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Miller Electric Invision 456MP User's Manual

1. 1 N 2 PERA PRAY 185 373 Switch Reed 230 460 Only 1 As soie ae 153 403 Bushing Snap In Nyl 750 Id X 1 000Mtg Hole 2 do on tite 025 248 Stand Off Insul 250 20 X 1 250 Lg 4 NA RET W1 180 270 Contactor Def Prp 40A 3P 24VAC 1 29 0 TRE 230 272 Capacitor Polyp Film 34 Uf 1000 VRMS 10 230 460 2 Dee E c s 230 270 Capacitor Polyp Film 22 Uf 1000 VRMS 10 575 2 O C ER 185 992 Bus Bar Capacitor eee eens 2 DR una OLE suns 181271 Transformer Current 500 Turns 1 TIO a a 177 547 Bushing Snap In Nyl Ct Mt 1 125Mtg Hole 1 ai PD ust IPOs 180 131 Circuit Card Assembly Relink 230 460 Only 1 3M seta PC rs 187 243 Circuit Card Assembly Interconnect 230 460 1 tac PO maa ds 187 244 Circuit Card Assembly Interconnect 575 1 9nd ES mb du 185 214 Bus Bar Interconnecting 575 Only 1 Tope AA 179 276 Bushing Snap In Nyl 1 000 X 1 375Mtg Hole 1 BANG AA dtu A e 194 449 Windtunnel Rh 2 1 dote dx ELI er 184 260 Kit Diode Power Module 1 im BA s PMEZ
2. Program 3 052 ER70S 3 Mild Steel Recommended Gases Argon CO Gases Argon CO mixes up to 10 CO Argon O mixes up to 5 Os IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 70 0 369 44 57 2 30 600 138 10 449 68 94 2 43 600 206 20 484 89 125 2 58 624 274 30 512 117 150 2 70 652 342 40 538 138 170 2 80 674 410 50 562 162 191 2 90 698 478 60 574 174 212 3 00 727 546 70 585 185 235 3 10 755 614 80 595 195 248 3 15 780 682 90 600 200 253 3 18 801 750 100 600 204 256 3 20 801 Program 4 062 ER70S 3 Mild Steel Recommended Gases Argon CO Gases Argon CO mixes up to 10 CO Argon O mixes up to 5 O IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 60 0 458 51 60 2 42 674 94 10 489 82 81 2 62 688 128 20 512 110 102 2 80 702 162 30 527 134 120 2 92 716 196 40 541 155 138 3 04 730 230 50 557 176 156 3 17 748 264 60 569 197 174 3 30 762 298 70 581 218 192 3 43 776 332 80 590 240 210 3 56 790 366 90 600 251 220 3 62 801 400 100 600 261 228 3 68 801 Program 5 035 309L Stainless Steel Recommended Gases 98 Argon 2 CO Alternative Gases Argon CO5 mixes up to 10 CO Argon Os mixes up to 5 Os IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 100 0 272 40 44 1 52 402 165 10 298 49 77 1 67 420 230 20 31
3. e Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout autre accessoire e Utiliser un quipement de levage de capacit suffisante pour lever l appareil e En utilisant des fourches de levage pour d placer l unit s assu rer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil L EMPLOI EXCESSIF peut SUR CHAUFFER L EQUIPEMENT e Pr voir une p riode de refroidissement re specter le cycle op ratoire nominal e R duire le courant ou le facteur de marche avant de poursuivre le soudage e Ne pas obstruer les passages d air du poste LES TINCELLES VOLANTES ris quent de provoquer des blessures EN e Porter un cran facial pour prot ger le visage el les yeux e Aff ter l lectrode au tungst ne uniquement la meuleuse dot e de protecteurs Cette manceuv re est ex cuter dans un endroit s r lorsque l on porte l quipement homologu de protection du visage des mains et du corps e Les tincelles risquent de causer un incendie loigner toute sub stance inflammable P Q NI Pang LES CHARGES ELECTROSTATI QUES peuvent endommager les circuits imprimes e tablir la connexion avec la barrette de terre avant de manipuler des cartes ou des pieces e Utiliser des pochettes et des boites antistati ques pour stocker d placer ou exp dier des cartes de circuits imprime
4. Induction Heating Power Sources Coolers and Electronic Controls Recorders Water Coolant Systems Non Integrated Flowgauge and Flowmeter Regulators No Labor HF Units Grids Spot Welders Load Banks Arc Stud Power Sources amp Arc Stud Guns Racks Running Gear Trailers Plasma Cutting Torches except APT amp SAF Models Field Options NOTE Field options are covered under True Blue for the remaining warranty period of the product they are installed in or for a minimum of one year whichever is greater Bernard Branded Mig Guns No Labor Weldcraft Branded TIG Torches No Labor Subarc Wire Drive Assemblies 4 6 Months Batteries 5 90 Days Parts MIG Guns TIG Torches and Subarc SAW Guns Induction Heating Coils and Blankets Cables and Non Electronic Controls APT amp SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Millers True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear Exception brushes slip rings and relays are covered on Bobcat Trailblazer and Legend models 2 Items furnished by Miller but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if
5. OM 193 267R 2007 10 Miller ki JR MIG GMAW and Pulsed MIG GMAW P Welding Flux Cored FCAW Welding Stick SMAW Welding Description E3 Ng ka Invision 456MP 230 460 And 575 Volt Models OWNER S MANUAL File MIG GMAW pem Y Visit our website at www MillerWelds com From Miller to You Thank you and congratulations on choosing Miller Now you can get the job done and get it done right We know you don t have time to do it any other way That s why when Niels Miller first started building arc welders in 1929 he made sure his products offered long lasting value and superior quality Like you his customers couldn t afford anything less Miller products had to be more than the best they could be They had to be the best you could buy Today the people that build and sell Miller products continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 Ir Y E BL El Naaman This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They LUE El jue ere You Go f every power source from will help you protect yourself against potential hazards on the worksite Miller is backed by the most We ve made installation and operation quick icai eue uus Ios and easy With Miller you can count on years Ni 00012000 of reliable se
6. WHETHER BASED ON CONTRACT TORT OR ANY OTHER LEGAL THEORY ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY GUARANTY OR REPRESENTATION AS TO PERFORMANCE AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH BUT FOR THIS PROVISION MIGHT ARISE BY IMPLICATION OPERATION OF LAW CUSTOM OF TRADE OR COURSE OF DEALING INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER Some states in the U S A do not allow limitations of how long an implied warranty lasts or the exclusion of incidental indirect special or consequential damages so the above limitation or exclusion may not apply to you This warranty provides specific legal rights and other rights may be available but may vary from state to state In Canada legislation in some provinces provides for certain additional warranties or remedies other than as stated herein and to the extent that they may not be waived the limitations and exclusions set out above may not apply This Limited Warranty provides specific legal rights and other rights may be available but may vary from province to province miller warr 2007 01 Owner s Record Please complete and retain with your personal records Model Name Serial Style Number Purchase Date Date which equipment was delivered to original customer Distributor Add
7. application OM 193 267 Page 25 4 8 How Manual Pulsed MIG Waveform Components Affect Arc and Burn Off Rate CHANGES TO ARC COMMENTS A Electrode extension stickout B Arc length C Contact tube to work distance should be 3 8 in to 3 4 in Recommended gun angle is 10 to 20 from vertical o w gt Reference Waveform Increasing peak amperage only Increases burn off rate which directly affects arc length Increases average amperage slightly Increases heat input slightly Increase Peak Amperage Only Note A good fine tuning parameter for arc length Assuming a constant pulse width peak time peak amperage should be high enough to achieve a spray transfer Too low of a peak current often results ina globular transfer High peak amperages result in smaller droplets and a Decrease Peak Amperage Only more forceful or driving arc A Increasing background amperage only Increases arc length Increases average amperage Increases heat input and penetration T es Increase Background Amperage Only Increases puddle fluidity Note This current level is largely responsible for arc T stabilization and must be high enough to mainiain the Decrease Background Amperage Only arc between peak current pulses Increasing pulse width time only Increases arc length Increases heat input and penetration Increases arc cone width increases average amperage Increasi
8. G lt RC2 2 4 K Figure 7 1 Circuit Diagram For Welding Power Source 230 460 Volt Models OM 193 267 Page 40 PC6 RELINK BD loop O Ng st Q O O O O O x X X X c O Ci PM2 B1 E1 lt RC1 3 lt RC1 2 lt RC1 1 BLK Y WHT 7 AK Y RC5 4 gt RC5 9 gt RC5 1 gt RC5 6 gt RC11 C1 62 NA T1 L4 1 L4 2 Ill Ill III L4 Ill III NOO PCS GATE BD RC1 PLG16 lt RC1 4 WHIT RC6 1 gt RC6 2 RC3 4 gt RC3 2 gt RC2 7 gt RC2 1 gt RC2 8 gt RC2 4 gt RCI 5 gt RC9 1 gt C1 TIB 0000 TIA 0009 CTI AN WY AK WHT 14 BARE IS CLEAR 16 BLACK IZRED WAT AK C2 A WARNING gt ELECTRIC SHOCK_ HAZARD JO YN Do not touch live electrical parts Disconnect input power or stop engine before servicing Do not operate with covers removed Have only qualified persons install use or service this unit Eh HD1 22 40 POSITIVE C7 Je a Jul a C8 je 193 264 A OM 193 267 Page 41 J4 a N ATA o DO O gt 92 O 0 Y X Y 2 J BG nt PC2 INTERCONNECT BD RC2 PLG12 RC7 PLG4 RC9 PLG9 ra lt RC7 14 d lt RC7 8 RC10 A PLG10 ie MAE Ses ee N N x 3939898 4 d A xn X Yr x J V M M V RC2 115V RCPT HOT NEUTRAL GND PC4 GATE BD je CIE O RCI PLG15 Y Y Y Y V M MV
9. Terminal Power Output Black 1 na a AB ree ss NG O AA 222 488 Capacitor ASSY 2 m A TT SA 190 470 Receptacle W Leads Cap Plug 1 DE DEED 180732 BOOL NEO OUIQDUt SW Ja oe arena 1 UG a sere dh tsa Ia sac eve es 179848 Boot POS OUIDUL SUQ Zur su ne tla ee dee afe edic eat 1 P MT 191760 32 Panel PIORE ute Bondi Ree trt a es se teca e Basi Na Io ud n Soo 1 o ATA 181 245 Terminal Power Output Red 1 ix DA Les ds P 128 756 Switch Tgl 3Pst 40A 600VAC Scr 1 A acu DNA SYA ctu 176 226 Insulator Switch Power 1 O a ER Aba Ba NA an Bh te sn Nameplate Order By Model And Serial Number 1 56 HD1 assis 168 829 Transducer Current 1000A Max 1 De AA 179929 SNOU FAN ia Re ah 1 58 FM1 175 084 Motor Fan 24VDC 3000RPM 1 1 ma A jr UM 181 042 Transformer 230 460 Only 1 60 R1 2 T C9 10 11 12 232296 Resistor Capacitor Assy ee 2 DI scis a 201 531 Kit Diode Ultra Fast Recovery 4 m opi 179 826 Insulator Rectifier 2084546 unicidad iberia ads 1 E cc ee AA 179 902 Windtunnel Lh Areas ee
10. rays that can burn eyes and skin Sparks fly off from the weld Wear an approved welding helmet fitted with a proper shade of fil ter lenses to protect your face and eyes when welding or watching see ANSI 749 1 and 287 1 listed in Safety Standards Wear approved safety glasses with side shields under your helmet Use protective screens or barriers to protect others from flash glare and sparks warn others not to watch the arc Wear protective clothing made from durable flame resistant mate rial leather heavy cotton or wool and foot protection WELDING can cause fire or explosion z Welding on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off from the welding arc The flying sparks hot workpiece and hot equipment can cause fires and burns Accidental contact of electrode to metal objects can cause sparks explosion overheating or fire Check and be sure the area is safe before doing any welding Remove all flammables within 35 ft 10 7 m of the welding arc If this is not possible tightly cover them with approved covers Do not weld where flying sparks can strike flammable material Protect yourself and others from flying sparks and hot metal Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas e Watch for fire and keep a fire extinguisher nearby Be aware that welding on a ceiling fl
11. sary if selected value does not match available input voltage 2 Relinking Board PC6 3 Mounting Screws 4 Receptacle RC8 Connection For 230 VAC Input Power 5 Receptacle RC7 Connection For 460 VAC Input Power Move relinking board as needed and connect plug PLG4 in unit to RC8 or RC7 according to input power voltage Tools Needed A Pt 5 16 in 802 314 802 315 OM 193 267 Page 17 3 12 Connecting Input Power amp Turn Off welding power source and check voltage on input capacitors accord ing to Section 6 3 before proceeding 1 Strain Relief Connector Clamp Obtain and install proper connector 2 Input And Grounding Conductors 3 Contactor W1 Select size and length using Sec tion 3 10 Connect as shown in illustration For Models With Optional Ground Current Sensor 4 Ground Current Sensor When cutting input and ground con ductors to length ground conductor must be 26 inches 660 mm long to wrap around ground current sen sor Note that ground conductor must be insulated between strain relief and ground terminal Insert input and grounding conduc tors through strain relief Route grounding conductor through reed switch from right side of unit under switch and through reed switch again two turns total before con necting to ground terminal For All Models 5 Line Disconnect Device See Section 3 10 Reinstall right side panel Connections For Standard Model A A
12. 1 101 22 A 192 935 Capacitor Elctlt 2700Uf 420 230 460 4 selda TO A a s 206 757 Kit Cap Elctlt 575 VAC Includes 1 BN aye oats A babe en Beebe E 193 738 Capacitor Elctlt 1800 Uf 500 VDC Can 2 52 Dia 4 bila DE RNC 217 040 Nut Nylon M12 Thread Capacitor Mounting 4 MN CP ns ER 181 925 Insulator Stabilizer Lead 1 P NG aa V RN 180 029 Stabilizer Output 1 puce EP se 190 0206 2 4 INQUCION INPUT 2 oai e e aa 1 A p CENE 183 192 Transformer Control 230 460 VAC 1 PL RE A 185232 Transformer Control 575 VAC 000 a 1 A Bee 180 105 Bracket Mtg Transformer Aux 1 ne PO ad CB ian 093 995 Circuit Breaker Man Reset 15A 1 1 ue IF pane OGBE qii 083 432 Circuit Breaker Man Reset 10A 1 1 18 ROZ 604 176 Receptacle Str Dx Grd 3W 15A 120V 1 TOM mS 179 847 Plate Identification Order By Model amp Serial Number 1 Tm 217 297 Cover Receptacle Weatherproof Duplex Rept 1 mL PRN AA 179 899 Panel Rear zu ls reisen laa adds ada 1 A ed eat 181 181 Label Warning Electric Shock
13. 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 60 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 60 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 2ea 2 0 2 ea 2 0 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 par Lo 2 ea 2 0 2 ea 3 0 2 ea 3 0 300 1 60 1 0 60 2 0 70 3 0 95 4 0 120 2x70 2x95 2x95 2ea 2 0 2ea 3 0 2ea 3 0 2 ea 4 0 350 1 0 60 2 0 70 3 0 95 4 0 120 2x70 2x95 2x95 2x120 Positive 2ea 2 0 2ea 3 0 2ea 4 0 2 ea 4 0 TN 400 1 0 60 2 0 70 3 0 95 4 0 120 2x70 2x95 2x120 2x120 2 ea 2 0 2 ea 3 0 2 ea 4 0 3 ea 3 0 3 ea 3 0 500 2 0 70 3 0 95 4 0 120 2x70 2x95 2x120 3x95 3x95 2ea 2 0 2ea 3 0 2 ea 4 0 Jea 3 0 3 ea 4 0 3 ea 4 0 600 3 0 95 4 0 120 2x70 2x95 2x120 8x95 3x120 3x120 This chart is a general guideline and may not suit all applications If cable overheats use next size larger cable Weld cable size AWG is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere mm for metric use S 0007 F For distances longer than those shown in this guide call a factory applications representative at 920 735 4505 OM 193 267 Page 14 3 7 Connecting Weld Output Cables Do not place anything between weld cable terminal and copper bar Too
14. AS 24VAC 24V RMT 28 E x amp UN x RP LI N B gt CONTACTOR lt RC2 8 PCS N N A N A N N SEC RMT OUT 23 RCS PLG18 IAN TANAN A en lt RC2 3 ceo a N Mm Mm Mm 19 19 19 19 C12 O O O o o O o o Y c c c c c c c D REF COM 27 lt RC2 7 C14 PC1 CONTROL BD 30 RC1 PLG1 E BEE IN lt RC2 10 RV Eel C11 RC3 PLG3 RC4 PLG23 RC PLGR F 1V 100A 24 TN m J RCB PLG 013 wen RCB PLGB PTA ACTO Era 1V 10V 29 lt RC10 2 H SMAN x RC2 9 e TED lt RC10 1 115V RMT 25 x CONTACTOR lt RC2 5 3 O D M gt MODE sj RC2 1 E amp Fa V V RMT INDUCTANCE lt REZ 6 GND 42 KR o 42 Figure 7 2 Circuit Diagram For Welding Power Source 575 Volt Models OM 193 267 Page 42 O xt O oO o Y Y O O O 01 02 T w cmn T Q O O Ex m NT SAT Hl Sl SH Io Hl sol LS PC5 GATE BD N M I I I O O O RC1 PLG16 a c a c V M MV X AI X NR S A amp AA NN Oo RC6 1 gt l I O 0 9 6 RC6 2 gt c c KY RC3 4 gt I RC3 2 gt RC2 7 gt RC2 1 gt l RC2 8 gt RC2 4 gt RC9 3 gt l RC9 1 gt T1B QUOD BLK WHT 14 BARE IS CLEAR 16 BLACK 1Z RED WAT ELK C1 C2 WARNING e Do not touch live electrical parts Disconnect input power or stop engine before servicing Do not operate with covers removed ELECTRIC Have only qualified persons install SHOCK HAZARD use or service this unit 009 9 22 4 POSITIVE
15. Amp Freq Pulse Width Starting Amps 150 0 200 40 54 2 00 501 210 10 218 68 80 2 16 600 270 20 270 82 96 2 42 600 330 30 320 94 110 2 55 600 390 40 360 112 120 2 68 600 450 50 385 127 131 2 81 652 510 60 407 138 141 2 92 652 570 70 428 148 151 3 02 702 630 80 451 160 160 3 12 702 690 90 470 171 170 3 26 751 750 100 491 181 180 3 38 751 OM 193 267 Page 30 Program 9 1 16 062 Aluminum 4043 Argon IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 120 0 258 56 40 2 15 550 160 10 270 89 60 2 40 649 200 20 298 115 80 2 60 649 240 30 336 134 106 2 89 702 280 40 367 148 122 3 15 720 320 50 400 157 134 3 35 737 360 60 421 169 144 3 55 748 400 70 440 181 154 3 70 758 440 80 461 192 164 3 90 772 480 90 480 204 174 4 05 787 520 100 498 216 180 4 18 801 Program 10 035 Aluminum 5356 Argon IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 350 0 200 65 54 1 90 451 400 10 216 72 66 1 95 451 450 20 230 80 78 2 00 451 500 30 242 87 88 2 05 501 550 40 251 94 96 2 10 501 600 50 261 101 104 2 17 501 650 60 272 108 112 2 24 501 700 70 284 117 121 2 32 501 750 80 296 127 130 2 40 550 800 90 301 131 137 2 45 550 850 100 303 134 140 2 48 550 Program 11 047 Aluminum 5356 Argon IPM Trim Peak Amp Background Amp Fr
16. Side Panel and Measuring Input Capacitor Voltage in 575 Volt Models 37 6 5 Voltmeter Ammeter Help Displays 2 38 6 6 Error COGS S errs a eue o eee Reken 39 p MOUDIGSNOOING 4 SSSR ER NB LTA MAA Int Sr asa 39 SECTION 7 ELECTRICAL DIAGRAM asain eu a A A 40 SECTION 8 PARTS EIST zs tai cc a A RA AAA ARA a Gc d dd 44 OPTIONS AND ACCESSORIES WARRANTY SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING som 2007 04 Protect yourself and others from injury read and follow these precautions 1 1 Symbol Usage not avoided will result in death or serious injury The possible hazards are shown in the adjoining symbols or explained in the text Indicates a hazardous situation which if not avoided could result in death or serious injury The possible hazards are shown in the adjoining symbols or ex plained in the text A DANGER Indicates a hazardous situation which if NOTICE Indicates statements not related to personal injury 1 2 Arc Welding Hazards The symbols shown below are used throughout this manual to call attention to and identify possible hazards When you see the symbol watch out and follow the related instructions to avoid the hazard The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section 1 5 Read and follow all Safety Standards Only qualifie
17. any 3 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and necessary maintenance or equipment which has been used for operation outside of the specifications for the equipment MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered by this warranty the exclusive remedies shall be at Miller s option 1 repair or 2 replacement or where authorized in writing by Miller in appropriate cases 3 the reasonable cost of repair or replacement at an authorized Miller service station or 4 payment of or credit for the purchase price less reasonable depreciation based upon actual use upon return of the goods at customer s risk and expense Miller s option of repair or replacement will be F O B Factory at Appleton Wisconsin or F O B at a Miller authorized service facility as determined by Miller Therefore no compensation or reimbursement for transportation costs of any kind will be allowed TO THE EXTENT PERMITTED BY LAW THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF PROFIT
18. background amperage Select Amps Background line and use Increment or Decrement button 2 gt Prg16 Manual to set background amperage min 10 amps max 300 amps but al ways at least 1 amp less than peak With gt on top line 3 4 6 Amps Peak setting press Increment or k r n Select ms Pulse Width line and use vs ae ga Am pos BAG 9 di d Increment or Decrement button to nang Hee ap 73 N SG 66 Width set pulse width 1 5 ms but max setting may be less depending on Frequency setting Select Amps Start line and use In crement or Decrement button to set 346 Amps Peak starting amperage 150 530 am peres This amperage value is 7 8 Amps Background used at the start of the weld or when an arc is restarted 1 73 ms Pulse Width Use Output Adjust control to set pulse frequency The range is 30 400 Amps Start 300 pulses per second but max setting may be less depending on Pulse Width setting 3 MIG Mode The synergic control provides volt age control Display scrolls to show line 5 Select top line of display and press 3 gt Pr g 17 MIG Increment or Decrement button un A til MIG is displayed Select Induc 30 Inductance tance line and use Increment or Decrement button to set inductance 0 100 in increments of one Use Output Adjust control to set voltage value 10 35 volts 4 Stick Mode In the Stick mode the user can se lect contactor control remote or On and the Dig
19. des protections homologu s e Ne pas souder dans un endroit l ou des tincelles peuvent tomber sur des substances inflammables e Se prot ger et d autres personnes de la projection d tincelles et de m tal chaud Des tincelles et des mat riaux chauds du soudage peuvent facilement passer dans d autres zones en traversant de petites fissures et des ouvertures e Surveiller tout d clenchement d incendie et tenir un extincteur proximit e Le soudage effectu sur un plafond plancher paroi ou s paration peut d clencher un incendie de l autre c t e Ne pas effectuer le soudage sur des conteneurs ferm s tels que des r servoirs tambours ou conduites moins qu ils n aient t pr par s correctement conform ment AWS F4 1 voir les nor mes de s curit e Ne soudez pas si l air ambiant est charg de particules gaz ou va peurs inflammables vapeur d essence par exemple e Brancherle c ble de masse sur la pi ce le plus pr s possible de la zone de soudage pour viter le transport du courant sur une longue distance par des chemins inconnus ventuels en provo quant des risques d lectrocution d tincelles et d incendie e Ne pas utiliser le poste de soudage pour d geler des conduites ge l es e Encas de non utilisation enlever la baguette d lectrode du porte lectrode ou couper le fil la pointe de contact e Porter des v tements de protection d pourvus d huile tels que des ga
20. deus Made 199 840 Bus Bar Diode ds o etit ate ir Ue NA e deca YAAN SR 4 OPTIONAL When ordering a component originally displaying a precautionary label the label should also be ordered To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distributor OM 193 267 Page 46 Warranty Questions Call 1 800 4 A MILLER for your local Miller distributor Your distributor also gives you Service You always get the fast reliable response you need Most replacement parts can be in your hands in 24 hours Support Need fast answers to the tough welding questions Contact your distributor The expertise of the distributor and Miller is there to help you every step of the way GQ Miller Effective January 1 2007 Equipment with a serial number preface of LH or newer This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied LIMITED WARRANTY Subject to the terms and conditions below Miller Electric Mfg Co Appleton Wisconsin warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EX
21. isoler la pince de masse quand pas mis la piece pour viter le contact avec tout objet m tallique e Ne pas raccorder plus d une lectrode ou plus d un c ble de masse une m me borne de sortie de soudage OM 193 267 Page 5 Il reste une TENSION DC NON N GLIGEABLE dans les sources de soudage onduleur quand on a coupe l alimentation e Arr ter les convertisseurs d brancher le courant lectrique et d charger les condensateurs d alimentation selon les instructions indiqu es dans la partie Entretien avant de toucher les pi ces DES PIECES CHAUDES peuvent provoquer des br lures graves e Ne pas toucher mains nues les parties chaudes e Pr voir une p riode de refroidissement avant de travailler l quipement e Ne pas toucher aux pieces chaudes utiliser les outils recomman des et porter des gants de soudage et des v tements pais pour viter les br lures b LES FUM ES ET LES GAZ peuvent tre dangereux A N Le soudage g n re des fum es et des gaz Leur inhalation peut tre dangereux pour votre sant e Eloigner votre t te des fum es Ne pas respirer les fum es e l int rieur ventiler la zone et ou utiliser une ventilation forc e au niveau de l arc pour l vacuation des fum es et des gaz de soudage e Sila ventilation est m diocre porter un respirateur anti vapeurs approuve e Lire et comprendre les sp cifications de s curit des mat riaux MSDS et les instructio
22. sanii 235 309 Kit Transistor IGBT Module 1 1 E dO csse PR es 173 632 Thermistor NTC 30K Ohm 25Deg C 2 pata JO a Ban GAT ROREM 179 930 Heat Sink Power Module 1 uu ea ne 204 165 Heat Sink Rect Quad Diode 0 0c cc eee 1 TEC A W2 180 270 Contactor Def Prp 40A 3P 24VAC 230 460 Only 1 A ee er E 190 272 s BaSe RE ne are cn ARA 1 Tro ee s 180 271 Bracket Mtg Choke 1 bed Sich baba ts 182 654 Gasket Di Dt Rubber 1 A E mi san 190 109 CONDITE arrere as Ca desc nd des de six eed sued 2 a PAA 1 76 844 60r8 F rtile s ras ad odias das 2 Ad 174 715 Knob Round 1 250 Dia X 250 Id 1 OM 193 267 Page 45 Item Dia Part No Mkgs No Description Quantity Figure 8 1 Complete Assembly Continued UD ARUM EE hp eee 167 633 Washer Shldr 612 Id X 1 060 Od X 062 T 1 dad au de da 010 291 Washer Flat 625 Id X 1 25 Od X 125T 1 Mode HER 159 264 Ring Ring Ext 625 Shaft X 042 Thk 1 gat Ed AN 153 169 Actuator Switch 2 2 2m 22m 3 ta AO aa POI ricus 227 553 Circuit Card Assy Front Panel Display W Program 1 SE paaa aoe eee ee 182 707
23. studies spanning 17 years of research a special blue ribbon committee of the National Research Council concluded that The body of evidence in the committees judgment has not demonstrated that exposure to power frequency electric and magnetic fields is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following procedures OM 193 267 Page 4 For Gasoline Engines Engine exhaust contains chemicals known to the State of California to cause cancer birth defects or other reproduc tive harm For Diesel Engines Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Ontario Canada L4W 5NS phone 800 463 6727 or in Toronto 416 747 4044 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 9101 Quincy MA 02269 9101 phone 617 7
24. with proper guards in a safe location wearing proper face hand and body protection e Sparks can cause fires keep flammables away e Puton grounded wrist strap BEFORE handling boards or parts e Use proper static proof bags and boxes to store move or ship PC boards IN Yy MOVING PARTS can cause injury e Keep away from moving parts e Keep away from pinch points such as drive rolls WELDING WIRE can cause injury e Do not press gun trigger until instructed to do SO e Do not point gun toward any part of the body other people or any metal when threading welding wire 43 STATIC ESD can damage PC boards MOVING PARTS can cause injury e Keep away from moving parts such as fans e Keep all doors panels covers and guards closed and securely in place ua e Have only qualified persons remove doors panels covers or guards for maintenance as necessary e Reinstall doors panels covers or guards when maintenance is finished and before reconnecting input power READ INSTRUCTIONS e Read Owner s Manual before using or servic ing unit e Use only genuine replacement parts from the manufacturer H F RADIATION can cause interference e High frequency H F can interfere with radio navigation safety services computers and communications equipment e Have only qualified persons familiar with electronic equipment perform this installation e Theuseris respo
25. 0 72 88 1 79 441 295 30 322 96 100 1 91 458 360 40 334 108 112 2 03 480 425 50 348 115 125 2 14 494 490 60 362 122 138 2 22 501 555 70 374 129 151 2 29 508 620 80 388 136 164 2 35 515 685 90 400 143 177 2 40 522 750 100 411 150 190 2 45 529 OM 193 267 Page 29 Program 6 045 309L Stainless Steel Recommended Gases 98 Argon 2 CO Alternative Gases Argon CO5 mixes up to 10 CO Argon Os mixes up to 5 O IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 90 0 320 47 60 1 50 441 156 10 345 70 90 1 65 472 222 20 371 89 120 1 75 511 288 30 402 103 145 1 85 550 354 40 430 117 155 1 97 589 420 50 454 129 165 2 09 631 486 60 470 138 175 2 20 663 552 70 484 145 185 2 30 695 618 80 498 152 195 2 40 727 684 90 512 157 210 2 50 762 750 100 527 162 225 2 60 801 Program 7 035 Aluminum 4043 Argon IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 240 0 157 42 35 2 05 402 300 10 160 61 40 2 10 451 360 20 181 80 60 2 17 451 420 30 218 101 75 2 30 451 480 40 244 112 90 2 40 501 540 50 256 120 104 2 50 501 600 60 268 131 117 2 60 501 660 70 280 141 127 2 70 550 720 80 291 152 138 2 80 550 780 90 301 162 148 2 90 550 840 100 312 174 158 3 00 550 Program 8 047 Aluminum 4043 Argon IPM Trim Peak Amp Background
26. 1 DEMON E 179 276 Bushing Snap In Nyl 1 000 X 1 375Mtg Hole 2 DA i ee es 183 827 43 BUS Bar OUUU ar dba ica qucd IPAG MGA LPA WIKA GAS aeta 1 12 DD oed esu aa e as 134 327 Label Warning General Precautionary 2 OO bend akn tab hima 222 317 Label Warning Match Input Power 1 PA PLG4 131056 Housing Receptacle amp Sockets 1 M RC10 166679 Housing Receptacle Pins Sockets 1 v PLG2 115092 Housing Plug amp Sockets 1 OM PLG7 19 115 094 Housing Plug amp Sockets 1 OON PLG9 11 115091 Housing Plug amp Sockets 7 pani EI I 143 976 Receptacle W Sockets 230 460 Only 1 TENE 135 409 Housing Plug Pins 230 460 Only 1 DER PLG3 12 180776 Plug W Leads Voltage Feedback 1 DUMP PEGS 15 16 5351450206 c Plug WW COS euin ox PA Y Ra lea auo xata Cn c oda Lata aso 1 a PEG2T 22 2 2 1 199 x PUO W BSAdS scs ne dirus etel eod IR le 9 Dedi an NA 4 NAAPI AA 172 565 Cable Power 21 In 18Ga 230 460 Only 1 A PEPPER ere 190 271 23 0 Panel Side Eh cues oe eerte eR ae ae aie ERU Ru d ns 1 OOS abun ot cd
27. 70 3000 web site www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Govemment Printing Office Super intendent of Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 Regional Offices phone for Region 5 Chicago is 312 353 2220 website www osha gov 1 Keep cables close together by twisting or taping them or using a cable cover 2 Arrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from opera tor as practical 5 Connect work clamp to workpiece as close to the weld as possi ble About Implanted Medical Devices Implanted Medical Device wearers should consult their doctor and the device manufacturer before performing or going near arc welding spot welding gouging plasma arc cutting or induction heating operations If cleared by your doctor then following the above procedures is recom mended SECTION 2 CONSIGNES DE SECURITE LIRE AVANT UTILISATION fre som 2007 04 Se prot ger et prot ger les autres contre le risque de blessure lire et respecter ces consignes Symboles utilis s 2 1 DANGER Indique une situation dangereuse qui si on Pevite pas peut donner la mort ou des blessures graves Les dangers possibles sont mo
28. 7954 t l phone 1 866 512 1800 il y a 10 bureaux r gionaux le t l pho ne de la r gion 5 Chicago est 312 353 2220 site Internet www osha gov 1 Garder les cables ensemble les torsader les scotcher ou les recouvrir d une housse 2 Disposer les cables d un c t et distance de l op rateur 3 Ne pas courber pas et ne pas entourer pas les cables autour de votre corps 4 Garder le poste de soudage et les cables le plus loin possible de VOUS 5 Connecter la pince sur la piece aussi pres que possible de la soudure En ce qui concerne les implants medicaux Les porteurs d implants doivent d abord consulter leur m decin avant de s approcher des op rations de soudage l arc de soudage par points de gougeage du coupage plasma ou de chauffage par induc tion Si le m decin approuve il est recommand de suivre les proc dures pr c dentes OM 193 267 Page 9 OM 193 267 Page 10 SECTION 3 INSTALLATION 3 1 Specifications Maximum Amperes Input At Rated Input Rated Welding Voltage paan un KVA Kw Power Output Range Voltage DC 230V 460V 575V 230 460 575 230 460 575 450 A 38 Volts DC Three 10096 Duty Cycle 10 38 95 50 8 27 8 24 4 21 2 24 3 19 2 19 0 Phase 565 43 Volts DC u 0 14 0 09 0 127 0 06 0 127 0 047 0 077 6096 Duty Cycle While idling 3 2 Duty Cycle and Overheating Duty Cycle is percen
29. AAA AA eee lt RC9 3 U E l lt RC9 5 PC2 INTERCONNECT BD PLG20 RC20 pa RC7 460V RC8 230V PLG4 9 oOo RC7 7 RC2 PLG12 PLG10 39 RC9 PLG9 2 lt lt lt RC7 5 RC8 5 x gt 40 N S 8 lt lt re7 3 RC8 3 N NG 4 I 230v N 6 lt RC7 1 Rca 1 ES AA REE 2 aso 230v T3 lt RC7 14 gt x LN N a RS A lt RC7 12 RC8 12 PERR 3 lt RC7 10 RC8 10 o n RC3 RC20 g N N N A Da 37 NG lt RC7 8 RC8 8 E E E E 2 cM 42 RC10 2 3 fi V V VV 09 A Y E s1 PLG10 2 N x a 42 S 7 S X REMOTE ON OFF OPTION Ps a ee ut un RC2 115V RCPT HOT PC4 GATE BD NEUTRAL x MD UNE ET I I I GND O O O o RC1 PLG15 V V V V RC1 CB1 257 S N N N N HEY EF x SPST E N N N N A gt 24vac 19 A Q x A A KOR RAR ARRENDAR ANA A ss O 24V RMT 28 PCS S N a T U gd p p qe 4 B DCONTACTOR 1 lt lt RC2 8 FUNCTION g g amp 2 5 gg 525 B e oM GCS OPTION 5 RC2 PLG11 __ I SKRE4 1 C pO gy dy RC2 3 RC4 PLG17 x n RC5 PLG18 i o NA an BEN PC1 CONTROL BD REF COM 27 RC1 PLG1 D lt RC2 7 RC2 PLG2 NIN i T p Sa BER IN JO c RC2 10 RCB PLGB is RC7 PLG7 DUM um RE F lt RC2 4 a RC10 PLG22 013 RC4 PL623 m 1V 10V 29 H lt RC2 9 nee lt RC8 1 015 BLK lt RC10 2 115V RMT ss CONTACTOR L me see lt RC10 1 T ii M pt KE RC2 1 O S mole V v RMT 44 Ld m N gt INDUCTANCE Le na 42 42 GND m 42
30. C7 X 34 O NEGATIVE C8 206 318 A OM 193 267 Page 43 SECTION 8 PARTS LIST 3 Hardware is common and LO not available unless listed N X a Y y N 7r P Y 2 Ber So tae N N 1 a p A 7 Var O N 802 316 B Figure 8 1 Complete Assembly OM 193 267 Page 44 No Mkgs No Description Quantity Figure 8 1 Complete Assembly a PPO O 107294 LOVE TOD ii 1 TD OT 195 989 A KINO sion Sa acad NE bA ANYA NAA Rata aoe Ro Ru aA Ere d Nasha cC E obs 2 T E 190 270 Panel Side Rh 230 460 1 po DC TR 190 373 Panel Side Rh 575 1 cC 1486 591 InSulator SIDE Aa eua soto tre aa e Ra eade a 1 He dain es ogee 185 835 Label Warning Electric Shock 3 DR These 179 933 Transformer HF 230 460 1 D yarig A n66 984 Transtormer HF 575 x2 ds 2 12 rette de t bee oto eo sv 1 O sos FMZ sus 183 918 Motor Fan 24VDC 3000RPM 43CFM W 10 Ohm Resistor 1 kan Tago IPOT suresi 223 865 Circuit Card Assembly Control 230 460 1 NG aaa POT caresi 225 688 Circuit Card Assembly Control 575 1 RR NOE ng aida 194 371 50 Spacer ATL 3 500 d 3 ees ore ei Ka e Rb I bla 1 Ol nag ts AA na NA bo 194 450 Bracket Mtg Capacitor PC Board Fan
31. DE S CURIT LIRE AVANT UTILISATION 5 2 1 Syriaboles ullliSes uus doe ka UL RO NOR eU Sar i ated pr Saas AS an die dea dE a 5 2 2 Dangers relatifs au soudage l arc en 5 2 3 Dangers suppl mentaires en relation avec l installation le fonctionnement et la maintenance 7 2 4 Proposition californienne 65 Avertissements 8 2 5 Principales normes de SEC UNG circa dip anew AO nS rate deine aset don Dei pe n iude Gi aha an Sk 9 2 6 Inrenmalom EMP 2 oe Races Docs ec e Sacs Lar ee e EORR HEX QUEE REG Re E dde 9 SECTION 3 INSTALLATION cess eee Iuba oot IR NA E PER EE LETS TE 11 dell SpecIHCatlOriS uus doe ve Cede un dO ue sab oe dO deed ane Oed is fe dod ew at xe tad dan SO 11 3 2 Duty Gycle and OVerheatind a etes rice uai a a aA 11 3 34 2VOIEAImpere CURVES Sada re ur re Wie ene ae Seeman ba Dads d ea idet ite 12 3 4 Dimensions and Weight acne ep he ER Re MER eon bim sce per du LS dus 12 3 5 SEISCIING sa Location sa dace te rho oh yn aD DA BA da e dhs ote d ets eee nara un Da Sin ana ed ete 13 3 6 Weld Output Terminals and Selecting Cable Sizes eee 14 3 7 Connecting Weld Output Cables 0 hh mh 15 3 8 Remote 14 Receptacle Information nn 15 3 9 115 Volts AC Duplex Receptacle and Circuit Breakers ooo 16 3 10 Electrical Service QUIE ueber RORIS CD eb eoe e ub Rede ar spe a e
32. PRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS Within the warranty periods listed below Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship Miller must be notified in writing within thirty 30 days of such defect or failure at which time Miller will provide instructions on the warranty claim procedures to be followed Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods All warranty time periods start on the delivery date of the equipment to the original end user purchaser and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor 1 5 Years Parts 3 Years Labor Original main power rectifiers 2 3 Years Parts and Labor Transformer Rectifier Power Sources Plasma Arc Cutting Power Sources Process Controllers Semi Automatic and Automatic Wire Feeders Inverter Power Sources Unless Otherwise Stated Water Coolant Systems Integrated Intellitig Engine Driven Welding Generators NOTE Engines are warranted separately by the engine manufacturer 3 1 Year Parts and Labor Unless Specified Motor Driven Guns w exception of Spoolmate Spoolguns Positioners and Controllers Automatic Motion Devices RFCS Foot Controls
33. S can injure or kill e Shut off shielding gas supply when not in use e Always ventilate confined spaces or use approved air supplied respirator MAGNETIC FIELDS can affect Implanted Medical Devices e Wearers of Pacemakers and other Implanted Medical Devices should keep away e Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near arc welding spot welding gouging plasma arc cutting or induction heating operations NOISE can damage hearing Noise from some processes or equipment can damage hearing e Wear approved ear protection if noise level is high CYLINDERS can explode if damaged Shielding gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of the welding process be sure to treat them carefully Protect compressed gas cylinders from excessive heat mechani cal shocks physical damage slag open flames sparks and arcs Install cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping Keep cylinders away from any welding or other electrical circuits Never drape a welding torch over a gas cylinder Never allow a welding electrode to touch any cylinder Never weld on a pressurized cylinder explosion will result Use only correct shielding gas cylinders regulators hoses and fit tings designed for the specific applicati
34. ble ou accidentel avec la pi ce souder ou le sol Dans ces conditions utiliser les quipements suivants dans l ordre indiqu 1 un poste souder DC tension constante EF Indique des instructions sp cifiques Ce groupe de symboles veut dire Avertissement Attention DANGER DE CHOC ELECTRIQUE PIECES EN MOUVEMENT et PIECES CHAUDES Consulter les symboles et les instructions ci dessous y aff rant pour les actions n cessaires afin d viter le danger fil 2 un poste souder DC manuel lectrode ou 3 un poste souder AC tension vide r duite Dans la plupart des situations l utilisation d un poste souder DC fil tension constante est re command e En outre ne pas travailler seul e Couper l alimentation ou arr ter le moteur avant de proc der l in stallation la r paration ou l entretien de l appareil D verrouiller l alimentationselon la norme OSHA 29 CFR 1910 147 voir nor mes de s curit e Installer le poste correctement et le mettre la terre convenable ment selon les consignes du manuel de l op rateur et les normes nationales provinciales et locales e Toujours v rifier la terre du cordon d alimentation V rifier et s assurer que le fil de terre du cordon d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre e En effectuant les raccordements d entr e fixer d abo
35. d Gases Argon CO Gases Argon CO mixes up to 20 CO IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 50 0 360 30 35 1 90 600 120 10 421 54 75 2 00 649 190 20 461 72 105 2 10 698 260 30 491 91 125 2 25 751 330 40 512 105 145 2 40 800 400 50 531 120 165 2 50 800 470 60 545 127 180 2 60 800 540 70 564 138 190 2 70 800 610 80 576 143 202 2 80 800 680 90 588 148 214 2 90 800 750 100 600 150 225 3 00 800 OM 193 267 Page 33 Program 18 062 Metal Core Recommended Gases Argon CO Gases Argon CO mixes up to 20 CO IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 50 0 451 37 38 2 10 674 95 10 498 70 68 2 30 705 140 20 515 91 90 2 40 741 185 30 527 120 112 2 50 772 230 40 541 150 132 2 60 800 275 50 552 171 150 2 75 800 320 60 562 190 168 2 90 800 365 70 571 209 185 3 05 800 410 80 581 225 202 3 20 800 455 90 590 244 220 3 35 800 500 100 600 261 238 3 50 800 OM 193 267 Page 34 SECTION 6 MAINTENANCE AND TROUBLESHOOTING 6 1 Routine Maintenance F Maintain more often during severe conditions Replace Repair or Replace damaged or replace cracked unreadable cracked torch body label cables Repair or replace cracked cables and cords ol 6 Months Clean and tighten weld bi Blow out terminals 2 y inside F 6 2 Blow
36. d persons should install operate maintain and repair this unit During operation keep everybody especially children away I ao ELECTRIC SHOCK can kill Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installed or improperly grounded equipment is a hazard e Do nottouch live electrical parts e Wear dry hole free insulating gloves and body protection e Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work or ground e Do not use AC output in damp areas if movement is confined or if there is a danger of falling e Use AC output ONLY if required for the welding process If AC output is required use remote output control if present on unit e Additional safety precautions are required when any of the follow ing electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or acciden
37. e bouteille gaz e Une lectrode de soudage ne doit jamais entrer en contact avec une bouteille e Ne jamais souder une bouteille pressuris e risque d explosion e Utiliser seulement des bouteilles de gaz protecteur r gulateurs tuyaux et raccords convenables pour cette application sp cifique les maintenir ainsi que les l ments associ s en bon tat e D tourner votre visage du d tendeur r gulateur lorsque vous ouvrez la soupape de la bouteille e Lecouvercle du d tendeur doit toujours tre en place sauf lorsque la bouteille est utilis e ou qu elle est reli e pour usage ult rieur e Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles e Lire et suivre les instructions sur les bouteilles de gaz comprim l quipement connexe et le d pliant P 1 de la CGA Compressed Gas Association mentionn dans les principales normes de s cu rit 2 3 Dangers suppl mentaires en relation avec l installation le fonctionnement et la maintenance Risque D INCENDIE OU D EXPLO SION e Ne pas placer l appareil sur au dessus ou proximit de surfaces inflammables e Nepasinstaller l appareil proximit de pro duits inflammables e Ne pas surcharger l installation lectrique s assurer que l alimentation est correctement dimensionn e et prot g e avant de mettre l appareil en service LA CHUTE DE L APPAREIL peut blesser
38. ee don d OR ER GR NR te 16 3 11 Selecting Input Voltage cs aote nio kat C OR cae oe ake ROS t e ed dete e VE aed acie S e e 17 3 12 Gonnecting Input POWER An a en ch De SOL ACH e i da lit acre dae oe 18 SECTION 4 OPERATION 33 22 nude AAA RD NLIS 19 4 1 Front Panel Controls za Eh REI RR E RE UR dra d Rm oco oe Cen o ef aaa o deris d 19 4 2 Meter FUNCIONS ese ss orina o RL di dtt le dede di te lh abaco Ree ido DG Meee octal GA Dedi cd 20 43 Example DISpIayS x9 cs xs atts da ALAALA 4 atin LANA El 21 4 4 Synergic Controls and Overview ner Rape A am Rai a eed a E qv eee ndr de 22 4 5 Initial Display Manual Pulse MIG Mode MIG Mode and Stick Mode 23 4 6 OBIUP SCICCNS kaka eaten eee u re de I d EE dee dd aa dg 24 4 7 Choosing Pulse Programs and Setting Parameters ees 25 4 8 How Manual Pulsed MIG Waveform Components Affect Arc and Burn Off Rate 26 SECTION 5 PROGRAMS as 2 a re DANTE ND LA cere twee Oren KUNING DRE EE 27 5 1 OVEINIGW OL PIOGEeITIS essa TANA KANYAN nor dede a a aa aa 27 9 2 HOA oce tace a eee aao ud M on 28 SECTION 6 MAINTENANCE AND TROUBLESHOOTING eese nnn 35 6 1 Routine Maintenance assii ats dacs ala Sons a BLUR dads AA A un ne 35 0 2 BIOWIRG Our laside or EHE 23 Discs Re S Re R AA 35 6 3 Removing Right Side Panel and Measuring Input Capacitor Voltage in 230 460 Volt Models 36 6 4 Removing Right
39. eq Pulse Width Starting Amps 200 0 240 47 55 2 10 501 255 10 270 58 80 2 20 600 310 20 301 65 98 2 30 600 365 30 320 72 110 2 40 652 420 40 341 80 120 2 50 652 475 50 350 91 130 2 60 652 530 60 388 101 140 2 70 652 585 70 411 110 153 2 80 702 640 80 421 120 163 2 90 702 695 90 440 131 168 2 95 702 750 100 461 141 170 3 00 702 OM 193 267 Page 31 Program 12 062 Aluminum 5356 Argon IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 180 0 291 82 50 2 25 652 220 10 312 98 62 2 38 663 260 20 338 120 77 2 55 705 300 30 362 136 90 2 69 723 340 40 383 148 100 2 80 748 380 50 404 160 110 2 91 772 420 60 428 176 122 3 04 783 460 70 451 192 134 3 19 794 500 80 484 207 146 3 34 801 540 90 501 216 156 3 42 801 580 100 517 225 165 3 50 801 Program 13 035 Nickel 75 Argon 25 Helium IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 120 0 254 37 40 2 85 501 175 10 287 49 54 2 96 501 230 20 312 61 68 3 08 511 285 30 331 72 77 3 20 522 340 40 348 84 89 3 32 532 395 50 360 91 99 3 40 543 450 60 374 98 108 3 48 554 505 70 390 105 117 3 55 564 560 80 404 112 126 3 62 575 615 90 418 120 135 3 69 585 670 100 432 127 144 3 76 596 Program 14 045 Nickel 75 Argon 25 Helium IPM Trim Peak Amp Background Amp Freq Pulse W
40. er Second Actual Volts 7 The Stick mode provides the Adaptive Hot Start feature which automatically increases the output amperage at the start of a weld should the start require it This eliminates electrode sticking at arc start OM 193 267 Page 20 4 3 Example Displays 7 Values shown are hypothetical V O TRIM The A Amperage and Trim lights illuminate as shown Amperage preset display for Stick welding mode V OA O TRIM NN Voltage preset display for MIG welding mode e O TRIM Gm 0000 Display while welding OA e TRIM mum Of Preset trim display for Pulse welding mode OA O TRIM FES EC 3 eti Preset pulses per second PPS display for Manual Pulse welding mode OM 193 267 Page 21 4 4 bat Controls and Overview 1 SELECT Example CHANGE 4 To select Program 7 set to Non Adaptive and set Arc Length to 36 proceed as follows Select top line by pressing Select push button until 5 is on top line Press Increment button until Program 7 ap pears ao Press Select push button to select second line and press Increment or Decrement but ton so Non Adaptive appears oa Turn Output Adjust control to set arc length to 36 OM 193 267 Page 22 5 P rg 7 035A Adaptive Prog gt Non 7 035A Adapt OA V e 4043 4043 Ar Ar Controls 1 Display 2 Parameter Select Push Button Press button to move gt on display The pa
41. es apr s avoir pris les mesures pr c den tes il incombe l utilisateur de prendre des mesures suppl mentaires telles que le d placement du poste l utilisation de ca bles blind s l utilisation de filtres de ligne ou la pose de protec teurs dans la zone de travail 2 4 Proposition californienne 65 Avertissements Les quipements de soudage et de coupage produisent des fum es et des gaz qui contiennent des produits chimiques dont l Etat de Californie reconnait qu ils provoquent des mal formations cong nitales et dans certains cas des cancers Code de sant et de s curit de Californie chapitre 25249 5 et suivants A Les batteries les bornes et autres accessoires contiennent du plomb et des compos s base de plomb produits chimi ques dont l Etat de Californie reconnait qu ils provoquent des cancers et des malformations cong nitales ou autres probl mes de procr ation Se laver les mains apr s manipu lation OM 193 267 Page 8 Pour les moteurs essence Les gaz d chappement des moteurs contiennent des pro duits chimiques dont l Etat de Californie reconna t qu ils provoquent des cancers et des malformations cong nitales ou autres probl mes de procr ation Pour les moteurs diesel Les gaz d chappement des moteurs diesel et certains de leurs composants sont reconnus par l Etat de Californie com me provoquant des cancers et des malformations cong nitales ou autres probl mes de proc
42. event burns Pini OM 193 267 Page 1 FUMES AND GASES can be hazardous Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your health Keep your head out of the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved air supplied respirator Read and understand the Material Safety Data Sheets MSDSs and the manufacturer s instructions for metals consumables coatings cleaners and degreasers Work in a confined space only if it is well ventilated or while wearing an air supplied respirator Always have a trained watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure the breath ing air is safe Do not weld in locations near degreasing cleaning or spraying op erations The heat and rays of the arc can react with vapors to form highly toxic and irritating gases Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the area is well ventilated and while wearing an air supplied respirator The coatings and any metals containing these elements can give off toxic fumes if welded ARC RAYS can burn eyes and skin Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared
43. idth Starting Amps 100 0 289 56 56 3 00 600 150 10 315 75 76 3 22 600 200 20 345 89 100 3 34 600 250 30 364 103 116 3 50 628 300 40 385 117 129 3 62 645 350 50 404 134 142 3 72 660 400 60 423 150 155 3 82 670 450 70 440 164 168 3 92 677 500 80 458 176 180 4 02 688 550 90 475 188 192 4 12 702 600 100 491 197 204 4 20 712 OM 193 267 Page 32 Program 15 035 Silicon Bronze Argon IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 120 0 280 37 42 1 30 501 183 10 331 54 57 1 40 540 246 20 371 68 72 1 50 582 309 30 402 77 93 1 60 610 372 40 421 87 108 1 70 642 435 50 442 96 119 1 80 663 498 60 463 108 130 1 90 684 561 70 482 115 140 2 00 705 624 80 496 122 150 2 10 720 687 90 508 127 160 2 20 730 750 100 520 131 170 2 30 737 Program 16 045 Metal Core Recommended Gases Argon CO Gases Argon CO mixes up to 20 CO IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 100 0 376 42 60 1 70 476 165 10 409 51 95 1 80 511 230 20 440 65 115 1 90 540 295 30 465 75 140 1 95 568 360 40 480 82 155 2 00 582 425 50 496 89 170 2 10 596 490 60 512 96 185 2 20 614 555 70 527 101 195 2 25 628 620 80 543 105 205 2 30 645 685 90 560 112 217 2 40 660 750 100 576 120 230 2 50 677 Program 17 052 Metal Core Recommende
44. indage pour r duire les interf rences ventuelles LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences e Le rayonnement haute fr quence H F peut provoquer des interf rences avec les quipe ments de radio navigation et de communica tion les services de s curit et les ordinateurs e Demander seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion e L utilisateur est tenu de faire corriger rapidement par un lectricien qualifi les interf rences r sultant de l installation e Sile FCC signale des interf rences arr ter imm diatement l ap pareil LE SOUDAGE L ARC risque de provoquer des interf rences e L nergie lectromagn tique risque de provo quer des interf rences pour l quipement lec tronique sensible tel que les ordinateurs et l quipement command par ordinateur tel que les robots e Veiller ce que tout l quipement de la zone de soudage soit compatible lectromagn tiquement e Pour r duire la possibilit d interf rence maintenir les cables de soudage aussi courts que possible les grouper et les poser aussi bas que possible ex par terre e Veiller souder une distance de 100 metres de tout quipe ment lectronique sensible e Veiller ce que ce poste de soudage soit pos et mis la terre conform ment ce mode d emploi e En cas dinterferenc
45. ing Out Inside of Unit A Do not remove case when blowing out inside of unit To blow out unit direct airflow through front and back louvers as shown 802 314 OM 193 267 Page 35 6 3 Removing Right Side Panel and Measuring Input Capacitor Voltage in 230 460 Volt Models 2 P Turn Off welding power source and gt disconnect input power g A Significant DC voltage can remain on capacitors af 1 Right Side Panel ter unit is Off Always check the voltage as shown to be sure the input capacitors have discharged be fore working on unit To remove panel remove screws securing panel to unit 2 Relinking Board PC6 3 Voltmeter Measure the dc voltage across the screw terminals on PC6 as shown until voltage drops to near O zero volts Proceed with job inside unit Rein stall right side panel when finished 230 VAC input lead to lower terminal lead to upper terminal 2 460 VAC input lead to lower right terminal lead to upper left terminal Tools Needed C ORO 5 16in 802 314 Ref 802 315 OM 193 267 Page 36 6 4 Removing Right Side Panel and Measuring Input Capacitor Voltage in 575 Volt Models Turn Off welding power source and A Significant DC voltage can remain on capacitors af disconnect input power ter unit is Off Always check the voltage as shown 1 Right Side Panel to be sure the input capacitors have di
46. ing power source Off and back On Change settings and continue Program CRC Memory Will Be Reset Press Parm Select ERROR gram Range ry Will Be Reset s s Parm Select 6 7 Troubleshooting Trouble Remedy No weld output unit completely in Place line disconnect switch in On position see Section 3 12 operative Check and replace line fuse s if necessary or reset circuit breaker see Section 3 12 Check for proper input power connections see Section 3 12 No weld output meter display On Check repair or replace remote control Unit overheated Allow unit to cool with fan On see Section 3 2 Check voltmeter ammeter Help displays Erratic or improper weld output Check to make sure correct program is select3ed for welding wire and shielding gas used Use proper size and type of weld cable see Section 3 10 Clean and tighten all weld connections No 115 volts ac output at duplex Reset circuit breaker CB1 see Section 3 9 receptacle Remote 14 receptacle No a ign ac output at Remote 14 re Reset circuit breaker CB2 see Section 3 9 ceptacle OM 193 267 Page 39 SECTION 7 ELECTRICAL DIAGRAM i S1 W2 WITH REMOTE ON OFF OPTION END cri 33 O 2 TURNS THRU Id REED RELY M 35 GND Pagli ATATA O L1 O JA NGA T OR UM o Oo o O O O A2 WI B SU ee i a en W1 C E ROME ILC
47. le setup Programs and modes that are de fined Off are not shown when the Language operator scrolls through the dis plays in normal operation gt English 2 Language Screen Select second line of display and press Increment or Decrement but ton until Language is displayed Se lect third line of display and press Increment or Decrement button un til desired language is shown The choices are English French Ital ian Spanish and German OM 193 267 Page 24 4 7 Choosing Pulse Programs and Setting Parameters Choosing Pulse Program Pulse programs are pre written and cannot be changed by the user See Section 5 for program parameters and recommended gas mixtures Choose program depending on the type and size of wire and type of shielding gas used For example the program shown below is for 045 steel wire using Ar CO gas gt Prg 2 045St Ar CO2 Adaptive Choosing Adaptive Or Non Adaptive Setting Arc Length Adaptive Pulse frequency is automatically regulated Arc length is adjusted with the Output Adjust control to maintain a constant arc length regardless of Displayed preset Trim values 0 100 are for reference changes in wire stickout only Non Adaptive Constant pulse frequency is main Adjustment normally needed if wire feed speed or type of tained regardless of the arc length weld joint is changed Choose mode which best applies to your Set arc length that best applies to your application
48. le of the welding power source 60 Hz Three Phase Input Voltage 230 460 575 Input Amperes At Rated Output 53 27 24 Max Recommended Standard Fuse Rating In Amperes Time Delay 2 60 30 30 Normal Operating 3 80 40 35 Min Input Conductor Size In AWG 4 8 10 12 Max Recommended Input Conductor Length In Feet Meters c Min Grounding Conductor Size In AWG 4 8 10 12 Reference 2005 National Electrical Code NEC including article 630 1 Consult factory for circuit breaker applications 2 Time Delay fuses are UL class RK5 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60 amp and UL class H 65 amp and above 4 Conductor data in this section specifies conductor size excluding flexible cord or cable between the panelboard and the equipment per NEC Table 310 16 If a flexible cord or cable is used minimum conductor size may increase See NEC Table 400 5 A for flexible cord and cable requirements OM 193 267 Page 16 3 11 Selecting Input Voltage Turn Off welding power Ec source disconnect input power and check voltage on input capacitors accord ing to Section 6 3 before F Be sure to reinstall all four screws proceeding securing relinking board in place Check input voltage available at site 1 Voltage Selection View Window Check voltage selected in unit Changing selection is only neces
49. lfunction in the ther mal protection circuitry located on the right side of the unit If this dis play is shown contact a Factory Authorized Service Agent 5 Help 5 Display Indicates the right side of the unit has overheated The unit has shut down to allow the fan to cool it see Section 3 2 Operation will contin ue when the unit has cooled 6 Help 6 Display Indicates that the input voltage is too low and the unit has automati cally shut down Operation will con tinue when the voltage is within 15 of the operating range If this display is shown have an electri cian check the input voltage 7 Help 7 Display Indicates that the input voltage is too high and the unit has automati cally shut down Operation will con tinue when the voltage is within 15 of the operating range If this display is shown have an electri cian check the input voltage 8 Help 8 Display Indicates a malfunction in the sec ondary power circuit of the unit If this display is shown contact a Factory Authorized Service Agent In addition when the optional ground current sensor is installed this display indicates weld current in the ground conductor When this occurs have an electrician check the primary and secondary connections 6 6 Error Codes 1 Program CRC Error 2 Program Range Error If either error code appears reset the display to factory settings as fol lows Press Parameter Select push but ton or turn weld
50. ls Needed Y2 TT 3 4 in 19 mm Incorrect Installation 803 778 B A Turn off power before connecting to Weld Output Terminal output terminal and secure with nut so that weld output terminals Supplied Weld Output Terminal Nut weld cable terminal is tight against copper Weld Cable Terminal bar Do not place anything between weld cable terminal and copper bar Make cables may cause excessive heat Sopper Bar sure that the surfaces of the weld cable and start a fire or damage your ma Remove supplied nut from weld output ter terminal and copper bar are clean chine minal Slide weld cable terminal onto weld A Failure to properly connect weld 3 8 Remote 14 Receptacle Information LA remore 14 Socket Socket Information A 24 volts ac Protected by circuit breaker CB2 24 VOLTS AC OUTPUT B Contact closure to A completes 24 volts ac con Ref 802 314 CONTACTOR tactor control circuit 115 VOLTS AC 115 volts ac Protected by circuit breaker CB1 OUTPUT J Contact closure to completes 115 volts ac con CONTACTOR tactor control circuit C Output to remote control 10 volts dc in MIG mode D Hemote control circuit common REMOTE E O to 10 volts dc input command signal from re CONTROL mote control M Mode select N Hemote inductance control AN F Current feedback 1 volt dc per 100 amperes AMPERAGE VOLTAGE H Voltage feedback 1 volt dc per 10 arc vol
51. lways connect grounding conductor first Tools Needed HH m 3 Li L2 L3 Connections For C XH 5 16 in Models With Optional Ground Current Sensor 801 535 B 801 822 A OM 193 267 Page 18 SECTION 4 OPERATION 4 1 Front Panel Controls 1 Power Switch The fan motor is thermostatically controlled and only runs when cooling is needed Voltmeter see Section 4 2 Ammeter Trim Indicator see Section 4 2 Ammeter Light Lights when display beneath is indicating amperage 5 Trim Indicator Light Lights when display beneath is indicating trim 6 Output Adjust Control Increment Push Button see Section 4 4 Decrement Push Button see Section 4 4 Display see Section 4 4 Select Push Button see Section 4 4 Controls various output values depending on mode being used 2 3 V mu A ra a OUTPUT ADJUST Ca Ox CHANGE Ref 192 057 OM 193 267 Page 19 4 2 Meter Functions 7 The meters display the actual weld output values for approximately three seconds after the arc is broken Mode Meter Reading At Idle Meter Reading While Welding V A V A Preset Volts Blank Actual Volts Actual Amps V Trim V A MIG Blank Pulse Display Actual Volts Actual Amps V A V A Contactor Remote Blank Preset Amps Actual Volts Actual Amps V A V A Contactor ON 80 0 Actual Volts OCV Preset Amps Actual Volts Actual Amps V A V A Pulse Actual Amps Pulses P
52. n 180 580 13 Nickel 035 in 75Ar 25He 120 670 14 Nickel 045 in 75Ar 25He 100 600 15 Silicon Bronze 035 in Argon 120 750 16 Metal Core 045 in Ar CO gt 100 750 17 Metal Core 052 in Ar CO gt 50 750 18 Metal Core 062 in Ar CO gt 50 500 OM 193 267 Page 27 5 2 Programs Program 1 035 ER70S 3 Mild Steel Recommended Gases Argon CO Gases Argon CO mixes up to 10 CO Argon O mixes up to 5 Os IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 80 0 291 37 33 1 48 292 147 10 315 65 59 1 62 314 214 20 345 82 85 1 75 345 281 30 385 96 100 1 87 384 348 40 421 101 110 1 95 420 415 50 442 110 120 1 98 441 482 60 458 120 130 2 10 458 549 70 472 124 140 2 20 472 616 80 487 129 150 2 26 487 683 90 501 134 160 2 32 501 750 100 510 138 165 2 37 511 Program 2 045 ER70S 3 Mild Steel Recommended Gases Argon CO Gases Argon CO mixes up to 10 CO Argon O mixes up to 5 Os IPM Trim Peak Amp Background Amp Freq Pulse Width Starting Amps 80 0 381 37 50 2 00 550 147 10 404 56 80 2 20 600 214 20 435 70 110 2 35 652 281 30 461 84 130 2 50 698 348 40 487 91 145 2 70 698 415 50 498 98 155 2 80 698 482 60 512 105 165 2 90 698 549 70 522 110 175 3 00 698 616 80 534 115 185 3 10 698 683 90 545 120 195 3 20 698 750 100 555 124 205 3 30 698 OM 193 267 Page 28
53. n not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the workpiece is required ground it directly with a separate cable e Do not touch electrode if you are in contact with the work ground or another electrode from a different machine e Do not touch electrode holders connected to two welding ma chines at the same time since double open circuit voltage will be present e Use only well maintained equipment Repair or replace damaged parts at once Maintain unit according to manual e Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to workpiece or worktable as near the weld as practical e Insulate work clamp when not connected to workpiece to prevent contact with any metal object e Do not connect more than one electrode or work cable to any single weld output terminal SIGNIFICANT DC VOLTAGE exists in inverter type welding power sources after removal of input power e Turn Off inverter disconnect input power and discharge input capacitors according to instructions in Maintenance Section before touching any parts HOT PARTS can cause severe burns Do not touch hot parts bare handed Allow cooling period before working on gun or torch e To handle hot parts use proper tools and or wear heavy insulated welding gloves and clothing to pr
54. ng pulses per second only Increases arc length Increases average amperage Increases heat input increase Pulses Per Second Only Note A good fine tuning parameter for arc length Typically this variable is adjusted to control the Burn off rate of the wire as it is fed into the arc Decrease Pulses Per Second Only OM 193 267 Page 26 SECTION 5 PROGRAMS E Section 5 1 provides basic information on each of the fifteen programs in the units memory See Section 5 2 for more detailed information on each of the programs 7 Synergic Information The manufacturer makes no warranties express or implied that welds made using the synergic parameters of this equip ment will meet the requirements of the application The synergic parameters contained in this equipment are intended only to be a general guideline The choice and use of any synergic setting must be tested as to its suitability for the application 5 1 Overview of Programs Program Wire Type Wire Size Shielding Gas IPM Min IPM Max 1 Steel 035 in Ar COo 80 750 2 Steel 045 in Ar CO gt 80 750 3 Steel 052 in Ar CO gt 70 750 4 Steel 062 in Ar COo 60 400 5 Stainless 035 in 98Ar 2CO5 100 750 6 Stainless 045 in 98Ar 2CO 90 750 7 4043AL 035 in Argon 240 840 8 4043AL 047 in Argon 150 750 9 4043AL 062 in Argon 120 520 10 5356AL 035 in Argon 350 850 11 5356AL 047 in Argon 200 750 12 5356AL 062 in Argo
55. ns du fabricant concernant les m taux les consommables les rev tements les nettoyants et les d grais seurs e Travailler dans un espace ferm seulement s il est bien ventil ou en portant un respirateur alimentation d air Demander toujours un surveillant d ment form de se tenir proximit Des fum es et des gaz de soudage peuvent d placer l air et abaisser le niveau d oxyg ne provoquant des blessures ou des accidents mortels S assurer que l air de respiration ne pr sente aucun danger e Ne pas souder dans des endroits situ s proximit d op rations de d graissage de nettoyage ou de pulv risation La chaleur et les rayons de l arc peuvent r agir en pr sence de vapeurs et for mer des gaz hautement toxiques et irritants e Ne pas souder des m taux munis d un rev tement tels que l acier galvanis plaqu en plomb ou au cadmium moins que le rev te ment n ait t enlev dans la zone de soudure que l endroit soit bien ventil et en portant un respirateur alimentation d air Les rev tements et tous les m taux renfermant ces l ments peuvent d gager des fum es toxiques en cas de soudage LES RAYONS DE L ARC peuvent pro voquer des br lures dans les yeux e sur la peau Le rayonnement de l arc du proc d de soudag g n re des rayons visibles et invisibles intense ultraviolets et infrarouges susceptibles de provoquer des br lure dans les yeux et sur la peau Des tincelles sont pr
56. nsible for having a qualified electrician prompt ly correct any interference problem resulting from the installa tion e f notified by the FCC about interference stop using the equipmentat once Have the installation regularly checked and maintained Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cause interference e Electromagnetic energy can interfere with sensitive electronic equipment such as computers and computer driven equipment such as robots e Be sure all equipment in the welding area is electromagnetically compatible e Toreduce possible interference keep weld cables as short as possible close together and down low such as on the floor e Locate welding operation 100 meters from any sensitive elec tronic equipment e Be sure this welding machine is installed and grounded according to this manual e If interference still occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area OM 193 267 Page 3 1 4 California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health amp Safety Code Section 25249 5 et seq Ba
57. ntr s par les symboles joints ou sont expliqu s dans le texte Indique une situation dangereuse qui si on l vite pas peut donner la mort ou des blessures graves Les dan gers possibles sont montr s par les symboles joints ou sont expliqu s dans le texte NOTE Indique des d clarations pas en relation avec des blessures personnelles 2 2 Dangers relatifs au soudage l arc Les symboles repr sent s ci dessous sont utilis s dans ce ma nuel pour attirer l attention et identifier les dangers possibles En pr sence de l un de ces symboles prendre garde et suivre les instructions aff rentes pour viter tout risque Les instructions en mati re de s curit indiqu es ci dessous ne constituent qu un sommaire des instructions de s curit plus compl tes fournies dans les normes de s curit num r es dans la Sec tion 2 5 Lire et observer toutes les normes de s curit Seul un personnel qualifi est autoris installer faire fonc tionner entretenir et r parer cet appareil A Pendant le fonctionnement maintenir distance toutes les personnes notamment les enfants de l appareil ER UNE DECHARGE ELECTRIQUE peut m entra ner la mort Le contact d organes lectriques sous tension peut provoquer des accidents mortels ou des br lures graves Le circuit de l lectrode et de la pi ce est sous tension lorsque le courant est d livr a la sortie Le circuit d alimentation et les circui
58. nts en cuir une chemise en mat riau lourd des pantalons sans revers des chaussures hautes et un couvre chef e Avant de souder retirer toute substance combustible de vos po ches telles qu un allumeur au butane ou des allumettes e Une fois le travail achev assurez vous qu il ne reste aucune trace d tincelles incandescentes ni de flammes e Utiliser exclusivement des fusibles ou coupe circuits appropri s Ne pas augmenter leur puissance ne pas les ponter e Une fois le travail achev assurez vous qu il ne reste aucune trace d tincelles incandescentes ni de flammes e Utiliser exclusivement des fusibles ou coupe circuits appropri s Ne pas augmenter leur puissance ne pas les ponter e Suivre les recommandations dans OSHA 1910 252 a 2 iv et NFPA 51B pour les travaux chaud et avoir de la surveillance et un extincteur proximit DES PIECES DE METAL ou DES SA EN LETES peuvent provoquer des bles sures dans les yeux e Le soudage l caillement le passage de la piece la brosse en fil de fer et le meulage generent des tincelles et des particules m talliques volantes Pendant la p riode de refroidissement des soudures elles risquent de projeter du laitier e Porter des lunettes de s curit avec crans lat raux ou un cran facial LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou meme la mort e Fermer l alimentation du gaz protecteur en cas de non utilisation e Veiller
59. ojet es pendant soudage e Porter un casque de soudage approuv muni de verres filtrants appropri pour prot ger visage et yeux pendant le soudage voir ANSI Z49 1 et Z87 1 num r dans les normes de s curit e Porter des lunettes de s curit avec crans lat raux m me sous votre casque e Avoir recours des crans protecteurs ou des rideaux pour prot ger les autres contre les rayonnements les blouissements et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc e Porter des v tements confectionn s avec des mati res r sistan tes et ignifuges cuir coton lourd ou laine et des bottes de protection OM 193 267 Page 6 LE SOUDAGE peut provoquer un in cendie ou une explosion Le soudage effectu sur des conteneurs ferm s tel que des r servoirs tambours ou des conduites pet provoquer leur clatement Des tincelles peuver tre projet es de l arc de soudure La projection d tincelles des piece chaudes et des quipements chauds peut provoquer des incendies des br lures Le contact accidentel de l lectrode avec des objet m talliques peut provoquer des tincelles une explosion un surchau fement ou un incendie Avant de commencer le soudage v rifier s assurer que l endroit ne pr sente pas de danger e Deplacer toutes les substances inflammables une distance de 10 7 m de l arc de soudage En cas d impossibilit les recouvrir soigneusement avec
60. on maintain them and associated parts in good condition Turn face away from valve outlet when opening cylinder valve Keep protective cap in place over valve except when cylinder is in use or connected for use Use the right equipment correct procedures and sufficient num ber of persons to lift and move cylinders Read and follow instructions on compressed gas cylinders associated equipment and Compressed Gas Association CGA publication P 1 listed in Safety Standards 1 3 Additional Symbols For Installation Operation And Maintenance FIRE OR EXPLOSION hazard e Do not install or place unit on over or near combustible surfaces e Do not install unit near flammables e Do not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit IX FALLING UNIT can cause injury e Use lifting eye to lift unit only NOT running gear gas cylinders or any other accessories e Use equipment of adequate capacity to lift and support unit e If using lift forks to move unit be sure forks are long enough to extend beyond opposite side of unit OVERUSE can cause OVERHEATING e Allow cooling period follow rated duty cycle e Reduce current or reduce duty cycle before starting to weld again e Do not block or filter airflow to unit FLYING SPARKS can cause injury e Wear a face shield to protect eyes and face e Shape tungsten electrode only on grinder
61. oor bulkhead or partition can cause fire on the hidden side Do not weld on closed containers such as tanks drums or pipes unless they are properly prepared according to AWS F4 1 see Safety Standards Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards OM 193 267 Page 2 Do not use welder to thaw frozen pipes Remove stick electrode from holder or cut off welding wire at contact tip when not in use Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap Remove any combustibles such as a butane lighter or matches from your person before doing any welding After completion of work inspect area to ensure it is free of sparks glowing embers and flames Use only correct fuses or circuit breakers Do not oversize or by pass them Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby FLYING METAL or DIRT can injure eyes e Welding chipping wire brushing and grinding cause sparks and flying metal As welds cool they can throw off slag e Wear approved safety glasses with side shields even under your welding helmet BUILDUP OF GA
62. ouncil a conclu L accumulation de preuves suivant le jugement du comit n a pas d montr que l exposition aux champs magn tiques et champs lectriques a haute fr quence repr sente un risque a la sant humaine Toutefois des tudes sont toujours en cours et les preuves continuent a tre examinees En attendant que les conclusions finales de la recherche soient tablies il vous serait souhaitable de r duire votre exposition aux champs lectromagn ti ques pendant le soudage ou le coupage Pour r duire les champs magn tiques sur le poste de travail appliquer les proc dures suivantes L4W 5NS telephone 800 463 6727 ou a Toronto 416 747 4044 site Internet www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 de American National Standards Institute 11 West 43rd Street New York NY 10036 8002 telephone 212 642 4900 site Internet www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B de National Fire Protection Association P O Box 9101 Quincy MA 02269 9101 telephone 617 770 3000 site Internet www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de U S Government Printing Office Superin tendent of Documents P O Box 371954 Pittsburgh PA 15250
63. r ation 2 5 Principales normes de securite Safety in Welding Cutting and Allied Processes ANSI Standard Z49 1 de Global Engineering Documents telephone 1 877 413 5184 site Internet www global ins com Recommended Safe Practices for the Preparation for Welding and Cut ting of Containers and Piping American Welding Society Standard AWS F4 1 de Global Engineering Documents t l phone 1 877 413 5184 site Internet www global ihs com National Electrical Code NFPA Standard 70 de National Fire Protec tion Association P O Box 9101 Quincy MA 02269 9101 telephone 617 770 3000 site Internet www nfpa org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 de Compressed Gas Association 4221 Walney Road 5th Floor Chan tilly VA 20151 telephone 703 788 2700 site Internet www cganet com Code for Safety in Welding and Cutting CSA Standard W117 2 de Canadian Standards Association 5060 Mississauga Ontario Canada 2 6 Information EMF Considerations sur le soudage et les effets de basse fr quence et des champs magn tiques et lectriques Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et ily a encore un certain souci a propos de tels champs Cependant apres avoir exa min plus de 500 tudes qui ont t faites pendant une p riode de recherche de 17 ans un comit sp cial ruban bleu du National Research C
64. rameter indicated by gt is selected 3 Increment Push Button Press increment button to increase selected parameter 4 Decrement Push Button Press decrement button to decrease selected parameter See example at left Overview The built in synergic control pro vides four modes of operation Manual Pulse MIG control func tions as a discrete pulsed MIG CC control Mig control functions as a remote voltage control Stick unit is placed in CC mode for SMAW welding Synergic Pulser programs that use factory entered values are used to control process Setup screens see Section 4 6 al low programs or modes to be made inaccessible locked out to the op erator and the language used in the displays English French etc to be defined 4 5 Initial pana Manual Pulse MIG Mode MIG Mode and Stick Mode 1 Software Program Number When power is applied initial dis play with software number appears momentarily and then last program to be viewed before control was INVISION 456MP shut down appears 2 Manual Pulse MIG Mode COPYRIGHT C 1998 The synergic control functions as a discrete pulsed MIG CC control in MILLER Electric this mode Select top line of display and press Mfg Co XXXXXX Increment or Decrement button un til Manual Pulse MIG is displayed Select Amps Peak line and use In crement or Decrement button to set peak amperage from 100 400 amps but always at least 1 amp more than
65. rd le conduc teur de mise la terre appropri et contre v rifier les connexions e Les cables doivent tre exempts d humidit d huile et de graisse prot gez les contre les tincelles et les pi ces m talliques chaudes e V rifier fr quemment le cordon d alimentation afin de s assurer qu il n est pas alt r ou nu le remplacer imm diatement s il l est Un fil nu peut entrainer la mort L quipement doit tre hors tension lorsqu il n est pas utilis Ne pas utiliser des c bles us s endommag s de grosseur insuffi sante ou mal piss s Ne pas enrouler les c bles autour du corps Si la pi ce soud e doit tre mise la terre le faire directement avec un c ble distinct e Ne pas toucher l lectrode quand on est en contact avec la piece la terre ou une lectrode provenant d une autre machine e Ne pas toucher des porte lectrodes connect s deux machines en m me temps cause de la pr sence d une tension vide dou bl e e Nutiliser qu un mat riel en bon tat R parer ou remplacer sur le champ les pi ces endommag es Entretenir l appareil conformementa ce manuel Porter un harnais de s curit si l on doit travailler au dessus du sol S assurer que tous les panneaux et couvercles sont correctement en place e Fixer le c ble de retour de facon obtenir un bon contact m tal m tal avec la pi ce souder ou la table de travail le plus pr s possible de la soudure e
66. ress City State Zip For Service Contact a DISTRIBUTOR or SERVICE AGENCY near you Always provide Model Name and Serial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks To locate a Distributor or Service Agency visit www millerwelds com or call 1 800 4 A Miller Contact the Delivering Carrier to File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department PRINTED IN USA 2007 Miller Electric Mfg Co 2007 01 Miller Electric Mfg Co An Illinois Tool Works Company 1635 West Spencer Street Appleton WI 54914 USA International Headquarters USA USA Phone 920 735 4505 Auto Attended USA amp Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 www MillerWelds com GQ Miller
67. rvice with proper maintenance And if for some reason the unit needs repair QUALITY SYSTEM there s a Troubleshooting section that will help you figure out what the problem is The Miller is the first welding parts list will then help you to decide the equipment manufacturer in AUS ba adio exact part you may need to fix the problem the ISO 9001 2000 Quality Warranty and service information for your System Standard particular model are also provided Miller Electric manufactures a full line of welders and welding related equipment For information on other quality Miller products contact your local Miller distributor to receive the latest full line catalog or individual specification sheets To locate your nearest distributor or service agency call 1 800 4 A Miller or visit us at www MillerWelds com on the web Jn Miller Mil Thank 4 05 TABLE OF CONTENTS SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING 1 1 1 Symbol Usage mawa maka ha maka ae dus KAKA a haka ee aw ewes Ace 1 1525 Are Welding Hazards cuestas teed Ges fate AKA A AN pea ES 1 1 3 Additional Symbols For Installation Operation And Maintenance 3 1 4 California Proposition 65 Warnings 4 Tabs Principal Satety Standards s uude dne AA A A a n da RN 4 156 EMP Information 2 ek dlrs i a era 4 SECTION 2 CONSIGNES
68. s DES ORGANES MOBILES peuvent provoquer des blessures e Ne pas s approcher des organes mobiles e Ne pas s approcher des points de coincement tels que des rouleaux de commande an OM 193 267 Page 7 LES FILS DE SOUDAGE peuvent provoquer des blessures e Ne pas appuyer sur la g chette avant d en avoir recu l instruction e Ne pas diriger le pistolet vers soi d autres per sonnes ou toute pi ce m canique en enga geant le fil de soudage DES ORGANES MOBILES peuvent provoquer des blessures qu e S abstenir de toucher des organes mobiles tels que des ventilateurs e Maintenir ferm s et verrouill s les portes pan neaux recouvrements et dispositifs de protec tion e Seules des personnes qualifi es sont autoris es a enlever les portes panneaux recouvrements ou dispositifs de protection pour l entretien e Remettre les portes panneaux recouvrements ou dispositifs de protection quand l entretien est termin et avant de rebrancher l alimentation lectrique LIRE LES INSTRUCTIONS e Lisez le manuel d instructions avant l utilisation ou la maintenance de l appareil e N tiliser que les pi ces de rechange recom mand es par le constructeur e Effectuer regulierement le contr le et l entretien de l installation e Maintenir soigneusement ferm s les portes et les panneaux des sources de haute fr quence maintenir les clateurs une distan ce correcte et utiliser une terre et un bl
69. scharged be fore working on unit To remove panel remove screws securing panel to unit 2 Interconnect Board PC2 3 Voltmeter Measure the dc voltage across the screw terminals on PC2 as shown until voltage drops to near O zero volts Proceed with job inside unit Rein stall right side panel when finished 0000000 0000000 0000000 lead to lower right y upper right terminal Tools Needed C ORO 5 16in Ref ST 801 718 Ref ST 801 536 A OM 193 267 Page 37 6 5 Voltmeter Ammeter Help Displays OM 193 267 Page 38 2 3 4 5 6 7 V HE L V HELL V HELL V NHEL V HELL V NHEL V NHEL HELL A P 1 A P 2 A P 3 A P 4 A P 5 4 gt gt bo H Hi E All directions are in reference to the front of the unit All circuitry referred to is located inside the unit 1 Help 1 Display Indicates a malfunction in the pri mary power circuit If this display is shown contact a Factory Autho rized Service Agent 2 Help 2 Display Indicates a malfunction in the ther mal protection circuitry located on the left side of the unit If this display is shown contact a Factory Autho rized Service Agent 3 Help 3 Display Indicates the left side of the unit has overheated The unit has shut down to allow the fan to cool it see Sec tion 3 2 Operation will continue when the unit has cooled 4 Help 4 Display Indicates a ma
70. se cart or similar device to move unit 4 Rating Label Use rating label to determine input power needs INPUT SERIAL NO 5 Line Disconnect Device STOCK NO 2 Locate unit near correct input VOLTS ower supply AMPERES p pp y x ME A Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 loc_2 3 96 Ref 151 556 800 611 802 314 OM 193 267 Page 13 3 6 Weld Output Terminals and Selecting Cable Sizes A ARC WELDING can cause Electromagnetic Interference To reduce possible interference keep weld cables as short as possible close together and down low such as on the floor Locate welding operation 100 meters from any sensitive electronic equipment Be sure this welding machine is installed and grounded according to this manual If interference still occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area N3 Weld Output Terminals A Turn off power before connecting to weld out Weld Cable Size and Total Cable Copper Length in Weld Circuit Not Exceeding put terminals 150 ft 200 ft 250 ft 300 ft 350 ft 400 ft 100 ft 30 m or Less A De not use Worth dam 45 m 60m 70m 90m 105 m 120 m aged undersized or poorly spliced cables 100 4 20
71. tage of 10 min utes that unit can weld at rated load without overheating If unit overheats thermostat s opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before welding NOTICE Exceeding duty cycle IT EE i ME pe dp TEA mes 10 15 2 25 3 40 50 60 70 80 90 100 DUTY CYCLE WELD AMPERES 100 Duty Cycle At 450 Amperes 60 Duty Cycle At 565 Amperes DR Continuous Welding 6 Minutes Welding Overheating LR Minutes Reduce Duty Cycle duty1 4 95 SA 181 560 OM 193 267 Page 11 3 3 Volt Ampere Curves Volt ampere curves show mini mum and maximum voltage and A CV Mode amperage output capabilities of unit Curves of other settings fall be tween curves shown VOLTAGE 300 400 AMPERAGE B CC Mode VOLTAGE AMPERAGE 181 562 216 408 A 3 4 Dimensions and Weight Hole Layout Dimensions A 14 21 64 in 363 9 mm B 20 3 4 in 527 1 mm C 23 27 64 in 594 9 mm D 24 31 32in 634 2 mm E 12 3 8 in 314 3 mm F 9 32 in 7 1 mm Dia 15 1 2 in 394 mm Sy Weight 118 Ib 53 5 kg OM 193 267 Page 12 3 5 Selecting a Location Tipping A Do not move or operate unit where it could tip Location 1 Lifting Forks Use lifting forks to move unit Extend forks beyond opposite side of unit 2 Lifting Handles Use handles to lift unit 3 Hand Cart U
72. tal contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomatic DC constant voltage wire welder 2 a DC manual stick welder or 3 an AC welder with reduced open circuit volt age In most situations use of a DC constant voltage wire welder is recommended And do not work alone e Disconnect input power or stop engine before installing or servicing this equipment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Safety Standards e Properly install and ground this equipment according to its Owners Manual and national state and local codes 7 Indicates special instructions e IT I AS This group of symbols means Warning Watch Out ELECTRIC SHOCK MOVING PARTS and HOT PARTS hazards Consult sym bols and related instructions below for necessary actions to avoid the hazards e Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet e When making input connections attach proper grounding conduc tor first double check connections e Keep cords dry free of oil and grease and protected from hot metal and sparks e Frequently inspect input power cord for damage or bare wiring replace cord immediately if damaged bare wiring can kill Turn off all equipment whe
73. toujours bien a rer les espaces confi n s ou se servir d un respirateur d adduction d air homologu LES CHAMPS MAGNETIQUES peuv ent affecter des implants m dicaux e Porteur de simulateur cardiaque ou autre im plants m dicaux rester distance e Les porteurs d implants doivent d abord consulter leur m decin avant de s approcher des op rations de soudage l arc de sou dage par points de gougeage du coupage plasma ou de chauf fage par induction LE BRUIT peut endommager l ouie Le bruit des processus et des quipements peut affecter l ouie e Porter des protections approuv es pour les oreilles si le niveau sonore est trop lev LES BOUTEILLES peuvent exploser si elles sont endommag es Des bouteilles de gaz protecteur contiennent du gaz sous haute pression Si une bouteille est endomma g e elle peut exploser Du fait que les bouteilles de gaz font normalement partie du proc d de sou dage les manipuler avec pr caution e Prot gerles bouteilles de gaz comprim d une chaleur excessive des chocs m caniques des dommages physiques du laitier des flammes ouvertes des tincelles et des arcs e Placer les bouteilles debout en les fixant dans un support station naire ou dans un porte bouteilles pour les emp cher de tomber ou de se renverser e Tenir les bouteilles loign es des circuits de soudage ou autres circuits lectriques e Ne jamais placer une torche de soudage sur un
74. ts G Circuit common for 24 and 115 volts ac circuits GND K Chassis common The remaining sockets are not used OM 193 267 Page 15 3 9 115 Volts AC Duplex Receptacle and Circuit Breakers 1 115V10AAC Receptacle Power is shared between duplex receptacle and Remote 14 recep gt gt tacle see Section 3 8 D IF D IF 2 Circuit Breaker CB1 EN 3 Circuit Breaker CB2 CB1 protects duplex receptacle and 115 volts ac portion of Remote 14 receptacle from overload CB2 protects 24 volts ac portion of Remote 14 receptacle from overload Press button to reset breaker ST 801 524 B 3 10 Electrical Service Guide NOTICE INCORRECT INPUT POWER can damage this welding power source This welding power source requires a CONTINUOUS supply of input power at rated frequency 41096 and voltage 1096 Phase to ground voltage shall not exceed 10 of rated input voltage Do not use a genera tor with automatic idle device that idles engine when no load is sensed to supply input power to this welding power source NOTICE Actual input voltage should not be 1096 less than minimum and or 1096 more than maximum input voltages listed in table If actual input voltage is outside this range output may not be be available Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard These recommenda tions are for a dedicated branch circuit sized for the rated output and duty cyc
75. ts internes de la machine sont galement sous tension lorsque l alimentation est sur Marche Dans le mode de soudage avec du fil le fil le d rouleur le bloc de commande du rouleau et toutes les parties m talliques en contact avec le fil sont sous tension lectrique Un quipement install ou mis la terre de mani re incorrecte ou impropre constitue un danger Ne pas toucher aux pi ces lectriques sous tension Porter des gants isolants et des v tements de protection secs et sans trous e S isoler de la piece couper et du sol en utilisant des housses ou des tapis assez grands afin d viter tout contact physique avec la pi ce couper ou le sol e Ne pas se servir de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l ou on risque de tomber e Se servir d une source lectrique courant lectrique UNIQUE MENT si le proc d de soudage le demande e Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip e D autres consignes de s curit sont n cessaires dans les condi tions suivantes risques lectriques dans un environnement humide ou si l on porte des v tements mouill s sur des structures metalliques telles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y a un risque lev de contact in vita
76. ttery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling 1 5 Principal Safety Standards Safety in Welding Cutting and Allied Processes ANSI Standard Z49 1 from Global Engineering Documents phone 1 877 413 5184 website www global ihs com Recommended Safe Practices for the Preparation for Welding and Cut ting of Containers and Piping American Welding Society Standard AWS F4 1 from Global Engineering Documents phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association P O Box 9101 Quincy MA 02269 9101 phone 617 770 3000 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 4221 Walney Road 5th Floor Chantilly VA 20151 phone 703 788 2700 website www cganet com Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standards Sales 5060 Mississauga 1 6 EMF Information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current as it flows through welding cables will cause electro magnetic fields There has been and still is some concern about such fields However after examining more than 500
77. value With gt on top line press Increment or Decrement button until MIG appears Select contactor control line and press Increment or Decrement but ton to select Remote contactor con gt Prg18 STICK trol or On The contactor is On at all times when On is selected Contactor REMOTE 4 With gt on top line Select Dig line and and use Incre press Increment or 5 ment or Decrement button to set Decrement button until 2 5 DIG Dig value min 0 max 100 STICK appears Dig helps arc starting and reduces sticking while welding The higher the dig value defined the more the short circuit amperage increases at low arc voltage OM 193 267 Page 23 4 6 Setup Screens To access Setup screens turn welding power source Off press and hold Select push button turn unit On and hold push button down until initial screen leaves To exit Setup screens turn welding power source Off and then On again Parameters that are dis played when the Setup screens are exited are active Accessible Programs 1 Accessible Programs Screen Select second line of display and Manual Pu s e M I g press Increment or Decrement but ton until Accessible Programs is Off displayed Select third line of display and press Increment or Decrement button to access each program and the three modes as desired Select the fourth line and press Increment or Decre ment button to define each option On accessible or Off not accessi b

Miller Electric Invision 456MP User's Manual

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