Meco 2400 User's Manual
Contents
1. 1 1 1 57 Knob Lantern 03 6506 51 ae 1 1 1 58 Screw 4 24x3 8 Type 25 Lantern Housing 03 6506 53 2 2 2 59 Electrode Piezo Lantern 03 6506 54 1 1 1 60 Pushbutton Lantern 03 6506 55 1 1 61 Lantern Gas Tube Accessory 1230 5 001 All All All All All 62 Carry Bag Accessory 1240 5 001 All All All All All A CAUTION To reduce the risk of a cut or pinching injury Wear protective gloves when handling parts that have sharp edges When opening legs keep hands and fingers away from the three body leg mount areas to avoid pinching See FIG 2A STANDING GRILL ON LEGS STEP 1 With your grill flat on the floor release the Hood latch from the Hood Handle FIG 1 Open Hood and remove any accessories from the grid that are with your model Do not remove anything else at this step Close and re latch the hood Ul STEP 2 Lift grill up at one leg mount Release the spring lever at each leg foot FIG 2A Swing each leg all the way out one at a time and let it rest on the floor FIG 2B 2C amp 2D The last leg will allow the grill to stand by itself This is the lower height for use Leg Pinch area Depress Leg Button STEP 4 If the grill is not standing level the legs can be adjusted to level it There are 3 adjustments within a range of 1 1 4 from the fully extended leg in which to level the grill While supporting the grill depress the round leg button2. Do not use gas tube with Portable Lantern and 1 pound LP cylinder It is unstable and will cause lantern to tip over and cause a fire Make sure there are no obstructions to the flow of combustion and ventilation air to the Lantern Always burn lantern in upright position away from any flammable substances Use lantern for lighting only Do not touch hot surfaces Hold the lantern by the cylinder when transporting Hold it away from you and do not run with it IGNITION LIGHTING THE LANTERN 1 Check to make sure lantern parts are intact and not disrupted and cylinder is properly connected 2 Important Make sure Lantern Control Knob is turned Off first 3 Turn the Control Knob to the On position until it stops FIG 15A 4 Push the Ignitor button in several times to light Listen for the spark ignition and look to make sure the burner is lit If no spark refer to the Troubleshooting Section If Lantern fails to light repeat Steps 3 and 4 O1 If Lantern fails to light after three or four attempts following Steps 3 4 turn control knob to the Off position Wait five minutes then repeat the lighting procedure Note If the burner still fails to light refer to the Troubleshooting Section The burner can also be lit manually see Manual Lighting Lantern 6 After ignition turn the control knob to adjust the amount of light that is desired If the lantern burner goes out during operation
3. Do not use gas tube with Lantern and 1 pound LP cylinder when using Lantern as a portable light It is not stable and will cause lantern to fall over To prevent being knocked over always disconnect lantern and LP cylinder before storing Do not allow children to use the portable lantern Keep bystanders children and pets away from the lantern STEP 5 Portable Use of Lantern Lantern can be connected to a 1 Ib cylinder for use as a portable light FIG 7G Hold the Lantern with one hand Insert the LP cylinder into the Lantern nozzle with other hand Turn LP cylinder until snug Follow leak test procedure on page 12 before using To reduce the risk of serious bodily injury or death Never light the LP gas grill without the Grease Container in place From underneath the grill align the tab and Grease Container opening with that in the bottom of the Bowl FIG 8A Push the Grease Container in and rotate the V shape end until it locks into position under the bracket in the Bowl bottom Fig 8B Connecting Disconnecting LP Gas Cylinders WARNING To reduce the risk of serious bodily injury or death This installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 2 Propane Installation Code If an external electrical source is utilized the outdoor cooking appliance when installed must be electrical
4. discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this limited warranty No returns will be accepted without prior authorization from Meco Corporation Authorization for return may be obtained by calling 1 800 251 7558 Handling and transportation costs for returning the product are not covered by this warranty and will be paid for by the purchaser Please send your correspondence to MECO CORPORATION Attn Customer Service 1500 Industrial Road Greeneville TN 37745 For reference and correspondence Serial No record your Serial number here Please use this number in registering See nameplate on side of grill your warranty and any correspondence with Meco Corporation 22 23 Aussie Adventurer Leg Lock Assembly Instructions for Open Close Leg Note Use these instructions with pasa 2 on page 6 CAUTION To reduce the risk of a cut or pinching injury Wear protective gloves when handling parts that have sharp edges When opening legs keep hands and fingers away from the three body leg mount areas to avoid pinching OPENING LEGS As you open the legs in Step 2 on page 6 notice the new leg lock assembly that will automatically lock in the open position as each leg is opened FIG 1 CLOSING LEGS Raise the Spring lever outward with your thumb and begin closing leg underneath the grill Release the lever as the rod slides back within the tube FIG 2 AS T
5. 14 for illustrations NOTE Be very careful adjusting Side Burner electrode gap The Ceramic can break Make sure gas Collector Ignitor and electrodes are tight Make sure electrode wires and ground wire are connected to Ignitor LP gas cylinder is empty Replace 1 pound disposable cylinder 1 Ib Cylinder Coupling Nut not Tighten 1 pound Cylinder or coupling nut by hand Do not use tools fully connected Turn control knob to Off position Wait five minutes Relight LP gas grill If flame remains to be low turn off gas at the grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test rlight grill This will reset the excess flow valve LP Excess flow valve tripped in regulator 20 TROUBLESHOOTING Cont d Problem Grill Burner will not light using a match Low flame or low heat Flames blow out Flare up Persistent grease fire Humming or whistling from the regulator Possible Cause Obstructions in burner Electrode and burner are wet Electrode wire and or ground wire loose or disconnected Wire is shorting Sparking between Ignitor wire and electrode Burner not connected to valve LP gas cylinder is empty LP Excess flow valve tripped in regulator 1 Ib Cylinder Coupling Nut not fully connected to regulator Obstructions in burner Gas in LP Cylinder is low Excess flow valve tripped in regulator High or gust
6. If storing the gas grill outdoors in the set up position remove lantern and gas tube then simply place a grill cover over the grill The grill may be stored indoors only if the LP cylinders are disconnected from the gas grill and stored outdoors Store the gas tube and lantern in a safe place 4 If storing grill for transport in the grill cover a Install the Side Burner Cover on the Side Burner Table Remove the Side Burner Table or the Side Table Turn the Side Burner upside down Push the hose back down into the collar while pulling with the other hand FIG 19A Tuck the hose within the flange b Place Side Burner or Side Table upside down on the Cooking Grid under the Hood FIG 19B Make sure the collar is toward the front so the hood will close c Close and latch the Hood Secure the 1 pound LP gas cylinders in the leg holders and fold the legs under the grill FIG 19C d For temporary storage or transport just pick up the grill and carry it to another destination FIG 19D 19 Tuck hose loop into flange Store Side Table er yi Collar is toward or Side Burner u the front on Cooking Grid u RR FIG 19B Main Grill Regulator must be tucked between legs without interference with folding and LP Cylinder stored in leg FIG 19C Latched Hood FIG 19D e Unzip the Grill Cover and lay it out flat as shown Lantern in pocket FIG 19E With grill legs folded under the grill place t
7. more than 10 Ib 4 5kg one gallon liquid 3 8L Excess weight could tip grill over causing a fire or explosion and damage side table or side burner Do not place hot utensils or cookware on plastic side table or side burner cover that can cause them to melt SIDE TABLE ASSEMBLY Insert the tubular collar into the left leg PTO Propane Take Off opening of the grill until the Side Table rests snugly against the grill body FIG 4A amp 4B Rotate the Side Table back and forth slightly to make sure it is resting solidly Do not apply excessive force STEP 2 Turn the Side Burner Table right side up and insert the hose end through the left leg PTO opening of the grill FIG 5C Push the Side Burner Table down until the collar rests on the internal stop FIG 5D Rotate the Side Burner Table back and forth slightly to make sure it is resting solidly Do not apply excessive force Insert Collar into PTO A FIG 4A Insert Hose into PTO _ ial Tt SIDE BURNER ASSEMBLY STEP 1 Turn Side Burner Table upside down FIG 5A Pull the hose away from the side burner table flange Pull threaded coupling end out of collar while feeding the hose through hole in the side of the collar Pull the hose until the loop is taken out and hose is extended out of the collar FIG 5B STEP 3 Hook Side Burner Grid into far left hole in side table and lower two wires into the other two holes FIG 5E Insert the l
8. with your thumb on the leg or legs that need to be adjusted FIG 3C amp 3D Slide the leg in or out until you find the setting that best allows level ing You will hear a light click at each setting when extending the leg Check the grill level by the level indicator located to the left of the Main Grill control knob See FIG 1 page 5 STEP 5 Unlatch the hood and remove the Grid Disconnect the Electrode wire underneath the bowl FIG 4A At a point directly opposite the control knob lift up the Bowl Pan and burner and remove from the grill FIG 4B Remove the styrofoam pads inside the bowl area and any that fall toward the middle Remove any other accessories that may be packed inside Reinstall the Bowl Pan Insert the burner tube and electrode wire through the hole in body The burner guide should engage the burner tube over the valve nozzle Check visually to make sure it does engage Reconnect the electrode wire Replace the Cooking Grid See page 16 STEP 3 To use the grill at the full height slide the legs out one ata time until they stop You do not have to use the leg adjustment for full leg extension FIG 3A 3B amp 3C Burner tube engaged over valve nozzle FIG 4A Disconnect Electrode Wire from Ignitor Lift Bowl Pan and Burner up and out Control Knob Pull hose away from flange To reduce the risk of serious bodily injury or death Do not load plastic side table or side burner with
9. y N UP h a A A a f 7 i T J u WW r aq i g x i A 4 i i I N fe To reduce the risk of serious bodily injury or death Never use charcoal in your LP gas grill Do not use aerosols or store flammable liquids or materials near this gas grill Keep regulator hose away from any heated surfaces Check the LP gas grill for gas leaks and Burner obstructions before each use To prevent an explosion from gas build up always open the hood before lighting the LP gas grill Do not attempt to extinguish a grease fire with water or other liquids Have a BC fire extinguisher nearby Do not douse or spray the grill or cooking grid with water when hot Burns from splattered grease or the water could occur If your LP gas grill catches on fire If the fire is in the grill portion and you can safely reach the control knob then turn it to the off position If the fire involves one of the hoses and you can safely reach the LP cylinder disconnect the cylinder If the fire involves the cylinder leave it alone evacuate the area and call the fire department If there is any type of fire that threatens either personal safety or endangers property call the fire department Do not use the grill without Grease Container in place Check the Grease Container for grease buildup Empty excess grease to avoid a grease fire in the pan If you notice grease or other hot material dripping from the grill on
10. 0 2410 2420 2430 2440 29 Heat Shield 03 6506 27 1 1 1 1 1 30 Screw ST3 8x6mm Heat Shield 03 6506 28 2 2 2 2 2 31 Guide Bracket Main Burner 03 6506 29 1 1 1 1 1 32 Screw M4x10mm M Burner S Burner Electrode 03 6506 30 4 4 4 4 4 33 Main Burner 03 6506 31 1 1 1 1 1 34 Wire Main Burner Ground 03 6506 32 1 1 1 1 1 35 Nut M4 Hex Main Burner Ground Wire 03 6506 33 2 2 2 2 2 36 Piezo 03 6260 01 1 2 1 2 2 37 Electrode Main Burner 03 6506 34 1 1 1 1 1 38 Knob Main Burner 03 6506 35 1 1 1 1 1 39 Valve Hose Regulator Main burner 03 6506 36 1 1 1 1 1 40 Level Vial 03 6506 37 1 1 1 1 1 41 Side Table Accessory 03 6506 38 All All All All All 42 Grid Side Burner 1210 5 001 1 1 1 43 Side Burner Table Accessory Replacement 1220 5 001 All All All All All 44 Cover Side Burner Table 03 6506 39 1 1 1 45 Knob Side Burner 03 6506 40 1 1 1 46 Screw M3 5x8mm Torx Side Burner Valve 03 6506 41 2 2 2 47 Valve Assembly Side Burner 03 6506 42 _ 1 1 1 48 Pin Cotter 1 6mmx28mm Side Burner Valve 03 6235 00 2 2 2 49 Electrode Side Burner 03 6506 43 1 1 1 50 Burner Side 03 6506 44 _ 1 1 1 51 Lantern Gas Tube 03 6506 45 1 1 1 52 Lantern 03 6506 46 1 1 1 53 Cover Lantern Top 03 6506 47 See 1 1 54 Globe Lantern 03 6506 48 _ a 1 1 55 Mantle Lantern 03 6506 49 ar 2 2 2 56 Screw 10x3 4 Type 25 Csk Lantern Knob 03 6506 50 _
11. 1 1 1 1 1 1 3 Screw M6x9 Shoulder Hood Hinge 03 6506 02 2 2 2 2 2 4 Hinge Hood 03 6506 03 1 1 1 1 1 5 Screw M5x10mm Hood Hinge Bracket 03 6237 00 3 3 3 3 3 6 Nut M5 Hex Washer Head Hood Hinge 03 6506 04 3 3 3 3 3 7 Screw M5x15 Hood Handle 03 6506 05 2 2 2 2 2 8 Hood Handle 03 6506 06 1 1 1 1 1 9 Hood Badge 03 6506 07 1 1 1 1 1 10 Hood Latch 03 6506 08 1 1 1 1 1 11 Screw M5x12mm Upper Leg 03 6506 09 6 6 6 6 6 12 Bracket Leg 03 6506 10 3 3 3 3 3 13 Screw ST4 8 x 25mm Type A Leg Bracket 03 6506 11 9 9 9 9 9 14 Assy Leg Bracket Assy 03 6506 12 3 3 3 3 3 15 Assy Leg 03 6506 13 3 3 3 3 3 16 Screw ST4 8x10mm Type B Leg Bowl Bracket 03 6506 14 20 20 20 20 20 17 Screw ST4 8x10mm Type A Leg Lock 03 6506 15 6 6 6 6 6 18 Leg Lock 03 6506 16 3 3 3 3 3 19 Leg Foot 03 6506 17 3 3 3 3 3 20 Screw ST4 8x45mm Type B Leg Foot 03 6506 18 3 3 3 3 3 21 Bowl Pan 03 6506 19 1 1 1 1 1 22 Post Support Bowl Pan 03 6506 20 4 4 4 4 4 23 Grease Container 03 6506 21 1 1 1 1 1 24 Cooking Grid 03 6506 22 1 1 1 1 1 25 Bracket Body Hinge Bracket 03 6506 23 1 1 1 1 1 26 Body Leg Assembly 03 6506 24 1 1 1 1 1 27 Screw M6x15mm Body Carry Handle 03 6506 25 2 2 2 2 2 28 Handle Body Carry 03 6506 26 1 1 1 1 1 QTY PARTS LIST CONT D MODEL MODEL MODEL MODEL MODEL ITEM DESCRIPTION PART 240
12. Aussie Adventurer PORTABLE LP Gas Grill Pre Assembled Grill Owner s and Use Manual This Owners Manual for use with Models 2400 with Side Table 2410 with Side Burner 2420 with Side Table and Lantern 2430 with Side Burner and Lantern 2440 with Side Burner Lantern and Carry Bag MODEL 2430 shown LP Cylinders not included FOR OUTDOOR HOUSEHOLD USE ONLY NOT FOR COMMERCIAL USE For Customer Service call 1 800 251 7558 or visit our website at www meco net e Failure to follow these instructions could result in fire or explosion which could cause death serious personal injury or property damage e Read and follow instructions carefully before assembly or use e Do not use this product for any other purpose than which it is intended e These instructions must be kept with the user SAVE THESE INSTRUCTIONS FOR YOUR SAFETY FOR YOUR SAFETY 1 Do not store or use gasoline or other If you smell gas flammable vapors and liquids within 25 feet 1 Do not attempt to light appliance 7 62m of this or any other appliance 2 Extinguish any open flame 2 An LP cylinder not connected for use shall not 3 Disconnect from fuel supply be stored within 10 feet 3 05m in the vicinity of this or any other appliance 3 Do not store any LP gas cylinder indoors CONTENTS I Assembly Instructions 3 Performing a Leak Test A Parts Illustrations B Lighting the Gas Grill B Parts List 1 Ignition Lighting Main Grill C Se
13. IDE HAZARD flammable vapors and liquids This appliance can produce carbon monoxide which Locate your LP gas grill in an open area with good has no odor Using it in an enclosed space can kill you ventilation and at least 10 feet away from your house Never use this appliance indoors on recreational or building Do not use the grill in a garage breezeway vehicles or boats carport porch high traffic area or under any surface _ that can catch fire Minimum clearance from sides and back of grill to adjacent combustible construction should be 36 inches from sides and 36 inches from back Minimum horizontal clearance from sides and back of grill to adjacent combustible construction extending above top of unit should be 40 inches Locate your LP gas grill on a level stable surface in an area clear of combustible material If surface is not level grill must be leveled by adjusting the legs An asphalt surface blacktop may not be acceptable for this purpose Do not use an LP gas grill indoors on recreational vehicles or boats Do not use gas grill as a space heater Make sure legs are fully open before using the grill To reduce the risk of serious bodily injury or death Use only 1 pound propane cylinders in this grill LP gas is not natural gas Do not attempt to convert an LP unit to natural gas or a natural gas unit to LP gas Any unspecified use or alteration of this unit could be unsafe and will void you
14. Raised Lip ee Placed toward EEE rear of grill Notches in bowl sg Oy END OF COOKING SESSION To avoid burns allow the grill and the grease in the grease container to cool before emptying handling parts or cleaning To reduce the risk of a fire empty the Grease container after each cooking session so excessive grease does not accumulate Never light the LP gas grill without the Grease Container in place Allow grill to completely cool before replacing side burner cover 1 When you have finished using your grill turn the grill Control Knob clockwise to the Off position Make sure there are no open flames nearby 2 Disconnect the LP cylinder from the Grill Burner Side table Burner and the Lantern Remove the Lantern and gas tube from the grill Store them in a safe place 3 Wait until the grill is cool before closing the hood cleaning or putting on a cover 4 Regularly clean your LP gas grill between uses and after extended storage periods To maintain the condition and extend the life of your grill cover the unit when stored out side for any length of time especially during the winter months CAUTION To reduce the risk of a cut injury Be careful or wear protective gloves when cleaning grill parts that have sharp edges CLEANING THE GRILL 1 Remove Grease Container and Cooking Grid 2 Grease Container Wash the Grease Container with soap and water 3 Cooking Grid Clean the res
15. UBE PLASTIC CLIP STEP 2 Loosen the 2 screws holding the ea se plastic Gas Tube Clip in the rear leg Pull it away and discard it FIG 3 This is for store display grills and not needed for your use Disregard mention of plastic clip at Step 4 on page 9 Re tighten the 2 screws Continue at Step 3 page six of Owner s Manual Instructions for Locking UnLocking Legs Note Use these steps after Step 2 of Owner s Manual NOTE Before folding the legs for storage or transport release the rod from the spring clip and rotate it back into the body cavity After setting the grill up on all three legs grab the rod hanging down near each leg Push the L shaped end into the Leg Lock Clip recess to lock ROTATED BACK INTO GRILL BODY CAVITY i E Ea E I Lt i PUSH ROD INTO SPRING CLIP CAUTION your grill
16. arge opening of the Mantle over the burner FIG 6B NOTE The colored end should be at the top Pull the mantle down over the burner until the large opening encircles the two bottom burner notches and the top opening encircles the two top burner notches FIG 6C Form the mantle to a conical shape around the burner FIG 6D NOTE Do not tear a hole in the mantle If you do use another one Always have spare mantles STEP 4 Your Side Burner can be used as a Side handy See Warnings page 15 Table when not using the Side Burner Locate the 3 hooks of the polyethylene Side Burner Cover over the 3 slots on the side burner edge FIG 5F Push the 3 hooks into the slots Lock cover by rotating clockwise with the two finger hole notches opposite each other on the cover The finger hole notches are also used for unlocking and removing the cover Mantle in conical shape a Finger hole 8 notch z A WA DNINE a d r attempt to connect to any other size cylinders _ LANTERN ASSEMBLY STEP 2 Pre burn Mantle Use a match to light the STEP 1 Assemble Mantle to mantle the first time Note Mantle will burn Lantern Place Lantern on a table without gas FIG 6E Let the mantle burn until it You may sit down for this step Lift shrinks to a bulb shape and turns white FIG 6F the Lantern top cover off and Allow the Lantern to cool then replace the globe remove the glass globe FIG 6A and top cover Do not touch the
17. as connections and fittings indicated by the heavy arrows in FIG 12A 2D Make sure you generously brush the locations with the soap solution completely surrounding the connections and fittings 7 If growing bubbles appear on any of the connection points you have detected a gas leak Immediately disconnect the LP cylinder A If leak appears at either end of hose and regulator assembly retighten the connection at the leak but do not over tighten Note Only hand tighten cylinder connections Repeat Leak Test B If the leak is coming from the LP gas cylinder itself from the valves at the control knobs or if the leak cannot be stopped do not use the grill Call Customer Service at 1 800 251 7558 8 Upon completion of leak test A Turn all control knobs to the Off position B Disconnect LP cylinders from the connections to the Main Grill Burner Side Burner and Lantern 9 Place the protective cap over the LP cylinder gas nozzles Store the cylinders in a safe place When used When used as on the grill portable lantern Leak Test Lantern Connections 12 LIGHTING THE GAS GRILL To reduce the risk of serious bodily injury or death Use only 1 pound LP cylinder with this Grill Open Hood before lighting the grill to prevent an explosion from gas build up Make sure there are no obstructions to the flow of combustion and ventilation air to the main grill During failed lighting atte
18. e are no obstructions to the flow of combustion and ventilation air to the side burner During failed lighting attempts or if the side burner goes out during the cooking process turn control knob Off to dissipate any accumulation of gas Wait five minutes before repeating lighting procedure To avoid burns keeps hands and fingers away from the burner ring when manually lighting with a match IGNITION LIGHTING THE SIDE BURNER MANUAL LIGHTING THE SIDE BURNER Remove Side Burner Cover if on 1 Remove Side Burner Cover if on Important Make sure Side Burner Control Knob is 2 Important Make sure Side Burner Control Knob is turned Off first turned Off first 3 Turn Side Burner Control Knob on by rotating counter 3 Hold a lit match near the burner FIG 14C clockwise FIG 14A 4 Turn Side Burner Control Knob to the On position 4 Push the Ignitor button in several times to light the FIG 14A burner Listen for the spark ignition and look to make 5 If Side Burner fails to light repeat Steps 3 and 4 sure the burner is lit If no spark see FIG 14B and Troubleshooting Section If Side burner fails to light after three or four attempts 5 If Side Burner fails to light repeat Steps 3 and 4 following Steps 3 4 turn control knob off by rotating control knob clockwise until it stops Wait five If Side burner fails to light after three or four attempts minutes then repeat the lighting procedure NOTE I
19. f following Steps 3 4 turn control knob off by rotating the burner still fails to light refer to the control knob clockwise until it stops Wait five Troubleshooting Section minutes then repeat the lighting procedure NOTE If the burner still fails to light refer to the 6 After ignition turn the control knob to the desired Troubleshooting Section The burner can also be lit setting for use manually see Manual Lighting Side Burner If the side burner goes out during operation turn the 6 After ignition turn the control knob to the desired control knob to the off position Wait five minutes setting for use before attempting to relight the grill If it does not relight turn control knob to the Off position Make If the side burner goes out during operation turn the sure there are no open flames nearby then disconnect control knob to the Off position Wait five minutes the cylinder and see if it is empty before attempting to relight the grill If it does not relight turn control knob to the Off position Make sure there are no open flames nearby then disconnect the cylinder and see if it is empty Turn Control knob to On a Turn Control knob E to On A Fe i Electrode MU 3116 Gap from I ames Electrode to Burner p7 773 I ETETTET A teen nnnr A WARNING To reduce the risk of serious bodily injury or death Use only 1 pound LP cylinder with Lantern
20. functions or you have a question regarding the cylinder call the cylinder manufacturer s customer service center The phone number is on the cylinder If the cylinder manufacturer has not resolved the issue to your satisfaction then call Meco Corporation at the customer service number listed below Meco Corporation requires proof of purchase and we suggest you keep your receipt Damages caused by commercial or institutional use accidental or intentional damage repairs made or attempted by unau thorized persons or misuse are not covered by this warranty If defective the part or product will be repaired or replaced at the option of Meco Corporation without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WARRANTY ANY APPLICABLE IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS ARE LIMITED IN DURATION TO THE PERIOD COVERAGE OF THIS EXPRESS WRITTEN LIMITED WARRANTY Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tor nados
21. ghting procedure NOTE If the burner still fails to light refer to the Troubleshooting Section 5 After ignition turn the control knob to the desired setting for use If the Lantern goes out during operation turn the control knob to the Off position Wait five minutes before attempting to relight the grill If it does not relight turn control knob to the Off position Make sure there are no open flames in the grill side burner or nearby then disconnect the cylinder and see if it is empty Turn Control knob to On Hold lit match near burner position FIG 15B CHECK YOUR FLAME Your burners have been preset by the manufacturer for optimal flame performance A blue flame possibly with a small yellow tip is the result of the optimal air and LP gas mixture for the main burner and side burner FIG 16 The lantern should glow white Yellow Tip Primarily Blue Flame Check the flame before each cooking session and throughout the grilling season Always check especially after long periods of storing the grill If the flame is significantly yellow in color the appropriate amount of LP gas in the air LP gas mixture is not correct This could be due to a blocked burner from grease drippings or from insects building a nest inside the burner or burner opening See How to Clean the Burners 15 OPERATING THE LP GAS GRILL a y u ru eel ee nt a j j 5 a u N A
22. he ze grill on the grill cover f Unzip the pocket in the grill cover and place Lantern inside as shown FIG 19F Zip the Lantern pocket g Carefully fold over the grill cover flap allowing the Lantern to rest on top of the body above the left leg Zip the grill cover and allow the handle to protrude through the opening of the grill cover The grill can be transported and stored in a compact manner FIG 19G 5 Before using the grill after periods of storage or non use i e over winter check your LP gas grill for gas leaks deterioration proper assembly and burner obstructions 6 Periodically check and tighten all nuts bolts and screws Make sure all electrode and ground wires are not loose Lantern zip pocket Lantern will rest here when cover is folded over FIG 19E Problem Possible Cause Solution Burner will not light Burner is not connected to Make sure burner tube is over the gas nozzle See How to Clean using the Ignitor Valve the Burners 6 page 17 Re install after cleaning Not pausing long enough When lighting the Burner push in and turn control panel knob before clicking the Ignitor counter clockwise to the high position Pause 4 seconds then Push in Ignitor button several times so that it clicks each time No spark Gas collector tab is bent making too large or small of a gap between electrode and tab By hand bend gas collector tab to approximately 3 16 gap to electrode See page 13 amp
23. idue off with a baking soda and water solution For stubborn stains use a non abrasive scouring powder Do not use steel wool or other abrasive cleaners that can scratch the non stick coating This can cause foods to stick 4 Hood and Body It is not necessary to remove all the grease from inside the hood Wipe the outside hood and body with paper towels or soft damp cloth For further cleaning use warm soapy water and a cloth Do not use steel wool oven cleaner or other abrasive cleaners that can scratch the painted surfaces 5 Remove excess grease and or fat from the Bowl with a soft plastic or wooden scraper or nylon bristled brush only Do_ not immerse the gas controls Avoid getting water in the Burner Holes The Bowl Pan can be removed for additional cleaning or replacement Follow procedure for removing the burner screw and Main Grill Burner Then disconnect the electrode wire from the Ignitor under the grill and lift the Bowl Pan out Fig 18A amp 18B To reduce the risk of fire beneath the grill Inspect and clean clogged burner venturi tubes for To re install the Bowl Pan be sure to locate the indents on the 4 Bowl Pan posts and re connect the electrode wire 5 Lantern Wipe clean the lantern housing globe and top cap with a mild detergent and soft cloth Do not use abrasive cleaners that will scratch the housing 6 Burners Clean the Burners annually or whenever heavy build up is found to ensure tha
24. ight Replace 1 pound disposable cylinder See Low flame problem above Clean the grill Trim fat from meat before grilling Turn control knob Off Open hood carefully and let fire burn out After the grill cools remove and clean all parts Check and clean Grease Cup Although this sound may be alarming this is NOT dangerous as long as it is not accompanied by the smell of gas Simply adjust the burner settings and usually the sound will subside If the humming sound persists a change in atmospheric conditions will eventually stop the vibration Should you smell gas do not use the grill and call Customer Service at 1 800 251 7558 If your problem is not resolved from the information above please call Customer Service at 1 800 251 7558 21 MECO CORPORATION LIMITED WARRANTY This product is warranted to the original consumer purchaser against defects in material and workman ship under normal outdoor household use and correct assembly if assembled by the consumer purchas er Burner and Cooking Grid are warranted for a period of one 1 year from the date of purchase All other parts are warranted for a period of one 1 year from the date of purchase Meco Corporation DOES NOT warrant in any way the propane cylinder see label on cylinder for cylinder manufacturer s warranty The LP cylinder manufacturer is responsible for the materials workmanship and performance of the cylinder If the cylinder has a defect mal
25. ing winds Gas in LP Cylinder is low Excess flow valve tripped Grease build up Excessive fat in meat Grease trapped around burner system Outside temperature humidi ty barometric pressure and the gas level within cylinder may cause rubber diaphragm inside the regulator to vibrate with a humming or whistling sound Solution See How to Clean the Burners page 17 Re install after cleaning Dry electrode with clean cloth Air dry or use blow dryer Reconnect the electrode and ground wires Replace Ignitor wire electrode assembly Call the Customer Service Department Make sure burner tube is over the gas nozzle See How to Clean the Burners page 17 Re install after cleaning Replace 1 pound disposable cylinder Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes relight LP gas grill Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools See How to Clean the Burners page 17 Re install after cleaning Replace 1 pound disposable cylinder Turn control knob to Off position Wait five minutes relight LP gas grill If flame continues to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relight grill This will reset the excess flow valve Turn grill in a different direction or increase flame he
26. l Allow the grill to completely cool before putting the cover back on the grill GRILL COOKING A m z yi i N il u Eee i ki i nm 5 Always make sure the Grease Container is empty and is properly installed in the Bowl before each cooking Do not leave any utensils on a hot Cooking Grid or cookware Do not place hot utensils on the plastic side burner cover or table they will melt 1 Make sure the Cooking Grid is clean See Care and Maintenance Place Cooking Grid on the bowl and rotate the raised lip that is halfway around the grid to the rear of the grill FIG 17A The Cooking Grid will seat only one way when the two long ribs under the grid fall into the two notches in the bowl at the 3 and 6 o clock positions FIG 17B 2 Preheat the Grill with the hood closed on High for about 3 8 minutes Do not pre heat over 8 minutes or the Cooking Grid coating may be destroyed During the first use there may be a slight odor from the curing oil on paint or parts 3 After preheating carefully place food on the Cooking Grid Cook until done turning food at least once halfway through the cooking time for most foods Adjust flame as needed with the Control Knob 4 When food is cooked remove food with long handled heat resistant plastic or wooden utensils so as not to scratch the non stick surface Never use metal tongs forks or knives as these can damage the coating on the Cooking Grid
27. l knobs of Main grill Side Burner and Lantern to the Off position FIG 9A 9B amp 9C Main Grill Control Knob Off Lantern Control Knob Off Mt Side Burner BE Control Knob Off STEP 2 Connecting a 1 pound disposable cylinder to Lantern Main grill Burner and Side Burner is very similar First remove protective cap from Cylinder nozzle FIG 10A Cylinder protective cap 10 STEP 3 Connect 1 pound Cylinder to Grill and Accessories Grasp the regulator to the grill FIG 10B Side burner hose coupling FIG 10C or Lantern gas supply tube FIG 10D with one hand Hold Cylinder upright with other hand Push cylinder nozzle into the threaded connection and turn cylinder by hand until snug Do not turn Cylinder upside down Do not use tools Make sure the connection does not FIG 10B To avoid gas in your face and eyes do not hold an LP cylinder connection toward you when disconnecting STEP 4 Disconnecting 1 LP Cylinder Turn control knobs of Main grill Side Burner and Lantern to the Off position Unscrew 1 Ib LP cylinders from the threaded connections until they are released Store the cylinders in a safe place See previous LP Cylinder Warnings OPERATING AND MAINTAINING YOUR GAS GRILL To reduce the risk of serious bodily injury or death A D AN G R Keep grill and accessory appliances clear and free from combustible materials gasoline and other CARBON MONOX
28. lobe Open up clogged burner holes with a small nail or wire FIG 19A Normal wear and corrosion could enlarge some holes however if large cracks or holes are found replace the Burner Note It is normal for surface rust to be present on the burners b Remove the two screws from the housing FIG 19B Hold the knob and lift the housing off Check the burner inlet holes Use a pipe cleaner to clear insect nests from the Burner inlet hole FIG 19C Replace the housing and two screws 6 After cleaning re install Main Grill Burner Replace Grease Container and Cooking Grid Note When refitting the Burner be sure it is positioned correctly The valve should protrude inside the venturi end of the burner FIG 18G Re tighten the Main Burner screw FIG 18C 7 Check burner operation after re assembly Clear insect nests from here Main Burner Inlet Hole Clear Clogged Port Holes with small nail or Wire FIG 18D Side Burner Inlet Hole Clear Clogged Port Holes with small nail or Wire Lantern Housing screws Burner Inlet holes all around STORAGE AND TRANSPORT To reduce the risk of serious bodily injury or death Disconnect all LP gas cylinders when not in use and before storage Gas will vent from lantern gas tube and side burner Make sure you disconnect cylinders away from you to avoid gas fumes and odor in your face Store your LP gas grill in a cool dry place You ca
29. ly grounded in accordance with local codes or in the absence of local codes with the National Electrical Codes ANSI NFPA 70 or the Canadian Electrical Code A WARNING To reduce the risk of serious bodily injury or death Use only 1 pound LP cylinders with this grill and the appliances Read and follow all warnings on LP gas cylinder If you see smell or hear the hiss of LP gas escaping from the cylinder 1 Do not attempt to light appliance 2 Extinguish any open flame 3 Disconnect from fuel supply Do not operate the LP gas grill without the LP gas cylinder attached or secured to the grill as shown in Assembly Instructions Maintain cylinder in upright position to provide for proper fuel withdrawal Do not use an LP gas cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it could be hazardous and should be checked by a liquid propane supplier Never connect or disconnect LP cylinder or fittings near open flame or while grill or accessories are burning When the LP gas cylinder is connected keep the grill outside in a well ventilated space Turn off all control knobs to grill side burner and lantern when grill is not in use Do not attempt to refill or repair a 1 pound disposable LP cylinder It could cause a hazard or explosion 1 pound Disposable LP Cylinders for use with Aussie LP gas grills must mee
30. mantle or it will be Assemble mantle over the top and destroyed bottom burner notches Mantle shrinks to bulb shape and turns white Top and Bottom Burner Notches STEP 3 Assemble Lantern and Gas Tube Insert the gas tube into the lantern nozzle FIG 7A Engage the knurled coupling into the lantern and turn until snug FIG 7B Be careful not to cross thread the connection STEP 4 Assemble Lantern amp Tube to Grill Remove the gas tube clip from under the leg by loosening the two screws securing it This is for store display grills and not needed for your use Just re tighten the screws into the leg FIG 7C Remove Lantern Gas Tube Clip attached to inside leg Insert Gas Tube into PTO Insert the crooked end of the Lantern gas tube into the rear leg PTO opening FIG 7D Note In order for the Lantern gas tube to be upright it must be secured to the LP cylinder and the cylinder must be secured in the leg holder You may delay gas tube installation until instructed on pages 10 amp 11 or proceed there now to secure the gas tube Rotate the Lantern head around the gas tube to the desired position for access and use Make sure gas tube is turned properly to allow hood to open Always burn portable lantern on a flat level surface in an upright position away from any flammable substances When carrying Portable Lantern hold it away from you and do not run with it
31. mpts or if the side burner goes out during the cooking process turn control knob Off to dissipate any accumulation of gas Wait five minutes before repeating lighting procedure To avoid burns keep hands and fingers away from the burner ring when manually lighting with a match IGNITION LIGHTING MAIN GRILL MANUAL LIGHTING MAIN GRILL 1 Open the Hood Make sure LP cylinders are installed 1 Open the Hood Lift the Cooking Grid off the Grill 2 Important Make sure main grill control knob is turned 2 Important Make sure main grill control knob is turned Off first Off first 3 Push the control knob in and turn to the High Hold a lit match near the burner ring FIG 13C position FIG 13A Push the control knob in and turn to the High 4 Push the Ignitor button in several times to light the position FIG 13A burner Listen for the spark ignition and look to make 5 If Grill burner fails to light repeat Steps 3 4 sure the burner is lit If no spark see FIG 13B and Do Troubleshooting Section If the burner fails to light after three or four attempts 5 If Grill burner fails to light repeat Steps 3 4 following Steps 3 5 turn control knob to the the Off l l position Wait five minutes then repeat the lighting If the burner fails to light after three or four attempts procedure NOTE If the burner still fails to light refer following Steps 3 5 turn control knob to the Off po
32. n store your grill indoors only if the cylinders are disconnected Do not store an LP cylinder indoors empty or filled Make sure there are no open flames nearby then disconnect the LP cylinders from the gas grill Store LP cylinders outdoors out of the reach of children To avoid an explosion do not leave an LP cylinder inside a vehicle that can become overheated by the sun Do not store an LP cylinder in any space greater than 125 degrees Fahrenheit Even though an LP cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored safely To avoid an explosion from a gas leak do not store a spare LP gas cylinder under or near the LP gas grill 1 Disconnect LP gas cylinders from Main Grill Side Burner and Lantern Re cap LP cylinders with the Safety Caps If storing the LP cylinders in folded legs for transport leave the 1pound disposable cylinders in the leg cylinder holders See Step 3 page 9 Note Hold the cylinder stationary against the bottom base in the holder pocket until leg is fully closed and snaps into the spring lever The legs will not fully close if this is not done properly Otherwise store LP Gas cylinders outside in a dry well ventilated area away from any sources of heat or ignition 2 Disconnect Lantern from the gas supply tube Remove Gas Supply Tube from the PTO opening in grill body and store separately from grill in a safe and convenient place 3
33. r Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home PREPARATION FOR ASSEMBLY Note This Grill is pre assembled Only the accessary items need to be attached Remove Grill and all the packaging from carton and place on floor Make sure there are no loose parts Note Before using your grill read the instructions and your manual For easier set up assembly follow instructions of each step in the order they are written as you look at the To reduce the risk of serious bodily injury or death The use of alcohol prescription or non prescription rugs Could Inipalr TE COnSHME S ability 10 PLEODERY diagrams If your model grill does not have the accessories assemble or safely operate this appliance indicated in the assembly steps skip that step and proceed to If you need replacement parts look in the Parts List Section to find the exact parts you need If you have any questions or need help contact our Customer Service Be sure to mention the grill model number located on right side of the grill body Meco Corporation 2005 2 Parts Replacement Illustrations rit mm eet lil N n Y PARTS LIST MODEL MODEL MODEL MODEL MODEL ITEM DESCRIPTION PART 2400 2410 2420 2430 2440 1 Owner s Manual 03 6506 00 1 1 1 1 1 2 Hood w Hinges 03 6506 0
34. r warranty Always use a gas appliance outdoors in an open area with good ventilation to avoid breathing toxic fumes from leaking gas explosion or fire In addition the combustion products of such fuels including liquified petroleum LP contain chemicals known to the state of California and other authorities to cause cancer birth defects and other reproductive harm Before using your gas grill perform a leak test on the Control Valves Regulator Hose connections and fittings following page 11 Leak Test Main Burner Connections PERFORMING A LEAK TEST To reduce the risk of serious bodily injury or death Always perform a leak test before each use Never use a match or open flame to test for gas leaks Perform a leak test in a well ventilated area Do not perform a leak test on a grill while it is hot or in use Do not use the LP gas grill if you detect a gas leak that cannot be corrected by using the leak test procedures on following page How to perform a leak test Supplies Needed for a Leak Test Clean paint brush water and dish washing liquid 1 Use a 1 pound disposable LP Cylinder 2 Make sure the control knobs to grill and accessories are turned to the off position 4 Mix one part of water with one part of dish washing liquid 5 Connect LP cylinders to the main grill burner the side table burner and the lantern 6 Check for leaks by brushing the soap solution on all LP g
35. sition Wait five minutes then repeat the lighting procedure NOTE If the burner still fails to light refer 6 After ignition replace the Cooking Grid Turn the to the Troubleshooting Section to the Troubleshooting Section The burner can also control knob to High for 3 8 minutes and close the be lit manually see Manual Lighting Grill Hood to preheat the grill Preheat the grill before every 6 After ignition turn the control knob to High for 3 8 cooking session minutes and close the Hood to preheat the grill If th rner rin ration turn th Preheat the grill before every cooking session the burner goes out during operation turn the control knob to the Off position Open hood and wait five minutes before attempting to relight the grill position Make sure there are no open flames nearby If it does not relight turn control knob to the Off then disconnect the cylinder and see if it is empty position Make sure there are no open flames nearby then disconnect the cylinder and see if it is empty Push in Control Knob and turn to High Ignitor Button Hold lit match near burner ring 3 16 Gap from Tab to Electrode To reduce the risk of serious bodily injury or death Use only 1 pound LP cylinder with Side Burner Remove plastic Side burner cover before lighting the Side burner to prevent an explosion from gas build up or melting of the cover Make sure ther
36. t the following requirements 1 Only use cylinders marked Propane Fuel 2 1 pound Cylinder size should be 4 diameter x 8 tall 3 Cylinder must be constructed and marked in accordance with the U S Department of Transportation DOT or the National Standard of Canada CAN CSA 339 See LP cylinder marking 4 Cylinder must have a cylinder cap to protect LP cylinder valve when not in use To reduce the risk of serious bodily injury or death Use only the hose and regulator assembly that have been supplied with this gas grill Do not use hose and regulator from another manufacturer Always check for gas leaks when you connect and disconnect the LP gas cylinder Make sure there are no sharp bends in the hose Make sure gas hoses do not contact hot surfaces Clean and inspect the gas hose regulator before each use Replace the hose regulator before using grill if there is evidence of abrasion wear cuts or leaks If the hose and regulator assembly is not working properly and you need a replacement contact the manufacturer 1 800 251 7558 Be sure to specify your grill model t WARNING To reduce the risk of serious bodily injury or death Always inspect LP cylinder connections for damage or debris before connecting cylinders Always connect or disconnect propane cylinders out doors away from flame ignition sources and only when the appliance is cool to the touch STEP 1 Turn contro
37. t there are no signs of blockage debris insects in either the burner portholes the primary air inlet or the neck of the burner See Burner cleaning instructions next section Bowl Pan Posts 4 insects and insect nests Make sure LP cylinders are disconnected from the grill Main Burner Side Burner and Lantern that all control knobs are turned off and the grill is completely cooled before cleaning the burners How to Clean the Burners A Main Grill Burner and Side Burner a Remove the Cooking Grid b Remove the Main Grill Burner by first removing the single screw securing it to the bowl FIG 18C c Remove Burner from the grill by lifting the burner up and out You do not have to remove Side Burner d Use a pipe cleaner to clear insect nests from the Main Burner and the Side Burner inlet hole FIG 18D amp 18E Open up clogged burner holes with a small nail or wire FIG 18D amp 18F Normal wear and corrosion could enlarge some holes however if large cracks or holes are found replace the Burner Note It is normal for surface rust to be present on the burners The burners can be wire brushed and coated with cooking oil periodically Make sure there are no insects or insect nests blocking the inlet hole f If grill is to be stored coat Burner lightly with cooking oil and wrap in a protective cover to keep insects out B Lantern Burner a Remove the top cover and glass g
38. to the valve hose or regulator turn off the control knob immediately After the grill has cooled determine the cause and correct it After cleaning the valve and hose and regulator assembly perform a leak test before continuing use See Performing a Leak Test Do not operate an LP gas grill if you have knowledge of or suspect a gas leak Do not wear loose clothing example hanging shirt tails clothing with frills etc around a LP gas grill while in use or hot Do not lean your body over the LP gas grill when lighting it or while it is in use or hot Do not touch hot surfaces Use heat resistant gloves long handled tongs or cooking mitts at all times since the grill will become very hot Open the hood carefully when cooking to avoid the hot air and steam trapped inside Do not allow children to operate or play near an LP gas grill Keep animals and bystanders out of the grill area Do not leave grill unattended Do not move an LP gas grill when in use or hot Do not drag or put side pressure on the legs Do not allow cords of any electric appliance or rotisserie near heated surfaces of the LP gas grill place electric cords away from walkways to avoid a tripping hazard Always disconnect LP gas cylinder when not in use Allow grill to cool before handling parts or cleaning Remove grill covers and store at least 36 inches from the LP gas grill while in use Grill covers are made of a flammable materia
39. tting up Your Grill 2 Manual Lighting Main Grill 1 Standing Grill On Legs 3 Ignition Lighting the Side Burner 2 Side Table Assembly 4 Manual Lighting the Side Burner 3 Side Burner Table Assembly 5 Ignition Lighting the Lantern 4 Lantern Assembly 6 Manual Lighting the Lantern a Assemble Mantle to Burner 7 Check Your Flame b Pre burn Mantle C Operating the Gas Grill c Assemble Lantern to Gas Tube 1 Grill Cooking d Assemble Lantern Gas Tube to Grill 2 End of Cooking Session 5 Install Grease Container D Care and Maintenance D Connecting Disconnecting LP Cylinder 1 Cleaning the Grill 1 Installation Codes a Grease Container 2 LP Cylinder b Cooking Grid 3 Hoses amp Regulator c Hood and Bowl Il Operating and Maintaining Your LP Gas Grill d Burners A Before Using Your Grill 2 Storage and Transport 1 Using Gas Ill Troubleshooting 2 Selecting a Location V Limited Warranty MECO CORPORATION STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS IF WE OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION PLEASE CONTACT US USING OUR TOLL FREE NUMBER THANK YOU FOR PURCHASING A MECO CORPORATION PRODUCT 1 800 251 7558 CONSUMER SERVICE DEPARTMENT 8 am 6 pm E S T Mon Fri MECO CORPORATION 1 423 639 1171 TELEPHONE 1500 INDUSTRIAL ROAD 1 423 639 2570 FAX www meco net GREENEVILLE TN 37745 USA A DANGER CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odo
40. turn control knob to the Off position Wait five minutes before attempting to relight the grill If it does not relight turn control knob to the Off position Make sure there are no open flames in the grill side burner or nearby then disconnect the cylinder and see if it is empty Ignitor Button Turn Control knob to On position MANUAL LIGHTING THE LANTERN 1 Important Make sure Lantern control knob is turned Off first 2 Hold a lit match through one of the base openings below the burner FIG 15B 3 Turn the Control Knob to the On position until it stops FIG 15A Always light and use lantern outdoors Never use indoors on recreational vehicles or boats To avoid eye damage do not stare into the intense light Never operate lantern with a hole in the mantle or overheating and fire hazard could result Never operate lantern without a globe shield or top cap To avoid burns do not place your head or body over the lantern when manually lighting with a match When lighting attempts fail or i f the Lantern goes out during use turn control knob Off to dissipate any accumulation of gas Wait five minutes before repeating lighting procedure 4 lf Lantern Burner fails to light repeat Steps 2 and 3 If burner fails to light after three or four attempts following Steps 2 3 turn control knob to the the Off position Wait five minutes then repeat the li
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