Makita M102 User's Manual
Contents
1. For the correct planer blade setting Your planing surface will end up rough and uneven unless the blade is set properly and securely The blade must be mounted so that the cutting edge is absolutely level that is parallel to the surface of the reat base Below are some examples of proper and improper settings A Front base Movable shoe B Rear base Stationary shoe AA Although this side view cannot show Correct it the edges of the blades run perfectly setting pene parallel to the rear base surface Nicks in Cause One or both blades fails to have surface edge parallel to rear base line Gouging Cause One or both blade edges fails to at start protrude enough in relation to rear base line Gouging A OVALE Cause One or both blade edges pro at end ae trudes too far in relation to rear SS base line Adjusting depth of cut Depth of cut may be adjusted by simply turning the knob on the front of the tool Switch action To start the tool simply pull the trigger Release the trigger to stop For continuous operation pull the trigger and then push in the lock button To stop the tool from the locked position pull the trigger fully then release it CAUTION Before plugging in the tool always check to see that the trigger switch actuates properly and returns to the OFF position when released Planing operation First rest the tool front base flat upon the workpiece surface without the b2. owen Planen 82 mm 3 1 4 MODEL M102 INSTRUCTION MANUAL DOUBLE INSULATION SPECIFICATIONS 1 mm 1 32 Manufacturer reserves the right to change specifications without notice Note Specifications may differ from country to country No load speed Planing width RPM Overall length Net weight 82 mm 3 1 4 295 mm 11 5 8 2 5 kg 5 5 Ibs IMPORTANT SAFETY INSTRUCTIONS For All Tools WARNING WHEN USING ELECTRIC TOOLS BASIC SAFE TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK AND PER SONAL INJURY INCLUDING THE FOLLOWING 10 v1 12 13 READ ALL INSTRUCTIONS 1 2 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t use power tools in damp or wet locations Keep work area well lit Don t expose power tools to rain Don t use tool in presence of flammable liquids or gases KEEP CHILDREN AWAY All visitors should be kept away from work area Don t let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not int
3. base with the edge of the workpiece and plane it as shown in the figure A V groove with the edge of the workpiece Front base A e MAINTENANCE CAUTION Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance The tool will stop when the carbon brushes wear to a certain length When this occurs both carbon brushes should be replaced To maintain product SAFETY and RELIABILITY repairs carbon brush inspection and replacement any other maintenance of adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts ACCESSORIES CAUTION These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons The accessories or attachments should be used only in the proper and intended manner Planer blade e Guide rule Part No 793209 0 Part No 191455 1 e Dust bag assembly e Screwdriver Part No 122269 7 Part No 783002 8 Blade gauge e Socket wrench Part No 411175 4 Part No 798145 3 Sep 17 87 US Model M102 i 82 mm 3 1 4 Makita power PLANER Note Fhe switch noise suppressor and other part configurations may differ from country to country MODEL M102 Sep 17 87 US No ge DESCRIPTION MEM NO DESCRIPTION MACHIN
4. on the drum NOTE A mini planer blade has a cutting edge on both sides making it reversible for double blade life and greater convenience CAUTION Tighten the blade installation bolts carefully when attaching the blades to the tool A joose installation bolt can be dangerous Always check to see they are tightened securely Blade adjustment using blade gauge Unscrew the three installation bolts Remove the drum cover the mini blade Stii g Heel of and the adjusting plate set plate Loosen adjusting alate the two screws on the adjusting plate Set ee the mini blade on the blade gauge so that ETE the cutting edge of the blade is perfectly locating lugs Set plate flush with the inside edge of the blade Z gauge Set the adjusting plate set plate on the blade gauge and over the mini blade so that the blade locating lugs on the set plate rest in the mini blade groove Press in the 7 heel of the adjusting plate flush with the Mini planer blade back edge of the blade gauge Tighten the two screws on the adjusting plate Fit the heel of the adjusting plate into the groove of the drum Place the drum cover over the adjusting plate set plate Screw in the three installation bolts so that a gap exists between the drum and the set plate to allow the mini blade to slide into posi tion Follow the same installation pro cedures covered in Removing or installing mini planer blades Mini planer blade Drum cover Set plate
5. E MACHINE 1 1 Tapping Screw BT 4x40 28 2 Tapping Screw BT 4x60 2 1 Chip Cover 29 1 Bracket 3 2 Tapping Screw BT 4x14 30 6 Tapping Screw BT 4x25 4 1 Rear Cover 31 1 V Pulley 4 20L 5 1 Knob 46 32 1 Belt Cover 6 1 Scale Plate 33 1 Rubber Pin 4 7 1 Flat Washer 10 34 2 Tapping Screw BT 4x25 8 1 Main Frame 35 1 Poly V Belt 4 241 9 1 Name Plate 36 1 V Pulley 4 37 10 1 Cord Guard 37 1 Ball Bearing 60002 11 1 Cord 38 1 Rubber Pin 4 12 1 Strain Relief 39 2 Adjust Plate 13 2 Pan Head Screw M4x18 40 4 Pan Head Screw M4x5 15 1 Switch 41 2 Drum Plate 16 1 Handle Cover 42 6 Hex Flange Head Bolt M6x17 17 4 Tapping Screw BT 4x25 43 1 Orum 18 1 Ball Bearing 6000LL8 44 1 Ball Bearing 60822 19 1 Stop Ring E 9 45 1 Rubber Pin 4 20 1 Fan 52 46 1 Base 21 1 ARMATURE ASSEMBLY 47 4 Tapping Screw BT 5x16 With tem 18 23 48 1 Front Base 22 1 Insulation Washer 49 1 Rubber Packing 23 1 Ball Bearing 627LB 50 1 Compression Spring 18 24 1 FIELD ASSEMBLY 51 1 Screw M5x10 25 1 Tapping Screw BT 4x16 52 2 Brush Holder 26 1 Auxiliary Baffle Plate 53 2 Carbon Brush 27 1 Rubber Pin 4 901 2 Set Plate Note The switch and other part specifications may differ from country to country MAKITA TWO YEAR LIMITED WARRANTY FOR HOME USE ONLY Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects for a period of two years from the date of original purchase Should any trouble develop during this two year
6. armful to the motor N OO OF fh W 9 10 11 12 13 14 15 ADDITIONAL SAFETY RULES Rags cloth cord string and the like should never be left around the work area Avoid cutting nails Inspect for and remove all nails from the workpiece be fore operation Handie the blades very carefully Be sure the blade installation bolts are securely tightened before operation Hold the tool firmly with both hands Keep hands away from rotating parts Before using the tool on an actual workpiece let it run for a while Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade Make sure the blade is not contacting the workpiece before the switch is turned on Wait until the blade attains full speed before cutting Keep at least 200 mm 8 away from the tool at all times Always switch off and wait for the blades to come to a complete stop be fore any adjusting Never stick your finger into the chip chute Chute may jam when cutting damp wood Clean out chips with a stick Do not leave the tool running Operate the tool only when hand held When leaving the planer switch off and set it with the front base up ona wooden block so that the blades do not contact anything Always change both blades or covers on the drum otherwise the resulting imbalance will cause vibration and shorten tool life SAVE THESE INSTRUCTIONS Removing or installing min
7. ended DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing acces sories Inspect tool cords periodically and if damaged have repaired by autho rized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease DISCONNECT TOOLS When not in use before servicing and when chang ing accessories such as blades bits cutters 14 15 16 17 18 19 20 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is OFF when plugging in OUTDOOR USE EXTENSION CORDS When t
8. i planer blades CAUTION Always be sure that the tool is switched off and unplugged before removing or installing the biade To remove the blade loosen the three installation bolts with the socket wrench Remove the blade by carefully sliding it from on the end of the drum Mini planer blade o WARNING Be extremely careful not to be cut by the sharp edges To install the blade slide it inward from the end of the drum into the gap between the drum and the set plate Adjust the blade lengthwise so that the blade ends are clear of the housing Tighten the three installation bolts securely with the socket wrench Adjust the front base to its highest position maximum depth of cut by turn ing the knob on the front of the tool clock wise Place the triangular rule flush on the rear base To check for proper blade pro trusion rotate the drum in the cutting direction by turning the planer drive belt while lightly holding the triangular rule flush against the rear base The triangular rule flush against the rear base The triangular rule will be lifted very slightly and will be moved forward toward the front base The triangular rule should move forward 1 5mm 3 64 13 64 Check the blade protrusion at both ends of the blade The tri angular rule should move forward equally at both ends If the blade does not protrude properly use the blade gauge to adjust the blade protrusion Repeat the same procedures for the other blade
9. lades mak ing any contact Switch on and wait until the blades attain full speed Then move the tool gently forward Apply pressure on the front of tool at the start of planing and at the back at the end of planing Planing will be easier if you incline the workpiece in stationary fashion so that you can plane somewhat downhill The speed and depth of cut determine the kind of finish The power planer keeps cutting at a speed that will not result in jamming by chips For rough cutting the depth of cut can be increased while for a good finish you should reduce the depth of cut and advance the tool more slowly Shiplapping To make a stepped cut as shown at the right use the edge fence Draw a cutting line on the workpiece In sert the edge fence into the hole in the front of the tool Align the blade edge with the cutting line Adjust the edge fence until it comes in con tact with the side of the workpiece then secure it by tightening the screw You may wish to add to the length of the fence by attaching an extra piece of wood Convenient holes are provided in the fence for this purpose and also for attaching an extension guide optional accessory NOTE When planing move the tool with the edge fence flush with the side of the workpiece Otherwise uneven planing may result Max shiplapping depth is 9 mm 11 32 Chamfering To make a cut as shown at the right align the V groove in the front
10. ool is used outdoors use only extension cords intended for use outdoors and so marked STAY ALERT Watch what you are doing use common sense Don t operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized serv ice center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Don t use tool if switch does not turn it on and off GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures REPLACEMENT PARTS When servicing use only identical replacement parts VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the tool A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG IN THE TOOL Using a power source with voltage less than the nameplate rating is h
11. period return the complete tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective work manship or material Makita will repair or at our option replace without charge This warranty does not apply where operation of the tool has not been restricted to Home Use repairs have been made or attempted by others repairs are required because of normal wear and tear the tool has been abused misused or improperly maintained alterations have been made to the tool In no event shalt Makita be hable for any indirect incidental or consequential damages from the sale or use of the product This disclaimer applies both during and after the term of this warranty Makita disclaims liability for any implied warranties including implied warranties of merchantabili ty and fitness for a specific purpose after the two year term of this warranty This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limi tation on how long an implied warranty lasts so the above limitation may not apply to you Makita Electric Wonka Ltd 11 8 3 chome Sumiyoshi cho Anjo Aichi 446 Japan 883506A063 PRINTED IN JAPAN 1988 8 N
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