Maytag Dishwasher MFS 25-35 User's Manual
Contents
1. copper wires The cross section of the supply wires depends on the supply voltage and on the total electrical power input of the machine see table 4 3 The supply cable safety device against a short circuit fault and overloading must be performed by automatic breakers or fuses in the laundry switchboard The recommended minimal cross section of the supply wires as well as the values of fuses F for the supply are stated in table 4 5 In all cases were the local standards requirements are higher these has to be followed above the recommendation in table 4 5 If the local standards require installation of the earth leakage trip we suggest to install one of 100 mA for the machines equipped with frequency inverter The main contacts of the earth leakage trip must comply with the specified power input of the machine Recommended phase conductor section 16 2 5 2 5 25 32 4 4 40 6 6 50 10 10 60 80 16 16 Protection conductor section mm Power supply protection A Tab 4 5 A Recommended minimal conductor section 4 5 4 INSTALL SUPPLY CABLE TO THE MACHINE AN WARNING THE PROTECTIVE CONDUCTOR MUST BE LONGER SO THAT WHEN THE CABLE IS PULLED OUT ACCIDENTALLY THIS CONDUCTOR IS DISCONNECTED AS THE LAST ONE Push the cable through the turnbuckle and connect the wires with the main switch The diameter of the supply cable must between 11 17mm 0 43 0 67 for M25 turnbuckle and bet2. WATER CONNECTION Water pressure Recommended water pressure Water inlet Maximal water temperature 0 1 0 8 MPa 1 8 bar 14 5 116 PSI 0 3 0 5 MPa 3 5 bar 36 3 PSI G3 4 90 194 0 1 0 8 MPa 1 8 bar 14 5 116 PSI 0 3 0 5 MPa 3 5 bar 36 3 PSI G3 4 90 194 0 1 0 8 MPa 14 5 116 PSI 0 3 0 5 MPa 3 5 bar 36 3 PSI 90 194 0 1 0 8 MPa 1 8 bar 14 5 116 PSI 1 8 bar 0 3 0 5 MPa 3 5 bar 36 3 PSI G3 4 G3 4 90 194 CONNECTION OF WATER DRAINAGE Via drain valve diameter Flow amount with drain valve 76 mm 3 3 5 1 5 76 mm 3 3 5 1 5 76 mm 3 3 5 I s 76 mm 3 3 5 V s CONNECTION OF STEAM Steam connection Steam pressure low Steam pressure high G1 2 1 3 bar 14 5 44 PSI 3 8 bar 44 116 PSI ELECTRICAL CONSUMPTION Light soiled fabrics wash 60 C 1 Without electrical heating With electrical heating 0 2 kWh 1 2 kWh 0 2 kWh 1 3 kW 0 3 kWh 1 7 kW 0 5kWh 3 5kWh WORKING CONDITIONS Ambient temperature Relative humidity Heigth above sea level Storage temperature 5 C 41 F to 35 C 95 F 30 to 90 without condensation up to 1000 m 3280 ft 0 C 32 F to 55 C 131 F 5 C 41 F to 35 C 95 F 30 to 90 without condensation up to 1000 m 3280 ft 0 C 32 F to 55 C 131 F 45 C 41 to 35 C 95 30 to 90 condensation up to 1000
3. LOAD CAPACITY OF DRY LINEN 1 10 DIMENSIONS MACHINE DIMENSIONS Width Depth Height 6 kg 13 Ib 660 mm 25 98 770 mm 30 31 1070mm 42 12 7 kg 16 Ib 660 mm 25 98 770 mm 30 31 1070mm 42 12 10 kg 22 Ib 660 mm 25 98 865 mm 34 05 1130mm 44 48 16 kg 36 Ib 835 mm 32 87 1040 mm 40 94 1295 mm 50 98 PACKING DIMENSIONS Width Depth Height Transportation volume 750 mm 29 53 850 mm 33 46 1250mm 49 21 0 79m3 27 89f 750 mm 29 53 850 mm 33 46 1250mm 49 21 0 79m 27 89ft 750 mm 29 53 950 mm 37 40 1300mm 51 18 0 92m 32 48 ft 930 mm 36 61 1140 mm 44 88 1510 mm 59 44 1 6 m 56 5 ft DIMENSIONS OF INNER DRUM Diameter Depth Drum Volume Door opening 530 mm 20 86 270 mm 10 63 60dm 15 85gal 285 mm 11 22 530 mm 20 86 330 mm 12 99 73dm 19 28gal 285 mm 11 224 530 mm 20 86 420 mm 16 53 95dm 25 1gal 285 mm 11 22 650 mm 25 6 500 mm 19 68 166dm3 43 8gal 410 mm 16 14 WEIGHT Net Gross 230 kg 508 Ib 240 kg 530 Ib 235 kg 519 Ib 250 kg 552 Ib 275 kg 607 Ib 300 kg 662 Ib 465 kg 1026 Ib 485 kg 1070 Ib ELECTRICAL DATA 3x380 415V N 50HZ applicable for 16 kg 36 Ib 3x380 415V 50HZ applicable for 16 kg 36 Ib 3x380V 60HZz applicable for two motor drive 3x440 480V 60Hz 3x220 240V 50Hz 3x200V 50 60Hz 3x208 240V 60Hz 3x380 415V N 50 60Hz applicable for electrical heatin
4. 12lb to the middle of the belt Change the belts if they are worn out or damaged Z TO CHANGE THE BELTS NEVER USE A CROWBAR TO TAKE OFF THE BELTS OVER THE PULLEY GROOVES 1 Dismantle the rear panel fig 5 2 0 pos 1 2 Take off the belts pos 2 by pulling the belt and turning the drum pulley 5 3 Put a new belt 2 of identical type on pulleys pos 5 and 8 The re assembly of the belts is done in the reverse order as the disassembly 4 The belt must be placed in the correct motor pulley trenches in such way the belt is running in the center of the drum pulley To tighten or loosen the belt tension Loosen the bolts pos 4 for securing the motor position First unscrew the lower nut pos 6 and then unscrew the upper nut pos 7 for increasing the belt tension For decreasing the belt tension screw the lower and upper nut pos 6 and 7 and lift the motor suspension After this tighten all the bolts After the belt replacement check the pulley alignment the tightness of belts bolts and nuts Keep the belts and pulleys clean and free of oil lubricants water etc Rear panel 2 x Belt 2 x Screw M12 Alignment 2 x Screw M10 Motor pulley Securing nut of bolt M16 lower Securing nut of bolt M16 upper Drum pulley o NOOA ON gt 00 418 Fig 5 2 D Regulation of belt INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE
5. 78 mm 3 07 55 mm 2 16 375 mm 14 76 375 mm 14 76 375 mm 14 76 415 mm 16 33 10 mm 0 39 10 mm 0 39 10 mm 0 39 15 mm 0 6 445 mm 17 52 445 17 52 445 mm 17 52 530 mm 20 86 700 mm 27 56 700 mm 27 56 700 mm 27 56 700 mm 27 55 o Jo uozzrnr c iromnmmuoouu r 600 mm 23 6 600 mm 23 6 600 mm 23 6 600 mm 23 62 INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE Sep 05 100646 4 MACHINE INSTALLATION 4 1 MACHINE INSPECTION When the machine is delivered it is necessary to do a visual inspection for any damage that may have occurred during transit If the package or pallet are damaged or signs of possible damage are evident let the carrier note the condition on the shipping papers before the shipping receipt is signed Remove the package as soon as possible and check if the information on the serial plate correspond with your order The serial plate is located on the rear of the machine fig 4 1 This determines the type of model you have bought the voltage and the serial number A EI Supply Ix V Hz B Capacity kg Motor kW Spin RPM II Heating 1 KW Total Power kW Fuse Fig 4 1 Serial plate Check if the machine is not damaged and if all the accessories are included according to your order The accessor
6. 05 100646 WATER FILTERS Machines are equipped with filters on water inlets It is necessary to clean up the filters occasionally to avoid a prolongation of filling the machine with water Intervals of cleaning depend on the quality of the water for example foreign particles in the water line Z WARNING BEFORE YOU START THE FILTER CLEANING CHECK IF THE INLET OF HOT WATER TO THE MACHINE IS CLOSED AND COLD TIGHTENING MOMENTS N WARNING l REGULARLY ONCE IN THREE MONTHS OR EVERY 500 WORKING HOURS INSPECT THE TIGHTNESS OF THE BOLTS REPLACE A DAMAGED BOLT WITH A BOLT OF THE SAME STRENGTH VALUE MARKED ON HIS HEAD IGNORING OF THE BOLT QUALITY AND MECHANICAL STRENGTH CAN CAUSE SERIOUS BODILY INJURIES The recommended torque values for standardized steel bolts M6 8 8 C 10 Nm M8 8 8 C 25 Nm M10 8 8 C 45 Nm M12 8 8 C 80 Nm M16 8 8 C 200 Nm The bolts that have to be inspected are Bolts which are used for the reinforcement triangles for the cabinet This reinforcements are found in the front 2 pieces and in the back 2 pieces of the machine 16 bolts M6 and M8 Bolts for fixation of bearing house in tub M10 or M12 FUSES The internal fuses FU1 FU2 for controlling circuits have value 1A 230V or 400V and dimension L 32mm 1 26 and 6 3mm 0 24 The fuses are accessible from the machine rear fig 3 1 pos 7 100646 PUBLICATION DATE Sep 05 INSTALLATIO
7. 55mm 2 16 75 mm 3 With rubber feet X1 73mm 2 87 X2 100mm 3 93 gt 20mm 0 78 Fig 4 6 A Design of the waste channel 100 436 The main drain pipe must have the capacity to be able to handle the total output of all connected machines There must also be a hole every twenty meter in the drainpipe fig 4 6 B pos 1 to assure the good working of the drain This allows air in the main drain and facilitates drainage of the water flow Every time a machine is coupled on the drainpipe the diameter of the tube or the width of the waste channel must be more See fig 4 6 B D1 D2 D3 The recommended drain pipes diameter are D1 75 mm 3 for one machine D2 100 mm 4 for two machines D3 125 mm 5 for three machines If the main drain cannot be sufficiently deodorized install a deodorizer per machine 100 437 Fig 4 6 B Recommended drain pipe diameters INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 05 100646 AIR VENT CONNECTION N WARNING WATCH OUT VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR VENT OPENING DO NOT COVER OR CONNECT TO ANYTHING On the backside the washers are provided with an air vent opening of O D 75 mm 3 Do not cover the washer air vent opening It is part of the back flow prevention water system It also takes care that the tub can not be pressurized by water intake and vapor of the hot water this allows for proper measuring
8. ANY LEAKAGE OF CHEMICALS MAY CAUSE CORROSION ON THE PARTS IN THE MACHINE The liquid soap pump system supply needs to be connected to an external electrical source Only authorized workers with a valid qualification must execute the electrical connection of the machine according to the valid local standards Do not connect the pump system in the machine The liquid soap signals are available in the machine on a connector see fig 4 7 B The first terminal is the common line of the signals The following terminals are the signals that will be active depending of the programmed wash program These signals have a potential of max 250V Use a cable that is sufficient for their function and pass it in the appropriate opening in the machine Connect these signal terminals like the manufacturer of the liquid soap system requires The liquid soap system may draw maximum 0 14 out the control circuit of the washer extractor 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 1 Terminals for connection liquid soap pumps 2 Neutral line 3 Soap signals Electrical connection liquid soap Elektrische verbindung f r flussiger Seife El forbindelser for doseringspumper for flydende vaskemidler S hk liit nt nestem iset pesuaineet Electrische verbinding voor vloeibare zeep Connection lectrique pour savon liquide Conexiones electricas para jabon liquido HLEKTRIKH SUNDESH UIROU 89489011 100 455 Fig 4 7
9. Connection liquid soap 9 Electrical supply connection Serial plate 10 Drain Soap hopper venting 11 Adjustable leg Water supply 12 Steam connection Frequency inverter 13 Soap hopper Fuses 14 Emergency Coin system 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 6kg 1316 1616 10kg 2216 16kg 3616 660 25 98 660 25 98 660 25 98 835 mm 32 87 685 mm 26 97 685 mm 26 97 785 30 91 960 37 8 1070 42 13 1070 42 13 1130 mm 44 49 1295 mm 50 98 560 mm 22 05 560 mm 22 05 560 mm 22 05 715 mm 28 15 585 mm 23 03 585 mm 23 03 685 mm 26 97 815 mm 32 09 20 mm 0 79 20 mm 0 79 20 mm 0 79 420 mm 15 54 420 mm 15 54 480 mm 18 90 430 mm 16 92 263 mm 10 35 263 mm 10 35 263 mm 10 35 300 mm 11 81 910 mm 35 83 910 mm 35 83 970 mm 38 19 1135 mm 44 68 103 mm 4 06 103 mm 4 06 103 mm 4 06 120 mm 4 72 980 mm 38 58 980 mm 38 58 1040 mm 40 94 1195 mm 47 44 mm 1 73 44 mm 1 73 44 mm 1 73 44 mm 1 73 835 mm 32 87 835 mm 32 87 895 mm 35 24 1015 mm 39 96 78 mm 3 07 78 mm 3 07
10. MACHINE THE MACHINE MAY NOT ROCK THE MACHINE MUST BE IN WATER LEVELLED POSITION MACHINES 6kg 1316 7kg 1616 10kg 2216 The rubber feet are screwed on the bottom of the machine frame and are adjustable with a wrench size 13mm 0 5 and 17mm 0 7 Check the position of the top of the machine by a water level and adjust machine legs fig 3 1 pos 11 Adjust the four rubber feet until the machine is leveled and tighten the nuts M10 back to the bottom of the frame MACHINES 16kg 36lb The 16kg 36lb machines don t have rubber feet for adjustment to water level When it is necessary use thin hard plates of 10x10cm 3 93 x3 93 with thickness of 1mm 0 04 and place them under the frame corner of the lowest position Use more of them until the machines stands water level It is always advisable to bolt down this machine after leveling Take care that the machine is in the lowest possible position If the machine with his cabinet rocks can it damage the machine cabinet The manufacturer is not responsible for consequences caused by a wrong installation 4 4 SHIPPING BARS N WARNING DO NOT TRY TO OPERATE THE MACHINE WITHOUT REMOVING THE SHIPPING BARS DO NOT TRANSPORT THE MACHINE WITHOUT SHIPPING BARS MOUNTED OTHERWISE THIS CAN LEAD TO INJURY TO PEOPLE AND CAN DAMAGE THE MACHINE The machine is blocked for transport This eliminates all possible movement of the tub during transportation There are 3 striking
11. Position the machine on his 4 adjustable rubber feet MACHINES 16kg 3616 Place between the four corners of the frame and the floor a thin rubber sheet of 10x10cm 3 93 x3 93 with thickness between 1 2 0 04 0 08 maximum We advice to fasten this machines always see Fasten with anchoring bolts 4 3 2 FREELY ON AN ELEVATION MACHINES 6kg 13lb 7kg 1616 10kg 2216 If you choose to place the machine on a metal base or pad use a U profile to secure the machine position Fix the U profile to the iron frame by welding or fix it to the floor by anchoring bolts This is necessary to prevent that the machine moves from the base Make a base according fig 4 3 2 Place the machines front rubber feet in the U profile 100 764A Fig 4 3 2 Design of metal base 6kg 1316 7kg 1616 10kg 2216 Distance A 660 660 760 Distance B 480 480 480 Distance C 590 590 590 Tab 4 3 2 Frame dimensions N WARNING NEVER DO THIS FOR A 16 kg 36 Ib MACHINE INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 05 100646 4 3 3 FIXED ELEVATION The machine can also be secured to a mounting base or foundation by means of bolts and anchoring bolts to assure the safety When a concrete pad or a frame is used then is the maximum height 305 mm 12 The pad or frame must be designed so that it can c
12. areas in the laundry room and obstruct an admission to them during machine s operating Carefully read and follow the instructions on the packaging of detergents Observe all warnings cautions and labels to avoid personal injury Store detergents laundry aids and disinfectants out of reach of children preferably in a locked cabinet U Do not put articles soiled with explosive solvents and or dangerous chemical products in the machine for any reason Do not open door until cylinder remains stopped and water has been drained from cylinder Always disconnect the power supply and close all water and steam valves while servicing the washer extractor Although the washer may be in the off position there is still electrical power to the switch supply terminals Q Do not repair or adjust belt drive when the machine is in operation Do not repair or replace any part of the washer or attempt any servicing unless specifically recommended in the maintenance instructions Original or identical parts must be used for replacement in this washer extractor After servicing replace and secure all panels in the original way Take these measures for continued protection against electrical shock injury fire and or property damage If steam is leaking turn off the main steam supply and contact the maintenance worker Turn off the main supply like water steam electricity at the end of each operating day Check the functioning of the door l
13. cables Mark the machine by OUT OF SERVICE Unscrew all nuts bolts which attach the machine to the floor 8 2 MACHINE LIQUIDATION For the machine liquidation after finishing its usage period respect the following instructions 8 2 1 POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY Machine liquidation is executed by the competent company which respects material sorting and conditions for the waste liquidation 8 2 2 POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL It is necessary to divide material into the following groups 1 Plates of printed circuits incl LCD waste group 160215 2 Electrolytic capacitors waste group 160215 waste group 160216 4 Other electrical components motor frequency converter contactors heating elements waste group 160216 5 Plastics waste group 191204 waste group 191204 waste group 160117 8 Hubs with bearings waste group 170410 Offer the sorted waste to the company which is competent for further treatment REMARKS INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE Sep 05 100646 IMPORTANT MACHINE TVPE PROGRAMMER ELECTRONIC TIMER MCB EC ELECTRONIC TIMER MCB FC INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLAC
14. m 0 C 32 F to 455 C 131 5 C 41 F to 35 C 95 F 30 to 90 without condensation up to 1000 m 3280 ft 0 C 32 F to 55 C 131 F without 3280 ft BOTTOM LOAD Max static load on floor Max dynamic load on floor Frequency of dynamic load 2413 650 16 2 2492 730 16 Hz 3002 N 1100 16 Hz 5450N 1220 16Hz NOISE Equivalent sound power level Leq dB A lt 70 dB A lt 70 dB A lt 70 dB A lt 70 dB A maximum dimensions including protruding parts 1 Depends of temperature of cold and hot water supply INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE Sep 05 100646 L P 6kg 13lb 7kg 16lb 10kg 2216 c a On 4 d Loon Fig 3 1 J 100391A Control panel 8 Main switch
15. process lt is also important that the valve opens properly afterwards drain valve opens when electrical power falls out Wash out the drain if the water doesn t drain fluent Check for the belt tightness or possible damage therefore remove the machine rear cover Check the tightness of the bolts according to chapter 5 2 Check visually all hoses and connection inside the machine for leaking Make sure that the control components are protected against moisture and dust during the clean up Wipe and clean up the machine inside 6 Tighten the contacts of heating elements terminals on machines with electrical heating CHECKING AND MAINTENANCE EVERY SIX MONTHS 1 The filters in the water connection at the valves need to be cleaned Turn off the tap Unscrew the hoses at the back of the appliance Take out the filter at the center with pointed pliers clean and re insert When re attaching the hoses make sure that the seals are seated correctly Check water inlets for leaks Tighten the connections or replace the seals of the inlet hose if necessary BEFORE REMOVING OR BACK PANEL OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION 2 Clean and remove dirt and dust from the cooling fin of the inverter the motor c
16. shipping bars which must be removed before putting the machine into operation 1 Remove fixation plate front fig 4 4 pos 1 2 Remove fixation plate rear right fig 4 4 pos 2 3 Remove fixation plate rear left fig 4 4 pos 2 IMPORTANT UNSCREW ONLY THE NUTS WHERE INDICATED INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 05 100646 After removing the shipping bars put the service panel fig 4 4 pos 3 and the rear panel fig 4 4 pos 4 back on the machine Keep the shipping bars pos 1 2 for possible future transportation 100593 Fig 4 4 Transporting braces 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 4 5 ELECTRICAL CONNECTION 4 5 1 GENERAL N WARNING l THE MACHINE MUST BE CONNECTED TO THE POWER GROUND WATER VENTILATION AND STEAM SUPPLV ACCORDING TO THE INSTALLATION MANUAL IN COMPLIANCE WITH THE VALID LOCAL STANDARDS DONE BV QUALIFIED TECHNICIANS WITH PROPER AUTHORIZATION THE VALID STANDARDS FOR CONNECTING TO THE LOCAL POWER NETWORK TT TN IT MUST BE FOLLOWED IN THE STANDARD EXECUTION THE WASHER MAY BE SUITABLE FOR CONNECTING TO AN IT SUPPLY SYSTEM THE WASHER EXTRACTOR IS INTENDED TO BE PERMANENTLY CONNECTED TO THE ELECTRICAL SUPPLY The machines have been designed for connecting to the electrical network according to the specifications of your order Before connection check if the electrical values stated on the serial plate of
17. the machine correspond to your electrical network If not do not connect the machine please contact your dealer If the machine is not equipped with a supply disconnecting device like a main switch then a supply disconnecting device need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 This device shall disconnect the electrical equipment of the machine from the supply when required e g maintenance 4 5 2 EMERGENCY STOP DEVICE The machines are equipped with an emergency stop device in accordance with ISO13850 category 0 stop function Nevertheless the emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide remote located emergency stop device s This emergency stop device s needs to stop each machine in accordance with ISO13850 category 0 There are made provisions in the wiring harness were immediate removal of power to the actuators can be accomplished See the electrical schematic of the machine for correct connection of the device 4 5 3 SUPPLY CABLE AND SAFETY DEVICES 100 434 MACHINE Fig 4 5 A Example of electrical connection INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE Sep 05 100646 Supply cable of the machine must
18. 00 110 PRI 320 000 012 PRI 320 000 013 PRI 320 000 009 101 872 101 871 101 822 101 824 101 823 101 825 PRI 348 000 123 100 052 100 521 100 629 516 745 516 694 516 696 516 697 516 698 100646 PUBLICATION DATE Sep 05 Drain valve 3 230V 2 way water inlet valve 3 way water inlet valve Rubber for door glass applicable for 16kg 36lb Rubber for door glass applicable for 6kg 1316 7kg 16lb 10kg 2216 Microswitch 83 161 3 Rubber tub housing applicable for 16kg 36lb Rubber tub housing applicable for 6kg 13lb 7kg 16lb 10kg 2216 Ring applicable for 16kg 36lb Ring applicable for 6kg 13lb 7kg 16lb 10kg 22lb Contactor of frequency inverter LC1 D09 Heating contactor LC1 D09 6kW from 200 to 440V 9kW 400V 12kW 400V Heating contactor LC1 D12 9kW 230V Heating contactor LC1 D18 18kW 400V Heating contactor LC1 D32 12kW 18kW 230V Fuse 1A 32x6 3 Fuse 0 5A 200 208V 440V Heating element 2000W 230V electrical heating 6kW applicable for 6kg 1316 7kg 16lb 10kg 2216 Heating element 3000W 230V electrical heating 9kW applicable for 6kg 13lb 7kg 16lb 10kg 2216 Heating element 2x2000W 230V electrical heating 12kW applicable for 16kg 36lb Heating element 2x3000W 230V electrical heating 9kW 18kW applicable for 16kg 36lb Heating element 2x1500W 230V electrical heating 9kW 440V applicable for 6kg 13lb 7kg 16lb 10kg 22lb Heating element 2x
19. 2000W 230V electrical heating 12kW applicable for 6kg 1316 7kg 16lb 10kg 2216 Belt XPZ 1562 applicable for 7kg 16lb Belt XPZ 1587 applicable for 6kg 13lb 10kg 2216 Belt XPZ 1512 Motor 0 75 kW applicable for 6kg 13lb 7kg 16lb Motor 1 5 kW applicable for 10kg 22lb Motor 2 2 kW applicable for 16kg 36lb Frequency inverter 0 75KW 200 240V 400V applicable for 6kg 1316 7kg 16lb Frequency inverter 0 75kW 400 440V without applicable for 6kg 13lb 7kg 16lb Frequency inverter 1 5kW 200 240V 400V 3AC N applicable for 10kg 22lb Frequency inverter 1 5kW 400 440V without applicable for 16kg 36lb Frequency inverter 2 2kW 200 240V 400V 3AC N applicable for 16kg 36lb Frequency inverter 2 2kW 400 440V without applicable for 16kg 36lb Keyboard MCB LC black Keyboard MCB LC grey Keyboard MCB FC grey Keyboard MCB FC black Keyboard MCG FC Programmer board MCB LC Programmer board MCB FC Programmer board MCG EC Programmer board MCG FC INSTALLATION AND MAINTENANCE MANUAL 8 PUTTING THE MACHINE OUT OF SERVICE 8 1 DISCONNECTING THE MACHINE 1 Disconnect the outer electric power supply from the machine Switch off the main switch located on the back of the machine Turn off the outer water or steam inlet Make sure the inlets of power supply water and steam are closed Disconnect all power water or steam inlets Insulate the outer power supply
20. E FOR FUTURE REFERENCE DEALER
21. E MACHINE LIQUIDATION BY OWN POTENTIAL 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 2 WARNINGS FAILURE COMPLY WITH THE INSTRUCTIONS IN THIS MANUAL MAY LEAD TO INCORRECT USE OF THE WASHER EXTRACTOR AND MAY RESULT IN BODILY INJURIES OR DEATH AND OR DAMAGE TO THE LAUNDRY AND OR THE WASHER EXTRACTOR This English version is the original version This instruction is not complete without User Installation and Maintenance Programming Spare parts manual Before installing operating or maintaining the machine read and follow these instructions carefully and keep them in a handy place for later use Safety instructions included in manuals for personnel operating the washing machine must be printed and posted on a visible place near the machine in the laundry room Follow all basic and valid safety instructions and laws Do not bypass the instructions stated in the instruction manual and warnings on the labels The labels must stay on the machine and they must be legible Installation and service can be done only by a service organization with proper authorization U Do not let children use play in or around the machine Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Interv
22. Electrical connection soap pumps 4 8 PREPARING THE MACHINE FOR OPERATION CHECKING BEFORE PUTTING INTO SERVICE Make sure the transporting braces are removed Put out all things from wash drum Check the machine horizontal position Check connection and clearance of your drain channel or central drainage Check protective connection earthing and electrical supply connection Open water valves to machine and check hose and connections for leaks Read carefully the User s manual and Programming manual which are a part of delivery Initialize the programmer after machine installation The calibration of the zero level must not happen anymore This calibration is executed in the factory and is not changeable 9 Check the drum rotation direction during extracting according to the extracting label 10 Check the vibration switch function during extracting see also chapter 5 2 adjustments and parts exchange adjustment of the vibration switch 11 Check the emergency function INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE Sep 05 100646 5 MAINTENANCE AND ADJUSTMENTS WARNING 22295025 ALWAYS FOLLOW SAFETY INSTRUCTIONS DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED BEFORE MAINTENANCE WORK DISCONNECT THE MACHINE POWER SUPPLY USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELE
23. MENTS AND OTHER MACHINE PARTS DISCUSS THIS ISSUE WITH YOUR SUPPLIER OF WASHING PRODUCTS THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING ELEMENTS AND OTHER MACHINE PARTS DUE TO CALCIUM SEDIMENTS In case of serious failures call the technical service of your supplier When replacing any parts of the machine exchange them with original parts obtained from your dealer or ordered through the spare parts catalogue 5 1 MAINTENANCE CHECKING AND MAINTENANCE DAILY 1 Remove the linen or other parts paperclips needles who are left lying in the drum to avoid injuries and damage to the rubber door seal seals glass etc Clean the door seal from any remaining detergent and other foreign matter Clean the top and body when water or detergent traces are on the machine Use a damped cloth do not use abrasive cleaners Dry with a soft cloth Hoppers must be cleaned at the end of each working day Remove sediments inside the reservoir by means of a plastic spatula and splash by water Check water and possible steam inlets for leakage At the end of the working day open the machine door to allow airing out the machine and to prolong the door gasket life service We recommend to shut off all electrical power inlets and main water inlets CHECKING AND MAINTENANCE EVERY THREE MONTHS N WARNING HOT MACHINE PARTS SHOULD BE ALLOWED TO COOL FIRST 1 1 Check if the drain valve is not leaking during the wash
24. N AND MAINTENANCE MANUAL 6 TROUBLESHOOTING AIDS 6 1 ERROR HANDLING The timer allows the full control of the washing machine When an error occurs then automatically the machine will go over to a safe state With the diagnostic program you can determine the problem See Programming manual This program will test all the functions of the washing machine If a failure occurs then the computer will display a diagnostic message The message is a number that correspond with a typical problem If a failure occurs and the timer gives no message you can consult chapter 6 2 6 2 PROBLEM CHECK LIST Problem Cause Solving the problem When the power is switched on the display is not lighting up Remark The display must always light up when the power connector is connected to the power board EPROM with software must be implemented no external power e the emergency button is activated e the power connector is not connected on the board e the power connector is inverse connected e the fuse on the PWR board has jumped e the input connector is disconnected e the EPROM that contains the software is not implemented e verify the external tension of the machine e deactivate the emergency button e connect the power connector check the wiring and connect the connector as it must be e if the transformer is deformed replace the PWR board Check the wiring and the tension at the power Conne
25. RUM ROTATES FROM THE FRONT VIEW IN CLOCKWISE DIRECTION DURING EXTRACTION IF IT ROTATES IN OPPOSITE DIRECTION DISCONNECT TWO PHASES OF THE CONNECTION FROM THE FREQUENCY INVERTER TO THE MOTOR SWITCH THEM OVER AND CHECK AGAIN THE ROTATION DIRECTION Fig 4 5 C Spin direction 4 5 6 MULTIPLE MACHINES IN LINE SIMPLE PHASE When multiple single phase machines are connected to the same electrical network it is necessary to connect the machines according to fig 4 5 D The phase of the frequency control and motor which is connected to the terminal inside the machine has to be connected alternatively for the first machine with the first phase L1 of the network the second machine with the second phase L2 The fourth machine must again be connected to the first phase L1 This assures a better load of the electrical network e e li lli a N L1 NLI Ss S55 Fig 4 5 D Multiple machines in line 4 6 CONNECTION OF WATER SUPPLIES WATER CONNECTION WATER HARDNESS It is advisable to contact the water supplier for information concerning the properties of the water in your area Good wash results are dependent also on the water hardness For medium to very hard water consideration should be made to make the water softer Only in some cases is the use of hard water desirable such as adding softener in the linen The soap supplier can help you with making the right decisions co
26. _ INMASTAG MFS 25 35 COMMERCIAL WASHER INSTALLATION AND MAINTENANCE MANUAL SOFT MOUNTED WASHER EXTRACTOR PUBLICATION DATE Sep 05 WITH ELECTRONIC PROGRAMMER 100646 1 516547 1 TABLE OF CONTENTS Publication date Sep 05 1 TABLE OF CONTENTS 2 WARNINGS 3 TECHNICAL INFORMATION 4 MACHINE INSTALLATION 4 1 MACHINE INSPECTION 4 2 MACHINE STORAGE 4 3 MACHINE POSITIONING 4 3 1 FREELY ON THE FLOOR 4 3 2 FREELY ON AN ELEVATION 4 3 3 FIXED ON AN ELEVATION 4 3 4 LEVELING THE MACHINE 4 4 SHIPPING BARS 4 5 ELECTRICAL CONNECTION 4 5 1 GENERAL 4 5 2 EMERGENCY STOP DEVICE 4 5 3 SUPPLY CABLE AND SAFETY DEVICES 4 5 4 INSTALL SUPPLY CABLE TO THE MACHINE 4 5 5 CHECKING ROTATION DIRECTION 4 5 6 MULTIPLE MACHINES IN LINE SIMPLE PHASE 4 6 CONNECTION OF WATER SUPPLIES 4 7 CONNECTION OF LIQUID WASHING SOAPS DOSING 4 8 PREPARING THE MACHINE FOR OPERATION 5 MAINTENANCE AND ADJUSTMENTS 5 1 MAINTENANCE 5 2 ADJUSTMENTS AND PART S EXCHANGES 6 TROUBLESHOOTING AIDS 6 1 ERROR HANDLING 6 2 PROBLEM CHECK LIST 6 3 DOOR FAILS TO OPEN 7 LIST OF RECOMMENDED SPARE PARTS 8 PUTTING THE MACHINE OUT OF SERVICE 8 1 DISCONNECTING THE MACHINE 8 2 MACHINE LIQUIDATION 8 2 1 POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY 8 2 2 POSSIBILITY OF TH
27. arry the static and dynamic forces The thickness of iron profiles is minimum 4 mm 0 158 For 6kg 1316 7kg 16lb 10kg 2216 machines remove the four rubber feeds from the machine frame Do not tighten anchoring bolts before the concrete base around the bolts is completely secured Tighten the anchoring bolts with the prescribed torque of the bolts 222222222 Bolt M8 555551 55555 Securing nut Nut M8 Machine frame Washer Elevation frame Concrete floor Anchoring bolt 1 2 3 4 5 6 7 8 100 413 Fig 4 3 3 B Frame fixation dimensions 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 6kg 1316 1616 10kg 2216 16kg 3616 660 25 98 660 25 98 660 25 98 830 32 7 560 22 05 560 mm 22 05 560 22 05 715 mm 28 1 50 mm 1 97 50 mm 1 97 50 mm 1 97 57 5 mm 2 26 685 mm 26 97 685 mm 26 97 785 30 91 960 37 8 455 17 91 455 17 91 565 mm 22 24 815 32 09 130 mm 5 12 130 mm 5 12 130 mm 5 12 80 mm 3 15 110 mm 4 33 110 mm 4 33 110 mm 4 33 130 mm 5 12 Tab 4 3 3 Distances anchoring bolts 4 3 4 LEVELING THE MACHINE N WARNING THE MACHINE MUST RELIABLY REST IN ALL FOUR CORNERS OF THE
28. ater depends on the temperature of both The total amount of water consumed depends also on the loading of the drum with linen and the turning of the drum STEAM CONNECTION N WARNING l BEFORE EVERY STEAM VALVE IS NECESSARY INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE Consumption Machines with steam heating have a device for a steam connecting see fig 3 1 pos 12 with diameter 1 2 in rear left part Use inlet steam pressure hoses adapted to the valves with seal The condition for proper function of inlet valves is the pressure between 0 1 0 3 MPa 14 5 44 PSI applicable for steam pressure low 0 3 0 8 MPa 44 116 PSI applicable for steam pressure high WATER DRAIN CONNECTION The machine is equipped with a drain valve of 76 mm 3 diameter The drain is situated on the rear of the machine The drain has to be connected to the waste channel You can use the elbow which is a part of the delivery Secure the elbow with a clamp THE WASTE CHANNEL MUST BE LOCATED LOWER THAN THE DRAIN PIPES BECAUSE THE WATER DISCHARGES FROM THE MACHINES BY GRAVITY DO NOT REDUCE THE DIAMETER OF THE MACHINE DRAIN PIPES 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 1 Waste channel cover 2 Drain elbow 76mm 34 3 Clamp 4 Waste channel Without rubber feet X1
29. ctor If the transformer is still OK change the Fuse e if the display is lighting up verify that the input signals or the 16 V signal are not touching the cabinet e put the right EPROM with software into the socket on the board The machine is not starting up when the start button is pressed e the key switch stands in Program mode e the correct amount of coins is not inserted e the door is not closed properly e set the Key switch to Run mode e the start button must be pressed when 00 is flashing on the lower display e close the door Coins are inserted but the displayed program price is not counting down e the micro contact mounted on the coin drop is not functional e the optocoupler mounted on the coindrop is not functional check the wiring to the coindrop e verify if you have entered a coin value in the u submenu for the corresponding coindrop e verify the well functioning of the micro contact of the coindrop positive pulses should be generated verify the well functioning of the optocoupler positive pulses should be generated e if the wiring is broken repair the wiring e insert the correct coin value in the u submenu Coindrop is accepting coins but does not start the washer e the start button is not pushed after the amount is flashing on 00 e the right amount is not reached e the door is not closed properly e push the start button ePut the right amount in
30. entions in the machine execution or functions are not allowed and the manufacturer refuses any responsibility in such cases During transportation and storage never use excessive forces on the carton box because components can be damaged protruding the contour line of the machine The washer extractor must be installed on level If not the machine may become unbalanced during extraction and although fitted with an unbalance safety the machine may become seriously damaged what may result in bodily injuries Never transport the machine without the transporting braces mounted Never put the machine in operation when the transporting braces are not removed To prevent the possibility of electrical shock make sure the washer has been properly grounded in accordance with the installation instructions and ALL local codes Use copper conductors only This appliance must be connected to a supply circuit to which no lighting units or general purpose receptacles are connected The machine must be connected to the power ground water ventilation and steam supply according to the Installation manual in compliance with the local standards done by qualified technicians with proper authorization The valid standards for connecting to the local power network TT TN IT must be followed In the standard execution the washer may not be suitable for connecting to an IT supply system All machines types are produced according the EMC direc
31. g 1x220 240V 50 60Hz not applicable for electrical heating 3x220 240V 50 60Hz applicable for electrical heating 1x200 208V 50 60Hz applicable for 10 kg 22 Ib 16 kg 36 Ib not applicable for electrical heating 3x200 208V 50 60Hz applicable for 10 kg 22 Ib 16 kg 36 Ib applicable for electrical heating 3x380 480V 50 60Hz Permitted deviation of voltage Permitted deviation of frequency 6 to 10 V 1 Hz 6 to 10 V 1 Hz 6 to 10 V 1 Hz 6 to 10 V 1 Hz TOTAL INPUT OF THE MACHINE WITH Electric heating 6kW Electric heating 9 kW Electric heating 12 kW Electric heating 18 kW Without heating or steam Nominal output of motor 6 75 kW 9 75 kW 12 75 kW 0 75 kW 0 75 kW NOMINAL OUTPUT OF THE MOTOR AT RPM 0 75 kW INPUT PROTECTION Electric heating 6kW 220 240V Electric heating 6KW 400 440V Electric heating 9kW 220 240V 25A 16A 32A 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL Electric heating 9kW 400 440V Electric heating 12kW 220 240V Electric heating 12kW 400 440V 3AC Electric heating 18kW 220 240V Electric heating 18kW 400V 3AC Electric heating 18kW 440V 3AC Without el heating 220 240C 1 3AC WASHING FUNCTIONS Washing High extracting G factor 48 RPM 1000 RPM 300 48 RPM 1000 RPM 300 1000 RPM 45 RPM 980 RPM 300 350 48 RPM CONNECTION
32. ies and manuals are located inside the machine 4 2 MACHINE STORAGE When the machine will be stored after delivery be sure this is followed Use the delivered package to protect the machine against moisture and dirt The storage temperature is between 0 C 32F 55 C 131F The machine may not be installed within the reach of spraying water Avoid severe climatic storage conditions and excessive humidity When the temperature changes and this causes damp you must avoid water under and around the machine and also on his covers If possible leave the machine in the transporting package or at least let it set on the transporting wooden id until the time of final installation on the foundation according the chapter 4 3 of this manual 4 3 MACHINE POSITIONING AN WARNING IF THE MACHINE IS LOCATED ON AN ELEVATED BASE FOR EASIER OPERATION THE FRONT LEGS OF THE MACHINE SHOULD BE SECURED FOR SAFETY REASONS Before placing the machine on its place remove the packaging loosen the rear panel see fig 4 4 pos 4 and the service panel see fig 4 4 pos 5 Remove the four bolts which holds the machine on the wooden pallet Lift up the machine carefully take care not to damage the machine components Leave at least a 0 6m 23 6 free space between the rear panel of machine and the wall Leave at least 0 01 m 0 39 free space between the side panel of the machine and the wall or other machine Above the machine m
33. ncerning hard water soft water washing programs type of soap and other related items to have the best wash results H LCNLLIT P oom soft 0 1 25 7 0 8 75 8 75 mr e aa md 25 575 wa 25 97 175 253 above 375 above 263 Tab 4 6 A INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 05 100646 HOT WATER When the machine is provided with a hot water inlet we advise connecting this inlet to a hot water supply that is set to 70 C 158 F The hot water supply needs to be large enough to provide the required hot water for the washers WATER CONNECTION Most machines are made with 2 or 3 water inlets One is always marked with soft water If more inlets are present they are marked with Hot water or Hard water For connection dimensions see fig 3 1 Always use the flexible hose delivered with the machine if not present contact your dealer In each case do not use a fixed connection to the water supply For the proper function of the machine it is necessary to keep the water pressure within the limits stated in the technical data It is also necessary to connect all available water inlets to a water supply If a hard water supply is not present connect it with soft water If no hot water supply is present contact your dealer for the proper required action The machine is equipped with 3 4 inlet valves First let the water flow from the tap in
34. ock mechanism on regular base Regularly once a three months check the proper function of ground and emergency button The emergency stop device is omitted on machines design for coin token external payment system or similar operation for use in self service situation The owner installer user must provide a remote located emergency stop device that is connected to each machine Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks Hydrogen gas is explosive If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time The instructions and warnings described in this manual do not include all conditions and situations which may occur during the installation maintain or operate of your machine They must be generally understood Caution and care are factors which are not included in the design of this machine and all persons who install operate or maintain the machine must be qualified and familiar with the operating instructions If any problems or failures occur which you do not understand immediately contact your dealer serviceman or manufacturer U Warnings and labels present on the machine INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 05 100646 3 TECHNICAL INFORMATION
35. of the water level For the safety of everyone make sure that unauthorized persons cannot reach the backside of the machine 4 7 CONNECTION OF LIQUID WASHING SOAPS DOSING It is possible to connect an external dosing of liquid soaps to the machine N WARNING DISCONNECT THE MACHINE SUPPLY POWER INLET BEFORE INSTALLATION THE INLET TERMINALS ARE UNDER CURRENT EVEN WHEN THE MAIN SWITCH IS OFF ELECTRICAL CONNECTION AND CONNECTING THE MACHINE INLETS MUST BE CARRIED OUT BY AUTHORIZED WORKERS ACCORDING TO INSTALLATION MANUAL INSTRUCTIONS AND IN ACCORDANCE WITH VALID LOCAL STANDARDS AFTER THE HOSES ARE CONNECTED PUT ALL MACHINE COVERS BACK TO THEIR PLACES For connecting the liquid soap inlets and wiring for machines 6kg 13lb 7kg 16lb 10kg 22lb you must take of the top panel Unscrew the two bolts and take the top panel of the machine For 16kg 36lb machine it is sufficient to open the top panel by means of the two key switches at the front At the right side panel there is a support for the top panel The hoses of external dosing of liquid soaps are pushed through the holes in the rear panel after removing the plugs The hoses should be protected by rubber bushings where penetrating the rear panel After this make as many holes in the soap hopper fig 4 7 A pos 1 as you have liquid soap hoses Connect the hoses to the soap hopper by means of clamps N WARNING CHECK IF THE HOSES ARE TIGHTEN BY THE CLAMPS
36. on the door Pull the other cord end towards the center of the glass for the rubber edge properly fit in ADJUSTING OF VIBRATION SWITCH AN WARNING MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY PULLING OUT THE PLUG The vibration switch is an important safety element which must if correctly adjusted stop the machine if excessive vibrations and shaking occur due to an unbalance caused by improper distribution of linen in the washing drum It is recommended that at the first installation and then once in a year a qualified worker verifies the vibration switch fig 5 2 C 5 Dismantle 6kg 13lb 7kg 16lb 10kg 2216 the top cover by two bolts on machine rear for machines For the 16kg 36lb the top cover can be folded open and supported by the support at the right side panel 6 Check the distance between microswitch pos 1 and the limiter pos 2 7 The distance between the microswitch and the spring holder must be 0 2mm 0 008 Check the position and condition of the sensor pos 3 in the limiter pos 2 It must be exactly in the center of the hole Unscrew the tiltswitch plate and move the plate up down left and right to adjust the center of the sensor to the center of the hole on the limiter At the first installation and then once in a year the vibration switch has to be tested on his functionality After starting the extraction mode and after reaching the maximum RPM carefully switch over the vibration
37. onverter There is a lack of steam e leak in steam system repair the leakage e too many condense in the steam e Remove the condens system e Disconnect other machines or increase e too much machines on 1 supply steam capacity 6 3 DOOR FAILS TO OPEN In case of a power failure or an emergency situation proceed as follows 1 Before the door is open check the washing bath and machine parts temperature N WARNING IF TOO HOT DO NOT OPEN RISK OF BURN OR SCALD INJURIES KEEP CHILDREN OFF WHEN THE MACHINE IS IN OPERATION 2 When the washing bath is cooled down find the lever of emergency door opening on the left bottom side pull the lever by a screwdriver 2 4 mm 0 15 to open the door N WARNING IF THE WASHING WATER WAS NOT DRAINED OFF IT WILL RUN OUT THROUGH THE DOOR OPENING INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE 05 100646 7 LIST OF RECOMMENDED SPARE PARTS Find more detailed information in the spare part manual for individual machines PRI 340 055 051 PRI 340 020 035 PRI 340 030 038 273 112 994 945 505 000 045 610 011 077 530 030 012 530 020 012 530 030 013 530 020 013 514 038 514 038 514 039 514 042 345 002 019 345 805 163 032 401 022 021 PRI 342 000 011 342 000 028 551 002 217 342 000 032 342 000 040 342 000 031 607 000 093 101 175 PRI 607 0
38. ooling fins the internal ventilator of the inverter if present the external ventilator if present the external air relieves of the machine check if ventilator in coolfins of inverter if present is functional check if external ventilator if present is functional 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 5 2 ADJUSTMENTS AND PART 5 EXCHANGES ADJUSTMENT OF DOOR SEAL THRUST MACHINES 6kg 1316 7kg 1616 10kg 2216 If there is a water leakage around the door it is necessary to find out if the problem has been caused due to the door shift out of its position or if the door seal thrust should be adjusted In some cases the door seal has to be replaced fig 5 2 A For increasing decreasing the pressure of the door seal take off spacers pos 1 add spacers between the door frame and the hinge blocks Therefore remove the screws pos 4 on the door frame Tighten the screws again after positioning the spacers The adjustments of the door seal pressure must be executed as follows The door rubber pos 2 must still touch the tub rubber at the hinge side when the door opens at 5 Adjust the position of the door by loosening the screws pos 4 on the door frame The door hook must be right in the center of the door lock opening Tighten the screws pos 4 again after correct positioning of the door Adjusting spacers of the door hinge Door seal Door glass Bolts of
39. press the start button When the water is drained you can open the door e clean the drain e clean the drain valve The water does not stay in the machine e the drain valve is not closing e leakage of rubber between tub and drain valve check wiring from drain valve change drain valve when broken e Replace rubber piece Machine is not filling or filling time is too long e inlet taps are closed e water pressure too low e water is blocked somewhere e inlet valve filter is blocked e inlet valve is damaged e open inlet taps e look at your supply installation e check for kinks in the inlet hose close water inlet and clean filter replace inlet valve Machine is filling with water in the OFF position e inlet valve is damaged replace inlet valve Machine is leaking e clamps of hoses are not tightened e some hose is damaged e sealing is damaged e supply and drain hoses not connected properly e tighten the clamps e replace the hose e change the sealing e connect the hoses properly There is a door seal leakage e the door rubber seal is damaged e insufficient door pressure e change the door rubber seal e remove spacers from behind the hinges There is no warm water in the wash sequence e program is not correct e the hoses are not correct connected e incoming supply is not warm e change program to correct temperature e connect the supply hoses correctl
40. s are cold check if the right machine type is selected in the S submenu e change shock absorbers or springs A program is started but the outputs are not activated e check if connector R and Q are connected e check if connector R and Q are not inverted e connect the connector at the correct position e Pin Q10 must be supplied with 220Vac when the door is closed Dashes are displayed and on the lower display a counter is counting down e this is a wait state caused by a power interruption or a safety sequence at the end of the process e wait until the counter has reached 0 do not switch of on the power again as you will restart the counter Wrong water level the water level sensor must not be calibrated check if the programmed water levels in the P submenu are the correct ones check if the right machine type is selected in the S submenu you have changed the machine type but the standard water levels are not changed e set the right water levels e select the right machine type in the S submenu e the standard water levels can only be reinitialised by changing the program Set in the S submenu standard wash The process is stopped and there is still water in the drum you can start a new program and advance the program to the tumble sequence e the drain is stopped up e the drain valve is blocked e advancing a program turn the key Switch in program mode and
41. switch by moving the flexible sensor manually The machine will stop extracting and will return to 0 RPM N WARNING DO NOT OPERATE THE MACHINE IF THIS FUNCTION DOESN T WORK ANYMORE DO THIS CAREFULLY TO AVOID INJURIES BY VIBRATING AND FIRM PARTS OF THE MACHINE AFTER YOU HAVE CHECKED THE FUNCTION MOUNT THE MACHINE COVER BACK i M 2 Limiter 3 Sensor OIR 1 Microswitch A 100 457 Fig 5 2 C Vibration switch 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL REPLACEMENT REGULATION OF THE BELT WARNING MAKE SURE THE MACHINE IS DISCONNECTED FROM POWER SUPPLY BY PULLING OUT THE PLUG FROM THE SOCKET On anew machine and after a belt replacement make an inspection of the belt tightness 10 After first 24 hrs of operation 11 After first 80 hrs of operation 12 Every 6 months or every 1000 operation hours which ever come first The belts are accessible from the rear of the machine If the belts are too tight the bearing seating are under stress and their life service will be shortened If the belts are too loose they can be slipping on the pulley and can cause a noisy operation In the case when it s needed tighten the belts MACHINES 16kg 36lb The testing force of belt tensioning is 200 N which can be measured by tension meter Procedure for approximate belt tensioning with belt deflection 20mm 0 78 apply a load of 5 5kg
42. the coindrop e close the door The machine is not responding on pressing the keyboard buttons e the key switch is not functional no dot is displayed when switching in Program mode e the START button is not functional the key switch stands in Program mode e the SET button is not functional the key switch stands in Run mode button is functional and the key switch is in the right position e check if the input connector A is well connected and check the wiring between the input connector and the keyswitch e set the Key switch to Run mode e set the Key switch to Program mode e check if the connector K of the keyboard is well connected The dot to indicate that the software is in program mode can not be enabled or disabled e the key switch is not functional e the infrared key is not functional e check if the input connector A is well connected and check the wiring between the input connector and the keyswitch e set the menu item Ir On INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE Sep 05 100646 Problem Solving the problem use the key switch at a distance less then 0 5 meter and in front of check the battery the LED of the infrared key is eluminated when the button is pressed The machine is not behaving as expected e if the wrong machine type is selected the wrong outputs will be activated e the suspension is not working the shock absorber
43. the door hinge Door frame Fig 5 2 A Door fastening MACHINES 16kg 36lb 1 Loosen two bolts 6 fastening the top door hinge 7 fig 5 2 B as BE CAREFUL TO AVOID POSSIBLE FALLING OF THE DOOR WITH LOOSENED HINGE TO THE FLOOR RISK OF INJURIES 2 Take off the elimination washer 8 3 Tighten the two bolts 6 fastening the top door hinge 4 Do the same with the bottom hinge 5 Check if the door hinge has not moved closing and opening of the door must be smooth If the thrust adjusting has not been sufficient exchange the door seal 6 Hinge bolt 7 Hinge 8 Elimination washer lt gt L 9 Door 505540 Fig 5 2 Door fastening INSTALLATION AND MAINTENANCE MANUAL PUBLICATION DATE Sep 05 100646 REPLACEMENT DOOR RUBBER MACHINES 6kg 1316 7kg 1616 10kg 2216 1 Open the door Remove the door glass Fig 5 2 A pos 3 with rubber pos 2 from the stainless steel door pos 5 by pushing it towards the drum Do it carefully do not damage the glass 2 Remove the seal pos 4 from the glass 3 Place a new rubber seal with wider groove on the glass with the edge up 4 Moisten the seal groove pos 2 for door with soap water Place a smooth cord in the groove all around Tighten up the margin by cord and fit the unit to the door opening pos 5 with the clip up Hold one end of the cord firmly
44. tive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s If you have a machine with frequency inverter do not change the parameters of the inverter Doing so can cause serious injury fire machine damage etc Before removing top or back panel of the machine switch power off and wait for at least 10 minutes Before starting inspection of frequency inverter check for residual voltage across main circuit terminals and This voltage must be below 30 VDC before you can access the inverter for inspection The washer extractor is intended to be permanently connected to fixed wiring The washer must not be operated when the finger protection rubbers are removed or damaged Do not expose the washing extractor to excessive humidity or extreme temperatures Keep the top of the machine clean without the presence of flammable materials Do not wash or spray the machine with running water Do not operate the washer extractor when parts are broken or missing or when covers are open The machine may not operate until the fixed guards are put correctly in place Do not tamper with the washer extractor controls and do not bypass the safety instructions and the warnings Do not store flammable materials around the machine Define the dangerous
45. to the drain before connecting the machine to the water system This is for cleaning the pipes from dirt Otherwise the filters could be stopped up Open the taps and check the connection points at the taps and at the inlets of the machine for tightness If water is leaking correct the position of the seal and tighten the screw coupling WATER CONSUMPTION The water consumption depends on the programmed values in the timer These values are shown in the program manual For a prewash and wash the low water level LL is used The high water level HL is used for rinsing The programmed units correspond to an average amount of water You can calculate the total water consumption in one washing program by counting up the amount of water by each washing step An example is shown for a system with cold and warm water supply for a machine with capacity of 10kg 2216 A system without warm water supply you can count with the total amounts Program 60 C 140F Light soiled linen Cold water Warm water Total liter gal liter gal liter gal 1 Wash 60 C 15 3 96 16 4 22 31 8 18 2 Rinse 3x 46 12 15 138 36 45 61 16 11 16 4 22 169 44 64 4 6 B Water consumption The values received from this calculation is only an estimation of the real water consumption The deviation depends on many circumstances the wash cycle for example there will be taken a mix of warm water and cold water The mix of the w
46. ust be minimum 0 7 m 27 56 of free space for the maintenance access All passages and spaces the machine has to be transported through at installation should be reasonably dimensioned to meet the height and width of the machine including the package Never push pull or press the components protruding from the contour line of machine control panel door control elements water inlet and outlet pipes etc Make sure that the filling door is closed during handling Take care that the floor where the machines will be placed is underneath supported The washer should not be installed on an upper floor or over a basement without approval of structural engineer about the requirements of permissible loading vibrations and noise level in the building Take care that the floor where the machines will be placed is not combustible 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 4 3 1 FREELY ON THE FLOOR The machine is to be located on a not elevated leveled concrete floor that comply with static and dynamic stress of the machine The friction coefficient must be higher then 0 5 between the rubber feet and the floor material Do not place the machine on a smooth surface but on a rough floor material like concrete If the friction coefficient is less then the machine can move while spinning If this should happens fasten the machine see Fasten with anchoring bolts MACHINES 6kg 1316 7kg 1616 10kg 2216
47. ween 12 21mm 0 47 0 83 for M32 turnbuckle Conductors of the supply cords shall not be consolidated by lead tin soldering where they are subject to contact pressure unless the clamping means is constructed so that there is no risk of a bad contact due to cold flow of the solder The phase terminals are marked by L1 L2 and L3 A separate insulated terminal labeled N is provided for the neutral wire Connect the protection earth wire directly to the protection earth terminal marked PE located on the rear bridge Tighten the cap nut of the turnbuckle By this way the rubber ring in the turnbuckle is pressed thus securing the cable mechanically and against water If there s no main switch the terminals are marked in the same way so also the connection is the same Depending on your supply voltage it is possible that L2 and L3 1 AC or N 3 AC without Neutral must not be connected If the cable is attached from above it is recommended to make a sagging on the cable in front of its entry into the cable turnbuckle In this way an ingress of the running condensed water into the bush and or machine can be avoided The manufacturer recommends to attach the cable from beneath 1 L1 L2 L3 and N terminal 2 Turnbuckle 3 Turnbuckle nut 4 PE terminal 100 435 Fig 4 5 B Example of supply cable connection 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL 4 5 5 CHECKING ROTATION DIRECTION CHECK IF THE D
48. y the incoming supply to the warm water inlet valve e use warm water supply check your warm water installation The heating time is too long e heating elements are defective e wiring is damaged or wrong calcium sediments cover the heating elements e change heating elements e check replace or repair wiring e clean or replace the heating elements There is too much vibration during extracting e bolts of cabinet and reinforcements are not fixed properly e vibration switch is not correct installed e the suspension is damaged the e tighten the bolts e reinstall vibration switch 100646 PUBLICATION DATE Sep 05 INSTALLATION AND MAINTENANCE MANUAL Problem Cause Solving the problem shock absorbers are cold e change the shock absorbers Door fails to open e afault is occurred e wait until the counter has reached 0 e power is off safety is working e wait until safety device is inactive e power is off after a couple of e you can always open the door by the minutes waiting the door is jammed mechanical override be sure the machine is stopped spinning and there is no hot water anymore in the tub Machine will not spin e afault in the program is made e check the program e wiring is damaged e check and replace wiring e V belts are broken e replace the V belts e Motor is broken e repair or change motor e Frequency converter is damaged repair or replace the frequency c
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