Mikasa MVC-88GE/GEW User's Manual
Contents
1. dd lh ch L nh l ld L Il A do do mah de INCLUDES ITEMS W EX 170D40050 CRANKCASE ASSY CRANKCASE ASSY 281 PAGE 44 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 CRANKCASE ASSY CRANKCASE ASSY NO PART NO PART NAME QTY REMARKS 10 2771010141 CRANKCASE CP W OIL SENSOR eee INCLUDES ITEMS W 30 0440250200 OIL SEAL 1 40 0600280021 BALL BEARING 1 50 2771501103 PIPE KNOCK 2 75 0440060020 OIL SEAL 1 80 0401140030 PLUG 2 90 0211140020 GASKET 2 210 2771100131 MAIN BEARING COVER CP INCLUDES ITEMS W 220 0440250210 OIL SEAL 1 230 0600250140 BALL BEARING 1 250 2774500421 GOVERNOR GEAR 1 260 2634190103 GOVERNOR SLEEVE 1 2 0 2776360113 OIL GAUGE 1 2 5 2776500103 FILLER PLUG 1 280 0213160020 GASKET 1 281 0213160020 GASKET 1 300 0010408350 FLANGE BOLT 6 700 2771501103 PIPE KNOCK 2 960 2779900107 SEL INCLUDES ITEMS W ITEMS 620 AND 690 IN CYLINDER HEAD ASSY AND ITEM 340 IN MUFFLER ASSY MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 45 EX 170D40050 CRANKSHAFT PISTON ASSY CRANKSHAFT PISTON ASSY PAGE 46 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 CRANKSHAFT PISTON ASSY NO PART NO PART NAME 102. CYLINDER HEAD ASSY PART NAME VALVE GUIDE STEM SEAL VALVE SPRING SPRING RETAINER STUD STUD INTAKE VALVE EXHAUST VALVE COLLET VALVE PIN ROCKER ROCKER ARM ASSY IN ROCKER ARM EX ADJUSTING SCREW ADJUSTING SCREW NUT NUT FLANGE BOLT CYLINDER HEAD GASKET HEAD FLANGE BOLT FLANGE BOLT ROCKER COVER GASKET LOCKER COVER FLANGE BOLT gt n gt R A A P REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 49 EX 170D40050 FUELTANK ASSY FUEL TANK ASSY CRANKCASE REFERENCE ONLY PAGE 50 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 FUELTANK ASSY FUEL TANK ASSY NO PART NO PART OTY REMARKS 10 2776010201 FUEL TANK 1 20 0732005180 LABEL WARNING 1 23 2779510103 LABEL MODEL 1 30 0430440050 FUEL TANK CAP 1 40 0641360010 FUEL FILTER 1 48 0505120020 UNION 1 60 0023806000 FLANGE NUT 2 63 0110060130 FLANGE BOLT 1 80 0851960000 RUBBER PIPE 6DX11D 1 90 0561100030 HOSE CLAMP 10DX8BX1T 2 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 51 EX 170D40050 GOVERNOR ASSY GOVERNOR ASSY PAGE 52 MVC 88GE GEW
3. REMARKS ARO ee ATN S s ARAD MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 31 MVC 88GE GEW VIBRATOR ASSY VIBRATOR ASSY PAGE 32 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW VIBRATOR ASSY VIBRATOR ASSY NO PARTNO PART NAME QTY REMARKS A 416910030 VIBRATOR ASSY j m INCLUDES ITEMS W 614 416115990 VIBRATING CASE 1 62K 953400270 PLUG 1 4X14 10L 1 638 953405260 PACKING 1 4 1 64 001221635 BOLT 16X35T 4 65 080216400 WASHER LOCK M16 4 66 031116260 WASHER FLAT M16 4 68 416338890 ECCENTRIC ROTATOR 1 6 040306211 BEARING 6211C3 2 704 416938900 CASE COVER R 1 71 416338910 COVER L 1 72 416338920 COVER GUARD 1 73 060403060 OIL SEALTC 35488 1 74 050101000 O RING G 100 2 75K 001220825 BOLT 8X25T 8 764 080208200 WASHER LOCK M8 8 784 416452720 PULLEY A1 30 86 20B 1 70 951405240 KEY 7X7X19 R 1 80K 952404250 WASHER 11 40 4 1 814 001221025 BOLT10X25T 1 82K 030210250 WASHER LOCK M10 1 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 33 MVC 88GE GEW SPRINKLER ASSY OPTION SPRINKLER ASSY OPTION PAGE 34 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW SPRINKLER ASSY OPTION SPRINKLER ASSY OPTION NO PARTNO PART
4. REV 1 01 10 11 PAGE 41 EX 170D40050 CARBURETOR ASSY CARBURETOR ASSY CRANKCASE REFERENCE ONLY E SK 224 540 d Era Ma CARBURETOR 8 1 REFERENCE eee ONLY PAGE 42 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 CARBURETOR ASSY CARBURETOR ASSY NO 210 210 1 210 2 210 3 210 5 210 8 210 11 210 12 210 14 210 15 210 16 210 17 210 18 210 19 210 20 210 22 210 24 210 28 210 44 210 45 210 62 210 79 210 102 210 302 210 303 224 540 550 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 43 PART NO 2776230210 2776253508 2096235108 2776252508 2466242008 2776252008 2776253108 2276245108 2776250008 2776251508 2776250608 2146245008 2146254008 2266250608 2776244008 2266241208 2266270118 2776236008 2486241008 1066241008 2366268008 2366254108 2466239008 0642006410 0642007810 2774380101 2773290113 2773590113 PART NAME CARBURETOR ASSY THROTTLE VALVE SCREW CHOKE VALVE PILOT JET CHOKE LEVER THROTTLE SHAFT BOLT NEEDLE FLOAT PIN FLOAT BODY PACKING FLOAT CHAMBER PACKING FLOAT ASSY MAIN NOZZLE MAIN JET CLIP BOLT AIR JET AIR JET PILOT SEAL PACKING SEAL RUBBER PACKING CUP CHOKE LEVER INSULATOR GASKET INSULATOR QTY REMARKS AA 1
5. CLEAN Spark Plug CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the ROBIN Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals PAGE 20 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW PLATE COMPACTOR MAINTENANCE ENGINE OIL TABLE 5 MACHINE INSPECTION 1 Drain the engine oil when the oil is warm as shown in Hours of Operation Figure 20 Starting check Every 8 hours every day 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container Loose or lost screws Every 8 hours every day 3 Replace engine oil with recommended type oil as listed in Table 3 For engine oil capacity see Table 2 engine Damage of any part Every 8 hours every day specifications DO NOT overfill Function of controlling system part 4 Install drain bolt with sealing washer and tighten se Every 8 hours every day curely Vibrator oil check Every 100 hours Vibrator oil replacement Every 200 hours V belt clutch check Every 200 hours Daily Service Check for leakage of fuel or oil A Check engine oil DRAIN SEALING BOLT WASHER Check for loose screw
6. OPERATION AND PARTS MANUAL 44 gt MULTIQUIP SERIES MODEL MVC 88GE GEW ONE WAY PLATE COMPACTOR ROBIN GASOLINE ENGINE Revision 1 1 10 11 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 NOTE PAGE MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 3 TABLE OF CONTENTS Multiquip MVC 88GE GEW Plate Compactor Table Of Contents tacos adan 4 Parts Ordering Procedures 5 Safety Information ss 6 10 Specifications Compactor Engine 12 General Information isc 13 Components Plate Compactor 14 Components 15 WAS CSCUGI MR PE o 16 17 Operation n 18 19 Maintenance I 20 22 Preparation For Long Term Storage 23 Troubleshooting Engine 24 25 Troubleshooting Plate Co
7. DISCONNECT ELECTRICAL PLUG NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFORE ADDING FUEL OR OIL NAMEPLATE 40 OAL SAE 10W 30 8 MOTOR OIL NPA 195 Q CAUTION up the sumps with oil before starti arting Engine Automobile engine oil AE 10 30 Vibratoi utomobile engine oil SAE 10 30 O Warm up the engine at idle speed for 3 5 minutes NPA 306 7 P N 920106460 MULTIQUIP 5 PAGE 28 MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW NAME PLATE AND DECALS NAME PLATE AND DECALS PARTNO PART NAME QTY REMARKS 1 920206290 DECAL READ OWNERS MANUAL 1 NPA 629 2 920203290 DECAL NPA 329 3 920208450 DECAL LIFTING i NPA 845 4 920203060 DECAL CAUTION START ENG VIBR 1 NPA 306 5 920208350 DECAL V BELT 3330 i oem NPA 835 6 920201580 DECAL MO LOGO sice PY NPA 158 v 920106460 DECAL MIKASA LOGO NAME pee NPA 507 8 920201950 DECAL MOTOR OLIL NPA 195 9 920101410 DECAL MIKASA LOGO TRIANGLE 1 NPA 141 10 PLATE SERIAL NO m CONTACT MQ PARTS DEPT W MODEL amp S N 11 920203330 EAR PROTECTION LABEL ba
8. REV 1 01 10 11 PAGE 55 EX 170D40050 MUFFLER ASSY MUFFLER ASSY 320 A REFERENCE ONLY CYLINDER HEAD M be mA PAGE 56 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 310 2773010111 MUFFLER 1 320 2773420111 MUFFLER COVER 1 340 2773520103 GASKET MUFFLER 1 350 9802008280 FLANGE NUT 2 360 0152060090 TAPPING BOLT 2 31 0110060010 FLANGE BOLT 1 365 0110080150 FLANGE BOLT 1 40 2773700101 DEFLECTOR 1 445 0150040060 TAPPING SCREW 2 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 57 EX 170D40050 RECOIL STARTER ASSY COOLING AND STARTING ASSY 220 20 PAGE 58 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 RECOIL STARTER ASSY COOLING AND STARTING ASSY NO PART NO PART NAME QTY REMARKS 10 2775120201 BLOWER HOUSING CP 20 0732005140 LABEL TRADEMARK 40 0110060030 FLANGE BOLT 60 2775271111 BAFFLE CASE 1 61 2775270203 BAFFLE HEAD 2 80 0010406160 FLANGE BOLT 81 0110060020 FLANGE BOLT 210 2695020130 RECOIL STARTER ASSY Tasse INCLUDES ITEMS W x 210 1 2705011508 SPIRAL SPRING 210 2 2695012008 REEL 210 3 2825011118 STARTER ROPE 210 4 2615010008 STARTER KNOB 210 5 2705012508 RACHET 210 6 2275013108 FRICT
9. securely DO NOT over fill rum Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down Inthe event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations Oil Drain Plug Remove this plug to drain engine oil from the crankcase Oil Dipstick Filler Cap Remove the filler cap dipstick when checking the engine oil level Add engine oil through this filler port See Table 3 for recommended type engine oil Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear MVC 88GE GEW PLATE COMPA
10. 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 537 1173 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact martin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information publis
11. Address if different than billing address Priority One Truck Return Fax Number Ground B Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WWW ACCEPT ALL MAJOR CREDIT CARDS 55277 N y 0 MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 5 MVC 88GE GEW PLATE COMPACTOR SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety O messages and operating instructions could Y result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in
12. MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards 7 7 OFF Z A 7 Respiratory hazards Accidental starting hazards Eye and hearing hazards Rotating parts hazards PAGE 6 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW PLATE COMPACTOR SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol i ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation NOTICE m This equipment should only be operated by trained and qu
13. NAME QTY REMARKS 111 4169100109 WATER TANK ASSY o ua INCLUDES ITEMS W 111A 416910010 WATER TANK W CAP ONLY om REPLACES 416116010 INCLUDES ITEMS W 112 033910050 X WASHER 14 5X30X1 6 113 959406390 PACKING 13X28X2 114 954403241 COCK PT1 4 115 416338930 SPRINKLING PIPE 116 416338940 PIPE HOLDER L 117 416452750 PIPE HOLDER R 118 001740825 FLANGE BOLT 8X25 119 416453780 PACKING 8X19X2T 120 416452790 PIPE HOLDER 121 954300340 CAP WATER TANK 122x 001241030 BOLT 10X30 123 033910010 WASHER 10 5X21X2 124 022910180 NYLON NUT M10 125 416453800 SEAT PACKING po po GO MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 35 MVC 88GE GEW TRANSPORT WHEEL ASSY OPTION TRANSPORT WHEEL ASSY OPTION PAGE 36 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW TRANSPORT WHEEL ASSY OPTION TRANSPORT WHEEL ASSY OPTION NO 1 O gt Co PART NAME QTY REMARKS 416116160 WHEEL SHAFT 1 959404310 WHEEL 150X42 2 031120320 WASHER FLAT M20 2 025203030 SPLIT COTTER PIN 3X30 2 416454150 ROLLER 2 025403025 SPRING PIN 3X25 3 MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 37 EX 170D40050 AIR CLEANER ASSY AIR CLEANER ASSY CA
14. on the Engine and Compactor Troubleshooting Tables 7 and 8 information shown below and on the proceeding pages TABLE 7 ENGINE TROUBLESHOOTING Check gap insulation or replace spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap ON OFF switch is shorted Check switch wiring replace i switch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry A ARA spark gap and SPARK is present at the spark plug clean points a insulation worn or short A Spark plug wire broken or short circuiting 1 defective spark plug Flush fuel system and replace 9 Wrong fuel type with correct type of fuel Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Piston ring and or cylinder worn piston ningsand or Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug damaged gaskets No fuel present at carburetor Spark plug bridg
15. 2772020111 CRANKSHAFT 50 0180140020 FLANGE NUT 70 0323030010 WOODRUFF KEY 80 0053005301 KEY 90 0200080050 WASHER 100 0011308200 BOLT amp WASHER ASSY 310 2772250110 CONNECTING ROD ASSY 320 2772300103 CONNECTING ROD BOLT 350 2772330103 PISTON PIN 360 2772340103 PISTON STD 360 2772340303 PISTON 0 25 O S 360 2772340403 PISTON 050 O S 370 2772351127 PISTON RING SET STD 370 2772351207 PISTON RING SET 0 25 O S 370 2772351307 PISTON RING SET 0 5 O S 380 0565160010 CLIP EX 170D40050 CRANKSHAFT PISTON ASSY QTY 1 1 1 1 1 1 PO REMARKS INCLUDES ITEMS W MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 47 EX 170D40050 CYLINDER HEAD ASSY CYLINDER ASSY 225 30 40 95 241 231 80 p aa Te P gt eri m y Pa 240 230 CRANKCASE REFERENCE ONLY PAGE 48 MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 CYLINDER ASSY NO PART NO 20 2371420203 268 2771601001 30 2793360103 40 2693370103 60 0105080250 70 0105060351 80 2773340113 90 2773350113 95 13210KA031 200 2773500123 000 2773610100 225 2773610200 230 0149050010 231 0149050010 240 0170050020 241 0170050020 290 0110060020 610 2771300101 620 2771500113 630 0110080240 631 0010408350 680 2771550101 690 2771600103 710 0110060020 EX 170D40050
16. CTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 15 MVC 88GE GEW PLATE INSPECTION Insertandremove the dipstick without screwing itintothe filler neck Check the oil level shown on the dipstick NEVER operate the compactor in a confined p Ex A area or enclosed area structure that does gt not provide ample free flow of air If the oil level is low Figure 4 fill to the edge of the oil filler hole with the recommended oil type Table 3 Maximum oil capacity is 0 63 quarts 0 60 liters protection before operating the compactor Before Starting 1 Read safety instructions at the beginning of manual 2 Clean the compactor removing Figure 4 Engine Oil Dipstick Oil Level _ 9 dirt and dust particularly the Season Temperature pica 4 inlet carburetor Sinn 25 C or Higher SE 3 Check the air filter for dirt and dust If air filter is dirty replace Spring Fall 25 C 10 C SAE 10W 30 20 air filter with a new one as required Winter QS alana E doi 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Loosened screws or bolts due to vibration could lead to unexpected accidents Explosive Fuel Hazard Adding fuel to the fuel tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of
17. GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 25 MVC 88GE GEW EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNO PARTNAME REMARKS 1 12945 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING 1 S N 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be
18. IMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 60 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 NOTE PAGE MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 61 OPERATION amp PARTS MANUAL HERE S HOW GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800
19. ION SPRING 210 7 2275013508 RETURN SPRING 210 11 2695014518 STARTER PULLEY 210 35 2705026108 RACHET GUIDE 210 49 2275015208 SET SCREW 220 0110060010 FLANGE BOLT lt JO po MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 59 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or comp
20. Lube Oil Capacity 634 qts 0 6 liters NGK BR 6HS Champion RL86C Dimension 11 97 x 13 94 x 13 19 in L x W x H 304 x 354 x 335 mm Dry Net Weight 33 lbs 15 Kg PAGE 12 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 Fuel Spark Plug MVC 88GE GEW PLATE COMPACTOR GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVC 88GE GEW is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work Vibratory Plates The vibratory plates of the MVC 88GE GEW produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate Frequency Speed The compactor s vibrating plate has a frequency range between 5800 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 23 meters minute 75 ft minute Engine The Mikasa MVC 88GE GEW Plate Compactor is equipped with an EX170D40050 Robin engine The engine drives an eccentric weight at a high speed to
21. NPA 333 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 29 MVC 88GE GEW BODY ASSY VIBRATING PLATE ASSY PAGE 30 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW BODY ASSY BODY ASSY NO PARTNO PART NAME 21 416115971 VIBRATING PLATE 23 939010140 SHOCK ABSORBER 50D 45H 24 020310080 NUT M10 25 030210250 WASHER SW M10 31 416115980 BASE 32 001221025 BOLT 10X25 T 33 030210250 WASHER LOCK M10 35 911221701 ENGINE ASSY EX170D40050 36 001220845 BOLT 8X45 T 37 030208200 WASHER LOCK M8 38 031108160 WASHER FLAT 39 404412290 ENGINE NUT 40 416452780 ENGINE NUT W BOLT 41 031108160 WASHER FLAT M8 42 022710809 NYLON NUT M8 43 959404350 EARTHWIRE 4 416338990 CLUTCHASSY 46 951010170 KEY 4 77X4 77 35 47 416452800 COLLAR 19 05 25 15 6 48 952400130 WASHER 49 009110004 SOCKET HEAD BOLT 5 16X24 51 070100332 V BELT RPF 3330 52 416115950 BELT COVER INSIDE 53 416116000 BELT COVER 54 001220825 8X25 T 55 030208200 WASHER LOCK M8 56 031108160 WASHER FLAT M8 57 001220820 BOLT 8X20 T 91 416115930 HANDLE 92 416452730 COLLAR 13 20 44 93 404433430 RUBBER 20X32X28 5 52H 94 416452360 STOPPER 95 952405600 WASHER 12 5 35 4 5 96 001211253 BOLT 12X65 H 97 030212300 WASHER LOCK M12 101 416115940 GUARD HOOK MVC 88 102 001221025 BOLT 10X25 T 103 030210250 WASHER LOCK M10 O TY
22. PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 GOVERNOR ASSY GOVERNOR ASSY NO PARTNO 10 2774230113 20 2774220133 30 2774270101 40 2774280113 50 0031305000 60 0130060240 70 0186060020 80 2794250223 310 2774330113 340 2774350103 350 0200060170 355 0217060070 360 0140060180 365 2374500423 3 0 0021706000 435 2774600101 450 0023506000 485 0110060020 GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD ROD SPRING CLIP BOLT amp WASHER ASSY NUT GOVERNOR SPRING SPEED CONTROL LEVER STOP PLATE WASHER FRICTION WASHER SCREW SPRING ADJUST NUT SPEED CONT BRACKET LOCK NUT FLANGE BOLT QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 REMARKS MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 53 EX 170D40050 IGNITION COIL FLYWHEEL ASSY ELECTRIC DEVICE ASSY PAGE 54 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 IGNITION COIL FLYWHEEL ASSY ELECTRIC DEVICE ASSY NO PART NO PART NAME QTY REMARKS 10 2771923001 FLYWHEEL 1 11 2771943011 IGNITION COIL 1 30 0011406250 BOLT amp WASHER 2 50 2777310101 WIRE 1 1 60 X660000361 STOP SWITCH ASSY ON OFF 1 70 0150040090 TAPPING SCREW 2 100 0650140150 SPARK PLUG 1 110 0655000270 SPARK PLUG CAP 1 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL
23. RBURETOR REFERENCE ONLY PAGE 38 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 EX 170D40050 AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO 510 2773261500 200 2773263008 210 2773261008 220 2773260408 250 2773264008 260 2773260908 2 0 2773274108 2 2 2773274008 520 2773261107 5 0 0023806000 580 0110060050 850 0851080000 MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 39 PART NAME AIR CLEANER ASSY BASE CLEANER PACKING CLEANER GASKET CLEANER COVER CLEANER LABEL THROTTLE WING NUT WING NUT CLEANER ELEMENT FLANGE NUT FLANGE BOLT RUBBER PIPE REMARKS INCLUDES ITEMS W EX 170D40050 CAMSHAFT ASSY CAMSHAFT ASSY 166 PAGE 40 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 CAMSHAFT ASSY NO PART NO 10 2773160101 25 2773510103 27 0240060010 34 2773860103 35 2773640103 37 2773650103 38 2773870103 150 2773560101 160 2773691103 163 2773710103 166 2773690203 170 2773691313 PART NAME CAMSHAFT inercia PIN CAMSHAFT O RING PIN SPRING RELEASE LEVER CLIP RETURN SPRING CHAIN TIMING TENSIONER SPRING TENSIONER PIN TENSIONER CHAIN GUIDE oL L dl dd dl dl EX 170D40050 CAMSHAFT ASSY REMARKS INCLUDES ITEMS W MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL
24. Y NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 26 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW SUGGESTED SPARE PARTS MVC 88GE GEW 1 TO 5 UNITS WITH ROBIN EX170D40050 ENGINE 1 to 5 Units Qty P N Description c 070100332 V BELT Joi 0650140150 SPARK PLUG bas w 2825011118 ROPE RECOIL STARTER 2773261107 ELEMENT CLEANER 0430440050 CAP FUEL TANK boso 0641360010 FUEL FILTER FUEL TANK 4 939010140 SHOCK ABSORBER MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 27 MVC 88GE GEW NAME PLATE AND DECALS NAME PLATE AND DECALS CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE XPERIENCED ALWAYS ED INE UNTRAINED PEDPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES IN BEFORE THIS MACHINE IS STAI JAKE SURE ENGINE 15 TURNED OFF AND SPJ MI ORE SERVICING THE CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR
25. a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry DO NOT attempt to refuel the compactor if the engine is hot or running Engine Oil Check 1 To check the engine oil level place the compactor on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 3 and wipe clean Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to see if the fuel level is low If fuel is low replenish with unleaded fuel When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately Figure 3 Engine Oil Dipstick Removal PAGE 16 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW PLATE COMPACTOR INSPECTION V Belt Check 2 TheV belt tension is proper if the V belt bends 10 to 15 mm Figure 7 when depressed with finger at midway between the clutch and vibration pulley shafts NEVER attempt to check the V belt with the engine running Severe injury can occur of your hand Figure 5 gets caught between the V belt and the clutch Always use safety gloves CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN CLUTCH Figure 7 V Belt Tension A loose V belt will decrease the power transmission output causing reduced compact
26. ace the fuel shut off lever Figure 19 in the OFF Figure 15 Choke Lever Open position 8 Beforetheequipmentis placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate with a lose component 9 To begin compacting place the throttle lever Figure 16 in the RUN position Figure 19 Fuel Valve Lever OFF Emergency Shutdown 1 Move thethrottle lever quickly tothe IDLE position and place the engine ON OFF switch in the OFF position Figure 16 Throttle Lever Run MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 19 MVC 88GE GEW PLATE COMPACTOR MAINTENANCE Inspection and other services should always be carried out on hard and level ground with the engine shutdown These inspection intervals are for operation under normal conditions Adjust your inspection intervals based on the number hours plate compactor is in use and particular Inspection and Maintenance Service Tables working conditions 1 To make sure your plate compactor is always in good working condition before using carry out the maintenance inspection in accordance with Tables 4 through 6 Fuel piping and connections should be replaced every 2 years Table 4 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE m ww x Air CHANGE Necessary CHECK CLEAN
27. alified personnel 18 years of age and older m Whenever necessary replace nameplate operation and safety decals when they become difficult read M Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher m ALWAYS know the location of the nearest first aid kit m ALWAYS know the location of the nearest phone or keep aphone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 7 MVC 88GE GEW PLATE COMPACTOR SAFETY INFORMATION COMPACTOR SAFETY 4 DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER lubricate component
28. d 1 Place the engine fuel valve lever Figure 9 to the ON position 4 Place choke lever Figure 12 inthe OPEN position if starting a warm engine or the temperature is warm Figure 9 Engine Fuel Valve Lever ON Position 2 Move the throttle lever Figure 10 away from the slow position about 1 3 of the way toward the fast position Figure 12 Engine Choke Lever Open 5 Place the engine ON OFF switch Figure 13 inthe ON position ON Figure 10 Throttle Lever 1 3 Start Position Figure 13 Engine ON OFF Switch ON Position PAGE 18 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW PLATE COMPACTOR OPERATION 6 Grasp the starter grip Figure 14 and slowly pullitout The Stopping The Engine resistance becomes the hardest ata certain position corre Normal Shutdown sponding tothe compression point Pullthe starter grip briskl and coto s an 1 Move the throttle lever to the IDLE position Figure 17 and run the engine for three minutes at low speed STARTER GRIP Figure 14 Starter Grip 7 If the engine has started slowly return the choke lever Figure 15 to the OPEN position If the engine has not Figure 17 Throttle Lever Idle started repeat steps 1 through 6 2 Afterthe engine cools turn the engine ON OFF switchto the OFF position Figure 18 OFF Figure 18 Engine ON OFF Switch OFF 3 Pl
29. der via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your Print Specification Information District Sales Manager for more information PERS IAT Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts o log in and save Standard orders for all orders which include complete part numbers L p com 1 SRA A ek Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 SS SS s R 23 4 Note Discounts Are Subject Change Om Domestic US Dealers Call y Order via Phone i Tej 1 800 427 1244 RANA 7 u Conte your local Dealer ol International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information NEC OEC 4 Lp td When ordering parts please supply Dealer Account Number O Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex Y DHL Shipping
30. develop a compaction force Always be sure to check the engine oil level prior to starting the engine Controls Before starting the MVC 88GE GEW Plate Compactor identify and understand the functions ofthe controls and components MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 13 MVC 88GE GEW PLATE COMPACTOR COMPONENTS COMPACTOR Figure 1 Plate Compactor Controls 6 Figures 1 shows the location of the basic controls and components of the MVC 88GE GEW Plate Compactor The function of each control is described below 1 Water Tank Cap GEW only Remove this cap to add water to the water tank Fuel Tank Cap Remove this cap to add fuel Lifting Bale When lifting of the compactor is required either by forklift crane etc tie rope or chain around this lifting point Handle Bar When operating the compactor use this handle bar to maneuver the compactor Gasoline Engine This plate compactor uses an EX170D40050 Robin engine Refer to the ROBIN owner s manual for engine information and related topics 10 11 Belt Cover Remove this cover to gain access to the V belt NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exists that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibrating Plate A flat open plate made of durable cast ir
31. hed in this publication at any time without notice and without incurring any obligations Your Local Dealer is 44 MULTIQUIP
32. id dilute sulfuric acid gt comes into contact with clothing or skin rinse skin clothing immediately with plenty of water m f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention i ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment M ALWAYS keep battery cables in good working condition Repair or replace all worn cables MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 9 MVC 88GE GEW PLATE COMPACTOR SAFETY INFORMATION TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing B Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting E NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling m Use adequate lifting cable wire or rope of sufficient strength m Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport b
33. indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONL
34. ing PAGE 24 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW TROUBLESHOOTING ENGINE COMPACTOR TABLE 7 ENGINE TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Air cleaner not clean Clean or replace air cleaner Check float adjustment re build ps U Weak in power compression is Improper level in carburetor proper and does not misfire Defective Spark plug Clean or replace spark plug Flush fuel system and replace a with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Rotational speed fluctuates Check entire fuel system for 2 Fuel flow restricted leaks or clogs Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring TABLE 8 PLATE COMPACTOR TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Engine speed too low Set engine speed to correct RPM Clutch slips Check or replace clutch V belt slips Adjust or replace V belt Travel speed too low and vibration is Excessive oil in vibrator Drain excess oil and fill to proper level weak m Check eccentric gears and counter 7 Malfunction in vibrator housing Bearing Failure Replace Bearing Insufficient engine output Check engine compression etc MVC 88
35. ion and premature wear of the belt PULLEY 4 Ifthe V belt becomes worn or loose replace it Figure 5 V Belt Hazard 1 To check the V belt tension remove the three bolts that vibrator Oil Check secure the belt cover to the frame as shown in Figure 6 1 PlacetheMVC 88GE GEW plate compactor horizontally on aflatsurface Make sure the compactoris level when check ing the oil in the vibrator assembly 2 Checkvibratoroillevelby removing the plug vibrator oil gauge as shown in Figure 8 The oil level should be up to the oil plug Thevibrator holds 140 cc approximately 4 oz IMPORTANT ifoil is required replace using only SAE 10W 30 motor oil VIBRATOR OIL PLUG Figure 8 Vibrator Oil Plug V BELT COVER Figure 6 V Belt Cover Removal MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 17 MVC 88GE GEW PLATE COMPACTOR OPERATION Placethe choke lever Figure 11 inthe CLOSED position if starting a cold engine y CAUTION Read Instructions DO NOT attempt to operate the D equipment until the Safety General 3 SB Information and Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up lt is extremely important that this section be read carefully before attempting to use the equipment inthe field Starting the Engine Figure 11 Engine Choke Lever Close
36. member to use only 10W 30 motor oil when replacing vibrator oil NEVER attempt to check the V belt with the engine running Severe injury can occur if your hand Figure 5 gets caught between the V belt and the clutch Always use safety gloves Checking and Replacing the V Belt and Clutch 1 After 200 hours of operation remove the upper belt cover to check the V belt tension Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts Loose or worn V belts reduces power transmission efficiency causing weak compaction and reduces the life of the belt itself Whenever the compactor s vibration becomes weak or lost duringnormal operation regardless of operation hours check the V belt and clutch immediately Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or the like to vibrator pulley lower fastening bolt Engage waste cloth or the like at midway of V belt on the left side and while pulling it back strongly rotate the offset wrench clockwise so that the V belt will come off Reinstalling the V belt Engage V belt to lower vibrator pulley and push the V belt to left side of upper clutch and in the same manner as in removal rotate offset wrench clockwise so that the V belt goes back on Checking Clutch Check the clutch simultaneously with V belt checking With belt removed check outer drum of the clutch for seizure and V gr
37. mpactor 25 Explanation Of Codes In Remarks Column 26 Suggested Spare Parts 27 Component Drawings Nameplate arid Decals vocaci n 28 29 Body Assembly a 30 31 Vibrator Assembly 32 33 Sprinkler Assembly 34 35 Transport Wheel Assembly Option 36 37 Specification and part number are subject to change without notice ROBIN EX170D40050 Engine Air Cleaner Assembly casino 38 39 Camshaft Assembly ii 40 41 Carburetor Assembly l a 42 43 Crankcase Assembly ees 44 45 Crankshaft and Piston Assembly 46 47 Cylinder Head Assembly 48 49 Fuel Tank Assembly 50 51 Governor Assembly sss 52 53 Ignition and Flywheel Assembly 54 55 Muffler Assembly 1221112 56 57 Recoil Starter Assembly 58 59 Terms and Conditions Of Sale Parts 60 PAGE 4 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Ela January 1 2006 Or
38. ompactor m DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor NEVER touch the hot exhaust manifold gt y muffler or cylinder Allow these parts to cool before servicing equipment NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult PAGE 8 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW PLATE COMPACTOR SAFETY INFORMATION FUEL SAFETY m DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when w
39. on construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Tube Sprinkler Supplies water to the soil via a splash plate Water Shut Off Valve Turn this valve downward to let water flow from the water tank to the water tube Water Tank GEW only Holds 13 7 quarts of water removable no tools required PAGE 14 MVC 88GE GEW PLATE OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW PLATE COMPACTOR COMPONENTS ROBIN ENGINE Figure 2 Engine Controls and Components INITIAL SERVICING The engine Figure 2 must be checked for proper lubrication and filled with fuel prior to operation Refertothe ROBIN engine service manual for instructions and details for proper operation and servicing 1 Muffler Used to reduce noise and emissions Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed il ESAS 2 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 3 Fuel Tank Holds unleaded gasoline For additional information refer to ROBIN engine owner s manual 4 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened
40. oove for wear or damage with your eyes Clean the V groove as necessary Wear of lining or shoe should be checked with running check Ifthe shoe is worn power transmission becomes deficient and slipping will result PAGE 22 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 MVC 88GE GEW PREPARATION FOR LONG TERM STORAGE Plate Compactor Storage For storage of the plate compactor for over 30 days the following is required Drain the fuel tank completely or add STA BIL to the fuel Run the engine until the fuel is completely consumed Completely drain the oil from the engine crankcase and follow procedures described in the ROBIN engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 23 MVC 88GE GEW TROUBLESHOOTING ENGINE Practically all breakdowns can be prevented by proper If the problem cannot be remedied please leave the unit handling and maintenance inspections butin the event ofa just as it is and consult or company s service department breakdown please take remedial action following the diagnosis based
41. orking with flammable liquids m DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system m Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine BATTERY SAFETY ELECTRIC START ONLY 4 DANGER m DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur B ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin M Use well insulated gloves when picking up the battery M ALWAYS keep the battery charged If the battery is not charged combustible gas will build up m DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous concentration of combustible gases m f the battery liqu
42. s including tightness See Table 6 below tightening torque for retightening Figure 20 Engine Oil Draining TABLE 6 Engine Air Cleaner TIGHTENING TORQUE in kg cm Diameter Material mm 8mm 10mm 12mm 14mm 16 18mm 20mm 1 Removetheaircleaner cover and foam filter element as shown in Figure 21 4T 70 150 300 500 750 1 00 1 400 2 000 6 8T 100 250 500 800 11 300 2 000 2 700 3 800 2 Wash the foam filter element in kerosene or diesel fuel 11T 150 400 800 1 200 2 000 2 900 4 200 5 600 Then saturate itin a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil Completely squeeze the ele mentto remove the mixture and reinstall it back into the 100 6mm 300 350 8mm 650 700 10mm In case counter part is of aluminum air cleaner Thr in with this machine are all right handed Threads in use s mac g Material and quality of material is marked on each bolt COVER and screw 9 FILTER ELEMENT Figure 21 Engine Air Cleaner MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 21 MVC 88GE GEW MAINTENANCE CHANGING VIBRATOR OIL 1 When changing the vibrator oil remove the drain plug located at the bottom right of the vibrator Figure 8 and simply tip the compactor to drain the oil Note that the oil will drain more easily while it is hot Re
43. s or attempt service on a running machine m ALWAYS keep the machine in proper running condition E Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY 4 DANGER M The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled M The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine M DO NOT place hands or fingers inside engine compartment when engine is running B NEVER operate the engine with heat shields or guards removed ik Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the radiator cap while the engine is hot High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor DO NOT remove the coolant drain plug while the engine is hot Hot coolant will gush out of the coolant tank and severely lt scald any persons in the general area of the c
44. urned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change o Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages L
45. uter generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 Thesenderwill be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on ret
46. y securing the equipment with rope ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste TA 7 used motor oil fuel fuel filters m DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 NOTES MVC 88GE GEW PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 1 01 10 11 PAGE 11 MVC 88GE GEW PLATE COMPACTOR SPECIFICATIONS TABLE 1 Specifications Compactor Models MVC 88GE MVC 88GEW Centrifugal Force 3 450 Ibs 1 564 9 kg Number of Vibrations 5 800 vibrations min Traveling Speed GE 82 ft min 25 meters min Traveling Speed GEW 72 ft min 22 meters min Plate Size W x L GE 19 7 x 20 7 in 50 x 53 cm Plate Size W x L GEW 17 x 22 4 in 43 x 57 cm Operating Weight 163 108 74 kg Water Tank Capacity GEW Model Only 13 7 qt 13 0 liters Max Area Of Compaction 7092 sq ft hr Table 2 ENGINE SPECIFICATIONS Mod ROBIN EX170D40050 Air cooled 4 stroke Single Type Cylinder Overhead Camshaft Gasoline Engine 5 7 H P 4 000 R PM 4 0 H P 3 600 R PM Fuel Tank Capacity e d Unleaded Automobile Gasoline
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