Meco MONARO 7652K1 User's Manual
Contents
1. Aussie u Monaro Charcoal Grill Assembly and Use Manual Model 7652K1 Model 7652KS amp 7652K6 FOR OUTDOOR HOUSEHOLD USE ONLY NOT FOR COMMERCIAL USE For Customer Service call 1 800 251 7558 or visit our web site at www meco net e Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death e Read and follow instructions carefully before assembly or use e Do not use this product for any other purpose than which it is intended e These instructions must be kept with the user SAVE THESE INSTRUCTIONS NOTICE MECO CORPORATION STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS IF WE OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION PLEASE CONTACT US USING OUR TOLL FREE NUMBER THANK YOU FOR PURCHASING A MECO CORPORATION PRODUCT 1 800 251 7558 CONSUMER SERVICE DEPARTMENT 8 am 6 pm E S T Mon Fri MECO CORPORATION 1 423 639 1171 TELEPHONE 1500 INDUSTRIAL ROAD 1 423 639 2570 FAX www meco net GREENEVILLE TN 37745 USA CONTENTS Assembly Instructions 3 Operating the Charcoal Grill Parts Illustrations 4 Starting a Fire Parts List B Grill Cooking Step 1 Leg Side Table Assembly 1 Cooking on the Grids Step 2 Bottom Shelf Leg Assembly 2 Smoking Step 3 Wheel Assembly C End of Cooking Session Step 4 Slide Vent Assembly D Care and Maintenance Step 5 Hood Handle Assembly 1 Cleaning the2. 03 6023 00 2 2 2 20 Spacer Body 03 4074 00 8 8 8 21 Wing Nut M6 03 6003 00 8 8 8 22 Drip Pan 03 6069 00 1 1 1 23 Charcoal Grate 03 6074 00 1 1 1 24 Cooking Grid 03 6075 00 2 2 2 25 Hood Embossed Logo 03 6502 00 1 25A Hood Decal Logo 03 6503 00 1 1 26 Body 03 6068 00 1 1 1 Tools ES o Ce SS ma SE STEP 1 Leg Side Table Assembly i J a oo en a Ea 7 te gt ITEM 2 or 2A ITEM 2B Side Table Side Table ITEM 4 or 4A Wheel Leg AA AREER EP RREEEHBRBE RLM Hila i i i i i i t a 1 i gpl f nnn ITEM 5 1 4 20 x 1 3 8 Bolt GEENEN WE ON Lay Side Tables upside down on a flat surface Side tables will fit on either side of grill Attach the two Fixed Legs to one Side Table Align four recessed holes of a Fixed Leg with four inserted holes in a Side Table The four large recessed holes in the Fixed Leg should face away from Side Table Attach four 1 4 20 Bolts Item 5 or 5A through each Fixed Leg into the threaded holes in the Side Table Do not tighten bolts completely NOTE For easier alignment and further assembly final tightening of all bolts will be completed in Step 6 Attach the two Wheel Legs to the second Side Table the same way Wheel Leg is the short leg with a large axle hole at one end Recessed holes face out i ITEM 4 Fixed Leg a ITEM 3 Wheel Leg with Axle hole STEP 2 Bottom Shelf Leg Assembly A tte A tE dd Hi
3. Side Tables Note Wheels on Cart assembly are to the left FIG A Align slotted holes on sides of Grill Body Assembly with holes in edges of legs FIG B Insert Body Spacers between Leg and Grill Body You can pull the legs away from the body since all the bolts are loose Insert two 6mm x 90mm Body Bolts through Leg Spacers and slotted holes in Grill Body Attach a 6mm Wing Nut to the Bolts but do not tighten Repeat this assembly for remaining three Cart Legs With help from a second person turn full Grill and Cart Assembly upright The Grill Body should slide down to seat itself within the slotted holes If not loosen the Body bolts and push down at all four corners Tighten all Body Bolts and Wing Nuts Tighten all other Bolts at his time View from inside Body Cart Assembly View from back side of Leg Body Assembly after standing up STEP 6 Grill Body Wood Cart Assembly View from inside Booy Spacer Body Leg Assembly WIE i View from back side of Body Leg Assembly after standing up 11 STEP 7 Install Drip Pan Charcoal Grate amp Cooking Grid en ITEM 24 Cooking Grid ITEM 23 Charcoal Grate Slide Drip Pan back into Grill Body Make sure the Drip Pan is pushed all the way in Hang Charcoal Grate inside Grill Body by hooking the handles inside the two 2 elongated slots on each side of the Grill Body Lay the Cooking Grids on the front and rear B
4. cooking to avoid burn from the hot air and steam trapped inside Do not move a charcoal grill when in use or hot Do not douse or spray the grill or cooking surfaces with water when hot Burns from grease or the water splatters could occur Do not allow children to operate or play near a charcoal grill Keep animals and bystanders out of the grill area Do not leave grill unattended Allow grill to cool before handling parts or cleaning To avoid a fire allow coals to burn out completely and let the ashes cool for 48 hours before disposing of them Do not attempt to extinguish a grease fire with water or other liquids Have a BC fire extinguisher nearby If your Charcoal grill catches on fire Evacuate everyone from the area If you can close the Hood If the fire is a grease fire and you can safely extinguish use baking soda a BC fire extinguisher or a bucket of sand If the fire is any other type and cannot be extinguished with water leave it alone and call the fire department If there is any type of fire that threatens either personal safety or endangers property call the fire department STARTING A FIRE To reduce the risk of serious bodily injury or death Make certain you leave the Hood all the way open until the flames have died down Should electrically operated starters be used be sure they are properly grounded according to local codes Electrical cords should be pl
5. COOKING To reduce the risk of serious bodily injury or death Avoid burns from the hot air and steam trapped inside by opening the hood carefully when grill roasting Avoid burns by using barbecue mitts and long handled tongs when placing wood chips or chunks on the charcoal and for handling the Cooking Grids when they are hot If flare ups occur close the vents for at least one minute to stop flare up Do not use water Do not cover more than half 50 the cooking area if using griddle plates Full coverage of cooking area will cause overheating below the plates and could damage the grill or cause a possible hazard 1 Cooking on the Grids is heated by the burning charcoal underneath The natural food juices from the juices fall onto the hot Charcoal and vaporize Rising smoke bastes the food giving it that unique barbecued flavor Leave the Slide Vents open for the most heat Close the vents partially to lower the heat It takes a few minutes for the charcoal to react to the vent adjustment Leave the hood open for Texas Style open air barbecuing Close the hood for Smoker cooking or when you want to hold in all the heat 2 Smoking For true smoke flavor use chips or chunks of wood from nut or fruit trees such as hickory walnut cherry or apple Soak the chips in water overnight so they will not burn when you put them on the charcoal After you get the fire started put the soaked chips on top of the hot cha
6. Grill Step 6 Grill Body Cart Assembly a Drip Tray Step 7 Install Drip Pan Charcoal Grate amp Cooking Grid 12 b Cooking Grid Operating and Maintaining Your Charcoal Grill c Grill Body A Before Using Your Charcoal Grill d Side Tables and Wood parts 1 Using Charcoal 2 Storage 2 Selecting a Location The use of alcohol prescription or non prescription drugs could impair the consumer s ability to properly assemble or safely operate this appliance ASSEMBLY INSTRUCTIONS PREPARATION FOR ASSEMBLY Removing parts from carton and some assembly will require two people Before starting assembly read the instructions and your manual Remove all the parts from the carton and lay them on a smooth clean surface You may cut the carton spread it out and use it as a pad to protect part finishes Look in the Parts List under the model number to find the exact parts you need Do not throw away any packaging until you have located all the parts Follow instructions of each step in the order they are written as you look at the diagrams This will allow little confusion and easier assembly If you have any questions which require help contact Customer service and be sure to mention the model number of your grill To reduce the risk of a cut injury Wear protective gloves when handling parts that have sharp edges Some assembly may require help from another person Observe where noted Meco Corporation 2005 5 PARTS ILLUS
7. TRATIONS 25 Hood w Embossed Logo 25A Hood w Decal Logo Shown QTY PARTS LIST Model Model Model ITEM DESCRIPTION PART 7652K1 7652K5 7652K6 1 Owner s Manual 03 6077 01 1 1 1 2 Side Table Metal Insert 03 6495 00 2 2 2A Side Table Metal Insert 03 6597 00 2 2B Side Table All Wood 03 5845 00 2 3 Fixed Leg Metal 03 6496 00 2 2 3A Fixed Leg Wood 03 6066 00 2 4 Wheel Leg Metal 03 6497 00 2 2 4A Wheel Leg Wood 03 6065 00 2 5 Bolt 1 4 20 x 1 3 8 03 6498 00 24 24 5A Bolt 1 4 20 x 1 03 4062 00 24 6 Bottom Shelf Model 7652K5 03 6499 00 1 6A Bottom Shelf Model 7652K6 03 6598 00 1 6B Bottom Shelf Model 7652K1 03 6067 00 1 7 Axle Assembled with Item 10 Axle Nut 03 5014 00 1 1 1 8 Steel Washer Axle 03 4072 00 2 2 2 9 Wheel 03 5003 00 2 2 2 10 Axle Nut Assembled on Item 7 Axle 03 4073 00 2 2 2 11 Body Assembly See 25 25A amp 26 for Replacement 1 1 1 12 Slide Vent 03 6072 00 2 2 2 13 Bolt 6mm x 16mm 03 6070 00 8 8 8 14 Washer 6mm 03 6501 00 18 18 18 15 Spacer Sleeve 03 6071 00 8 8 8 16 Locknut 6mm 03 4070 00 10 10 10 17 Bolt 6mm x 90mm 03 6020 00 2 10 10 17A Bolt 6mm x 110mm 03 4066 00 8 18 Handle Hood Models 7652K1 amp 7652K5 03 6036 00 1 1 18A Handle Hood Model 7652K6 03 6599 00 1 19 Spacer Handle
8. Vent slotted hole Attach 6mm Steel Washer and Locknut to Bolt from inside of Grill Body to secure the Slide Vent Repeat for each slotted hole on both Slide Vents Make sure the Vents slide back and forth freely over the Sleeve Spacers If not loosen the bolts slightly and reset the Spacers inside the Slide Vent slotted holes and retighten Sleeve Spacer inside slotted hole of Slide vent STEP 5 Hood Handle Assembl A eee ITEM 14 Washer Te ITEM 16 Locknut ITEM 17 Bolt 6mm x 90 mm hole in Hood Note Wide end of Handle Spacer goes against the Hood SS SSS ITEM 19 Handle Spacer 6mm ITEM 18 or 18A Hood Handle Open Hood and lay it on on its backside Insert 6 mm x 90 mm Bolt through recessed hole of Hood Handle through Handle Spacer through a Attach a 6mm Washer and Locknut to the Bolt from inside Hood Do not over tighten it may crack the Hood finish Repeat for other end of Handle Assembly of Grill Body will require two people a Cr EES eer rn ee sm i eee ET Ahh ROUES ELT oe alla cade dE TLE ITEM 17A Bolt 6mm x 110 mm ITEM 11 or 11A Body Assembly ITEM 20 Body Spacer ITEM 21 Wingnut 6mm STEP 6 Continued Grill Body Cart Assembly See also page 11 for Wood Cart Assembly Carefully lay Grill Body Assembly on its back side with Front panel facing up and Hood open Lay Cart Assembly on the back side with the Grill Body between
9. a space heater OPERATING THE CHARCOAL GRILL To reduce the risk of serious bodily injury or death Never use a barbecue grill unless all parts of the unit are firmly in place and the grill is stable Never use gasoline kerosene alcohol or other volatile fluids as a starter They can explode Do not use aerosols or store flammable liquids or materials near this charcoal grill Cap Lighter fluid immediately and place a safe distance from the grill Instant light briquettes already have the starter blended in do not use lighter fluid an electric starter solid or metal chimney starters Do not add more instant light briquettes once the fire has been lit To avoid flame ups unpleasant fumes and odors add regular charcoal briquettes if needed 13 Once the barbecue grill has been lit do not touch the charcoal briquettes wood chunks to see if they are hot Never add lighter fluid to already hot or warm coals Do not close Hood on flaming charcoal If closed and re opened the flames could leap out and burn Do not wear loose clothing example hanging shirt tails clothing with frills etc around a charcoal grill while in use or hot Do not lean your body over the charcoal grill when lighting it while it hot or is in use Do not touch hot surfaces Use heat resistant gloves long handled tongs or cooking mitts at all times since the grill will become very hot Open the hood carefully when
10. aced away from walkways or traffic areas STEP 1 Open the Hood and the Slide Vents STEP 2 Remove the Cooking grids Make sure the Drip Pan is pushed all the way in STEP 3 Place about five pounds of charcoal 72 75 briquettes on the Charcoal Grate Make a pyramid shaped stack near the front of the Charcoal Grate See Illustration Starting A Fire STEP 4a For regular charcoal or wood apply the lighter fluid following the container instructions Let the lighter fluid soak in for approximately one minute You may use an electric fire starter just leave off the lighter fluid and follow manufacturer s instructions on the container STEP 4b For instant light briquettes do not use lighter fluid an electric fire starter solid or chimney starters The starter accelerant is blended into the briquettes and will cause flame ups unpleasant fumes and odors STEP 5 Carefully light the charcoal and let it burn for about 30 minutes or until it is covered with a light gray ash Do not close the hood STEP 6 Using long handled tongs and barbecue mitts soread the charcoal out inside the Charcoal Holder Leave about one half inch of space between each piece of charcoal This will help to avoid flare up from the meat drippings and more even heat for grilling See Illustration For Grilling STEP 7 You may begin cooking by placing the grids in the grill and food on the grids Then close the hood for smoke cooking GRILL
11. ital A Bayh aaa egal rd ee ela dak aie h ARR iis ITEM 5 ITEM 5A BO ne 1 4 20 x 1 3 8 Bolt 1 4 20 x 1 Bolt ITEM 6 or 6A ITEM 6B Bottom Shelf Bottom Shelf Place both Leg Side Table Assemblies opposite each other as shown with Bottom Shelf between them Align Bottom Shelf holes with holes of Wheel Legs and attach with four 1 4 20 Bolts Item 5 or 5A Do not tighten Bolts completely Secure Fixed Legs to Bottom Shelf with 1 4 20 Bolts Go ahead and tighten Wheel Leg bolts securely This will not be possible after the Wheel is assembled All Wood Bottom Shelf Leg Assembly ag STEP 3 Wheel Assembly ITEM 8 Washer Axle 7 With Item 10 installed ITEM 9 Wheel Remove Axle Nuts from Axle Insert Axle through both sides of Wheel Legs Place Axle Washers onto each end of Axle Position Wheel hub recess to the outside and slide a Wheel onto each end of Axle Attach Axle Nut onto each end of Axle Tighten each side with wrench or pliers STEP 4 Slide Vent Assembly ITEM 12 Slide Vent 2 ITEM 15 eos Sleeve ITEM 11 or 11A wil Spacer 6mm Body Assembly ITEM 16 ITEM 14 Washer 6mm Locknut 6mm Open the Hood on the Grill Body Align slotted holes in Slide Vent with holes in Grill Body Side Insert a 6 mm x 16 Bolt through the 6mm Steel Washer and Sleeve Spacer Position this assembly with the Sleeve Spacer inside the Slide
12. nd tighten all nuts bolts and screws 1 Charcoal Grate Remove and shake expended ashes into a safe receptacle or area If any unburned charcoal just leave it until next time Optional Scrape any residue from the grate Wash with warm soapy water if you wish or just spray with garden hose 2 Drip Pan Remove and clean out excess grease and drippings Wash with soap and water or mild abrasive cleanser Aussie P N 03 6077 01 16 REV C 12 06
13. ody shoulders above the Charcoal Holder eee ey pp D i ur anas 7 ms ur de Slide Drip Pan under Body 47 Install Grids on Front and Rear me Shoulder of Body 12 OPERATING AND MAINTAINING YOUR CHARCOAL GRILL BEFORE USING YOUR CHARCOAL GRILL USING CHARCOAL To reduce the risk of serious bodily injury or death Be careful when burning charcoal to avoid getting burned from flame heat or hot coals Burning charcoal consumes oxygen and produces toxic gases including carbon monoxide that can kill Be aware of the wind blown sparks Always have an ABC fire extinguisher baking soda a bucket of sand or a garden hose ready in case of an uncontrolled fire Use a high quality hardwood charcoal to make sure you get a good fire Charcoal briquettes made from maple oak birch or elm woods will burn clean with very little smoke and without unpleasant odors SELECTING A LOCATION To reduce the risk of serious bodily injury or death Locate your charcoal in an open area away from buildings dry leaves or brush and at least 10 feet away from your house or building Always make sure the grill is on a level stable surface and not tilted toward the front or back Do not use the grill in a garage breezeway carport porch high traffic area on or under any surface that can catch fire Do not use a charcoal grill indoors on recreational vehicles or boats Do not use a charcoal grill as
14. rcoal Place the meat on the grid or rotisserie spit and close the hood Continue adding chips while the meat cooks to maintain the appropriate amount of smoke Smoking is a very slow process Therefore allow plenty of cooking time 14 END OF COOKING SESSION 3 Cooking Grids Clean the residue off with a baking soda and water solution Use a non abrasive scouring powder for stubborn stains Some char may remain ok to leave it 4 Grill Body Remove excess grease and or fat with a soft To reduce the risk of serious injury from burns or fire plastic or wooden scraper Do not use steel wool or other Wait until hot ashes or charcoal is completely abrasive cleansers that can scratch the porcelain coated extinguished before disposal in a safe place surfaces It is not necessary to remove all the grease from Allow the grill to cool before cleaning moving or the body Wipe it down with paper towels or soft damp puiting on a grill cover cloth For further cleaning use hot soapy water and a Empty and clean the Drip Pan after each cooking cloth or nylon bristled brush only session so excessive grease does not accumulate 5 Side Tables and Wood parts Wipe off with damp cloth Never light the charcoal grill without the Drip Pan in STORAGE place 2 Close the Slide Vents and allow the charcoal to die down 3 Wait until the grill is cool To reduce the risk of serious bodily injury or death 4 Regularly clean your charcoal grill be
15. tween uses and after Do not store a charcoal grill while it is hot extended storage periods To maintain the condition and Store your charcoal grill in a cool dry place extend the life of your grill we strongly recommend that the unit be covered when stored outside for any length of time especially during the winter months Do not store charcoal and lighter fluid indoors Store it outdoors out of the reach of children To avoid an fire or explosion do not store charcoal or lighter fluid near a heat source CARE AND MAINTENANCE Do not store additional charcoal and lighter fluid under or near the charcoal grill while it is hot Always cap the lighter fluid when not in use To reduce the risk of a cut injury 1 Clean your grill before storing 2 Remove the Cooking Grid Rub with a coat of light cooking oil and wrap with aluminum foil Store wrapped Cooking Grid back into the grill Be careful or wear protective gloves when cleaning grill parts that have sharp edges CLEANING THE GRILL 3 You may also wrap the Charcoal Grate in aluminum foil or just leave it alone 4 Store Charcoal and lighter fluid separate from the grill 5 Place a grill cover over the grill and store it outdoors if possible It may be stored indoors only if the charcoal and lighter fluid are not stored with it 6 Before next use remove aluminum foil from Cooking Grids and Charcoal Grate and reinstall in grill 7 Periodically check a
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