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Milwaukee RAVL42 User's Manual

1. 37 38 Fireplace Labels 39 40 Product Reference Information 42 USING THIS MANUAL Please read and carefully follow all of the instructions found in this manual Please pay special attention to the safety instructions provided in this manual PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE IMPORTANT SAFETY AND WARNING AVERTISSEMENT INFORMATION On ne devrait pas placer de v tements ni d autres WARNING mati res inflammables sur l appareil ni prox imit Young pd adii be C fr dlers young children and others may be susceptible A WARNING to accidental contact burns A physical barrier is Any safety screen or guard removed for servicing recommended if there are at risk individuals in the the appliance must be replaced prior to operating house To restrict access to a fireplace or stove the appliance install an adjustable safety gate to keep toddlers AVERTISSEMENT young children and other at risk individuals out of Tout cran ou protecteur retir pour permettre the room and away from hot surfaces l entretien de l appareil doit tre remis en place AVERTISSEMENT Les jeunes enfants devraient tre surveill s troite avant de mettre l appareil en marche WARNING ment lorsqu ils se trouvent dans la m me pi ce que l appareil L
2. 10 Hearth Extension Considerations 10 Facing Installation Considerations 11 Face Installation 13 Vent Installation 14 28 Application 14 Vent Parts List eines 14 Vent Considerations 16 Horizontal Vent Installation 17 Vertical Vent Installation 17 Flue Restrictors oce cnr roni v ex ez 18 Vertical Vent Termination Clearances 18 Horizontal Terminations 19 Vertical Terminations 19 Horizontal Vent Termination Clearances 20 Brick Panel and Log Set Installation 21 Electrical Connections 22 Blower Removal 22 Gas Line Installation 23 Gas Pressure 23 LP and Natural Gas Supplies 23 Increasing Efficiency And Hot Air Movement 24 Forced Air Heating Insta
3. packaging materials have been removed from the firebox While fireplace is cool fingerprints or other marks have been cleaned from any gold or nickel surfaces with denatured alcohol andasoftcloth Marks leftonthese surfaces may become etched into the finish if not removed prior to burning the unit Brick panel log set volcanic stone and embers have been installed The glass door is in place and is properly sealed Lighting Instructions The following is a copy of the operating and lighting instructions found with each fireplace FOR YOUR SAFETY READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE INJURY OR LOSS OF LIFE CAUTION HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN FURNITURE GASOLINE AND OTHER LIQUIDS WITH FLAMMABLE VAPORS AWAY NEVER OPERATE UNIT WITH GLASS OFF OR ATTEMPT TO REMOVE THE GLASS WHILE HOT A This appliance is equipped with a piezo ignition device to light the pilot When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light the appliance DO NOT touch any electric switch DO NOT use any phone in the building Immediately call your gas supplier from a neighbor s phone Follow the
4. Clearance to service regulator vent outlet 3 feet 91 cm 3 feet 91 cm J Clearance to non mechanical air supply inlet 6 in 15 2 cm for appliances lt 10 000 BTU hr 3kW 12 15 2 cm for appliances lt 10 000 BTU hr 3kW 9 to building or the combustion air inlet to any other in 30 cm for appliances gt 10 000 BTU hr 3kW lt 23 cm for appliances gt 10 000 BTU hr 3kW and lt appliance 100 000 BTU hr 30kW 36 inches 91 cm for appliances 50 000 BTU hr 15kW 12 inches 30 cm for appliances gt 100 000 BTU hr 30kW gt 50 000 BTU hr 15kW K Clearance to mechanical air supply inlet 6 feet 1 8 meters 3 feet 91 cm above if within 10 feet 3 m horizon tally L Clearance above paved sidewalk or paved 7 feet 2 13 m t 7 feet 2 13 m driveway located on public property Clearance under veranda porch deck or 12 in 30 cm t 12 30 balcony Figure 24 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Brick Panel and Log Set Installation Brick Panel The brick panels are extremely fragile so handle them with care 1 Remove brick panels from box and wrapping 2 The long rectangular panel goes in the rear of the firebox the thin layer of bricks should be down The panel rests on three metal tabs protruding from the rear of the firebox about 3 above the firebox floor 3 On the side panels the rounded edge goes to the
5. On Off Flame Height Control Knob HI LO Piezo Igniter Allumeur ON OFF Switch Interrupteur Gas Pilot Hood Veilleuse a gaz Thermopile N Igniter electrode Allumeur zm Figure 44 PILOT ASSEMBLY Flame Color and Behavior Your Ravelle 42 gas fireplace is designed for maximum heating ef ficiency Therefore upon lighting of the main burner the flames will be semi transparent or bluish After 10 20 minutes of operation the logs will heat up and the flames will become a yellow orange color Adjusting the fireplace to cause the flames to turn orange sooner may result in poor combustion sooting and a hazardous situation See Figure 45 showing proper flame appearance When testing for proper operation If an optional thermostat is installed adjust it to its highest temperature setting Visually determine that main burner gas is burning properly i e no floating lifting or flashback Adjust the primary air shutter s as required Check for proper main burner operation at both high and low flame Burner Flame Appearance Soot at Soot above No Soot at Flame Tip Flame Tip Flame Tip Dark Orange Flame Ports on Burner Assembly ellow Flame No Blue Flame Blue Flame Center Center IMPROPERLY PROPERLY BURNING FLAME BURNING FLAME Figure 45 32 Air Shutter Adjustment The Ravelle 42 gas fireplace has an air shutter control lever located at the upper left co
6. appliance is properly equipped Never use solid fuels such as wood paper cardboard coal or any flammahle liquids etc in this appliance Any grill panel or glass removed for service MUST be replaced prior to operating the appliance Do not operate appliance with the glass front removed cracked or broken Gold and nickel plated surfaces must be cleaned with glass cleaner and a clean soft cloth before firing the first time or fingerprints will remain permanently NEVER use brass polish to clean gold or nickel this will remove the plating When opening the lower door on the face while the appliance is burning pull at the far left or far right vent openings because the door is hot during operation LHP its employees or any of its representatives assume no responsibility for any damages caused by an inoperable inad equate or unsafe condition as a result ofany improper operation service or installation procedures whether direct or indirect Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies En raison des temp ratures lev es l appareil devrait tre install dans un endroit o il y a peu de circulation et loin du mobilier et des tentures Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation Never obstruct the front openings of the appliance These appl
7. t et vice versa Nettoyez soigneusement la plaque murale de l interrupteur ou le thermostat mural pour liminer la poussi re et les traces de graisse ou d huile Collez l tiquette sur la surface de la plaque de l interrupteur mural qui contr le le foyer Figure A ou du thermostat mural Figure B Choisissez la langue qui est principalement parl e dans la r sidence du propri taire En cas de doute collez l tiquette en anglais 2 Si une t l commande est utilis e pour contr ler le foyer nettoyez la soigneusement pour liminer la poussi re et les traces de graisse ou d huile Collez l tiquette sur le bo tier de la t l commande Figure C Choisissez la langue qui est principalement parl e dans la r sidence du propri taire En cas de doute collez l tiquette en anglais 3 Si vous ne trouvez pas les tiquettes veuillez appeler Lennox Hearth Products ou votre distribu teur Lennox Hearth Products local pour recevoir gratuitement des tiquettes suppl mentaires Etiquettes de remplacement n cat H8024 LENNOX HEARTH PRODUCTS 1 800 9 LENNOX Remarque Le texte anglais est rouge sur un support transparent Le texte francais et espagnol est blanc sur un support noir COLOCACI N DE ADVERTENCIAS DE SEGURIDAD EN OPERACI N Se requiere que las etiquetas de instrucciones de seguridad incluidas con la chimenea se coloquen en el punto de operaci n y control de la misma Se debe colocar una etiqueta de inst
8. 1234 Restrictors Interior of Firebox Figure 20 Vertical Vent Termination Clearances The vent air intake termination clearances above the high side of an angled roof is as shown in the table below TERMINATION HEIGHTS FOR VENTS ABOVE FLAT OR SLOPED ROOFS Horizontal Overhang Figure 21 2 FT 2 FT MIN MIN i Lowest Discharge Vent Opening Termination Vertical Wall Storm Collar 12 Roof Pitch is X 12 Flashing he 1 inch 25 4 mm Minimum Clearance to Combustibles Concentric Vent Pipe H MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT Termination Heights For Vents Above Flat Or Sloped Roofs Ref NFPA 54 ANSI Z223 1 Roof Pitch Feet Meters Flat to 6 12 1 0 0 3 6 12 to 7 12 1 25 0 38 7 12 to 8 12 1 5 0 46 8 12 to 9 12 2 0 0 61 9 12 to 10 12 2 5 0 76 10 12 to 11 12 3 25 0 99 11 12 to 12 12 4 0 1 22 12 12 to 14 12 5 0 1 52 14 12 to 16 12 6 0 1 83 16 12 to 18 12 7 0 2 13 18 12 to 20 12 7 5 2 29 20 12 to 21 12 8 0 2 44 Horizontal Terminations Use 8 Direct Vent Pipe The shaded areas in the diagram below show all allowable combinations of vent configuration with horizontal terminations Horizontal sections of pipe require 1 4 6 4 mm of rise for every 12 305 mm of run A second 90 or 45 elbow in addition to the first 90 elbow at the top of the vertical length of pipe is allowed as long a
9. Box Blower Speed Control Wall Stack Duct 10 x 3 1 4 for use in areas of restricted clearance not included as part of the kit available at major hardware stores Blower Box Additional Parts Two Angled Mounting Brackets Two White Headed Grill Screws Six Wire Nuts Sixteen Sheet Metal Screws One Wire Clamp 25 The fan box may be located in the wall floor or ceiling Ceiling and Wall Mounting 1 Fasten the two angled brackets to the side of the face box with the screws provided see A below 2 Fasten the bracket in these holes for 2 x 4 walls Fasten the bracket in these holes for 2 x 6 or greater walls or ceiling 3 Then fasten the blower box to the ceiling rafters or wall studs Figure 38 Floor Mounting Fasten the two floor mount adapters B below to the side of the fan box with the screws provided The floor mount adapters have two sets of holes The upper holes C below should be used if the flooring material is thin and the lower holes D below should be used if the flooring material is thick Cutthe hole E below for the fan box Since the fan box body is wider than the portion that comes up through the floor an additional piece of floor ing F below should also be cut out for the fan box to slide through Save this piece F and nail it back in place after the fan box is installed 3 Slide the fan box through the cut holes and nail or screw it to the
10. Fireplace Heater and CGA 2 17 M91 UL 307B Gas Burning Heating Appliances for Manufactured Mobile Homes in both USA and Canada It has met all necessary ANSI Standards and is fully certified for installa tion in any community If there are any questions or if you need further substantiation either write to or call your Lennox Hearth Products dealer If you have further questions please contact Lennox Hearth Products Checkalllocal building and safety codes before installation The installation instructions and appropriate code requirements must be followed exactly and without compromise In the absence of local codes the following standards and codes must be followed The Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition In Canada the current CAN CSA B149 1 installation code The appliance when installed must be electrically grounded and wired in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition or the Canadian Electrical Code CSA C22 1 latest edition COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS Massachusetts Approval G3 1104 102 These appliances are approved for installation in the US state of Mas sachusetts if the following additional requirements are met Install this appliance in accordance with Massachusetts Rules and Regulations 248 C M
11. R Sec 5 08 2 a through 2 e Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts The flexible gas line connector used shall not exceed 36 inches 92 centimeters in length The individual manual shut off must be a T handle type valve Massachusetts Horizontal Vent Requirements Inthe Commonwealth of Massachusetts horizontal terminations installed less than seven 7 feet above the finished grade must comply with the following additional requirements A hard wired carbon monoxide detector with an alarm and battery back up must be installed on the floor level where the gas fireplace is installed The carbon monoxide detector must comply with NFPA 720 be ANSI UL 2034 listed and be ISA certified A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade and be directly in line with the horizontal termination The sign must read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS NEW YORK CITY NEW YORK MEA NYC MEA Approval 138 07 E Installation of these appliances are approved for installation in New York City in the US state of New York PRE INSTALLATION Features Installation Options Residential Vented vertical and horizontal Manufactured mobile home Natural gas NG or propane LP Bedrooms Optio
12. VAC 60 Hz Less Than 2 Amps Unit factory equipped for 0 2000 ft 0 610 m in Canada 0 4500 ft 0 1370 M For altitudes above 2 000 ft 610m in Canada 4500 ft 1370m de rate the appliance by four 4 for every 1 000 ft 405 m See owner s manual for instructions on changing cassette valve assembly CAUTION HOT WHILE IN OPERATION DO NOT TOUCH SEVERE BURNS MAY RESULT KEEP CHILDREN CLOTHING FURNITURE GASOLINE AND OTHER LIQUIDS HAVING FLAMMABLE VAPORS AWAY KEEP BURNER AND CONTROL COMPARTMENT CLEAN SEE INSTALLATION AND OPERATING INSTRUCTIONS ACCOMPANYING APPLIANCE FOR USE WITH GLASS DOORS CERTIFIED WITH THIS APPLIANCE ONLY DO NOT OPERATE THE APPLIANCE WITH GLASS REMOVED CRACKED OR BROKEN REPLACEMENT OF THE PANEL S SHOULD BE DONE BY A LICENSED OR QUALIFIED PERSON WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THE OWNER S INFORMATION MANUAL PROVIDED WITH THIS APPLIANCE FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR GAS SUPPLIER DATE OF MANUFACTURE 2010 2011 2012 2013 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC OOOOOOOOOOOOOOO0 Part No No pi ce 36202 Rev A 06 2007 DO NOT REMOVE OR COVER THIS LABEL IGN SAFETY LISTING LABEL FRENCH MODEL MOD LE RAVELLE 42 Le num ro de s rie est RE dans Oregon USA la section RE de cette tiquette MANUFACTURED BY FABRIQU PAR INOX
13. d une montre pour l abaisser et dans le sens contraire pour l augmenter 11 Ajustez le ventilateur au volume d sir lorsque l appareil aura atteint la temp rature de fonctionnement EN POUR COUPER L ALIMENTATION EN GAZ DE L APPAREIL INI 1 Fermez l interrupteur et ou le thermostat MARCHE ARRET 2 Coupez l alimentation lectrique de l appareil si vous pr voyez en faire le service 3 Tournez le bouton de commande du gaz dans le sens des aiguilles d une montre OFF Ne le forcez pas Cet appareil a besoin d air frais pour op rer s critairement et doit tre install pour qu il y ait un apport en air suffisant R f rez vous aux manuels d entretien et d installation fournis avec l appareil AVERTISSEMENT Une installation inad quate un ajustement une alt ration ou toutes autres modifications inappropri s pourraient entra ner des blessures physiques et ou des dommanges mat riels R f rez vous au guide d utilisation fourni avec ce foyer Pour assistance ou information suppl mentaires contactez un installateur qualifi un agent de service ou un fournisseur de gaz Si vous op rez cet appareil sans qu il ne soit correctement raccord un conduit d vacuation vous pourriez risquer d tre empoisonn au monoxyde de carbone CO ce qui pourrait entra ner des cons quences grave ou la mort PROCEDURE D ARRET 1 Pour arr ter le br leur mettre l interrupteur la position OFF ou ajustez le t
14. faces are installed in a similar manner A total of four screws two upper and two lower attach the face to the fireplace To install a face 1 Locate the two screws found in the hardware bag shipped with the face Position the face with the lower door open in front of the fireplace Install the two screws A in the diagram below through the holes in the lower door hinge bracket and screw them into the captive nut on tab B located on the fireplace Do not fully tighten these screws yet Expanded View Figure 16 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 2 Bracket C in the diagram below is installed on the face during the face assembly see instructions included with face The captive screws D on this bracket should be screwed into captive nuts E on the fireplace A phillips head screwdriver inserted through the vent holes in the face can be used to complete this task Align the face for plumb and level and then tighten all four screws CAUTION Any masonry that has been cleaned with an acid wash must be properly neutralized before installing the fire place face The acid wash will tarnish the face Consult your masonry installer Expanded View 13 14 VENT INSTALLATION Application The Ravelle 42 gas fireplace has been tested and listed as a direct vent heater system by OMNI Test Laboratories Portland Oregon and is recommended for use with Security Secure Vent pipe IMPORTANT Read al
15. front Install the side panels by sliding them along the side of the firebox into retainers at the top and bottom Figure 25 Log Set and Embers Firebox Accessories Parts Description H5859 Log Set Bag of Embers volcanic stone H5864 Bag of Rockwool glowing embers Log Installation Instructions If logs are not installed according to the log installation instructions flame impingement and improper combustion could occur and result in soot and or excessive production of carbon monoxide CO a color less odorless toxic gas The size and position of the log set is critical to achieve a safe reli able and attractive flame pattern Any attempt to use a different log set in the fireplace will void the warranty and will result in incomplete combustion sooting and poor flame quality 1 Remove the six logs from the box and foam packaging Lay them out for easy identification during installation 2 Place rear log on insert tabs these tabs will penetrate the center of the log at the rear of the burner 3 Place a light fluffed layer of embers rockwool directly on top of the port holes in the burner CAUTION A 1 4 6 4mm air space between the rockwool and lower base of the rear log needs to be maintained for combustion air and proper flame aesthetics 4 Place Log 2 on tab An air shield is provided for natural gas use only For LP conversions remove the air shield 5 Place Logs 3 4 and 5 on tab
16. gaz et le maintenir dans cette position Appuyez imm diatement sur le bouton allumeur Pi zo lectrique situ gauche du robinet de contr le du gaz L tincelle produite par l allumeur Pi zo lectrique doit allumer la veilleuse Continuez maintenir le bouton de contr le dans cette position pendant environ 30 secondes apr s l allumage de la veilleuse Rel chez le bouton de contr le du gaz qui reviendra la position initiale La veilleuse doit rester allum e R p tez les tapes 4 8 pendant 15 secondes suppl mentaires si la veilleuse s teind Sile bouton de contr le du gaz ne revient pas la position initiale une fois rel ch appeler imm diatement un technicien qualifi ou votre distributeur de gaz Si la veileuse ne reste pas allum e apr s plusieurs essais tournez le bouton de contr le du gaz la position OFF et appelez imm diatement un technicien qualifi ou votre distributeur de gaz 8 Lorsque la veilleuse est allum e tournez le bouton de contr le du gaz dans le sens invers des aiguilles d une montre 4 w pour le placer la position ON Le bouton de contr le peut tre tourn la position ON seulement si il n est plus enfonc 9 Pour allumer le br leur mettre l interrupteur la position ON ou ajustez le thermostat la temp rature souhait e 10 Ajustez la flamme et la temp rature souhait e en tournant le bouton de r glage de la flamme dans les sens des aiguille
17. it to the wall framing in the room in which the fan box is located Instructions continue on the following page Speed Control Black Hot Supply Leads from Fireplace White Neutral Green Ground Figure 41 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 27 28 Wiring of the Forced Air System Continued 2 Remove the cover over the electrical box at the right lower rear of the fireplace Run sheathed wire from the fireplace electrical box to the switch box and from the switch box to the fan box Install the wire clamp in the unused knock out hole in the fireplace electrical box cover Run the end of the sheathed wire through this wire clamp In the electrical box are a white wire and a red wire with clear caps on their ends Remove these caps and join the red wire and black wire with the wire nuts provided Also join the white wire from the fireplace with the white wire from the sheathed wire using the wire nuts provided Fasten the ground wire from the sheathed wire to the green grounding screw in the electrical box When the fireplace gets up to temperature a heat activated switch will close and allow electricity to flow to the red wire At the switch box cut the black sheathed wire strip back the insula tion and join each end with the wire nuts provided to a lead from the speed control It does not matter which lead from the speed control is fastened to which black wire After making these connecti
18. of vent must have a 1 4 6mm rise for every 12 305mm of run towards the termination 7 f the wall being penetrated is constructed of non combus tible material such as masonry block or concrete an 8 1 2 216mm diameter hole is acceptable and a wall thimble is not required 8 The location of the horizontal vent termination on an exterior wall must meet all local and national building codes and must not be blocked or obstructed For allowable external vent terminations locations see the diagram on Page 20 9 Allowable clearances from the vent pipe to combustible materi als must be maintained See Page 7 for these clearances 10 Do not locate the termination cap where it may be blocked by shrubbery or snow Termination Cap 10 3 4 x 10 3 4 273mm x 273mm Framed Hole Wall Thimble Figure 18 Vertical Vent Installation IMPORTANT NOTES 4 All Ravelle 42 gas fireplace vertically terminated vent installations use 6 5 8 x 4 Security or Simpson Dura Vent GS direct vent pipe Fireplaces that are vertically terminated require pipe reducer Lennox Hearth Products 75247 installed on the fireplace s flue collar before the direct vent pipe can be installed 3 If the vent passes through a ceiling or floor a firestop Security SV4BF or Simpson 963 If the vent passes through the roof a roof flashing Security SVAFA or SV4FB Simpson 943 or 9435 and storm collar Security SV4FC Simpson
19. pilot lit If burner comes on either rocker switch thermostat or wiring is not functioning Check thermopile with millivolt meter see Maintenance and Servicing recheck symp tom 2 REPLACEMENT PARTS Ravelle 42 RAVL42 ACCESSORIES Desert SSCS H3134 Cassette Assembly NG if LP Also Requires 75064 Conversion Kit H6030 Burner Pan Assembly H5922 Pilot Assembly Convertible NG to LP H5942 Gas Control Valve NG if LP also Requires H5945 Regu lator Kit H3101 Firebox Door W Glass EUR 75259 NP RAVL30 42 Nail Plates 4 x 12 galvanized H3123 Flue Restrictor Plates W Hardware 75247 Reducer 8 65 8 Reducer 8 to 6 5 8 Contact an Authorized Lennox Hearth Products dealer to obtain any of 15134 RAVL42 DUCTKT DURAN ref orm 77527214 these parts Never use substitute materials Use of non approved parts 75260 RAVL42 DHHS Dog House Heat Shield for remote thermo stat ref form 775207M can result in poor performance and safety hazards WARNING Failure to position the parts in accordance with these Gold set of 2 diagrams or failure to use only parts specifically Brushed Nickel set of 2 approved with this appliance may result in property Black Nickel set of 2 damage or personal injury Brick Panel Kits ret form 775269 e ES Wu 7 L3 k Standard Tan Brick Red Brick Architectural Stone tana Wa Deluxe Controls 7 Thermosta
20. the components are also available in a painted black finish Add a B to the end of the part number when ordering if a black part is desired Security Secure Vent 8 x 5 Pipe Part Number Description SV5L6 6 Pipe Length SV5L12 12 Pipe Length SV5L24 24 Pipe Length SV5L36 36 Pipe Length SV5L48 48 Pipe Length SV5LA 6 Pipe Adjustable SV5LA12 12 Pipe Adjustable SV5E45 45 Elbow SV5E90 90 Elbow SV5RSM Wall Radiation Shield SV5VS Vinyl Shield Protector SV5BF Firestop SV5CHC 1 Horizontal Termination Cap SV5STC14 Snorkel Termination 14 Cap SV5STC36 Snorkel Termination 36 Cap SV5BM Wall Band Simpson Dura Vent GS 8 x 5 Pipe Part Number Description 1208 6 Pipe Length 1207 9 Pipe Length 1206 12 Pipe Length 1204 24 Pipe Length 1203 36 Pipe Length 1202 8 Pipe Length 1211 11 to 14 5 8 Pipe Adjustable 1217 17 to 24 Pipe Adjustable 1290 90 Elbow 1247 Wall Thimble 1263 Ceiling Firestop 1288 Wall Strap 1281 Snorkel Termination 36 1282 Snorkel Termination 14 1284 Horizontal Termination Cap 1285 Horizontal Termination Cap High Wind 1250 Vinyl Siding Standoff Part Number Vent Parts List Vertical Direct vent pipe by Security or Simpson Dura Vent may be used with the Ravelle 42 gas fireplace Please see the lists below to verify the components available from each direct vent pipe manufacturer All horizontally term
21. the front edge and 2 1 8 up from the base of the unit The electrical access is located at the right lower rear of the fire place These dimensions include the 3 4 stand offs 8 feet D Installations in the shaded area require five inches clearance on top of pipe i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SSS 3 3 le O feet 0 feet 5 feet 10 feet 15 feet Mantel and Facing Material side view 305mm 2 1 1 4 51mm Ip tmm 82mm 133mm 4 LA 7 1 191mm 49 5 8 1261mm AT Fireplace side view 21 Dani drawing not to scale 41 5 8 1057mm Figure 2 T NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE INSTALLATION Framing Dimensions The dimensions given on this page are minimum framing distances neces sary to maintain safe clearances between the Ravelle 42 gas fireplace and combustible materials it the unit is to be vented horizontally with a 90 elbow right off the top of the fireplace and directly through an exterior wall then a hole 10 3 4 273 mm square with a center line 42 1 4 1073 mm above the base of the fireplace will accommodate the wall thimble and direct vent pipe gas line should be routed to the left side of the unit The access hole in the fireplace for the gas line is 6 7 8 175 mm back from the front edge and 2 1 8 54 mm up from the base of the unit If the gas line e
22. the supply side of the gas valve The fitting on the end of the flex line can receive a 1 2 female iron pipe coupling a 3 8 male iron pipe or a shut off valve There is sufficient room to locate the shut off valve under the firebox at the end of this flex line however local codes may require the shut off to be located on the exterior of the fireplace After connecting the gas line all joints in the line and connections at the valve should be checked for leaks before final positioning of the unit Conducta gas leakage test of the appliance piping and control system downstream of the shutoff valve in the supply line to the appliance Gas Pressure Requirements A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS APPLI ANCES IS IMPROPER GAS PRESSURE The most important item to check during the initial installation and the first thing to check when operating problems occur is gas pressure This fireplace will not function properly unless the required gas pressure is supplied See the table on this page for gas pressure requirements Two pressure taps are provided on the fireplace s valve to check gas pressures To access the taps remove the two socket head screws to remove the valve control panel heat shield The taps are located below the on off pilot knob see Figure 32 The left tap is the inlet supply pressure side To check inlet pressure with the fireplace burning insert a small flat bladed screwdriver into the tap and turn a half
23. these installations the Grill spacer should be used see Figure 42 Figure 43 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE INSTALLER INSTRUCTIONS ATTACHING SAFETY IN OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation These warning labels are a critical step in informing consumers of safe operation of this appliance ATTACHING SAFETY IN OPERATION WARN INGS It is required that the safety instruction labels fur nished with the fireplace be affixed to the operation and control point of the fireplace A safety instruction label must be affixed to the wall switch plate where the fireplace is turned on and off See Figure A or wall thermostat See Figure B and if used on the remote control handheld transmitter Figure C To properly complete the installation of this fireplace locate the multi lingual adhesive labels provided with the Care and Operation Instructions and proceed as follows 1 Locate the wall switch or wall thermostat that controls the fireplace verify the switch operates the fireplace by turning it on and off Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils Affix the label to the surface of the plate of the wall switch that controls the fireplace Figure A or the wall thermostat Figure B Choose the language primarily spoken in the home If unknown affix the English language label 2 Ifa
24. turn counter clockwise Cover the tap with the line from a manometer and read the pressure Close the tap gently but securely after completing the check The manifold outlet tap is to the right of the inlet tap To check manifold pressure with the fireplace burning at the high burn setting insert a small flat bladed screwdriver into the tap and turn a half turn counter clockwise Cover the tap with the line from the manometer and check the pressure Again close the tap gently but securely after completing the check Check the taps for gas leaks with a gas leak test solution retighten if necessary If the pressure is not sufficient make sure the gas supply line is large enough the supply regulator is properly adjusted and the total gas load for the residence does not exceed the amount supplied Propane tanks are at pressures that will cause damage to valve com ponents Verify that the tanks have step down regulators to reduce the pressure to safe levels These appliances must be isolated from the gas supply piping system by closing their individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa These appliances and their individual shut off valves must be discon nected from the gas supply piping system during any pressure testing of that system at pressures greater than 1 2 psig 3 5 kPa Note The appliance and its individual shut
25. 0 pi 610 au canada 0 4500 pi 0 1370m la capacit nerg tique de l appareil diminue de quatre 4 pour chaque 1000 pi 405 m R f rez vous au manuel d instructions du propri taire pour changer le bloc d assemblage de la valve DANGER cer aparer sace pes reup rarures ELEVEES Er DEVRAIT TRE INSTALLE A L CART DES ENDROITS TR S PASSANTS ET LON DES MEUBLES ET RIDEAUX SURVEILLEZ LES ENFANTS QUI SE TROUVENT DANS LA PIECE GARDEZ LA ZONE AUTOUR DU FOYER EXENPTE DE MAT RIAUX COMBUSTIBLES D ESSENCE ET AUTRES VAPEURS ET LIQUIDES INFLAMMABLES MAINTENEZ LE BR LEUR ET LE BOITIER DES COMMANDES PROPRE EN TOUT TEMPS VOIR LES MANUELS D INSTALLATION ET D ENTRETIEN QUI ACCOMPAGNENT L APPAREIL SEUL LE PANNEAU VITR FOURNI PAR LE MANUFACTURIER PEUT ETRE UTILIS AVEC CET APPAREIL EN AUCUN CAS L APPAREIL NE PEUT ETRE UTILISE SANS LA VITRE OU AVEC LA VITRE BRISE LE REMPLACEMENT DE LA VITRE DOIT ETRE EFFECTU PAR UN TECHNICIEN DE SERVICE QUALIFI AVERTISSEMENT UNE INSTALLATION INADEQUATE DE MEME QU UN AJUSTEMENT UNE MODIFICATION UNE R PARATION OU UN ENTRETIEN INCORRECTS PEUVENT CAUSER DES BLESSURES OU DOMMAGES LA PROPRI T REFEREZ VOUS AU MANUEL D ENTRETIEN LIVR AVEC CET APPAREIL POUR DE L ASSISTANCE CONSULTEZ UN INSTALLATEUR QUALIFI UNE ENTREPRISE DE SERVICE OU UN FOURNISSEUR DE GAZ Le date de fabrication est indiqu e dans la section anglophone de cette tiquette No pi ce 36264 Rev A 06 2007 N ENLEVEZ PAS OU NE COUV
26. 250 Ibs Pipe Type direct vent Recommended manufacturer Security Secure Vent Diameter 6 5 8 x 4 for vertical terminations Diameter 8 x 5 for horizontal terminations Packaging List The Ravelle 42 gas fireplace comes with the following parts 1 Fireplace Body with Burner Cassette 1 Log Set 1 Bag of Ember Material 1 Installation and Operation Manual Decorative Faces One Required Arch Inset Classic Inset Screen Foundry Brick Liners One Required Ductability optional Forced Air Duct Kit ed Bric Architectural Stone iy oe Note See Pages 36 and 37 for ordering information Other approved chimney brand is Simpson Dura Vent DV GS Model Ravelle 42 NATURAL GAS LP GAS 36 000 25 000 Manifold Pressure IN WC 3 5 1 7 10 5 1 Maximum heat output BTUs hour steady state 34 860 29 880 P4 Efficiency ENER GUIDE 50 43 53 47 Unit factory equipped for 0 2000 FT 0 610 M In Canada 0 4500 FT 0 1370 M Steady State Efficiency numbers based on maximum vent configuration Tested to CSA P 4 1 02 Testing Method for Measuring Annual Fireplace Efficiency Electrical Rating 120 VAC 60 HZ Less Than 2 Amps ENER GUIDE Look for the EnerGuide Gas Fireplace Energy Efficiency Rating in this brochure Based on CSA P 4 1 02 Preparing Your Ravelle 42 Fireplace For Installation Read all instructions before beginning your installation If instructions have not been read ca
27. 31 for the fan wiring diagram for reference The blower is located at the rear of the open area beneath the firebox During instal lation of the fireplace if the gas line was fed in from the right side it will now need to be removed To remove the blower disconnect the wiring by pulling the two spade connectors loose at the blower motor The blower rests on two pins one located at each end of the blower Grasp the blower assembly at each end and pull the blower forward off the two pins If the blower assembly is pulled from the center it may distort the assembly The blower can then be carefully pulled out from under the fireplace To install the blower repeat the steps in the reverse order There is a rubber grommet at each end of the blower assembly which slides over the pins supporting the blower Make sure these grommets are in place when reinstalling the blower Snap Switch Contacts Close When Fireplace is Hot NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Gas Line Installation The Ravelle 42 gas fireplace must be connected to the gas line in ac cordance with local codes and or the National Fuel Gas Code ANSI Z223 1 In Canada the current CAN CSA B149 1 installation code The gas line should enter the fireplace on the left side see diagrams on Pages 8 and 9 If the gas line enters the unit from the right side the line will need to be disconnected to remove the fan The fireplace comes with a flex line attached to
28. 73 mm thick cultured stone is to be placed on the floor to serve as the hearth extension then the fireplace must be raised 2 51 mm possibly using 1 2 13 mm plywood over 2 x 4 s laid flat to accommodate the 2 7 8 73 mm stone It is important to note that if the fireplace is raised then it is necessary to raise the height of the header above the stand offs an equal amount If you wish to install your fireplace without a hearth extension you must remember to set your finished flooring height 1 25 mm higher than the bottom base of the fireplace or install the fireplace 1 25mm lower than the finished flooring materials for that room This will assure that no gap will exist between the room s flooring and your new fireplace decorative face after it is installed Fireplace Face Kh Base of One Inch Space Figure 7 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Facing Installation Considerations Non combustible cement board such as Wonderboard Durock or Har dybacker must extend 10 254 mm above the 1 25 mm top reveal and a minimum of 3 76 mm from each side reveal see Figure 8 This cement board may be 1 4 6 3 mm thick or greater but would normally be the thickness of the drywall for example 1 2 13 mm The cement board may be fastened by drywall screws 10 254mm Minimum Cement Board 25mm 1 Reveal 3 76mm Minimum Figure 8 Cement Bo
29. 953 are required Allowable clearances from the vent pipe to combustible materi als must be maintained See Page 7for these clearances A maximum of two 45 elbows may be used See Page 19for allowable offsets The maximum system height is 30 feet 9 1 M and the minimum is 10 feet 3 M N Vertical Termination Security Part SV4CGV Il Simpson Part 980 Storm Collar ity Part SV4FC CON Flashing Ga pei Secuirty Part SV4FA or SVAFB i Simpson Part 943 or 9438 Roof Maintain 1 25mm Clearance to Combustibles Ceiling Minimum Framing 10 x 10 254mm x 254mm Ceiling Firestop Security Part SV4BF Simpson Part 963 oy Pipe Length Note Verify that you have at least the mini mum clearance to combustibles atthe roofline Figure 19 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 17 18 Flue Restrictors The flue restrictor settings shown in Figures 22 and 23 are for typical installations and may need to be adjusted from standard to take into account other variables in the installation to achieve proper combustion See Flue Restrictor Guidelines on this page to assist you in making a proper flue restrictor adjustment The Ravelle 42 gas fireplace uses balanced flue technology to ensure proper combustion Flue restrictors may need to be installed depending on the vent configurati
30. ENTS See Log Set Installation on Page 21 Check gas supply To purge hold in gas cock on valve for 1 2 minutes and try again Check for spark at electrode and pilot if no spark and electrode wire is properly con nected replace igniter and igniter wire Using a match light pilot If pilot lights turn off pilot and trigger the igniter again If pilot lights an intermittent gas air supply may be the problem if longer purge will not light check gap between electrode and pilot should be 1 8 inch 3 mm to have a strong spark If OK replace pilot Check inlet pressure and adjust pilot if necessary Be sure wire connections from thermopile are tight at gas valve terminals Either rocker switch or thermostat wires may be grounded Remove wires from valve terminals If pilot stays lit trace switch wiring for a ground May be grounded to fireplace or gas supply Check open circuit millivolt output of thermopile Reading should be greater than 325mV Also check thermopile wire for kinks that can cause loss of mV Replace faulty thermopile if wire is okay and reading is less than 325mV Turn valve knob to ON and thermostat if installed to 90 Millivolt meter should read greater than 100 mV If reading is OK and burner does not turn on replace gas valve qualified service technician only See Lighting Instructions Disconnect rocker switch and thermostat wires at terminals 1 and 3 on valve Jumper across from 1 to 3 with
31. INSTALLATION AND OPERATION LENNOX Direct Vent gis gae HEARTH PRODUCTS RAVELLE 42 P N 775 219M REV D 03 2010 MODEL Tested amp Portland Listed By Port Oregon USA OTL Report No 050 S 08c 5 US OMNI Test Laboratories Inc RAVL42 Ce manuel d installation est disponible en francais simplement en faire la demande Num ro de la pi ce 775 219CF WARNING AVERTISSEMENT HOT GLASS WILL UNE SURFACE VITR E CHAUDE PEUT CAUSE BURNS CAUSER DES BRULURES DO NOT TOUCH GLASS LAISSER REFROIDIR LA SURFACE UNTIL COOLED VITREE AVANT D Y TOUCHER NEVER ALLOW CHILDREN TO NE PERMETTEZ JAMAIS A UN ENFANT TOUCH GLASS DE TOUCHER LA SURFACE VITREE This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If the information in these instructions is AVERTISSEMENT Assurez vous de bien suivre les not followed exactly a fire or explosion may result instructions donn es dans cette notice pour r duire causing property damage personal injury or death au minimum le risque d incindie ou d explosion ou pour viter tout dommage mat riel toute blessure Donotstore or use gasoline or other flammable vapors and ou la mort liquids in the vici
32. IS NOT FOR USE WITH AIR FILTERS THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE AND MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES SEE OWNER S MANUAL FOR DETAILS THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES UNLESS A CERTIFIED KIT IS USED MAY BE INSTALLED IN RESIDENTIAL BEDROOMS DANGER RISK OF ELECTRICAL SHOCK DISCONNECT POWER BEFORE SERVICING UNIT IF ELECTRICALLY CONNECTED CONNECTIONS AND GROUNDING MUST BE IN ACCORDANCE WITH LOCAL CODES IF ANY IF NOT FOLLOW THE CURRENT NATIONAL ELECTRICAL CODE ANSI NFPA 70 LATEST EDITION USA OR CSA C22 1 LATEST EDITION CANADA MINIMUM CLEARANCES TO COMBUSTIBLES IN INCHES Front corners to enclosure from stand offs 0 Hearth Extension not required but recommended Back to enclosure from stand offs 0 Rear corners to enclosure from stand offs 0 Top to header from stand offs 0 Base of unit to mantel 47 518 Bottom of unit to floor 0 Base of unit to top trim facing 41 58 Side trim or wall to edge of door glass 75 See owner s manual for additional clearance information on mantels and direct vent pipe NG LP NG LP Input Rate on HI BTU H 42 000 36 000 Minimum Inlet Pressure in WC 5 11 Input Rate on LO BTU H 29 500 25 000 Manifold Pressure on HI in WC 3 5 10 Orifice Size DMS 30 49 Manifold Pressure on LO in WC 17 5 1 Blower Electrical Rating 120
33. Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your gas supplier Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide CO poisoning and possible death SHUTDOWN PROCEDURE 1 To turn off the burner switch the rocker switch to OFF or adjust the thermostat to a setting below room temperature if installed The pilot will remain lit for future burner ignition 36202 Rev A 06 2007 For complete shutdown See TO TURN OFF GAS TO APPLIANCE above IGN LIGHTING LABEL FRENCH ERE POUR VOTRE S CURIT LIRE AVANT L ALLUMAGE E AVERTISSEMENT SI VOUS NE RESPECTEZ PAS RIGOUREUSEMENT LES INSTRUCTIONS CI DESSOUS VOUS POURRIEZ ENCOURIR UN RISQUE D INCENDIE ET OU D EXPLOSION QUI POURRAIENT CAUSER DES DOMMANGES MAT RIELS ET CORPORELS POUVANT ENTRAINER LA MORT DANGER CET APPAREIL DEGAGE DES TEMPERATURES ELEVEES ET DEVRAIT ETRE INSTALL A L CART DES ENDROITS TRES PASSANTS ET LOIN DES MEUBLES ET RIDEAUX GARDEZ LA ZONE AUTOUR DU FOYER EXEMPTE DE MATERIAUX COMBUSTIBLES D ESSENCE ET AUTRES VAPEURS ET LIQUIDES INFLAMMABLES A Cet appareil utilise un syst me d allumage par tincelle allumeur Pi zo lectrique pour allumer la veilleuse Assurez vous de suivre rigoureusement les instructions d allumage de
34. LENNOX HEARTH PRODUCTS 1 800 9 LENNOX Nota La etiqueta en ingl s es transparente con texto rojo Las etiquetas en franc s y espafiol son negras con texto blanco DIAGRAMMES DES ETIQUETTES DE SECURITE DIAGRAMAS DE ETIQUETAS DE SEGURIDAD SAFETY LABEL DIAGRAMS AAVERTISSEMENT Un foyer chaud peut causer de graves br lures Ne laissez jamais un enfant toucher a la vitre ou a toutes autres parties du foyer Figure A ADVERTENCIA La chimenea caliente causara quemaduras graves Nunca permita que los ni os toquen el vidrio ni otras partes de la chimenea EE Figure NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Hot Fireplace Will Cause Severe Burns Never Allow Children to Touch Glass or other Fire place Parts Figure C 29 30 Operating Instructions Pre Lighting Checklist Be sure to check these items before the initial lighting of the fireplace The fireplace gas label corresponds to the gas supply available that is natural gas for natural gas or LP gas for Propane gas _ Gas pressure has been checked carefully see Page 23 gas fittings have been checked for leaks _ All clearances to combustibles have been met see Page 7 combustible materials have been removed from the area in front of the fireplace vented areas of the fireplace face are unobstructed House is ventilated to clear initial paint curing odors see Page 32
35. LENNOX HEARTH PRODUCTS HEARTH PRODUCTS Report Ne hys de Rapport PO BOX 987 08 5 AUBURN WA USA 98071 CET APPAREIL EST MUNI D I QUIPEMENT POUR L USAGE DU GAZ NATUREL SI L TIQUETTE DU PANNEAU DES COMMANDES CONTREDIT CETTE TIQUETTE C EST QUE LE TYPE DE CARBURANT DE CET APPAREIL A T CONVERTI HOMOLOGU FOYER RADIANT PR FABRIQU AU GAZ INSERTION DE FOYER AU GAZ NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE TEST SELON LA NORME ANSI Z21 88 2005 CSA 2 33 2005 FOYER RADIANT AU GAZ UL307B CSA P4 1 02 ET CGA 2 17 M91 CET APPAREIL DOIT TRE INSTALL CONFORM MENT AUX EXIGENCES DES CODES R GIONAUX ET DU CODE D INSTALLATION ANSI NFPA 54 DERNIERE DITION ETATS UNIS OU CAN CGA B149 1 DERNIERE DITION CANADA CET APPAREIL DOIT ETRE INSTALLE SELON LES DIRECTIVES D INSTALLATION DU FABRICANT POUR INSTALLATION DANS DES FOYERS A COMBUSTIBLE SOLIDE SEULEMENT DE MAGONNERIE OU PREFABRIQUE EN USINE CE FOYER RADIANT AU GAZ A EVACUATION N EST PAS CON U POUR ETRE UTILIS AVEC DES FILTRES AIR CET APPAREIL DOIT TRE UTILIS AVEC LE TYPE DE GAZ INDIQU SUR LA PLAQUE SIGNAL TIQUE ET PEUT TRE INSTALL DANS UNE MAISON PREUSINEE OU DANS UNE MAISON MOBILE FIXE LA O LES CODES R GIONAUX LE PERMETTENT VOIR LE MANUEL D ENTRETIEN POUR PLUS DE DETAILS CET APPAREIL NE PEUT PAS ETRE CONVERTI POUR L USAGE AVEC D AUTRES TYPES DE GAZ MOINS D UTILISER UNE TROUSSE DE CONVERSION HOMOLOGUE DANGER RISQUE DE CHOC LECTRIQUE D B
36. Not enough combus tion air Normal operating noise Obstructed orifice opening A change in gas pres sure Improper log ember or volcanic stone place ment No gas supplied to unit or air in line Defective igniter no spark at electrode Defective or misaligned electrode at pilot spark at electrode Low gas inlet pressure Defective thermopile Defective automatic valve operator Pilot has gone out Rocker switch thermo stat or wires defective Thermopile may not be generating sufficient millivolts See Log Set Installation on Page 21 If there is soot in one specific location the rockwool below this location needs to be adjusted This can be done by pulling embers forward slightly If the flames have soot tails the shutter will need to be opened If sooting continues open air shutter see Air Shutter Adjustment on Page 32 Check for debris obstructing air flow in valve compartment under fireplace or in front of lower venting See Quiet Operation on Page 32 The noise may be reduced by slightly turning down the flame Turning the flame down will reduce the heat output of the fireplace If noise is excessive or is whistling have your gas supplier check the regulator and orifices and replace if necessary Have your gas supplier check for correct gas pressure 7 W C po 1 74 kPa natu ral gas 11 W C po C E 2 74 kPa LP gas VOTE NEVER BLOCK OR OBSTRUCT AIR INTAKE OR OUTLET V
37. R WITH AMMONIA ON GASKET AREA OF DOOR AM MONIA WILL DISSOLVE GASKET GLUE NOTE GOLD PLATED SURFACE MUST BE CLEANED WITH GLASS CLEANER AND SOFT RAG BEFORE FIRING THE FIRST TIME OR FINGER PRINTS AND STAINS WILL REMAIN PERMANENTLY NEVER USE BRASS POLISH TO CLEAN GOLD THIS WILL RE MOVE GOLD PLATING Fuel Conversion Converting the Ravelle 42 gas fireplace between natural gas and LP can be accomplished by either changing the cassette valve and pilot assembly or installing a conversion kit regulator burner orifice and changing the orifice position on the pilot Only a qualified service technician should perform the conversion Cassette Removal 1 Be sure the gas supply is shut off and the fireplace electrical supply is shut off at the electrical panel before beginning the conversion Disconnect the gas supply from the fireplace being careful not to apply pressure to the valve in the process Remove the log set and brick panels see Brick Panel and Log Set Installation Remove the two allen head screws at the left and right rear of the firebox securing the burner support Lift out the burner and burner support Remove the two allen head screws holding the burner in place Remove the labeled cover through which the valve control knobs protrude by removing the two allen head screws securing it and slide it off the valve knobs Mark and disconnect wires on valve terminals 1 and 3 connected to the burner on off switc
38. RANCHEZ L APPAREIL AVANT D EN FAIRE L ENTRETIEN SI L APPAREIL REQUIERT UN BRANCHEMENT LETRIQUE LES RACCORDEMENTS ET LA MISE LA TERRE DOIVENT TRE CONFORMES AUX EXIGENCES DES CODES R GIONAUX ET DU CODE D INSTALLATION ANSIINFPA 70 OU CSA C22 1 Tested amp Listed gt us OMNI Test Laboratories Inc D GAGEMENTS AUX COMBUSTIBLES EN POUCES MILLIM TRES Coins avant au caisson depuis les espaceurs 0 0mm Extension d tre Prolongement de l tre Non requis mais recommand Du dos au caisson depuis les espaceurs 0 C t s arri re au caisson depuis les espaceurs 0 0mm Du dessus au support depuis les espaceurs 0 0mm la base de l unit au manteau 47 5 8 1210mm Du fond de l unit au plancher 0 De la base de l unit la finition fa ade du dessus 41 5 8 1057mm De la finition du c t ou du mur au bord de la vitre 7 1 2 191mm Voir le manuel d installation pour plus d informations sur les d gagements requis au manteau conduits direct vent et prolongement de l tre SP CIFICATIONS NG LP NG LP Entr e Max min BTU hr 0 4500 Pi 0 1370 M 42 000 36 000 Pression Minimum D entr e Du Gaz IN WC C E 5 11 Entr e Minimum BTU hr 0 4500 Pi 0 1370 M 29 500 25 000 Pression La Sortie HI IN WC C E 3 5 10 Orifice DMS 30 49 Sp cifications lectrique 120 Vca 60 Hz Moins De 2 Amp res Pression La Sortie LO IN WC C E AT 54 En altitude au del de 200
39. REZ PAS CETTE TIQUETTE IGN 07 2554 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 39 40 LIGHTING LABEL ENGLISH ERU ron Your SAFETY READ BEFORE OPERATING DS WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE INJURY OR LOSS OF LIFE CAUTION HOT WHILE IN OPERATION DO NOT TOUCH KEEP CHILDREN FURNITURE GASOLINE AND OTHER LIQUIDS WITH FLAMMABLE VAPORS AWAY NEVER OPERATE UNIT WITH GLASS DOOR OFF OR ATTEMPT TO OPEN THE DOOR WHILE HOT A This appliance is equipped with a piezo ignition device to light the pilot When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light the appliance DO NOT touch any electric switch do not use any phone in the building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use any tool If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion DO NOT use this appliance if any part has been under water Immediately call a qual
40. S pipe is used then the pipe must be sealed as follows seal both the inner and outer pipes with a high temperature silicone sealant rated for at least 600 F commonly known as RTV Run a 1 8 3mm bead of silicone around the outside of the male end of the outer sleeve Run a 1 8 3mm bead of silicone about 1 4 6mm from the end of the male inner pipe which is found in the pipe to be attached above Twist lock the pipes or fittings together NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Horizontal Vent Installation IMPORTANT NOTES 1 All Ravelle 42 gas fireplaces horizontally terminated vent installations use 8 x 5 Security Secure Vent or Simpson Dura Vent GS direct vent pipe 2 When this pipe passes through a wall a wall thimble Security SV5RSM or Simpson 1247 is required The hole in the wall for the wall thimble should be 10 3 4 x 10 3 4 3 Horizontal runs of vent must be supported every three feet Wall straps Security SV5BM or Simpson 71288 are available for this purpose 4 fthe vent passes through a ceiling or floor afirestop Security SV5BF or Simpson 1263 is required 5 Venting terminals shall not be recessed into a wall or siding If installing the termination cap on a wall covered with siding a vinyl siding standoff Security SV5VS or Simpson 1250 or furring strips must be used to ensure that the termination cap is not recessed into the siding 6 The horizontal run
41. ance and to replace any parts of the control system and any gas control which have been under water Ne pas utiliser cet appareil s il a t plong m me partielle ment dans l eau Appeler un technicien qualifi pour inspecter l appareil et remplacer toute partie du syst me de commande et toute commande qui a t plong e dans l eau Only trim kit s supplied by the manufacturer shall be used in the installation of this appliance Seules les trousses de garniture fournies par le fabricant doivent tre utilis es pour l installation de cet appareil INSTALLER THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOME OWNER ORIFICE SIZE ALTITUDE ADJUSTMENT For altitudes above 2 000 feet In Canada 4 500 FT 1370 M the orifice should be de rated by 4 for every 1 000 feet to maintain the proper ratio of gas to air Improper orifice sizing may result in damage and unsafe conditions Changing the orifice should only be done by a quali fied service technician Contact your Lennox Hearth Products dealer for proper orifice sizes SMOKE DETECTORS Since there are always several potential sources of fire in any home we recommend installing smoke detectors If possible install the smoke detector in a hallway adjacent to the room to reduce the possibility of occasional false activation from the heat produced by the appliance If your local code requires a smoke detector be installed within the same room you must follow the requi
42. ard Minimum of 3 76mm Wide The screws should be driven through the cement board into the outer metal skin of the fireplace The sheetrock drywall is then butted up to the cement board The sheetrock above the fireplace should also be fastened to the fireplace by driving screws into the outer metal skin of the fireplace Facing Less Than 1 Thick If the combined thickness of the facing material eg 3 8 9 5 mm thick ceramic tile and 1 2 13 mm thick cement board is less than 1 25mm then the tile can be placed behind the fireplace face see below Behind Fireplace Face NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 3 8 9 5mm Tile and 1 2 12 7mm Cement Board 11 12 Facing Greater Than 1 25mm Thick If the combined thickness of the facing material eg brick or cultured stone and concrete board is greater than 1 then the facing material must be placed around the face A template Arch 75098 Foundry 75035 and Classic Louver 75101 should be used while installing the facing material Templates for the various faces may be purchased from your Lennox Hearth Products dealer or a template may be made of plywood using the dimensions listed on this page If you choose to make a template 1 8 3mm must be added to each side and top dimension to provide sufficient clearance so the face may be removed for access to the firebox Since the bottom of the fireplace face is 1 above
43. atures de surface lev es etsetenir distance afin d viter des br lures ou que leurs v tements ne s enflamment WARNING DO NOT ATTEMPT TO ALTER OR MODIFY THE CON STRUCTION OF THE APPLIANCE OR ITS COMPO NENTS ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY CERTIFICATION AND LISTINGS OF THIS UNIT FOR YOUR SAFETY do not install or operate this appliance without first reading and understanding this manual Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty and may be hazardous INSTALLATION AND REPAIR SHOULD ONLY BE DONE BY A QUALIFIED SERVICE TECHNICIAN DO NOT ATTEMPT TO SERVICE THE APPLIANCE YOURSELF Do not make any make shift compromises during installation Any modification or alteration may result in damage to the ap pliance or dwelling and will void the warranty certification and listings of this unit Failure to use manufacturer provided parts variations in tech niques and construction materials or practices other than those described in this manual may create a fire hazard and void the limited warranty This gas appliance must be equipped for the proper fuel type and altitude at which it will be operated Any operation outside the parameters outlined in this manual may result in a hazard ous condition and will void the warranty Please carefully read the sections pertaining to these subjects and or be sure your
44. delines After the flue restrictors have been set to the standard settings as shown in Figures 22 and 23 the burner flame appearance should be evaluated to determined if the flue restrictors need to be set to a different position to adjust for variables in your installation Light the appliance and allow it to burn for 20 minutes See Flame Color and Behavior on Page 31 to determine if you have a proper burner flame appearance If the proper flame appearance cannot be achieved the flue restrictor may need to be set to a different position See the following guidelines to determine if you need to readjust the flue restrictors Before proceeding confirm the manifold and inlet gas pressure is correct primary air shutter is properly adjusted venting system connections are secure and not blocked and if you are at a high elevation ensure unit has been properly derated Symptoms Lack of Combustion Air If the symptoms listed below are present you may need to adjust the flue restrictor to a more open position Flame appears yellow Floating Flames lazy ill defined quiet may roll e Sooting Pilot becomes yellow and appliance shuts down Symptoms Excessive Combustion Air If the symptoms listed below are present you may need to adjust the flue restrictor to a more closed position Low Flame Pilot pulls and appliance shuts down Pilot flame ghosts NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 43el
45. es running from the switch or thermostat should be routed to the left side of the fireplace The wire should be fed through the gas line supply hole along the gas line to the valve CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous operation ATTENTION Au moment de l entretien des commandes tiquetez tous les fils avant de les d brancher Des erreurs de cablage peuvent entrainer un fonctionnement inad quat et dangereux Figure 29 Fan Wiring Diagram Green Ground From Power Source Black Hot Figure 31 Figure 30 Wall Mounted Fan Speed Control If desired a wall mounted fan speed control can be installed The breaker supplying electricity to the fireplace must be turned off at the electrical panel before any connections are made The loop of wire with the label attached E in Figure 29 may be cut and the wire leads from the wall mounted speed control connected to each end of the cut wire Optional Heat Ducting System The remaining red and white wires with capped ends wires D in Figure 29 are for the optional Forced Air Heating System See the instructions provided with the system for installation details Blower Removal Disconnect the power supply at the household electrical panel prior to blower removal The blower can be accessed through the lower door on the fireplace face See Figure
46. es tout petits les jeunes enfants ou les adultes peuvent subir des br lures s ils viennenten contact avec la surface chaude Il est recommand f a d installer une barri re physique si des personnes Improper installation or use of this appliance can risques habitent la maison Pour emp cher l acc s cause serious injury or death from fire burns un foyer ou un po le installez une barri re de s curit cette mesure emp chera les tout petits les jeunes enfants et toute autre personne risque d avoir acc s la pi ce et aux surfaces chaudes WARNING Improper installation adjustment alteration ser vice or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier WARNING Failure to comply with these installation instructions will result in an improperly installed and operating appliance voiding its warranty Any change to this appliance and or its operating controls is danger ous A WARNING Clothing or other flammable material should not be placed on or near the appliance explosion or carbon monoxide poisoning A WARNING Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition AVERTISSEMENT Les enfants et les adultes devraient tre infor m s des dangers que posent les temp r
47. f you do not wish to have the fan on turn the speed control knob until it clicks to the OFF position Optional Wall Thermostat If an optional wall thermostat is to be installed install the thermostat per the manufacturers instructions provided with the thermostat Failure to follow manufacturers instructions could result in a malfunction Pay special attention to the thermostat location requirements If the loca tion requirements are not adhered to the appliance erratic operation or failure may occur Do not mount the thermostat where it may be affected by e Radiant heat from this appliance fireplaces sun or other heat sources Drafts or dead spots behind doors or in corners Hotor cold air from ducts NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Operating Options Your Ravelle 42 gas fireplace comes equipped with an On Off rocker switch used to turn the burner on and off while the pilot light is on The switch is a round rocker switch located behind the lower door of the fireplace s face A wall mounted switch a millivolt wall thermostat or a remote control can be used to supplement the rocker switch The gas valve is powered by millivolts generated by the pilot assembly This millivolt system is very sensitive to electrical resistance therefore make sure all connec tions are tight clean and free from corrosion Do not splice any millivolt wires Consult the table on this page to determine t
48. first firings as the paint and oil give off unpleasant odors It is recommended that persons sensi tive to an imbalance in the indoor air quality avoid the fireplace during the curing process Quiet Operation As the Ravelle 42 gas fireplace is burning a number of normal operational sounds may be heard The flow of gas through the gas valve and orifice may make a rushing or whistling noise If this noise is objectionable it can be reduced by turning down the flame Turning down the flame can reduce total heat output by more than 30 When the blower turns on the sound of rushing air may be heard The blower sounds may be reduced by adjusting the speed control located behind the lower door Also a slight clicking sound may be heard as the gas valve or blower switch turn on and off Blower Operation Your Ravelle 42 gas fireplace comes equipped with a 200 CFM blower with a variable speed control and an automatic temperature activated on off snap switch Operation 1 After the fireplace warms up a heat activated switch will turn on the fan A fan speed control is located behind the lower door The speed control has an off position and the knob can be rotated to set the fan at the desired speed The fan will not operate until the fireplace is warm 2 Once the fan turns on set the speed control knob to the desired speed No further adjustment is necessary the fan will turn on and off automatically whenever the fireplace is warm 3 I
49. floor N rd 1 I 1 1 1 1 1 1 C D F C Figure 39 D ms C 26 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Duct Assembly The duct has zero clearance to combustibles Remove the cover plate from the top of the fireplace Save the screws and discard the plate 2 Insert the starter ring into the starter ring adapter and bend the tabs under to secure the ring to the adapter See the expanded view below 3 Place the adapter with the attached starter ring over the flapper plate and secure them to the top of the fireplace using the four screws that held the cover plate 4 Fasten the remaining components of the duct flex line duct adapter wall stack and fan box using at least three sheet metalscrewsandaluminum duct tape at each joint 5 Secure the ducting to prevent sagging i Expanded View p Cover Plate Flapper Plate Starter Ring Adapter Starter Ring Figure 40 amp Wiring of the Forced Air System Disconnect the electrical supply to the fireplace at the electrical panel prior to wiring the forced air system fan All wiring should be done by a quali fied electrician 1 After installing the fan box and ducting from the fireplace to the fan box the wiring of the fan box should be undertaken Included in the ducting kit are two electrical switch boxes One is for installation in new construction and the other is to be used in a remodel Select the switch box needed and fasten
50. gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use any tool If the knob will not push in or turn by hand don ttry to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D DO NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS CAUTION YOUR Lennox Hearth Products gas FIREPLACE MUST ALWAYS BE OPERATED WITH GLASS IN PLACE STOP Read the safety information above before proceeding 1 Open the lower door Make sure gas supply shut off cocks are open and ON OFF rocker switch is OFF If equipped with a thermostat set it to the lowest setting Turn off all electrical power to the appliance Push in gas cock dial slightly and turn clockwise w to OFF Note Dial cannot be turned from PILOT to OFF unless dial is pushed in slightly Do not force Wait five minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow above If you don t smell gas continue Locate the pilot by looking at the left center of the burner under the left elevated log Blue flame will be seen when the pilot is lit Turn the gas con
51. gth 906 12 Pipe Length 904 24 Pipe Length 903 36 Pipe Length 902 48 Pipe Length 911 11 to 14 5 8 Pipe Adjustable 912 12 to 17 Pipe Adjustable 917 17 to 24 Pipe Adjustable 942 Wall Thimble 945 45 Elbow 943 Flashing 0 12 to 6 12 Roof Pitch 0435 Flashing 7 12 to 12 12 Roof Pitch 953 Storm Collar 963 Ceiling Firestop 988 Wall Strap 980 Vertical Termination Cap 991 Vertical Termination Cap High Wind 16 Vent Considerations Twist lock procedure Four indentations located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slide into the four entry slots on the male ends see Figure 17 Push the pipe sections completely together then twist lock one sec tion clockwise approximately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on the pipe or fittings They may be located by examining the inside of the female ends Female Locking Lugs Sealant JL Male Locking Lugs Figure 17 Supports Horizontal runs of vent must be supported every three feet Wall straps are available for this purpose Pipe Sealing If Security Secure Vent pipe is used then sealant is required at only the first pipe joint attaching the pipe to the flue collar on the fireplace If Simpson Dura Vent G
52. gure 22 E Snorkel Terminations For installations requiring a vertical rise on the exterior SF _ of the building 14 inch 356 mm and 36 inch 914 mm tall snorkel terminations 1524 E Security SV5STC14 or SV5STC36 and Simpson 1281 or 1282 are available Follow Vo the same installation procedures as used for standard horizontal terminations If the snorkel termination must be installed below grade i e basement application proper 2 drainage must be provided to prevent water from entering the snorkel termination Do not attempt to enclose the snorkel within the wall or any other type of enclosure 2 On vinyl siding furring strips may be used to ensure that the snorkel is not recessed omj into the siding NEVER install the snorkel upside down Figure 23 0 Fi 5 Ft 0M 1524M NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 19 Exterior Horizontal Vent Termination Clearance Requirements See Item D in the Text Below Exterior Wall of Termination inside Corner Detail 18 Horizontal Termination J E Ventilated Soffit Inside Comer ES 9 in U S SS 12 in Canada DETAIL D Nus SY H SSNS uum a wut QQ A SS on C V ESS M pee ON NE A SS Air Supply Inlet M Vent Terminal Area where Terminal is NOT permitted D n Mini
53. h thermostat or remote control Remove all the allen head screws around the perimeter of the cassette panel fastening the cassette to the firebox Grasp the cassette assembly from inside the firebox and pull it into the firebox and out of the fireplace 9 Install new converted or serviced cassette in the reverse order of removal Replace gasket if necessary 10 All parts and wires must be correctly reinstalled to ensure safe and proper operation of the unit Co o BR coo UN Conversion Kit Please see instructions provided with conversion kit NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 35 TROUBLESHOOTING NOTE When troubleshooting the gas control system be sure the external gas shut off valve located at the gas supply inlet is in the ON position IMPORTANT Call your gas supplier or plumber for additional help with any gas control problem Valve system troubleshooting should only be accomplished by a qualified service technician SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION 36 Thin black coating soot forms on the viewing glass logs or firebox Humming or whistling coming from fireplace A change in flame appear ance or burner operation Spark igniter will not light pilot after repeated tries Pilot will not stay lit after carefully following lighting instructions Main burner will not burn Improper log or ember placement Improper air shutter setting
54. he proper gage of wire for the thermostat or wall switch connections This table refers to the total length of the wire out to the switch and back The thermostat must be a millivolt type A 24 volt furnace thermostat will not work Never hook up household current 120 Volts to the millivolt system It is not recommended to hook up any more than two switches to the fireplace for example a rocker switch and a wall thermostat Additional switches may affect the system resistance and increase the chance of the burner not igniting Follow the instructions included with the thermostat or remote control for wiring The thermostat remote control and rocker switch will turn the burner on and off independently Be sure to set the rocker switch to the Off position when using the thermostat or remote control and set the thermostat or remote control to the lowest temperature when you wish to use the rocker switch only otherwise one may override the other Millivolt Control Schematic Pilot Hood Sparker Piezo Igniter Thermocouple Pilot Assembly Pilot Gas Line Figure 47 Thermopile 16 Gage 40 Feet Millivolt Control System This fireplace operates on a millivolt control system As such no addi tional power supply is needed for the fireplace to heat The pilot assembly contains a thermocouple that when heated by the pilot flame generates electricity millivolts mV 1 1000 of a volt which opens a
55. hermostat une temp rature en dessous de la temp rature ambiante La veilleuse restera allum e pour permettre un alummage ult rieur Pour un arr t complet Consultez la proc dure ci dessus POUR COUPER L ALIMENTATION EN GAZ DE L APPAREIL No pi ce 36264 Rev 06 2007 IGN 07 2554 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE NOTES 41 42 WARRANTY Your gas fireplace is covered by a limited warranty provided with appliance Please read the warranty to be familiar with its coverage Retain this manual File it with your other documents for future refer ence PRODUCT REFERENCE INFORMATION We recommend that you record the following important information about your appliance Please contact your Lennox Hearth Products dealer for any questions or concerns For the number of your nearest Lennox Hearth Products dealer please call 1 800 9 LENNOX REPLACEMENT PARTS See Page 37 for a complete replacement parts list Use only parts sup plied from the manufacturer Your Fireplace s Model Number Normally all parts should be ordered through your Lennox distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair parts always give the following information 1 The model number of the appliance 2 The serial number of the appliance 3 The part number 4 The description of the part 5 The quantity required 6 The installation date of the appliance If y
56. iances are designed to operate on natural or propane gas only The use of other fuels or combination of fuels will de grade the performance of this system and may be dangerous These appliancesare designed as supplemental heaters There fore it is advisable to have an alternate primary heat source when installed in a dwelling These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance These appliances are vented gas appliances Do not burn wood or other material in these appliances This appliance is only for use with the type of gas indicated on rating plate This appliance is not convertible for use with other gases unless a certified kit is used Cet appareil doit tre utilis uniquement avec les types de gaz indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gaz sauf si un kit de conversion certifi est install Hot while in operation Do not touch Severe Burns may result Keep children clothing furniture gasoline and other liquids having flammable vapors away L appareil est chaud lorsqu il fonctionne Ne pas toucher l appareil Risque de br lures graves Surveiller les enfants Garder les v tements les meubles l essence ou autres liquides produisant des vapeur inflammables loin de l appareil This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where n
57. ified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water HE OPERATING instructions DS CAUTION YOUR LENNOX GAS APPLIANCE MUST ALWAYS BE OPERATED WITH GLASS DOOR IN PLACE STOP Read the safety information above before proceeding 1 Open the lower access door Make sure gas supply shut off cocks are open and ON OFF SITM Milivot Gas Rocker Switch is OFF If equipped with a thermostat set it to the lowest setting 2 Turn off all electrical power to the appliance 3 Push in Gas Control Knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless Knob is pushed in slightly Do not force 4 Wait five 5 minutes to clear out any gas If you smell gas STOP Follow B above If you don t smell gas continue 5 Locate the pilot by looking through the V in the left front lower log Blue flame will be seen when the pilot is lit 6 Turn the gas control knob counterclockwise y to the PILOT position 7 Push the knob all the way in and hold in that position Immediately light the pilot by pressing the ignitor button several times until n is lit Continue to hold the knob in for about 30 seconds after the pilot is Gas Control Knob Flame Height Control Knob Pilot On Off i Lo Piezolgniter ON OFF Switch Gas Pilot Hood lit Release knob a
58. inated venting of the Ravelle 42 gas fireplace uses 8 x 5 size vent pipe and all vertically terminated venting uses 6 5 8 x 4 size vent pipe The flue collar on the fireplace is 8 x 5 in size Therefore when vertically terminating it is necessary to use a reducer part number 75247 available from Lennox Hearth Products to make the transition from the 8 x 5 flue collar to the 6 5 8 x 4 pipe Snorkel terminations are available for applications which may require vertical rise on the building exterior The components listed below come in a galvanized finish Most of the components are also available in a painted black finish Add a B to the end of the part number when ordering if a black part is desired Security Secure Vent 6 5 8 x 4 Pipe Part Number Description SV4L6 6 Pipe Length SV4L12 12 Pipe Length SV4L24 24 Pipe Length SV4L36 36 Pipe Length SV4L48 48 Pipe Length SV4LA 6 Pipe Adjustable SV4LA12 12 Pipe Adjustable SV4FA Flashing 1 12 to 176 12 Roof Pitch SV4FB Flashing 8 12 to 12 12 Roof Pitch SV4RSM Wall Radiation Shield SV4E46 45 Elbow SV4E90 90 Elbow SV4VS Vinyl Shield Protector SV4FC Storm Collar SV4CGV Vertical Termination Cap SV4BF Firestop SV4BM Wall Band Part Available from Lennox Hearth Products Only 75247 8 x 5 to 6 5 8 x 4 Reducer Simpson Dura Vent GS 6 5 8 x 4 Pipe Description 908 6 Pipe Length 907 9 Pipe Len
59. inserts 6 Place Log 6 on tab located on right side of firebox The other end of the log is placed on the burner 7 Volcanic stone may be placed along the front edge of the burner but not directly over the burner ports Insert Tabs Rockwool Important Maintain a 1 4 6 4mm air space along the entire length of log Figure 26 Figure 27 Embers Volcanic Stone Log Locater Log 3 g Tab for Log 6 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 21 22 Electrical Connections The breaker supplying electricity to the fireplace must be turned off atthe electrical panel before any connections are made at the fireplace The wire supplying the fireplace should be a minimum of 14 gage and provide 120 Volts at 60 hz The fireplace must be grounded in accordance with local electrical codes or in the absence of local codes with the National Electrical Code or ANSI NFPA 70 latest edition The electrical box is located atthe right rear of the fireplace see Figures 29 and 30 Remove the cover loosen the wire clamp A and feed the household supply line through the clamp and retighten clamp Connect the supply ground wire to the green screw B Remove the wire nut C from the black wires coming from the fireplace and join these wires to the black supply wire reusing the wire nut Repeat for white wires Reinstall the cover to the fireplace If a wall mounted burner on off switch or thermostat is to be used the wir
60. l glass viewing door and inspect burner for dirt soot and lint accumulations and remove if necessary If excessive soot ac cumulation is present on burner have a qualified service technician adjust the burner for proper combustion O Clean inside of glass with gas fireplace glass cleaner NEVER attempt to remove or clean the glass when the unit is hot L1 Check the hot air outlet vents for lint or other accumulations Never block or restrict vent openings obstruct flow of ventilation air or use vents other than those approved for use with this appliance O Check that direct vent pipe air intake and flue are open and free of soot blockage or debris O Check gaskets once a year Gaskets must be tight Replace if neces sary O Inspect the pilot system for proper flame NEVER ADJUST THE PILOT until after the gas pressure has been checked and supply lines have been completely bled this may take an hour or more when bleeding through the pilot All pilots are checked and burned atthe factory prior to shipment The pilot adjustment screw is located to the upper right of the flame height control knob Adjust the pilot screw to properly size the flames Flames should completely surround the thermopile and thermocouple and extend across the main burner tube ports Be careful not to back the screw out of its threads Check for gas leaks using a gas leak test solution O Check that the area around the fireplace is kept clear and is free of c
61. l instructions carefully before starting the installation Failure to follow these instructions may create a fire or other safety hazard and will void the warranty Be sure to check for specific clearances to combustible requirements on Page 7 Do not extend the venting system vertically or horizontally in excess of the distance prescribed on Page 79 Consult your local building codes before beginning the installation Always maintain the proper air spaces see Page 7 between the vent pipe and nearby combustibles to prevent a fire hazard Do not fill air spaces with insulation Be sure to check the vent termination clearance requirements from decks windows soffits gas regulators air supply inlets and public walkways as specified in these installation instructions on Page 20 and local building codes This gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use its own separate vent system Common vent systems are prohibited The Ravelle 42 gas fireplace is recommended for use with Security Secure Vent pipe The appliances and vent manufacturers warranties will be voided and serious fire health or other safety hazards may result from any of the following actions Installation of any damaged direct vent component Unauthorized modification of the direct vent system Installati
62. la veilleuse B AVANT D ALLUMER L APPAREIL assurez vous qu il n y a pas d odeur de gaz pr s de l appareil ni pr s du sol car certains gaz plus lourds que l air auraient tendance s y accumuler en cas de fuite QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ N ALLUMEZ aucun appareil Ne touchez aucune prise lectrique N utilisez aucun t l phone dans votre difice Sortez de la maison partir d un autre endroit appelez imm diatement votre fournisseur de gaz et suivez les directives S il est impossible de joindre le distributeur du gaz appelez les pompiers C N utilisez aucun outil pour tourner ou pousser le dispositif de contr le du gaz Si vous ne pouvez le faire manuellement n essayez pas de r parer l appareil Appelez un technicien de service qualifi Si vous tentez de forcer ou r parer le dispositif de contr le du gaz vous pourriez encourir un risque d incendie et ou d explosion D N utilisez pas cet appareil si une de ses composantes a t merg e dans l eau Appelez imm diatement un technicien de service qualifi et reconnu afin qu il inspecte et remplace au besoin toutes pi ces du syst me qui auraient t en contact avec l eau c MEN DANGER VOTRE APPAREIL AU GAZ LENNOX DOIT ETRE OPERE AVEC DES PORTES DE VERRE SIT Gas Valve ATTENTION Lisez les consignes de s curit ci dessous avant d op rer votre appareil Co 1 Ouvrir la porte du bas Assurez vous que l alimentation en gaz est la positi
63. llation 25 28 Attaching Safety In Operation Warnings 29 Operating Instructions 30 33 Pre Lighting Checklist 30 Lighting Instructions 30 Flame Color and 31 Air Shutter Adjustment 32 Paint Curing 32 Quiet Operation 32 Blower 32 Optional Wall 32 Operating 0 33 Millivolt Control System 33 Maintenance and Servicing 34 35 Maintenance Checklist 34 Vent Pipe 34 Opening and Removing Door 35 Glass Door 35 Fuel Conversion 35 Troubleshooting 36 Replacement Parts 37 ACCOSSONIOS
64. movement to different rooms in the house Grills If your Ravelle 42 gas fireplace is installed in a cabinet or a chase heat can be drawn from these enclosures and circulated into the living area by cutting one or two openings covered by a register or Grill Opening and Grill into Adjoining Room Figure 33 Starter Ring 4 102mm or 6 152mm Duct Figure 35 Possible Opening and Grill Locations on Cabinet Figure 34 Whole Home Comfort System The Whole Home Comfort System is a very inexpensive and efficient way to move air into and heat other areas of the house In the bottom of the Ravelle 42 gas fireplace are four inch and Six inch 152 mm diameter knock out plates Four inch 102 mm or six inch 152 mm diameter return air ducting may be fastened to the bottom ofthe fireplace run into another room in the house and terminated with a grill When the fireplace is burning with or without the fireplace fan running air is drawn from a distant room lowering the pressure in that room through the return air duct into the bottom of the fireplace The air then passes through the outer shell and heat exchanger of the fireplace and into the room in which the fireplace is located The hot air in the fireplace room moves through an open doorway or hall into the low pressure room from which the air was drawn This system functions well by convection even without the use of the fireplace fan Six inch 152 mm diameter duc
65. mum Clearances Canadian Installation US Installation A Clearance above grade veranda porch deck 12 inches 30 cm 12 inches 30 or balcony 3kW Clearance to window or door that may be 15 2 cm for appliances lt 10 000 BTU hr 3kW 6 in 15 2 cm for appliances lt 10 000 BTU hr 3kW 12 30 cm for appliances gt 10 000 BTU hr 3KW and lt Yin 23 cm for appliances gt 10 000 BTU hr 3kW and lt 100 000 BTU hr 30kW 36 inches 91 cm for appliances 50 000 BTU hr 15kW 12 inches 30 cm for appliances gt 100 000 BTU hr 30kW gt 50 000 BTU hr 15kW 30kW 15kW C Clearance to permanently closed window 12 inches 305 mm recommended to prevent window 9 inches 229 mm recommended to prevent window condensation condensation D Vertical clearance to ventilated soffit located 18 inches 458 mm 18 inches 458 mm above the terminal within a horizontal distance of 18 in 458 mm from the center line of the terminal E Clearance to unventilated soffit 12 inches 30 cm 12 inches 30 cm F Clearance to outside corner 5 inches 12 7 cm 5 inches 12 7 cm G Clearance to inside corner 6 in 15 cm 6 in 15 cm Clearance to each inside of center line extended 3 feet 91 cm within a height of 15 feet above the meter feet 91 cm within a height of 15 feet above the meter above meter regulator assembly regulator assembly regulator assembly
66. nal wall mounted or remote thermostat Ductable for greater heat distribution Venting This fireplace can be vented with Security Secure Vent pipe Coaxial pipe diameters are 6 5 8 outer and 4 inner The combustion air for this fireplace is drawn from outside the house through the outer DV direct vent pipe Room air is not required for combustion When planning your installation select the correct length of vent pipe for your particular requirements Determine the minimum clearance to combustibles from the rear of the unit to the wall It is also important to note the thickness of the wall Before cutting the vent hole through the wall make sure that ALL vent and termination clearances see Pages 18 24 will be met Electrical The standard fan motor requires 120 Volts AC for operation The fireplace is not dependent on the fan or an outside electrical supply to operate Millivolt Valve This fireplace is operated with a millivolt valve and therefore burns even during a power outage RATINGS Fuel This fireplace comes from the factory equipped to burn natural gas at a specified elevation The fireplace can be converted to burn LP gas liquid propane by changing the cassette valve and pilot assembly or installing a conversion kit Only Lennox Hearth Products conversion kits can be used to convert from NG to LP or LP to NG Contact your Lennox Hearth Products dealer for details Specifications Fireplace weight
67. nd it will pop back out Th i Pilot should remain lit If it goes out repeat steps 4 8 holding knob in an additional 15 seconds after pilot BO Igniter electrode is lit rame If knob does not pop out when released stop and immediately call your service technician or gas supplier PA Ifthe pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or your gas supplier 8 After pilot is lit turn gas control counterclockwise amp wto ON Knob can only be turned ON if the MILLIVOLT PILOT knob has popped out 9 To turn burner on turn ON OFF rocker switch to ON or set the thermostat to the desired temperature above room temperature 10 Adjust the flame height and heat output by turning the flame height knob clockwise for reduced flame and counterclockwise for full flame 11 Set the blower to the desired air flow after it turns on when the appliance reaches operating temperature EEUU TURN OFF GAS TO APPLIANCE 1 Turn off the ON OFF rocker switch and or thermostat if installed 2 Turn off electric power to the appliance if service is to be performed 3 Turn gas control knob clockwise ATX to OFF Do not force This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air See Installation and Operation Manual accompanying appliance WARNING
68. ners of the fireplace up against the corner walls 44 1 2 1130mm LL Figure 3 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Fireplace Dimensions 18 9 16 471 51 1 4 1302 Corner Installation Inches millimeters Framing Details a 10 3 4 ELECTRICAL 32 5 16 821 Figure 4 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 9 10 Raised Installations The fireplace may be raised by building a platform of sufficient strength to support the fireplace and pipe When building a raised hearth extension please see the note below regarding height of the fireplace in relation to the thickness of the hearth extension material Raised Platform for Hearth Extension and Fireplace Figure 5 Raised Platform Figure 6 Hearth Extension Considerations A hearth extension in front of the fireplace is not required however to enhance the appearance of the Ravelle 42 gas fireplace one is recom mended Note There is a 1 25 mm space between the base of the fireplace and the bottom of the decorative fireplace face This space will allow a 7 8 22 mm thick hearth extension including backer board if desired Should a hearth extension thicker than 7 8 22 mm be desired the height of the fireplace must be raised the thickness of that hearth extension less the 7 8 22 mm For example if a 2 7 8
69. nity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Ne pas entreposer ni utilizer d essence ni d autres e Do not try to light any appliance vapeurs ou liquides inflammables dans le voisinage e Do not touch any electrical switch do not use any de cet appareil ou de tout autre appareil phone in your building QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions nuca sun La pas vous servir f you cannot reach your gas supplier call the fire oe uds department des t l phones se trouvant dans le b timent o vous 2 trouvez and service must be aie quali Appelez imm diatement votre fournisseur de gaz SERIES ADEN GY OF Me gas SARA depuis un voisin Suivez les instructions du fournis seur e Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incindies L installation et l entretien doivent tre assur s par un installateur ou un service d entretien qualifi ou par le fournisseur de gaz INSTALLATEUR Laissez cette notice avec l appareil CONSOMMATEUR Conservez cette notice pour consul tation ult rieure CONGRATULATIONS When you purchased your new gas fireplace you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics efficiency and our environment We extend our continued support t
70. nters the unit from the right side the piping will need to be disconnected to remove the fan If a wall mounted on off switch or thermostat is to be used these wires should be routed to the left front of the unit for access to the fireplace The wire should be fed through the gas line hole along the gas line to the valve electrical power supply wiring should be routed to the right rear of the unit Note The fireplace may be placed directly on wood or non combustible flooring but not on vinyl floor covering or carpet Framing Suggestions The framing header above the front of the fireplace should be as narrow front to back as allowable to give maximum clearance to the direct vent pipe i e don t use a 6 152 mm thick header when a 4 102 mm thick one is allowed A 6 152 mm header may need to be notched to accommodate vertical vent pipe If the fireplace is going to be horizontally vented directly out the back do not place a stud in line with the wall thimble If a hearth extension greater than 1 25 mm thick is going to be used the fire place and the header must be raised accordingly See Hearth Extension Considerations for further details Insulation The exterior walls adjacent to the fireplace should be insulated like the rest of the house but insulation should not be placed around the fireplace or vent pipe Corner Installations The dimensions on this page are minimum and show the stand offs on the rear cor
71. o help you achieve the maximum benefit and enjoyment available from your new gas fireplace Thank you for selecting a Lennox Hearth Products gas fireplace as the answer to your home heating needs TABLE OF CONTENTS Using this Manual 2 Safety and Warning Information 3 Orifice Size Altitude Adjustment 4 Smoke Detectors 4 Ravelle 42 Fireplace 4 Codes and 4 Commonwealth of Massachusetts Requirements 4 New York City New York MEA 4 Pre Installation 6 7 FRANS Re 6 Ip m 6 6 Specifications 6 Packaging LISL ooi eerta reor innnan 6 Preparing your Fireplace for Installation 7 Clearances to 7 DEED ME 8 13 Framing Dimensions 8 Fireplace Dimensions 9 Raised Installations
72. off electric power to the appliance if service is to be performed 3 Push in gas control knob slightly and turn clockwise w to OFF Do not force This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air SHUTDOWN PROCEDURE To turn off the burner turn the rocker switch to OFF or adjust the thermostat if installed to a setting below room temperature The pilot will remain lit for future burner ignition For complete shutdown see TO TURN OFF GAS TO APPLIANCE above A WARNINGS e Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consulta qualified installer service agency or your gas supplier Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide CO poisoning and possible death Carbon monoxide poisoning Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness or nausea If you have these signs get fresh air at once Have the heater inspected by a qualified service technician Some people are more affected by carbon monoxide than others These include pregnant women people with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes SIT Millivolt Gas Valve Gas Control Knob Pilot
73. off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig Check with your gas supplier or plumber Fuel Inlet Pressure Manifold Pressure Type Desired On Lo Fire kd d d SIT Millivolt Gas Valve The Manifold Outlet Tap Inlet Supply Pressure Tap Figure 32 LP and Natural Gas Supplies Your Ravelle gas fireplace is equipped from the factory for use with natural gas only as specified on the Safety Listing label attached to the appliance This appliance can only be operated using propane gas LP if a certified fuel conversion kit provided by Lennox Hearth Products is installed by a qualified service technician Also check the orifice size on the label on the igniter bracket It must be the correct size for the fuel and altitude Do not run propane tank dry Running the tank dry may cause a hazardous condition due to pressure drop in empty tank Solid fuel is NOT to be used with this unit NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 23 24 Increasing Efficiency and Hot Air Movement Anumber of different options are available to the homeowner to maximize the heat output and air
74. old 75345 CI42 TUSCAN BKNKL TUSCAN Black Nickel Screen Kit ref form 775289M 75029 Screen Face double Door black 43 1 4 W x 31 7 8 H Barrier Screen Kit ref form 506033 23 H7723 RAV42 BS Barrier Screen Kit NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE SAFETY LISTING LABEL ENGLISH MODEL MANUFACTURED BY FABRIQUE PAR LENNOX LENNOX HEARTH PRODUCTS HEARTH PRODUCTS Tested amp Portland Listed By Oregon USA c us OMNI Test Laboratories Inc PO BOX 987 Report No N mero de Rapport 050 5 AUBURN WA USA 98071 08 5 FACTORY EQUIPPED FOR NATURAL GAS IF CONTROL PANEL CONTRADICTS THIS LABEL UNIT FUEL TYPE HAS BEEN CONVERTED CET APPAREIL EST MUNI D EQUIPEMENT POUR L USAGE DU GAZ NATUREL SI L TIQUETTE DU PANNEAU DES COMMANDES CONTREDIT CETTE ETIQUETTE C EST QUE LE TYPE DE CARBURANT DE CET APPAREIL A ETE CONVERTI LISTED VENTED GAS FIREPLACE HEATER NOT FOR USE WITH SOLID FUEL TESTED TO ANSI 221 88 2005 2 33 2005 VENTED GAS FIREPLACE HEATERS UL307b CSA P 4 1 02 AND CGA 2 17 M91 THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES IF ANY IF NOT FOLLOW THE CURRENT ANSI Z223 1 NFPA 54 LATEST EDITION USA OR CAN CGA B149 1 LATEST EDITION CANADA THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTALLATION INSTRUCTION FOR INSTALLATION IN SOLID FUEL BURNING FIREPLACES ONLY MASONRY OR FACTORY BUILT THIS VENTED GAS FIREPLACE HEATER
75. ombustible materials gasoline and other flammable vapors and liquids L1 Check the millivolt system as per the table on this page 2 The viewing glass should be cleaned periodically see Glass Main tenance 3 Should repairs or maintenance of the fireplace require the disas sembly of the vent air intake system the reassembly and resealing should be completed by a qualified service technician and follow the instructions on Page 17 of this manual Millivolt and System Checks Connect Meter Leads to Terminals Thermostat Meter Read Connects ing Should Be 100 MV or More System Resistance Thermopile Greater Than Output 325 MV Proper Pilot Flame Appearance Figure 48 Vent Pipe Maintenance Conduct an inspection of the venting system semi annually Recom mended areas to inspect are as follows Check areas of the venting system which are exposed to the elements for corrosion These will appear as rust spots streaks or in extreme cases holes These components should be replaced immediately N Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material co Check for evidence of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Continuous condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows or exterior portions of
76. on Ferm e OFF Si l appareil est quipp d un thermostat placez le la temp rature la plus basse 2 Couper le courant lectrique qui alimente l appareil 3 Enfoncez l g rement le bouton de contr le du gaz et tournez le dans le sens des aiguilles d une montre position OFF NOTE Le bouton de contr le du gaz ne peut tre tourn de la position PILOT OFF sans qu une l g re pression ne soit appliqu e Interrupteur CEE 4 Attendez au moins 5 minutes pour que le gaz qui se trouve dans la chambre de combustion Allumeur puissse s chapper Si vous sentez une odeur de gaz ARRETEZ R f rez vous la section B Veileuse gaz Millivolt Pilot ci dessus Si vous ne sentez pas d odeur de gaz allez la prochaine tape Thermopile Alumeur Gas Control Knob Flame Height Control Pilot On Off Knob HI LO 5 Vous pouvez aussi voir le pilote en regardent travers le V situer dans le bas de la b che gauche avant Une flamme bleue est visible lorsque le veilleuse est allum e es 6 Tournez le bouton de contr le de gaz dans le sens inverse des aiguilles d une montre y pour le placer sur PILOT 7 Cet appareil de chauffage est equip d un syst me d allumage par tincelle allumeur Pi zo lectirque devant tre utilis pour l allumage de la veilleuse Poussez compl tement le bouton de contr le du
77. on of any vent component part not approved or manufactured by the approved vent manufacturer Installation other than as instructed by Lennox Hearth Products and vent manufacturers instructions Vent Parts List Direct vent pipe Security Secure Vent may be used with the Ravelle 42 gas fireplace Please see the lists below to verify the components avail able from each direct vent pipe manufacturer Snorkel terminations are available for applications which may require vertical rise on the building exterior The components listed below come in a galvanized finish Most of the components are also available in a painted black finish Add a B to the end of the part number when ordering if a black part is desired Security Secure Vent 6 5 8 x 4 Pipe Part Number Description SV4L6 6 Pipe Length SV4L12 12 Pipe Length SV4L24 24 Pipe Length SV4L36 36 Pipe Length SV4L48 48 Pipe Length SV4LA 6 Pipe Adjustable SV4LA12 12 Pipe Adjustable SV4FA Flashing 1 12 to 176 12 Roof Pitch SV4FB Flashing 8 12 to 12 12 Roof Pitch SV4RSM Wall Radiation Shield SV4E46 45 Elbow SV4E90 90 Elbow SV4VS Vinyl Shield Protector SV4FC Storm Collar SV4CGV Vertical Termination Cap SV4BF Firestop SV4CHC Horizontal Termination Cap SV4STC36 Snorkel Termination 36 Cap SV4STC14 Snorkel Termination 14 Cap SV4BM Wall Band Simpson DuraVent 6 5 8 x 4 GS Pipe Part Number Description 908 6 Pipe Leng
78. on of your fireplace The drawings on Page 19 show all the allowable pipe configurations for the Ravelle 42 gas fireplace To properly install the flue restrictor find your pipe configuration in the drawings on Page 19 and note which restrictor setting is recommended The flue restrictors and four black self tapping 5 32 allen head screws can be found in the firebox in a plastic bag The restrictors should be placed over the openings at both sides of the ceiling of the firebox For each restrictor two self tapping 5 32 allen head screws should be in stalled in either holes 1 2 3 or 4 in the restrictor and screwed into the two holes in the firebox ceiling There are four holes at each side of the firebox ceiling to receive only two screws Insert the screws into either two holes See the drawing to the right for the location of hole numbers on the restrictor The numbered holes in which the screws are inserted in the restrictor should correspond to the restrictor position numbers found on the drawings for your pipe configuration Restrictor positions are based on tests run in a laboratory The optimum restrictor positions may need to be adjusted slightly depending on the conditions surround ing the residential installation Do not adjust restrictors to a point where the fireplace is sooting Notes The higher the number of the flue restrictor position the greater amount of combustion air will be delivered Flue Restrictor Adjustment Gui
79. ons roll the connectors and wire into the switch box Two different colors of covers and knobs come with the kit Select the cover desired and fasten the speed control and cover to the box with the screws supplied Push the desired knob onto the shaft of the speed control Remove the four screws holding the fan to the fan box and lift fan out of the fan box see Figure 43 Feed the sheathed wire A through the wire clamp B Remove the insulation from the sheathed wire and the two wires coming from the fan motor Join together using the wire nuts provided the black wire from the motor and the black sheathed wire Also join the two white wires Fasten the ground wire to the green grounding screw inside the fan box Reinstall the fan in the fan box using the four screws co Figure 42 A Notes The speed of this forced air system fan can be controlled by the speed control that is installed with it The speed control also has an off position This fan is energized only when the fireplace is up to temperature It will also shut off automatically when the fireplace cools down To maximize hot air distribution this forced air system can be used in conjunction with the Whole Home Comfort System described in this manual Grill Installation The Grill that covers the fan box is secured with the two white headed screws provided When the fan box is mounted in a 2 x 4 framed wallthe box will extend pastthe sheetrocked wall into the room In
80. oor To remove the door grasp it firmly with both hands and lift it up so the two tabs at the bottom of the door are lifted out of their retaining slots The glass door is quite heavy so it is important to place it in a Secure spot until reinstalled To reinstall the door the tabs at the bottom of the door must be inserted in the slots at the bottom of the firebox The spring loaded latches must be pulled forward and down to apply pressure against the door Door Latch Figure 49 Glass Door Maintenance Cleaning When cool the glass may be cleaned with a clean soft cloth and a household glass cleaner For cleaning white condensation from the interior glass use a gas fireplace glass cleaner available from your fireplace dealer Use of caustic or abrasive cleaners may damage glass Gold or nickel plated doors must be cleaned with a household glass Cleaner or denatured alcohol and a soft cloth before firing or fingerprints and stains will remain permanently DO NOT spray commercial glass cleaner with ammonia on the door and glass gasket as it may dissolve the gasket glue Repair If the glass is broken in the glass door the entire door metal frame gasket and glass should be replaced as a unit This replacement glass door is available from your Lennox Hearth Products dealer Do not use substitute parts or materials The glass is neo ceramic and alterna tive types must not be used NOTE BE CAREFUL NOT TO SPRAY COMMERCIAL GLASS CLEANE
81. osure from stand offs 0 0mm Mantel The drawing at the lower right shows the minimum distances from the base of the fireplace to combustible mantel and facing material Combustible materials may be placed above and within the shaded areas If your fireplace has an arched face the combustible mantel facing mate rial may curve with the arch of the face as long as a minimum distance of 10 is maintained between the top of the face and the combustible facing material Hearth Protection Hearth protection in front of the Ravelle 42 gas fireplace is not required However hearth protection is recommended and will enhance the appearance of the fireplace Pipe Clearances All installations using a vertical termination cap must maintain 1 25mm clearance between the direct vent pipe and combustibles For horizontal terminations when the top of the horizontal run of pipe is less than 8 feet 2 4 M above the base of the fireplace 1 25mm clearance on the sides and bottom and 5 127 mm on the top of the pipe is required For those horizontal runs at or above 8 feet 1 25 mm is required on the sides and bottom and 2 51 mm on the top of the pipe See Page 79 for allowable pipe configurations Dimensions 29 3 4 756 972 47 3 4 1213mm 43 1092mm Figure 1 The center of the access hole for the gas piping is located at the left side of the fireplace 6 7 8 back from
82. ot prohibited by local codes Cet appareil peut tre install dans une maison pr fabriqu e mobile d j install e demeure si les r glements locaux le permettent Ensure clearances in accordance with local installation codes and the requirements of the gas supplier D gagement conforme aux codes d installation locaux et aux exigences du foumisseunde gaz Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpet ing bedding material etcetera It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean L installation et la r paration devrait tre confi es un technicien qualifi L appareil devrait faire l objet d une inspection par un technicien professionnel avant d tre utilis et au moins une fois l an par la suite Des nettoyages plus fr quents peuvent tre n cessaires si les tapis la literie et cetera produisent une quantit importante de pous si re Il est essentiel que les com partiments abritant les commandes les br leurs et les conduits de circulation d air de l appareil soient tenus propres Do not use these appliances if any part has been under water Immediately call a qualified professional service technician to inspect the appli
83. ou encounter any problems or have any questions concerning the installation or application of this system please contact your dealer LENNOX HEARTH PRODUCTS 1508 Elm Hill Pike Suite 108 Nashville TN 37210 Visit us at www Lennox com Your Fireplace s Serial Number The Date On Which Your Fireplace Was Installed Your Dealer s Name Fuel Type Check one NATIONAL FIREPLACE INSTITUTE NF I We recommend that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as Gas Specialists CERTIFIED www nficertified org Lennox Hearth Products reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information Printed in U S A 2007 Lennox Hearth Products P N 775 219M REV D 03 2010 Natural Gas L Propane Gas LP NATIONAL FIREPLACE INSTITUTE NFI Nous recommandons que nos foyers au gaz soient install s et que l entretien soit effectu par des profes sionnels certifi s par le National Fireplace Institute NFI Etats Unis seulement CERTIFIED www nficertified org LENNOX HEARTH PRODUCTS 1508 Elm Hill Pike Suite 108 Nashville TN 37210
84. refully your installation could void your warranty and may create a serious fire health or other safety hazard The Lennox Hearth Products warranty will be voided if one of the fol lowing occurs Installation of any damaged fireplace or vent system compo nent Unauthorized modification of the direct vent system Installation other than as instructed by Lennox Hearth Products Security or Simpson Dura Vent Installation of any fireplace or vent system component not manu factured or approved by Lennox Hearth Products Security or Simpson Dura Vent When planning the installation for your Ravelle 42 gas fireplace it s necessary to consider the following Where the unit is to be installed The vent system configuration to be used Gas supply NG or LP Electrical wiring Framing and finishing Optional accessories Clearances to Combustibles Minimum clearances include any projections such as shelves window sills mantels spacers standoffs orsurfacesto combustible construction etc above the appliance Paint or lacquer used to finish the mantel must be heat resistant in order to avoid discoloration Minimum clearances to combustible materials in inches Front corners to enclosure from stand offs 0 0mm Rear corners to enclosure from stand offs 0mm 0 Top to header from stand offs 0 0mm Bottom of unit to floor 0 0mm Edge of door glass to side wall and side trim 7 1 2 191mm Back to encl
85. rements of your local code Check with your local building department for requirements in your area THE RAVELLE 42 FIREPLACE Must conform with all local state and national installation codes In the absence of local codes the installation must conform with National Fuel Gas Code ANSI 2223 1 latest edition also known as NFPA 54 In Canada the current CAN CSA B149 1 installation code Refer to the National Fuel Gas Code and local zoning and code authorities for details on installation requirements Mobile home installations must conform with the Mobile Home Construction and Safety Standard Title 24 CFR Part 3280 in Canada CAN CSA 7240 MH or when such a standard is not applicable the Standard for Mobile Home Installations ANSI A225 1 latest edition Must be vented directly to the outside in accordance with the latest edition of the National Fuel Gas Code and must never be attached to a chimney serving a separate solid fuel burning appliance Has been certified for use with either natural gas or propane Is not for use with solid fuels Is approved for sitting rooms and or bedrooms CODES AND APPROVALS Certification Gas appliances must be tested and certified by a nationally recognized testing and certification laboratory to ANSI American National Standard Institute gas appliance safety standards This fireplace has been tested and certified by OMNI Test Laboratories to ANSI Z21 88 CSA 2 33 Standard for Vented Gas
86. remotecontrolis used to control the fireplace locate the transmitter and clean it thoroughly to remove any dust and oils Affix the label to the surface of handheld transmitter Figure C Choose the language primarily spoken in the home If unknown affix the English language label 3 If you are unable to locate the labels please call Lennox Hearth Products or your nearest Lennox Hearth Products dealer to receive additional safety instruction labels free of charge Cat No H8024 Replacement Label Kit LENNOX HEARTH PRODUCTS 1 800 9 LENNOX Note English is red text on clear label French and Spanish are white text on black label APPOSITION DES MISES EN GARDE RELATIVES ALA SECURITE D UTILISATION Il est imp ratif que les tiquettes de s curit fournies avec le foyer soient coll es c t des dispositifs de contr le du foyer Une tiquette de s curit doit tre coll e sur la plaque de l interrupteur contr lant l allumage du foyer voir Figure A ou surlethermostat mural voir Figure B et le cas ch ant sur le boitier de la t l commande Figure Pour achever l instal lation correcte de ce foyer proc dez comme suit avec les tiquettes adh sives en langues trang res fournies avec les instructions d utilisation et d entretien 1 Rep rez l interrupteur ou le thermostat mural qui contr le le foyer v rifiez que l interrupteur contr le le fonctionnement du foyer en le faisant basculer de Marche Arr
87. rner beneath the firebox see Figure 46 The lever is linked to the primary air shutter on the main burner The air shutter regulates the amount of primary air the burner receives and therefore how clean the fireplace burns The air shutter should only be adjusted by a qualified gas technician The fireplace should burn for about 15 minutes with the logs installed before adjusting the air shutter Moving the lever to the left will open the shutter and turn the flames more transparent and blue Moving the lever to the right will close the shutter and turn the flames more orange CAUTION The air shutter should never be set so as to make the tips of the flames sooty or create sooting on the viewing glass logs or heat exchanger If soot begins to form after burning the air shutter should be opened gradually until the sooting condition stops Gas quality and gas pressure may vary which can affect the burning characteristics of the fireplace Expanded View of Air Shutter Control Lever wo N Open Close Figure 46 Paint Curing This fireplace has been painted with a high temperature metallic paint It leaves the factory dry to the touch but completes the curing process as the fireplace is used To cure the paint burn the appliance four successive times for 10 minutes each time with a five minute cool down between each firing Also some parts of the appliance may be lightly coated with machining oil Ventilate the house during these
88. rucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea ver la Figura A o en el termostato de pared ver la Figura B y en el transmisor de control remoto Figura si se usa Para completar correctamente la instalaci n de esta chimenea encuentrelas etiquetas adhesivas multiling es incluidas con las instrucciones de cuidado y operaci n y haga lo siguiente 1 Identifique el interruptor o el termostato de pared quecontrolala chimenea verifique queel interruptor opera la chimenea encendi ndola y apag ndola Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite Pegue la etiquetaen la superficie dela placa del interruptor que controla la chimenea Figura A o en el termostato de pared Figura B Seleccione el idioma que m s se habla en la casa Si no sabe cu l es use la etiqueta en ingl s 2 Si se usa un control remoto para controlar la chimenea encuentre el transmisor y limpielo bien para quitar el polvo y aceite Pegue la etiqueta en la superficie del transmisor Figura Seleccione el idioma que m s se habla en la casa Si no sabe Cu l es use la etiqueta en ingl s 3 Si no puede encontrar las etiquetas s rvase llamar a Lennox Hearth Products o al distribuidor de Lennox Hearth Products m s cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas Juego de etiquetas de repuesto N de cat H8024
89. s the overall length of the horizontal run of pipe does not exceed those shown below Use the restrictor positions indicated If the fireplace is vented with an elbow directly off the top of the flue collar and three to four feet of horizontal pipe is used then no restrictor is to be installed in the fireplace Horizontal Terminations Vertical Terminations Use 6 5 8 Direct Vent Pipe The shaded areas in the diagram below show all allowable combinations of straight vertical and offset to vertical maximum four 45 elbows or two 90 elbows vent configurations with vertical terminations The termina tion must fall within the shaded areas on the diagram Use the restrictor positions indicated The maximum offset length at a 45 angle consists of one three foot and one four foot section of pipe The maximum height is 30 feet 9 1 M and the minimum is 10 feet 3 M Vertical Terminations 5 Ft 2 In 1 6M Maximum 30 Ft 18 Ft I 9M Gam 7 XXX 0 S NN 15 _ Restrictor 4 6M Position 2 E 7 6 ed SN IN 10 _ Restrictor z 3M N Position 3 TUM NN S OO _ ANN EY BR _ 1 5M fl OOO00000 Restrictor Position 4 4 6M XXX XXX _ WAY Restrictor trict a iti o Restrictor Position 2 B _ 3M brrrr rrr bebe te S 5 10 Ft 15 Ft 20 Ft 0 1524 3M 4 6M 6M Fi
90. t Remote Control 5 H4635 Wall Thermostat Digital RCL STAT Remote Control RCL STAT Deluxe Thermo stat DC ref form 750129M A AVERTISSEMENT Gas Conversion Kits H de Risque de dommages ou de blessures si les pi ces ne sont pas installees conform ment a ces sch mas et ou si des pi ces autres que celles sp cifiquement approuv es avec cet appareil sont utilis es NOTE The form numbers referenced are the part numbers of the instruction sheets included in kits NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 37 38 Face Kits Arched ref form 775253M woe Insets ref form 775253M p E gt OU Al42 ASPEN BLK ASPEN Black Al42 ASPEN GOLD ASPEN Gold Al42 ASPEN BRNKL ASPEN Brushed Nickel m 15322 75324 75323 i Foundry Face Kit ref form 775286M 75124 FOUNDRYF 42 BLACK FACE Black Nickel Hand Hammered Straps MASONRY TEMPLATES must be used if facing material exceeds stove body s built in 1 template ref form 775209M Moder Desoto Face Kits Classic Required to Complete Face Insets ref form 775253M Grm moe venin INSETS Required Includes 1 Top and 1 Bottom Inset ref form 775253M EX NE 8 nn DE DC NL 75326 75328 75327 75329 75318 75320 75319 75321 75342 75344 75343 CI42 TUSCAN BRNKL TUSCAN Brushed Nickel CI42 TUSCAN GOLD TUSCAN G
91. th 907 9 Pipe Length 906 12 Pipe Length 904 24 Pipe Length 903 36 Pipe Length 902 48 Pipe Length 911 11 to 14 5 8 Pipe Adjustable 912 12 to 17 Pipe Adjustable 917 17 to 24 Pipe Adjustable 942 Wall Thimble 943 Flashing 0 12 to 6 12 Roof Pitch 9435 Flashing 7 12 to 12 12 Roof Pitch 945 45 Elbow 950 Vinyl Siding Standoff 953 Storm Collar 963 Ceiling Firestop 980 Vertical Termination 981 Snorkel Termination 36 982 Snorkel Termination 14 984 Horizontal Square Termination High Wind 988 Wall Strap 991 Vertical Termination High Wind Vent Parts List Horizontal Direct vent pipe by Security or Simpson Dura Vent may be used with the Ravelle 42 gas fireplace Please see the lists below to verify the components available from each direct vent pipe manufacturer All horizontally terminated venting of the Ravelle 42 gas fireplace uses 8 x 5 size vent pipe and all vertically terminated venting uses 6 5 8 x 4 size vent pipe The flue collar on the fireplace is 8 x 5 in size Therefore when vertically terminating it is necessary to use a reducer part number 75247 available from Lennox Hearth Products to make the transition from the 8 x 5 flue collar to the 6 5 8 x 4 pipe Snorkel terminations are available for applications which may require vertical rise on the building exterior The components listed below come in a galvanized finish Most of
92. the base of the fireplace 1 25mm must be added to the height of the template if the template is to rest on the floor or platform on which the fireplace is placed It is extremely IMPORTANT that the template be centered left to right on the glass door of the fireplace YY YY 2 NANNNANNANAAVAYZ yj Platform to raise fireplace to accommodate hearth extension greater than 1 in thickness Figure 9 The fireplace face dimensions are Arch Face 30 5 8 778mm 26 3 8 670mm 51 1 2 1308mm Figure 10 Traditional Face 41 r 041mm 30 5 8 778mm Adjustment prior to arched face installation Figure 12 The corners of the 1 25mm reveal around the fireplace opening need to be adjusted prior to installing an arched face see Figures 13 and 14 Remove screws A and loosen screw B Rotate the corner downward bending the metal at pivot point C until the holes from which screws A were removed line up with the lower set of holes Reinstall screws A and tighten screw B When finished the corners should look like the corner shown in Figure 15 Figure 13 Expanded View of Reveal Corner Figure 14 Ae Reveal Corner Adjusted for Arch Face Figure 15 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Face Installation A number of different faces are available for the Ravelle 42 gas fire place however all the
93. the system being exposed to cold weather A Inspect joints to verify that no pipe sections or fittings have been dis turbed and consequently loosened Also check mechanical supports such as wall straps or plumbers tape for rigidity NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Glass Door WARNING Do not attempt to substitute the materials used on these doors or replace cracked or broken glass eHandle this glass with extreme care Glass is susceptible to damage Do not scratch or handle roughly while reinstalling the glass door frame e The glass door s of this appliance must only be replaced as a complete unit as provided by the manufacturer Do not attempt to replace broken cracked or chipped glass separately Do not attempt to touch the front enclosure glass with your hands while the appliance is in use A WARNING Do not operate appliance with the glass front removed cracked or broken AVERTISSEMENT Ne pas utiliser l appareil si le panneau frontal en verre n est pas en place est craqu ou bris Only doors certified with the appliance shall be used Seules des portes certifi es pour cet appareil doivent tre utilis es CAUTION DO NOT abuse glass door by striking or slamming shut Do not remove glass door while the appliance is hot Opening and Removing Door While holding the door againstthe firebox pull each latch forward and up releasing the top of the glass d
94. ting moves more air than four inch diameter ducting Ducting in uninsulated areas of a house for example in the crawl space should be wrapped in insulation to ensure maximum heat retention Check local building codes some areas may require firestops when the duct passes from room to room Note Grill can be in the Wall Ceiling or Floor Up to 100 Feet 30 5M Maximum Run NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Forced Air Heating Installation Hot air can be drawn off the Ravelle 42 gas fireplace and moved into other rooms of the house with the forced air heating system This system The system draws heated air from the Ravelle 42 gas fireplace and moves it with the use of a 150 CFM fan through six inch ducts into other rooms in the house The system acts as a forced air furnace One or two systems can be used with each Ravelle 42 gas fireplace can be purchased as an option from your Lennox Hearth Products dealer part 75134 SYSTEM OVERVIEW Duct Adapter 6 round to 10 x 3 1 4 rectangular Figure 36 FORCED AIR KIT COMPONENTS Flapper ta Cover Plate Flapper Plate Starter Ring Adapter CK Starter Ring 4 Six Inch Flex Duct Duct Adapter zd P Blower Box Spacer Pd ZL Floor Mount APs Adapters co g o Grill Cg g Two Switch Boxes Two Covers and Two Speed Control Knobs ACA Speed Control Figure 37 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Ha Switch
95. trol knob counter clockwise TN to the PILOT position Push the knob all the way in and hold in that position Im mediately light the pilot by pressing the igniter button several times until pilot is lit Continue to hold the knob in for about 30 seconds after the pilot is lit Release knob and it will pop back out Pilot should remain lit If it goes out repeat steps 4 8 holding knob in an additional 15 seconds after pilot is lit If knob does not pop out when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or your gas supplier After pilot is lit turn gas control knob counter clockwise to Knob can only be turned to ON if the knob has popped out To turn burner on turn ON OFF rocker switch to ON or set the thermostat to the desired temperature above room temperature 10 Adjust the flame height and heat output by turning the flame height knob clockwise w for full flame and counter clockwise Y w for reduced flame 11 Turn on the electric power to the appliance and set the blower to the desired air flow after it turns on when the appliance reaches operating temperature N ES co TO TURN OFF GAS TO APPLIANCE 1 Turn off the ON OFF rocker switch and or thermostat if installed to its lowest setting 2 Turn
96. valve allow ing gas to flow to the pilot assembly The pilot assembly also contains a thermopile that when heated by the pilot flame generates electricity that flows to terminal 1 labeled THTP on the gas valve When the electricity is conducted from terminal 1 through the on off switch thermostat or receiver of the remote control to terminal 3 labeled TH on the gas valve the main burner will ignite CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous operation ATTENTION Au moment de l entretien des commandes tiquetez tous les fils avant de les d brancher Des erreurs de c blage peuvent entrainer un fonctionnement inad quat et dangereux Wiring Terminals ON OFF Rocker Switch Thermo stat or Remote Thermostat NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 33 MAINTENANCE AND SERVICING WARNING Turn off gas and electrical power to the fireplace and allow it to cool before cleaning or servicing the appliance CAUTION Wear gloves and safety glasses for protection while doing required maintenance Verify proper operation after servicing S assurer que l appareil fonctionne ad quatement une fois l entretien termin Maintenance Checklist The following should only be performed by a qualified service techni cian 1 Annual inspection should be made and the following checks per formed OWhen unit is coo

Milwaukee RAVL42 User's Manual

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