Miller Electric 350MPa User's Manual
Contents
1. Feeders Guns 70 Series 300 411 S 74 MPa Designed exclusively for Invision 350 MPa for Synergic Pulsed MIG benefits 195 057 S 74S See Lit Index No M 3 0 195 058 S 74D See Lit Index No M 3 0 195 059 S 74DX See Lit Index No M 3 0 Spoolmatic 30A Spool Gun Includes 30 ft 9 1 m cable assembly XR Aluma Pro Gun 300 000 15 ft 4 6 m air cooled 300 001 20 ft 7 6 m air cooled 300 264 35 ft 10 6 m air cooled 300 004 20 ft 7 6 m water cooled 300 265 35 ft 10 6 m water cooled Water Coolant Systems ee See page 7 See Lit Index No AY 7 2 300 003 15 ft 4 6 m water cooled See page 7 Date Total Quoted Price International Style Connectors Distributed by B Miller Litho in USA2. 00 264 300 003 15 ft 4 6 m air cooled 20 ft 7 6 m air cooled 35 ft 10 6 m air cooled 15 ft 4 6 m water cooled 300 004 25 ft 7 6 m water cooled 300 265 35 ft 10 6 m water cooled This easy to use and easy to maintain gooseneck style MIG gun is designed for push pull wire feed systems with required XR Control Available in air or water cooled versions Trigger hold reduces operator fatigue feature available when paired with XR Control Gun design allows for better access into tight spots See Lit Index No M 1 7 XR Control is required to operate this gun with the Invision 350 MPa System Genuine Miller ACCeSSOPIES continuen WC 24 Weld Control 137 549 Designed for use with Miller CV power sources supplying 24 VAC and 14 pin receptacles For use with Spoolmatic 30A spool gun 22A 193 066 Water Coolant Systems simple reliable 24 VAC constant speed Semiautomatic wire feeder best suited for Small diameter wires Accommodates up to 60 Ib 27 2 kg spool of welding wire when using optional wire reel assembly Comes with FREE Bernard Q Gun See Lit Index No M 11 0 Coolmate 3 043 007 115 VAC 043 008 230 VAC For use with water cooled torches rated up to 600 amps Unique paddle wheel indicator external filter and easy fill spout Coolmate V3 043009 115 VAC For use with water cooled torches rated up to 500 amps Vertical design conveniently mounts to Miller cylinder
3. Issued Nov 2007 Index No DC 23 5 nvision 390 MPa System Heavy Industrial Applications Processes Invision 350 MPa Invision 350 MPa Invision 350 MPa Input Power Requires 3 or 1 Phase Power 50 60 Hz Railroad MIG GMAW Pulsed MIG GMAW P Rated Output 10 38 V 5 425 A Quick e Manufacturing Flux Cored FCAW Weight Net 80 Ib 36 3 kg Ship 89 1 Ib 40 4 kg ight Gauge and Tube Air Carbon Arc Cutting and Gouging Specs Lawn and Garden Equipment CAC A 1 4 in carbons max 9 74 MPa Recreational Vehicles S 74 MPa Input Power 24 VAC 10 A 50 60 Hz S 74 MPa MIG GMAW Electrode Wire Dia Capacity 023 5 64 in 0 6 2 mm Heavy Light Manufacturing Flux Cored FCAW Wire Speed 50 780 IPM 1 3 19 8 m min Metal Fabrication Pulsed MIG GMAW P Weight Net 58 Ib 26 kg The Power of Blue Dynamic Pulsed MIG highly engineered pulse programs default to give a tight productive pulse arc The operator can fine tune the arc if desired Auto Line Power Management Technology allows for any input voltage hook up 208 575 V with no manual linking required providing convenience in any job setting Ideal solution for dirty or unreliable input power Invision 350 MPa System Add the new S 74 MPa feeder for a Fan On Demand cooling system Invision 350 MPa package that gives you the benefit of operates only when needed reducing synergic Pulsed MIG As you increase noise energy use and the amount of decrease the wire feed speed th
4. ad Output 60 Hz Duty Cycle CV Mode CC Mode Voltage 208V 230V 400V 460V 575V KVA KW Three 350 Aat 10 38 V 5 425 A 75 VDC 40 4 36 1 206 17 8 141 14 2 13 6 H 17 in 432 mm Phase 34 VDC W 12 1 2 in 318 mm Single 300 A at 10 38 V 5 425 A 75 VDC 60 8 546 297 245 199 11 7 11 2 D 24in 610 mm Phase 32 VDC Certified to both the Canadian and U S Standards for welding equipment Additional Features Exceptional electrical efficiency At 400 A Power factor of 95 enables smaller Ultra tough polycarbonate blended cover efficiency is 87 24 fuses breakers and primary wiring Primary for control panel protects front controls amperage draw at rated output is 25 less from damage 350 A of welding output at 60 duty cycle than the competition with superior low end performance Performance Data DUTY CYCLE CHART CV VOLT AMP CURVE i i 100 90 3 PHASE OPERATION 80 500 70 60 50 40 30 20 1 PHASE OPERATION 6 AWG POWER CORD VOLTAGE 8 AWG POWER CORD WELDING AMPERES oO I 1 i i 10 15 20 25 30 40 50 60 70 80 90 100 100 200 300 400 500 DUTY CYCLE AMPS Q Miler Control Panel New The Invision 350 MPa and S 74 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG welding applications for industrial manufacturing MPa O Ol SS i C MPa M MIG P Pulse a Advanced V i A Setup Arc Control Advanced arc control ena
5. bles an improved pulse welding arc The operator has more control over puddle and bead characteristics using SharpArc Arc control 7 In addition the unit provides a more robust CO Process and stable arc at very low arc length reducing CO Wire Gas heat input and providing the ability to weld 9 on a wider range of material thickness synergic pulsing is available only with the S 74 MPa dedicated wire feeder What are some benefits of synergic Pulsed MIG 1 Easier to set up 1 Output ON Indicator Light 8 Setup Indicator 2 Left Display 9 Amperage Indicator 2 No more changing wire speed and 3 Voltage Indicator 10 Setup Indicator Lights then having to go back to reset the 4 Arc Length Indicator e Arc Control Indicator welding output 9 Wire Feeder Receptacle e Process Indicator 6 Adjustment Control e Wire Gas Type Indicator Additional Features 7 Right Display e Setup Button SharpArce Changes welding arc characteristics in Pulsed MIG GMAW P welding mode Built In Pulsed MIG Programs The Invision 350 MPa has built in dynamic Pulsed MIG capabilities See the table below for the wide range of Pulsed MIG GMAW P welding applications the Invision 350 MPa can handle Low Setting High Setting Wire Types Gas Types Note Setting has a subtle effect on arc that is Steel 035 STL ARGN CO Argon Carbon Dioxide exaggerated in graphic for visual emphasis 045 STL ARGN OXY Argon Oxygen aP a If a gas is used othe
6. e pulse contaminants pulled through machine parameters increase decrease matching the right amount of power output to Large dual digital meters are easy to the wire speed view and are presettable to ease setting weld output SharpAre technology changes welding arc l characteristics in Pulsed MIG welding mode Inverter arc control technology provides greater puddle control for outstanding MIG weld performance Lightweight aerospace grade aluminum case offers protection with the benefit of reduced weight Line voltage compensation keeps welding output constant even if input power varies by 10 XMT 350 models further expand Easy setup for MIG and Pulsed MIG line voltage compensation on 460 VAC to applications an amazing 37 59 1i RU E B L i E Power source is warranted for 3 years parts and labor Original main power rectified parts are warranted for 5 years MADE IN E Ie A Gun warranted for 90 days parts and labor APPLETON WI WW Wan m Miller Electric Mfg Co International Headquarters Web Site ISO 9001 2000 Miiller An Illinois Tool Works Company Phone 920 735 4505 www MillerWelds com 1635 West Spencer Street USA FAX 920 735 4134 QUALITY SYSTEM Appleton WI 54914 USA Canadian FAX 920 735 4169 International FAX 920 735 4125 SPECIFICATIONS Suhject to change without notice ad We Ed A Rated Output Voltage Amperage Max Open at 60 Range in Range in Circuit Amps Input at Rated Lo
7. lo V s WIRE SPEED VOLTAGE ARC LENGTH S 74 MPa 24V Wire Feeder pP TRIGGER hf PURGE HOLD OFF Invision 350 MPa System Components Invision 350 MPa MiGRunner 907 398 Comes Complete With m Invision 350 MPa power source m S 74 MPa wire feeder m Bernard Q Gun Consumables m 035 045 in drive roll kit m NEW industrial MIG 4 0 Kit with Dinse Connector MlGRunner Cart with cylinder rack Bottom tray will hold optional Coolmate 3 sold separately Invision 350 MPa Stationary Package 951 113 Comes Complete With m Invision 350 MPa power source m S 4 MPa wire feeder m Bernarde Q Gun m Consumables m 035 045 in drive roll kit m NEW industrial MIG 4 0 Kit with Dinse Connector For Your Aluminum Welding Applications Invision 350 MPa Push Pull Aluminum Package 951 115 Comes Complete With m Invision 350 MPa power source XR Control Box m 20 ft 7 6 m air cooled XR Aluma Pro Gun Genuine Miller Accessories Industrial MIG 4 0 Kit with Dinse Connector 300 405 This useful pulse ready MIG kit can be purchased separately Includes Smith flowmeter regulator with 10 ft 3 m gas hose 10 ft 3 m 4 0 feeder weld cable with Dinse connector on one end and a lug on the other 15 ft 4 6 m work cable with Dinse connector on one end and 600 amp C clamp on the other Process Selector Control 042 872 Designed for use with dual wire feeders applications whe
8. oad setting Four sealed ball bearing all gear driven drive roll carriers for smooth positive and accurate wire feed with long uninterrupted service life m Easy loading and threading of welding wire without having to release the drive roll pressure arm Solid state speed control and brake circuit eliminates the need for electrical mechanical relays and increases service life m Uses Miller standard 1 5 8 in 41 mm diameter drive rolls m Quick connect for all Miller guns m Covered drive rolls easy access heavy duty molded composite cover over drive assembly m Floating positive drive systems provide trouble free feeding on a variety of wires Tool less rotatable drive assembly allows operator to rotate the drive housing eliminating severe bends in the wire feed path which reduce gun liner life Also aids in feeding difficult wires Dual tension control adds flexibility for the operator to fine tune the wu pressure on the wire independently when feeding a variety of wires HH a U th CV SPECHICATIONS Subject to change without notice T 24 VAC 10 A 50 60 Hz 023 5 64 in 0 6 2 mm 50 780 IPM 1 3 19 8 m min H 14 in 356 mm 58 Ib 26 kg Optional ah Speed Motor W 12 in a an 90 1440 IPM 2 3 36 6 m min D 26 1 2 in 673 mm MADE IN E Ee T ww olo WIRE SPEED 1 Voltage Display Meter 2 Wire Speed Display Meter 3 Wire Feed Speed Select 4 Trigger Hold i O 5 Voltage Select 6 Jog Purge o
9. r than what is listed Metal Core we Hea ARGN CO Argon Carbon Dioxide on the Pulsed MIG welding program 052 MCOR chart below left the SharpArc can be Stainless Steel 035 SSTL TRI MIX Tri gas mixture ae w es customize your arc to the 045 SSTL ARGN OXY Argon Oxygen eo SINE OS ARGN CO Argon Carbon Dioxide Lower SharpArc settings widen the arc Aluminum 035 AL4X 4000 Series ARGN Argon cone increase puddle fluidity and flattens 3 64 AL4X 4000 Series the weld bead 035 AL4X 5000 Series M 3 64 AL4X 5000 Series Auto Remote Sense Nickel 035 NI ARGN HE Argon Helium Enables unit to automatically use remote 045 NI control if connected to remote control Silicon Bronze 035 SIBR ARGN Argon receptacle Copper Nickel 045 CUNI HE ARGN Helium Argon Dinse International style weld disconnects Provide high quality weld cable connections Dinse and Tweco connectors are available When Dinse connectors are specified two connectors are supplied with the unit 0 setting 50 setting Optional 115 VAC auxiliary power Provides 10 amps of circuit breaker protected power for water circulators etc S 74 MPa Single Feeder Features Posifeed Wire Drive Assembly Features Synergic Pulsed MIG when connected to the Invision 350 MPa m 24 VDC high torque permanent magnet motor m Quick change drive rolls m Quick release calibrated drive roll pressure adjustment arm allows drive roll change without losing spring prel
10. rack in place of one cylinder Coolmate 4 042 288 115 VAC For use with water cooled torches rated up to 600 amps Tough molded polyethylene case with carrying handle Coolant 043 810 Sold in cases of four 1 gallon recyclable plastic bottles Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to 37 F 38 C or boiling to 227 F 108 C Also contains a compound that resists algae growth 24A 195 112 simple reliable 24 VAC constant speed semiautomatic wire feeder best suited for Small diameter wires Remote voltage is Standard Features four gear driven drive rolls for larger wire sizes Accommodates up to 60 Ib 27 2 kg spool of welding wire when using optional wire reel assembly Comes with FREE Bernard Q Gun See Lit Index No M 11 0 Spoolmatic 30A 130 831 A 1 lb air cooled spool gun that extends the weld process range by adding a handy portable system for small wire MIG Rated 200 A at 100 duty cycle Includes 30 ft 9 1 m cable assembly WC 24 137 549 for 14 pin For more information see the Miller Coolant International Style Connectors Note XMT 350 power sources are equipped with International style connectors for secondary connections Power source is shipped with two 50 mm male International style plugs for use with 1 or 2 AWG size cable International Tweco Adapter 042 465 International Cam Lok Adapter 042 466 One piece adapter
11. re electrical isolation and or polarity reversing of weld current is required and for welding process changes Includes 115 VAC 2 amp receptacle two 14 pin receptacles and a 10 ft 3 m 14 pin cord Running Gear MiGRunner Cart 195 445 Small footprint and easily maneuverable with cylinder rack low enough that you do not wi have to lift bottles Protective Cover XMT Cylinder Cart 042 537 Carries two 160 Ib 72 6 kg gas cylinders or one gas cylinder and one coolant system for TIG GTAW welding Feeder mounts to tray above power source Universal Carrying Cart and Cylinder Rack 042 934 Holds power source and gas cylinder up to 56 in 142 2 cm high measuring 6 to 9 in 15 2 to 22 8 cm in diameter 195 478 Mildew and water resistant odor free cover protects your machine s finish For 300 350 A inverters Invision XMT Maxstar and Dynasty Q Milter Wire Feeders Guns 70 Series S 74 MPa S 74S 300 411 195 057 74D 195 058 S 74DX 195059 Wire feeder features Posifeed wire drive assembly and handles a variety of wires up to 1 8 in Comes with FREE Bernard Q Gun See Lit Index No M 3 0 Designed exclusively for Invision 350 MPa for Synergic Pulsed MIG benefits XR Control 181 538 Push pull wire feed system offers for aluminum MIG welding See Lit Index No M 1 7 XR Aluma Pro Gun 300 000 300 001 3
12. with International style male plug to power source on one end and female receptacle Tweco or Cam Lok for weld cable connection on other end International Style Connector Kit 042 418 50 mm Accepts 4 or 1 0 AWG cable size Required if male plugs shipped with power source must be replaced or if additional plugs are needed 042 533 70 mm Accepts 1 0 or 2 0 AWG cable size Required if 1 0 or 2 0 AWG size cable is to be used Kit includes one International style male plug which attaches to the work and or weld cables and plugs into the International style receptacles on the power source Extension Kit for International Style Cable Connectors 042 419 50 mm Accepts 4 or 1 0 AWG size cable 042 534 70 mm Accepts 1 0 or 2 0 AWG size cable Used to adapt or extend weld and or work cables Kit includes one male International Style plug and one in line female International style receptacle Ordering Information Power Source and Options Stock No Description Qty Price Invision 350 MPa 907 397 208 575 VAC with Auto Line 907 397 01 1 208 575 VAC with Auto Line and Auxiliary Power Invision 350 MPa System Bt See page 5 for different packages and components Accessories Industrial MIG 4 0 Kit with Dinse Connector wor Extension Cords For 24 VAC wire 25 ft 7 6 m feeders and remote controls 043 691 50 ft 15 m Running Gear o Universal Carrying Cart and Cylinder Rack 042934 o Wire
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