Miller Electric XMT 350 VS User's Manual
Contents
1. Remote w alum TIG Cable Control wire Yes Yes Yes Yes 57 b Q Milter XMT 350 CC CV 22A MIGRunner 907 233 Comes Complete With XMT 350 CC CV power source m 22A wire feeder Bernard Q Gun Consumables m 035 045 in drive roll kit Regulator flow gauge with gas hose m MlGRunner Cart with cylinder rack Bottom tray will hold optional Coolmate 3 sold separately XMT 350 CC CV S 74D MIGRunner 907 423 not shown Comes Complete With m XMT 350 CC CV power source m S 4D wire feeder m Bernard Q Gun Consumables m 035 045 in drive roll kit Regulator flow gauge with gas hose m MlGRunner Cart with cylinder rack Bottom tray will hold optional Coolmate 3 sold separately Genuine Miller Accessories Optima 043 389 A multipurpose microprocessor based pulse control for both synergic MIG wire welding or GMAW or manual MIG pulsing Use this control with the XMT 304 350 CC CV power sources and any Miller wire feeder including automatic feeders and spool guns Includes a 25 ft 7 6 m cord with 14 pin plug Not for use with XMT 350 MPa or VS models Extension Cords for Optima 043 725 25 ft 7 6 m 043 726 50 ft 15 2 m 043 727 75 ft 22 9 m WC 24 Weld Control 137 549 Designed for use with Miller CV power sources supplying 24 VAC and 14 pin receptacles For use with Spoolmatic 30A spool gun WC 115A Weld Control 137 546 01 12. Operates on 115 VAC and is designed for power sources without a 14 pin receptacle For use with Spoolmatic 30A spool gun Includes 10 ft 3 m wall type plug and power cord HF 251D 1 High Frequency Arc Starter and Stabilizer 042 388 Portable 250 amp 60 duty cycle unit adds high frequency to the dae circuit to help start the arc when using the DC TIG GTAW process Operates on 115 VAC 50 50 Hz See Lit Index No AY 5 1 Process Selector Control 042 872 Designed for use with dual wire feeders applications where electrical isolation and or polarity reversing of weld current is required and for welding process changes Includes 115 VAC 2 amp receptacle two 14 pin receptacles and a 10 ft 3 m 14 pin cord Gas Solenoid Kit 195 286 Easy to install optional gas solenoid kit for TIG welding applications Kit only works with XMT 350 RFCS 14 Foot Control 043 554 Heavy duty foot current and contactor control Includes 20 ft 6 m cord and 14 pin plug RHC 14 Hand Control 129 340 Miniature hand control for remote current and contactor control Dimensions 4 x 4 x 3 1 4 in 102 x 102 x 82 mm Includes 20 ft 6 m cord and 14 pin plug lt a RMLS 14 129 337 E 14 pin plug Momentary and maintained contact rocker switch for contactor control Push forward for maintained contact and back for momentary contact Includes 20 ft 6 m cord RCC 14 Remote Contactor and Current Control 151 0
3. CC CV page 3 YES YES See XMT 350 MPa See XMT 350 VS page 4 page 3 Amperage Power Remote Process Auxiliary For more Class Processing Industrial Inverters Capability Capability Pulsed MIG Capability Power Information 300 A XMT 304 AT ac COo aeoe vat 230 460 VAC Yes Stick Optima Pulse Control Required Lit No DC 18 8 350 A Auto Line XMT 350 MPa 208 575 VAC Yes i Built In Dinse or Tweco Optional Page 4 XMT 350 CC CV 208 575 VAC Yes Optima Pulse Control Required Dinse or Tweco Optional Page 3 CAC A 565 A XMT 456 CC GV 230 460 VAC Optima Pulse Control Required Ring Lug only Lit No DC 18 8 60 Duty Cycle Rating KMT 390 Specifications surject to change without notice ad Fi AS Input Power Three Phase Rated Output Voltage Amperage Max Open at 60 Range in Range in Circuit Amps Input at Rated Load Output 60 Hz Duty Cycle CV Mode CC Mode Voltage 208V 230V 400V 460V 575V KVA KW 350 A at 10 38 V 5 425 A 75 VDC 404 361 206 178 141 142 13 6 H 17 in 432 mm 34 VDC W 12 1 2 in 318 mm Single 300 A at 10 38 V 5 425A 75VDC 60 8 546 297 245 19 9 11 7 11 2 D 24in 610 mm Phase 32 VDC Certified to both the Canadian and U S Standards for welding equipment Additional Features Exceptional electrical efficiency At 400 A Power factor of 95 enables smaller Ultra tough polycarbonate blended cover efficiency is 87 24 fuses breaker
4. weld process range by adding a handy portable system for small wire MIG Rated 200 A at 100 duty cycle Includes 30 ft 9 1 m cable assembly WC 24 137 549 for 14 pin Spoolmatic 30A lronmate Flux Cored Guns See Lit Index No AY 16 0 FC 1260 195 732 10 ft 3 m 195 729 15 ft 4 6 m FC 1260LM 194 912 10 ft 3 m 194 911 15 ft 4 6 m FC 1150 194 864 10 ft 3 m 194 863 15 ft 4 6 m Water Coolant Systems For more information see the Miller Coolant Systems literature sheet Index No AY 7 2 a ie fi a Erg i MO sa yu S S 5 ae Coolmate 3 043 007 115 VAC 043 008 230 VAC For use with water cooled torches rated up to 600 amps Unique paddle wheel indicator external filter and easy fill spout Coolmate V3 043 009 115 VAC For use with water cooled torches rated up to 500 amps Vertical design conveniently mounts to Miller cylinder rack in place of one cylinder Coolmate 4 042 288 115 VAC For use with water cooled torches rated up to 600 amps Tough molded polyethylene case with carrying handle Coolant 043 810 Sold in cases of four 1 gallon recyclable plastic bottles Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to 37 F 38 C or boiling to 227 F 108 C Also contains a compound that resists algae growth International Style Connectors Note XMT 350 power sources are equipped with International
5. 7 161 01 4 208 575 VAC with Auto Line and Tweco connectors XMT 350 VS 907 224 208 575 VAC with Auto Line without 14 pin Tweco connectors XMT 350 MPa 907 366 208 575 VAC with Auto Line 907 366 01 1 208 575 VAC with Auto Line and Auxiliary Power 907 366 01 4 208 575 VAC with Auto Line and Tweco connectors XMT 350 Wire Feeder Packages Be See page 5 Inverter Racks full or empty See Lit Index No DC 18 81 Optima MIG Pulse Contro Optima Extension Cords a le nca WO TT5A Gas Solenoid Ki AFOS RHC AMLS 1 ROOT Extension Cords For 24 VAC wire See page 6 Not to be used with Optima 60M or XR M feeders and remote controls Running Gear a S Universal Carrying Cart and Cylinder Rack Er a Protective Cover 195 478 Wire Feeders Gun O SutCase XTREME 8VS XCTREME 12V sitase 8RC 12RC 70 Series 195 057 S 74S See Lit Index No M 3 0 195 058 S 74D See Lit Index No M 3 0 195 059 S 74DX See Lit Index No M 3 0 300 411 S 74MPa Designed exclusively for XMT Invision 350 MPa for synergic Pulsed MIG Spoolmatic 30A Spool Gun 130 831 Includes 30 ft 9 1 m cable assembly lronmate Flux Cored Guns ee See Lit Index No AY 16 0 oe Water Coolant Systems ee See page 7 See Lit Index No AY 7 2 oe International Style Connectors ee See page 7 oe Date Total Quoted Price Distributed by Miller Litho in USA Price
6. 86 14 pin plug Rotary motion fingertip control fastens to TIG torch using two Velcro Straps Includes 28 ft 8 5 m control cord nm RCCS 14 Remote Contactor and Current Control 043 688 Up and down rotary motion fingertip control Great for applications that require a finer amperage control Includes 28 ft 8 5 m control cord Extension Cords for Remote Controls and 24 VAC Wire Feeders 122 973 25 ft 7 6 m 122 974 50 ft 15 2 m 122 975 75 ft 22 8 m 14 pin plug to 14 pin socket Note Not for use with Optima or 60M Series Q Milter Inverter Racks Four or Six i Welding System The Inverter Rack conveniently houses multiple XMT power sources for multiple welders Both 4 pack and 6 pack models are available Features include m Provision to parallel power sources or common work connections Two lifting eyes for transportation Rugged skids for dragging or pushing Customer can install up to a maximum of 4 XMT 456 power sources For detailed information on customized Inverter Rack systems see Lit Index No DC 18 81 Running Gear Regular Cart ag MiGRunner Cart 195 445 MiGRunner XL Cart 195 246 Small footprint and easily maneuverable with cylinder rack low enough that you do not have to lift bottles XMT Cylinder Cart 042 537 Carries two 160 Ib 72 6 kg gas cylinders or one gas cylinder and one coolant system for TIG GTAW welding
7. Feeder mounts to tray above power source Universal Carrying Cart and Cylinder Rack 042 934 Holds power source and gas cylinder up G to 56 in 142 2 cm high measuring 6 to 9 in 15 2 to 22 8 cm in diameter Genuine Miller ACC SSOFIES continuen Protective Cover 195 478 Mildew and water resistant odor free cover protects your machine s finish For 300 350 A inverters XMT Maxstar and Dynasty Wire Feeders Guns SuitCase X TREME 8VS 300 093 SuitCase X TREME 12VS 195 500 Lightweight portable wire feeder for a variety of wires up to 062 in Holds up to an 8 in 8VS or 12in 12VS spool of wire Operates on open circuit voltage eliminating the need for a control power cord See Lit Index No M 6 4 and M 6 41 SuitCase 8RC 12RC 194 938 194 940 Lightweight portable wire feeder for a variety of wires up to 062 in Holds up to an 8 in 8RC or 12 in 12RC spool of wire Operates using 14 pin control receptacle See Lit Index No M 6 5 XR Control 181 538 Push pull wire feed system offers unparalleled performance for aluminum MIG welding See Lit Index No M 1 7 70 Series S 74S 195057 S 74D 195058 S 74DX 195 059 S 74MPa 300 411 Wire feeder features Posifeed wire drive assembly and handles a variety of wires up to 1 8 in Comes with FREE Bernard Q Gun See Lit Index No M 3 0 130 831 A 1 lb air cooled spool gun that extends the
8. Issued Nov 2008 Index No DC 18 83 Multiprocess Welding gt Power Source E4 KAMT 350 Series Heavy Industrial Applications Processes Input Power Requires 3 or 1 Phase Power Construction MIG GMAW Pulsed MIG GMAW P 208 575 VAC 50 60 Hz oeut Stick SMAW Rated Output 10 38 V 5 425 A Quick Railroad TIG GTAW p 7 Truck Trailer Manufacturing Flux Cored FCAW Weight Net 80 Ib 36 3 kg Specs Fabrication Air Carbon Arc Cutting and Gouging CAC A ship 89 1 Ib 40 4 kg Repair shops XMT 350 MPa XMT 350 CC CV with Rental Fleets l required optional control not available with Power Generation Plants XMT 350 VS model The Power of Blue XMT 350 CC CV Wind Tunnel Technology protects electrical components and PC boards from contamination Fan On Demand cooling system operates only when needed reducing noise energy use and the amount of contaminants pulled through machine Lift Arc allows TIG starting without the use of high frequency Starts the arc without contaminating the weld with tungsten Adaptive Hot Start increases the output amperage at the start of a weld if necessary eliminating electrode sticking Lightweight aerospace grade aluminum case offers protection with the benefit of reduced weight MT 350 V5 XMT 350 VS The XMT 350 Series is packed with features to meet the most demanding welding needs Please see page 2 to determine which model is right for your appli
9. cation Auto Line Power Management Technology allows for any input voltage hook up 208 575 V with no manual linking required providing convenience in any job setting Ideal solution for dirty or unreliable input power PRUEBE XMT 350 MPa with Built In Pulse MIG see page 4 Inverter arc control technology provides greater puddle control for superior 6010 Stick electrode performance and outstanding MIG weld performance Line voltage compensation keeps welding output constant even if input power varies by 10 XMT 350 models further expand line voltage compensation on 460 VAC to an amazing 37 59 Process selector switch reduces the number of control setup combinations without reducing any features Large dual digital meters are easy to view and are presettable to ease setting weld output Power source is warranted for 3 years parts and labor Original main power rectified parts are warranted for 5 years Gun warranted for 90 days parts and labor Q Miller Miller Electric Mfg Co An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA Phone 920 735 4505 International Headquarters USA FAX 920 735 4134 Canadian FAX 920 735 4169 MADE IN E Ie A APPLETON WI WW An Web Site www MillerWelds com 130 9001 2000 REGISTERED QUALITY SYSTEM International FAX 920 735 4125 Which XMT is Right for You Which XMT 350 is right for you See XMT 350
10. e Indicator 3 Voltage Display 11 Remote PC Interface 4 Arc Length Indicator 12 Setup Indicator Lights 5 Remote Control Receptacle e Arc Control Indicator 6 Process Selector Switch Rotary Switch e Wire Type Indicator 7 Adjustment Control e Gas Type Indicator 8 Right Display e Setup Button Built In Pulsed MIG Programs The XMT 350 MPa expands the process capability of an XMT 350 with built in Pulsed MIG operation See the table below for the wide range of Pulsed MIG GMAW P welding applications the XMT 350 MPa can handle Wire Types Gas Types Steel 1035 STL 90 ARGN 10 CO Argon Carbon Dioxide 045 STL 95 ARGN 5 OXY Argon Oxygen Metal Core 035 MCOR 90 ARGN 10 CO Argon Carbon Dioxide 045 MCOR 052 MCOR Stainless Steel 1035 SSTL TRI MIX Tri gas mixture 81 ARGN 18 045 SSTL HE 1 CO Argon Helium Carbon Dioxide 98 ARGN 2 OXY Argon Oxygen 98 ARGN 2 CO Argon Carbon Dioxide Aluminum 035 AL4X 4000 Series 100 ARGN Argon 3 64 AL4X 4000 Series 035 AL4X 5000 Series 3 64 AL4X 5000 Series 035 NI 75 ARGN 25 HE Argon Helium 045 NI 035 SIBR 100 ARGN Argon Copper Nickel 045 CUNI 75 HE 25 ARGN Helium Argon MPa MPa M MIG P Pulse a Advanced Arc Control Advanced arc control enables an improved pulse welding arc The operator has more control over puddle and bead characteristics using SharpArc In addition the unit provides a more robust and stable arc at very
11. low arc length reducing heat input and providing the ability to weld on a wider range of material thickness What are some benefits of Syergic Pulsed MIG 1 Easy to Setup 2 No more changing wire speed and then having to go back to reset the weld output SharpArc SharpAre controls welding arc cone width in Pulsed MIG GMAW P welding mode 0 setting 50 setting Low Setting High Setting If a gas is used other than what is listed on the Pulsed MIG welding program chart below left the SharpArc can be adjusted to help customize your arc to the gas being used Lower SharpArc settings widen the arc cone increase puddle fluidity and flattens the weld bead Additional Features Auto Remote Sense enables unit to auto matically use remote control if connected to remote control receptacle Dinse International style weld disconnects provide high quality weld cable connections Dinse and Tweco connectors are available When Dinse connectors are specified two connectors are Supplied with the unit Optional 115 VAC auxiliary power provides 10 amps of circuit breaker protected power for water circulators etc XMT 350 MPa System Add the new S 74 MPa feeder for a package that gives you the benefit of Synergic Pulsed MIG As you increase decrease the wire feed speed the pulse parameters increase decrease matching the right amount of power output to the wire speed KMT 350 Wire Feeder Packages S
12. nnected to remote control receptacle Low OCV Stick A built in selectable feature that reduces the Stick mode open circuit voltage OCV to nearly 15 volts when the welding power source is not in use Eliminates the need for add on G FEEDER voltage reducers 100 Dinse International style weld disconnects provide high quality weld cable connections Dinse and Tweco connectors are available When Dinse connectors are specified two 1 Voltmeter connectors are supplied with the unit 2 Remote Control Receptacle 3 Process Selector Switch Rotary Switch V A ADJUST CL stick Optional 115 VAC auxiliary power provides 10 amps of circuit breaker protected power gt met for water circulators etc 5 Voltage Amperage Adjustment Control as 6 Arc Control Pulsed MIG GMAW P capabilities with optional Optima control reduces spatter and distortion allows better out of position puddle control and provides potential reduction of fume particle emission Quilter XMT 390 MPa Control Panel ew The simple powerful XMT 350 MPa can handle almost any portable welding application Add the S 74 MPa feeder for a synergic system that simplifies Pulsed MIG welding applications MILLER ELECTRIC MFG CO APPLETON WI V re A Setup OUTPUT ON ADJUST O Arc Control O Wire Type O Gas Type CL STICK E V SENSE FEEDER REMOTE SETUP 1 Output ON Indicator Light 9 Setup Indicator 2 Left Display 10 Amperag
13. s and primary wiring Primary for control panel protects front controls amperage draw at rated output is 25 less from damage 350 A of welding output at 60 duty cycle than the competition with superior low end performance Optional gas solenoid for TIG welding KMT 350 Performance Data WELDING AMPERES DUTY CYCLE CHART CC VOLT AMP CURVE CV VOLT AMP CURVE 3 PHASE OPERATION 1 PHASE OPERATION 6 AWG POWER CORD VOLTAGE VOLTAGE 8 AWG POWER CORD 0 100 200 300 400 500 AMPS 10 15 20 25 30 40 50 60 70 80 90 100 DUTY CYCLE XMT 350 VS Control Panel Additional Features N Low OCV Stick A built in selectable feature that reduces the Stick mode open circuit voltage OCV to nearly 15 volts when the welding power source is not in use Eliminates the need for add on voltage reducers Note VS model is available only with Tweco style weld cable disconnects Tweco cable connectors are not supplied with the a 100 unit and must be ordered separately FEEDER Optional 115 VAC auxiliary power is not available on VS model 1 Voltmeter Pulsed MIG GMAW P capability is not 2 Process Selector Switch Rotary Switch available on VS model 3 Ammeter 4 Voltage Amperage Adjustment Control 5 Arc Control NOTE VS model is equipped with Tweco style output connector XMT 350 CC CV Control Panel Additional Features Auto Remote Sense enables unit to automatically use remote control if co
14. style connectors for secondary connections Power source is shipped with two 50 mm male International style plugs for use with 1 or 2 AWG size cable International Tweco Adapter 042 465 International Cam Lok Adapter 042 466 One piece adapter with International style male plug to power source on one end and female receptacle Tweco or Cam Lok for weld cable connection on other end International Style Connector Kit 042 418 50 mm Accepts 4 or 1 0 AWG cable size Required if male plugs shipped with power source must be replaced or if additional plugs are needed 042 533 70 mm Accepts 1 0 or 2 0 AWG cable size Required if 1 0 or 2 0 AWG size cable is to be used Kit includes one International style male plug which attaches to the work and or weld cables and plugs into the International style receptacles on the power source Extension Kit for International Style Cable Connectors 042 419 50 mm Accepts 4 or 1 0 AWG size cable 042 534 70 mm Accepts 1 0 or 2 0 AWG size cable Used to adapt or extend weld and or work cables Kit includes one male International Style plug and one in line female International style receptacle Ordering Information Power Source and Options Stock No Description Qty XMT 350 CC CV 907 161 208 575 VAC with Auto Line 907 161 01 1 208 575 VAC with Auto Line and Auxiliary Power 907 161 01 2 230 460 VAC with Auto Line and Auxiliary Power and CE 90
15. uitCase X TREME 8VS with XMT 350 VS and Bernard Q300 gun 951 096 Pulse MIG No Pulse MIG Yes Stick Stick Remote Control Cable No Remote Control Cable Yes Feeder Remote Control No SuitCase X TREME 12VS with XMT 350 CC CV and Bernard Q300 gun 951 099 Feeder Remote Control Yes Weight w steel wire 32 Ib Pulse Stick Remote Feeder Weight MIG MIG Control Remote w steel TIG Cable Control wire No Yes No No 66 Ib SuitCase 8RC with XMT 350 MPa and Bernard Q300 gun 951 079 Pulse Stick Remote Feeder Weight MIG MIG Control Remote w steel TIG Cable Control wire Yes Yes Yes Yes 32 b SuitCase 12RC with XMT 350 MPa and Bernard Q300 gun 951 078 Weight w steel wire 66 Ib SuitCase X TREME 8VS with XMT 350 MPa and Bernard Q300 gun 951 081 Pulse MIG Yes Stick Remote Control Cable No Feeder Remote Control No Weight w steel wire 32 Ib SuitCase X TREME 12VS with XMT 350 MPa and Bernard Q300 gun 951 080 XR Control XMT 350 MPa and XR Aluma Pro Gun 951 097 Pulse Stick Remote Feeder Weight MIG MIG Control Remote w steel TIG Cable Control wire Yes Yes No No 66 Ib Pulse Stick Remote Feeder Weight MIG MIG Control
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