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Miller Electric PipePro Dual User's Manual

1. GE 1 See e 134 306 Foot Rubber 1 250 Dia X 1 375 High No 10 Screw 4 rt Dar Control Box Refer to Figure 11 2 1 iude RN TORNO 201 768 Drive Assy Wire R 4 Roll W Tach 1 TR 164 059 ux 4 RL ee d When ordering a component originally displaying a precautionary label the label should also be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distributor OM 230 009 Page 37 F Hardware is common and not available unless listed 804 742 A Figure 11 2 Control Box Item Dia Part No Mkgs No Description Quantity Figure 11 2 Control Box Figure 11 1 Item 21 204 722 Wrapper Feeder cay yi e p ER eee arte 1 Bs Nameplate Upper Order By Model Or Serial Number 1 3 PC24 230877 Circuit Card Assy Switches 1 4 PC20 229 459 Circuit Card Assy Display U W Program 1 2 Der hPa ST 111 997 Switch Rocker Spst 10A 250VAC On Off Visi Red Rock 1 6 PC70O 221836 Circuit Card Assy W Program 1 7 PC1 101 232
2. 804 780 A A Do not mount feeder on top of pow 1 Welding Power Source 6 Hand Control er source 2 Negative Weld Cable 7 VIF ep A Do not put feeder where welding n 8 14 Pin Feeder Control Cable wire hits cylinder v Poste Gy Wed Gable 9 Remote Switch To STICK TIG 4 Workpi gt A Do not move or operate equipment Maximum cable length not to exceed when it could tip 5 Electrode Holder 150 feet OM 230 009 Page 15 5 4 Rear Panel Connections And Rotating Drive Assembly Tools Needed 9 16 5 8 in 3 16 in 1 2 14 Pin Control Cable Shielding Gas Valve Fittings Requires fitting with 5 8 18 right hand threads Connect customer supplied gas hose 3 NOOO 2 8 Weld Cable Terminal Jumper Weld Cable Weld Cable Drive Assembly Drive Assembly Rotation Knob Rating Label Location To rotate the drive assembly loos en drive assembly rotation knob rotate drive assembly and tighten knob Ref 804 766 A 803 067 802 825 A OM 230 009 Page 16 5 5 14 Pin Plug Information L7 HEH TE 4a Pin Pin Information A 40 volts dc with respect to socket G G Circuit common for 40 volts dc circuit B Contact closure to K completes contactor control circuit K Contact closure to B completes contactor control circuit C 10 volts dc input from power
3. 1 He es 155 098 Kit Cover Motor Gearbox Includes 1 153 550 Cover Motor Gearbox Includes 1 Get 155 099 4 5 Gasket COVER uiuos seen ka a dare aioe Y eer V it aet T CETT 155100 96teW COVER csset nada ete nine du daet asada tetes D ku i 154031 Spacer Locating 2 133 493 Ring Rtng Ext 250 Shaft Grv X 025Thk 1 OM 230 009 Page 40 Item Dia Part M Description Quantity Figure 11 3 Drive Assembly Wire Continued 203 642 Pressure Arm R amp Vert L 4 Roll Includes 1 A 203 631 Pressure Arm S L amp Vert S R 4 Roll Includes 1 203 641 Washer Flat Indicator Spring Tension 2 za l O vue eus vua er 182415 Pin Gotter Hair 5 siia aeree S Sen Ree RC 1 e cT 203 640 Knob W Extension Short Pressure Arm 1 LA I a s 182156 Spririg Cprsn esse xu e EE EE EA 2 iu 18271555 ssn SPNO 2 Ta TE CETT 132746 Bushing Spring 2 se 203 633 Shaft Spring 2 by iE I LAS Me Bh nn 1 is ier Een 203 692 1 Camer Shaft eee tn bee vm Rb cat 1 ERI c MEN 133 739
4. CES In the DIP switch S1 illustrations the elevated slider on each switch is shown in white For example the switches above are all in the Off position When DIP switch positions are changed the unit must be turned Off and then On again in order for the new settings to be active DIP switches are only read on power up Tools Needed C F 4 4 4 in Position Settings And Results For DIP Switch S1 On PC1 And PC101 Automatic Run In ON Automatic Run In OFF Current Detect Override ON Current Detect Override OFF Factory Default Factory Default Temm NN pem N CE ww qmm LE 1 oO ENS S1 1 And S1 2 S1 1 And S1 2 S1 1 And S1 2 S1 1 And S1 2 On Run In speed is Off Run In speed is set using On Current detect over Off Current must be detected approximately 1 2 weld wire feed speed potentiometer P1 located on Motor Board PC1 ride For welding power sources that don t provide current feedback through the 14 pin receptacle Run in is inactive from power sources that provide current feedback through the 14 pin receptacle to go from run in to welding condition Run in is active 804 804 A Ref 802 944 OM 230 009 Page 19 5 8 Display Board DIP Switch Settings Remove wrapper EE 1 DIP Switch S1 An
5. 1 cian da 151 290 Screw Mach Stl Hexwhd 10 32 X 500 2 six 179277 Cover Drive Roll Includes 1 NOE NT 178937 Label Warning Electric Shock 1 sva aaa AG Aes 601 872 Nut Stl Hex Full Fnsh 875 16 1 DO sus cane Ma sia RR dnd 602 213 Washer Lock Stl Split 375 1 O0 bue des be 602243 Washer Flat Stl Std 375 1 cro m 601 966 Screw Cap Stl Hexhd 375 16 X 1 250 1 Recommended Spare Parts To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distributor OM 230 009 Page 41 9 L290 S Jeu SIIOH BAU v UUM Buoje GZL X 6 8 ZLY v09 M Jeewnuy EEZ S O PUY epino ejyerpeuueju 1eju uy SUJUD 1 uoe3 ES moisi 19621 m sois oz ovo ist oo LE uoi oz EC ECS geo ist ecS6yl Z66094 WU ge LZS 6v 966058 LZS 6v 966058 02S 6v S66 OSI 02S 6v S66 OSI Ul 220890 669 90 660 ISI 02S 6vL S66 OSI 869 50 860 LSL 6LS 6vL v66 OSI 269 S0 260 ISI 6LS 6v v660Sl 06 LOL 81660 56609 002 S0 920 LSL 8lS6rl 56609 856 ZEL 650 ISI
6. 00 RII 28 SECTION 7 SETTING SEQUENCE PARAMETERS eseuss 29 7 1 Sequence Parameters In A Program 29 SECTION 8 SETTING DUAL SCHEDULE PARAMETERS 44 29 8 1 Optional Dual Schedule Switch Diagrams 29 8 2 Diagnostics acs Gamat pet neat te dea ROH ree repre bee cee LEE 30 SECTION 9 MAINTENANCE amp TROUBLESHOOTING 0 cece teen Is 31 9 1 Routine Maintenance ic had ee 31 9 2 ATroubIeShOOtINd ist soc imde es mo an tna ge Mc EM EEUU E Pigs 32 SECTION 10 ELECTRICAL DIAGRAM c ocs corgia stieni III III n n nnn 34 SECTION 11 PARTS LIST RI ERE REG nda 36 OPTIONS AND ACCESSORIES WARRANTY SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING som 2007 04 A Protect yourself and others from injury read and follow these precautions 1 A A 1 Symbol Usage DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury The possible hazards are shown in the adjoining symbols or explained in the text Indicates a hazardous situation which if not avoided could result in death or serious injury The possible hazards are shown in the adjoining symbols or ex plained in the text
7. 15 5 4 Rear Panel Connections And Rotating Drive Assembly 16 5 5 14 Pin Plug Information 4444 44444sn444444 bees hh xr Rake RR RR e e 17 5 6 Installing And Threading Welding Wire 18 5 7 Setting Internal DIP Switches 19 5 8 Display Board DIP Switch Settings 20 SECTION 6 OPERATION Scene nds ct Neue 21 6 1 Operational Terms is rx Mr et sew equas dedo s 21 6 2 POWer SWitchl GO ORNA 21 6 3 Left Right Select SWitoh eee es eee ees REY SAR ead 21 6 4 Jog PUTS SWITCH nece te ME C 22 6 5 Front Panel Controls be eer bag ge d Red has alone em ERR 22 6 6 Program Push Ri UR dn RR 23 6 72 Upper Display n i RERO ERR RUPEE EA 23 6 8 Fower Display A ha ee Rae e Re RU RUNI RI RU Plebe 24 6 9 Setup Push Button ies nnb peed IRURE EPIO AH dete ta dad EHE 24 6210 Adjust BRR HOS MERE RAS PISA 25 6 11 Sequence Push Button in tin dt rene era nan tea 25 6 12 Auxiliary Menus ma CERE REG FEN 26 6 13 Remote 14 Receptacle Information
8. OM 230 009F 2008 01 Miller MIG GMAW Welding Flux Cored FCAW Welding Gas And Self Shielded Description Wire Feeder PipePro Dual DX Feeder OWNER S MANUAL File MIG GMAW m Visit our website at www MillerWelds com From Miller to You Thank you and congratulations on choosing Miller Now you can get the job done and get it done right We know you don t have time to do it any other way That s why when Niels Miller first started building arc welders in 1929 he made sure his products offered long lasting value and superior quality Like you his customers couldn t afford anything less Miller products had to be more than the best they could be They had to be the best you could buy Today the people that build and sell Miller products continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 n U 3 BI E PEENI This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They Working as hard as you do every power source from will help you protect yourself against potential hazards on the worksite Miller is backed by the most hassle free warranty in the We ve made installation and operation quick business and easy With Miller you can count on years NII 00012000 of rel
9. 6 RC35 PLG33 roue gt gt 70 CONTACTOR COM 52 COVACTR lt lt RCI3 7 RC34 40 110 CONTACTOR meL INNE WES COMMAND Ra gt 104 WES COMMAND N RE WES COMMON ogas 9 105 WES COMMON Ow APSA ACROSS RC34 8 gt 107 mE 1e Lan M ness 4 TE 107 f REAIS Hn REMOTE DETECT Rea 1205 mE 2 TURNS 071 L2 RC34 12 IM N f 9 ow x 774 REM RELAY LAVE Vo HH 428 8 n p L lt RED YEL J ELECTRODE SENSE lt RCI3 8 o 2 g g o RC34 16 ELECTRODE SENSE M i N A ANNA i OM 230 009 Page 34 Figure 10 1 Circuit Diagram moot amp RC71 5 18 lt lt RCM 8 lt RC71 1 R071 4 gt ALP lt lt l lt RC71 2 RC71 4 gt gt 2L lt lt RCM A i e amp Re TRIGGER 5 5 2 RECEPTACLE D 3 o zd RO113 a i lt lt RC70 1 Rea gt gt oca ef oa SEP uu ZA Rx Reins 6 3 D crc aps E cg Rosa gt bise US 13 gt gt LM l i lt 2 5 Azyar RCI gt 14 gt 14 gt 1 gt i lt RC79 1 RG7B 1 gt gt Ve AM 7 lt lt amp TURNS lt RC79 2 Rc78 2 5 3935 Z lt
10. Remettre les portes panneaux recouvrements ou dispositifs de protection quand l entretien est termin et avant de rebrancher l alimentation lectrique LIRE LES INSTRUCTIONS e Lisez le manuel d instructions avant l utilisation ou la maintenance de l appareil e N utiliser que les pi ces de rechange recom mand es par le constructeur Effectuer r guli rement le contr le et l entretien de l installation Maintenir soigneusement ferm s les portes et les panneaux des sources de haute fr quence maintenir les clateurs une distan ce correcte et utiliser une terre et un blindage pour r duire les interf rences ventuelles LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences e Lerayonnement haute fr quence H F peut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs e Demander seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion e L utilisateur est tenu de faire corriger rapidement par un lectricien qualifi les interf rences r sultant de l installation e Sile FCC signale des interf rences arr ter imm diatement l ap pareil LE SOUDAGE L ARC risque de provoquer des interf rences e L nergie lectromagn tique risque de provo quer des interf rences pour l quipement lec tron
11. Washer Flat Buna 375 Id X 625 Od X 062Thk 2 203 637 Knob W Extension Long Pressure Arm 1 21 PC51 151 201 225 Circuit Card Digital Tach Includes 2 T PLG5 181204 Connector Sockets 1 604 311 Grommet Rbr 250 Id X 375Mtg Hole 062 Groove 1 132611 Optical Encoder Disc 1 Er 603 115 Weather Stripping Adh 125 X 375 1 167 387 Spacer Locating 2 NL MP LE pu 168825 Drive PINION 1 D AA 133 308 Ring Retaining Ext 375 Shaft X 025Thk 1 vere sc Eb T 134 834 Hose Sae 187 Id X 410 Od order by ft 2 Ft 0 6 m TEE 149 959 Fitting Brs Barbed M 3 16Tbg X 312 24 1 AA Ort Ld Meta T A e 179265 Adapter Gun Feeder LH 1 Gas 179 264 Adapter Gun Feeder RH 1 108 940 Screw Cap Stl Hexhd 250 20 X 750 4 604 538 Washer Flat Stl Sae 312 1 Geass 151 437 Knob Plstc T 1 125 Lg X 312 18 X 1 500
12. No Description Quantity Figure 11 2 Control Box Continued 20 GS1 101 219047 Valve 40VDC 2Way Custom Port 1 8 Orf W Frict 2 21 010 494 Bushing Snap In Nyl 1 375 Id X 1 750 Mtg Hole 2 OP Gea iA te bas felon 194 201 Stand Off Support Pc Card 312 375W Post amp lock 43 17 Aa 204 721 Enclosure Control 1 24 L13 21 27 113 213030 Core Toroidal 19 00mm Id X 29 01mm Od X 7 62mm Th 4 ses 229 724 Circuit Card Assy Remote Control 1 Joh 229 745 Panel Fronts Sasa exa are eat eta OUR a en 1 Nameplate Lower Order By Model Or Serial Number 1 28 82 102 200295 Switch Rocker Spdt 15A 12V On Off On 2 29 8100 201641 Switch Rocker Spdt 15A 12V On Off On W Leds 1 Lan OO 213 134 Knob Encoder 1 670 Dia X 250 Id Push On W Spring 1 enh nee Nameplate Upper Order By Model Or Serial Number 1 32 RC13 113 048 282 RCPT W SKTS Service Kit 2 EEN TEE PT 194 464 Label Warning General Precautionary Static amp Wire Fe 1 PLG6 28 115094 Housing Plug Skts Serv
13. ROUI 2 THROUGH Lt i 5 E a a a lt lt Rc73 1 RGTE 1 K RoI 5 lt PONE p aa E lt RC75 2 ROTE 2 gt gt K EZ K RO 2 aes lt lt RC75 3 RG76 3 gt gt am a PC101 E P 4 l I MOTOR BOARD 4 1 4 DK y 1 lt lt RC75 6 Ro7s 6 gt gt 8 CMAN FT EE lt REIA RIGHT gt lt gt gt 1 gt RC4 PLG101 lt 7 8 ROTER OF lt lt REIG RC2 PLG102 pon P aem Ed RC3 PLG103 Rca 4 gt lt gt 65 9 4 gt lt lt RC75 7 RC76 7 gt gt lt lt RC2 2 RE4 PLB104 e RCS PLG105 lt lt 7 8 Rc76 9 gt gt OY lt lt REZ 1 UE a PC70 RC7 PLG107 RCA 3 gt D crie 444 SS l HET DUAL CONTROL BOARD n RG10 PLS1 10 B 3 8 RC70 PLC70 a EK 5 Rear 5 Ei E RG71 PLG71 LEADS 168 YEL 168 E x RC72 PLE72 s162 o ET EIIZ Riot RCS 3 gt lt 3 lt gt 23 B RC73 PLG73 A poets 10 AU 12 2 25 PET 2 lt 2 lt gt 2 gt 2 gt 2 gt au RG75 PLG75 n RC5 1 gt 170 lt 7 lt AN gt 7 gt 12 mr g lt Rc72 3 FC76 PLE76 4 RG77 PLG77 RC7B PLG78 gg Cee VE DETACHMENT OPTION SHOWN RO95 LEADSS 4 N B N 70 X RC72 7 OPTIONAL x NOTE FS1 ERR OPT 2 LL 5 TURNS REP FS101 ERR OPT 1 cL C7 E Furoven ve 45 n ANEA Le lt RE w a lt lt SEE iod lxe FS101 8 8 8 LEFT E E eK 9 lt lt lt lt RC95 LEd Rc2e 2 lt lt 47 lt lt PEN lt RCZ4 1 lt lt lt lt SWITCH lt lt
14. lt RC4 1 Rt3 4 sS CURRENT FEEDBACK 5 PC poarn RO3 2 gt gt 1 2 PUR LEFT WH ee P lt ge gt o gt 2 EK RH o Rea gt 5 PLOZ in es ROSA RS COMMAND LEFT 56 RCA PLGA VOLTAGE FEEDBACK AK se 7K a AS aS LA lt lt ROA 3 Ros PLOS menm 8 8 8 RC2 2 gt CONTACTOR 57 TE amp z RE Ad CONIACTOR COM 59 RG10 PLG10 E t 3 lt Be se OF ec ROS 3 SZED lt lt RES 3 REN 12 z a pee pe 5 gt _ lt Ree T HER lt lt Ros 2 RGIS LEADSS S nox JE 75 gt ERE mr pe ce B 73 26 I og Bea MM RCIO 8 gt Relo 1 gt gt 71 sz A RO10 4 gt gt 76 O RC10 8 gt gt o 47 DETACHMENT OPTION SHOWN Reta 2 gt gt I D 27 NOTE QUAL SCHEOULE FEATURE IS NOT CONNECTED THE EXTENSION CABLE USES THIS LINE FOR SIDE P ELECTRODE SENSE SELECT 5100 L 1 a G z 47 Q 45 14 PN PS PLGI2 A 51 A PAK i POVIE LL ROM D 5 RC42 2 gt o 76 27 ARE lt lt Reg Rogz 1 gt gt MEME CURRENT FEEDBACK lt lt REISA 1 gt 707 CURRENT c lt AKEL RO34 2 gt gt 102 ES AID i Pos TAN As COM 103 PS COM D lt lt lt RCXI 3 REMOTE RECEPTACLE 4 gt c ME PS GOMMAMD e334 RC31 PLG31 RC34 18 115 PS COMMAND RC32 PLGIZ Xe VOLTAGE FEEDBACK RC33 PLO3G 148 VOLTAGE FEEDBACK H lt lt lt RC33 5 RCHA PLG2A RC34 8 gt gt GAN CONTACTOR COM lt ROIS
15. NOTICE Indicates statements not related to personal injury 1 2 Arc Welding Hazards A A A Le The symbols shown below are used throughout this manual to call attention to and identify possible hazards When you see the symbol watch out and follow the related instructions to avoid the hazard The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section 1 5 Read and follow all Safety Standards Only qualified persons should install operate maintain and repair this unit During operation keep everybody especially children away ELECTRIC SHOCK can kill n Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installed or improperly grounded equipment is a hazard Do not touch live electrical parts Wear dry hole free insulating gloves and body protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground Do not use AC output in damp areas if movement is confined or if there is a danger of fallin
16. Use equipment of adequate capacity to lift and support unit e f using lift forks to move unit be sure forks are long enough to extend beyond opposite side of unit T OVERUSE can cause OVERHEATING e Allow cooling period follow rated duty cycle e Reduce current or reduce duty cycle before starting to weld again e Do not block or filter airflow to unit nn nn e d F FLYING SPARKS can cause injury y e Wear a face shield to protect eyes and face e Shape tungsten electrode only on grinder with proper guards in a safe location wearing proper face hand and body protection e Sparks can cause fires keep flammables away N J e Puton grounded wrist strap BEFORE handling boards or parts Use proper static proof bags and boxes to store move or ship PC boards SS e MOVING PARTS can cause injury e Keep away from moving parts e Keep away from pinch points such as drive rolls WELDING WIRE can cause injury e Do not press gun trigger until instructed to do so e Do not point gun toward any part of the body other people or any metal when threading welding wire 4 9 STATIC ESD can damage PC boards x MOVING PARTS can cause injury NU e Have only qualified persons remove doors panels covers or guards for maintenance as necessary e Reinstall doors panels covers or guards when maintenance is finished and before reconnecting input power e Keep
17. and read the instructions before working on the machine or welding 6 Do not remove or paint over cover the label OM 230 009 Page 11 3 2 Symbols And Definitions Some symbols are found only on CE products A Amperes V Volts Alternating Current X Duty Cycle Degree Of b P m de H Z Hertz Program olo Wire Feed I Jog e Output Gc Trigger gt Line Connection gt Set Up Sequence gm Trigger Hold On la Trigger Hold Off 5 Purge ih Press To Set Start Crater 1 t Time ti Preflow Time t2 Postflow Time b PN Read Instructions Increase 1 Primary Current L Rated Current U 2 Load Voltage A U 1 Primary Voltage gt Dual Schedule 4 1 Specifications n i i Welding Type of Input Welding Power Wire Feed Speed Wire Diameter Circuit IP Overall Weight Power Source Type Range Range Rating Rating Dimensions 9 40 Volts DC PipePro 450 RFC with 50 To 780 ipm 023 To 1 8 in 100 Volts IP 21 Length 35 in 87 Ib 10 Amperes 14 Pin And Contactor 1 3 To 19 8 mpm 0 6 To 3 2 mm 750 889 mm 89 5 kg Control Amperes idth 12 4 2 i Max Spool 10096 Duty ad Weight 60 Ib Cycle 27 kg Height 14 in 856 mm OM 230 009 Page 12 SECTION 5 INSTALLATION 5 1 PP Typical Connection Diagram For MIG Equipment Do not mount feeder on top of pow er source Do not put feeder wher
18. away from moving parts such as fans e Keep all doors panels covers and guards closed and securely in place READ INSTRUCTIONS e Read Owner s Manual before using or servic ing unit e Use only genuine replacement parts from the manufacturer H F RADIATION can cause interference e High frequency H F can interfere with radio navigation safety services computers and communications equipment e Have only qualified persons familiar with electronic equipment perform this installation e The user is responsible for having a qualified electrician prompt ly correct any interference problem resulting from the installa tion e f notified by the FCC about interference stop using the equipmentat once Have the installation regularly checked and maintained Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cause interference e Electromagnetic energy can interfere with sensitive electronic equipment such as computers and computer driven equipment such as robots 9 Be sure all equipment in the welding area is electromagnetically compatible e To reduce possible interference keep weld cables as short as possible close together and down low such as on the floor e Locate welding operation 100 meters from any sensitive elec tronic equipment e Be sure this welding machine
19. des malformations cong nitales ou autres probl mes de procr ation Se laver les mains apr s manipu lation OM 230 009 Page 8 Pour les moteurs a essence A Les gaz d chappement des moteurs contiennent des pro duits chimiques dont l tat de Californie reconnait qu ils provoquent des cancers et des malformations cong nitales ou autres probl mes de procr ation Pour les moteurs diesel 4 Les gaz d chappement des moteurs diesel et certains de leurs composants sont reconnus par l Etat de Californie com me provoquant des cancers et des malformations cong nitales ou autres probl mes de procr ation 2 5 Principales normes de s curit Safety in Welding Cutting and Allied Processes ANSI Standard 49 1 de Global Engineering Documents t l phone 1 877 413 5184 site Internet www global ihs com Recommended Safe Practices for the Preparation for Welding and Cut ting of Containers and Piping American Welding Society Standard AWS F4 1 de Global Engineering Documents t l phone 1 877 413 5184 site Internet www global ins com National Electrical Code NFPA Standard 70 de National Fire Protec tion Association P O Box 9101 Quincy MA 02269 9101 t l phone 617 770 3000 site Internet www nfpa org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 de Compressed Gas Association 4221 Walney Road 5th Floor Chan tilly VA 20151 t l phone 703 788 2700 site Internet www cgan
20. exists in inverter type welding power sources after removal of input power ne Turn Off inverter disconnect input power and discharge input capacitors according to instructions in Maintenance Section before touching any parts HOT PARTS can cause severe burns Do not touch hot parts bare handed Allow cooling period before working on gun or torch e To handle hot parts use proper tools and or wear heavy insulated welding gloves and clothing to prevent burns OM 230 009 Page 1 FUMES AND GASES can be hazardous Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your health Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved air supplied respirator Read and understand the Material Safety Data Sheets MSDSs and the manufacturer s instructions for metals consumables coatings cleaners and degreasers Work in a confined space only if it is well ventilated or while wearing an air supplied respirator Always have a trained watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure the breath ing air is safe Do not weld in locations near degreasing cleaning or spraying op erations The heat and rays of the arc can react with vapors to for
21. if any 3 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and necessary maintenance or equipment which has been used for operation outside of the specifications for the equipment MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered by this warranty the exclusive remedies shall be at Miller s option 1 repair or 2 replacement or where authorized in writing by Miller in appropriate cases 3 the reasonable cost of repair or replacement at an authorized Miller service station or 4 payment of or credit for the purchase price less reasonable depreciation based upon actual use upon return of the goods at customer s risk and expense Miller s option of repair or replacement will be F O B Factory at Appleton Wisconsin or F O B at a Miller authorized service facility as determined by Miller Therefore no compensation or reimbursement for transportation costs of any kind will be allowed TO THE EXTENT PERMITTED BY LAW THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF PROFI
22. is installed and grounded according to this manual e f interference still occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area OM 230 009 Page 3 1 4 California Proposition 65 Warnings A Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health amp Safety Code Section 25249 5 et seq A Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling 1 5 Principal Safety Standards Safety in Welding Cutting and Allied Processes ANSI Standard Z49 1 from Global Engineering Documents phone 1 877 413 5184 website www global ins com Recommended Safe Practices for the Preparation for Welding and Cut ting of Containers and Piping American Welding Society Standard AWS F4 1 from Global Engineering Documents phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Box 9101 Quincy MA 02269 9101 phone 617 770 3000 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 4221 Waln
23. oreste te Ree a nde warned ean 4 SECTION 2 CONSIGNES S CURIT LIRE AVANT UTILISATION 5 2 51 lt Symboles bot eva eee oe ne 5 2 2 Dangers relatifs au soudage l arc 5 2 3 Dangers suppl mentaires en relation avec l installation le fonctionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 8 2 5 Principales normes de s curit 9 2 6 Information EMF zs cia iie s Ru gants de ie ae es IER E EA RE ee he E os 9 SECTIONS DEFINITIONS 5 522 eben x Sh EE Ru on E ME Ee ERE bere REA 11 3 1 Warning Label Definitions erp t Ree CUPS boe Da e een t 11 3 2 Symbols And Definitions lt 4 s ene E ia ERE ad EVE E Fe Ried oe RD AN 12 SECTION4 INTRODUCTION 2 cf9 Rx I 4x49 menant esis te die Rif l9 12 421 2 Specifications 5 ERE ar rune 12 SECTION S INSTALLATION 3 22 22 62 2 Rv anis dope names etant die de 13 5 1 Typical Connection Diagram For MIG Equipment 13 5 2 Typical Connection Diagram For TIG Equipment 14 5 3 Typical Connection Diagram For Stick Equipment
24. rev te ment n ait t enlev dans la zone de soudure que l endroit soit bien ventil et en portant un respirateur alimentation d air Les rev tements et tous les m taux renfermant ces l ments peuvent d gager des fum es toxiques en cas de soudage LES RAYONS DE L ARC peuvent pro voquer des br lures dans les yeux e sur la peau Le rayonnement de l arc du proc d de soudag g n re des rayons visibles et invisibles intense ultraviolets et infrarouges susceptibles de provoquer des br lure dans les yeux et sur la peau Des tincelles sont projet es pendant soudage Porter un casque de soudage approuv muni de verres filtrants appropri pour prot ger visage et yeux pendant le soudage voir ANSI Z49 1 et Z87 1 num r dans les normes de s curit e Porter des lunettes de s curit avec crans lat raux m me sous votre casque Avoir recours des crans protecteurs ou des rideaux pour prot ger les autres contre les rayonnements les blouissements et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc e Porter des v tements confectionn s avec des mati res r sistan tes et ignifuges cuir coton lourd ou laine et des bottes de protection OM 230 009 Page 6 LE SOUDAGE peut provoquer un in cendie ou une explosion Le soudage effectu sur des conteneurs ferm s tel que des r servoirs tambours ou des conduites pet provoquer leur clatement
25. source to wire feeder with respect to socket D D Remotevotconrolcrutcommon 000000 E 0 to 10 volts dc remote volt trim signal from wire feeder to power source with respect to socket D H Voltage feedback 0 to 10 volts dc 1 volt per 10 arc volts F Current feedback 0 to 10 volts dc 1 volt per 100 amperes M 0 to 10 volts dc remote WFS signal from wire feeder to power source with respect to socket N N Remote WFS control circuit common L Electrode sense cee E EE l Remote Program Select A J Remote Program Select B Notes OM 230 009 Page 17 5 6 Installing And Threading Welding Wire a p E EF For best wire feeding performance be sure that the outlet cable has the proper size liner for the welding wire size being used Also when the gun is installed the liner extending from the back of the gun should be as close to the drive rolls as possible without touching Install gun Lay gun cable out straight Cut off end of wire Push wire through guides up to drive rolls continue to hold wire Press Jog button to feed wire out gun Install wire spools Adjust tension nuts so wire is taut when wire feed stops Install wire guides and anti wear guide In
26. wire feeding stops or feeds erratically during welding Check gun trigger connection See gun Owner s Manual Check gun trigger See gun Owner s Manual Readjust hub tension and drive roll pressure see Section 5 6 Change to correct size drive roll see Table 9 1 Clean or replace dirty or worn drive roll Incorrect size or worn wire guides Replace contact tip or liner See gun Owner s Manual Remove weld spatter or foreign matter from around nozzle opening Have Factory Authorized Service Agency check drive motor or motor control board PC1 Motor runs slowly Check for correct input voltage Wire feeder power is on displays light up feeder jogs purges but unit is in operative Check welding gun trigger leads for continuity and repair leads or replace gun When triggered wire feeds but no gas no contactor If the welding arc does not establish in 3 seconds after the gun trigger is activated the unit will feed wire but turns off contactor and gas valve If the gun trigger is still activated after two minutes the wire will stop feeding When triggered wire feeds but no contactor If the gun trigger does not enable output make sure remote switch is in the correct position see Section 6 12 OM 230 009 Page 32 Notes 24 GA 0239 O 22 GA 0299 20 GA 0359 18 GA 047
27. 000 220 9 0 LSL low 569 90 560 LSL 81S 6v 56609 OEL 280 tzo LSL 8IS 6v 56609 Ul E E E E a x uoe oAug OLIN 10814 3AOO0H9 A apiny ojeipeuuoju SHY 6 M PUY 10H OM 230 009 Page 42 Warranty Questions Call 1 800 4 A MILLER for your local Miller distributor Your distributor also gives you Service You always get the fast reliable response you need Most replacement parts can be in your hands in 24 hours Support Need fast answers to the tough welding questions Contact your distributor The expertise of the distributor and Miller is there to help you every step of the way Effective January 1 2008 Equipment with a serial number preface of LJ or newer This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied LIMITED WARRANTY Subject to the terms and conditions below Miller Electric Mfg Co Appleton Wisconsin warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABIL
28. 642 Circuit Card Assy Motor Ctrl W Program 2 221 791 Choke Common Mode W Leads 1 PR E273 191 447 Core Toroidal 1 332 Id X 1 932 Od X 625 Thk 1 IO 189 091 v Contactor sie er ew nb de dti de stores EE DE Rai 1 xl stes 000 527 Blank Snap In Nyl 875 Mtg Hole Black 1 229 863 Cable Power Includes 1 pa VO Sate uote 139041 Bushing Strain Relief 450 709 Id X1 115 Mtg Hole 1 236551 Cable Port No 18 14 14 6 Type Tpe 2 14 12 18 Cndct 2 583 Ft DA s dae TS 200545 Conn Circ 97 Met Clamp Str Size 20 1 16 PLG31 202592 Housing Plug Skts Service Kit 1 eS ee PLG12 245081 Conn Circ 97 Met 14 Pin Size 20 Plug 1 ee eee PLG35 115094 Housing Plug Skts Service Kit 1 PLG33 115092 Housing Plug Skts Service Kit 1 RE ET 211 989 Fitting W Screen 2 LoT Souk tease NE Re 605 227 Nut 750 14 Knurled1 68Dia 41H Nyl 2 te 030 170 Bushing Snap In Nyl 750 Id X 1 000 Mtg Hole 3 OM 230 009 Page 38 Item Dia Part No Mkgs
29. 8 16 G 0598 14 GA C 0747 1 8 C 125 229895 10 GA 1345 3 16 0 1875 1 4 250 5 16 0 3125 024 030 035 MATERIAL THICKNESS GAUGE OM 230 009 Page 33 SECTION 10 ELECTRICAL DIAGRAM ELECTRODE SENSE LI LEFT 8 DRIVE i HOUSING L pers RC15 3 Tl FROM Pes LEFT Ge RCS4 18 DRIVE HOUSING y ER o RCM 5 gt LH fe REIS E 2972 AF c RG11 1 4 gt A IUD ca a lt D 24 lt Rc6 4 VE APTE RCE 4 gt nen 34 BIJEN lt l3 lt ZI lt 12 EEN 5 ap 27 lt lt Re6 3 34 2 Z GN lt RCB 3 RC 11 2 gt 3 HAM pe Ie age 2 ap EZ lt lt 2 pat we TVs 14 gt Z lt lt Rce 1 1 Yak lt RCB 1 RE7 9 gt gt 1 ds TRIGGER o 5 m o A a 4 aor 40V0C COM 70 REOR LE zr B ze 5 RC7 10 gt i 8 TURNS B TURNS Hs THROUGH 13 THROUGH L13 ar a a Rci 1 5 24 7 B I lt Res 55 lt Rt4 2 NE Re1 2 gt z cs1 cs1 H diese Ce noci
30. 9 9 X Setting available Weld Time Crater Burnback Time Time Preflow Start re Postflow Time Time Time gt Time Burnback Preflow Run In Start Weld Crater Postflow Sequence End Trigger Trigger Pressed Released SECTION 8 SETTING DUAL SCHEDULE PARAMETERS 8 1 Optional Dual Schedule Switch Diagrams Dual Schedule With DSS 9 Maintained Contact 1 1 Dual Schedule With DSS 8 Maintained Contact gt SEINE 3 TR A A DSS 8 will not function with trigger hold and dual schedule A DSS 9 is recommended for this application OM 230 009 Page 29 8 2 Diagnostics 1 On Right Side Motor Control Board PC101 2 LED4 On Dual Board PC70 3 LEDS On Left Side Motor Control Board PC1 804 804 A Left Side Motor Control Board PC1 ERR ERR ERR ERR EF Note The error messages are shown on the upper and lower displays to indi cate specific errors Ex planations are in the text below COM1 TRG1 TCH1 MTR1 Indicates a com munication error Indicates a trigger error Indicates a tachometer error Indicates a motor error Right Side Motor Control Board PC101 ERR ERR ERR ERR COM2 TRG2 TCH2 MTR2 Indicates a com munication error Indicates a t
31. CGA Compressed Gas Association mentionn dans les principales normes de s cu rit 2 3 Dangers suppl mentaires en relation avec l installation le fonctionnement et la maintenance Risque D INCENDIE OU D EXPLO SION e Ne pas placer l appareil sur au dessus ou proximit de surfaces inflammables e Ne pas installer l appareil proximit de pro duits inflammables e Ne pas surcharger l installation lectrique s assurer que l alimentationest correctement dimensionn e et prot g e avant de mettre l appareil en service LA CHUTE DE L APPAREIL peut blesser e Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout autre accessoire e Utiliser un quipement de levage de capacit suffisante pour lever l appareil e En utilisant des fourches de levage pour d placer l unit s assu rer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil Enn L EMPLOI EXCESSIF peut SUR CHAUFFER L QUIPEMENT pa e Pr voir une p riode de refroidissement re specter le cycle op ratoire nominal River e R duire le courant ou le facteur de marche avant de poursuivre le soudage e Ne pas obstruer les passages d air du poste N LES TINCELLES VOLANTES ris quent de provoquer des blessures e Porter un cran facial pour prot ger le visage les yeux e Aff ter l lectrode au tungst ne uniquem
32. Des tincelles peuver tre projet es de l arc de soudure La projection d tincelles des pi ce chaudes et des quipements chauds peut provoquer des incendies des br lures Le contact accidentel de l lectrode avec des objet m talliques peut provoquer des tincelles une explosion un surchau fement ou un incendie Avant de commencer le soudage v rifier s assurer que l endroit ne pr sente pas de danger e D placer toutes les substances inflammables une distance de 10 7 m de l arc de soudage En cas d impossibilit les recouvrir soigneusement avec des protections homologu s Ne pas souder dans un endroit l o des tincelles peuvent tomber sur des substances inflammables Se prot ger et d autres personnes de la projection d tincelles et de m tal chaud e Des tincelles et des mat riaux chauds du soudage peuvent facilement passer dans d autres zones en traversant de petites fissures et des ouvertures e Surveiller tout d clenchement d incendie et tenir un extincteur proximit e Le soudage effectu sur un plafond plancher paroi ou s paration peut d clencher un incendie de l autre c t e Ne pas effectuer le soudage sur des conteneurs ferm s tels que des r servoirs tambours ou conduites moins qu ils n aient t pr par s correctement conform ment AWS F4 1 voir les nor mes de s curit e Ne soudez pas si l air ambiant est charg de particules gaz ou va peurs inf
33. ITY AND FITNESS Within the warranty periods listed below Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship Miller must be notified in writing within thirty 80 days of such defect or failure at which time Miller will provide instructions on the warranty claim procedures to be followed Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods All warranty time periods start on the delivery date of the equipment to the original end user purchaser and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor 1 5 Years Parts 3 Years Labor Original main power rectifiers only to include SCRs diodes and discrete rectifier modules 2 3 Years Parts and Labor Transformer Rectifier Power Sources Plasma Arc Cutting Power Sources Process Controllers Semi Automatic and Automatic Wire Feeders Inverter Power Sources Unless Otherwise Stated Water Coolant Systems Integrated J ntellitig Engine Driven Welding Generators NOTE Engines are warranted separately by the engine manufacturer 3 1 Year Parts and Labor Unless Specified Motor Driven Guns w exception of Spoolmate Spoolguns Positioners and Controllers Automatic Motion Devices RFCS Foot Control
34. PIECES DE METAL ou DES SA o LETES peuvent provoquer des bles sures dans les yeux e Le soudage l caillement le passage de la pi ce la brosse en fil de fer et le meulage g n rent des tincelles et des particules m talliques volantes Pendant la p riode de refroidissement des soudures elles risquent de projeter du laitier e Porter des lunettes de s curit avec crans lat raux ou un cran facial LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou m me la mort e Fermer l alimentation du gaz protecteur en cas de non utilisation e Veiller toujours bien a rer les espaces confi n s ou se servir d un respirateur d adduction d air homologu LES CHAMPS MAGNETIQUES peuv ent affecter des implants m dicaux Porteur de simulateur cardiaque ou autre im plants m dicaux rester distance e Les porteurs d implants doivent d abord consulter leur m decin avant de s approcher des op rations de soudage l arc de sou dage par points de gougeage du coupage plasma ou de chauf fage par induction LE BRUIT peut endommager l ouie Le bruit des processus et des quipements peut affecter l ouie e Porter des protections approuv es pour les oreilles si le niveau sonore est trop lev LES BOUTEILLES peuvent exploser si elles sont endommag es Des bouteilles de gaz protecteur contiennent du gaz sous haute pression Si une bouteille est endomma g e elle peut exploser Du fa
35. Setup mode The dual schedule LED stops flashing to indicate the dual schedule status is Off or remains on if dual schedule was enabled While in the Setup mode if the trigger is acti vated Setup mode is terminated Dual schedule and trigger select cannot be used concurrently See Section 6 12 for Trigger Program Select OM 230 009 Page 24 6 10 Adjust Control 1 Adjust Control The Adjust control is used to change various parameters Adjust 6 11 Sequence Push Button 1 Sequence Push Button RT 2 Sequence Push Button LED 3 9 Start 3 Welding Sequence LEDs D 9 Crater 9 Pre Postflow Start bns Crater Time Time 2 fl 71 ee Postfiow Sequence For more information on Setting Sequence Parameters see Section 7 1 The Sequence push button allows the selection of welding sequences Five weld ing sequences are available The default sequence is the Weld sequence The Weld Sequence is active on power up Three welding sequence LEDs are located above the Sequence push button Start Crater and Preflow Postflow The applicable LED illuminates to indicate which welding se quence is active The LED illuminates to indicate that a weld ing sequence display mode other than Weld is active Welding sequences other than Weld must be set prior to initiating the arc When the unit enters a welding state all se quence display modes are terminated and ip ant Time Welding Seque
36. T WHETHER BASED ON CONTRACT TORT OR ANY OTHER LEGAL THEORY ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY GUARANTY OR REPRESENTATION AS TO PERFORMANCE AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OPERATION OF LAW CUSTOM OF TRADE OR COURSE OF DEALING INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER Some states in the U S A do not allow limitations of how long an implied warranty lasts or the exclusion of incidental indirect special or consequential damages so the above limitation or exclusion may not apply to you This warranty provides specific legal rights and other rights may be available but may vary from state to state In Canada legislation in some provinces provides for certain additional warranties or remedies other than as stated herein and to the extent that they may not be waived the limitations and exclusions set out above may not apply This Limited Warranty provides specific legal rights and other rights may be available but may vary from province to province miller warr 2008 01 Owner s Record Please complete and retain with your personal records Model Name Serial Style Number Purchase Date Date which equipment was delivered to original customer Distributo
37. alue Once any program has a lock enabled the remaining programs with all locks OFF Will not be accessible To enable additional programs set the lock values for one or more Voltage Trim Command or Wire Speed to appropriate ranges for each pro gram Only one of the values needs to be set to enable the program For example setting a Trim of 100 and leaving the Wire Speed at OFF will allow the welder to adjust the Wire Speed to full range Wire Feed Speed Units Wire feed speed setting indicated by WFS in the upper display is set to IPM inches per minute or MPM meters per minute This setting is independent of the program selected Software Revision Level The unit displays the software version being used by the interface PCB PC20 When the Setup button is pressed again the menu repeats Code Upon leaving the auxiliary menu the user is asked if a password code indicated by CODE in the top display should be acti vated By default the code is OFF in the lower display The user may enter a numerical password between 0 and 999 by turning the Adjust control If a code is set when the user re enters the auxiliary menu the password code must be selected to gain access to the auxiliary menu Press Setup and Sequence buttons simultaneously to enter the auxillary menu A failed attempt returns the user to the weld screen and a counter is incremented A counter in the program display sh
38. arks and arcs Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping Keep cylinders away from any welding or other electrical circuits Never drape a welding torch over a gas cylinder Never allow a welding electrode to touch any cylinder Never weld on a pressurized cylinder explosion will result Use only correct shielding gas cylinders regulators hoses and fit tings designed for the specific application maintain them and associated parts in good condition Turn face away from valve outlet when opening cylinder valve Keep protective cap in place over valve except when cylinder is in use or connected for use Use the right equipment correct procedures and sufficient num ber of persons to lift and move cylinders Read and follow instructions on compressed gas cylinders associated equipment and Compressed Gas Association CGA publication P 1 listed in Safety Standards 1 3 Additional Symbols For Installation Operation And Maintenance Ki FIRE OR EXPLOSION hazard e Do not install or place unit on over or near combustible surfaces e Do not install unit near flammables e Do not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit FALLING UNIT can cause injury e Use lifting eye to lift unit only NOT running gear gas cylinders or any other accessories 9
39. ast 2 seconds before releasing it in order for the trigger hold function to work Once the trig ger hold function is in effect the wire feeder will stay On until the trigger is pressed and released again Program Display Program Push Button Sequence Push Button Upper Display Upper Display Push Button Lower Display Lower Display Push Button Adjust Control Setup Push Button o o 00 ON e There is an additional function built in called maximum trigger hold time which is the maximum length of time the trigger can be held and the trigger hold function Still work when the trigger is released the trigger hold function must be on The maximum trigger hold time is set at 4 0 seconds after the trigger hold delay time For example if a trigger hold delay time of 2 0 seconds is defined and the operator held the trigger in for more than 6 0 sec onds the trigger hold function would not be in effect and the wire feeder would stop when the trigger is released Trigger Program Select The upper display shows TSEL Lower display shows On or Off The Adjust con trol is used to select either On or Off Trigger Program Select allows the operator to select programs by clicking the trigger pulling and releasing the trigger in a maxi mum of 0 2 seconds The feeder will switch between any programs that have a mini mum of 0 2 seconds of preflow time set in the weld sequence Any combination of programs m
40. ay be used If only programs 1 and 3 have a minimum of 0 2 seconds of preflow time clicking the trigger will toggle between programs 1 and 3 If only programs 1 2 and 4 have a mini mum of 0 2 seconds of preflow time click ing the trigger will switch from 1 to 2 to 4 to 1 to 2 Trigger Program Select cannot be used while welding or with Dual Schedule OM 230 009 Page 26 Range Locks Range locks are indicated by LOCK in the upper display for wire speed or LOCK in the lower display for voltage range In a MIG program the voltage range lock ranges from 0 to 10 volts In a pulse program the trim range lock ranges from 0 to 100 The wire speed range lock ranges from 0 to 195 IPM Locks are program dependent and wire speed locks are independent from voltage trim command locks i e you can have a wire speed lock with or without locking the voltage trim command and vice versa Press the Upper Display Pushbutton to se lect Voltage Trim Command Range Locks Press the Lower Display Pushbutton to se lect Wire Speed Range Locks To set a Voltage Trim Command Range Lock you must choose the type of com mand being locked voltage or trim based on the type of weld process selected at the power source This is done by repeatedly pressing the Upper Display Pushbutton to cycle between OFF T trim or V voltage as indicated on the Upper Display Use the adjust knob to set the range v
41. both the Se quence and Setup push buttons simul taneously Run In The run in modes are program specific i e each program may be set to its own run in mode The upper display indicates RUNI The lower display indicates AUTO meaning the factory set automatic run in speed is selected Pressing the lower display button allows manual setting of the run in wire speed Speed may be adjusted from 1096 to 10096 of weld wire speed Pressing the lower display button again allows disabling of the run in feature When the lower display indicates OFF run in is disabled Burnback Burnback time and voltage can be specified when the lower display indicates BURN and the upper display indicates the burn back time or voltage The Adjust control is used to set the desired burnback time or voltage Burnback settings are program specific The active program is displayed in the Program display and can be adjusted see Section 6 6 Trigger Hold Setup Trigger hold delay time is indicated by HOLD in the lower display and the hold delay time in the upper display The adjust control can be used to specify a new delay time for trigger hold Trigger hold delay time is the minimum amount of time the trigger must be held for trigger hold to work when the trigger is released the trigger hold func tion must be on For example if a trigger hold delay time of 2 0 seconds is defined the operator must hold the trigger for at le
42. c welding spot welding gouging plasma arc cutting or induction heating operations If cleared by your doctor then following the above procedures is recom mended SECTION 2 CONSIGNES DE S CURIT LIRE UTILISATION fre_som_2007 04 4 Se prot ger et prot ger les autres contre le risque de blessure lire et respecter ces consignes Symboles utilis s 2 1 DANGER Indique une situation dangereuse qui si on l vite pas peut donner la mort ou des blessures graves Les dangers possibles sont montr s par les symboles joints ou sont expliqu s dans le texte Indique une situation dangereuse qui si on l vite pas peut donner la mort ou des blessures graves Les dan gers possibles sont montr s par les symboles joints ou sont expliqu s dans le texte NOTE Indique des d clarations pas en relation avec des blessures personnelles 2 2 Dangers relatifs au soudage l arc 4 Les symboles repr sent s ci dessous sont utilis s dans ce ma nuel pour attirer l attention et identifier les dangers possibles En pr sence de l un de ces symboles prendre garde et suivre les instructions aff rentes pour viter tout risque Les instructions en mati re de s curit indiqu es ci dessous ne constituent qu un sommaire des instructions de s curit plus compl tes fournies dans les normes de s curit num r es dans la Sec tion 2 5 Lire et observer toutes les normes de s curit P Seul un personnel qua
43. can National Standards Institute 11 West 43rd Street New York NY 10036 8002 t l phone 212 642 4900 site Internet www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B de National Fire Protection Association P O Box 9101 Quincy MA 02269 9101 t l phone 617 770 3000 site Internet www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de U S Government Printing Office Superin tendent of Documents P O Box 371954 Pittsburgh PA 15250 7954 t l phone 1 866 512 1800 il y a 10 bureaux r gionaux le t l pho ne de la r gion 5 Chicago est 312 353 2220 site Internet www osha gov 1 Garder les c bles ensemble les torsader les scotcher ou les recouvrir d une housse 2 Disposer les c bles d un c t et distance de l op rateur 3 Ne pas courber pas et ne pas entourer pas les c bles autour de votre corps 4 Garder le poste de soudage et les c bles le plus loin possible de Vous 5 Connecter la pince sur la pi ce aussi pr s que possible de la soudure En ce qui concerne les implants m dicaux Les porteurs d implants doivent d abord consulter leur m decin avant de s approcher des op rations de soudage l arc de soudage par points de gougeage du coupage plasma ou de chauffage par induc tion Si le m decin a
44. d S4 DIP switches S1 and S4 should remain in the factory default settings Install wrapper when finished Factory Set Default Settings For DIP Switches S1 And S4 In the DIP switch Stand S4 il lustration the elevated slider on each switch is shown in white For example the switches above are all in the Off position 12345 6 7 8 Tools Needed p i oa 1 4 in 804 666 B 803 063 OM 230 009 Page 20 SECTION 6 OPERATION 6 1 Operational Terms The following is a list of terms and their definitions as they apply to this wire feeder General Terms Cold Wire Jog Feeding wire without contactor or gas valve being energized Sequence A portion of the weld program such as preflow run in start weld crater burnback and postflow Weld Program A group of sequences that make up a weld cycle 6 2 Power Switch 1 Power Switch 804 667 B 6 3 Left Right Select Switch 1 Left Right Select Switch Pressing the Left Right Select switch allows the operator to choose which side of the units con trols will operate EF Depressing the Left or Right Gun Trigger also allows the operator to enable the con trols on that side of the unit 804 668 B OM 230 009 Page 21 6 4 Jog Purge Switch 1 Jog Purge Switch 2 Gun Trigger Receptac
45. e welding wire hits cylinder Do not move or operate equipment when it could tip Welding Power Source Oo Iv Negative Volt Sense Cable Positive 4 Weld Cable Negative Weld Cable Workpiece Welding Gun Wire Feeder 804 665 C 8 Gas Hose 9 Gas Cylinder 10 14 Pin Feeder Control Cable 11 Remote Switch To MIG Maximum cable length not to exceed 150 feet OM 230 009 Page 13 5 2 Typical Connection Diagram For TIG Equipment gt The illustration shows remote control connected through the wirefeeder The wirefeeder is not connected to the power source output 804 779 AA Do not mount feeder on top of pow 2 Gas Cylinder 9 Wire Feeder er source 3 Gas Hose 10 14 Pin Feeder Control Cable A Do not put feeder where welding 4 Positive Weld Cable 11 Remote Switch To STICK TIG wire hits cylinder 5 Negative Weld Cable 12 Volt Sense Receptacle AA Do not move or operate equipment 6 Torch Cable Disconnected when it could tip 7 Workpiece EF Maximum cable length not to exceed 1 Welding Power Source 8 Foot Control 150 feet OM 230 009 Page 14 5 3 Typical Connection Diagram For Stick Equipment The illustration shows remote control connected through the wirefeeder The wirefeeder is not connected to the power source output
46. eate d ul 201 762 Drive Assy Wire S L 4 Roll W Tach 1 Os 149 160 Hub Spindle Assy Includes 2 mOi Error es 058 427 Ring Retaining Spool 1 ath ahi 180576 Shaft Support Spool 1 010233 Spring Cprsn 970 Od X 120 Wire X 1 250pld 1 ux I9 E nn Mr us eS 057 971 Washer Flat Stl Keyed 1 500 dia X 125thk 2 ruat eM CoA Mut 010 191 Washer Fbr 656 Id X 1 500 Od X 125thk 2 058 628 Washer Brake Stl 2 RE OR de 098 428 H b Sp00l ere e EE i ass cee aed Eades ana e doi 1 071 730 Tubing STL 875 Od X 1268 Wall X 2 500 2 ML 135 205 Nut Stl Slflkg Hex Reg 625 11 W Nylon Insert 1 LM 141411 Support Spool 1 Ota 208339 Extension Dual Clamp L H 1 ee 208338 Extension Dual Clamp R H 1 E nes 156243 Clamp Motor Top 2 A EE 145 639 Strip Buna n 062 X 3 000 4 000 Compressed Sht 2 Io 139 226 SAP BASE
47. eder is powered up The er ror may be cleared by releasing the trigger The tach error occurs 2 seconds after the loss of tachometer feedback The user may continue to weld with this error The motor speed is regulated through the monitoring of voltage and current The motor error indicates that the motor has been drawing too much current for too long OM 230 009 Page 30 SECTION 9 MAINTENANCE amp TROUBLESHOOTING 9 1 Routine Maintenance AE SE Disconnect power before maintaining Check Q Clean Replace Reference Every WARNIN e Section 5 4 3 Months JA M Qe C Unreadable Labels Q Weld Terminals 1 Weld Cable Cracked Parts 289 Pp 76 Section 5 4 NY 14 Pin Cord Gas Hose and Fittings Gun Cable Every E 7 Months 7 OK Pi Q Inside Unit Q Drive Rolls OM 230 009 Page 31 9 2 Troubleshooting A Disconnect power before troubleshooting Trouble Remedy Wire feeds shielding gas flows but electrode wire is not energized Check cable connections Check cables for continuity and repair or replace cables if necessary see Section 5 4 Wire feeder is on display does not light up motor does not run gas valve and welding power source contactor do not pull in Check and reset circuit breaker at welding power source Electrode
48. emande e Sil tilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip e D autres consignes de s curit sont n cessaires dans les condi tions suivantes risques lectriques dans un environnement humide ou si l on porte des v tements mouill s sur des structures m talliques telles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y a un risque lev de contact in vitable ou accidentel avec la pi ce souder ou le sol Dans ces conditions utiliser les quipements suivants dans l ordre indiqu 1 un poste souder DC tension constante F Indique des instructions sp cifiques e 2 Ce groupe de symboles veut dire Avertissement Attention DANGER DE CHOC ELECTRIQUE PIECES EN MOUVEMENT et PIECES CHAUDES Consulter les symboles et les instructions ci dessous y aff rant pour les actions n cessaires afin d viter le danger fil 2 un poste souder DC manuel lectrode ou 3 un poste souder AC tension vide r duite Dans la plupart des situations l utilisation d un poste souder DC fil tension constante est re command e En outre ne pas travailler seul e Couper l alimentation ou arr ter le moteur avant de proc der l in stallation la r paration ou l entretien de l appareil D verrouiller l alimentationse
49. ent la meuleuse dot e de protecteurs Cette man uv re est ex cuter dans un endroit s r lorsque l on porte l quipement homologu de protection du visage des mains et du corps e Les tincelles risquent de causer un incendie loigner toute sub stance inflammable LES CHARGES LECTROSTATI QUES peuvent endommager les o circuits imprim s AS N e tablir la connexion avec la barrette de terre avant de manipuler des cartes ou des pi ces e Utiliser des pochettes et des boites antistati ques pour stocker d placer ou exp dier des cartes de circuits imprimes DES ORGANES MOBILES peuvent 9 provoquer des blessures gt Qi e Ne pas s approcher des organes mobiles Ne pas s approcher des points de coincement tels que des rouleaux de commande OM 230 009 Page 7 LES FILS SOUDAGE peuvent provoquer des blessures Ne pas appuyer sur la g chette avant d en avoir recu l instruction e Ne pas diriger le pistolet vers soi d autres per sonnes ou toute pi ce m canique en enga geant le fil de soudage DES ORGANES MOBILES peuvent provoquer des blessures AJ e S abstenir de toucher des organes mobiles tels que des ventilateurs e Maintenirferm s et verrouill s les portes pan neaux recouvrements et dispositifs de protec tion Seules des personnes qualifi es sont autoris es enlever les portes panneaux recouvrements ou dispositifs de protection pour l entretien
50. er les br lures D LES FUM ES ET LES GAZ peuvent tre dangereux I Le soudage g n re des fum es et des gaz Leur inhalation peut tre dangereux pour votre sant e Eloigner votre t te des fum es Ne pas respirer les fum es e A l int rieur ventiler la zone et ou utiliser une ventilation forc e au niveau de l arc pour l vacuation des fum es et des gaz de soudage e Sila ventilation est m diocre porter un respirateur anti vapeurs approuv e Lire et comprendre les sp cifications de s curit des mat riaux MSDS et les instructions du fabricant concernant les m taux les consommables les rev tements les nettoyants et les d grais seurs e Travailler dans un espace ferm seulement s il est bien ventil ou en portant un respirateur alimentation d air Demander toujours un surveillant d ment form de se tenir proximit Des fum es et des gaz de soudage peuvent d placer l air et abaisser le niveau d oxyg ne provoquant des blessures ou des accidents mortels S assurer que l air de respiration ne pr sente aucun danger Ne pas souder dans des endroits situ s proximit d op rations de d graissage de nettoyage ou de pulv risation La chaleur et les rayons de l arc peuvent r agir en pr sence de vapeurs et for mer des gaz hautement toxiques et irritants e Ne pas souder des m taux munis d un rev tement tels que l acier galvanis plaqu en plomb ou au cadmium moins que le
51. et com Code for Safety in Welding and Cutting CSA Standard W117 2 de Canadian Standards Association 5060 Mississauga Ontario Canada 2 6 Information EMF Consid rations sur le soudage et les effets de basse fr quence et des champs magn tiques et lectriques Le courant de soudage pendant son passage dans les cables de sou dage causera des champs lectromagn tiques y a eu et il y a encore un certain souci propos de tels champs Cependant apr s avoir exa min plus de 500 tudes qui ont t faites pendant une p riode de recherche de 17 ans un comit sp cial ruban bleu du National Research Council a conclu L accumulation de preuves suivant le jugement du comit n a pas d montr que l exposition aux champs magn tiques et champs lectriques haute fr quence repr sente un risque la sant humaine Toutefois des tudes sont toujours en cours et les preuves continuent tre examin es En attendant que les conclusions finales de la recherche soient tablies il vous serait souhaitable de r duire votre exposition aux champs lectromagn ti ques pendant le soudage ou le coupage Pour r duire les champs magn tiques sur le poste de travail appliquer les proc dures suivantes LAW 5NS t l phone 800 463 6727 ou Toronto 416 747 4044 site Internet www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 de Ameri
52. ey Road 5th Floor Chantilly VA 20151 phone 703 788 2700 website www cganet com Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standards Sales 5060 Mississauga 1 6 EMF Information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current as it flows through welding cables will cause electro magnetic fields There has been and still is some concern about such fields However after examining more than 500 studies spanning 17 years of research a special blue ribbon committee of the National Research Council concluded that The body of evidence in the committees judgment has not demonstrated that exposure to power frequency electric and magnetic fields is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following procedures OM 230 009 Page 4 For Gasoline Engines A Engine exhaust contains chemicals known to the State of California to cause cancer birth defects or other reproduc tive harm For Diesel Engines A Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm O
53. flammables within 35 ft 10 7 m of the welding arc If this is not possible tightly cover them with approved covers Do not weld where flying sparks can strike flammable material Protect yourself and others from flying sparks and hot metal Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas e Watch for fire and keep a fire extinguisher nearby Be aware that welding on a ceiling floor bulkhead or partition can cause fire on the hidden side Do not weld on closed containers such as tanks drums or pipes unless they are properly prepared according to AWS F4 1 see Safety Standards Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards OM 230 009 Page 2 Do not use welder to thaw frozen pipes Remove stick electrode from holder or cut off welding wire at contact tip when not in use Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap Remove any combustibles such as a butane lighter or matches from your person before doing any welding After completion of work inspect area to ensure it is free of sparks glowi
54. g Use AC output ONLY if required for the welding process If AC output is required use remote output control if present on unit Additional safety precautions are required when any of the follow ing electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomatic DC constant voltage wire welder 2 a DC manual stick welder or 3 an AC welder with reduced open circuit volt age In most situations use of a DC constant voltage wire welder is recommended And do not work alone Disconnect input power or stop engine before installing or servicing this equipment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Safety Standards Properly install and ground this equipment according to its Owner s Manual and national state and local codes Indicates special instructions This group symbols means Warning Watch Out ELECTRIC SHOCK MOVING PARTS and HOT PARTS hazards Consult sym bols and related instructions below for necessary actions to avoid the hazards Always verify the supply ground check and be sure that input power cord ground wire i
55. iable service with proper maintenance And if for some reason the unit needs repair QUALITY SYSTEM there s a Troubleshooting section that will help you figure out what the problem is The Miller is the first welding parts list will then help you to decide the equipment manufacturer in the U S A ta be registered to exact part you may need to fix the problem the ISO 9001 2000 Quality Warranty and service information for your System Standard particular model are also provided Miller Electric manufactures a full line of welders and welding related equipment For information on other quality Miller products contact your local Miller distributor to receive the latest full line catalog or individual specification sheets To locate your nearest distributor or service agency call 1 800 4 A Miller or visit us at www MillerWelds com on the web Mill mer Mil_Thank 4 05 TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING 1 ti Symbol Usage ro teta quer ya WP 1 1 2 Arc Welding Hazards aa bs i 3 ueber bende pete DR Ex DU ERR 1 1 3 Additional Symbols For Installation Operation And Maintenance 3 1 4 California Proposition 65 Warnings 4 1 5 Principal Safety Standards 2 4 1 6 EMF Information de
56. ice Kit 1 ner PLG1 32 78 Gub d rase 79 101 202592 Housing Plug Skts Service Kit d m nets bed PLG4 136 810 Housing Plug Skts Service Kit 1 PR PLG7 27 74 Eit Frs 75 76 115091 Housing Plug Skts Service Kit 1 PLG3 115093 Housing Plug Skts Service Kit 1 PLG5 131 204 Housing Plug Skts Service Kit 1 PLG11 21 71 111 131 055 Housing Rcpt Skts Service Kit 1 iiis PLG10 110 1302083 Housing Plug Skts Service Kit 1 PLG2 164899 Housing Plug Pins Skts Service Kit 1 TD PLG34 131052 Housing Rcpt Skts Service Kit 1 PLG72 115092 Housing Plug Skts Service Kit 1 prx Tang PLG73 148439 Housing Plug Pins Skts Service Kit 1 PLG70 150319 Conn Rect Univ 039 2P S 1Row Plug Cable 1 When ordering a component originally displaying a precautionary label the label should also be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Pa
57. ique sensible tel que les ordinateurs et l quipement command par ordinateur tel que les robots e Veiller ce que tout l quipement de la zone de soudage soit compatible lectromagn tiquement e Pour r duire la possibilit d interf rence maintenir les c bles de soudage aussi courts que possible les grouper et les poser aussi bas que possible ex par terre e Veiller souder une distance de 100 m tres de tout quipe ment lectronique sensible e Veiller ce que ce poste de soudage soit pos et mis la terre conform ment ce mode d emploi e En cas d interf rences apr s avoir pris les mesures pr c den tes il incombe l utilisateur de prendre des mesures suppl mentaires telles que le d placement du poste l utilisation de ca bles blind s l utilisation de filtres de ligne ou la pose de protec teurs dans la zone de travail 2 4 Proposition californienne 65 Avertissements 4 Les quipements de soudage et de coupage produisent des fum es et des gaz qui contiennent des produits chimiques dont l tat de Californie reconna t qu ils provoquent des mal formations cong nitales et dans certains cas des cancers Code de sant et de s curit de Californie chapitre 25249 5 et suivants Les batteries les bornes et autres accessoires contiennent du plomb et des compos s base de plomb produits chimi ques dont l tat de Californie reconnait qu ils provoquent des cancers et
58. is in a welding state ac tual arc voltage is displayed The upper dis play shows welding sequence time when the Time LED is illuminated 2 Upper Display Push Button Press and hold button to adjust or display weld time Release button to display voltage trim 3 Upper Display Push Button LED The upper display push button LED illumi nates to indicate that information displayed V Trim Time sec can be changed by the Adjust control 4 Volts Trim LED 5 Time LED The LEDs below the display illuminate to indi cate which value is being shown At any time while welding the unit permits the adjustment of the weld sequence voltage trim while continuing to display actual arc voltage If the unit is displaying a welding sequence that can be timed the welding time display mode is entered by pressing the upper dis play push button repeatedly until welding time is the active parameter in the upper dis play At idle the upper display toggles be tween showing weld voltage trim or weld time with subsequent presses of the upper display push button The unit defaults to displaying welding volt age trim when a welding sequence display mode is first entered If the weld sequence has a time set as in spot time and the trigger is held after the weld program is completed ERR TRG 1 will be displayed to indicate the weld program is complete Release trigger to clear error OM 230 009 Page 23 6 8 Lower Disp
59. it que les bouteilles de gaz font normalement partie du proc d de sou dage les manipuler avec pr caution e Prot ger les bouteilles de gaz comprim d une chaleur excessive des chocs m caniques des dommages physiques du laitier des flammes ouvertes des tincelles et des arcs e Placer les bouteilles debout en les fixant dans un support station naire ou dans un porte bouteilles pour les emp cher de tomber ou de se renverser e Tenirles bouteilles loign es des circuits de soudage ou autres circuits lectriques e Ne jamais placer une torche de soudage sur une bouteille gaz e Une lectrode de soudage ne doit jamais entrer en contact avec une bouteille e Ne jamais souder une bouteille pressuris e risque d explosion e Utiliser seulement des bouteilles de gaz protecteur r gulateurs tuyaux et raccords convenables pour cette application sp cifique les maintenir ainsi que les l ments associ s en bon tat e D tourner votre visage du d tendeur r gulateur lorsque vous ouvrez la soupape de la bouteille e Le couvercle du d tendeur doit toujours tre en place sauf lorsque la bouteille est utilis e ou qu elle est reli e pour usage ult rieur e Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles e Lire et suivre les instructions sur les bouteilles de gaz comprim l quipement connexe et le d pliant P 1 de la
60. lammables vapeur d essence par exemple e Brancherle c ble de masse sur la pi ce le plus pr s possible de la zone de soudage pour viter le transport du courant sur une longue distance par des chemins inconnus ventuels en provo quant des risques d lectrocution d tincelles et d incendie e Ne pas utiliser le poste de soudage pour d geler des conduites ge l es e En cas de non utilisation enlever la baguette d lectrode du porte lectrode ou couper le fil la pointe de contact e Porter des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans revers des chaussures hautes et un couvre chef e Avant de souder retirer toute substance combustible de vos po ches telles qu un allumeur au butane ou des allumettes e Une fois le travail achev assurez vous qu il ne reste aucune trace d tincelles incandescentes ni de flammes e Utiliser exclusivement des fusibles ou coupe circuits appropri s Ne pas augmenter leur puissance ne pas les ponter e Une fois le travail achev assurez vous qu il ne reste aucune trace d tincelles incandescentes ni de flammes e Utiliser exclusivement des fusibles ou coupe circuits appropri s Ne pas augmenter leur puissance ne pas les ponter e Suivre les recommandations dans OSHA 1910 252 a 2 iv et 51B pour les travaux chaud et avoir de la surveillance et un extincteur proximit DES
61. lay 1 4 1 N l Wire Speed Rc cate which value is being shown Lower Display The lower display shows wire speed or amperage 2 Lower Display Push Button Press button to choose between wire speed or amperage functions 3 Lower Display Push Button LED The lower display push button LED illuminates to indicate that wire feed speed can be ad justed with the Adjust control 4 5 Wire Speed LED Amps LED The LEDs below the display illuminate to indi 5 At idle the wire speed for the active welding sequence may be adjusted or the amperage ofthe previous weld may be displayed If the unit is in a welding state that does not involve feeding wire such as pre flow or post flow the unit displays the weld se quence wire speed otherwise the wire speed of the active sequence segment of the weld program run in start weld crater etc is displayed Adjusting wire speed while in a welding state will modify the weld segment of the weld pro gram Wire speed for other segments of the weld program can only be modified via the Sequence menu When the unit is displaying amperage the Amps LED illuminates While in a welding state the actual weld current is shown While idle the amperage at the end of the previous welding state is shown Amperage values of less than 5 Amps are displayed as 6 9 Setup Push Button 1 Te Setu
62. le 3 Adjust Control Pressing the Jog Purge switch allows the operator to jog wire without energizing the weld pow er or gas valve circuit Jog speed can be adjusted by the Adjust control when the unit is jogging wire The unit displays jog speed when the unit is being jogged Pressing the Jog Purge button also allows the operator to purge gas lines before welding and to preset gas pressure at the regulator 804 668 B 6 5 Front Panel Controls See 9 V Trim Time sec Section 6 7 See Section 9 Wire Speed 9 Amps See Section Program Start 9 Crater 9 Pre Postflo Dual Schedule du Trigger Hold e e Sequence Adjust Setup See See See Section Section Section 6 11 6 10 6 9 OM 230 009 Page 22 6 6 Program Push Button Program EC 1 Program Display The number of the active program is displayed 2 Program Push Button Press button to activate program select feature To change the pro gram number press the Program push button and rotate the Adjust control 3 Program Push Button LED The LED lights to indicate the Pro gram push button is active 6 7 Upper Display 1 Est 1 Upper Display The upper display shows voltage trim or time The unit displays both preset and actual arc voltage When the unit
63. lifi est autoris installer faire fonc tionner entretenir et r parer cet appareil P Pendant le fonctionnement maintenir distance toutes les personnes notamment les enfants de l appareil UNE D CHARGE LECTRIQUE peut entrainer la mort Le contact d organes lectriques sous tension peut provoquer des accidents mortels ou des br lures graves Le circuit de l lectrode et de la pi ce est Sous tension lorsque le courant est d livr la Sortie Le circuit d alimentation et les circuits internes de la machine sont galement sous tension lorsque l alimentation est sur Marche Dans le mode de soudage avec du fil le fil le d rouleur le bloc de commande du rouleau et toutes les parties m talliques en contact avec le fil sont sous tension lectrique Un quipement install ou mis la terre de mani re incorrecte ou impropre constitue un danger n Ne pas toucher aux pi ces lectriques sous tension e Porter des gants isolants et des v tements de protection secs et sans trous e S isoler de la pi ce couper et du sol en utilisant des housses ou des tapis assez grands afin d viter tout contact physique avec la pi ce couper ou le sol Ne pas se servir de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l o on risque de tomber e Se servir d une source lectrique courant lectrique UNIQUE MENT si le proc d de soudage le d
64. lon la norme OSHA 29 CFR 1910 147 voir nor mes de s curit e Installer le poste correctement et le mettre la terre convenable ment selon les consignes du manuel de l op rateur et les normes nationales provinciales et locales e Toujours v rifier la terre du cordon d alimentation V rifier et s assurer que le fil de terre du cordon d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre e En effectuant les raccordements d entr e fixer d abord le conduc teur de mise la terre appropri et contre v rifier les connexions e Les c bles doivent tre exempts d humidit d huile et de graisse prot gez les contre les tincelles et les pi ces m talliques chaudes e V rifier fr quemment le cordon d alimentation afin de s assurer qu il n est pas alt r ou nu le remplacer imm diatement s il l est Un fil nu peut entra ner la mort L quipement doit tre hors tension lorsqu il n est pas utilis Ne pas utiliser des c bles us s endommag s de grosseur insuffi sante ou mal piss s Ne pas enrouler les c bles autour du corps Si la pi ce soud e doit tre mise la terre le faire directement avec un c ble distinct Ne pas toucher l lectrode quand on est en contact avec la pi ce la terre ou une lectrode provenant d une autre machine e Ne pas toucher des porte lectrodes connect s de
65. lt BOARD lt R77 2 Es RIGHT lt lt lt lt RC77 1 d lt Rcz4 z lt lt lt RC74 1 z lt lt R TURNS Pu amp WARNING 9 Do not touch live electrical parts lt lt RC74 2 THROUGH L27 lt a Disconnect input power or stop Lis lt lt lt engine before servicing a RC73 8 gt gt l RCZ7 S ape Do not operate with covers removed lt lt RC74 6 RC72 10 ni RC27 10 2 ELECTRIC Have only qualified persons install PC20 lt lt use or service this unit lt lt RC74 8 RE73 1 55 5 2 lt lt Rc27 1 pu SHOCK HAZARD INTERFACE Soe lt lt RC74 9 RC73 2 gt gt AE Ft Boar lt lt lt X 2 i PS COM 37 _3 RCZ1 PLG71 lt lt RC74 7 RC73 3 gt res ex ec RCZ6 PLC26 i lt RC27 4 RC27 PLG27 RCZB PLG2R lt RC27 5 lt RC27 8 lt RC27 7 lt lt RECZE 1 lt lt RC28 2 lt RCZ8 3 lt RC28 4 229 867 A OM 230 009 Page 35 SECTION 11 PARTS LIST 5 Hardware is common and not available unless listed 804 741 A Figure 11 1 Main Assembly OM 230 009 Page 36 Item Part No No Description Quantity Figure 11 1 Main Assembly du uec et 159 647 Insulator Motor Clamp 2 159 646 Clamp Motor Base 2 NECS MEE 159360 Insulator Screw Machine 8 i
66. m highly toxic and irritating gases Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the area is well ventilated and while wearing an air supplied respirator The coatings and any metals containing these elements can give off toxic fumes if welded ARC RAYS can burn eyes and skin Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin Sparks fly off from the weld Wear an approved welding helmet fitted with a proper shade of fil ter lenses to protect your face and eyes when welding or watching see ANSI Z49 1 and Z87 1 listed in Safety Standards Wear approved safety glasses with side shields under your helmet Use protective screens or barriers to protect others from flash glare and sparks warn others not to watch the arc Wear protective clothing made from durable flame resistant mate rial leather heavy cotton or wool and foot protection WELDING can cause fire or explosion Welding on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off from the welding arc The flying sparks hot workpiece and hot equipment can cause fires and burns Accidental contact of electrode to metal objects can cause sparks explosion overheating or fire Check and be sure the area is safe before doing any welding Remove all
67. mode OM 230 009 Page 25 6 12 Auxiliary Menus Bom Program Start Crater Pre Postflow SIN Sequence V Trim Time sec Wire Speed Amps N 6 Trigger Hold 9 Dual Schedule Adjust Setup Reset To Factory Settings A reset menu is displayed if the following four push buttons are pressed simulta neously Program Sequence upper dis play and Setup The upper display indi cates WIPE The lower display indicates The lower push button is active indi cating that the Adjust control can be used to change the unit to WIPE ON When WIPE ON is set if the original four push buttons are simultaneously pressed a second time the unit will reset all settings to factory de fault except the arc time and arc cycle counts If a reset is not desired set the dis play to WIPE OFF and simultaneously press the Program Sequence upper dis play and Setup push buttons to exit the re set menu Auxiliary Menu An auxiliary menu is provided if both the Sequence and Setup push buttons are pressed simultaneously The Setup push button and sequence push button LEDS flash when the auxiliary menu is dis played Pushing the Setup push button will step through the menu Pushing the sequence push button will step through the menu in re verse E The auxiliary menu may be exited at any time by pressing
68. nce Diagram the weld display mode is activated If zero time is programmed for a timed se quence except for Weld that sequence will be skipped In the weld sequence display mode the Se quence push button LED is Off When the Sequence push button is pressed the Se quence push button flashes and the Start LEDs flash In this condition the unit is in the Start sequence display mode and Start se quence parameters are displayed see Sec tion 7 1 When the Sequence push button is pressed a second time the Crater sequence LED flashes The Sequence push button LED re mains flashing In this condition the unit is in the Crater sequence display mode and Crater sequence parameters are displayed When the Sequence push button is pressed athird time the Preflow Postflow sequence LED flashes The Sequence push button LED remains flashing In the Preflow display mode the upper display shows the preflow time and the lower display indicates the ab breviation PRE to inform the operator that preflow time is displayed If the upper dis play push button is pressed the Adjust con trol can be used to adjust preflow If the lower display push button is pressed the Adjust control can be used to select be tween preflow PRE and postflow POST When POST is selected the upper display can be used to specify postflow time When the Sequence push button is pressed a fourth time the unit returns to the welding sequence display
69. ng embers and flames Use only correct fuses or circuit breakers Do not oversize or by pass them Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby FLYING METAL or DIRT can injure eyes e Welding chipping wire brushing and grinding cause sparks and flying metal As welds cool they can throw off slag e Wear approved safety glasses with side shields even under your welding helmet BUILDUP OF GAS can injure or kill e Shut off shielding gas supply when not in use e Always ventilate confined spaces or use approved air supplied respirator MAGNETIC FIELDS can affect Implanted Medical Devices 9 Wearers of Pacemakers and other Implanted Medical Devices should keep away e Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding spot welding gouging plasma arc cutting or induction heating operations NOISE can damage hearing Noise from some processes or equipment can damage hearing e Wear approved ear protection if noise level is high CYLINDERS can explode if damaged Shielding gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully Protect compressed gas cylinders from excessive heat mechani cal shocks physical damage slag open flames sp
70. ntario Canada L4W 5NS phone 800 463 6727 or in Toronto 416 747 4044 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 9101 Quincy MA 02269 9101 phone 617 770 3000 web site www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent of Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 Regional Offices phone for Region 5 Chicago is 312 353 2220 website www osha gov 1 Keep cables close together by twisting or taping them or using a cable cover 2 Arrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from opera tor as practical 5 Connect work clamp to workpiece as close to the weld as possi ble About Implanted Medical Devices Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near ar
71. ows the number of incorrect attempts The user has five attempts to enter the correct password code before being locked out of the auxilia ry menu indicated by LOCK in the lower display The power may be cycled to continue weld ing but the user will remained locked out of the auxiliary menu The counter can be reset in the weld screen by pressing the Program Sequence upper display and Set up push buttons simulta neously Resetting the counter is indicated by CODE in the upper display and RSET in the lower display Pressing the Program Sequence upper display and Set up push buttons simultaneously again resets the counter to O To reset the password follow the directions under Reset To Factory Settings at the be ginning of this section Note this will reset all settings and programs to the factory de faults OM 230 009 Page 27 6 13 Remote 14 Receptacle Information 1 Remote Switch 2 Remote 14 Receptacle If the remote switch is set to MIG the feeder operates normally A re mote control may be left attached while the remote switch is in the MIG mode as the remote has no af fect on the operation of the wire feeder If the remote switch is set to Stick TIG the feeder controls and meter displays are disabled allowing con trol from a standard remote control When a remote control is con nected to the remote 14 receptacle the PipePro 450 RFC will automati cally adjust outpu
72. p Push Button Press button to choose between trigger hold or dual schedule functions 2 3 4 Setup Push Button LED Trigger Hold LED Dual Schedule LED When the Setup button is pressed the Set up push button LED flashes and the Trigger Hold LED flashes Trigger hold is a per program setting The flashing LED indicates that the unit is in the trigger hold display mode In this mode the upper display indicates HOLD and the lower display indicates the trigger hold sta Trigger Hold Dual Schedule EA Setup tus On Off Use the Adjust control to change the trigger hold status or press the lower dis play push button If trigger hold is turned On the trigger hold LED illuminates and stays On When trigger hold is On the user must press and hold the trigger for a predefined amount of time the trigger hold delay time see Section 6 12 then release it for the trig ger hold function to be active To shut off the weld when trigger hold is On the user must press and release the trigger If a weld time is programmed trigger hold is disabled Dual Schedule is a per program pair setting 1 2 3 4 5 6 7 8 When the Setup button is pressed a second time the dual schedule LED flashes In this mode the upper display indicates DUAL and the lower display indicates dual schedule status On Off Use the Adjust control to change the dual schedule status if desired Pressing the Setup button again exits the
73. pprouve il est recommand de suivre les proc dures pr c dentes OM 230 009 Page 9 OM 230 009 Page 10 3 1 SECTION 3 DEFINITIONS Warning Label Definitions A Warning Watch Out There are possible hazards as shown by the symbols B Drive rolls can injure fingers C Welding wire and drive parts are at welding voltage during operation keep hands and metal objects clear 1 Electric shock can kill 1 1 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves 1 2 Protect yourself from electric shock by insulating yourself from work and ground 1 3 Disconnect input plug or power before working on machine 2 Breathing welding fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding Don t weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watch person ready to use it 3 3 Do not weld on drums or any closed containers 4 Arc rays can burn eyes and injure skin 4 1 Wear hat and safety glasses Use ear protection and button shirt collar Use welding helmet with correct shade of filter Wear complete body protection 5 Become trained
74. r Address City State Zip For Service Contact a DISTRIBUTOR or SERVICE AGENCY near you Always provide Model Name and Serial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks To locate a Distributor or Service Agency visit www millerwelds com or call 1 800 4 A Miller File a claim for loss or damage during shipment Contact the Delivering Carrier to For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department PRINTED IN USA 2008 Miller Electric Mfg Co 2008 01 Miller Electric Mfg Co An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA International Headquarters USA USA Phone 920 735 4505 Auto Attended USA amp Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 www MillerWelds com C Miller
75. rigger error Indicates a tachometer error Indicates a motor error Dual Board PC70 ERR COM3 Sem CADO error LED3 Related Error Indications Error conditions are indicated by LED3 on PC1 PC101 and LED4 on 7 To view LEDS 4 turn Off unit remove wrapper and turn unit On The LED blinks in a 2 5 second cycle The number of blinks in this period indicates the type of error The priority of the errors is related to the num ber of blinks indicating the error The more blinks the more severe the error motor error is top priority A higher priority error overrides a lower one if a motor error and a communica tion error existed the light would blink four times for the motor error Since blink On time and blink Off time are equal in a four blink cycle the four blink se quence appears as a constant blink 1 blink Communication Error 2 blinks Trigger Error 3 blinks Tach Error 4 blinks Motor Error The communication error occurs 2 5 sec onds after a loss of communication between the motor and the Front Panel board or Dual board The user may continue to weld with this error The trigger error occurs if the user has the trigger held for more than two minutes with out striking an arc providing current over ride is not enabled or if the user holds the trigger past the postflow phase in a timed weld This error also occurs if the trigger is held when the fe
76. rts Model and serial number required when ordering parts from your local distributor OM 230 009 Page 39 F Hardware is common and not available unless listed See Table 11 1 For Drive Roll amp Wire Guide Kits 19 20 803 790 A Figure 11 3 Drive Assembly Wire Item Dia Part No Mkgs No Description Quantity Figure 11 3 Drive Assembly Wire Figure 11 1 Item 4 va E S maces 010 668 Screw Cap Stl Sch 250 20 X 1 500 4 172075 Carrier Drive Roll W Components 4 MELDEN CREME 149962 Spacer Carrier Drive Roll 4 149 486 Pin Rotation Arm Rocker 2 Lp A 132 750 Arm Im ac ah ate am ae Sees 2 150 520 Spacer Flat Stl 257 Id X 619 Od X 105 2 133 493 Ring Retaining Ext 250 Shaft X 025Thk 2 E o eae ees 133 350 n aa LESE nn RR NU SY 1 9 M1 101 201 230 Motor Gear 1 8hp 24VDC Standard Speed 1 RTL 153491 Kit Brush Replacement Includes 1 lad AM bas ua vA A ENS 153492 Cap Br shD e ues x Ee ae esae de are 153 493 Brush Carbon 2 184 196 Kit Brush Holder Replacement
77. s Induction Heating Power Sources Coolers and Electronic Controls Recorders Water Coolant Systems Non Integrated Flowgauge and Flowmeter Regulators No Labor HF Units Grids Spot Welders Load Banks Arc Stud Power Sources amp Arc Stud Guns Racks Running Gear Trailers Plasma Cutting Torches except APT amp SAF Models Field Options NOTE Field options are covered under True Blue for the remaining warranty period of the product they are installed in or for a minimum of one year whichever is greater Bernard Branded Mig Guns No Labor 90 Days Parts Weldcraft Branded TIG Torches No Labor Subarc Wire Drive Assemblies Miller 4 6 Months Batteries 8 5 MIG Guns and Subarc SAW Guns Induction Heating Coils and Blankets Cables and Non Electronic Controls APT amp SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Millers True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear Exception brushes slip rings and relays are covered on Bobcat Trailblazer and Legend models 2 Items furnished by Miller but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty
78. s properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet When making input connections attach proper grounding conduc tor first double check connections Keep cords dry free of oil and grease and protected from hot metal and sparks Frequently inspect input power cord for damage or bare wiring replace cord immediately if damaged bare wiring can kill Turn off all equipment when not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the workpiece is required ground it directly with a separate cable Do not touch electrode if you are in contact with the work ground or another electrode from a different machine Do not touch electrode holders connected to two welding ma chines at the same time since double open circuit voltage will be present Use only well maintained equipment Repair or replace damaged parts at once Maintain unit according to manual 9 Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to workpiece or worktable as near the weld as practical Insulate work clamp when not connected to workpiece to prevent contact with any metal object Do not connect more than one electrode or work cable to any single weld output terminal SIGNIFICANT DC VOLTAGE
79. stall drive rolls whe Back Of Gun End Of Liner EF For soft wire or small diameter stainless steel wire reduce drive roll pressure on the rear roll to half that of the front rolls Pressure Indicator f Pressure Scale Adjust Rear Pressure Rolls Adjust Front Ly Rolls Wire Slip Wire Slips ae NONCONDUCTIVE NONCONDUCTIVE a OVO SURFACE SURFACE Drive Rolls Tools Needed THB 3 6 5 64 in Ep I 15 16 3 8 in E To adjust drive roll pressure hold nozzle about 2 in 51 mm from nonconductive surface and press gun trigger to feed wire against surface Tighten knob so wire does not slip Do not overtighten If con tacttip is completely blocked wire should slip at the feeder see pressure adjust ment above Cut wire off Close cover Ref 156 929 A Ref 150 922 Ref 156 930 804 743 A OM 230 009 Page 18 5 7 Setting Internal DIP Switches Remove wrapper 1 DIP Switch S1 On Motor Board PC1 Setting Current Detect Override S1 1 Current detect override is used to disable run in when a welding pow er source is used that doesn t pro vide current feedback through the 14 pin receptacle Left Side Motor Control Board Right Side Motor Control Board PC1 Install wrapper when finished This illustration shows the factory setting of S1 os
80. t control in a pri mary secondary configuration but the power source must be set for remote operation see the PipePro 450 RFC Owner s Manual for infor mation In this configuration the Amp Ad just control on the PipePro 450 RFC power source becomes the prima ry and sets the maximum amper age output of the unit The remote control becomes the secondary and provides an amperage range adjustment of 0 to 100 of what is set on the Amp Adjust control on the power source L When in Stick Tig mode re mote program select is still functional from the feeder A Do not connect a Stick elec trode holder and a MIG gun to the same output terminal at the same time as both will be live when the contac tor is on An external polar ity reversing isolation con trol should be used to iso late the outputs 804 667 B OM 230 009 Page 28 SECTION 7 SETTING SEQUENCE PARAMETERS 7 1 Sequence Parameters In Program For more information on Sequence Push Button see Section 6 11 If time is set to zero in Weld Sequence Parameters sequence welding continues until gun trigger is released Volts IPM Seconds ve A If time is set to zero in any timed 1 Preflow 0 9 9 sequence except Weld the sequence is skipped 2 Run In X 3 Start x x 0 00 5 00 4 Weld x x 0 100 0 5 Crater x x 0 5 00 6 Burnback X 0 0 25 7 Postflow 0
81. ux machines en m me temps cause de la pr sence d une tension vide dou bl e e N tiliser qu un mat riel en bon tat R parer ou remplacer sur le champ les pi ces endommag es Entretenir l appareil conform ment ce manuel Porter un harnais de s curit si l on doit travailler au dessus du sol S assurer que tous les panneaux et couvercles sont correctement en place e Fixer le c ble de retour de fa on obtenir un bon contact m tal m tal avec la pi ce souder ou la table de travail le plus pr s possible de la soudure e isoler la pince de masse quand pas mis la pi ce pour viter le contact avec tout objet m tallique Ne pas raccorder plus d une lectrode ou plus d un c ble de masse une m me borne de sortie de soudage OM 230 009 Page 5 reste une TENSION DC NON N GLIGEABLE dans les sources de soudage onduleur quand on a coup l alimentation Arr ter les convertisseurs d brancher le courant lectrique et d charger les condensateurs d alimentation selon les instructions indiqu es dans la partie Entretien avant de toucher les pi ces DES PI CES CHAUDES peuvent provoquer des br lures graves e Ne pas toucher mains nues les parties chaudes e Pr voir une p riode de refroidissement avant de travailler l quipement Ne pas toucher aux pi ces chaudes utiliser les outils recomman d s et porter des gants de soudage et des v tements pais pour vit

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