475800 PLATE SPRING 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 4 58 50475700 GRUB SCREW M10X10 1 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 49 HATZ 1B20 TIMING COVER ASSY TIMING COVER ASSY 1 2 7 38 8 39 12 17 NOTE Refer to Table 9 at the end of the manual for letter to L call outs PAGE 50 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 TIMING COVER ASSY TIMING COVER ASSY NO PARTNO PART NAME QTY REMARKS 1 01319510 TIMING COVER ASSY sen T INCLUDES ITEMS W 2 TIMING COVER Geri orbus a lion NOT SOLD SEPARATELY 3 04130200 CLOSING PLUG 4 01533900 BOLT GOVERNOR HOUSING 05053100 MAIN BEARING 5 04124800 MAIN BEARING 0 5 6 40033700 OIL SEAL 30X47X8 1 IN CRANKC
26. 8 50392800 RUBBER SLEEVE 1 1 1 19 01607000 PARTING SHEET iain ntu i satiras ELECTRIC START ONLY 20 04099500 SEALING RING 21 04139000 SPACER TUBE 6 5X12X18 5 22 01607100 PARTING SHEET 1 23 01316500 COOLING AIR DUCT aaa lesen INCLUDES ITEMS W 24 AIR DUCT neun ls NOT SOLD SEPARATELY 25 04097600 SEALING STRIP 106 5MM 1 26 04124500 SEALING STRIP 470MM 1 27 04124600 SEALING STRIP 388MM 1 QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 61 HATZ 1B20 AIR DUCT ASSY CONT AIR DUCT ASSY NOTE Refer to Table 9 at the end of the manual for letter to L call outs PAGE 62 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 AIR DUCT ASSY CONT AIR DUCT ASSY NO PARTNO PART NAME QTY REMARKS 28 50170800 ALLEN SCREW M6X25 1 29 03575500 SEALING RING 3 30 00921400 SPACER BUSHING 3 31 04124400 SPACER 57MM 1 32 50453300 RUBBER SLEEVE 1 33 01599500 SUPPORT 1 34 04123200 THREAD BUSH M6 1 35 50328000 CTR SUNK SCREW AM6X16 1 36 50095100 SPRING WASHER A8 1 37 50344700 HEX NUT M8 1 38 50144500 FLAT WASHER 6 4 2 39 50170900 SPRING WASHER 6 3 2 3 2 1 3 2 1 1 2 1 40 50144400 HEX NUT M6 41 04119100 CLAMP 42 50458100 STUD M6X45 43 05007300 SEALING STRIP 48MM 44 04042000 WASHER 6 5X22 5X1 45 04124300 BUSH 6 5X13X16 5 46 04113800 COVER 47 01579300 COVER 48 50334800 RUBBER SLEEVE 49 05144100 SPRING CLIP
27. ASE GASKET SET T 50443400 BALL 8 03794100 WASHER 9 05053400 CAM FOLLOWER 10 03794201 CAM FOLLOW SPINDLE 11 50457900 ALL SCREW M6X25 125 BUSHING ROCKER ARM u dau NOT SOLD SEPARATELY 13 ROCKER ARM lens NOT SOLD SEPARATELY 14 PIN ROCKER ARM au as aaa lue NOT SOLD SEPARATELY 155 PIN ROCKER l annee NOT SOLD SEPARATELY 16 CLAMP ROCKER ARM innen aus NOT SOLD SEPARATELY 175 CLAMP ROCKER ARM NOT SOLD SEPARATELY 1 1 1 1 1 1 1 1 3 2 2 2 2 1 1 1 1 1 18 04094801 CUP 2 19 04095700 PRESSURE SPRING 1 20 04094700 DRAW ROD 1 21 05095210 SPRING 1 22 04133900 DISK 10 7 19 0 5 1 23 04095210 COVER 1 24 50448901 GRUB SCREW 6 1 25 50144400 HEX NUT M6 1 26 50384200 ALL SCREW M6X12 1 27 50426100 ALL SCREW M8X120 2 28 50162900 JOINT n s mere 2 29 50469800 JOINT A22X27 1 30 50373100 DRAIN PLUG M22X1 5 datent 1 31 50459200 CLOSING SCREW M12X1 5 1 32 50095100 SPRING WASHER A8 3 33 50248800 ALL SCREW M8X60 1 34 50453400 ALL SCREW M8X45 2 35 50392900 ALL SCREW M8X50 9 36 04097800 CENTERING RING SAE A 1 37 04106500 SEALING RING TIMING COVER 2 38 50358000 GRUB SCREW 8 10 5 39 01319601 ROCKER ARM aine 1 40 04096810 CAM FOLLOW SPINDLE 1 41 50469900 ALL SCREW M6X30 1 42 50274901 GRUB SCREW 4 20 1 43 04122000 JOINT 1 44 50038700 STUD M8X50 1 45
28. ASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 MUFFLER ASSY MUFFLER ASSY NO PART NAME QTY REMARKS 1 40028300 HEX NUT M6 1 2 50144500 FLAT WASHER 6 4 1 3 01531311 EXHAUST END PIPE 1 4 05081101 THREADED BOLT M6 1 5 05081410 EXHAUST TUBE 1 6 50422500 CTR SUNK SCREW M6X12 3 7 01531201 CLAMP 3 8 05081611 SUPPORTING PLATE 3 9 50128100 STUD 2 10 05080100 MUFFLER GASKET 1 820 11 50144500 FLAT WASHER 6 4 12 40028300 HEX NUT M 13 50039500 STUD M8X110 14 50028800 HEX SCREW M8X90 15 50450500 HEX SCREW M8X10 16 01587800 MUFFLER INNER PART 17 05081002 COVER 18 05077810 MUFFLER OUTER PART 19 05127000 WASHER 28 1X34X0 5 20 50445000 CTR SUNK SCREW M6X35 21 40028400 HEX NUT M8 22 50148100 FLAT WASHER 8 4 23 50123000 DISK 8 4 25 01532300 MUFFLER GUARD 26 05100300 SEALING STRIP 65MM 27 05135000 SEALING STRIP 33MM E IN HEAD GASKET SET DNO OI QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 71 TABLE 9 SEALING AND BONDING ADHESIVES HATZ 1B20 SEALING AND BONDING ADHESIVES Item Part Number Description Amount A 50223001 Loctite Activator 500 ml B 50223100 Loctitie 573 50 ml C 50223200 Loctite 601 50 ml D 50223300 Loctitie 221 50 ml E 50223400 Loctite 648 10 ml F 50223800 Technicoll 8058 0
29. GEAR OIL PUMP u u asas s petlasi NOT SOLD SEPARATELY 5 HOUSING OIL PUMP ennemies amatis NOT SOLD SEPARATELY 6 HOUSING OIL PUMP NOT SOLD SEPARATELY 7 05097100 RETAINING STRAP 8 50447900 BALL 3 5MM 9 50429400 ALL SCREW M5X12 10 05097300 FLAT SPRING 0 4 11 04102900 OIL SUCTION TUBE 12 50447400 TUBE INSERT 13 50447500 TUBE INSERT 14 05078600 SHAFT 15 50434800 CIRCLIP 16 05079400 LEVER 17 01530402 GOVERNOR LEVER 18 50422400 SHIM 8X14X1 18 50125800 DISK 8X14X0 5 19 50435000 ALL SCREW M3X12 20 05079800 INTERMED PLATE 21 05131600 GOVERNOR SPRING 0 2MM 22 05078900 GOVERNOR SPRING 0 3 23 05148600 STOP SPRING 0 4MM 25 50144400 HEX NUT M6 26 50144500 FLAT WASHER 27 04095600 LEVER 28 03927300 SCREW M6X32 29 05079301 SHAFT 30 50092700 CIRCLIP 31 50347100 BALL 3 175MM 32 01333000 CONSOLE 34 50114300 DISK 35 50144500 FLAT WASHER 36 50144400 HEX NUT M6 37 50423900 CTR SUNK SCREW M6X20 38 04122900 DISK 39 01316402 SUPPORT C IND p ON D D D QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 47 HATZ 1B20 OIL PUMP GOVERNOR ASSY CONT OIL PUMP GOVERNOR 58 Op 57 NOTE Refer to Table 9 at the end of the manual for letter A to L call outs PAGE 48 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25
30. H PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ TROUBLESHOOTING PUMP TABLE 8 PUMP TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Not enough priming water in the housing SOLUTION Add water Engine speed too low Increase throttle Strainer plugged Clean strainer Suction hose damaged Replace or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump does not take on water Pump is located too high above water line Move pump closer to water Debris collecting in pump housing Clean pump housing Adjust clearance by adding shims or replace impeller Too much distance between impeller and volute Min 006 020 Water leaking out weep hole between pump and Check condition of mechanical seal and gaskets engine between pump end and engine housing Engine speed too low Increase throttle speed Pump takes in water little or no Suction strainer partially plugged Clean strainer discharge Impeller Volute worn Adjust clearance by adding shims or replace impeller volute Fittings clamps are not sealed properly Tighten replace or add clamp Keep extra seals on Suction hose leaks at inlet pump Hose diameter is too large Use smaller diameter hose or replace hose Discharge does not stay on Pressure too high Check pressure add additional clamp coupling Hose kinked or end blocked Check hose Impeller jammed or
31. HANICAL SEAL EH791 030 T SICX SIC 1 26 0811345443 MECHANICAL SEAL SLEEVE 25 H43 1 27 0852833020 ADJUST LINER 30 X 20 T0 3 1 27 1 0852853020 ADJUST LINER 30 X 20 T0 5 1 28 0191190525 BOLT IMPELLER 5 16 24 UNF X 25 1 29 0141090820 SCREW VOLUTE CASING M8 X 20 2 30 0141090825 SCREW DRAIN COVER SET HANDLE 4 M8 X 25 0131191270 CAP SCREW CASING M12 X 70 1 32 0131191235 CAP SCREW CASING M12 X 35 4 33 0105091055 BOLT PUMP M10 X 55 2 34 0459220120 SEAL WASHER CASING M12 1 1251 1 35 0723302040 CUSHION RUBBER 40 X 20 M10 4 NBR SS400 36 0181090820 BOLT SET WITH SPRING WASHER 2 SUCTION COVER M8 X 20 37 0181090825 BOLT SET WITH SPRING WASHER 4 SUCTION COVER M8 X 25 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 29 QP 2TZ PUMP ASSY PUMP ASSY PAGE 30 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ PUMP ASSY PUMP ASSY NO PART NO PART NAME QTY REMARKS 38 0151191250 STUD BOLT DRAIN COVER HANDLE 4 M12 X 50 X15 X 20 39 0520030413 KEY 4 7 X 16 1 40 43592012400011 IMPELLER WASHER 35 X 9 T4 5 1 41 0204490060 U NUT WEAR PLATE M6 3 42 0205490080 NUT ENGINE M8 4 43 0205490100 NUT CUSHION RUBBER M10 8 44 0205490100 NUT PUMP M10 2 45 0451290100 SPRING WASHER PUMP M10 2 46 0401650080 WASHER ENGINE M8 4 47 0457290080 SPRING WASHER VOLUTE CASING M8 2 48 0451290080 SPRING WASHER DRAIN COVER SET
32. ION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 CAMSHAFT ASSY CAMSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 1 01503520 CAMSHAFT ASSY a ps INCLUDES ITEMS W 3 01326400 CAMLEVER 1 4 50123200 SHIM 5X10X0 5 DIN988 2 5 01326600 FLYWEIGHT 1 6 50255300 LOCKWASHER 2 7 01326500 FLYWEIGHT 1 8 CAMSHAFT anne Ian NOT SOLD SEPARATELY 9 04121700 WASHER 0 9MM 23X38X0 9 1 10 04112100 WASHER 1 23X38X1 0 1 11 04112200 WASHER 1 1MM 23X38X1 1 1 12 04112300 WASHER 1 2 23X38X1 2 1 13 04125100 WASHER 1 23X38X1 3 1 14 04125200 WASHER 1 4 23X38X1 4 1 QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 41 HATZ 1820 PISTON ASSY PISTON ASSY 7 2 6 PAGE 42 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 PISTON ASSY PISTON ASSY NO PARTNO PART NAME QTY REMARKS 1 01317100 PISTON 69MM ASSY INCLUDES ITEMS W 2 PISTON 69MM rare Togan NOT SOLD SEPARATELY 3 50425500 CIRCLIP 2 4x 50425400 PISTON PIN 1 5 01317200 PISTON RING SET 69MM 1 6 CYLINDER P prem NOT SOLD SEPARATELY 01554500 CYLINDER WITH PISTON ASSY de INCLUDES ITEMS W 8 01500100 CONBROD ASS Y u aa perm INCLUDES ITEMS W 95 CONROD dass NOT SOLD SEPARATELY 10 05046900 CONROD SC
33. NTENANCE KIT 26 05036900 HOSE CLIP 2 27 04104400 SUCTION PORT 1 28 04104500 SIEVE 1 29 50423300 BALL BEARING 6308 1 30 04094400 PLATE 2 31 50328000 CENTER SUNK SCREW AM6X16 4 32 01555800 COVER 1 33 03568700 RUBBER DIAPHRAGM 1 35 FILTER OIL SUCTION NOT SOLD SEPARATELY 36 50475900 O RING 20X4 1 37 05148200 PLATE SPRING 2 38 50170700 ALL SCREW M6X16 1 39 99400696 ISOLATOR 4 40 50208500 SPRING WASHER 8 41 50022900 NUT M8 8 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 37 HATZ 1B20 CRANKSHAFT ASSY CRANKSHAFT ASSY 15 PAGE 38 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NAME QTY REMARKS 1 01552700 CRANKSHAFT NO pm INCLUDES ITEMS W 2 CRANKSHAFT nina lisses NOT SOLD SEPARATELY 3 04125300 CLOSING PLUG 12 MM 9 05100000 STUB SHAFT 20 DIA 10 40032500 SUPPORTING DISK 40X50X2 5 11 50120600 CIRCLIP A40X1 75 12 04114201 DISK 18 5X37X5 13 50443600 HEX SCREW M18X1 5X55 15 05107301 STUB SHAFT SEM FINISHED 27 MM DIA 16 50463400 FITTING KEY A5X5X36 eh h QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 39 HATZ 1B20 CAMSHAFT ASSY CAMSHAFT ASSY PAGE 40 2TZ TRASH PUMP OPERAT
34. OPERATION AND PARTS MANUAL MULTIQUIP MODEL QP 2TZ TRASH PUMP Diesel Engine Revision 0 03 25 05 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email mg multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 COPYRIGHT 2004 Multiguip INC Multiquip Inc the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with
35. OR FUEL TANK 6 05084900 FUEL HOSE 7X190 T 01534900 FUEL VENT VALVE 8 50441100 HOSE un IN EMERGENCY KIT 9 05084000 CONNECTING NIPPLE 1 11 05086401 GASKET FOR FUEL CAP 1 12 50440800 RUBBER SLEEVE 1 13 05123100 FUEL HOSE 7 70 2 14 05085300 FUEL HOSE 3 5X45 1 15 01534600 FUEL VENT VALVE 1 16 03673300 FUEL HOSE 4 5 170 1 17 05122200 FUEL PIPE 1 18 05130400 RUBBER SLEEVE 2 19 50440900 RUBBER SLEEVE 1 20 05085600 BREATHER HOSE 1 21 50231900 STUD M8X25 2 22 05109810 DISK 8 2X22X2 4 23 05086810 RUBBER SHELL 2 24 05122800 INSULATING SLEEVE 2 25 40028400 HEX NUT M8 2 26 WT Fous NOT SOLD SEPARATELY 27 01635200 nas IN MAINTENANCE INCLUDES ITEMS W 28 50440900 RUBBER SLEEVE 29 05084400 CONNECTING NIPPLE 30 05085000 FUEL 7 70 31 05085500 TUBE 1 4X2X16 32 05107700 RUBBER SLEEVE 34 50170900 SPRING WASHER 6 35 50144400 HEX NUT M6 36 05108511 SUPPORT 37 01331300 SUPPORT 38 50120000 DISK 4 39 05110010 DISK 7 1X17 9X2 40 01557000 HEX SCREW M6X16 41 04118800 DISK 6 5X13X4 8 42 50144500 FLAT WASHER 6 4 43 50170900 SPRING WASHER 6 44 50170700 ALL SCREW M6X16 49 05122700 HOSE NIPPLET 50 05123200 FUEL HOSE 3 5X38 51 03664300 FUEL HOSE 4 5X75 52 50399801 CLAMP 11 3 53 50459600 HOSE NIPPLE T 54 50148100 FLAT WASHER 8 4 55 05129610 CONNECTING NIPPLE I nn D D D D D PB D D NO i QP 2TZ TRASH P
36. REW 2 11 01575700 BIG END BEARING 1 12 01581900 BIG END BEARING 0 5MM 1 QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 43 CYLINDER HEAD ASSY HATZ 1B20 CYLINDER HEAD ASSY 33 34 35 36 37 38 39 40 LO N lt lt lt lt cc a lt 72 lt N s HATZ 1B20 CYLINDER HEAD ASSY CYLINDER HEAD ASSY NO PART NAME QTY REMARKS 1 01500221 CYLINDER HEAD ASSY lasse INCLUDES ITEMS W 2 CYLINDER HEAD itas T isses NOT SOLD SEPARATELY 3 05119400 VALVE GUIDE 2 6 05062500 STUD CYLINDER HEAD 128MM 4 7 05054000 PUSH ROD 2 8 04107500 SEALING RING CYL HEAD INCLUDED IN CRANKC GASK SET 9 05053200 VALVE INTAKE 1 10 05053300 VALVE EXHAUST 1 11 50425800 VALVE STEM SEAL INCLUDED IN CRANKC GASK SET 12 04093700 WASHER 2 13 04093600 VALVE SPRING 2 14 04093800 SPRING PLATE 2 15 50425700 COLLET 2 16 50445100 DISK 6X12X1 2 DIN 988 4 17 05091101 SLIDER 2 18 50358000 GRUB SCREW M8X10 interact INCLUDED IN MAINTENANCE KIT 19 05054700 NUT FOR ROCKER ARM 2 20 05050900 ROCKER 2 21 05061201 WASHER 8 1X20X3 4 22 50364300 HEX NUT 8 DIN 934 4 23 05055700 HEAD COVER GASKET
37. TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ SPECIFICATIONS ENGINE Table 2 Engine Specifications HATZ 1820 HATZ Diesel No Displacement Idle Lube Type Air Starting Model 1B20 Cylinders Speed Capacity Cleaner Method Air Cooled 5 E 1 14 5 in 0 95 qts ry ecoi 72 lbs Engine Oil CCMC 04 D5 PD or API CD CE CF CG or SHPD Type Fuel EN 590 DIN 51601 BS 2869 A1 A2 ASTM D 975 1D 2D Type 53321 pezrr 0 50 100 150 US GALLONS PER MINUTE QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 11 QP 2TZ GENERAL INFORMATION APPLICATION QP 2TZ Trash 5 designed to be used for dewatering applications Both the suction and discharge ports on the QP 2TZ trash pump use a 2 inch diameter opening which allows the pump to pump at a rate of approximately 211 gallons minute gpm or 800 liters minute lpm Trash or self priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump Engine This trash pump is powered by a 4 6 horsepower air cooled HATZ 1B20 diesel engine Trash Pump Trash pumps derive their name from their ability to h
38. UMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 67 HATZ 1B20 AIR FILTER ASSY AIR FILTER ASSY 1 12 14 17 8 2404419 44 17 21 NOTE Refer to Table 9 at the end of the manual for etter to L call outs PAGE 68 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 HATZ 1B20 AIR FILTER ASSY AIR FILTER ASSY NO PARTNO PART NAME QTY REMARKS 1 505082900 SEALING STRIP 1 2 05056400 WASHER 1 50171500 ALL SCREW M8X25 3 3 4 50426000 AIR FILTER ELEMENT un IN MAINTENANCE KIT 5 50454300 NUT M6 6 05054900 COVER AIR FILTER 50435800 RUBBER SLEEVE 1 8 01515100 AIR FILTER HOUSING ASSY INCLUDES ITEMS W 9 50452200 WING NUT M6 1 10 04104200 COVER RUBBER INSERT 1 11 04103000 RUBBER INSERT 1 12 05056100 SEALING STRIP 365MM 1 13 50095100 SPRING WASHER A8 2 146 AIR FILTER ASSY NOT SOLD SEPARATELY 15 05056300 GASKET AIR FILTER retia IN HEAD GASKET SET 16 05088300 INSULATING FLANGE 17 05098100 PLUG 18 05147100 VALVE PLATE 19 05147200 VALVE PLATE 20 03599000 SEALING STRIP 8X8X30 21 05043810 HOSE 2X4X215 22 01603600 AIR FILTER HOUSING dissous INCLUDES ITEMS W QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 69 HATZ 1B20 MUFFLER ASSY MUFFLER ASSY PAGE 70 2TZ TR
39. UMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ MAINTENANCE ENGINE Engine Maintenance Perform engine maintenance procedures as referenced by Table 6 below Table 6 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE Engine Oil x Po CHECK Air Cleaner CHANGE Cooling Fins Cooling Fins CHECK IR mewk J J P x mere p j X o spea f x __ a 0 12 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HATZ shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Reference manufacturer engine manual for specific servicing instructions QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 21 QP 2TZ MAINTENANCE ENGINE Maintenance Performthe engine maintenance procedures as indicated below DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed WEEKLY Remove the fuel filter cap and clean t
40. andle a greater amount of debris and solids than standard centrifugal pumps This pump generally handle solids up to 1 2 the size of the discharge opening making them less likely to clog Also trash pumps are capable of handling water with 25 solids by weight The advantage of using a trash pump is that it can be quickly and easily disassembled in the field without tools and easily cleaned when clogged Suction Lift This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level For optimal suction lift performance keep the suction hose or line as short as possible In general always place the pump as close to the water as possible Pump Support The pump should always be placed on solid stationary ground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fittings could prevent the pump from priming Elevation Higher elevations will effect the performance of the pump Due to less atmospheric pressure at higher altitudes pumps DO NOT have the priming ability that they have at sea level This is due to the thinner air or lack of oxygen at higher altitudes A general rule of thumb is that for every 1 000 feet of elevation above sea level a pump will lose one foot of priming ability For example in Flagstaff Arizona where the elevation is approxi
41. e clean out cover turn counterclockwise to release cover hose on the inlet side of the pump 12 Strainer Always attach a strainer to the bottom side of Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip Parts Department for ordering information the suction hose to prevent large objects and debris from entering the pump Strainer should be positioned so that it will remain completely under water Running the pump with the strainer above waterfor long periods can damage pump QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 13 QP 2TZ REFUELING m Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down Inthe event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry If pump is placed in a truck bed with a plastic liner REMOVE pump from truck bed and place on ground Figure 3 to refuel The possibility of fire or explosion exists due to static electricity PLASTIC TRUCK BED UNLEADED FUEL DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY Figure 3 Pump Refueling
42. e for loosened threads or bolts before starting ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the pump 29 NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or pump E High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious burns The engine of this pump requires an adequate free flow of cooling air NEVER operate the pump in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the pump s engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or nearthe machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot NEVER operate the pump in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it E Refer to the Engine Owner s Manual for engine technical questions or information NEVER use accessories
43. ed REAR VIEW Figure 4 Engine Controls and Components 6 Engine Motor Mounts Attach these engine mounts to the pump frame Tighten securely 7 OilFilter Remove this bolt to gain access internal to the engine oil filter Service the oil filter as recommended in the maintenance section of this manual 8 Oil Drain Plugs There are two oil drain plugs one is underneath the flywheel the other on the side of the engine Remove these plugs to drain engine oil from the engine crankcase 9 Crankshaft Connect this shaft to the input of the transmission 10 Muffler Used to reduce noise and emissions 11 Nameplate Contains information about the engine 74 ZW MT EEE Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 15 QP 2TZ PRE INSPECTION ENGINE NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air ALWAYS wear approved eye and hearing protection before operating the pump Before Starting 1 Read safety instructions at the
44. gid enough not to collapse when the pump is in operation 4 Check that the discharge hose Figure 2 is not restricted Place hose so that it lays as straight as it is possible on the ground Remove any twists or sharp bends from hose which may block the flow of water Suction and discharge hoses are available from Multiquip Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not avail able a rigid suction hose can be substituted in its place 6 Make sure the suction strainer Figure 2 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump The strainer should be positioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance This pump uses water cooled mechanical sealto prevent water from seeping into the engine The passage of water through the pump casing lubricates the seal and prevents it from overheating NEVER operate the pump without water in the casing as this will cause damage to the mechanical seal
45. he inside of the fuel tank Remove or clean the filter at the bottom of the tank ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 14 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container Replace engine oil with recommended type oil as listed in Table 5 Engine oil capacity is 0 95 quarts 0 9 liters DO NOT overfill Install drain bolt with sealing washer and tighten se curely DRAIN SEALING BOLT WASHER Figure 14 Engine Oil Draining DO NOT use gasoline as a cleaning solvent because that would create a risk of fire or explosion ENGINE AIR CLEANER 1 Loosen the wing nut and detach the cover of the air cleaner shown in Figure 15 Tapthe element Figure 15 severaltimes on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm through the element side NEVER wash the element with detergent because the elementis oil soaked type Replace the elementwhen the output decreases or bad exhaust color is noticed WING NUT Figure 15 Engine Air Cleaner PAGE 22 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ PREPARATION FOR LONG TERM STORAGE Pump Storage For storage of the pump for over 30 days the following is required Drain the fuel tank completely Run the engine for about 3 minutes and then stop Stop the eng
46. hose to this port in general dewatering applications Typical dewatering Use two worm clamps to secure the hose applications consist of manholes septic tanks fast and Suction Hose Connect this flexible rubber hose to the slow seepage ditch water silt water mud water and muck suction portion the pump Make sure that the hose lays flat water and is not kinked Use only recommended type suction Fill Cap Prior to operation the pump casing should be hose Contact Multiquip Parts Department for ordering filled with water Remove this cap to add water to the pump information After the initial prime a sufficient amount of water will be 8 Clean out Cover Handles To gain access to the pump s retained in the casing so that the operator will not need to clean out area grip both handles then pull to remove cover re prime later Make sure both locking knobs have been released before If the casing is dry or has insufficient water the pump will attempting to remove clean out cover have difficulty in priming which could lead to premature 0 Drain Plug Remove this plug to drain water from the mechanical seal wear thus causing damage to the pump pump Discharge Port Connect a 2 inch discharge hosetothis 40 Clean out Cover Remove cover to gain access to the port clean out area Worm Clamp Used to secure the hose to the inletand 41 Locking Knobs Turn both knobs clockwise to secure outlet ports on the pump Use two clamps to secure th
47. ine Drain the engine crankcase oil while the engine is still warm Fill engine crankcase with fresh oil Pullthe recoil starter grip Figure 17 2 or 3 times DO NOT start the engine lt HATZ DIESEL Figure 17 Recoil Starter Grip Pull the recoil starter grip slowly STOP when it feels tight This closes the intake and exhaust valves compression position and helps prevents rust from forming Wipe any oil or dirt that may have accumulated on the engine Remove the drain plug from the pump and drain out any water left in the housing Remove the pump cover and clean the inside of pump housing Coat the inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry place To protect the water cooled seals place one half pint of lubricating oil new or used through the discharge opening on the pump and crank the engine several times This will prevent excessive corrosion and also keep the mechanical seal lubricated QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 23 QP 2TZ TROUBLESHOOTING ENGINE TABLE 7 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Speed control lever is in STOP position Set speed
48. ion A Equipment Damage Messages A Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your pump other property or the gt T ALWAYS wear approved eye and hearing ad protection This pump other property or the surrounding environment could be damaged if you do not follow instructions QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 7 RULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the trash pump 2 A GENERAL SAFETY DO NOT operate or service this equipment before li This equipment should not be operated by persons under 18 years of age reading this entire manual NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment under the influence or drugs or alcohol 1 NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machin
49. low replenish with unleaded fuel Figure 5 Engine Oil Dipstick Removal 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately PAGE 16 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ PRE SETUP PUMP Before Starting 1 Read safety instructions at the beginning of manual 2 Place pump as near to water as possible on a firmflat level surface 3 Toprimepump removefill cap Figure2 andfill pump casing with water If the pump casing is not filled with water before starting it will not begin pumping Pump casing must be filled with water before using pump Otherwise pump will not be able to begin pumping DO NOT open fill capif pump is hot Water inside may be under pressure 4 Checkforleaksbetween pump and engine If wateris leaking between the pump and engine housing the seal inside the pump may be worn or damaged Continued operation of the pumpisnot recommended Further usage ofthe pump under these conditions may cause severe water damage to engine Hoses and Clamps 1 Checkthat all hoses are securely attached to the pump Make certain suction hose Figure 2 does not have any air leakage Tighten hose clamps and couplings as required 2 Itisrecommendedthat 2 clamps be used when securingthe suction hose to the inlet side suction ofthe pump 3 Remember suction hoses must be ri
50. mately 7 000 feet the pump would have a suction lift of 25 feet rather than the 18 feet at sea level Table 3 shows suction lift at various elevations Table 3 Suction Lift at Various Elevations Altitude Feet Meters Suction Lift in Feet Meters 15 0 4 572 20 0 6 096 13 2 4 023 17 6 5 364 6 90 2 103 13 8 4 206 8000 2438 6 20 1 889 9 30 2 834 12 4 3 779 5 70 1 737 114 8 474 Table 4 shows percentage drops in performance as elevation increases 3 048 2 000 610 8 80 2 680 Table 4 Performance Loss at Various Elevations Discharge Flow Discharge Head ITE amo Altitude Feet Meters PAGE 12 QP 272 TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ PUMP COMPONENTS Figure 2 shows a typical application using the QP 2TZ Trash pump Please note that this pump is intended for the removal of clean water and water containing some debris and solids Maximum size of solids should not exceed 1 0 inch 25 mm in diameter DO NOT set strainer on bottom of water bed Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris Figure 2 QP 2TZ Pump Application P papa fl NOTE CONTACT YOUR NEAREST MULTIQUIP DEALER FOR QUICK DISCONNECT HOSES AND FITTINGS Pump The model QP 2TZ is a 2 inch trash pump used 6 Suction Port Connect a 2 inch inlet
51. must state the reason s for thereturn d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e Thelist must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanythe return shipment 4 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith anextendeddealer netprice of less than 5 00 d Specialorder items e Electrical components f Paint chemicals and lubricants 9 Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply is not received within five days the material will be returnedtothe sender athis expense 9 Crediton returned parts will be issued at dealer net price at time
52. olute will become too wide and pump performance will be reduced Remember as the impeller wears Em additional shims may be required to maintain the clearance between the impeller and insert 4 Check the impeller every six months for wear and for clearance between the impeller face and the volute Also check the shaft seal for wear as well as the shaft sleeve Pump Cleaning After pumping water containing large amounts of dirt and debris perform the following 1 Remove the drain plug from the pump housing Figure 2 and drain any water left in the pump 2 Loosen the two locking hand knobs turn counterclockwise and remove clean out cover 3 Clean and remove dirt debris from pump casing Inspect impeller and volute for wear Replace any damaged or worn parts The impeller may develop sharp edges Use extreme care when cleaning around the impeller to prevent being cut QP 2TZ TRASH PUMP OPERATION 8 PARTS MANUAL REV 0 03 25 05 PAGE 19 QP 2TZ MAINTENANCE PUMP CAUTION DO NOT RUN PUMP WITHOUT WATER PLACE VACUUM TESTER OVER PUMP SUCTION PORT DISCHARGE DIRECTION OF WATER FLOW Pressure reading may vary depending on altitude See Tables 3 and 4 on page 12 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG PUMP VACUUM TESTER Figure 13 Pump Vacuum Tester PAGE 20 QP 272 TRASH P
53. p the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts or missing decals Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Emergencies m ON KIT E ALWAYS know the location of the nearest fire extinguisher n emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in case of an emergency 00 ALWAYS know the location of the nearest first aid kil 2 RE QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 9 QP 2TZ SPECIFICATIONS DIMENSIONS PUMP Table 1 Specifications Pump Tash Pump Suction amp Discharge Size 2 00 in 50 mm Maximum Pumping 198 gallons minute Capacity 750 liters minute Max Solids Diameter 1 50 in 25 4 mm Dimension 26 5 x 18 3 X 23 2 in L x W x H 67 5 X 46 5 X 59 0 cm Dry Net Weight 131 Ibs 59 5 Kg 23 2 IN 59 Figure 1 QP 2TZ Dimensions PAGE 10 QP 2TZ
54. r others The Safety Messages specifically address the level of exposure to sparks from the ignition system Store fuel in approved containers in well ventilated areas ne by one of three words DANGER and away from sparks and flames NEVER A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after A WARNING 4 operations Never operate the engine with heat shields or heat guards removed You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions A Rotating Parts NEVER operate equipment with covers or You CAN be INJURED if you DO NOT follow BO guards removed Keep fingers hands hair and directions may away from all moving parts to prevent Potential hazards associated with the QP 2TZ Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols PAGE 6 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting A Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in 20 the OFF position when the pump is not in use ALWAYS wear approved respiratory 2 protect
55. rter grip Figure 9 until strong resistance is felt and leave it in this position This prevents rust from forming while the engine is not in use When stopping the engine reduce the load slowly Do not stop engine suddenly since it may cause the temperature to rise abnormally Emergency Shutdown 1 Tostopengine immediately quickly place the engine speed PIQUE Starter Grip lever to the STOP position PAGE 18 QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 QP 2TZ MAINTENANCE PUMP Pump Vacuum Test DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed To perform the pump vacuum test do the following 1 Remove the pump fill cap Figure 2 and fill the pump with water 2 Startthe engine as outlined in the initial start up section and wait for the pump to begin pumping 3 As shown in Figure 13 place a water hose inside the discharge opening of the pump and turn on the water This flow of water into the discharge opening will prevent the pump from running dry 4 Place the Pump Vacuum Tester P N 7000030 over the pump suction inlet opening Figure 13 with the vacuum gauge facing upwards It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit 5 Checkand make sure that there are no air leaks between
56. sale of parts or trade accessories noras to any engine not manufac tured by Multiquip Such warranties made in connection withthe sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes norauthorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof QP 2TZ TRASH PUMP OPERATION amp PARTS MANUAL REV 0 03 25 05 PAGE 73 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVETHE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTYDEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 Your Local Dealer is MULTIQUIP INC 18910 WILMINGTON AVE CARSON CALIFORNIA 90746 800 421 1244 310 537 3700 FAX 310 537 3927 E mail mq multiquip com
57. tal hazards Contact local authorities for assistance NEVER open the priming plug when pump is hot Hot water inside could be pressurized much like the radiator of an automobile Allow pump to cool to the touch before loosening plug NEVER open the pump housing during operation or start the pump with the clean out cover removed The rotating impeller inside the pump can cut or sever objects caught in it NEVER block or restrict flow from discharge hose Remove kinks from discharge line before starting pump Operation with a blocked discharge line can cause water inside pump to overheat ALWAYS fill the pump casing with water before starting the engine Failure to maintain water inside the pump housing will cause severe damage to the pump In winter drain water from pump housing to prevent freezing E High Temperatures Always stop engine and allow the engine to cool before adding fuel oil or performing service and maintenance functions Contact with hot components can cause serious burns II NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Kee

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