Makita PV7001C User's Manual
Contents
1. 8 Tn kita Electronic Polisher 180 mm 7 MODEL PV7001C 003431 INSTRUCTION MANUAL WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS e Specifications may differ from country to country GENERAL SAFETY RULES Model No load speed RPM Overall length Net weight Spindle thread For All Tools A WARNING Read and understand all PV7001C 600 2 000 min 210 mm 8 1 4 2 0 kg 4 4 Ibs 5 8 Manufacturer reserves the right to change specifications without notice USA001 2 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Electrical Safety 4 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordi nances Never remove the grounding prong or modify the plug in any way Do not use any adaptor plugs Check2. Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other Other Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH ae EE an STATUS INTL LAST NAME COMPANY NAME Married Single ra STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 ae FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ALABAMA 2365 Pelham Parkway Pelham AL 35124 205 620 1791 ARIZONA 3707 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 ARKANSAS Shackleford Shopping Center 240 South Shackleford Rd Ste C Little Rock AR 72211 501 224 5733 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 1421 N Clovis Ave Ste 112 Fresno CA 93727 559 252 5166 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 1440 South E Street San Bernardino CA 92408 909 885 1289 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 1714 E McFadden Ave Unit M Santa Ana CA 92705 714 667 5066 1565 Winchester B Campbell CA 95008 0501 408 379 0377 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 118
3. replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary form state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some states do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 884355C061
4. S RECORD When you need service Send complete tool prepaid to one Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool Model No 15 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option
5. 1212 NEW MEXICO 5805 Menaul Blvd NE Albuquerque NM 87110 505 881 4619 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 131 35 31st Ave Flushing NY 11354 718 886 0971 NORTH CAROLINA 3501 G S Tryon St Charlotte NC 28217 704 527 0611 OHIO 6253 E Main St Columbus OH 43213 614 860 0222 6379 Pearl Road Parma Heights OH 44130 440 843 7555 1617 E Kemper Rd Sharonville OH 45246 513 771 0788 OKLAHOMA 552 E Memorial Road Oklahoma City OK 73114 405 752 2655 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA Springwater Plaza 364 Wilmington W Chester Pike Glen Mills PA 19342 610 459 4122 6200 Babcock Blvd Pittsburgh PA 15237 412 366 6363 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 4655 Nolensville Rd Nashville TN 37211 615 331 9922 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 UTAH 145 E 1300 S Ste 101 Salt Lake City UT 84115 801 359 3410 VIRGINIA 5760 Northampton Blvd Ste 102 Virginia Beach VA 23455 757 460 0280 WASHINGTON 22220 84th Ave So Bldg A Kent WA 98032 253 395 8055 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 CUSTOMER
6. 39 E 51st Ave Denver CO 80239 2709 303 371 2850 CONNECTICUT 508 Spring St Windsor Locks CT 06096 860 292 6405 FLORIDA 620 Douglas Ave Suite 1302 Altamonte Springs FL 32714 407 774 6000 750 East Sample Road Pompano Beach FL 33064 954 781 6333 Thompson Center Waters 5501 W Waters Ave Ste 406 Tampa FL 33634 813 886 8292 GEORGIA 4680 River Green Parkway Duluth GA 30096 2566 770 476 8911 HAWAII 4510 Salt Lake Blvd Suite A7 Honolulu HI 96818 808 847 0038 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 INDIANA 8403 Michigan Road Unit 1 Indianapolis IN 46268 317 334 9980 KANSAS 8819 W 95th St Overland Park KS 66212 913 642 1111 KENTUCKY 1215 S Hurstbourne Parkway Louisville KY 40222 502 326 3740 LOUSIANA 5626 Jefferson Hwy Harahan LA 70123 504 733 4138 MARYLAND 7541 45 Ritchie Highway Glen Burnie MD 21061 410 590 0160 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 617 461 9754 MICHIGAN 37454 Ann Arbor Trail Livonia MI 48150 313 432 1012 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 655
7. ar safety glasses or a face shield during operation Hold the tool firmly Turn the tool on and then apply the wool bonnet to the workpiece In general keep the wool bonnet at an angle of about 15 degrees to the workpiece surface Apply slight pressure only Excessive pressure will result in poor performance and premature wear to wool bonnet Sanding operation A CAUTION e Always wear safety goggles or a face shield during operation e Never switch on the tool when it is in contact with the workpiece it may cause an injury to operator e Never run the tool without the abrasive disc You may seriously damage the pad Hold the tool firmly Turn the tool on and then apply the abra sive disc to the workpiece In general keep the abrasive disc at an angle of about 15 degrees to the workpiece surface Apply slight pressure only Excessive pressure will result in poor performance and premature wear to abrasive disc A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes 003423 Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new o
8. ce strict adherence to polisher safety rules If you use this tool unsafely or incorrectly you can suffer seri ous personal injury 1 Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated speed can fly apart and cause injury NEVER use tool with wood cutting blades or other sawblades Such blades when used on a polisher frequently kick and cause loss of control leading to personal injury 2 Hold tool by insulated gripping surfaces Hold the tool firmly when performing an operation where the I cutting tool may contact hidden vviring or BEEP Mande away Om rotating pans its own cord Contact with a live wire will Make sure the abrasive disc or wool bon make exposed metal parts of the tool live net is not contacting the workpiece before and shock the operator the switch is turned on 3 Check the backing pad carefully for When sanding metal surfaces watch out cracks damage or deformity before oper ation Replace cracked damaged or deformed pad immediately for flying sparks Hold the tool so that sparks fly away from you and other per sons or flammable materials 9 Do not leave the tool running Operate the 13 This tool has not been waterproofed so tool only when hand held do not use water on the workpiece sur 10 Do not touch the workpiece immediately tate after operation it may be extremely hot 14 Ventilate your wo
9. e lock nut onto the spindle To tighten the lock nut hold the spindle with the wrench so that it cannot revolve then use the lock nut wrench and securely tighten clockwise 003470 003414 Lock nut Abrasive disc Rubber pad Spindle gt a DO 003418 Lock nut wrench Wrench N OPERATION 003479 Fit the wool bonnet completely over the rubber pad and pull the string tight Tie a bow knot and tuck the knot and any loose strings between the wool bonnet and the rubber pad To remove the wool bonnet follow the installation procedure in reverse Installing or removing abrasive disc optional accessory NOTE e Use sander accessories specified in this manual These must be purchased separately Mount the rubber pad onto the spindle Fit the abrasive disc on the rubber pad and screw the lock nut onto the spindle To tighten the lock nut hold the spindle with the wrench so that it cannot revolve then use the lock nut wrench and securely tighten clockwise To remove the disc follow the installation procedure in reverse Polishing operation by sponge pad A CAUTION e Always wear safety glasses or a face shield during operation In general keep the sponge pad at an angle of about 15 degrees to the workpiece surface 003480 003421 MAINTENANCE 001145 1 1 Limit mark Polishing operation by wool bonnet A CAUTION e Always we
10. he tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Use only three wire extension cords that have three prong grounding type plugs and three pole receptacles that accept the tool s plug Make sure your extension cord is in good condition Replace or repair damaged or worn cord immediately When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Table 1 sho
11. ing parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting t
12. nes and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts Brush holder cap 2 Screwdriver ACCESSORIES A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e Sponge pad Hook amp loop e Abrasive discs e Wool bonnet 180 e Rubber pad 170 e Sanding lock nut 5 8 48 e Lock nut wrench 28 e Wrench 17 eed tirat etat lesa EU etrarsa Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 SE Fod ie Ia a ge er MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product Home Center Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are mM Construction Trade
13. r continuous operation pull the switch trigger and then push in the lock button To stop the tool from the locked position pull the switch trig ger fully then release it Speed adjusting dial The tool speed can be changed by turning the speed adjust ing dial to a given number setting from 1 to 5 Higher speed is obtained when the dial is turned in the direc tion of number 5 And lower speed is obtained when it is turned in the direction of number 1 Refer to the table for the relationship between the number settings on the dial and the approximate tool speed A CAUTION e f the tool is operated continuously at low speeds for a long time the motor will get overloaded resulting in tool malfunction e The speed adjusting dial can be turned only as far as 5 and back to 1 Do not force it past 5 or 1 or the speed adjusting function may no longer work The tools equipped with electronic function are easy to oper ate because of the following features 003444 ASSEMBLY 003412 1 Cover 2 Side grip 003413 1 Cover 2 Side grip e Electronic constant speed control Possible to get fine finish because the rotating speed is kept constantly even under the loaded condition e Soft start feature Soft start because of suppressed starting shock High Low speed setting button The tool speed can be changed instantly while the tool is running Depress the P position for lowest speed and depre
14. rk area adequately when and could burn your skin you perform sanding operations 11 Check that the workpiece is properly sup 15 Use of this tool to sand some products ported paints and wood could expose user to dust containing hazardous substances 12 Pay attention that the wheel continues to i i Use appropriate respiratory protection rotate after the tool is switched off SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury SYMBOLS USD101 2 The followings show the symbols used for tool N eee volts a E alternating current EOE A ee amperes A EE EE no load speed EE eee eee hertz a AMIN revolutions or reciprocation per minute FUNCTIONAL DESCRIPTION 003407 1 Switch trigger 2 Lock button 2 3 4 5 003408 A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Switch action A CAUTION e Before plugging in the tool always check to see that the switch trigger actuates properly and returns to the OFF position when released e Switch can be locked in ON position for ease of operator comfort during extended use Apply caution when locking tool in ON position and maintain firm grasp on tool To start the tool simply pull the switch trigger Release the switch trigger to stop Fo
15. ss Il position for a given number setting The tool speed cannot be changed when the button is in I position even if you turn the speed adjusting dial When you turn the speed adjusting dial always be sure that the button is depressed in Il position A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool Installing side grip auxiliary handle amp cover A CAUTION e Always be sure that the side grip is installed securely before operation Install the cover then screw the side grip on the tool securely The side grip and the cover can be installed on either side of the tool 003453 1 Backing pad 2 Spindle 3 Wrench 003454 2 Pad 003468 1 Wool bonnet 2 Lock nut 3 Rubber pad 003469 1 Lock nut wrench 2 Wrench Installing or removing backing pad Hold the spindle with the wrench so that it cannot revolve Then screw the pad onto the spindle all the way The pad can be used to install the optional sponge pad To remove the pad follow the installation procedure in reverse Installing or removing sponge pad optional accessory To install the sponge pad first remove all dirt or foreign mat ter from the pad Install the sponge pad to the pad To remove the pad pull it off from the pad slowly Installing or removing the wool bonnet optional accessory Mount the rubber pad onto the spindle Screw th
16. with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically mal function or break down grounding provides a low resistance path to carry electricity away from the user Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in mov
17. ws the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury Table 1 Minimum gage for cord Ampere Ratin Total length of cord in feet j 3 120 V 25 ft 50 ft 100 ft 150 ft More Than Not More Than AWG E 14 E E SS DS TS GROUNDING INSTRUCTIONS This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with a three conductor cord and three prong grounding type plug to fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect the green or green and yellow wire to a live terminal Your unit is for use on 120 volts and has a plug that looks like Fig A An adapter Fig B and C is available for connecting Fig A type plugs to two prong receptacles The green colored rigid ear lug etc extending from the adapter must be con nected to a permanent ground such as a properly grounded outlet box SPECIFIC SAFETY RULES SS Blade Fig A el Cover of Grounded Outlet Box Adapter 8 Grounding Means Fig B USB047 3 DO NOT let comfort or familiarity with product gained from repeated use repla
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