Mikasa MTX-60 User's Manual
Contents
1. 24 25 Crankcase And Engine Assembly 26 27 Guide Cylinder Assembly 28 29 Foot Assembly costaria pe 30 31 Fuel Tank And Handle Assembly 32 33 Combination Lever Assembly 34 35 TABLE OF CONTENTS Honda GX100KRBF Engine Cylinder Barrel Assembly 36 37 Crankcase Cover Assembly 38 39 Crankshaft Assembly 40 41 Piston Connecting Rod Assembly 42 43 Camshaft Assembly 44 45 Recoil Starter Assembly 46 47 Fan Cover Assembly 48 49 Carburetor Assy S N T 3423 and Below 50 51 Carburetor Assy S N T 3424 and Above 52 53 Air Cleaner Assembly 54 55 Muffler Assembly 56 57 Flywheel Ignition Assembly 58 59 Varia 60 61 Labels 62 63 Terms And Conditions Of Sale Parts 64 Specification and part number are subject to change without notice PAGE 4 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options2. 1 INCLUDES ITEMS W O 1 3966346260 1 SEE NOTE ON DRAWING 10 366349430 FUELCOCK aaa 1 NEW STYLE SEE NOTE ON DRAWING 2 906010180 LEVER uu u kanaa laani awanki awaytaqa 1 SEE NOTE ON DRAWING 2 366010310 LEVER 1 NEW STYLE SEE NOTE ON DRAWING 3 366010190 SLIDER 1 446 366010200 1 5 366010210 WIRE 1 6 366010220 BOLT AND WASHER SET 1 7 020408050 NUT M8 H 5 2 8 959407650 SOCKET HEAD SCREW TH WIRE 1 9 366010260 STOP SWITCH titii 1 SEE NOTE ON DRAWING 9 366010320 STOP SWITCH c asar 1 NEW STYLE SEE NOTE ON DRAWING 10 956100062 THROTTLE WIRE 1 1140 094010051 TAPPING SCREW 81 4712 4 12 094010052 TAPPING SCREW 81 4X30 1 13 050200150 O RING P15 1 14 050200110 O RING P11 1 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 35 HONDA GX100KRBF ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 36 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY NO PART NO PART NAME QTY REMARKS 1 1200070DV00 BARREL ASSY CYLINDER 1 INCLUDES ITEMS W 2 12201Z0D305 GUIDE ASSY EX VALVE 0 5 3 12204Z0D305 GUIDE INLET VALVE O S 5 12311Z0D000 COVER HEAD T 6 12355Z0D000 COVER COMP A BREATHER 7 12365Z0D000 COVER COMP B B
3. N 00 8 4 4 10 INCLUDES ITEMS W INCLUDES ITEMS W 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 39 HONDA GX100KRBF ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 40 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3 13310Z0DV70 CRANK SHAFT COMP pee INCLUDES ITEM 6 91001200 01 BEARING RADIAL BALL 2 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 41 HONDA GX100KRBF ENGINE PISTON CONN ROD ASSY PISTON AND CONNECTING ROD ASSY PAGE 42 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE PISTON CONN ROD ASSY PISTON AND CONNECTING ROD ASSY NO PART NO PART NAME QTY REMARKS 1 13010Z0D003 RING SET PISTON 1 2 13101Z0D000 PISTON 1 3 13111ZE0000 PISTON PIN 1 4 13200200000 CONNECTING ROD ASSY dani INCLUDES ITEM W 4 13200400305 CONNECTING ROD ASSY UNDERSIZE INCLUDES ITEM W 5 90001ZM7000 CONNECTING ROD BOLT 2 6 90551ZE0000 CLIP PISTON PIN 13MM 2 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 43 HONDA GX100KRBF ENGINE CAMSHAFT ASSY CAMSHAFT ASSY s PAGE 44 MTX 60 RAMMER OPERATION AND PARTS MANUAL
4. 3800 ANTLVIBRATION 9 A A D HANDLE SYSTEM LEES E quick manual PAGE 22 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 NAMEPLATE AND DECALS NAME PLATE AND DECALS ASSY NO PART NO PART NAME QTY REMARKS 1 920212910 OPERATION DECAL 1 2 920212460 AIR CLEANER DECAL sssi j NPA 1246 3 920212470 LEVER OPERATION DECAL 1 4 920212490 MAX SPEED DECAL 4100 1 5 920212480 MACHINE STOP DECAL 1 6 920210310 EC NOISE REQ DECAL LWA107 1 7 920212840 CHOKE OPERATION DECAL 1 8 920212540 QUICK MANUAL 1 11 SERIAL PLATE NO siisii CONTACT MQ PARTS DEPT 20 920212520 ANTI VIB HANDLE DECAL 1 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 23 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY SR i N GS STYLE CLUTCH PAGE 24 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO 1 PART NO 368119170 009120204 041006007 368347410 060404010 080200350 080100620 040006203 040006305 080100620 080200170 080200250 368347250 040006304 080100520 080200200 047940060 050710100 001520825 366346210 366348550 952401450 001220825 030208200 368217640 001710840 022611010 368347490 001211030 030210250 9
5. Adjust engine speed to correct operating RPM setting Soil over compacted Shut down machine and test soil 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 19 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PARTNAME REMARKS 1 12245 80 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE AR MAKE LOCALLY 4 12349 BEARING 1 6 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number liste
6. Effective January 1 2006 Order via Internet Dealers Only Ifyou have an MQ Account to obtain a Username Order parts on line using Multiquip s SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams E Order Parts To obtain an MQ Account contact your E Print Specification Information District Sales Manager for more information I RP cU Goto www multiquip com and click on Use the internet and qualify for 5 Discount Parts log in and save on Standard orders for all orders which include complete part numbers L lt Order via Fax Dealers Only Fax your order and qualify for 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 L lt 4 Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 iguip com I Non Dealer Customers onal C Contact your local Multiquip Dealer for international Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information pe oer 22122 4 4 When ordering parts please supply Dealer Account Number O Specify Preferred Method of Shipme
7. No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 64 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 NOTES 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 65 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 810 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical A
8. OPERATION AND PARTS MANUAL NRL MULTIQUIP Mikasa SERIES MODEL MTX 60 TAMPING RAMMER HONDA GX100UKRBF GASOLINE ENGINE Revision 6 08 23 11 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 NOTES 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 3 MTX 60 Rammer Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety Information 6 9 General Information 10 Specifications 11 Controls And Components 12 Basic Engine M H 13 Opera Massana bio 14 16 Maintenance 7 Troubleshooting 0 18 19 Explanation Of Code In Remarks Column 20 Suggested Spare 0818 21 Component Drawings Nameplate And Decals 22 23 Crankcase And Engine Assembly
9. REV 6 08 23 11 HONDA GX100KRBF ENGINE CAMSHAFT ASSY CAMSHAFT ASSY PART NO PART NAME 14320Z0D010 PULLEY COMP CAMSHAFT 14324Z0D000 SHAFT CAM PULLEY 14400Z0D003 TIMING BELT 61YU7 G 200 14431Z0D000 ROCKER ARM INTAKE VALVE 14441Z0D000 ROCKER ARM EXHAUST VALVE 14461ZL8000 SHAFT ROCKER ARM 14711Z0D000 INLET VALVE 14721Z0D000 EXHAUST VALVE 14751Z0D000 SPRING VALVE 14771ZM3010 RETAINER VALVE SPRING 90012333000 SCREW TAPPET ADJUSTING 90206001000 NUT TAPPET ADJUSTING 913012M0V31 O RING 6 8X1 9 12209KT7013 SEAL VALVE STEM TY REMARKS o gt A O See ONS 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 45 HONDA GX100KRBF ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 46 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 28400200 037 RECOIL STARTER INCLUDES ITEMS W 2 28410200 022 CASE COMP RECOIL 5 3 5 1 3 28421Z0DV02 REEL RECOIL STARTER 1 4x 284222601102 RATCHET STARTER 1 5 28433ZG0W02 GUIDE RATCHET 1 6 28441ZW6003 SPRING FRICTION 1 7 28442ZH8003 SPRING RECOIL STARTER 1 8 28461ZH8003 STARTER KNOB 1 9 28462Z0DV02 ROPE RECOIL STARTER 1 10 28467Z0DV02 PLATE SIDE 1 11x 28468Z0DV02 PLATE SL
10. NO PART NO PART NAME 1 368347630 SHOCK ABSORBER W PIN 2 1 001521020 SOCKET HEAD BOLT 10X20 T 2 2 033121009 TOOTHED LOCK WASHER B M10 3 368119570 HANDLE 4 1 001211020 BOLT 10X20 H 4 2 030210250 WASHER LOCK M10 5 939010270 RUBBER STOPPER 70 6 030208200 WASHER LOCK M8 7 020308060 NUT M8 8x 366010060 TANK CAP STRAP 9 366345570 FUEL TANK 10 368119460 FUEL TANK 2L 1 094010053 PAN HEAD SCREW 478 12 1 001210815 BOLT 8X15 H 12 2 030208200 WASHER LOCK M8 13 952401450 WASHER 8 5X22X3 14 031108160 WASHER FLAT M8 15 959300770 STRAINER 508 16 366459790 FUEL TANK PACKING 17 366345280 FILTER HOLDER 17 366349420 FILTER HOLDER WY a 18 020305040 NUT M5 19 030205130 WASHER LOCK M5 20 959026122 FUEL HOSE L 70 21 954406420 HOSE BAND 10 5 23 009110037 TAPPING SCREW 5720 40 366910030 ROLLER ASSY W SCREW 41 366217170 ROLLER 42 091005020 SCREW 5720 43 022610505 FLANGE NUT 5 H 51 980010330 TACHO 8 HOUR METER 53 955010305 CURL CORD TP 22 54 366345620 METER FINISHER 55 454010020 CLAMP TC 100 56 954010270 CLIP AB 3N 101 0 HOSE BAND 10 5 102 1691044 521 FUEL STRAINER 103 959026103 FUEL HOSE 5 5X11 5X80 104 950014500150 FUEL HOSE 1M 106 950033606020 VINYL TUBE L260 110 366900060 PRIMER PUMP KIT NO CARB 111 959028301 RETURN HOSE 3X6X600 1
11. 8X40T 30 020308060 NUT M8 31 953405270 PLUG 1 4 14 13L 32 953405260 PACKING 1 4 CU 33 368118970 PROTECTION SLEEVE 34 366460300 OIL GAUGE ASSY 35 952404670 COPPER PACKING 17X25 5X1 36 050200800 O RING P 80 37 050101300 0 RING G 130 eine REPLACES P N 368347280 A AA NODO N PF p A e 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 29 FOOT ASSY FOOT ASSY 10 NY Ny PAGE 30 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 FOOT ASSY NO 4 gt PART 362910150 022711214 030212300 009110034 009110035 368347460 363343390 PART FOOT ASSY 265W NYLON NUT M12 WASHER LOCK M12 SQUARE NECK BOLT 12X65 SQUARE NECK BOLT 12X95 FOOT COVER HANDLEBAR GRIP FOOT e FOOT ASSY REMARKS 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 31 FUEL TANK AND HANDLE ASSY FUEL TANK AND HANDLE ASSY _ lt 53 FOR CARBURETORS WITHOUT PRIMING BULBS FOR CARBURETORS WITH PRIMING BULBS 101 102 101 104 106 5 ITEM 110 PRIMER PUMP KIT 101 12 A FOR USE ON UNITS WITH S N T 3424 AND ABOVE PAGE 32 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 FUEL TANK AND HANDLE ASSY FUEL TANK AND HANDLE ASSY
12. AND ENGINE ASSY CRANKCASE AND ENGINE ASSY N SY STYLE CLUTCH 2 3 PAGE 26 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY continued NO 4 42 1 42 2 42 3 43 1 43 2 44 45 46 47 121 PART NO 366460150 001220851 030208200 031108160 001210815 030208200 368217760 368217750 366460140 366345980 050200060 009110040 368119470 368119480 022910260 366460170 001520820 031108160 009110038 368217770 009110039 022910250 368119490 366461050 033910220 009110038 366900032 001220620 030206150 031106100 020306050 959006120 368461280 2067550101 959021810 454010020 368347270 368010010 912210012 122 956100062 PART NAME SIDE SEALING FORM BOLT 8X55 T WASHER LOCK M8 WASHER FLAT M8 BOLT 8X15 H WASHER LOCK M8 BOTTOM CLEANER COVER 60 TOP CLEANER COVER 60 RUBBER BUSH 10X16X17 CLEANER COVER KNOB O RING P6 FLANGE BOLT 8X20 LINK GUARD MUFFLER GUARD WELL NUT M8 FLANGE COLLAR 8 SOCKET HEAD BOLT 8X20 T WASHER FLAT M8 SOCKET HEAD BOLT 8X30 ZN EX BAR SOCKET HEAD BOLT 6X25 ZN WELL NUT M6 ENGINE GUARD COLLAR GUARD WASHER 8 4X15 5X1 6 SOCKET HEAD BOLT 8X30 ZN LEVER ASSY WT WIRE a ace BOLT 6X20 T WASHER LOCK M6 WASHER FLAT M6 NUT M6 CLIP TCP2 10509B WIRE HARNESS CLAMP COMPL SPIRAL TUBE KEP6 L 500 CLAMP TC
13. Flush fuel system and replace with fresh fuel PAGE 18 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 TROUBLESHOOTING Symptom TABLE 4 Engine Troubleshooting continued Possible Problem Solution Operation not satisfactory Rotational speed fluctuates Governor adjustment improper Adjust governor to correct level Governor spring defective Clean or replace ignition Fuel flow erratic Check fuel line Air taken in through suction line Check suction line Recoil starter not working properly Dust in rotating part Clean recoil starter assembly Spring failure Replace spiral spring Engine overheats Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon deposits in combustion chamber Clean or replace crankcase Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug TABLE 5 Rammer Troubleshooting Symptom Possible Problem Solution Engine runs but rammer jumps erratically or not at all Operating speed of throttle lever is incorrectly set Set throttle lever to correct position Oil in excess Drain excess oil Bring to correct level Clutch slips Replace or adjust clutch Spring Failure Replace spiral spring Speed of engine improper
14. INLET 6 16019ZM3004 VALVE INLET NEEDLE 7 160222 3014 METERING LEVER 8x 16023Z0DV02 LEVER METERING 9x 160302 3004 SPRING PUMP 10 16040Z4E802 COVER PUMP 16041200 02 SCREW 1 12 16042Z20DV02 SPRING 14 16044Z4E802 SCREW 15 4 16045Z0DV02 STOP THROTTLE 16 16046200 73 LEVER THROTTLE 17 16048Z0DV02 SPACER THROTTLE LEVER 18 1604924 512 SCREW IDLE ADJUSTING 19 16050200 02 SPRING 20 16051200 02 VALVE THROTTLE 21 16052400 02 SHAFT THROTTLE 22 16053200 02 CLIP THROTTLE SHAFT 23 1605420002 SCREW VALVE 24 16055Z0DV02 SCREW ASSY 25 1605620DV02 SPRING 26 16057Z0DVO2 BALL 27 16058Z0DV02 SHAFT ASSY CHOKE 28 16059200 03 VALVE CHOKE 29 1606070DV02 SCREW 30 16061Z0DV02 SEAL DUST 31 16100Z4ES43 CARBURETOR ASSY W PRIMER 32 1621120DV00 INSULATOR CARBURETOR 33 16212Z0DV00 PACKING INSULATOR 34 16213Z4ES10 INSULATOR B CARBURETOR 35 16214200 00 PACKING INSULATOR 36 1621540000 PLATE INSULATOR 37 1622120DV00 PACKING CARBURETOR 38 16552896650 COLLAR LEVER 39 950014527050 HOSE FUEL 4 5 X 270 40 950024085008 CLAMP TUBE 41 99101200048 JET 48 41 991012700050 JET 50 41x 99101200052 JET 52 41x 99101200054 JET 54 42 950033602620 TUBE VINYL 11 X 13 X 260 44x 1601724 532 BODY ASSY AIRPURGE 45x 1602674ES32 COVER PRIMER PUMP 46 1603274 532 PUMP PRIMER 47 1605524 532 SCREW ASSY QTY HONDA GX100K
15. In warm weather set the choke lever halfway or completely open Spark Plug Provides spark to the ignition system Set spark plug gap to 0 024 0 028 inch 0 6 0 7 mm Clean spark plug once a week Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 4 5 Muffler Used to reduce noise and emissions Dipstick Oil Filler Cap Remove this cap to determine if the engine oil is low Add oil through this filler port as recommended in Table 3 Cil Drain Plug Remove this plug to remove oil from the engine s crankcase Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 6 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 13 This section is intended to assist the operator with the ini tial start up of the MTX 60 Tamping Rammer It is extremely important that this section be read carefully before attempt ing to operate the rammer DO NOT use your rammer until this section is thoroughly understood Failure to understand the operation of the Tamping Rammer co
16. and foot pedestal Wipe the entire unit clean before operating Replace any missing or damaged Safety Operation decals Adjust height of handle Adjust handle by loosening nuts and moving handle to suit operation Retighten nuts INITIAL START UP When starting the MTX 60 Tamping Rammer perform the following 1 Slide the throttle lever from the stop to the idle position a Figure 5 This opens the fuel cock and the engine electrical circuit is turned on automatically THROTTLE LEVER IDLE POSITION Figure 5 A Throttle Lever Idle Position 2 Units with Carburetor Primer System Push the primer pump bulb four 4 times to deliver fuel to the carburetor Figure 5 B Figure 5 B Primer Pump OPERATION DO NOT press the primer pump bulb more than four 4 times as this will cause fuel to flood the carburetor Place the choke lever to the closed position When the weather is cold close the choke all the way When it is hot or if the engine is hot open the choke a little or leave it fully open CHOKE LEVER CLOSED POSITION Figure 6 Choke Lever Grip the starter rope handle Figure 7 and pull it until you feel a slight resistance Then pull sharply and quickly Return the handle to the starter case before releasing STARTER Figure 7 Recoil Starter If engine fails to start move the choke lever Figure 6 to the half open position to avoid flooding Repeat
17. steps 1 thru 5 If the engine does not start after repeated attempts do the following a Check fuel delivery from fuel tank to carburetor b Check for restrictions to fuel flow at in tank filter c Check for restrictions to fuel flow at in line filter d Inspect spark plug for contamination and proper gap Clean adjust or replace spark plug as required 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 15 OPERATION 1 To start the rammer tamping action move the throttle lever Figure 8 quickly from IDLE to the START 49 position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring THROTTLE LEVER START POSITION Figure 8 Throttle Lever Start Position Make sure that the throttle lever is moved to the FULL START position Operating the rammer at less than full speed can result in damage to the clutch springs or foot The MTX 60 tamping rammer is designed to run at 3 800 to 4 100 rpm At optimum rpm the foot hits at the rate between 644 695 impacts per minute Increasing throttle speed past factory set rom does not increase impacts and may damage unit The MTX 60 is designed to advance while tamping For faster advance pull back slightly on the handle so that rear of foot contacts soil first To stop the tamping action move throttle lever quickly from START to IDLE position Figure 9 THROTTLE LEVER IDLE POSITION Figure 9 Throttl
18. 0 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE Before lifting make sure that the equipment parts hook and vibration insulator are not damaged and screws are not loose or missing Always make sure crane or lifting device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running E Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights ALWAYS tie down equipment during transport by securing the equipment with rope E Never allow any person or animal to stand underneath the equipment while lifting ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly Examples of potentially hazardous waste 4 0 are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source SAFETY INFORMATION MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 9 DEFINITION OF TAMPING RAMMER
19. 100 CRANK GEAR FRONT COVER ENGINE ASSY GX100UKRBF THROTTLE WIRE O TY REMARKS Po INCLUDES ITEMS W WHI NM PS gt PS PS rn ornononorno 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 27 GUIDE CYLINDER ASSY GUIDE CYLINDER ASSY 21 lt 2 qm PAGE 28 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 GUIDE CYLINDER ASSY GUIDE CYLINDER ASSY NO PART NO PART NAME QTY REMARKS 1 368461210 PISTON PIN 1 2 368459920 PISTON PIN PLUG 2 3 368347290 PISTON ROD 1 4 368461160 PISTON END 1 5 1 001121230 BOLT 12X30 T 1 5 2 030212300 WASHER LOCK M12 1 6 952404790 WASHER 13306 1 y 368461260 LOWER STOPPER 1 8 368461200 5 1 9 368461270 MAIN SPRING 2 12 368347281 SPRING CYLINDER 13 268017710 FOOT PLATE 14 050100800 O RING G 80 15 001521020 SOCKET HEAD BOLT 15X20 T 16 001520835 SOCKET HEAD BOLT 8X25 T 17 953405270 PLUG 1 4 14 13L 18 953405260 PACKING 1 4 CU 20 368217720 CYLINDER GUIDE 21 050100850 O RING G 85 22 050101150 O RING G 115 23 002211035 BOLT 10X35 H SW4 24 368346180 ORANGE BELLOWS 25 368347520 BELLOWS CLAMP131D 26 368461400 BAND GUIDE 1310 27 368347530 BELLOWS CLAMP 1490 28 368461410 BAND GUIDE 1490 29 001220840 BOLT
20. 12 954408170 BOSE 113 959021814 SPIRAL TUBE 60 2001 201 920212910 OPERATION DECAL QTY REMARKS A AA 4 4 BB PO 00 gt 4 PLE NB DPD G G INCLUDES ITEM W S N T 3423 AND BELOW S N T 3424 AND ABOVE INCLUDES ITEM W INCLUDES ITEMS W P S N T 3424 AND ABOVE S N T 3424 AND ABOVE S N T 3424 AND ABOVE S N T 3424 AND ABOVE 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 33 COMBINATION LEVER ASSY COMBINATION LEVER ASSY A 4 NOTES OLD STYLE LEVER BODY NO LONGER AVAILABLE NEW STYLE ITEMS 1 2 AND 9 OLD NEW ARE NOT COMPATIBLE WITH OLD STYLE STYLE STYLE BODY IF REPLACEMENT OF ITEMS 1 2 LEVER LEVER OR 9 IS REQUIRED ORDER KIT A TO DETERMINE IF COMBINATION LEVER ASSY IS OLD STYLE OR NEW STYLE SEE ITEM 2 LEVER NEW STYLE LEVER HAS MOLDED TAB AT BOTTOM MOLDED TAB PAGE 34 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 COMBINATION LEVER ASSY COMBINATION LEVER ASSY NO PARTNO QTY REMARKS A 366900032 COMB LEVER ASSY W THROTTLE WIRE 1 INCLUDES ITEMS W Chage REPLACES 366900030 A 956200110 COMB LEVER ASSY
21. 39010270 030208200 020308060 366118640 366010010 366010020 030206150 366010040 366010050 366010070 366010080 366030040 366345470 954407681 954407682 366460160 PART NAME CRANKCASE STUD BOLT 10 50 211 215 BEARING 60072 PINION DRUM OIL SEAL TC 40528 STOP RING S 35 STOP RING R 62 BEARING 6203 BEARING 6305 STOP RING R62 STOP RING S 17 STOP RING R 62 CONNECTING ROD BEARING 6304 STOP RING R 52 STOP RING S 20 NEEDLE BEARING FJ 1816 O RING AS568 267 SOCKET HEAD BOLT 8X25 T CLUTGHASSY Ql sa ua CLUTCH ASS dace untuk bun Rcs WASHER 8 5X22X3 BOLT 8X25 T WASHER LOCK M8 ENGINE FLANGE SOCKET HEAD BOLT 8X40 T FLANGE NUT M10 H SHOCK ABSORBER BRACKET 60 BOLT 10 30 WASHER LOCK M10 STOPPER RUBBER 70 WASHER LOCK M8 NUT M8 AIR CLEANER ASSY AIR CLEANER COVER WASHER FLAT M6 6 5X18X1 5 WASHER LOCK M6 COIN BOLT 6 AIR CLEANER BASE CP PRIMARY ELEMENT CP SECONDARY ELEMENT GRIP BPLT CP INTAKE PIPE CYCLONE CLAMP CY 1 45 CYCLONE CLAMP CY 1 38 UNDER SEALING FORM QTY REMARKS 1 00 A 4 4 4 4 0 4 4 4 4 p AA P HR Aa A HS A PD N PO gt INCLUDES ITEM W S N 5 1880 AND BELOW S N S 1881 AND ABOVE INCLUDES ITEMS W MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 25 CRANKCASE
22. DV02 16061Z0DV02 1610024 513 16211Z0DV00 16212Z0DV00 1621324 510 16214Z0DV00 16215Z0DV00 16221Z0DV00 950014527050 950024085008 16552896650 PART NAME GASKET METALING DIAPHRAGM GASKET PUMP DIAPHRAGM ASSY METALING DIAPHRAGM PUMP SCREEN INLET VALVE INLET NEEDLE PIN METALING LEVER LEVER METALING SPRING PUMP COVER PUMP SCREW SPRING COVER METALING DIAPHRAGM SCREW STOPPER THROTTLE LEVER LEVER THROTTLE SCREW VALVE SPACER THROTTLE LEVER SCREW IDLE ADJUSTING SPRING VALVE THROTTLE SHAFT THROTTLE CLIP THROTTLE SHAFT SCREW VALVE SCREW ASSY SPRING BALL SHAFT ASSY CHOKE VALVE CHOKE SCREW SEAL DUST CARBURETOR ASSY HAD 2010 INSULATOR CARBURETOR PACKING INSULATOR INSULATOR B CARBURETOR PACKING B INSULATOR PLATE INSULATOR PACKING CARBURETOR HOSE FUEL 4 5 X 270 CLAMP TUBE COLLAR LEVER po po TY REMARKS INCLUDES ITEMS W 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 51 HONDA GX100KRBF ENGINE CARBURETOR ASSY S N T 3424 AND ABOVE CARBURETOR ASSY S N T 3424 AND ABOVE PAGE 52 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 CARBURETOR ASSY S N T 3424 AND ABOVE NO PARTNO PART NAME 1x 16010Z0DV02 GASKET METERING DIAPHRAGM 2 1601120DV02 GASKET PUMP 3x 16013Z4ES32 DIAPHRAGM ASSY METERING 4x 16014Z0DV02 DIAPHRAGM PUMP 5x 16018ZM3004 SCREEN
23. GX100KRBF ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 2 87521200 01 LABEL TRADE MARK 1 4 87528Z0D000 MARK CHOKE 1 6 87601Z4ES30 MARK TYPE KRBF 1 14 89216130690 WRENCH SPARK PLUG 1 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 63 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated The l
24. IDE 1 12 90003ZH8003 SET SCREW 1 13 957010600800 BOLT FLANGE 6X8 1 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 47 HONDA GX100KRBF ENGINE FAN COVER ASSY FAN COVER ASSY PAGE 48 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 19610200 0028 COVER CP 1 3 90014952000 BOLT FLANGE 6X14 CT200 4 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 49 HONDA GX100KRBF ENGINE CARBURETOR ASSY S N T 3423 AND BELOW CARBURETOR ASSY S N T 3423 AND BELOW 34 32 PAGE 50 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE CARBURETOR ASSY S N T 3423 AND BELOW CARBURETOR ASSY S N T 3423 AND BELOW NO 1 2 3 4 5k 7 8 9x 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 PART NO 16010Z0DV02 16011Z0DV02 16013Z0DV02 16014Z0DV02 16018ZM3004 160192 3004 160222 3014 16023Z0DV02 160302 3004 16040Z0DV02 16041Z0DV02 1604220 92 16043Z0DV02 16044Z0DV02 16045Z0DV02 16046Z0DV73 16054Z0DV02 16048Z0DV02 1604924 512 16050Z0DV02 16051Z0DV02 16052Z0DV02 16053Z0DV02 16054Z0DV02 16055Z0DV02 16056Z0DV02 16057Z0DV02 16058Z0DV72 16059Z0DV03 16060Z0
25. NJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards Burn hazards Respiratory hazards Accidental starting hazards Eye and hearing hazards PAGE 6 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 GENERAL SAFETY NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations NEVER operate this equipment when not feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unaut
26. RBF ENGINE CARBURETOR ASSY S N T 3424 AND ABOVE REMARKS Po p SS 4 4 4 0 4 si si si UC 0 4 0 4 Re POS py INCLUDES ITEMS W 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 53 HONDA GX100KRBF ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 54 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 8 17228Z0DV01 PACKING AIR CLEANER 1 10 9004274 530 STUD BOLT 5X95 2 1 9405005000 FLANGE NUT 5MM 2 14 17410Z4ES30 ELBOW AIR CLEANER 1 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 55 HONDA GX100KRBF ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 56 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 18310200 20 MUFFLER COMP 1 2 1832120DV20 MUFFLER PROTECTOR 1 3 18381200000 GASKET MUFFLER 1 4 90014952000 VOLT FLANGE 6X14 200 3 5 90048200 00 STUD BOLT 5X78 2 6 90343ZE6000 NUT SELF LOCK 6MM 2 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 57 HONDA GX100KRBF ENGINE FLYWHEEL IGNITION ASSY FLYWHEEL IGNITION ASSY PAGE 58 MTX 60 RAMMER OPERATION AND PAR
27. REATHER 8 15571200 71 VALVE OIL OUTLET 9 15572ZM7000 PLATE STOPPER 10 15721Z0DV70 TUBE BREATHER 1 90014952000 VOLT FLANGE 6X14 CT200 12 91202 9003 OIL SEAL 20X32X6 13 93500030050A SCREW 3X5 14 9805655757 PLUG SPARK U16FSR UB 15 15171200 00 PIPE BREATHER 16 90008ZM7000 BOLT 4X10 A A dl dl dl la la la la MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 37 HONDA GX100KRBF ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 38 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PART NO PART NAME 1 11300700409 COVER ASSY CRANK CASE 3 15600ZM7003 OIL FILLER CAP ASSY 4 15625ZE1003 PACKING OIL FILLER 5 16510ZL8000 GOVERNOR ASSY 9 16531ZE1000 SLIDER GOVERNOR 10 16541Z0D000 SHAFT GOVERNOR ARM 11 90121952000 FLANGE BOLT 6x25 12 90131ZE1000 BOLT DRAIN PLUG 13 904512 1000 THRUST WASHER 6 MM 14 90601ZE1000 WASHER DRAIN PLUG 15 90602ZE1000 CLIP GOVERNOR HOLDER 16 91202 9003 OIL SEAL 20x3x6 17 9410106800 PLAIN WASHER 6 MM 18 9425108000 LOCK PIN 19 9430108200 KNOCK PIN 21 91001200 01 BEARING RADIAL BALL 6204 23 11511200 10 FLANGE JOINT PTO 24 91231891003 OIL SEAL 6x11x4 26 9430306100 KNOCK PIN 6x10 27 957010804500 FLANGE BOLT 8x40 28 934021004000 BOLT WASHER 10x40 QTY REMARKS 1 A D
28. TS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE FLYWHEEL IGNITION ASSY FLYWHEEL IGNITION ASSY NO PART NO PART NAME QTY REMARKS 1 13331ZM7000 WOODRUFF KEY 25X18 1 3 30564ZA5000 GROMMET CORD 1 4 31110Z0D003 FLYWHEEL COMP 1 7 90022888010 FLANGE BOLT 6X20 2 9 9405012000 FLANGE NUT M12 1 10 28451200 02 STARTER PULLEY 1 1 30500Z0DV02 IGNITION COIL ASSY ones INCLUDES ITEMS W 12 30700200 01 TERMINAL ASSY 1 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 59 HONDA GX100KRBF ENGINE CONTROL ASSY CONTROL ASSY PAGE 60 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA GX100KRBF ENGINE CONTROL ASSY CONTROL ASSY NO PART NO PART NAME QTY REMARKS 3 16555200 00 GOVERNOR ROD 1 4 16561200 00 GOVERNOR SPRING 1 5 16562Z0DV00 SPRING THROTTLE RETURN 1 6 16594883010 HOLDER WIRE 1 8 90014952000 VOLT FLANGE 6X14 200 2 9 90015ZE5010 BOLT GOVERNOR ARM 1 10 90605230000 CIR CLIP 1 11 92301050200 BOLT 5720 1 12 93500040060 SCREW 4X6 1 15 9405006000 FLANGE NUT 6MM 1 17 16550Z0DV01 GOVERNOR ARM 1 19 16500Z4ES30 CONTROL ASSY sinisiin 1 INCLUDES ITEMS W 20 9400105000 NUT M5 2 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 61 HONDA GX100KRBF ENGINE LABELS ASSY LABELS ASSY PAGE 62 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 HONDA
29. The Mikasa MTX 60 tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force of the MTX 60 levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MTX 60 tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential CONSTRUCTION OF TAMPING RAMMER The Mikasa MTX 60 is equipped with an air cooled four cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch RAMMER GEARBOX AND SPRING CYLINDER The Mikasa MTX 60 uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot CONTROLS Before starting the MTX 60 Tamping Rammer identify and understand the function of the controls GENERAL INFORMATION Before starting operation check the lifting handle to Make sure that there is no damage on the bolts Make sure that there is no crack or breakage on handle Make sure that there is no fissure on the surface If there is any abnormality or damage replace with new one Fo
30. d check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model n
31. e Lever Idle Position OPERATION STOPPING THE ENGINE 1 2 Move throttle lever quickly from the START to IDLE position Figure 9 and run the engine for three minutes at low speed After the engine cools move the throttle lever to the STOP position Figure 10 The engine will stop and the fuel cock is automatically closed THROTTLE LEVER STOP POSITION Figure 10 Throttle Lever Stop Position If the engine does not stop due to a problem with the switch or the like move the machine to a safe location and hold the throttle lever in the stop position Let the machine run on idle and the machine will stop after a few minutes PAGE 16 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 Perform the scheduled maintenance procedures as indicated DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the spring box and bellows for oil leaks Repair or replace as needed EVERY 50 HOURS Remove the fuel filter cap and clean the inside of the fuel tank Figure 11 4 FILTER 6 99 Figure 11 Fuel Filter Remove and clean the spark plug then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm EVERY 80 10 100 HOURS Remove the air cleaner cover Loosen and remove the 2 screws that hold the cover to the air cleaner assembly If the
32. fore servicing equipment d NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction 22 NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable SAFETY INFORMATION FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED LINER DO NOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids I DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MTX 6
33. horized equipment modification will void all warranties NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest ps fire extinguisher ALWAYS know the location of the nearest first aid kit SAFETY INFORMATION ALWAYS know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency 9 RAMMER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties DO NOT use this machine on ground that is harder than the machine can handle or for driving pilings or tamping rock beds Furthermore use of the machine on sloping ground such as the side of an embankment may make the machine unstable and can cause an accident It can also result in premature machine wear due to uneven loads on the machine Use the machine with confidence for tam
34. ist must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be iss
35. ng Air Cleaner Cover Protects the air cleaner which prevents dirt and other debris from entering the engine Roller Allows rammer to be moved around easily by rolling the unit Bellows Reservoir for oil bath Foot Laminated wood with tempered steel plate for superior shock absorption 9 10 11 Fuel Tank Holds the fuel for the unit up to 3 2 quarts Muffler reduces the noise of the engine when run ning Engine this unit uses a Honda GX100UKRBF gasoline engine Oil Gauge Sight Glass Indicates the level of oil in the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry PAGE 12 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 BASIC ENGINE Figure 2 Engine Controls and Components Honda GX100 The engine Figure 2 must be checked for proper lubrica tion and filled with fuel prior to operation Refer to the engine manufacturer s manual for detailed operation and service information 1 Choke Lever Normally used in starting the engine in cold weather conditions In cold weather turn the choke lever to the fully closed position
36. nt Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One Y Truck Return Fax Number Ground Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WE ACCEPT ALL MAJOR CREDIT CARDS 2 2 2 terCard MULTIAUIP vee 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages and operating instructions could Y result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE I
37. ping earth and sand soil gravel and asphalt DO NOT use the machine for other types of jobs NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 7 ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine B DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed DO NOT remove the engine oil drain 4 while the engine is hot Hot oil will gush AM out of the oil tank and severely scald any 9 persons in the general area of the rammer 4 NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool be
38. primary element Figure 12 is dirty wash it with gasoline or kerosene Then dip it in engine oil SAE10W 30 and wring the element so that 25 to 30 cc of engine oil remains on the element PRIMARY ELEMENT Figure 12 Air Cleaner Primary Element MAINTENANCE EVERY 200 HOURS Remove the oil drain plug on foot housing Figure 13 and drain the oil Refill with approximately 0 69 qt 0 65 liter of 10W 30 SE SF or higher grade motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours Figure 13 Oil Drain Plug EVERY 2YEARS Replace the fuel line every 2 years even if there is no visible damage LONG TERM STORAGE Slide the throttle lever to the STOP position Drain any fuel including in the fuel hose Replace lubrication oil and apply grease to lubrication points Cover the air intake on the air cleaner and the exhaust outlet on the muffler Store unit indoors covered with plastic sheet in moisture free and dust free location out of direct sunlight MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 17 TROUBLESHOOTING TABLE 4 Engine Troubleshooting Symptom Possible Problem Solution Difficult to start Fuel is available but spark plug will not ignite Power available at high tension cable Ignition plug being bridged Carbon deposit at ignition Check ignition system Clean or replace igni
39. r operation This handle is to be used to lift up the shoe part of the machine with the body laid down on the ground or truck bed Use proper lifting techniques to avoid back injury This handle is for manual lifting only Do not use this handle as a rammer lift point Use the lifting point on the top of the machine Do not move the rammer with the lifting handle and the front rollers more than 16 feet 5 meters PAGE 10 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 SPECIFICATIONS Table 1 MTX 60 Rammer Specifications 644 695 vpm 10 7 11 6 Hz Table 2 Engine Specifications f Honda GXIDOUKABF Enge single cylinder gasoline engine 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 11 iP CONTROLS AND COMPONENTS Figure 1 MTX 60 Rammer Figure 1 shows the location of the controls and compo nents for the MTX 60 Tamping Rammer The functions of each control is described below Combination Throttle Lever Used to adjust engine speed rpm Move lever forward SLOW to reduce engine speed move lever back toward operator FAST to increase speed Always operate the rammer at full speed rpm Handle To operate rammer GRIP handle assembly firmly on both sides Fuel Tank Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill Hook Used to lift rammer for transporti
40. ssistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Global Lane Fax 0161 339 3226 Contact pmastretta cipsa com mx Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Contact martin multiquip com Fax 450 625 8664 O COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time withou
41. t notice and without incurring any obligations Your Local Dealer is IVI MULTIQUIP
42. tion Short circuit due to defective insulators Improper spark gap Replace insulators Set spark plug gap to the correct gap Fuel is available but spark plug will not ignite Power NOT available at high tension cable Short circuit at stop switch Check stop switch circuit Replace stop switch if defective Ignition coil defective Replace ignition coil Fuel is available and spark plug ignites compression normal Muffler clogged with carbon deposits Clean or replace muffler Fuel in use inadequate water dust Flush fuel system and replace with fresh fuel Air Cleaner clogged Clean or replace air cleaner Fuel is available and spark plug ignites compression low Cylinder worn Replace cylinder Spark plug loose Tighten spark plug Low compression Incorrect valve adjustment Check and adjust valves Operation not satisfactory Not enough power available compression normal no misfiring Air cleaner clogged Clean or replace air cleaner Air in fuel line Bleed remove air from fuel line Carbon deposits in cylinder Clean or replace cylinder Not enough power available compression normal misfiring Ignition coil defective Ignition plug often shorts Flush fuel system and replace with fresh fuel Replace ignition wires clean ignition Fuel in use inadequate water dust
43. ued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change e Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES
44. uld result in severe damage to the unit or personal injury RAMMER CRANKCASE AND SPRING CYLINDER OIL BATH This unit uses an oil bath lubrication system Perform the following 1 Check the oil level through the oil level sight glass Figure 2 at the rear of the tamper foot Figure 2 Foot Housing Sight Glass 2 Ifoilis not visible add 10W 30 SE SF or higher grade motor oil into the oil fill plug opening Figure 2 The bath contains approximately 1 7 pints 800 cc The oil level should be kept at the half way point of the sight glass OPERATION ENGINE 1 Fill the fuel tank Figure 3 with unleaded gasoline At the same time check the engine oil and make it a habit to replenish it often Figure 4 Figure 4 Engine Oil Dipstick 2 Low levels of oil may result in engine seizure due to high levels of consumption during operations 3 Check the engine oil level and if the engine oil level is low it should be refilled Use the proper motor oil as suggested in the Table 3 below Table 3 Motor Oil Grade Grade of motor oil Season or Temperature higher than MS class Spring Summer or Autumn SAE 30 Winter 40 F to 15 F SAE 30 Below 15 F SAE 10W 30 120 F to 15 F PAGE 14 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 INSPECTION 1 Check all nuts bolts fasteners for tightness Retighten as necessary Clean any dirt from the recoil starter
45. umber variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 20 MTX 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 SUGGESTED SPARE PARTS MTX 60 RAMMER 1 TO 3 UNITS WITH HONDA GX100UKRBF ENGINE Qty P N Description d saisi 956100062 THROTTLE WIRE S eni 366010070 PRIMARY ELEMENT AIR CLEANER O ass 366010080 SECONDARY ELEMENT AIR CLEANER 1 366345570 CAP FUEL TANK W STRAP 2 1691024 521 FILTER IN LINE FUEL 9805655757 SPARK PLUG 959300770 STRAINER FUEL TANK 1 iisiaeiss 28462Z0DV02 ROPE RECOIL STARTER Part numbers on this Suggested Spare Parts List may supersede replace the P N shown in the text pages of this book 60 RAMMER OPERATION AND PARTS MANUAL REV 6 08 23 11 PAGE 21 NAMEPLATE AND DECALS NAME PLATE AND DECALS ASSY 2000rpm 1900 4100rpm
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