Mikasa Drums MT-60HS User's Manual
Contents
1. 51 351437750 SPACER 35 4 42 7 11 60 353335230 CLEANER STAY 61 354211841 AIR CLEANER ASSY 62 002210815 BOLT 8X15 H SW 63 354330590 INTAKE PIPE 64 507010110 CLAMP TC 200 65 354030011 BODY W CLEANER 66 354030020 BACK PLATE 67 354030030 ELEMENT YELLOW 68 354030040 ELEMENT GRAY 69 354030050 ELEMENT FRAME 70 002200815 BOLT 8X15 SW 71 0566000170 OIL ALERT 72 353449210 CLEANER HOLDER M INCLS ALL ITEMS W ee REPLACES 301010950 la I A So t REPLACES 002210830 stekt INCLS ALL ITEMS W c qq MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 25 MT 60HS CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY 100 EXCLUDES ITEMS 103 105 amp 106 PAGE 26 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY NO PART NO PART NAME QTY REMARKS 61 351420390 PISTON PIN 1 62 080100120 STOP RING R 12 2 63 351324120 PISTON ROD 1 64 351420400 PISTON END 1 65 020316130 NUT M16 Annan 1 66 351434200 STOPPER UPPER 67 351434211 STOPPER 68 351324140 SPRING 69 351324130 SPRING CYLINDER 70 351209600 FOOT PLATE 71 351109020 PROTECTION SLEEVE 73 050100750 O RING 0 75 74 050930850 O RING JASO30852. 32 33 Rules For 22 Operation T Crankshaft and Piston Assembly 34 35 Operation and Safety Decals 8 Governor Assembly 36 37 NNN 9 Muffler Assembly 38 39 f c M Carburetor and Oil Pump Assembly 40 41 Recoil Starter and Blower Assembly 42 43 Air Cleaner Assembly 44 45 6 Carburetor Components Assembly 46 47 Specification sa 10 Recoil Starter Components Assembly 48 49 Controls and Components une 11 Magneto Assembly 50 51 cisci Rubr 12 14 Maintenance 15 16 Troubleshooting Guide 17 18 Terms and Condition of Sale Parts 52 Explanation Of Codes In Remarks Column 20 Suggested Spare 21 Name Plate and Decals 22 23 Crankcase and Engine Assembly 24 25 Guide Cylinder and Foot Assembly 26 27 Tank and Handle Assembly 28 31 NOTE Specification and part number are subject to change without notice PAGE 4 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PARTS ORDERING PROCEDURES Dealer account number Dealer name
3. Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Mixed fuel quality is inadequate Check fuel to oil mixture Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Not enough power available compression normal no miss firing Air cleaner clogged Air in fuel line Bleed remove air from fuel line Fuel level in carbureator float chamber improper Adjust carbureato
4. Description Tas 956300130 THROTTLE LEVER Tiec 501302060 THROTTLE WIRE Teses 402010110 SPRING RETURN 354030030 ELEMENT YELLOW diss 354030040 ELEMENT GRAY 1573620101 ELEMENT SET ENGINE jussa 0650140031 SPARK PLUG dise 0430440033 FUEL TANK CAP dius 954404890 FILTER FUEL TANK e 954405080 STRAINER FUEL TANK 954300390 FUEL COCK ASSY 353449000 STRAINER OIL TANK Tasas 353030070 OIL TANK CAP W STRAP 301419750 FUEL FILTER IN LINE NOTE Part number on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book MT 60HS Tamping Rammer 5 to 10 Units Qty Description ded 956300130 THROTTLE LEVER 501302060 THROTTLE WIRE B ssh 402010110 SPRING RETURN 10 354030030 ELEMENT YELLOW 10 354030040 ELEMENT GRAY 10 1573620101 ELEMENT SET ENGINE 10 0650140031 SPARK PLUG 4 0430440033 FUEL TANK CAP 10 954404890 FILTER FUEL TANK 10 954405080 STRAINER FUEL TANK NONE 954300390 FUEL COCK ASSY 10 353449000 STRAINER OIL TANK 4
5. 353030070 OIL TANK W STRAP 10 301419750 FUEL FILTER IN LINE 351324300 BELLOWS ORANGE 351316870 BELLOWS CLAMP d oe 050100800 O RING UPPER GUIDE CYL B uad 050100950 O RING MIDDLE GUIDE CYL Tode 050930850 O RING LOWER GUIDE CYL jest 050100750 O RING FOOT PLATE GUIDE CYL Pauli 0660000361 STOP SWITCH ASSY ON OFF dioec KITCARBECO8HS KIT CARBURETOR 08 5 aan 5801501800 GASKET HEAD CYLINDER ER 0440200020 OILSEAL 1 os 1293500403 GASKET EXHAUST MT 60HS Tamping Rammer 3 to 5 Units Qty Description 956300130 THROTTLE LEVER 501302060 THROTTLE WIRE 402010110 SPRING RETURN 354030030 ELEMENT YELLOW Basse 354030040 ELEMENT GRAY 1573620101 ELEMENT SET ENGINE 0650140031 SPARK PLUG 0430440033 FUEL TANK CAP 954404890 FILTER FUEL TANK 954405080 STRAINER FUEL TANK 954300390 FUEL COCK ASSY B essai 353449000 STRAINER OIL TANK 353030070 OIL TANK CAP W STRAP Buh 301419750 FUEL FILTER IN LINE isses 351324300 BELLOWS ORANGE MT
6. MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 13 MT 60HS OPERATION 2 Set the engine ON OFF switch Figure 6 to the ON position start Table 3 Motor Oil Grade Season or Temperature Grade or motor p higher than MS class Spring Summer or Autumn 120 F to 15 PA 90 SAE 30 SAE 10W 30 Inspection 1 Checkall nuts bolts fasteners for tightness Retighten as necessary 2 Cleananydirtfromthe recoil starter and foot pedestal Wipe the entire unitclean before operating Replace any missing or damaged Safety Operation decals Adjust height of handle Adjusthandle by loosening nuts and moving handle to suit operation Retighten nuts F Winter 40 F to 15 F Below 15 F Initial Start up When starting the MT 60HS Tamping Rammer perform the following 1 Openthe fuel shut off valve by moving the fuel cock lever to the open position Figure 5 LA FUEL COCK ci ost Figure 6 Engine Switch Close the choke lever Figure 5 and move the throttle lever Figure 9 to the Full Open position Turning the choke lever 90 degreesclockwise closes the choke In cold weather startthe unitwith choke fully closed Inwarm weather orwhen the engine is warm the unit can be started with choke halfway or completely open Grip the recoil starter Figure 7 handle and pull it until you feela slight resistance Then pull shar
7. Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing Keepthe machinery in proper running condition Fixdamagetothe machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use plastic containers to dispose of hazardous waste MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 7 OPERATION AND SAFETY DECALS NAMEPLATE P N 920106460 CONTACT MULTIQUIP SERVICE DEPT CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE P N 920107000 ALWAYS KEEP UNAUTHORIZED INEXPERIENCED ni THIS MACHINE 15 STARTED MAKE SURE ENGINE CONTACT WITH ANY MOVING PART IF EQUIPMENT IS NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING NPA 329 P N 920203290 UNTRAINED PEOPLE AWAY FROM THIS MACHINE SAE30 MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED ING THE MACHINE OR COMING IN Tides BEFDRE SERVICING PDWERED BY AN ELECTRIC MOTOR DISCONNECT NP 700 ELECTRICAL PLUG ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL BEFGRE ADDING FUEL OR OIL First remove the element from the pre cleaner located at the top of the machine Clean the element with solvent Apply SAE 30
8. REV 7 03 02 01 MT 60HS MAINTENANCE 2 Removetheboltsthat secure the oiltanktothefueltank and drain all oil from the tank 3 Removecockholder then clean strainer and cock holder in kerosene solution 4 Make sure every part is clean and dry then reassemble oil tank Fill oil tank with 2 stroke outboard motor oil FB class to the level FUEL AND OIL LINES Checkthe fuel and oil lines regularly for damage and ensure thatthere are no leaks Replace fuel and oil lines every 2 years to maintain performance When replacing the oil hose perform the following procedure 1 Replaceoilhosewith manufactures suggestedtype hose or equivalent 2 lf necessary fill oil tank with 2 stroke outboard motor oil Fill fuel tank with 25 1 fuel mix ratio 4 Operaterammerwith 25 1 fuel mixture untilallairis bledfrom oil injection line 5 it is certain that all air has been purged from the oil injection line regular unleaded gasoline may be used CAUTION It is normal for a new 2 stroke engine to emit excess smoke until moving parts have been seated to their normal operating specifications This excess smokenormally stops after one full tank of fuel Theaircleaner Figure 12 on the engine side will hardly be contaminated if it is however after cleaning the element with kerosene dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil Then tightly squeeze outer pr
9. 31 1 353213710 OIL TANK 1 32 OIL TANK CAP 1 32 1 353030070 OIL TANK CAP CP YELLOW 1 35 STRAINER OIL TANK Taste NO LONGER USED 36 355448071 COVER COCK HOLDER REPLACES 355448070 37 009110011 SOCKET HEAD SCREW 8 x 20 2 38 030208200 SW M8 2 39 952401450 WASHER 8 5 x 22 x 3 2 40 001200610 BOLT 6 x 10 1 41 030206150 SW M6 1 42 2267510103 CLAMP 1 45 353448490 WIRE CP MT 50 60 HS 1 47 5806113020 OIL HOSE 1 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 29 MT 60HS TANK AND HANDLE ASSY TANK AND HANDLE ASSY OLD TYPE 32 PAGE 30 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NO PART NAME QTY REMARKS 53 353448990 PACKING OIL TANK CAP 1 54 353449001 STRAINER OIL TANK REPLACES 353449000 55 353449010 STRAP OIL TANK 2 58 353030080 WELL NUT 1 59 091005015 SCREW 5x 5 1 60 031105080 PW M5 1 60 952405970 WASHER 6 4D 20D 1 62 353449240 OUTER HOSE 6 x 9 x 65 1 62 1 353450220 GUARD OIL HOUSE 1 63 954403030 HOSE BAND 1 64 1616391008 CLIP EC12HS 1 65 1616391608 CLIP 1 66 5806113040 PROTECTOR 1 67 353910020 OIL SENSOR ASSY 1 68 355450600 OUTER LINER 525L 1 69 361910040 ROLLER ASSY W PINS PARS REPLACES 955200051 70 091005025 SCREW 5 x 25 4 71 031105080 WASHER PW M5 4 72 022610505 FLANGE NUT M5 H 4 MT 60HS PAR
10. 75 014210020 SOCKET HEAD BOLT 10X20 T 76 014210035 SOCKET HEAD BOLT 10X35 T 77 958405270 1 4X14 13L 78 953405260 PACKING 1 4 CU 82 351209590 GUIDE CYLINDER 83 351324300 BELLOWS ORANGE 84 050100950 O RING G 95 85 351316870 BELLOWS CLAMP 86 351433250 BAND GUIDE BELLOWS 87 011008040 BOLT 8X40 T 011208035 8X35 T 88 020108060 NUT MB 89 050100800 O RING G 80 90 012710040 BOLT 10X40 100 351910130 FOOT ASSY 265W 215P 101 351109030 FOOT 265W 215P 102 351109040 METAL SHEET 265W 215P 4 5 1 REPLACES 020116130 EEE REPLACES 351434210 REPLACES 001521020 EE REPLACES 001521035 REPLACES 001220840 REPLACES 001220835 REPLACES 020308060 REPLACES 002211040 INCLUDES ITEMS W REPLACES 050100800 2 DRAR HHH KH hae 103 015112075 SUNK HEAD BOLT 12X70 REPLACES 001611253 amp 015112060 104 015110055 SUNK HEAD BOLT 10X55 REPLACES 001611051 105 021112140 NYLON NUT ope EEE REPLACES 022711214 106 030212300 WASHER SW M12 4 107 021110120 NYLON NUT ies rpm REPLACES 022711012 108 030210250 WASHER SW M10 7 109 352322581 FOOT FITTING 38 3 2 110 506404060 WASHER 11X34X3 2 1 112 959010150 LEVEL GUAGE PLUG 1 113 953404670 CO
11. Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hotcomponents can cause serious The engine section of this rammer requires an adequate free flow of cooling air Never operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas Always refuel in a well ventilated area away from sparks and open flames Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled ona hot engine NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death PAGE 6 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 RULES FOR SAFE OPERATION MW NEVER Run engine without air filter Severe engine may occur Always service air cleaner frequently to prevent carburetor malfunction W Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer Always store equipment properly when it is not being used Equipment should be st
12. 5806083340 1 1 1 1 1 REPLACES 8046001230 ER REPLACES 5806083240 uon REPLACES 5806083320 INCLUDES ITEMS W MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 47 ROBIN EC 08GH ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY PAGE 48 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY NO PART NO PART NAME QTY REMARKS A 5805001000 RECOIL STARTER 5 INCLS ALL ITEMS W 1 5805004020 SPIRAL SPRING 2 5805004030 REEL 3 5805011040 STARTER ROPE 4 5805001030 STARTER HANDLE 5 5805004040 RATCHET 6 5805004110 FRICTION SPRING 7 5805004050 RETURN SPRING 11 08 050311 STARTER A REPLACES 5805004140 13 5515005160 ROPE STOPPER 1 35 08 05038 FRICTION prm REPLACES 5805004120 49 5805011020 CENTER SCREW 1 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 49 ROBIN EC 08GH ENGINE MAGNETO ASSY MAGNETO ASSY PAGE 50 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE MAGNETO ASSY MAGNETO ASSY NO PART NO 10 5807005010 11 5807007020 18 0851029960 30 0011105250 40 1507520103 60 0660000361 70 0043304100 81 0241069980 95 06
13. 60HS Tamping Rammer 10 Units Qty Description 956300130 THROTTLE LEVER 105 501302060 THROTTLE WIRE 10 402010110 SPRING RETURN 15 5 354030030 ELEMENT YELLOW 15 354030040 ELEMENT GRAY 15s 1573620101 ELEMENT SET ENGINE 15 0650140031 SPARK PLUG Berns 0430440033 FUEL TANK CAP 15 555 954404890 FILTER FUEL TANK 19 ies 954405080 STRAINER FUEL TANK Bote 954300390 FUEL COCK ASSY 15 5 353449000 STRAINER OIL TANK 353030070 OIL TANK W STRAP 19 252 301419750 FUEL FILTER IN LINE d us 351324300 BELLOWS ORANGE Beis 351316870 BELLOWS CLAMP 050100800 O RING UPPER GUIDE CYL Dues 050100950 O RING MIDDLE GUIDE CYL d aen 050930850 O RING LOWER GUIDE CYL 050100750 O RING FOOT PLATE GUIDE CYL 0660000361 STOP SWITCH ASSY ON OFF Bn KITCARBECO8HS KIT CARBURETOR ECO8HS 5801501800 GASKET HEAD CYLINDER B oec 0440200020 OIL SEAL Genie 1293500403 GASKET EXHAUST ED 5806111000 CARBURETOR ASSY ds 301421363 CLUTCH ASSY MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01
14. NAME 10 5802028000 30 0323049950 40 1292500103 50 0039310000 60 0030210250 65 0030206150 70 0323049950 130 5804010000 131 0043105080 132 0032005000 140 5514500100 160 0230230020 170 0173120010 350 5802500400 360 5802500600 370 5000008100 380 0565119990 390 0610120010 CRANK SHAFT WOODRUFF KEY SPACER ee SPRING WASHER WOODRUFF KEY PLATE GOVERNOR SCREW PAN HEAD SPRING WASHER GOVERNOR SLEEVE SPACER LOCK NUT PISTON PIN PISTON PISTON RING SET CLIP NEEDLE BEARING MD eS SS SB HSH WOW SH a n 4N QTY REMARKS REPLACES 0021810000 REPLACES 0032010000 REPLACES 0031010000 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 35 ROBIN EC 08GH ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 36 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE GOVERNOR ASSY GOVERNOR ASSY NO PART NO PART NAME 10 5804005000 15 5804500900 16 2266255008 20 1294220103 30 1054270111 40 1064280113 80 1294250111 90 1294210113 100 0140039980 120 0021706000 130 0032061500 305 0217060020 310 5804500800 340 5804500600 341 0230060090 342 0105050616 350 0200070010 360 0016506400 370 0021706000 380 0170069960 400 1294500103 480 402010110 610 0149060040 620 0020106050 GOVERNOR LEVER BUSH BUSH NYLON GOVERNOR SHAFT GOVERNOR ROD RO
15. and address Shipping address if different than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment e UPS Ground UPS Second Day or Third Day UPS Next Day Federal Express Priority One please provide us with your Federal Express account number Airborne Express Truck or parcel post Normally shipped the same day the order is received if prior to 2PM west coast time Earn Extra Discounts when you order by FAX All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 396 10 items 596 Get special freight allowances when you order 10 or more line items via Now Direct TOLL FREE access UPS Ground Service at no charge for freight to our Parts Department PS Third Day Service at one half of actual freight cost Toll free nationwide No other allowances on freight shipped by any other carrier TEGER EE Common nuts bolts and washers all items under 1 00 list price 800 421 1244 do not count towards the 10 line items Toll free FAX DISCOUNTS ARE SUBJECT TO CHANGE 800 6 PARTS 7 800 672 7877 Fax order discount and UPS special programs revised June 1 1995 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 5 CAUTION
16. for any other special consequential orincidental damages LIMITATION OF WARRANTIES No warranties express orimplied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection withthe sale ofits products A part from such written statement of warranty there arenowarranties express impliedor statutory which extend beyond the description of the products onthe face hereof PAGE 52 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 NOTE PAGE MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 53 PARTS AND OPERATION MANUAL HERE S HOW 0 GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 888 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MULTIQUIP INC POST OFFICE BOX 6254 M CARSON CA 90749 31
17. motor oil as foltows top element yellow with 2 to 5 cc and the bottom element gray with 13 to 3650 3850 RPM 15 cc Be sure to squeeze out excess oil before P N 920203540 reinstalling NPA 437 D P N 920204370 5mm 3 16 When you stop the engine be sure to close the fuel cook NPA 398 PROPER SPONGE INSTALLATION P N 920203990 SAE 10W 30 P N 920203980 MOTOR OIL P N 920203330 CAUTION Check all bolts and nuts for tightness Before operation check oil level at the gauge located on the back side of the protec t sleeve If not enough fill with motor oil SAE 10W 30 to maintain specific oil level Fillthe fuel tank with a fuel mixture of gasoline and outboard oil 25 1 1 3 pint outboard oil to 1 gal regular gas Tostart engine open fuel filter located under the fuel tank close choke lever on carburetor and pull starter rope When engine starts open choke fully P N 920201950 when difficult to start engine up open the drain cock located on lower part of crankcase and discharge excess fuel by cranking the engine two or three times Allow the engine to warm up for 4 to 5 minutes before operation When starting to operate the machine move the throttle lever on the handle quickly from off to position Be sure the fuel filter is closed after operation to avoid irregular jumping NPA 91Q P N 920205810 PAGE 8 MT 60HS PARTS amp OPERATION MANUA
18. received within 5 days the material will be returned to the sender at his expense Credit on returned parts will be issued at dealer net price at time of the original purchase lessa 15 restocking charge In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date andallorders receivedonorafterthatdate will be billed atthe revised price Rebates for price declines and added charges for price increases will notbe madefor stock on handat thetime of any price change Multiquip reserves the rightto quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 20 00t0 50 00 surcharge will beaddedto the invoicefor special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable here under for damagesin excess of the purchase price of the itemwith respectto which damagesare claimed andinno event shall Multiquip be liable forloss of profit or good will or
19. 0 537 3700 800 421 1244 FAX 310 537 3927 E MAIL mq multiquip com MULTIGUIP WWW cn com manufactured for Multiquip Inc b Atlanta Bois y Quebec Canada Manche sint uk Sbe Jani uadalajara MX MIKASA SANGYO CO LTD Tokyo Japan
20. 59000010 100 0650140031 110 0655000140 FLYWHEEL 1 IGNITION COIL 1 VINYL PIPE 1 BOLT AND WASHER ASSY 2 1 1 REMARKS CLAMP ocius sa STOP SWITCH ASSY ON OFF SCREW 4X10 GROMMET SPARK PLUG CLIP SPARK PLUG visenter SPARK PLUG CAP REPLACES 0566099950 REPLACES 0655000100 REPLACES 00650149730 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 51 Effective July 1 2000 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedto the invoice All shipments are F O B point of origin Multiquip s responsibility ceases whenasigned manifest has been obtained from the carrier and any claim for shortage or damage mustbe settled betweenthe consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meetingthis requirement RETURNED GOODS POLICY Return shipments willbe accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must beapprovedby Multiquip priorto shipment 2 ToobtainaReturn Material Authorization alistmustbe provided to Multiquip Parts Sales that defines item numbers quantities and descriptions ofthe itemsto be returned Theparts n
21. 6305 1 4 042506203 BEARING 6203 sss REPLACES 040006203 5 952401450 WASHER 8 5X22X3 1 6 011208025 BOLT 8X25 T senccrnaniciins Te cane REPLACES 001220825 7 030208200 WASHER SW M8 1 8 351434563 BEARING COVER 1 9 050100350 O RING 6 35 1 10 011706020 BOLT 6X20 5 ER REPLACES 002210620 16 303010060 CONNECTING ROD 17 040006304 BEARING 6304 18 080100520 STOP RING R 52 19 952400130 WASHER 9304 20 011208025 BOLT 8X25 Tee REPLACES 001220825 21 030208200 WASHER SW 8 1 25 353213630 FRONT COVER 26 351319880 PACKING FRONT COVER 27 011706020 BOLT 6X20 5 ana REPLACES 002210620 30 303010084 PINION 31 040006007 BEARING 6007 32 041006007 BEARING 6007Z 33 080200350 STOP RING S 35 34 351421900 SPACER CLUTCH DRUM 35 060404010 OIL SEAL 40528 36 050300900 O RING 5 90 39 911100832 ENGINE ASSY ECO8HS 40 301421363 CLUTCH ASSY C812E 40 1 943020020 CLUTCH SHOE C812 40 2 943050050 CLUTCH BOSS C812 40 3 943060010 CLUTCH GUIDEAA 40 4 943060020 CLUTCH GUIDE B 40 5 943030020 CLUTCH SPRING C812 41 0053204201 WOODRUFF KEY 42 0173120010 LOCK NUT 43 301010210 LOCK WASHER CLUTCH 44 956300130 THROTTLE LEVER ASSY 45 501302060 THROTTLE WIRE 46 959401750 WIRE STOPPER ASSY 48 402010110 RETURN SPRING 49 959403750 RUBBER SLIP STOP 50 011708030 BOLT 8X30 5
22. D SPRING GOVERNOR SPRING GOVERNOR YOKE SCREW ASSY NUT SPRING WASHER FRICTION WASHER CONTROL LEVER STOP PLATE SPACER otc WASHER BOLT NUT U NUT CLIP COIL SPRING ADJUSTING SCREW NUT ser QTY REMARKS 1 2 ii 1 5806083060 1 1 ads 1 1064280111 1 1 2 1 PE 1 0032006000 1 1 1 1 1 REPLACES 6202500400 1 1 1 1 1 phan dh 1 REPLACES 0830000010 Rp BER 1 0149069981 npud REPLACES 0022706000 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 37 MUFFLER ASSY ROBIN EC 08GH ENGINE MUFFLER ASSY a gt gt lt gt lt zm lt a e og an kr lt 7 rI kr LL lt a ROBIN EC 08GH ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 310 5803032000 MUFFLER 1 330 5803033000 MUFFLER BRACKET A 1 331 5803034000 MUFFLER BRACKET 1 340 1293500403 GASKET MUFFLER 1 350 0170069960 2 355 0030206150 SPRING REPLACES 0032006000 356 0031006000 WASHER 4 361 00167061960 BOLT MUFFLER 4 362 0031006000 WASHER 2 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 39 ROBIN EC 08GH
23. ENGINE CARBURETOR AND OIL PUMP ASSY CARBURETOR AND OIL PUMP ASSY PAGE 40 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE CARBURETOR AND OIL PUMP ASSY CARBURETOR AND OIL PUMP ASSY NO 210 250 700 705 706 710 716 720 730 731 732 733 740 745 750 760 765 PART NO 5806111000 1616235308 5806113000 5806502300 0323039980 0011306250 0031520000 1616350101 5806501900 0119089970 0030208200 0031008000 5806502000 5806502100 5806502200 0566059980 0119059610 PART NAME QTY REMARKS CARBURETOR ASSY Te SEE CARBURETOR FIG FOR COMPONENTS HOSE OIL PUMP ASSY WORM GEAR WOODRUFF KEY BOLT AND WASHER ASSY SNAP RING OUTER COLLAR CP OIL INJ OIL PUMP HOUSING SOCKET HEAD BOLT SPRING WASHER WASHER GROMMET SEAL PLATE CLAMP SOCKET HEAD BOLT REPLACES 0032008000 AS MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 41 ROBIN EC 08GH ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY PAGE 42 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY NO PART NO PART NAME 10 5805501200 COVER 15 5515500200 GUIDE RUBBER 20 920100240 DECAL M MARK 25 5809500701 LABEL M
24. Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MT 60HS Tamping Rammer GENERAL SAFETY lll DO NOT operate or service this reading this entire manual equipment before This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine 4 NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacture does not assume responsibility for any accident due to equipment modifications ll Whenever necessary replace nameplate operation and safety decals when they become difficult read Always check the machine for loosened threads or bolts before starting RULES FOR SAFE OPERATION NEVER touch the hot exhaust manifold muffler or cylinder Allowthese parts to cool before servicing engine or rammer iil High Temperatures
25. L REV 7 03 02 01 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 9 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT 60HS Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MT 60HS levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MT 60HS tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MT 60HS is equipped with an Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MT 60HS uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MT 60HS Tamping Rammer identify and understand the function of the controls see Figure 1 on page 11 PAGE 10 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 SPECIFICATIONS Table1 MT 60HS Rammer Specifications
26. OBIN EC 08GH ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY NO PART NO PART NAME A 5806111000 CARBURETOR ASSY 1 1616253508 THROTTLE VALVE 2 5806111010 SCREW AND WASHER ASSY 3 5806083310 CHOKE VALVE 4 5806111010 SCREW AND WASHER ASSY 5 2076242008 PILOT JET sssrini 6 4 2136239008 PILOT SCREW 2096244508 SPRING 8 5806083040 LEVER 9 5806083050 RING 1 5806083030 THROTTLE SHAFT ASSY 12 5806083020 BOLT 13 5806083360 RING 14 5806083400 NEEDLE TGR 2146251508 PN case 16 5806083010 FLOAT BODY ASSY 17 5806083330 PACKING 18 2366254008 19 5806083350 FLOAT 20 5806083260 MAIN NOZZLE 22 5306011010 MAIN JET 28 5806083150 SCREW 40 5416002230 SCREW 41 2096244508 SPRING 60 5806083230 PACKING 5806083210 SEAL 63 5806083230 SCREW 82 4 2366244508 104 2366254108 106 5806083140 SPRING 107 5806083120 RING 108 5806083370 FLOAT STOPPER KITCARBECO8HS KIT CARBURETOR 08 5 re 1 QTY REMARKS INCLUDES ITEMS W Herse REPLACES 5806083110 2 1 REPLACES 5606003020 REPLACES 5416002150 AEE REPLACES 8046001230 1 1 1 1 1 1 REPLACES 5416002050 1 1 add REPLACES
27. ODEL 40 0011106200 BOLT ASSY 50 5805022000 CYLINDER COVER CP 51 0016706200 BOLT CYLINDER 52 0031206000 WASHER 53 0030206150 SPRING WASHER 210 5805001000 RECOIL STARTER ASSY 220 0011006100 BOLT AND WASHER ASSY 230 0011006140 BOLT ASSY 850 0566000250 CLAMP D TY C5 REMARKS REPLACES 0032006000 SEE RECOIL STARTER FIG FOR COMPONENTS REPLACES 5805011001 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 43 ROBIN EC 08GH ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 44 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 510 1063273110 CLEANER ASSY INCLS ALL ITEMS W 520 1573620101 ELEMENT REPLACES 1573260007 521 1613261008 ELEMENT 1 522 2263272008 GASKET AIR CLEANER 1 526 0736439980 LABEL 1 540 1293290103 INSULATOR 1 550 1063500103 GASKET INSULATOR 2 560 2363590303 GASKET 2 INSULATOR 1 580 0011306800 2 600 0030206150 SPRING ER REPLACES 0032006000 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 45 ROBIN EC 08GH ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY PAGE 46 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 R
28. PAGE 21 NAMEPLATE AND DECALS MT 60HS NAMEPLATE AND DECALS N gt oc ES lt 5 gt lt Er lt o5 e kr lt e I e N LLI 2 a MT 60HS NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920106460 DECAL MIKASA MARK 1 920203980 DECAL ELEMENT SET 1 3 920203290 DECAL READ OWNERS MAN 1 4 PLATE SERIAL NO 1 ORDER FROM SER DEPT W MODEL amp S N 5 920107000 DECAL PRE CLEANER MT W 1 6 920203540 DECAL ENGINE R P M 3850 1 T 920203990 DECAL FUEL COCK 1 8 920203330 DECAL EAR PROTECTION 1 9x 920204370 DECAL PRE CLEANER 1 10 920201950 DECAL MOTOR OIL 1 11 DCLMT60H2 DECAL KIT MT 60H 60H2 1 INCLS ALL ITEMS W FOR DECAL ILLUSTRATIONS SEE PAGE 8 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 23 MT 60HS CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY 61 Dn av ev lt gt 5 amp ha gt 5 NL 8 cert SN A PAGE 24 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PART NO PART NAME QTY REMARKS 1 351109060 CRANK CASE 1 2 351324110 CRANK GEAR 1 3 040006305 BEARING
29. PARTS AND OPERATION MANUAL 44 Tamping Rammer Model MT 60HS COPYRIGHT 2001 MULTIQUIP INC Revision 7 03 02 01 MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com 9 www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warnin Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259 WARRANTY DEPARTMENT 688 661 4279 or 310 661 4279 FAX 310 537 1173 MAIN 800 421 1244 or 310 537 3700 FAX 310 537 3927 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 3 TABLE OF CONTENTS Here s How To Get 3 ROBIN EC 08GH ENGINE mc 2 Crankcase and Cylinder Assembly
30. PPER PACKING 17X25 5X1 1 Sn REPLACES 301010540 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 27 MT 60HS TANK AND HANDLE ASSY TANK AND HANDLE ASSY fo Ee OLD TYPE t 32 PAGE 28 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS AND HANDLE ASSY TANK AND HANDLE ASSY NO PART NO PART NAME QTY REMARKS A 353213710CPL OIL TANK ASSY WICAP REPLACES 353910030 1 353113591 HANDLE 289B 1 1 353115080 HANDLE FOR ROLLER 1 2 351319900 SHOCK ABSORBER 100D 45B 2 3 001521020 SOCKET HEAD BOLT 10 x 20 4 4 033121009 TOOTHED LOCK WASHER B M10 4 9 002211020 BOLT 10 x 20 H SW 4 11 355113610 FUEL TANK 1 12 954404890 FILTER TANK 1 13 361910020 TANK CAP ASSY ORANGE 1 14 351437785 HOLDER COCK 1 15 953405640 PACKING COCK HOLDER 1 15 954406020 PACKING FUEL TANK 1 16 954405080 STRAINER 100 1 16 954406010 STRAINER 110 1 17 001220830 BOLT 8 x 30 2 18 952401450 WASHER 8 5 x 22x 3 2 19 030208200 SW M8 2 20 022710809 NYLON NUT M8 2 21 954300390 FUEL COCK ASSY eme INCLUDES ITEMS W 21 14 0642001410 BOWL FUEL FILTER 1 21 28 0642001420 STRAINER SCREEN 1 21 38 0642001430 PACKING 1 22 351435160 FUEL HOSE B 150 1 23 954404590 HOSE BAND 9 5D 2 24 351436350 FUEL HOSE R 150 1 25 954403030 HOSE BAND 8 2 30 301419750 FUEL FILTER CP MQ75MIC 1 31 OIL TANK east MUST ORDER NEW OIL TANK ASSY
31. TS amp OPERATION MANUAL REV 7 03 02 01 PAGE 31 ROBIN EC 08GH ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PAGE 32 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY NO 10 30 35 36 40 41 50 95 105 115 140 145 146 170 180 190 200 510 850 PART NO 5801056000 0440200020 0440200020 0440060010 0600200010 0600200020 0052606140 0011406450 0105060050 0105064940 0643109980 5809011000 0011308180 5801501800 0021706000 0030206150 0031006000 5801501400 1507520103 PART NAME CRANK CASE CP OIL SEAL OIL SEAL OIL SEAL BALL BEARING 6004C3 BALL BEARING 6204C3 DOWEL PIN BOLT ASSY STUD STUD DRAIN COCK PROTECTOR COMPL BOLT AND WASHER ASSY GASKET CYLINDER NIT SPRING WASHER WASHER CYLINDER CP recio canas hp 5 00 Rt PD REMARKS INCLUDES ITEMS W REPLACES 0021806000 REPLACES 003200600 REPLACES 0566099950 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 33 ROBIN EC 08GH ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 34 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 ROBIN EC 08GH ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO PART
32. Table 2 ROBIN EC 08GH Engine Specifications NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 11 1 MT 60HS CONTROLS AND COMPONENTS Figure 1 60 Rammer Figure 1 shows the location of the controls and components for the MT 60HS Tamping Rammer The functions of each control is described below Throttle Lever Controls engine speed and the tamping action of the rammer Engine Stop Switch Controlsthe starting and stopping ofthe engine Switch must be in the ON position when starting the engine Choke Lever Used when starting the engine Normally usedin cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Oil Bath Fill Plug Open this plug to add oil to the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Pre Cleaner Pre cleans first stage dirt and other debris from entering the engine Foot Laminated wood with tempered steel plate for superior shock absorption 8 Foot Laminated wood with tempered steel plate for superior shock absorption Oil Level Si
33. box and Spring Cylinder Oil Bath This unit uses an oil bath lubrication system Perform the following 1 Checktheoillevelthroughtheoillevelsight glass Figure 2 atthe rear ofthe tamper foot OIL FILL PLUG OIL DRAIN PLUG Figure 2 Foot Housing Sight Glass 2 lfoilis not visible add 10W 30 motor oil into the oil fill plug opening Figure 2 The bath contains approximately 1 7 pints 800 cc NOTE The oil level should be kept at the half way point of the sight glass CAUTION Failure to understand the operation of the MT 60HS Tamping Rammer could result in severe damage to the rammer or personal injury Engine 1 Fillthe fuel tank Figure 3 with unleaded gasoline At the same time check the engine oil level at the sight gauge located on the operator s side ofthe oil tank Fill the oil tank tothe H level using only outboard 2 stroke oil Replenish the oil regularly before the oil level reaches the L level of the oil tank CAUTION The oil hose is not to be depressed or damaged A sensor detects lack of oil and shuts down the engine automatically Z OUTBOARD 2 STROKE MOTOR OIL Figure 3 Fuel Oil Tank 2 Low levels of oil may result in engine seizure due to high levels of consumption during operations 3 Check the engine oil level Figure 4 and if the oil level is low it should be refilled Use the proper motor oil as suggested in Table 3 Figure 4 Engine Oil Dipstick
34. es ayear WEEKLY o Remove the fuel filter cap and clean the inside of the fuel Wn winien be sure to clean the inside of oil tank to avoid the tank freezing of water that may have accumulated inside the tank Remove or clean the filter at the bottom of the tank CAUTION Remove and clean the spark plug then adjustthe spark gap If water accidently got inside the oil tank the oil to 0 02 0 03 inch 0 6 0 7 mm This unit has electronic may appear muddy If this situation occurs ignition which requires no adjustments simply flush the tank removing all foreign matter Clean air cleaner cover including water and fill oil tank with fresh 2 stroke outboard motor oil 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 10 at the top of the crankcase body side and clean it with cleaning oil When cleaning the oil tank Figure 11 perform the following kerosene procedure 1 Removethe cock holder cover oil hose red and black lead wires from the float sensor OIL TANK 9 PRE CLEANER Figure 10 Pre Cleaner Lubricate the top element yellow with 2 5 cc of engine oil O SAE 30 COCK e Lubricate bottom element gray with 13 15 cc of engine oil HOLDER SAE 30 and completely squeeze out the excess oil from the E element before installing amp COVER COCK HOLDER Figure 11 Oil Tank PAGE 16 MT 60HS PARTS amp OPERATION MANUAL
35. ght Glass Indicates the level of oil in the oil bath reservoir Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Fuel Tank Cap Poly fuel tank to avoid rust and corrosion remove this cap to add gasoline Engine Air Cleaner Prevents dirt second stage and other debris from entering the engine Bellows Reservoir for oil bath Handle To operate rammer GRIP handle assembly firmly on both sides Muffler Used to reduce noise and emissions Spark Plug Provides spark to the ignition system replace with engine manufactures recommended type spark plug NamePlate Displays information regarding the rammer Roller Bar Used when transporting rammer onto a truck bed Place rammer on this roller bar then slide Oil Tank Fill oil tank with 2 stroke motor oil PAGE 12 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS OPERATION This section is intended to assist the operator with the initial start up ofthe MT 60HS Tamping Rammer It extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood CAUTION Failure to understand the operation of the MT 60HS Tamping Rammer could result in severe damage to the trowel or personal injury Rammer Gear
36. imary element sponge and shake off well the inner secondary element before installing them AIR CLEANER ELEMENT Figure 12 Air Cleaner CLEANINGTHE RAMMER f using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler fuel and oil tank caps Excessive amounts of water may cause severe engine damage Yearly Checkthe fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage E Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts Clean exterior of rammer with an oil moistened cloth Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight 200 300 HOURS Oil Bath Drain oil reservoir on foot housing Figure 13 Refill with approximately 1 7 pt 800cc of 10W 30 motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours OIL FILL PLUG SIGHT GLASS OIL DRAIN PLUG Figure 13 Oil Drain Plug MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 17 MT 60HS TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start
37. on the handle so that rear of foot contacts soil first Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 10 and runthe engine forthree minutes at low speed After the engine cools turn the engine start stop switch to the OFF position Figure 5 until engine comes toa complete stop 2 Closethe fuel shut off valve by moving the fuel cock leverto the CLOSED position See Figure 5 Emergency Showdown 1 Movethe throttle lever quickly tothe IDLE position and turn the engine start stop switch Figure 6 tothe STOPposition MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 15 MT 60HS MAINTENANCE Maintenance Theaircleaner on the engine side will hardly be contaminated Perform the scheduled maintenance procedures as indicated if itis however after cleaning the element with kerosene dip itin mixed oil consisting of 3 parts of gasoline and 1 part of DAILY engine oil Then tightly squeeze outer primary element Thoroughly remove dirt and oil from the engine and control sponge and shake off well the inner secondary element area Clean or replace the air cleaner elements as necessary before installing them Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as CLEANING THE OIL TANK needed Clean the inside ofthe oil tank regularly preferably 2 or 3 tim
38. ored in a clean dry location out of the reach of children NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER Run engine without air cleaner Severe engine damage may occur Always read understand and follow procedures in Operator s Manual before attempting to operate equipment W Always be sure the operator is familiar with proper safety precautions and operations techniques before using pump Always store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting Always shutdown engine before transporting Tighten fuel tank cap securly and close fuel cock to prevent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer Emergencies E Always know the location of the nearest fire extinguisher and first aid kit Know the location of the nearest telephone Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency
39. place sprial spring TABLE 5 RAMMER TROUBLESHOOTING POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set SOLUTION Set throttle lever to correct position Oil in excess Clutch slips Drain excess oil Bring to correct level Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 PAGE 19 MT 60HS EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column 96 or m belong to the same assembly or kit NOTE If more than one of the same reference number is listed the last one listed indicates newest or latest part available NOTE The contents of this catalog are subject to change without notice PAGE 20 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS SUGGESTED SPARE PARTS MT 60HS Tamping Rammer 1 to 3 Units Qty
40. ply and quickly Return the recoil starter handle to the starter position before releas ing Figure 8 Recoil Starter If engine fails to start move the choke lever Figure 5 tothe half open position to avoid flooding Repeat steps 1 thru5 If the engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed PAGE 14 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS OPERATION 7 Ifthe carburetor is flooded or the crankcase is loaded with excess fuel open the drain plug as shown in Figure 8 and drain out excess fuel DRAIN PLUG Figure 8 Drain Plug Operation 1 Tostart the rammertamping action move the throttle lever Figure 10 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring CAUTION Make sure that the throttle lever is moved to the FULL OPEN position Figure 9 Operating the rammer at less than full speeds can result in damage to the clutch springs or foot FULL OPEN Figure 9 Throttle Lever 2 The MT 60HS Tamping rammer is designed to run at 5 500 rpm At optimum rpm the foot hits at the rate of 675 impacts per minute Increasing throttle speed past factory set rpm does not increase impacts and may damage unit The MT 60HS is designed to advance while tamping For faster advance pull back slightly
41. r float Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal miss firing Ignition coil defective Flush fuel sytem and replace with fresh fuel Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water dust Flush fuel sytem and replace with fresh fuel Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 18 MT 60HS PARTS amp OPERATION MANUAL REV 7 03 02 01 MT 60HS TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING continued SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly SYMPTOM Engine rotates but amplituide not uniform or does not strike Dust in rotating part Clean recoil starter assembly Spring spring failure Re
42. umbers and descriptions must match the current parts price list b The listmustbe typed or computer generated c Thelistmuststate the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased Thelistmustinclude the name and phone number of the person requestingthe RMA 3 A copy of the Return Material Authorizationmustaccompany the return shipment 4 5 6 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point Parts must be in new and resalable condition inthe original Multiquip package ifany and with Muiltiquip part numbers clearly marked The following items are not returnable a Obsolete parts If an item is listed in the parts price book as being replaced by another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months priortothe return date c Anylineitemwithan extended dealer net price of less than 5 00 d Special order items Electrical components f Paint chemicals and lubricants g Decals and paper products h Items purchased in kits Thesender will be notified of any material receivedthatis not acceptable Such material will be held for 5 working days from notification pending instructions If a reply is not
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