McDonald's TC240M User's Manual
Contents
1. Electrical shock and or burns to the mee car result CAUTION For your safety do not store of use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WARNING Use extreme care during electrical circuit tests Live circuits will be exposed SPECIFICATION CHART Model TC208M TOASTER Overall Dimensions Width 16 1 2 419mm 16 1 2 419mm X 24 610mm X 16 1 4 413mm x Depth Includes 2 1 4 Back Guard 24 610mm Height includes 4 Legs Toasting Chamber Dimensions Width Xx 16 1 4 413mm 11 1 2 292mm 11 1 2 292mm Xx x Length 15 381mm 15 881mm x D Height of Opening 1 5 8 41mm 1 5 8 41mm Formed amp Welded Sheet Steel Finish l l Stainless Steel 208V 240V i 2 Pole 3 Wire 2 Pole 3 Wire Total Wattage 3600 Watts Total Amperage 15 4 Amp 15 0 Amp 20 Amp 20 Amp 20 Minutes 20 Minutes 360 Muffins Hour 6 ft 1 86m Main Panel Circuit Breaker Pre heat Time Production Capacity 360 Muffins Hour INSTALLATION WARNING Before making any electrical connections be sure A Inspect for Shipping Damage j th main electrical supply source is turned OFF All shipping containers should be examined for dam age before and during unloading This equipmentwas Electrical Connection carefully2. Loading muffins into toaster NOTE Muffins are placed in toaster cut side up Batch Loading For batch loading stage muffins on bun spatula and then place muffins on entry rack with rack in lowered position Raise entry rack to feed muffins onto con veyor Continuous Loading _ Forpartialbatch loading stage muffins directly on entry rack with rack in raised position Press the PARTIAL LOAD Button for a batch of 6 muffin halves or less and the conveyor will speed up It will reset to normal speed automatically when the partial load has been toasted WARNING Always disconnect electrical power or unplug toaster before cl aning or performing any service Clearing Jams Use extreme caution when removing a product jam It is always better to wait for toaster to cool iftime permits before rernoving jammed product Unplug toaster before clearing ajam CAUTION When clearing jams use caution to not damage elements WARNING DO NOT stick anything into the toast ing chamber as you may damage the heating elements and cause electrical shock Close WARNING Always disconnect electrical power or unplug toaster and allow to cool before cleaning or performing any service With the conveyor running brush any crumbs off the conveyor and onto the crumb pan below Turn off the toaster and disconnect electrical power or unplug toaster Then allow toaster to cool Clean the toaster exterior by wiping with a clean sanit
3. Momentary switch pushedforpartialloads L 45 30074 TIME DELAY RELAY 1 Activated Up conveyor OCKET OCTAL RELA 1 Mount for time delay relay RELAY ACK DOOR 1 Access for adjusting relay 49 7008180 ENTRYRACK 1 1 1 1 T 1 Loadsitemsontoconveyr AA 50 7609868 EXIT RACK 10 LL 1 Deliversitemstoretum crumb tray beneathtoaster 54 3100558 CAPLEGNONSKD 4 NonsNdcaponleg 55 30861 5 LABEL Cation tae 3 56 321049 LABEL CAUTION HOT 1 Gegen ebe 5 57 31616 LINE BEA 1 Maintainsspacebetweentoasterand wal Not shown INSULATION CLIPS Notshown 30864 WIRE HARNESS 1 Provides connection between electrical components 50 Figure 2 EGUIPMENT SET UP AND CLOSE PROCEDURES Set Up 1 Insert the power cord into a prop r 20 Amp electrical receptacle Install the return crumb tray by positioning the brackets on the side of the tray against the front legs of the toaster as gem in Figure 4 Installthe eritry rack slide outcrumbtrayandexitrack as shown in Figure 4 Turn toaster on by pushing Power ON OFF Switch ON Allow 20 minutes for warm up Adjust DARKER LIGHTER Knob to approximately 5 for toasting a normal batch of 7 to 12 muffin halves
4. authorized service agency has a parts pricelistand refer to Figure 5 l will be glad to inform you of the cost of your parts order Locate your desired part in the exploded parts drawing and then find the item and part number of the part inthe Model TC208M or TC240M parts list l _ List the following ordering information Serial i NOTE Model and Serial are found on the data plate Problem with toaster and symptoms refer to Figure 5 Model TC208M or TC240M Manufacturer Toastmaster Serial Manufacturer Toastmaster Hem No from parts list Part No from parts list Return Policy An RGA number Return Goods Authorization must be obtained from Toastmaster before returning a product Order the required parts from your local authorized ser Shipping charges must be prepaid by buyer Returned vice agency goods are subject to Toastmasters inspection and accep Delivery Date of Toaster gia Description Local Service Agency TU Nemo Number amp Street A Reet Of Toaster City State Zip Phone Number Figure 5 _ Data Plate Location 11 NON SCHEDULED MAINTENANCE This section provides information for replacement of various parts and components as necessary Before replacement of any parts refer to the Troubleshooting Section for assistance in determining the cause of the problem and to verify that replacement is required If necessary contact your l
5. inspected and packaged at the factory The freight carrier has assumed responsibility for its safe transit and delivery If equipment is received in dam aged condition either apparent or concealed a claim must be made with the delivering carrier 1 Apparent Damage or Loss If damage or loss is apparent it must be noted on the freight bill or express receipt atthe time of delivery and it must be signed by the carriers agent driver If this is not done the carrier may refuse the claim The carrier will necessary claim forms 2 Concealed Damage or Loss If damage or loss is NOT apparent until after equipment is unpacked a request for inspection of concealed damage must be made with carrier within 15 days The carrier will make an inspection and will supply necessary claim forms Be certain to retain all contents plus external and internal packaging materials for inspection Unpacking Toaster 1 Remove staples from carton 2 Lift out foam packing and poly bag from around toaster 3 Carefully lift toaster out of carton 4 Remove all loose parts and the information packet from the carton Be sure all loose parts are removed from the bottom of the carton 5 Remove the toaster from the carton and remove any parts or packing materials from inside the toaster chamber Check for any damage to the unit or the loose parts 6 Install the 4 legs shown in Figure 1 and place conveyor toaster in desired location 7
6. relieves the manufacturer of all liability NOTE Toastmaster Manufacturer reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corre sponding changes improvements additions or replace merits for previously purchased equipment PRECAUTION Hazard Communication Standard HCS The procedure s in this chapter include the use of chemical products These chemical products will be highlighted with bold face letters followed by the abbre viation HCS See the Hazard Commiunication Standard HCS Manual for the appropriate Material Safety Data Shes t s MSDS NOTE This piece of equipment is made in America and has American sizes of hardware All hardware metric conversions are approximate and can vary in size WARNING inspection testing and repair of electrical equipment should be performed only by qualified service personnel The toaster should be unplugged when ser vicing except when electrical tests are required SAFETY WARNING In case of fire de energize toaster at disconnect switch This will cut off power to the heating elements and allow the toaster to cool thus reducing the temperature and making it easier to stop the fire CAUTION Use afire extinguisher filled only with CO or Halon which is suitable for electric powered equipment WARNING Do notpick up the toaster by sticking fingers into toaster entrance and exit openings
7. CONVEYOR TOASTERS Models TC208M amp TC240M Place this chapter in the Toaster Section of your Equipment Manual MANUFACTURED EXCLUSIVELY FOR McDONALD S Toastmaster A Middleby Company 1400 Toastmaster Drive Elgin IL 60120 708 741 3300 FAX 708 741 4406 Middleby Corp 24 Hour Service Hotline 1 800 238 8444 TABLE OF CONTENTS WARRANTY STATEMENT ssscsssacsessssscussnecesscesnssasseesnnsnsnsmeevonsnnenses WARNINGS amp CAUTIONS ccscssssssssssssssssacsvensnesnsesesncores SPECIFICATION CHART cccessssnscsnssonsecsssessnsssssnesscnseessessnvsioessens PARTS IDENTIFICATION AND FUNCTION nnsscsssssscassossasssnsssssusravenisscesencepsesupsuscescussseressesaiessesnsnsnssasssssicesse 6 7 EQUIPMENT SET UP AND CLOSE PROCEDURES sccssssssoscssssseccarssossoseneessscsnssssnsesarsssssurecesessetsesensessesenees 9 TROUBLESHOOTING GUIDE 2 3 3 4 U 1 0 1 1 a 12 17 s ssssesesaissesesss es s evssesaseos 18 19 McDONALD S TOASTER LIMITED WARRANTY All equipment manufactured by Toastmaster Commercial which is sold under the Toastmaster trademark and used for commercial purposes is warranted against defects in materials and workmanship The warranty runs for one year see exception from the date of original ins
8. Install the return crumb tray by positioning the brackets on the side of the tray against the front legs of the toaster as shown in Figure 1 8 Install the entry rack slide out crumb tray and exit rack as shown in Figure 1 The Model TC208M amp TC240M toasters are factory equipped with cord and plug Checking the Installation 1 Turn main electrical supply source ON 2 Push Power ON OFF Switch ON See Figure 1 3 Check that conveyor is moving forward into toaster 4 Visually check that all heating elements are heating and glowing red See Figure 1 5 Push PARTIAL LOAD Button Check that conveyor speeds up for 20 5 seconds and then returns to original speed 6 Push Power ON OFF Switch OFF 7 Visually check that all heating elements are no longer on 8 Check that conveyor has stopped Located Above and Slide Out Crumb Tray Heating Elements Below Conveyor Switch Retum Grumb Tray Figure 1 PARTS IDENTIFICATION AND FUNCTION PART NO DESCRIPTION QTY FUNCTION 2 7008068 SIDEPANEL 2 Encloses side components 5 274700004 FAN GAL 1 Protection from fan blades 6 7007044 B N 1 Beltwhich conveys items through toaster 7 9101215 38 Links which make up the conveyor bet 8 30067 1 Frontshaftofconveyo AA 9 7610849 2 Bearing and spring
9. assembly h h 14 7006964 BEARING REAR RIGHT 1 Acceptsrigntendofrearconveyorshaft 15 7007045 SPROCKETS 2 Engage with both ends of chain to drive conveyor 16 7007600 CHAIN 1 CTT Drives conveyor s i7 MASTER Shain link us ini to diassemble chain LEMENT 240V m TOP HEATING ELEMENT 208 OP A Attaches elements Attaches elements amp h 1 Attaches to sidewall to support top heater Attache nt sidewall to support bottom heater 330 SB20A8801 SCHEWWASHHEXHD amp 8 X3 B 26 Usedtoattachparts 31 30519 THERMALSNAPDISC i ums toaster off when overheated 34 3002800 99 27159 0003 CORD SET COOLING FAN 1 Connects fan with terminal bloc 41 3001226 FUSE CC 11 Shuts off current to motor if current draw is too high 42 30640 PLUG CORDPIN amp E Used in U S A 1 Toastercord amp pinplug 42 31974 X PLUGCORD IW OCK 1 Toaster cord amp twist lock plug 064 i 1 Toastercord amp pinplug amp 42 31973 3 1 Toaster cord amp twist lock plug 4 2001371 NUT KEPS 10 32 8 4 Attaches topheatersupportpanel AA 44 300 75 0 PUSHBUTTON SWITCH wILIGHT GREEN 1
10. e as shown 2 Remove the bottom panel by removing the 4 screws 3 Theelectrical components are now accessible Remove wires one at a time from the old component and replace them on the new component Remove the screws and or nuts attaching the old component to the toaster and remove it Mount the new component onto the toaster 4 Use the wiring diagram to help connect the wires to the new component if necessary 5 Replace bottom panel using the 4 screws that were removed Automatic Reset High Limit Partial Load Pushbutton Switch Speed Controlter Figure 10 16 E Time Delay Relay Replacement 1 2 3 Remove the door in the left side cover by removing 1 screw The time delay relay is now accessible Remove the relay from its socket and replace with the new relay Replace the door in the left side cover F Relay Socket Replacement 1 A a Remove the toaster left side cover by removing the 6 screws Remove the Time Delay Relay from the socket Remove wires one at a time from the old relay socket and replace them on the new relay socket Remove the screws attaching the old relay socket to the toaster and remove it Mount the new relay socket onto the toaster Use the wiring diagram to help connect the wires to the new relay socket if necessary Replace side cover using the 6 screws that were removed Refer to MRC 19 for instructions to properly adjust time delay relay G Automatic Reset High L
11. imit Replacement 1 2 3 4 Remove the right side cover by removing 6 screws The Automatic Reset High Limit is now accessible Remove wires one at a time from the old High Limit and replace them on the new one Remove the screws attaching the old High Limit to the toaster and remove it Mount the new High Limit onto the toaster Use the wiring diagram to help connect the wires to the new High Limit if necessary Replace side cover using the 6 screws that were removed 360 537 0OS7 17 8I Momentary Pushbutton Light Time Delay Relay Top Elements Transformer D 230V to 115V Control SCHEMATIC Figure 11 Bottom gt EN se D as g oD o Fig lt c ei P A 8 o zZ i 2 o E BC z E 7 c S E S fa SS 2 EG o EE I lt E M va HR Gi g D V INC NN A f EE A A WEA 2 t NYA mM AUR An AZ X 225 WV HUNC EE NR ur Pushbutton Speed Controller Partial Load Switch 19
12. ized towel dampened with a hot solution of McD All Purpose Concentrate APC HCS as drawn from the sink proportioner Rinse by wiping with a clean damp sanitized towel DO NOT use abrasive pads of scouring cleansers They will scratch and dull the finish Crumb trays and racks WARNING Hot Surfaces DO NOT TOUCH HOT SURFACES OR REACH INTO TOASTER WHEN IT IS HOT After the toaster has cooled remove the slide out crumb tray and the return crumb tray by sliding them out of the toaster CAUTION Do not remove slide out crumb tray while conveyor is moving Remove the entry rack and exit rack from toaster Wash the slide out crumb tray return crumb tray and racks in a hot solution of McD All Purpose Concen trate APC HCS Remove any gold discoloration from the front of the slide out crumb tray by scrub bing with a McD No Scratch Pad Rinse well and sanitize by immersing in McD Sink Sanitizer solution HCS 1 pak in 10 gallons of warm water Remove parts from sanitizer solu ic allow to air dry 6assemble all parts onto oven CAUTION DO NOT use excessive water or sub merge toaster in water Electrical problems will occur Conveyor Entry Rack In Lowered Position For Loading Product Onto Entry Rack Brackets Holding Return Crumb Tray In Place Entry Rack In Raised Position For Feeding Product Onto Conveyor And Into Toaster PARTIAL LOAD Button DARKER LIGHTER Contro
13. l Knob WARNING DO NOT OPERATE THE CONVEYOR TOASTER on either of its sides e on its rear surface e without legs Premature failure of the heater elements will occur and the toaster warranty will be void Power ON OFF Switch Figure 4 PROBLEM _ Product toasted t o dark or too light Toaster overheats and shuts down Toaster will not heat up Toaster will heat up but conveyor does not move Cooling fan dirty Cooling fan unplugged Defective ON OFF switch TROUBLESHOOTING PROBABLE CAUSE DARKER LIGHTER control knob not set correctly Partial Load button not being pressed when 6 or less items are being toasted Using refrigerated or frozen muffins Time Delay Relay not set correctly Cooling fan defective Thermostat switch overheats and opens Toaster not plugged in Main power Switch turned off Defective rec ptacle power Cord or plug blocking conveyor Drive Motor fuse is blown Wire s loose 10 CORRECTIVE ACTION Set knob for correct darkness Press Partial Load button when sliding loads of 6 or less items onto conveyor Muffins must be at room temperature before toasting Allow a 2 day old rotation when using fresh muffins Call service agency lean the fan Follow procedure on Plannned Maintenance Card 1 Turn ON OFF switch and main power switch off remove bottom cover and check that pl
14. ocal authorized service agency for assistance CAUTION Before performing any maintenance 1 Turn toaster ON OFF switch OFF 2 Turn main power switch off 3 Unplug toaster from receptacle 4 Allow toaster to cool Tools Necessary Flat blade screwdriver Phillps screwdriver Set of Allen wrenches Needle nose pliers Regular pliers Get of sockets with handle x A Top Heating Elements Replacement 1 Remove the toaster right side cover by removing the 6 screws 2 Remove the 6 nuts from the right side top heater support panel 8 Slide the heater assembly part way out and then disconnect the 2 wires from the heater terminals by removing the 2 screws arid nuts Refer to Figure 6 4 Remove the heaterassembly from the toaster and then remove the bus bar s andthe mica strip from the heater to be replaced Refer to Figure 7 5 Remove the 2 screws attaching the heater to the heater supports 6 Replace the heater with the new one and reasemble parts in the reverse order they were removed Be sure to connect wires to heater terminals before sliding heater assembly all the way into toaster Refer to Figure 7 to be sure heater assembly and element guard are mounted on studs and inserted into holes Disconnect and connect wires with Top Heating Element Assembly in this position l Top Heating Element Assembly Figure 6 12 assembly onto Plate with studs and holes which is mounted on right inside wall of oven M
15. ount heater studs when reassembling 7 Element guard must be inserted into 3 holes at each end when reassembling Figure 7 B Bottom Heating Elements Replacement 1 2 3 Remove the toaster right side cover by removing the 6 screws Loosen 4 motor mounting screws and move motor shatt to the right and then remove the drive chain from the motor sprocket Remove the 6 nuts from the right side bottom heater support panel and the 2 screws to remove the wires from the heater terminals Refer to Figure 8 i WARNING Be careful not to bend or damage the heater terminals Remove heater assembly from toaster It may be necessary to use a screwdriver to pry slightly at each end of heater support bracket Do not damage or bend the heater support panel Replace bottom heater element by removing 2 screws attaching it to heater support panel and attaching new heater element Reassemble parts in th reverse order they were removed Be sure to insert heater element into the 2 bracket openings on the left side of toaster when sliding the heating element into the toaster Refer to Figure 8 Also position heater support against spring at end of shaft bearing when reassembling heater assembly into toaster Reassemble drive chain onto motor sprocket and then push the motor to the left to place tension on the chain The drive chain must be tight Tighten the 4 motor mounting screws Connect wires to new hea
16. tallation or 18 months from the original date of purchase and is for the benefit of the original purchaser only ALL OTHER WARRANTIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR PURPOSE ARE EXCLUDED Seller shall in no event be liable for direct ORDERING AND SERVICE INFORMATION sssssscsssesssscsscsesnsenss NON SCHEDULED MAINTENANCE sccssssssesssoessineoessesieii ELECTRICAL SCHEMATIC amp WIRING indirect or consequential damages in connection with Toastmaster Commercial products Seller s obligation under this warranty is limited to the repair of defects without chai ge bya factory atthe rized service agency or one of its sub service agencies Such repair service will be provided on customer s premises except in the case of portable products Models that are considered portable devices with cord and plugs except conveyor toasters must be taken or shipped to the closest authorized service agency transportation charges prepaid rg Thiswarrantyis noteffective if damage occurs because of accident careles when required or because equipment is installed on a different voltage steam or g nameplate or if the equipmentis installed or operated in any manner Contrary to the cases repairs will be made at a reasonable cost Work performed by unauthorized per Authorized service agencies are located in principal cities throughout the Uni
17. ted States This warranty is valid in the 50 United States and is void elsewhere Please consult your classified telephone directory your food service equipment distributor or write the Factory Service Department Toastmaster 1400 Toastmaster Drive Elgin Illinois 60120 for information and other details concerning service of this warranty NOTE Exceptions Model SS2 Sink Sanitizer warranty runs 90 days This manual is for the exclusive use of licensees and employees of McDonald s Systems Inc 1995 McDonald s Corporation z All Rights Reserved irm INTRODUCTION The M dels TC208M amp TC240M toasteri isa Commercial conveyor toaster designed to uniformly toast English muffins in large quantities using either batch or continu ous feed methods A partial load switch permits individual muffin toasting without changing batch settings The toaster is capable of producing up to 360 muffins per hour WARNING The toaster should be grounded accord ing to local electrical c c possibility of electrical shock It requif grounded receptacle with separate electrical lines protected by fuses or circuit breakers of the proper rating NOTE Retain this manual e reference This manual provides detail operation of your Toas tion to assist the op event of a malfu for the operator and should be kept readily available NOTE Using any parts other than genuine Toastmas ter factory supplied parts
18. ting element Disconnect wires Bottom Heating Element Assembly Drive Motor mounting screws When reassembling heater assembly The heater elements must be positioned between AND the bracket openings The heater support must be against the bearing spring Figure 8 14 C Conveyor Belt Replacement 1 Remove the right and left side covers by removing the 6 screws on each side On right side of toaster use a screwdriver to push the bearing as shown With the hole in the bearing lined up with the slot in the retaining plate push the conveyor shaft thru the slot See Figure 9 To remove all tension on the conveyor belt push the conveyor shaft as far as possible toward the right side until the left end of conveyor shaft is free of the lett side bearing See Figure 9 Turn the conveyor belt so the master links are at the front of the toaster See Figure 9 Using long nose pliers remove the three master links Replace the belt or replace the damaged links in the belt Reassemble the master links into the conveyor belt Push the left side bearing with a screwdriver as shown in Figure 9 and reinsert the shaft into the bearing Release the shaft from the right side support slot and center the shaft between the side walls Figure 9 15 D Electrical Components Replacement Drive Motor Transformer Fan On Off Switch Speed Controller Pushbutton Partial Load Switch 1 Lift the toaster onto its sid
19. ug on fan is plugged in Refer to Wiring diagram Call service agency Call service agency Plug in toaster Turn main power switch on Replace switch Plug into different receptacle Replace plug or power cord Call service agency Call service agency Turn ON OFF switch and main power switch off and remove object from conveyor Turn toaster off and call service agency Call setvice agency TROUBLESHOOTING Continued Noticeable burning smell Toasted item stuck in toaster Turn ON OFF switch and main i power switch off and remove item from toaster Too many accum lated crumbs Turn toaster off and let it cool and in slide out crumb tray then r move and clean slide out crumb tray Refer to Page 10 Items feed into machine but are not delivered to front of retum crumb tray Exit rack not installed in machine Install exit rack Refer to Page 5 Item s stuck on exit rack Turn ON OFF switch off and remove item s ORDERING SERVICE INFORMATION Ordering Parts Service Use only genuine Toastmaster manufacturer replace If technical help is needed contact your local authorized ment parts in your toaster Use of parts other than those service agency Please have the following information supplied by manufacturer voids the warranty and U L ready when you call status NOTE Model and Serial are found on the data plate Your
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