Morgan & Company HEARTHSTONE 8470 User's Manual
Contents
1. CAUTION DO NOT USE CHEMICALS OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA KEROSENE CHARCOAL LIGHTER FLUID OR ENGINE OIL TO START A FIRE DO NOT USE CHARCOAL PELLETS COAL ARTIFICIAL LOGS OR ANY OTHER MATERIALS AS FUEL THEY ARE NOT SAFE DO NOT BURN GARBAGE HearthStone Quality Home Heating Products Inc 14 Morgan Model 8470 The quality of your firewood affects heat output duration of burn and performance of your Fireplace Insert Softwoods generally burn hotter and faster while hardwoods burn longer and produce more coals Density and moisture content are two critical factors to consider when purchasing wood for your Fireplace Insert The following is a list of wood species and their relative BTU British Thermal Unit content The higher the BTU the longer the burn Firewood with higher BTUs is generally considered ideal for a wood stove HIGH Apple Black Birch Hickory Locust White Oak Black Beech Mesquite MEDIUM HIGH White Ash Beech Yellow Birch Sugar Maple Red Oak MEDIUM LOW Black Ash White Birch Grey Birch Elm Norway Pine Pitch Pine Black Cherry Soft Maple Tamarack LOW White Pine White Cedar Balsam Fir Spruce Aspen Basswood Butternut Hemlock Moisture content also plays a key role in the performance of your stove Wood freshly cut from a living tree green wood contains a great deal of moisture As you might expect green wood has difficulty burning and should be seaso2. 4500 0700 1 4 20x5 8 Hex Screws 2x Figure 4 Morgan Surround Assembly To complete the assembly you will need a Phillips screwdriver and a 7 16 wrench The Morgan surround assembly will come in four sections with a hardware package The four sections will be 1 Right section 2 Left section 3 Center Top Outer section 4 Center Top Inner section The hardware package will include 2 4 20x5 8 Hex Screws 4 10 24x 4 Pan Phillips Screws 2 10 24x3 8 Flat Phillips Black Oxide Screws 4 10 24x3 8 Pan Phillips Black Oxide Screws 2 Surround Leveling Brackets USE FIGURE 4 AS A REFERENCE WHEN ASSEMBLING THE SURROUND 1 2 3 Install the left and right surround brackets Locate and place the Right section 1 face down on a soft surface Locate and place the Center Top Inner 4 and Center Top Outer 3 sections face down in position adjoining the right section 1 Position the Center Top Inner and Outer Sections 3 4 of the surround into position as illustrated in Figure 4 Secure them to the top panel using the fasteners provide in the zip lock bag proper placement of the screws is called out in Figure 4 Repeat steps 1 4 with the Left section 2 Lift the completely assembled surround close the front of the insert Locate the four bushings on the back of the surround These four bushings will slide into the receiving slots on the surround mounting brackets located on the insert
3. 22 C trim 3 REMOVING THE BAFFLE In order to connect the flue to the Morgan you will need to remove and install the baffle Use Figure 6 to refer to while removing and replacing the baffle BE CAREFUL WHEN HANDLING THE BAFFLE NOT TO PUNCTURE THE CERAMIC BOARD To remove the baffle 1 Lift the front of the baffle This relieves the weight from and unlocks the shelf tabs 2 Pull forward to free the baffle 3 The baffle should now be free to drop down and pull out of the front door or rest on the floor of the insert Once the baffle is removed from the unit you will have direct access to the flue collar and all venting connections To install the baffle reverse the order of removing the baffle Baffle Shelf tabs sleeves Figure 6 Baffle Placement VENTING COMPONENTS AND CONFIGURATION It is very important to follow minimum clearances for chimney connectors to combustibles such as walls and ceilings when installing the stove near non combustible surfaces e Single wall connector is 24 MSG or 25 MSG blued steel stovepipe e Double wall connector close clearance pipe which must be used with a listed factory built Type HT chimney also may be used with a masonry chimney to reduce clearances is available from several manufacturers your dealer can help you choose Some air insulated connector pipe models available are Simpson Dura Vent DVL and Metalbestos DS Security GSW and Ameritec also have accept
4. These fuels can possibly generate carbon monoxide which can sap the supply of oxygen Keep all such materials away from the Fireplace Insert Q Never use a wood grate or other device to elevate the fire Q Do Not allow logs to rest against or otherwise come in contact with the glass when the door is closed Q Do Not slam the door or use the door to force wood in to the Fireplace Insert Q_ Never over fire your Fireplace Insert Q Never put articles of clothing or candles on a hot Fireplace Insert Q Do Not connect the Fireplace Insert to a flue that is serving another appliance Other safety guidelines Q Keep all combustible items such as furniture drapes clothing and other items at least 36 0 92 m from the Fireplace Insert Q Install a smoke detector preferably in an area away from your wood Fireplace Insert Q Keep a fire extinguisher handy We recommend the type rated A B C Q Dispose of ashes properly Q Keep children and pets away from the stove they could be burned by touching a hot stove Q Clean your chimney system as needed PERIODIC CHECKLIST Perform each of these tasks at the specified intervals At the End of Every Week e Empty ashes from the firebox sooner if the firebox begins to fill up At the Beginning of Every Other Month e A visual inspection of the chimney connector and chimney for creosote is recommended depending upon your use of the stove e Check door seals using t
5. do one of the following If the R value is given use that value no conversion is needed If a K factor is given with a required thickness T in inches use this formula R value 1 K x T If a C factor is given use the formula R value 1 C To determine the R value of the proposed alternate floor protector Use either the K factor or the C factor formula explained above to convert specifications not expressed as R values For multiple layers of floor protectors simply add the R values of each layer to determine the overall R value of the layers If the overall R value of your setup is greater than the R value of the specified floor protector then your setup is acceptable Noncombustible Material Thickness R value Gypsum or plaster board fot 0 45 Wallboard Wonderboard or ip 0 20 Durock Ceramic board Fiberfrax or Micor fot 1 10 Nominal solid clay brick a 0 20 Ceramic wall or floor tile Yq 0 01 Mineral wool insulation 1 3 12 Cement mortar a 0 20 Horizontal still air Vel 0 92 According to Intertek Testing Services Inc According to ASHRAE Handbook of Fundamentals 1977 HearthStone Quality Home Heating Products Inc Morgan Model 8470 INSTALLING THE SURROUND 4500 2106 10 24x3 8 2x Flat Phillips Blk Ox Screw B f Sip 4500 1876 10 24x1 2 4x 5 Pan Phillips Screw 4500 2114 10 24x3 8 4x Pan Phillips Blk Ox Screw
6. 470 BAFFLE FIBERBOARD 3030 039 FRONT DOOR GLASS 2410 795 INNER SURR STRAIGHT 2410 797 INNER SURR CORNER 2410 798 OUTER SURR STRAIGHT 2410 799 OUTER SURR CORNER PART NUMBER STEEL PARTS 5470 005 5470 010 5470 015 5470 020 5470 025 5470 027 5470 028 5470 030 5470 032 5470 034 5470 035 5470 040 5470 042 5470 045 5470 049 5470 050 5470 055 5470 057 5470 060 5470 062 5470 065 5470 070 5470 072 5470 081 5470 082 5470 083 5470 084 5470 085 5470 095 5470 097 5947 020 DESCRIPTION LEVELING SKID LEVELING CHANNEL BOTTOM AIR SHROUD PRIMARY AIR HANDLE LOWER SURR BRACKET LEFT LOWER SURR BRACKET RT FRONT ASH LIP BRKT LEFT FRONT ASH LIP BRKT RT WINDOW SILL BRACKET ASH LIP SCREEN REAR AIR SHROUD DOOR INNER FRAME DOOR OUTER FRAME HINGE SURR CONNECTOR PLATE DOOR CATCH FIRE BRICK CLIP REAR FIRE BRICK CLIP SIDE SECONDARY AIR SUPPORT L SECONDARY AIR SUPPORT R SECONDARY AIR COLLAR SECONDARY AIR CAP LEFT SECONDARY AIR CAP RIGHT SECONDARY AIR TUBE 1 SECONDARY AIR TUBE 2 SECONDARY AIR TUBE 3 BAFFLE BRACKET BAFFLE SUPPORT S S TOP AIR SHROUD INNER SURR CONN PLATE OUTER SURR CONN PLATE Morgan Accessories 94 57700 Blower Assembly 94 5970510 Matte Surround Caps 94 5970559 Blue black Surround Caps 94 79700 Mantle Shield 94 69700 Screen Kit 94 5970010 Surround Extension 94 5970710 Matte Double Surround Caps 94 5970759 Blue black Double Surround Caps He
7. Cold Chimney Preheat the chimney when first starting a fire Blocked Chimney Examine the chimney and stovepipe for blockage or creosote Oversized Chimney Undersized Chimney Chimney Too Short Air Infiltration Into The accumulations Reline the chimney to the appropriate diameter Install a draft inducer or replace the chimney Lengthen the chimney Seal chimney connections and openings in clean out doors Chimney More Than One Appliance Disconnect all other appliances and seal openings Connected to the Flue BACK PUFFING OR Operating Technique Fully open the primary air control one minute before opening the GAS EXPLOSIONS door and keep it fully open for a few minutes after reloading Extra Low Burn Rate Burn the Fireplace Insert at a higher burn rate Chimney Down draft Install a chimney cap Excessive Ash Build up Empty ashes more frequently UNCONTROLLED Unsealed or Open Door Close the door tightly or replace the gaskets OR SHORT BURN Excessive Draft Check the installation Operate at LOW BURN Install stovepipe damper Deteriorated Cement Seals Reseal the Fireplace Insert with furnace cement Extra Long Chimney Shorten the chimney Install stovepipe damper Oversized Chimney Reline the chimney to the proper diameter High Winds or Hilltop Install a chimney cap Location Excessive Draft Draft in excess of 0 1 we should be corrected with a stovepipe damper INSUFFICIENT HEAT Poor Quality or Green Use only air dried woo
8. Home Heating Products Inc 27 Morgan Model 8470 10 Level the unit using a 9 16 and 7 16 wrench or ratchet on the three leveling bolts To level the rear bolt you must first loosen the jam nut at the base of the bolt 11 Attach the liner See Owner s Manual for complete instructions a Pull the flue liner into the firebox through the flue opening on top of the insert and attach to the flue collar b Locate the hardware kit in the owner s manual envelope Once attached to the liner push the flue collar up and attach to the under side of the top castings Mount the flue collar with the four 4 20 nuts and washers provided in the hardware kit This end up Reversable Flue gasket Front Back HearthStone Quality Home Heating Products Inc 28 Morgan Model 8470 12 Attach the surround to the unit The Owner s Manual contains full instructions on how to install 4500 2106 10 24x3 8 2x Flat Phillips Blk Ox Screw ot 3 4500 1876 10 24x1 2 4x AiE d Pan Phillips Screw K gt 4500 2114 10 24x3 8 4x Pan Phillips Blk Ox Screw 4500 0700 1 4 20x5 8 Hex Screws 2x 13 Mount the baffle in place Note The baffle material is a high temperature ceramic It will last for years under normal use however it can be easily damaged by impact or force BE CAREFUL IN HANDLING TO APPLY PRESSURE TO THE TUBES AND CAST IRON ONLY a Place the baffle inside the stove with the ceramic boar
9. Lift the surround and place on the insert Ensure that the surround has fully seated into the slots as the bottom of the surround should be flush with the bottom of the insert Use the leveling brackets if needed to keep the bottom edges of the surround flush to the hearth Install the leveling brackets by bolting them into the square cutout on the back bottom of the surround using the 10 24x3 8 bolts provided Turn the 4 20 bolts down into the threaded holes on the bottom of the leveling brackets These bolts can now be turned to raise the surround HearthStone Quality Home Heating Products Inc Morgan Model 8470 Clearances to NFPA 211 Protected Surfaces You can reduce the clearances to combustible surfaces by using any National Fire Protection Agency NFPA approved wall protection system Please refer to NFPA 211 for specifications and complete details You can obtain this information directly from NFPA Clearances to combustible surfaces can be reduced by using any NFPA approved wall protection system REFER TO NFPA 211 FOR SPECIFIC AND COMPLETE DETAILS National Fire Protection Agency Battery March Park Quincy MA 02269 1 800 344 3555 1 617 770 3000 CLEARANCE TO COMBUSTIBLES COMBUSTIBLE MANTLE SIDE TRIM TIVA AIS Figure 5 Clearance to Combustibles A side wall 13 B mantle and top trim 34 B mantle with mantle shield kit
10. e Do not use a manufactured grate Burn the fire directly on the soapstone that lines the bottom of the firebox The bottom layer of soapstone in the firebox is intended to prevent thermal stress and should remain in place in the fire box at all times BUILDING A BREAK IN FIRE 1 Open the front door and place five or six double sheets of tightly twisted newspaper HearthStone Quality Home Heating Products Inc 15 Morgan Model 8470 in the center of the firebox Arrange kindling in a crisscross pattern over the newspaper Kindling should be approximately ten pieces 1 2 13 mm in diameter and 10 to 18 254 mm to 457 mm long 2 Fully open the primary air control by pushing the control handle fully to the right away from the firebox 3 Light the paper under the kindling Leave the front door slightly ajar momentarily until the kindling has started to burn and draft begins to pull 4 Close the door and allow the fire to burn Keep the front door closed while the Fireplace Insert is in use 5 KEEP A WATCHFUL EYE ON YOUR FIREPLACE INSERT to maintain a steady low heat fire Your first fire should make the Fireplace Insert warm but not hot to the touch At most a few small chunks of wood should be added to the fire to reach safe break in temperatures 6 Once the Fireplace Insert is warm but not hot to the touch close the primary air control by pushing it fully to the left to allow the fire to die out
11. of the residence Chimney Cap Flue liner with required air space S i A 4 Storm Collar Stainless steel N AONO VIN Adjustable Roof chimney connector 3 must extendto 5 N i flue liner Ry SS Flashing Clay tile or other Liner Min 8 masonry thickness in front of smoke chamber Yy Yj GY Yj MWY Damper plateremoved or fastened inopen position Seal with non combustible material GY 7 Masonry Chimney f YH or other Yi SS YH ti ln WY YZ GW Gy Min clearance allowed MY Gy Floor protection in accordance with insert listing Yj A with insert listing 1 7 F n 77 1 f 1 BA gln pe Uy Gy Typical Installation Figure 7 Connecting to a chimney HearthStone Quality Home Heating Products Inc 12 Morgan Model 8470 be a F t Surround Caps Figure 8 Surround Cap Kit 94 5970510 matte or 94 5970559 blue black Most zero clearance installations will raise the Morgan approximately 6 off the hearth or floor In order to finish the surrounds HearthStone offers a surround cap kit See the illustration in figure 8 to see the placement of the surround caps CONNECTION TO A MASONRY CHIMNEY Consider two primary elements when connecting your Fireplace Insert to a masonry chimney the chimney itself and the thimble where the stovepipe connects to the chimney Use only Code approved masonry chimneys with a flue liner Befor
12. operators experience basic common problems at one time or another Most are correctable and generally require only a minor adjustment of the stove installation or operating technique In cases where weather conditions dramatically affect stove performance the problems are typically temporary and solve themselves once the weather changes If you question whether your Fireplace Insert is producing adequate heat the best way to troubleshoot the problem is to monitor the temperature of the stack A 400 degree F HearthStone Quality Home Heating Products Inc 18 Morgan Model 8470 200 degree C stovepipe confirms the Fireplace Insert is supplying sufficient heat Keep in mind that your house itself will regulate room house temperatures How well the walls floors and ceilings are insulated the number and size of glass windows the tightness of outside doors and the construction or style of your house vaulted ceilings or other open spaces which collect large percentages of heat ceiling fans etc all are determining factors of room temperature Your Fireplace Insert s performance is also dependant on its installation One common cause of poor performance is an oversized chimney flue Oversized chimney flues result in decreased pressure which prevents the smoke from rising out the chimney Oversized flues are also more difficult to heat effectively especially when burning a high efficiency Fireplace Insert Cool flue temperat
13. the door by removing the top hinge screw and lifting the door straight up off the bottom hinge 2 Place the door face down on a flat smooth surface 3 Apply penetrating oil to the screws Remove the screws to separate the glass from the door 4 Carefully lift the damaged glass from the door and discard Replace the screws 6 Install the door My WARNING Do not use substitute materials when replacing the glass or any door components Only authorized HearthStone components should be used Glass specifications 18 1 2 x 12 xS5mm neoceram TAPE GASKET 3160 080 DOOR INNER FRAME 5470 040 GLASS 3030 039 DOOR OUTER FRAME 5470 042 US Si NE 48 32 x 3 8 S TAP SCREW 8x 2 PER SIDE Figure 10 Glass Replacement CAST IRON Exterior cast iron parts are either painted with black high temperature stove paint or porcelainized with an enamel finish in various colors Use black high temperature stove paint satin black by Stovebright to touch up and maintain the original appearance of painted cast iron Use a damp sponge to wipe clean Dry the cast iron thoroughly to prevent rusting Enamel castings can be cleaned with a standard glass cleaner With time and use a very fine subtle network of crazed lines may appear seemingly beneath the surface of the enamel Crazing is a natural predictable process and does not represent a flaw TROUBLESHOOTING Your Heating Needs Virtually all woodstove
14. with a reducer An oversized flue contributes to creosote accumulation In this case bigger is NOT better When purchasing a prefabricated chimney to install with your Fireplace Insert be sure to also purchase from the same manufacturer the wall pass through or ceiling support package T section package fire stops when HearthStone Quality Home Heating Products Inc 11 Morgan Model 8470 needed insulation shield roof flashing chimney cap and any other needed accessories Follow the Whenever possible choose an interior chimney An manufacturer s instructions when installing the chimney interior chimney heats up more quickly and retains its and accessories In addition be sure to maintain all heat thus promotes a better draft and discourages the manufacturers recommendations for the proper formation of creosote An exterior chimney does not benefit from the warmth of being surrounded by the clearances to the chimney building so it typically operates at lower flue There are two ways to install a prefabricated metal temperatures than an interior chimney An exterior chimney chimney s draft is not as strong and may experience e An interior installation where the chimney passes increased creosote accumulation inside the residence through the ceiling and roof REMOVE DAMPER OR WIRE IT OPEN e An exterior installation where the chimney passes through the wall behind the Fireplace Insert then up the outside
15. 4 Close the door and allow the fire to burn 5 Once the kindling is burning open the front door and add logs small at first to build the fire up Make sure to keep the logs away from the glass in front in order for the air wash system to work properly Otherwise keep the door closed while the stove is in use 6 Once the fire is burning well use the primary air control to regulate the desired rate of bum Pushing the handle to the right opens the PRIMARY AIR CONTROL for a high rate of burn or pushing it to the left for a low rate of burn Note When opening the front door to reload or re arrange logs it is advisable to open the door just a crack pause for a moment then open the door completely This procedure will allow the firebox to clear of smoke before the door is opened fully Also reloading on a bed of hot red coals reduces smoking time and will bring fresh fuel up to a high temperature rapidly OVER FIRE CAUTION Over firing means the Fireplace Insert is operating at temperatures above the recommended temperatures outlined above in the BURN RATE section Over firing should be carefully avoided since it will cause damage to the Fireplace Insert Symptoms of over firing include short burn times a roaring sound in the Fireplace Insert or stovepipe and discoloration of the stovepipe Over firing can be caused by excessive draft inappropriate fuel and operator error Correct an over fire situation as follows H
16. A has recommended minimum clearances for chimney connectors to combustibles such as walls and ceilings Once the Fireplace Insert is installed at safe distances from these combustible surfaces it is important to maintain these connector clearances for the remainder of the installation CONNECTING YOUR WOOD FIREPLACE INSERT You can install your Morgan to a prefabricated metal chimney or a masonry chimney See figure 7 to aid in connections CONNECTING TO A PREFABRICATED METAL CHIMNEY A FULL FLUE LINER IS REQUIRED IN CANADA IT IS STRONGLY RECOMMENDED THAT THIS FIREPACE INSERT IS INSTALLED WITH A CONTINUOUS CHIMNEY LINER WITH A MINIMUM DIAMETER OF 6 EXTENDING FROM THE FIREPLACE INSERT TO THE TOP OF THE CHIMNEY THE CHIMNEY LINER MUST CONFORM TO THE CLASS 3 REQUIREMENTS OF CHIMNEY LINER STANDARDS CAN ULC S635 OR CAN ULC S640 You can install the Morgan in a masonry or zero clearance fireplace Before installing the stove in a factory built fireplace the fireplace must have the following characteristics 1 Listed per UL 127 or ULC S610 2 Include a full height listed chimney liner meeting type HT requirements 2100 Fahrenheit per UL 1777 United States or ULC 635 Canada standards or with a direct flue connector into the first chimney liner section 3 The means to prevent room air passage to the chimney cavity of the fireplace 4 Does not disturb the airflow in or within the fireplace when installed louvers or
17. E A E AE E ER 7 INSTALLING YOUR FIREPLACE INSERT ccccccccscscscscccccscccsssssssssssssssssssssssssssssssseseeeaeeeeeseseaeesseasseseeeeeees 7 HEARTH REQUIREMENTS AND FLOOR PROTECTION ccccccccssscesscecscssssseeceeecesseeceeecaseceeeseesesessaeseeeeeeeees 7 Venting Components and Configuration sine ses sis labels ucups ieee oes eases eaeeubhaeanieds 10 Connecting to a Prefabricated Metal Chimney cccceccceecceeceesceceseceeeeeeeeeeseecesecnseeeeeeenseeeaeens 11 Connection To A Masonry C imine ya sca ccstestsiesakauinssatdsnitieds oadedliee aan eissadtndbedsasablinn sea cies 13 OPERATING YOUR MORGAN WOOD FIREPLACE INSERT 00 ssccccsssssscsssssccsssssssccsssssees 14 CONTROES ANDi FEATURES ipsun teste va a a aererean di aE is eh iuboh eee aero ee ovate 14 CHOOSING FIREWOOD ufrenda delat davsssaedissbacsdbes a dove daumabestvcaddad svbas a a n 14 BUTE DING A BIR EE AE E AEAEE EE EE E on wok Sa ae TAR SSG E E RA LMC PE E 15 BREAKING IN YOUR WOOD FIREPLACE INSERT ccccscscscsecececececeseseseseseseaeseseseseeeseaeaeaeaeseseaeaeaeaeaeneaes 15 MEATINGEBINVAIN GB e028 PELE Osa a PEE BS Oe See aN e aa 17 TROUBLESHOOTING sii 85 aes nn ain oS Is eek Hos Sc RUSS Es OR SE 18 REPLACEMENT PARTS ara nnana a tontslan aces cop batacsvebtes sbvd gets oes a a estes eats 21 DABETY MABED PAE PEE E E E E cede dan E E thea nea Rae Bene Mian EE Ola 22 HearthStone s Thermo Ceramic Baffle System To enhance the combustion efficiency a
18. F P HearthStone We recommend that our a products be installed and Quality Home Heating Products serviced by professionals who are certified in the U S by NFI National Fireplace Institute Cail www nficertified org Morgan sm Non Catalytic Wood Fireplace Insert OWNER S MANUAL INSTALLATION AND OPERATING INSTRUCTIONS PLEASE READ THIS ENTIRE OWNER S MANUAL BEFORE YOU INSTALL AND USE YOUR NEW Morgan WOOD FIREPLACE INSERT To reduce the risk of fire follow the installation instructions Failure to follow these instructions may result in property damage bodily injury or even death CONTACT LOCAL AUTHORITIES HAVING JURISDICTION BUILDING DEPARTMENT or FIRE OFFICIALS ABOUT PERMITS REQUIRED RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Warnock Hersey Morgan Model 8470 v g C E m US 6400 40445 Revised 11 21 07 HearthStone Quality Home Heating Products Inc 1 Morgan Model 8470 TABLE OF CONTENTS INTRODUCING YOUR MORGAN WOOD FIREPLACE INSERT sssssssssssssssessssssssssseessssssssseeeeees 3 GODES i scccls seh Sh E svete ees es Si E NEESER s EEE EN BERR ER 4 SABET Y INFORMATION EE E EE ted veda Sei ha os Saar Be abate Se eB od AEA hats BER ER eed EE 4 SPECIFICATIONS EA E EE E E AEE E nesses assays Shuasaeeean saves 6 SETTING UP YOUR MORGAN WOOD FIREPLACE INSERT eseoesssecesssececssccecssececesssoceessoceessee 7 LOINIE A S E E E A
19. T OR OTHERWISE EVEN IF HEARTHSTONE HAS BEEN APPRAISED OF THE POSSIBILITY OF SUCH DAMAGES SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU QUALIFYING FOR WARRANTY COVERAGE To obtain performance of any obligation under this document the Original Purchaser must within the applicable warranty time period contact HearthStone at the address listed in the Warranty Registration section below or at 802 888 5235 or a Dealer for instructions regarding the return of defective parts for repair the return of the Woodstove for repair or a Dealer service call The Original Purchaser should refer to the Dealer network search engine contained on HearthStone s Web site www hearthstonestoves com or call HearthStone at 802 888 5235 to find a Dealer nearest the Original Purchaser s location REMEDY The remedy for any breach of the foregoing warranties will consist of repair or replacement at HearthStone s option of any covered defect in the Woodstove When the Original Purchaser contacts HearthStone or a Dealer HearthStone or the Dealer as the case may be will instruct the Original Purchaser to either return the defective HearthStone Quality Home Heating Products Inc 24 Morgan Model 8470 part or the entire Woodstove if needed with shipping prepaid to HearthStone or a Dealer or allow a Dealer to make a service call at th
20. able close clearance connector pipe e Chimney connector shall not pass through floor or ceiling nor any attic or roof space closet or similar concealed space Where passage through a wall or partition of combustible construction is desired the installation shall conform to NFPA 211 or CAN CSA B365 HearthStone Quality Home Heating Products Inc Morgan Model 8470 e It is very important to follow minimum clearances for chimney connectors to combustibles such as walls and ceilings when installing the stove near non combustible surfaces Typical chimney connector clearances are outlined below The single wall clearances are generic the Double wall clearances are for Simpson Dura Vent DVL CHECK THE SPECIFICATIONS FROM THE MANUFACTURER OF YOUR CONNECTOR INSTALLING A VENTING SYSTEM DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM Secure all joints including attaching the stovepipe to the Fireplace Insert s flue collar with three sheet metal screws Install 10 x 1 2 3 mm x 13 mm sheet metal screws into the holes pre drilled in the flue collar Leaving off the screws can cause joints to separate from the vibration that results from a creosote chimney fire Long runs of stovepipe to increase heat dispersal are not recommended Using longer lengths of stovepipe or more connecting elbows than necessary increase the chances of draft resistance and the accumulation of creosote buildup Remember the NFP
21. arthStone Quality Home Heating Products Inc 21 Morgan Model 8470 SAFETY LABEL CONTACT YOUR LOCAL BUILDING AND INSTALLATION OFFICIALS ABOUT RESTRICTIONS INSPECTION IN YOUR AREA Listed Room Heater Solid Fuel Type Warnock Hersey aas C i z US WN 04380 PREVENT HOUSE FIRES Intertek Testing Services NA inc Install and use only in accordance with manufacture s installation instructions and your local building codes Connect to a code approved masonry chimney or listed factory built fireplace chimney with a direct flue connector into the first chimney liner section CAUTION Special methods are required when passing chimney through a wall or ceiling refer to local building codes Do not connect this unit to a chimney flue serving another appliance Manufactured by HearthStone Sloss dives Levring detue s 317 Stafford Ave Morrisville VT 05661 dig SERIAL MODEL NAME MORGAN 8470 TESTED TO UL 1482 ULC S628 UL 737 TYPE OF FUEL Solid Wood Only WARNINGS Risk of smoke and flame spillage operate only with doors fully open or fully closed Do not obstruct space under heater Do not use grate or elevate fire Build wood fire directly on stone Do not overfire If the heater or chimney connector glows you are overfiring NOTE Replace glass only with 5mm CERAMIC or NEOCERAM glass Clearance to Combustible MaterialS TRIM is defined as any com
22. bustible Front View A 34 870m protruding 1 2 or less from the wall A A 22 56cm with Mantle Shield 4 J A a When installed on a combustible floor Bea E P non combustible floor protection with a ofe D gt ot 87cm R value of 1 0 or is requi fa E 16 41cm greater is required to cover the area beneath the heater 16 in front of and 8 beyond both sides of the Top View glass opening See Top View diagram OPTIONAL KITS Mantle Shield Kit Kit 94 79700 Je Screen Kit 94 69700 lt pr Blower Kit 94 57700 Surround Caps Kit 94 597051 Surround Extension Kit 94 5970010 Refer to the Installation Manual for additional clearance information CAUTION HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS SEE NAMEPLATE AND INSTRUCTIONS INSPECT AND CLEAN CHIMNEY AND CONNECTOR FREQUENTLY UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILDUP MAY OCCUR RAPIDLY U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1 1990 particulate emissions standards Date of Manufacture 2003 2004 2005 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec HHeHeHEEBEAEeHHEBE HEHE E MADE IN USA DO NOT REMOVE OR COVER THIS LABEL 3300 615 HearthStone Quality Home Heating Products Inc Morgan Model 8470 HEARTHSTONE WOODSTOVE LIMITED WARRANTIES These warranties give you specific legal rights You may also have other rights which var
23. completely 7 Let the Fireplace Insert return to room temperature Your first fire and first fire each season thereafter should be built and maintained as outlined above Your patience will be rewarded by a properly seasoned Fireplace Insert NOTE Because of the cool flue gas temperatures present during the break in procedure creosote may build up quickly Your window may get dirty A good hot fire will clean it We recommend a visual inspection and cleaning if necessary of your stovepipe and chimney once the break in procedure is completed NORMAL OPERATION If your Fireplace Insert is not used continuously or has not been used in quite some time follow the break in procedure at least once to minimize the stress of a hot fire on a cold Fireplace Insert before proceeding with normal operation We recommend one break in fire at the start of each heating season BUILDING A FIRE FOR EVERYDAY USE 1 Open the front door and place five or six double sheets of tightly twisted newspaper in the center of the firebox Arrange kindling in a crisscross pattern over the newspaper Kindling should be approximately ten pieces 1 2 13 mm in diameter and 10 to 18 254 to 457 mm long 2 Fully open the primary air control by pushing it completely to the right away from the firebox 3 Light the paper under the kindling Leave the front door slightly ajar momentarily until the kindling has started to burn and draft begins to pull
24. cooling air inlet or outlet ports must not be blocked 5 Not be altered in any way except for the following a External trim pieces which do not affect the operation of the fireplace can be removed providing they are stored on or within the fireplace for re assembly if the insert is removed b The chimney damper can be removed to install the chimney liner 6 Must not have blocked circulating chambers if available T The means for removing the insert to clean the chimney flue 8 Have a permanent metal warning label provided with the Morgan see illustration to the below attached to the fireplace by riveting it to the outside wall stating that the fireplace must be restored to its original condition for safe use without the insert This fireplace must be restored to it s original condition for safe use without the insert O O NOTE When installing this unit as an insert this label must be installed on in the fireplace 3300 625 Remember you must adhere to all previously described floor protection requirements when installing into a zero clearance fireplace WARNING DO NOT CONNECT THE FIREPLACE INSERT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Make sure the size of the chimney s flue is appropriate for the Morgan The Morgan requires a 6 152 mm inside diameter flue for new installations A 6 diameter flue provides adequate draft and performance You can use an 8 203 mm diameter existing flue
25. cted for any sign of damage You must correct any damage before using your Fireplace Insert again To remove the Morgan for inspection purposes simply disconnect the venting from inside the firebox Carefully remove the surround from the insert and slide the insert away from the fireplace HearthStone Quality Home Heating Products Inc Morgan Model 8470 SPECIFICATIONS Maximum Heat Output 40 000 BTU per hour of cordwood based on independent laboratory test results Size of Heated Area 1 000 to 1 200 square feet Firebox Capacity 1 7 cubic feet or 36 pounds of wood The amount and weight of wood contained per cubic foot of firebox volume can vary from 15 to 36 lbs per cubic foot depending on type of wood moisture content packing density and other factors As a constant for comparison and test purposes we are assuming 20 lbs of seasoned hardwood per cubic foot of firebox volume Maximum Log Length 18 46cm front door Height 20 69 52 5 cm 5 42 rei a im COLLAR IN f fO N y 9 04 t l COLLAR OUT E 23 8 19 26 SURROUND OUT 28 99 Width 24 88 63 2 cm Depth 14 25 36 cm Front Door Size 18 wide x 11 25 high 45 7 x 28 5 cm Stovepipe Size 6 152 mm diameter Metal Chimney 6 152 mm inside diameter Masonry Chimney 6 15 2cm inside diameter round flue 8 x 8 20 x 20cm square flue Flue Exit Top exit only Actual Weight 349 pounds Crat
26. d preferably dried at least one year Wood Low Burn Rate Operate the Fireplace Insert at a higher burn rate Air Insulated Chimney Replace with a pre fabricated insulated chimney system or a properly sized masonry chimney Cold Exterior Chimney Reline or insulate the chimney Leaky Stovepipe or Check the installation Chimney Too Much Heat Loss From Caulk windows seal openings in home House BLISTERING OF Operating Technique Do not over fire the Fireplace Insert Monitor Fireplace Insert ENAMEL CASTING temperatures Use seasoned wood only Excessive Draft Check the DRAFT A damper may be required Operate the Fireplace Insert ata LOW BURN range HearthStone Quality Home Heating Products Inc 20 Morgan Model 8470 REPLACEMENT PARTS amp OPTIONAL ACCESSORIES PART NUMBER DESCRIPTION CASTINGS 2410 700 BOTTOM REAR SECTION 2410 705 BOTTOM FRONT SECTION 2410 710 PRIMARY AIR SLIDER 2410 715 BACK 2410 720 LEFT SIDE 2410 725 RIGHT SIDE 2410 730 ASH LIP BLOWER LEFT 2410 732 ASH LIP BLOWER RIGHT 2410 735 ASH LIP BLOWER FRONT 2410 740 ASH LIP BLOWER TOP 2410 750 PRIMARY AIR MANIFOLD 2410 760 FRONT 2410 765 FRONT FACADE 2410 770 SECONDARY AIR MANIFOLD 2410 780 TOP REAR SECTION 2410 785 TOP FRONT SECTION 2410 790 FLUE COLLAR SOAPSTONE 0000 101 SOAPSTONE 4 1 2 X 9 0400 700 SOAPSTONE 4 X 9 0400 701 SOAPSTONE 1 1 2 X 8 1 2 MISC 5470 052 DOOR HANDLE 3900 177 WOODEN DOOR HANDLE 3120
27. d facing up and the stainless steel shelf tabs forward Lift the baffle and slide the baffle sleeves on the rear of the baffle into the slots on the rear of the unit Push in until the sleeves are completely in the slots Gently lower the front of the baffle until the shelf tabs are resting on the side wall To verify that the baffle is in correct position gently tug down on the front of the baffle If it does not come down It is in the place ones Baffle sleeves gs oe er Shelf tabs HearthStone Quality Home Heating Products Inc 29 Morgan Model 8470 14 Locate and mount the front door handle using the 3 bolt and lock washers provided 15 Install the soapstone firebrick a BEFORE INSTALLING ANY SOAPSTONE USE A 7 16 WRENCH TO REMOVE THE THREE STONE RETAINER CLIPS The rear clip is not shown below Put the four side stones in place and reattach the retainer clips c Put the three rear stones and reattach the long rear retainer clip d Place the remaining stones on the floor of the unit referring to the figure below Stone retainer Reference 9 x 4 1 2 9 x 4 8 1 2 x 1 1 2 HearthStone Quality Home Heating Products Inc 30 Morgan Model 8470 NOTE If you plan on installing a blower now is the time to install it prior to reassembling the unit 16 The door to the Morgan is reversible It can be opened from the left hand side or the right It will be shipp
28. e Dimensions H 38 97cm w 32 81 cm L 32 81 cm Castings Finish Painted Matte and Porcelain Enamel Blue Black 14 16 SURROUND IN 22 02 20 02 K BH 20 69 L 41 84 4 Shown with optional Surround Cap accessory kit 94 597051 matte 94 5970559 blue black Figure 1 Morgan Dimensions HearthStone Quality Home Heating Products Inc Morgan Model 8470 UNPACKING HearthStone Stoves packages your Morgan Fireplace Insert with the greatest care so that it ships safely Under certain circumstances however damage can occur during transit and handling When you receive your Fireplace Insert unpack it carefully inspecting your Fireplace Insert and all parts for damage Also make sure that all parts are included in the box If any parts are damaged or missing please contact your dealer immediately INSTALLING YOUR FIREPLACE INSERT When Installing this unit in a fireplace you must attach the metal label provided 3300 625 to the fireplace prior to installing the insert To install the tag Make sure that the Fireplace Insert will have enough clearance to combustible materials that would surround the insert These combustibles can include walls floor ceiling fireplace and chimney You must carefully consider the clearances to all of these combustibles before actually connecting your Fireplace Insert Read this chapter to obtain a sound understanding of how to properly install your Firep
29. e available from your local dealer Never attempt to clean the glass while the fire is burning or the glass is hot Most deposits can be cleaned by following the instructions provided with the cleaner To clean heavier deposits remove the top hinge and lift the door straight up and off the Fireplace Insert take care to save hardware for reuse Lay the door face down on a workbench or table Apply the cleaner to the glass and allow it to set for a few minutes By laying the door flat it will allow the cleaner to penetrate rather than running off the surface of the glass Wipe the cleaner off with a soft cloth Important scratching or etching the glass will weaken the integrity of the glass Do not use a razor blade steel wool or any other abrasive material to clean the glass Use low alkaline content cleaners only The front door glass is a ceramic shock resistant glass made specifically for use in woodstoves Do not use any replacement glass other than the ceramic glass manufactured and supplied for use in this woodstove Replacement glass is available through your local dealer The door glass should be replaced immediately if broken Contact your local dealer for replacement glass which is accompanied with instructions and everything needed for the repair If you replace the glass yourself wear work gloves and safety glasses The procedure for glass and glass gasket replacement is as follows Refer to Figure 9 1 Remove
30. e connecting to a masonry chimney hire a professional to examine the chimney for cracks loose mortar and other signs of deterioration and blockage If the chimney needs repair complete them before installing and using your Fireplace Insert Do not install your Fireplace Insert until the chimney is safe for use Make sure the chimney s cleanout is complete and working properly To avoid a loss of draft the cleanout must close off completely If allowed to cool your Fireplace Insert will perform poorly and creosote will build up in the chimney Make sure the size of the chimney s flue is appropriate for this Fireplace Insert and that it is not too large Use a masonry chimney with an 8 x 8 203 mm x 203 mm tile size for best results An oversized flue will contribute to the accumulation of creosote Use the following checklist to ensure that your masonry chimney meets these minimum requirements Chimney wall construction Brick or modular block at least 4 102 mm thick Q A rubble or stone wall Flue liner Minimum thickness of 5 8 16 mm Installed with refractory mortar At least 1 25 mm air space An equivalent flue liner must be a listed chimney liner system meeting type HT requirements or other approved material Interior chimney requirements Q At least 2 51 mm clearance to combustible structure Q Fire stops must be installed at the spaces where the chimney passes through floors and or ceilin
31. e place where the Woodstove is located In the event the Original Purchaser refuses to allow a Dealer to make a service call HearthStone or a Dealer as the case may be will request that the Original Owner return the defective part or the entire Woodstove if needed with shipping prepaid to HearthStone or a Dealer Notwithstanding any other provision of this document the Original Purchaser shall pay for any travel fees and service charges related to a Dealer s service call Parts HearthStone will replace defective parts covered by the foregoing warranties at no charge Labor Within the first 1 year after the Purchase Date HearthStone will pay for warranty labor performed by a Dealer at HearthStone s published labor rates in effect at the time the labor is performed Thereafter the Original Purchaser is responsible for the cost of labor Shipping cost for parts Within the first ninety 90 days after the Purchase Date HearthStone will pay for the shipping of Woodstove parts covered by any of the foregoing warranties to and from HearthStone or a Dealer as the case may be Thereafter the Original Purchaser is responsible for all shipping costs related to shipping Woodstove parts to and from HearthStone or a Dealer as the case may be Shipping cost for the Woodstove Within the first 1 year after the Purchase Date if the Original Purchaser is instructed to return the Woodstove to HearthStone or a Dealer for repair HearthStone wil
32. earthStone Quality Home Heating Products Inc 16 Morgan Model 8470 EXCESSIVE DRAFT Contact your dealer to have a draft reading taken Any draft in excess of 0 1 we requires a damper in the stovepipe Some installations may require more than one damper INAPPROPRIATE FUEL Do not burn coal kiln dried lumber wax logs or anything other than natural cordwood OPERATOR ERROR Make sure all the gaskets are in good condition Replace worn out or compressed gaskets Do not burn the Fireplace Insert with the front door in the open position Monitoring the temperature of the surfaces is the best way to determine if the Fireplace Insert is over firing If you suspect that your Fireplace Insert is over firing contact your dealer immediately Damage done by over firing is not covered by your warranty Results of over firing can include warped or burned out internal parts cracked stones discolored or warped external parts and damaged enamel NOTE ANY SYMPTOMS OF OVER FIRING WILL VOID YOUR WARRANTY MAINTENANCE Do not over fire the Fireplace Insert refer to page 16 CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote These creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely h
33. ed from HearthStone opening on the left hand side To switch the door to open from the right simply remove the ash lip assembly and front facade Remove the two Phillips head screws holding the door hinges on use caution once the last screw is removed the door will be loose in your hands Be careful not to lose the two hinge rivets Using a Phillips head screwdriver remove the door catch There may be spacer washer behind the catch to provide an adequate seal Remove the two screws where the hinges will go on the left side Rotate the door 180 degrees and put the hinges in place and mount Reattach the door catch on the opposite side of the front using the same screws and spacer washers if necessary 17 Replace the front fagade by simply lifting it over the opened door and ash lip and setting it back in place 18 Replace the ash lip assembly NOTE Prior to replacing the ash lip assembly you must first ensure that the air control handle is centered in its motion Lift and slide the assembly back on to the ash lip clamping bolts The ash lip is on when the back is tight to the front fagade Once on tighten the ash lip clamping bolts Air control handle HearthStone Quality Home Heating Products Inc 31 Morgan Model 8470
34. emove the left and right pallet mounting clips Keep the 4 20 bolt with a 7 16 head as it will be used to install the surround bracket discard the pallet Heat Shield 3 Using a Phillips head screwdriver remove the four screws holding the top heat shield on Pull the heat shield away from the unit and remove the flue collar 4 Remove the ash lip assembly by loosening NOT REMOVING the forward Phillips head screw on both sides of the assembly and pulling auray fram the unit gt Ash lip clamping bolt 5 Remove the front facade by lifting and pulling away from the unit HearthStone Quality Home Heating Products Inc 26 Morgan Model 8470 6 Open the large cardboard box containing the surround kit Locate the left and right surround brackets Start the 4 20 bolt through the slotted opening on the surround brackets and attach to the sides of the unit Set the surround brackets in the approximate position that the 7 Determine the forward aft position of the flue collar and remove the circle on the top heat shield that will allow the flue collar to connect to the liner TIP Ensure that the connector you are using will fit through the opening in the top heat shield before installing the insert Forward position 8 Reinstall the top heat shield Flue collar shown in the aft position you will install it later 9 Place the unit in position within the fireplace HearthStone Quality
35. ere gasoline kerosene charcoal lighter fluid or other flammable liquids are used or stored e SAFETY NOTICE A HOUSE FIRE MAY RESULT IF THIS FIREPLACE INSERT IS NOT INSTALLED PROPERLY FOR YOUR SAFETY CAREFULLY FOLLOW THE INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA The performance of your Fireplace Insert depends on many variables Since all installations are unique the general information and operating procedures presented here can only serve as useful guidelines rather than hard and fast rules Should you have any questions do not hesitate to contact your dealer for additional information Validate your warranty return your warranty registration card to HearthStone within 30 days of purchase Once your warranty has been validated by returning your warranty card contact your dealer for any necessary warranty service This Fireplace Insert is manufactured and warranted by HearthStone Quality Home Heating Products Inc 317 Stafford Ave Morrisville VT 05661 HearthStone Quality Home Heating Products Inc Morgan Model 8470 CODES When you install your Morgan wood Fireplace Insert it is imperative that you adhere to all local codes which can be obtained from either of the following two National sources American National Standards Institute Inc ANSI 1430 Broadway New York NY 10018 National Fire Protection Associa
36. ert If you find it necessary open a few windows to vent your room The smoke and fumes will usually subside after 10 to 20 minutes of operation The odor and smoke will end once the Fireplace Insert is cured The first fires may produce other odors from impurities that exist in the area immediately surrounding the Fireplace Insert Some of these impurities can be cleaning solvents paint solvents cigarettes smoke pet hair dust adhesives a new carpet and new textiles These odors will dissipate over time You can alleviate these odors by opening a few windows or otherwise creating additional ventilation around your Fireplace Insert If any odor persists contact your dealer or an authorized service technician If you adhere to the following break in procedure as well as all other operating procedures in this manual the cast iron and soapstone components of your Fireplace Insert will give you many years of trouble free use With use the color of the soapstone may change and small fractures may appear on the surface of the stone These changes will only add character and distinction to your Fireplace Insert Avoid the following conditions that can cause the soapstone or cast iron pieces to break e Do not throw wood into the Fireplace Insert e Do not use the door as leverage to force wood into the Fireplace Insert e Do not load wood that is encrusted with ice into a burning stove as the thermal shock can cause damage
37. ew is removed the door will be loose in your hands Be careful not to lose the two hinge rivets Using a Phillips head screwdriver remove the door catch C in Figure 9 There may be spacer washer behind the catch to provide an adequate seal Remove the two screws where the hinges will go on the left side Rotate the door 180 degrees and put the hinges in place Reattach the door catch on the opposite side of the front using the same screws and spacer washers if necessary Figure 9 Reversing the Door PRIMARY AIR CONTROL The handle is located on the front bottom right of the Fireplace Insert The primary air control allows you to regulate the amount of air entering the firebox Generally the more air allowed into the firebox the faster and hotter the rate of burn conversely less air creates a slower burn To fully open the primary air intake push the handle as far as it will go to the right toward the firebox push the handle as far as it will go to the left away from the firebox to close the primary air control INSTALLING AND OPERATING THE OPTIONAL BLOWER When using the optional blower follow the instructions that are packaged with the blower to install and operate The power cord can be routed to the left or right of the insert assuming that you follow the instructions provided CHOOSING FIREWOOD Your Morgan Wood Heater is designed to only burn firewood also known as cordwood
38. g Q Insulation must be 2 51 mm from the chimney Exterior chimney requirements Q At least 1 25 mm clearance to combustible structure Chimney height requirements See Illustration Q Atleast 3 feet 0 9 m higher than the highest part of the roof opening through which it passes Q Atleast 2 feet 0 6 m higher than any part of the roof within 10 feet 3 m measured horizontally from the top of the chimney This Fireplace Insert requires a minimum chimney height of 13 feet 4 m The maximum allowable chimney height is 30 feet 9m Oooo The surround must be sealed to the fireplace front or the damper area around the chimney liner must be sealed to prevent room air from entering the chimney cavity of the fireplace WARNING Do not remove bricks or mortar from the existing fireplace Exception Masonry or steel including the damper plate may be removed from the smoke shelf and adjacent damper frame if necessary to accommodate a chimney liner provided their removal will not weaken the structure of the fireplace and chimney and will not reduce protection for clearance to combustible materials to less then required by the National Building Code HearthStone Quality Home Heating Products Inc 13 Morgan Model 8470 Operating Your Morgan Wood Fireplace Insert WARNING HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS Please read this entire chapter befo
39. he dollar bill test When the fire is out and the stove is cool shut the door on a HearthStone Quality Home Heating Products Inc Morgan Model 8470 dollar bill Ifthe bill pulls out without any resistance then your stove s door isn t sealed properly To tighten the seal change the door gasket At the End of Every Season e Dismantle the chimney connector and clean it thoroughly Replace any pieces that show signs of rust or deterioration e Inspect and if necessary clean your chimney e Thoroughly clean out the inside of the Fireplace Insert e Inspect all door gasket material and replace if worn frayed cracked or extremely hard EMERGENCY PROCEDURES If you have a stovepipe or chimney fire follow these instructions 1 If the fire is too threatening leave the area and call the fire department immediately If not perform the next two steps 2 Close the primary air control 3 Keep the Fireplace Insert door closed e WARNING DO NOT ATTEMPT TO PUT OUT A STOVEPIPE OR CHIMNEY FIRE BY THROWING WATER ONTO THE STOVE STOVEPIPE OR CHIMNEY THE EXTREMELY HIGH TEMPERATURE ASSOCIATED WITH SUCH FIRES CAN CAUSE INSTANTANEOUS STEAM AND SERIOUS BODILY HARM Once the chimney fire has expired leave the primary air control closed and let the fire in the Fireplace Insert die out completely The Fireplace Insert should not be fired again until the Fireplace Insert stovepipe and chimney are all thoroughly inspe
40. hotter your chimney and therefore the stronger the draft BREAKS IN THE VENTING SYSTEM An unsealed clean out door at the bottom of the chimney leaky stovepipe joints a poor stovepipe to thimble connection or a leaky chimney may cause inadequate draft SEASONAL FACTORS Early fall and late spring are generally difficult seasons in which to establish proper drafts The colder the outside air is relative to room temperatures the stronger the draft Operating the Fireplace Insert There are days when a draft is not easily established As outlined above seasonal factors or a cold chimney may be the cause Try starting the fire by using small kindling and fuel to obtain a quick hot fire Tend the fire frequently with small fuel until the chimney is hot and the draft is well established DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled HearthStone Quality Home Heating Products Inc 19 Morgan Model 8470 TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSE SOLUTIONS STOVE SMOKES Operating Technique Fully open the primary air control one minute before opening doors
41. l pay fifty percent 50 and the Original Purchaser will pay fifty percent 50 of the shipping costs related to shipping the Woodstove to and from HearthStone or a Dealer as the case may be Thereafter the Original Purchaser is responsible for one hundred percent 100 of all of the shipping costs related to shipping the Woodstove to and from HearthStone or a Dealer as the case may be Notwithstanding any other provision of this document in no event will HearthStone pay for any Dealer fees or other fees for pick up or delivery of the Woodstove returned for repair the Original Purchaser shall be responsible for any such fees WARRANTY REGISTRATION The Original Purchaser may send a completed and signed Warranty Registration Form which is enclosed in the Woodstove warranty packet to the following address HearthStone Quality Home Heating Products Inc Warranty Department 317 Stafford Avenue Morrisville VT 05661 NOTE SENDING IN THE SIGNED WARRANTY REGISTRATION FORM IS NOT A CONDITION OF WARRANTY COVERAGE OR HEARTHSTONE S PERFORMANCE HearthStone Quality Home Heating Products Inc 25 Morgan Model 8470 Preparing the Morgan Wood Insert for installation Refer to Owner s Manual for the complete installation instructions 1 Remove the contents within the firebox owner s manual baffle and soapstone refractory box Remove the hang tag on the front door and place in the owners manual 2 Using a and 7 16 wrench r
42. lace Insert If you use a close clearance connector pipe it must be tested to UL standards and listed Check the listing of your pipe for actual clearances The diagrams in this manual represent typical installations but are specific to the Simpson Dura Vent DVL brand Clearances cannot be reduced without the use of close clearance connector pipe and or by protecting the surfaces per NFPA 211 standards National Fire Protection Agency Batterymarch Park Quincy MA 02269 1 800 344 3555 1 617 770 3000 Setting up Your Morgan Wood Fireplace Insert tT a MIN 4 Figure 2 Minimum Fireplace Dimensions HEARTH REQUIREMENTS AND FLOOR PROTECTION Combustible flooring must be protected with a covering of noncombustible material slate marble tiles other noncombustible material can be used for this purpose The floor protection must extend beyond the body of the Fireplace Insert at the minimum as follows and have a minimum R Value of 1 0 all E 5 p From fuel ey door _y opening Hearth must be of a 6 US 18 non combustible material with an R Value of at least 1 0 Figure 3 Hearth Requirements Installations in Canada require 18 45 72 cm of floor protection in the front HearthStone Quality Home Heating Products Inc Morgan Model 8470 Floor protector s come with various types of specifications To convert a floor protector s specification to an R value
43. loading of the Woodstove e Firebox baffle the baffle above the secondary air tubes against breakage cracking or burn through e Door handles and latch mechanisms against breakage This warranty expires on the fifth 5 anniversary of the Purchase Date LIMITED ONE YEAR WARRANTY HearthStone warrants the following parts of the Woodstove against the following occurrences that result from defects in material and workmanship e Enamel Finish against peeling or fading excluding chipping mechanical abrasion chemical abrasion or crazing Stove cement and all gaskets against breakage or deterioration e Accessories and electrical components such as blowers switches and thermo discs excluding venting components hearth components electrical components and other components or accessories used in conjunction with the installation of the Woodstove not manufactured or supplied by HearthStone against breakage or malfunction This warranty expires on the first 1 anniversary of the Purchase Date EXCLUSIONS The warranties contained in this document do not cover nor is HearthStone responsible for 1 Damage resulting from installation or operation of the Woodstove in a manner contrary to the owner s manual 2 Damage to the Woodstove or cracking of stones due to improper break in firing procedures 3 Damage or non performance resulting from faulty or incomplete setup installation and start up or mishandling abuse or mis
44. nd reduce the emissions of the fire in your stove HearthStone QHHP Inc has developed an advanced THERMO CERAMIC baffle system This system uses a lightweight durable ceramic material above the burner tubes to maintain the high temperatures in the secondary combustion area and maintain the low emission high efficiency combustion you desire This new technology will not corrode rust dissolve or lose its strength however it is vulnerable to puncture or cracking due to rough handling PLEASE EXERCISE CARE WHEN LOADING WOOD OR CLEANING YOUR STOVE NOT TO DAMAGE THE Thermo Ceramic BAFFLE Located directly above the burner tubes in the firebox this white sheet of material will break if wood or cleaning brushes impact it Be careful when loading and cleaning your stove to not break this material If this piece has been fractured or a hole is punctured it will cause the stove to function improperly You must replace the board through a qualified HearthStone dealer HearthStone Quality Home Heating Products Inc pA Morgan Model 8470 Introducing Your Morgan Wood Fireplace Insert Congratulations You have just invested in a most unique wood burning Fireplace Insert the Morgan Wood Burning Fireplace Insert from HearthStone Quality Home Heating Products Inc The Morgan Model 8470 is a clean burning EPA certified non catalytic wood burning Fireplace Insert You can be proud to join the HearthStone family with our Premier Cast I
45. ned before using it in your wood stove To properly season green wood it should be split stacked and allowed to air dry for a period of one year Stack the firewood on skids or blocks to keep it off the ground cover only the top of the stack Plastic or tarps that cover the sides of the woodpile trap moisture and prevent the wood from drying As for stacking an old Vermonter said The spaces between the logs should be large enough for a mouse to get through but not for the cat that s chasing it Firewood should not be stored within the Fireplace Insert s specified clearances to combustible materials BUILDING A FIRE Once you understand the controls of your wood Fireplace Insert and have chosen the appropriate firewood you are ready to start a fire BREAKING IN YOUR WOOD FIREPLACE INSERT It is imperative that your Fireplace Insert be broken in slowly Cast iron must be seasoned over firing a new Fireplace Insert may cause castings to crack or may damage other Fireplace Insert parts Moisture in the soapstone must be driven out slowly to minimize the shock to the stone of its first exposure to high firebox temperatures In addition the asbestos free furnace cement must be cured slowly to insure adequate sealing and bonding When you light your first fires the wood Fireplace Insert will emit some smoke and fumes This is normal off gassing of the paints and oils used when manufacturing the wood Fireplace Ins
46. ning brush specifically designed for the type of chimney in use A certified chimney sweep should be used to perform this service Contact your dealer for the name of a certified chimney sweep in your area your dealer may be a certified sweep It is also recommended that before each heating season the entire system be professionally inspected cleaned and repaired if necessary GASKETS Gasket material should normally be replaced every two to three seasons depending on Fireplace Insert use If the door seal is loose a new gasket will assure a tight seal and improved Fireplace Insert performance Contact your dealer for a gasket kit that includes instructions and gaskets for your Fireplace Insert The procedure for replacing gaskets on the glass is reviewed below under Glass To replace door gaskets first remove the old gaskets with a utility or putty knife Clean all gasket channels with a wire brush Apply gasket cement to the channels and push the new gasket into place without stretching the gasket material The door should be shut immediately to fully press the gasket into place and assure a positive seal GLASS Do not operate the Fireplace Insert with a broken door glass Do not abuse the front door by striking or slamming When necessary the glass can be cleaned with low alkaline content commercial stove glass cleaners which HearthStone Quality Home Heating Products Inc 17 Morgan Model 8470 ar
47. ot fire which may damage the chimney or even destroy the house When burning wood the chimney connector and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred To prevent the buildup of creosote 1 Burn the Fireplace Insert with the primary air control fully open for 35 45 minutes daily to burn out creosote deposits from within the Fireplace Insert and the venting system 2 After reloading with wood bum the Fireplace Insert with the primary air control fully open for 20 to 30 minutes This manner of operation ensures early engagement of the secondary combustion system which when engaged minimizes creosote buildup in the chimney The stovepipe connector and chimney should be inspected at least monthly during the heating season to determine if a creosote build up has occurred If a creosote residue greater that 1 4 6 mm has accumulated it should be removed to reduce the risk of a chimney fire If your glass is remaining dirty your operating temperatures are low therefore there is a higher risk of creosote buildup The venting system must be inspected at the Fireplace Insert connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney at the top where it is coolest as well as from the bottom near the Fireplace Insert Accumulated creosote should be removed with a clea
48. re lighting your first fire It explains the controls and features of your wood Fireplace Insert how to choose firewood and how to break in your Fireplace Insert and use it on a daily basis CONTROLS AND FEATURES WARNING ONLY OPERATE WITH DOOR FULLY OPEN OR CLOSED IF DOORS ARE LEFT PARTLY OPEN GAS AND FLAME MAY BE DRAWN OUT OF THE OPENING CREATING RISKS FROM BOTH FIRE AND SMOKE IF OPERATING WITH DOORS FULLY OPEN YOU MUST USE THE ACCESSORY SCREEN AVAILIBLE THROUGH YOUR HEARTHSTONE DEALER If operating with the door open some fuels may create carbon monoxide which can be hazardous or fatal to your health Do not burn anything but clean dry firewood FRONT DOOR The front door allows you to load wood into your Fireplace Insert a fixed handle allows you to operate the front door and allows you to latch the front door closed The front door can be reversed to open form either side To open the door lift the handle to the 2 o clock or 10 o clock for RH mounted door position and pull the door To latch the doors push the door closed tightly then lower the handle to the 4 o clock 8 o clock for RH mounted door position Pull on the door handle to make sure it is properly latched Reversing the door Refer to Figure 9 To switch the door to open from the right simply remove the ash lip assembly and front facade Remove the two Phillips head screws holding the door hinges on A B in Figure 9 use caution once the last scr
49. ron Wood Burning Fireplace Insert The generous depth and width allows for loading of wood through the front door up to 18 inches long Your purchase insures years of clean comfortable heat with minimal maintenance You will receive the benefits of the most advanced technology in wood burning without the cost and maintenance requirements of a catalytic Fireplace Insert The Morgan blends modern technology with the unique beauty and heating qualities of soapstone and cast iron long known for its even heat production and long heat retaining ability We trust that you will appreciate the quality of our handcrafted product Please read this manual in its entirety Its purpose is to familiarize you with your Fireplace Insert s safe installation proper break in operation and maintenance It contains information that will be useful to you now and in years to come so keep it handy and refer to it as needed Use these instructions as well as national state and local building codes to install your Fireplace Insert Be sure to maintain the designated stovepipe and Fireplace Insert clearances to walls ceilings hearth and other combustible surfaces This will help reduce the risk of fire Failure to follow these instructions can result in property damage bodily injury and even death Keep furniture drapes curtains wood paper and other combustibles far away from the Fireplace Insert Never install the Fireplace Insert in a location wh
50. tion Inc NFPA Battery March Park Quincy MA 02269 SAFETY INFORMATION Read and understand this Owner s Manual thoroughly before installing and using this Fireplace Insert Make sure to install your Fireplace Insert Q According to the manufacturer s recommendations Q In accordance with all applicable codes Q With the proper sized chimney When using your Fireplace Insert Q Warn children and others unfamiliar with woodstoves of the danger of touching hot radiating surfaces of your Fireplace Insert For your additional safety obtain hearth and stove guards through your local dealer Q Follow recommended break in procedure as outlined in this manual Q Burn natural wood only Higher efficiencies and lower emissions result when burning air dried seasoned wood as compared to green or freshly cut wood Q Use caution when loading firewood into a hot stove Q Inspect the stovepipe chimney connector and chimney as recommended Follow these safety precautions Q Never modify this Fireplace Insert in any way especially the primary air control system Q Never burn kiln dried wood painted or treated wood solvents trash plywood colored or glossy paper artificial logs cardboard coal garbage or driftwood Especially do not burn coal in this Fireplace Insert Q Never use gasoline type fuel kerosene charcoal lighter fluid or other liquid fuels or solid fire starters to start or invigorate the fire
51. ures inhibit the establishment of a strong draft and encourage the accumulation of creosote The lack of a strong draft will cause the fire to die down and may even force the smoke to pour into the room If your chimney is the proper size and a strong draft is not easily established there is the possibility of the chimney being too cold Again hot chimneys promote a stronger draft Other draft guidelines are as follows AN AIRTIGHT HOUSE If your home is super insulated or especially well sealed the infiltration air supply to the interior of the house may be inadequate This phenomenon of air starvation within the building can be exacerbated if exhaust fans such as clothes dryers bathroom fans or cookstove exhaust fans are in operation within the home TALL TREES OR BUILDINGS These obstructions when located in proximity to the top of the chimney can cause chronic or occasional downdrafts When selecting a site for a new chimney take care to consider the placement of other objects near the proposed chimney location WIND VELOCITY Generally the stronger and steadier a wind the stronger better the draft However gusty wind conditions may cause erratic downdrafts BAROMETRIC PRESSURE Chimney drafts are typically sluggish on balmy wet or muggy days This is a weather related phenomenon which generally is self correcting as the weather changes BRISKNESS OF FIRE The hotter the fire in your Fireplace Insert the
52. use of the Woodstove including but not limited to over firing 4 Damage resulting from installation modification alteration repair or service of the Woodstove by any party other than HearthStone or an authorized HearthStone dealer a Dealer 5 Damage resulting from the use as fuel of driftwood treated wood wax artificial or manufactured logs HearthStone Quality Home Heating Products Inc 23 Morgan Model 8470 coal or other material other than natural wood 6 Damage due to water or due to installation of the Woodstove in a damp or high condensation area 7 Damage due to installation of the Woodstove in an atmosphere contaminated by damaging chemicals including but not limited to chlorine fluorine or salts 8 Scratches on glass enameled surfaces or stones due to mechanical abrasion 9 Standard wear and tear of the Woodstove resulting from normal usage over time 10 Damage resulting from operational related problems such as over firing downdrafts smoke spillage or use of corrosive driftwood 11 Damage or inadequate performance caused by site installation or environmental conditions beyond HearthStone s control including but not limited to nearby trees rooftops buildings wind hills mountains inadequate or excessive venting insufficient make up air or negative air pressure whether or not caused by mechanical systems such as furnaces exhaust fans clothes dryers etc 12 A defect in any part of the Woodsto
53. ve if the Original Purchaser fails to comply with HearthStone s or a Dealer s request to ship the part or the Woodstove to HearthStone or a Dealer as the case may be THE WARRANTIES CONTAINED IN THIS DOCUMENT ARE EXCLUSIVE AND ARE GIVEN BY HEARTHSTONE AND ACCEPTED BY THE ORIGINAL PURCHASER IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND ANY OBLIGATIONS LIABILITIES RIGHTS CLAIMS OR REMEDIES IN CONTRACT OR TORT WHETHER OR NOT ARISING FROM HEARTHSTONE S NEGLIGENCE ACTUAL OR IMPUTED ALL IMPLIED WARRANTIES INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE GIVEN ONLY TO THE EXTENT REQUIRED BY FEDERAL OR STATE LAW EXCEPT AS OTHERWISE REQUIRED BY STATE LAW UPON THE EXPIRATION OF THE EXPRESS LIMITED WARRANTIES CONTAINED HEREIN NO IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY TO THE SUBJECT WOODSTOVE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE WARRANTIES CONTAINED IN THIS DOCUMENT EXTEND ONLY TO THE ORIGINAL PURCHASER OF THE WOODSTOVE WARRANTED HEREUNDER THEY DO NOT EXTEND TO ANY SUBSEQUENT OWNERS UNDER NO CIRCUMSTANCES SHALL HEARTHSTONE BE LIABLE TO THE ORIGINAL PURCHASER OR ANY OTHER PERSON FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO DAMAGE TO PROPERTY OR PERSONAL INJURIES WHETHER ARISING OUT OF BREACH OF WARRANTY TOR
54. y from State to State HearthStone Quality Home Heating Products Inc HearthStone warrants to the original purchaser only the Original Purchaser the new woodstove manufactured by HearthStone and purchased by the Original Purchaser the Woodstove against any of the occurrences listed in this document that result from defects in material or workmanship All obligations of HearthStone under this document commence on the date the Original Purchaser purchases the Woodstove the Purchase Date LIMITED LIFETIME WARRANTY HearthStone warrants the following parts of the Woodstove against the following occurrences that result from defects in material and workmanship e All cast iron parts against breakage cracking or burn through e All stones against cracking or breakage due to thermal stress excluding surface and hairline cracks and scratches that do not affect the operation or safety of the Woodstove e Primary and secondary air supply systems including riser tubes air wash system secondary air manifold and stainless steel secondary air supply tubes against breakage cracking or burn through e Glass against breakage due to thermal shock LIMITED FIVE YEAR WARRANTY HearthStone warrants the following parts of the Woodstove against the following occurrences that result from defects in material and workmanship e Refractory brick against breakage and deterioration not resulting from physical damage or over
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