Lopi Leyden Pellet Stove User's Manual
Contents
1. NOTE you may need a short horizontal section here to clear the lintel and allow the hopper lid to open Travis Industries 4061016 100 01184 Installation For Qualified Installers Only Installation Example Freestanding Masonry Chimney Vertical Cap Storm Collar a Ith s Bete WUP Stone Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections L Vent Flex Section L Vent Sections Minimum Allow room for the hopper lid to open Y Clean Out Access Travis Industries 4061016 100 01184 LE 20 Operation Safety Notice Read this entire manual especially the Safety Precautions on pages 4 and 5 before using this stove Failure to follow the instructions may result in property damage bodily injury or even death Do not unplug the stove to turn it off This stove relies upon electricity to push the flue gases out the pellet vent unplugging it may lead to smoke entering your room Failure to maintain your heater will lead to a restricted combustion air system leading to poor performance and in some cases smoke spillage into the room See the Maintenance section for details Location of Controls Three tabs are provided on the back of the stove to hang the2. 2 Tee Minimum 7 Minimum 7 Minimum di Floor Protection 6 Minimum ee Ee 6 Minimum Clearances Corner Installation Through the Wall Vents Interior Vertical Vents 3 Minimum ao ETT 3 Minimum 2 Minimum X 6 Minimum a 6 Minimum Note If interior vertical pellet vent is used the clearance to the backwall is determined by the upward turning elbow or Tee It will vary in depth depending on the brand of pellet vent used it is approximately 5 Before placing the heater connect the elbow or Tee and measure off the 3 clearance Travis Industries 4061016 1100 01184 Installation For qualified installers Only 9 Venting the Pellet Stove PELLET VENT MUST MAINTAIN A MINIMUM 3 CLEARANCE TO ANY COMBUSTIBLE INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT USE AN APPROVED WALL THIMBLE WHEN PASSING THE VENT THROUGH WALLS AND A CEILING SUPPORT FIRE STOP SPACER WHEN PASSING THE VENT THROUGH CEILINGS MAKE SURE TO MAINTAIN 3 CLEARANCE TO ANY COMBUSTIBLES No more than one tee and 180 of elbows one tee with two 90 elbows one tee with one 90 and two 45 elbows etc 33 Feet max Maximum Venting Distance ROER e Vent must have a support l bracket every 5 of pellet vent The ve
3. le material Date of Manufacture BACKWALL LEFT SIDEWALL FLOOR PROTECTOR ADJACENT WALL D ADJACENT WALL 2006 2007 2008 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov RIGHT SIDEWALL Dec 100 01184 o se oO U S ENVIRONMENTAL PROTECTION AGENCY This model is exempt from EPA certification under O 40 CFR 60 531 by definition vt Wood Heater A Air to fuel Ratio Manufactured in the U S A by tS TM TRAVIS INDUSTRIES HOUSE OF FIRE 4800 Harbour Pointe Blvd SW 0597 Mukilteo WA 98275 IGN D hm D gt ge gt Limited 7 Year Warrant 43 To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Accessories eo Firepot Holder Ash Cleanout Doors Ashbox or Ash Dump Glass bre
4. Air may be drawn from a ventilated crawl space Outside air entrance must be placed so it does not become blocked by snow Botttom of Stove Use a hose clamp to secure the I aluminum air duct to the air inlet flange on the stove Air Duct 3 Dia Travis Industries 4061016 100 01184 12 Installation For qualified installers Only Alcove Installation Requirements When the pellet stove is placed in a location where the ceiling height is less than 7 tall it is considered an alcove installation Because of the reduced height the requirements listed below must be met e Minimum height is 55 e Maximum depth is 48 e Minimum width is 41 1 4 e Minimum clearance of 7 on each side and 3 on back Baffle Installation Install the baffles included with the stove see page 31 for details Door Seal Verification The door is aligned prior to leaving the factory However shipping and installation may cause the door to become mis aligned Verify the door is correctly aligned and seals properly see the section Door Seal under Yearly Maintenance Restrictor Adjustment The restrictor fine tunes your appliance ensuring it pulls the correct amount of air through the firebox Altitude vent configuration and other factors make restrictor adjustment necessary for every installation NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system m
5. LARGE OR SMALL PS amp PI CORD RESTRAINER DOOR LEFT LYDN NI COMPLETE w GLASS SERVICE PART DOOR RIGHT LYDN NI COMPLETE w GLASS SERVICE PART DR STRIKER PLATEw SCRWS LYDN SERVICE PART DRAFT FLOW SWITCH ALL PS PI DRAFT FLOW TUBING ALL PS PI ALL PELLET FS amp INSERTS FACE HINGE LEAF LYDN SERVICE PART FIREBOX SIDE LEFT LEYDEN NI CAST IRON SERVICE PART FIREBOX SIDE RGHT LEYDEN NI CAST IRON SERVICE PART FUSE 5AMP CONTROL BOARD NEW DIAGNOSTIC BOARD 2006 FUSE HOLDER IN LINE FUSE 5AMP 5 FOR INLINE FUSE ASSEMBLY 93 amp UP PEL FUSE 6AMP 5 CONTROL BOARD 1997 TO 2005 PS amp PI GLASS LEYDEN WOOD 11 062 x 8 437 SERVICE PART GLASS RPLCMNT SCRW PAK LEYDEN 8 STANDARD amp 8 OVERSIZE Travis Industries ae __ ID Description ty Part 2 Door Right 4 Gasket Cement y 6 Glass Ooo y Ja Door Hinge w Pins y O 10 Right Door Handle w Hardware MEE Part Description Part 250 00160 GRIDDLE STOP LEYDEN 12 GA CR 1 531 x 1 000 250 00240 91002021 GROMMET IGNITOR WIRE LG P S BLACK RUBBER 100 02811 210 02702 GSKT CLEAN OUT CVR AST LG PI 3 250 x 2 750 100 03235 91002013 GSKT COMB BLOWER BODY LRG 10 505 x 7 782 x 1 8 100 03206 90 0191 GSKT COMB BLOWER MOTOR LRG 7 000 dia 100 03231 93005535 GSKT EXHAUST PLATE LG PEL 4 250 x 4 250 100 03230 98900755 HOSE NIPPLE BARBED DRAFT 100 04307 100 0430
6. cleaning tools bend the tabs out Starting the Heater for the First Time my NALE ED OO PAU as a nae Thermostat or Remote required for Auto Operation Control Panel The restrictor adjusts yy the amount of air flowing to the firepot Start the Heater Let it Burn for 1 Hour THEN OPEN THE DOOR The stove paint is cured through heat To prevent it from bonding to the door gasket you must burn the heater for approximately 1 hour then open and close the door to break any bonding Curing the Paint This stove uses a heat activated paint that will emit some fumes while starting the first fire Open doors and windows to the room to vent these fumes You may also notice oil burning off of the interior of the stove This rust stopping agent will soon dissipate Priming the Auger Travis Industries 2 to 4 hours Because of its electronic control panel this stove does not require priming If you run out of pellets you may notice it will take approximately 5 minutes longer for the stove to start 4061016 100 01184 Operation Loading Pellets Lift the hopper lid to its vertical position Pour pellets into the hopper until full NOTE The hopper holds approximately 50 pounds of pellets To Open the Hopper Lid Lift the hopper lid from this handle Warning U The auger automatically shuts off when the hopper HINT T
7. Check for Air Leaks Around the Door Glass and Ashpan Air leaks into the firebox will decrease the stove s performance greatly leading to excessive sooting inefficient burning and perhaps a malfunction e Inspect the door gasket to make sure it is fully attached Use stove gasket cement to re attach if necessary If the door gasket is worn or flattened replace e Ifthe glass is cracked replace The glass is held in place by glass clips See the illustration below for details e Remove the ashpan and inspect the gasket around the perimeter of the ashpan Re attach or replace the gasket if necessary Travis Industries 4061016 1100 01184 Maintenance Replacement Parts Door Replacement Parts Desorption Joy o NEE 3 DoorGasket i To 5 GlassGasket TT do IE MEN EI it Glass Clip w Screws Gasket 9 Left Door Handle w Hardware Replacement Parts Description ASHPAN ASSY LEYDEN WD STOVE COMPLETE SERVICE PART AUGER DRIVE COLLAR 1997 amp UP LARGE SMALL PEL STOVE INS AUGER FLIGHT INSPECTION COVER 16 GA EG 6 812 x 4 674 AUGER FLIGHT 2000 LRG PEL 2 PITCH AUGER MOTOR ALL PS PI EXCEPT 93 96 PELLET INSERT 93 0194 BLOWER COMB PELLET LARGE 2000 amp UP BLOWER CONV P2 8 11 15 G1 2 93 95BV 91 96PS PI 00 LRG PS BRUSH BROOM STYLE REPLACES 93005530 amp 93005531 BURN POT LG PS PI CORN amp PEL LRG PS PI ONLY SERVICE PART CNTRL BRD ALL PEL 1997 amp UP
8. The heater must be grounded to the steel chassis of the mobile home Some states do not require this check with your local building department WARNING DO NOT INSTALL IN SLEEPING ROOM THE STRUCTURAL INTEGRITY OF THE CAUTION MANUFACTURED HOME FLOOR WALL AND CEILING ROOF MUST BE in conjunction with the included clips sku MAINTAINED The leveling bolts in the legs may be used a 210 03924 to secure the stove to the floor Outside Air used for combustion e Must not be drawn from an enclosed space garage unventilated crawl space HINT Travis Industries strongly suggests outside air for all residential installations especially for those that are energy efficient air tight homes Must not be over 15 long the kit includes a 4 length additional 3 diameter duct may be used e Must be made with 3 diameter or larger metal or aluminum duct with a metal screen attached to the end to keep out rodents P V C or other combustible materials may not be used We recommend the Travis Industries Outside Air Kit part 99200136 e Must not terminate above or within 1 of the chimney termination e Must have a rain cap or down turned elbow to prevent water from entering e Must be located so that it will not become plugged by snow or other material A screen is required to prevent rodents from entering 3 Diameter Air Duct ml
9. Start Up Seguence ee ee ek ee ek ke ek ee ee ke 25 MANUAL AUGER Button 25 AUGER ON Light ee ee ee eek eek eek ee ek ee ee ee 25 PAWET Wight ct ice ee ideo Sapte Ee Ge De Ke we ee 25 Fault Codes for qualified service personnel only 25 Power OutageS eie see ek ee Ke eee ek ee ek ee ek ee 25 Using a Pelle Corn Mix with This Heater 26 Maintenance Daily Maintenance whenever using the stove 27 Inspect the Burn eise ese se ke ee ee ke ee ee ee 27 Make Sure Pellets are Not Piling UP iese 27 Check Firepot for Clinkers iese see ek ee ek ee 28 Cleaning the FirepOt iese ee ee ek ee ek ee ek ee 28 DOOF OPENING ee ER DE Ee Se EE DE EER Ee EE 29 Bi Weekly Maintenance or every 10 bags of pellets 30 Flyash Removal l enn 30 Clean the HODDer iis ese see see see ee ek ee ek ee 30 Clean the Heat Exchange TubeS issie ses see 30 Clean the Baffles ee ek ee ER ER Ee Re Re 31 Sweep Ash Into AShpaN ee ek ee ek ee ek ee 32 Check Ashpan Dispose if necessary isi 33 Clean the Glass EE EER SEE EE RE EE GEE Ee Se We ee ged 33 Yearly Maintenance or every two tons 34 Clean the Vertical Exhaust Duct 000 34 Clean the Exhaust Blower iese ek ee ek ee 36 Clean the Convection Blower ee ee ek ee 37 Clean the VeNt ee ee ee ee RR RR ee Re ee ee 37 Adjusting the Door Hinge and Latch 37 Check for Air Leaks Around t
10. Controls ee ee ee ee ee ee ee ee ee 20 Make Sure Pellets are Not Piling UP ee iese 27 Manual Mode eise ese ee se ke ee Re ke ke Ee ke Ee ke 22 Maximum Venting Distance 9 Mobile Home Reduirements iese ee see ee se ee ee ee ee 11 Normal Operating SoundS eie ee ee ee ee ee ee 39 Outside Air used for combustiOn ee ee ee ee 11 Packing Lists SERE Ee EES ER KERE ae SEER ER RE SA Ee Ee Dei 7 Pellet Vent TerminatiON ese see ee ke ER Ee ee ee ee 10 Pellet Vent Typ irine isinin ER EKG ke eke Ee ee Ke ee 10 Planning The Installation 7 Power Outages iese ee ee ee ee ee ee ee ee ee ee 25 Replacement Parts iaae 38 Restrictor Adjustment 12 Restrictor Adjustment 24 Safety Label ER ES RD SE ES SEE ee De ESE ES ER 40 Safety Notice iese ee ee ee ee ee ee ee ee ee ee 20 Safety Precauti0nS iese ee ee ee ee ee ee ee ee 4 Starting the Heater for the First Time 5 20 Start Up SEQUENCE cece cece eee ee ee eee ee ee ee reas 25 Stove Placement eie ee ee ee ee Ke ee ee ee ee 7 Sweep Ash Into AShpaN eie ee ee ee ee ee ee ee 32 The Two Modes of Operation ee ee ee ee ee ee 21 Thermostat Installation 13 Using a Pellet Corn Mix with This Heater 26 Venting the Pellet Stove eie ee ee ee ee ee ee ee 9 Warranty EE DES ars Ke Se pinch MEE OER ROSES ER Eed GE eee 41 Yearly Maintenance or every two tONS esse 34 100 01184
11. Firebox Assembly Door Assembly Firepot Firepot Holder Ash Cleanout Doors Ashbox or Ash Dump Cast Door Frame Latch Assembly Glass Retainers Fireback Heat Exchanger Tubes Exhaust Manifold Exhaust Box Exclusions Paint Gasketing Enamel Finish Ceramic Glass Igniter System Electrical System Cast Iron Parts Accessories Auger Assembly Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owners Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings ro
12. the glass with a non abrasive glass cleaner and rag Travis Industries 4061016 1100 01184 34 Maintenance Yearly Maintenance or every two tons The following section details extensive maintenance procedures We strongly suggest these items be carried out by a trained service technician possibly by a service agreement set up with your dealer WARNING Disconnect the power cord and make sure the heater has fully cooled prior to conducting service Soot and Flyash Formation and Need for Removal The products of combustion will contain small particles of flyash The flyash will collect in the exhaust venting system and restrict the flow of the flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary Clean the Vertical Exhaust Duct Remove the baffles at the top of the firebox see page 31 Remove the firepot and ashdump covers see page 32 Remove the side and back refractory see the pictures below Using the included latch tool remove the two duct covers on the inside of the firebox see the pictures below Travis Industries 4061016 1100 01184 Maintenance 35 Yearly Maintenance or every two tons continued Remove the button plugs at the top of the fire
13. you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Ole Be COON en Travis Industries 4061016 1100 01184 AUGER ON Light ee ek ee ee ke ek ee ee ke 25 FAULT ight se ee Ses Se NE EE ES de be ee Does Sates 25 MANUAL AUGER Button 25 Adjusting the Door Hinge and Latch eie iese se se ee 37 Adjusting the Fan Speed iese ek see ek ee ek ee 24 Alcove Installation Requirements 12 Auto Mode sies iain ale hee 23 Baffle InstallatiON ese eek ee ea ee ER EA ee RR ee RR ee 12 Before You BegiN issie eek ee eo ek Ee EA ER ee ke ee Ee Ee 7 Bi Weekly Maintenance or every 10 bags of pellets 30 Check Ashpan Dispose if necessarY see see ee 33 Check Firepot for Clinkers iis se se ee ek ee eke 28 Check for AirLeaks Aroundthe Door Glass andAshpan 37 Clean the Baffles ee ee ek ee Re ek ee ee ee 31 Clean the Convection BIOWeF ee ee ek ee ke 37 Clean the Exhaust Blower ee ee ek ee ek ee ke 36 Clean the GlasS ee ee ee RR Ee Re ek ee Rea ee 33 Clean the Heat Exchange Tubes issie ses see see ee 30 Clean the Hopper ee ee see eek ee ek ee ek ee ek ee ee ke 30 Clean the Vent ee ee ee Ee ER Ee Re ek ee ee ee ee 37 Clean the Vertical Exhaust DUC ees ses see sek ee 34 Cleaning the FirepOt see ese ek ee ek ke ek ee ek ee 28 Clearances Corner Installa
14. 1 IGNITER LG PS PI 2000 amp UP 250 WATT ELEMENT 250 00243 250 00128 OIL PAN COMB BLOWER LG PEL 20 GA ALZ 5 414 x 1 881 210 03216 250 00011 POWER CORD PS PI 1997 amp UP 16 ga AWG W RING amp FML CNCTRS 93005015 100 00112 REFRACTORY BRICK 3 PIECE SET 250 00264 250 00138 SHL ASH DRAWER LEYDEN CAST IRON SERVICE PART 250 00159 250 00137 SHL ASH DRAWER FRONT LEYDEN CAST IRON SERVICE PART 250 00157 250 00143 SHL ASHLIP LEYDEN NEW IRON CAST IRON SERVICE PART 250 00156 90 0791 SHL GRIDDLE LEYDEN CAST IRON SERVICE PART 250 00134 99300164 SHL LEG LEYDEN NEW IRON CAST IRON SERVICE PART 250 00136 250 00227 SHL OUTSIDE AIR COVR LEYDEN CAST IRON SERVICE PART 250 00158 250 00151 SNAP DISC 120deg CERAMIC NORMALLY OPEN 100 00232 250 00152 SNAP DISC 120deg NO NORMALLY OPEN 100 00231 250 00081 SNAP DISC 200deg NC NORMALLY CLOSED 100 00233 100 00210 THERMOSTAT PELLET 100 00250 93 0695 TOOL GLASS LATCH RESTRICTOR SCRAPER 100 02302 93005019 WIRE HRNS PEL JUMPER LRG PELLET 100 00390 250 00142 WIRE HRNS PEL PS P1 2005 REPLACES OLD HARNESS 100 00393 250 00017 250 00179 WIRE HRNS THERMOSTAT 20 100 00400 4061016 100 01184 Normal Operating Sounds Heat Exchanger Tubes You may hear the heated air being forced through these tubes by the convection fan Convection Fan The modern high efficiency fan may produce a low hum particularly on HIGH This sound will chang
15. 100 01184 Operation Auto Mode Auto mode allows you to use a thermostat to control room temperature The stove automatically turns on when the temperature drops below the thermostat setting Once the stove reaches operating temperature the stove then runs at the heat output setting selected To Adjust Room Temperature or Start the Stove Move the thermostat to the heat setting desired If the room is cooler than the setting the stove will go through the start up seguence for approximately 10 minutes During this period the lowest HEAT OUTPUT light will flash Once up to temperature the stove will then run at the heat output setting selected on the control panel If the room is too hot move the thermostat to a lesser setting To Adjust the Heat Press the Heat buttons to adjust the heat output HINT If you find that the stove turns on and off repeatedly you may wish to turn the heat output to a lesser setting The lower setting will provide a more consistent heat output over time eliminating the need for the thermostat to repeatedly turn the stove off NOTE If the thermostat calls for heat while the stove is still cooling down the stove will go through the start up sequence for a minimum of 20 minutes To Shut Down Move the mode switch to OFF The exhaust blower will still run until the heater cools down Travis Industries 4061016 DISCONNECT POWER BEFORE SERVICE H E REMOTE A O
16. HIGH O O AUTO OS U 0 MANUALQ P O TO O N TRAVIS INDUSTRIES HOUSE OF FIRE dpm AUTO UP OFF MANUAL DOWN MANUAL UP START MANUAL lt gt DOWN AUGER w TRAVIS INDUSTRIES HOUSE OF FIRE These lights indicate the heat output setting NOTE the lights ma be difficult to see from an angle Press the up or down button to adjust the heat output 100 01184 23 24 Operation Restrictor Adjustment The restrictor fine tunes your appliance adjusting the amount of air flowing to the flame NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system Not Enough Air If clinkers ashes that solidify into a clump develop or the flame appears lazy and slow to blow the ash out of the firepot pull the restrictor outward until the flame becomes active and the firepot holes remain clean NOTE If the restrictor is fully out yet the firepot does not remain clean the stove needs to be cleaned and checked for air leaks see Maintenance section of this manual Too Much Air If the flames are too active small flickering flames or if burning pellets are expelled from the firepot move the restrictor rod inwards until the flame slows down and no burning pellets are expelled Another symptom of too much air is the heater blowing the fire out a condition in which the pellets burn faste
17. Leyden Pellet Stove e Horizontal Or Vertical Vent Freestanding Stove Mobile Home Approved e Class A Chimney Retrofit Hearth Stove into Existing Masonry Chimney Masonry Fireplace or Z C Fireplace Tested and Listed by Ty Omni Test Laboratories Inc Beaverton Oregon Report 028 S 77 2 ASTM E1509 2004 Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Save these instructions Installer After installation give this manual to the home owner and N explain operation of this stove i s s 10 00 Copyright 2007 T I Part 100 01184 TRAVIS INDUSTRIE 4061016 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 2 Introduction Introduction Congratulations You have just purchased one of the finest hearth products on the market Lopi heating appliances are solidly crafted and uniquely designed for the American lifestyle and proudly built in the U S A Lopi wood gas and pellet stoves fireplaces and inserts have been America s Favorite Fire for over twenty five years Our reputation for solid craftsmanship reliable performance and unbeatable heating efficiency has been a winning combination year after year and the favorite fire of f
18. akage from thermal shock Ceramic Log with Log Shelf Remote ast Fireback Heat Exchanger Tubes Exhaust Manifold Exhaust Box Igniter S stem A Door Assembly A Igniter Igniter Leads Re Installation owane from home for Door Frame Latch Assembly Glass Retainers Electrical System repairs a partial cost of re installation is covered pre Auger Assembly Auger Motor Convection Blower Exhaust Blower authorization required Auger Flight Auger Tube Auger Bushings greuit Board Snap Disks Wiring Harness Vacuum One Way Freight Allowance Enamel Finish Cast Iron Parts One way freight ke on pre authorized repair done at TEER anainet nas Pa aa factory is covered Warranted against peeling or fading excluding chipping mechanical Warranted against breakage cracking or burn through abrasion or crazing Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Freight Allowance Firepot Firepot Holder Ash Cleanout Doors Ashbox or Ash Door Frame Latch Assembly Glass Retainers One way freight allowance on pre authorized repair done at Dump Cast Fireback Heat Exchanger Tubes Exhaust 4 Manifold Exhaust Box Auger Assembly Jactory is covered Auger Flight Auger Tube Auger Bushings Exclusions Paint Gasketing Enamel Finish Ceramic Glass Igniter System Electrical System Cast Iron Parts Accessories Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY
19. ake sure the homeowner knows how to visually inspect the flame and adjust the restrictor Not Enough Air If clinkers ashes that solidify into a clump develop or the flame appears lazy and slow to blow the ash out of the firepot pull the restrictor outward until the flame becomes active and the firepot holes remain clean NOTE If the restrictor is fully out yet the firepot does not remain clean the stove needs to be cleaned and checked for air leaks See Maintenance section of this manual Too Much Air If the flames are too active small flickering flames or if burning pellets are expelled from the firepot move the restrictor rod inwards until the flame slows down and no burning pellets are expelled Another symptom of too much air is the heater blowing the fire out a condition in which the pellets burn faster than they are fed this is most common on low Travis Industries 4061016 1100 01184 Installation For qualified installers Only 13 Thermostat Installation Do not connect 120 VAC to the thermostat circuit of this heater do not use a household thermostat used for a wall board or other electical heater A thermostat is included with this heater part 99300650 Follow the directions below to install 1 Attach the thermostat wire to the circuit board see the illustration below Route the wire through the back of the heater away from any hot or moving components Pull the co
20. amilies across the nation Whichever Lopi product you ve purchased we re sure it will warm your home and brighten your day for many years to come If you have any questions concerns or comments please contact your local Lopi hearth design center They are authorized certified and factory trained hearth professionals and should always be consulted on the installation and operation of your Lopi hearth appliance for the best performance and highest satisfaction We also have one of the best warranties in the industry It is our desire for you to be completely happy with your purchase For information on our many other Lopi products visit your local Lopi Hearth Design center or log on to www LopiFire com For celebrations gatherings or just everyday life Lopi is America s Choice Enjoy Important Information No other Leyden heater has the same serial number as Mail your Warranty Card yours The serial number is on the safety label on the Today and Save Your Bill of back of the appliance Sale This serial number will be needed in case you require service of any type To receive full warranty coverage f you will need to show evidence of Model Leyden PS the date you purchased your heater Do not mail your Bill of Serial Number Sale to us purchase Dale We suggest that you attach your Purchased From Bill of Sale to this page so that you EE EE will have all the information you need in one place should the need for se
21. box both sides Once removed use the bottle brush to dislodge any flyash from the exhaust channel behind the button plug Use the bottle brush to clean this channel Button Plug Use the included bottle brush to remove accumulated flyash from the vertical exhaust channels both sides You may need to bend the bottle brush to allow it to access this area Remove accumulated flyash from the horizontal exhaust channels along the perimeter of the firebox and leading to the exhaust blower Sweep the flyash out of the exahust channels and into the ashpan Vertical Exhaust Channel behind the firebox walls accessed from below Horizontal Exhaust Channel HINT You can remove dry flyash from the vertical exhaust channels by tapping on the walls be careful to prevent flyash from flying into the air Travis Industries 4061016 1100 01184 36 Maintenance Yearly Maintenance or every two tons continued Clean the Exhaust Blower The exhaust blower cover is held in place with 4 screws emove the side cover Remove these 3 nuts to expose the exhaust blower Use the bottle brush to disoldge any flyash near the exahust blower and in the horizontal exhaust channel Take care to not damage the impeller on the exhaust blower ae Flow Switch Tube Check the nipple and flow switch tube Insert a pipe Nipple attached to exhaust channel cleaner through the nipple to dislodge any flyash NOTE The fl
22. ce Remove the two ashdump covers on the floor of the firebox using the included hook tool Remove the firepot and place it aside Sweep accumulated flyash through the holes in the firebox floor into the ashpan Replace the covers and firepot after cleaning Use the included hook tool to remove the Lift the firepot out of the firebox ashdump covers both side Use the included brush to sweep all flyash into the ashpan Make sure to sweep flyash from the firepot holder Travis Industries 4061016 1100 01184 Maintenance 33 Bi Weekly Maintenance or every 10 bags of pellets continued Check Ashpan Dispose if necessary WARNING Make sure the heater has fully cooled approximately 25 minutes before conducting service WARNING The ashpan must be in place while the heater is in use Lift up on the ashlip and slide the ashpan forward Twist the ashpan handle clockwise A handle is provided on the ashpan to remove the ashes Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Clean the Glass Open the doors and clean
23. e Pounds per HOUPF ees ee see ee se ee ee ee eect ee eee ee ee ee ee ee tensa ee ee ee ee ee ee ee ee 1 7 to 5 5 Maximum Burn Time on LOW BUFN ee ee se ee ee ee ke ek ee ke ee Ee Re ee ee ek teeta ee ee ee ee ee 29 Hours Hopper Capacity ees se ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee eek es 50 Pounds Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature lt is also affected by the fuel size quality and moisture level Small pellets will increase or decrease the stated burn rates and burn times Differences of plus or minus 20 depending on fuel quality may occur Dimensions a 27 1 4 4 Diameter Exhaust 27 27 3 4 NOTE Measure front and side clearances from the Weight 390 Lbs stove top Rear and corner clearances are measured from the stove body Electrical Specifications Electrical Rating isis RE EE KO N EE EK EG 115 Volts 3 6 Amps 60 Hz Watts During Start Up Sequence iese ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee 400 approximately Watts During Operationerna ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee 180 approximately Fuel e This heater is designed and approved for pelletized wood fuel or a mixture up to 50 corn 50 pellets See page 26 for details on using a corn pellet mix EPA C
24. e as the FAN setting is changed Exhaust Blower This blower may create a low pitched hum This sound will change as the HEAT OUTPUT is altered Firepot As pellets are fed into the Auger Motor firepot a light clicking When feeding pellets you sound may be heard may hear the intermittent buzz of this motor running Travis Industries 4061016 100 01184 39 Label Safet 40 WARNING DO NOT REMOVE OR COVER THIS LABEL Eden Room Heater _ Serial No Oregon USA Pellet Fuel Burning Type pre Ar A Us j Also for Use in Mobile Homes Test Laboratories Inc _ Report No 028 S 77 2 Model Leyden PS Arbor PS Tested to ASTM E 1509 Room Heater Pellet Burning Type UM 84 HUD Electrical Rating 115VAC 60Hz 3 Amp Start 3 Amps Run 1 5 Amps Maximum Input Rating 5 5 Ibs hr This pellet fired appliance has been tested and listed for use in manufactured mobile homes in accordance with OAR 814 23 900 through 814 23 909 WARNING FOR MANUFACTURED HOMES Do not install appliance in a sleeping room Must u combustion air inlet part 99200139 or equivalent Structural integrity of the manufactured home floor ceiling and walls must be maintained Install only in accordance with the manufacturer s installation and operating instructions Contact local bui fire officials about restrictions and installation inspection in your area Use only 4 diameter listed type L or PL venting system See manufacturer s insta
25. he Door Glass and YS Te EE EE EE ER 37 Replacement Parts 38 Normal Operating Sounds Normal Operating SoundS iese ek ee ek ee ek ee 39 Safety Label Safety Label ee vide ada elie 40 Warranty MEEN AR OR EE OE OO N AG 41 Index iare E EE A EAA AE E EE AAY 42 100 01184 Travis Industries Safet Do not operate the heater if you smell smoke coming from the heater Turn the MODE switch to OFF monitor your heater and call your dealer Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use Do not unplug the heater if you suspect a malfunction Turn the MODE SWITCH to OFF and periodically inspect the heater Never try to repair or replace any part of the heater unless instructions are given in this manual All other work should be done by a trained technician The viewing door and ashpan must be closed and latched during operation Never block free airflow through the open vents of the unit Do not operate the heater if the flame becomes dark amp sooty of if the firepot overfills with pellets Turn the MODE SWITCH to OFF and periodically inspect the heater see Running Your Heater 4061016 Precautions Contact your local building officials to obtain a permit and information on any installation restrict
26. he front edge of the stove top becomes very hot do not touch this area below the handle lid is open If loading pellets while the heater is on make sure to close the lid as soon as possible This prevents the heater from shutting off due to lack of pellets in the firepot recommend pressing the START button after reloading the stove The Two Modes of Operation To prevent the pellet stove from inadvertently shutting down due to the auger disabling switch we Manual DISCONNECT POWER BEFORE SERVICE NOTE if using a modulating remote this Manual mode requires the user to turn E light will come on to the heater on and off manually AO HIGH indicate the remote is T trolling the heater Auto requires a thermostat o O meN MANUALO E uO These indicator lights Auto mode allows you to use a TO AUGER N thermostat to control room P LOW which mode youare in temperature The stove automatically vO FAULTO turns on when the temperature drops below the thermostat setting Once the ul A ut stove reaches operating temperature E Use the mode the stove then runs at the heat output A switch to setting selected T Y DOWN nen Switching Modes While in fe a mode Operation F A uP START A MANUAL Whenever the stove is switched from N one mode to another while in Joos operation the stove will enter the start AUGER up sequence for a minimum of 20 minutes i o TRAVIS INDUSTRIES HOUSE OF FIRE Tra
27. ions or inspection requirements in your area Notify your insurance company of this heater as well The exhaust system must be completely airtight and properly installed The pellet vent joints must be sealed with RTV 500 F 260 C silicone sealant This unit must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Your heater requires periodic maintenance and cleaning see Maintaining Your Heater Failure to maintain your heater may lead to smoke spillage in your home Allow the heater to cool before carrying out any maintenance or cleaning Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure This heater is designed and approved for pelletized wood fuel or a mixture up to 50 corn 50 pellets See page 26 for details on using a corn pellet mix 100 01184 Travis Industries Safet e The heater will not operate during a power outage If a power outage does occur check the heater for smoke spillage and open a window if any smoke spills into the room Keep foreign objects out of the hopper Disconnect the power cord before performing any maintenance NOTE Turning the Mode Switch to OFF does not disconnect all power to the heater Do not throw this manual away Thi
28. let Vent Type issie iese se see ee Ee Ek ke ee ke ee ee 10 Installing the Pellet Vent 10 Pellet Vent Termination 10 Mobile Home Reguirements eise se ee se ee ke ee ee ee 11 Outside Air used for combustion ee ek ee 11 Alcove Installation Requirements 12 Baffle InstallatioN ese ek ee ek ER ek ER ek ee ek ee 12 Door Seal Verification ee ee RR ek ee ek ee 12 Restrictor Adjustment 12 Thermostat Installation ee ee ee se ee eek ee ee ee 13 Installation Example Direct Through the wall Installation EER SR Ee in SE a EE hain GE ee 14 Installation Example Interior Vertical Installation 15 Installation Example Class A Chimney Retrofit 16 Installation Example Masonry FreplaceHearthStove ee 17 Installation Example Zero Clearance Metal Fireplace Hearth Stove 18 Installation Example Freestanding Masonry CNnimmeY ee 19 Operation Safety Notice wie ss Re kets ED ge ee Shelled ciety 20 Location of Controls es ee RR ek ee ek ee 20 Starting the Heater for the First Time esse see ee 20 Loading Pellet ie ESE EE RA SE ER ee SEE GR 21 The Two Modes of Operation ee ek ee ek ee ees 21 Travis Industries 4061016 Operation continued Manual Mode iis ee ke ee ke ke ke cece Ke ee ke ke ke ee 22 Aut Mode z EES DEE ETER cae ESE OS EER ER ER DA ee SE SEKER Re 23 Restrictor Adjustment 24 Adjusting the Fan Speed iese ek see ek ee ek ee 24
29. llation instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling Do not connect this unit to a chimney flue serving another appliance Inspect and clean exhaust venting system frequently in accordance with manufacturer s instructions Tested amp Listed By For use with 1 4 to 5 16 diameter pelletized wood fuels only Replace glass only with 5 mm ceramic glass available from your dealer DANGER Risk of electrical shock Disconnect power supply before servicing Route power cord away from unit Do not route power cord beneath heater Operate only with viewing door and ash removal tray tightly closed Do not obstruct combustion air openings The space beneath heater must not be obstructed Keep all furnishings away from heater Minimum Clearance to Combustible Materials Measured to Stove Top Interior Vertical Horizontal Through Flue Installation the Wall Instal Left Sidewall A 7 7 Right Sidewall B 7 7 Backwall c 7 3 Corner D 3 3 Flue Vent E 3 3 Maximum alcove depth 48 minimum ceiling height 55 minimum alcove width 41 1 4 Combustible floor must be protected by a non combus extending to the front G 6 and to the sides H 0 EXCEPTIONS Non combustible floor protection must extend beneath a vent tee when installed This dimension will vary depending on brand of listed type L vent See manual for del
30. may cause the doors to strike the body of the stove and cause damage NOTE When closing the doors close the left door first Then shut the right door and tighten the latch Travis Industries 4061016 1100 01184 32 Maintenance Bi Weekly Maintenance or every 10 bags of pellets Flyash Removal This heater was designed to allow for easy flyash removal with the included tools However to ease maintenance several pellet stove owners have purchased vacuums specifically made to remove flyash Furthermore some of these vacuums are heat resistant to allow for flyash removal while it is still warm Do not use a standard vacuum on this appliance except to clean the pellet dust out of the hopper Standard vacuums may spread the fine particles inside the flyash into the home and are not heat resistant hot flyash may cause the internal portion of vacuums to ignite lt b LA Clean the Hopper Run the stove until the pellets run out Open the hopper and remove the dust and debris near the bottom of the hopper Clean the Exterior Painted or enameled surfaces may be dusted or wiped with a soft damp cloth Do not use abrasive or solvent based cleaners WARNING Do not clean enamel surfaces when hot this may cause the surface to crack Clean the Heat Exchange Tubes Use the included tool to move the heat exchanger rod up and down NOTE The tool hangs on the back of the stove SA WARNING The fr
31. nt height and run when exterior of structure must not exceed the distance shown in the shaded region shown to the right uas Venting into this shaded area may require restrictor adjustments See the section Restrictor Adjustment for details NOTE To achieve optimum performance we ma recommend keeping the vent as short as possible horizontal run especially 0 Feet 5 Feet 10 Feet max Travis Industries 4061016 1100 01184 10 Installation For Qualified Installers Only Pellet Vent Type Must be 4 diameter Type L except for masonry fireplace installations or connect the vent to a factory built type A chimney All vent joints including adapters elbows etc must be sealed with 500 F RTV silicone Installing the Pellet Vent Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections Horizontal sections must have a 1 4 rise every 12 of travel Pellet vent connections must be sealed airtight with 500 F RTV silicone and screwed together with at least three sheet metal screws Pellet Vent Termination e Vent must terminate on the exterior of the dwelling Horizontal terminations must protrude a minimum12 from the wall Vertical terminations must protrude a minimum 24 from the roof surface In addition all clearances listed below mus
32. of tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured 9 Damage to gold or nickel surfaces caused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this wa
33. ompliance This heater has been tested exempt from EPA Phase II Requirements by OMNI Test Laboratories Inc Travis Industries 4061016 100 01184 Installation For qualified installers Only 7 Before You Begin READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH Check with local building officials for any permits reguired for installation of this pellet heater and notify your insurance company before proceeding with installation Packing List e Thermostat amp Wire e Scraper Rod Tool Brush SpareFuse Bottle Brush e Door Tool e 2 Floor Mounting Brackets Installation Options Residential or Mobile Home see the section Mobile Home Requirements Alcove Compatible see the section Alcove Installation Horizontal or Vertical Vent Outside Air Compatible Vent with L Vent L Vent Fireplace Liner or Type A Chimney with adapter Planning The Installation HINT Have an authorized Travis Industries dealer install this heater If you install the heater yourself have your dealer review your installation plans HINT Sketch out a detailed plan of the installation including dimensions Then verify the dimensions with the requirements listed in this manual HINT When determining the location of the stove locate the wall studs for horizontal penetrations and ceiling trusses for vertical penetrations Y
34. on Travis Industries 4061016 100 01184 Installation For Qualified Installers Only Installation Example Interior Vertical Installation 2 Minimum Floor Protection 7 Minimum Insulation _ must maintain 3 clearance Vent must maintain 3 clearance to combustibles Ceiling Support Fire Stop Spacer Seal each vent section including L Vent adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap AVA between sections Floor Protection L Outside air may be drawn from a ventilated crawl space Travis Industries 4061016 100 01184 15 16 Installation For Qualified Installers Only Installation Example Class A Chimney Retrofit F Ba Minimum p Minimum Tee 7 Minimum Floor P i oor Protection F 6 Minimum Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV ET silicone into the gap between sections Storm Collar Roof Flashing Class A Chimney must maintain clearances outlined in the chimney s installation instructions usually 2 Class A Chimney Ceiling Support L Vent to Class A Chimney Adapter L Vent a QE Floo
35. ont edge of the stove becomes very hot do not touch the area below the handle Keep the door closed so the flyash does not enter the room Travis Industries 4061016 100 01184 Maintenance 31 Bi Weekly Maintenance or every 10 bags of pellets continued Clean the Baffles WARNING Make sure the heater has fully cooled approximately 25 minutes before conducting service HINT The more often you clean out flyash the more efficient your heater will burn The baffles are found along the top of the firebox The front edge has a slot that slides into a hook on the top of the firebox The back rests on the back refractory To remove slide them inwards pull them forward and tilt them back to allow the accumulated flyash fall off into the firebox Replace after cleaning Move the baffle forward and tilt the back down Push up on the front portion of the left This allows any built up flyash to fall off the top baffle and slide it to the right Note how of the baffle the rear edge of the baffle rests on the rear refractory The right side baffle is removed in the same fashion Note how the right side baffle is larger than the left side baffle Travis Industries 4061016 1100 01184 32 Maintenance Bi Weekly Maintenance or every 10 bags of pellets continued Sweep Ash Into Ashpan WARNING Make sure the heater has fully cooled approximately 25 minutes before conducting servi
36. ou may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member HINT Place the heater outside and load 10 pounds of pellets inside the hopper Plug the heater in and let it run on HIGH until the pellets run out This will cure the paint and burn off any oil on the steel eliminating any smell inside the home Stove Placement Stove must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the heater If the stove is placed in a location where the ceiling height is less than 7 it must follow the requirements in the section Alcove Installation Requirements HINT REDUCING CLEARANCES Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials Heater and floor protection must be installed on a level secure floor Floor Protection Requirements The heater must be installed on a non combustible floor protector extending the full width and depth of the heater and extending 6 in front minimum 27 3 4 wide by 31 deep minimum 018 thick 26 gauge Must extend under and 2 to each side and rear of a Tee if used Travis Industries 4061016 100 01184 8 Installation For Qualified Installers Only Clearances Straight Installation Through the Wall Installations Interior Vertical Vents
37. ow switch will shut off the auger if the tube becomes clogged or dislodged Make sure it is cleaned out and correctly attached Travis Industries 4061016 1100 01184 Maintenance Yearly Maintenance or every two tons continued 37 Clean the Convection Blower Remove all dust and debris from the convection blower Take care to prevent damage to the convection blower impellers iw Make sure the cap is free of debris especially if it has a screen that could become blocked yt ____ Check the vent sections for creosote accumulation indicating a poorly burning stove Accumulation over 1 4 must be PE Clean the Vent removed dj Hi Flyash will deposit along sections that are horizontal On vertically vented systems the dirtiest portion is often the point where the vent turns upwards i e the Tee Fortunately the Tee has a built in clean out cover Place a container under the Tee disconnect the cover and remove all flyash While open use a flashlight to look up the vent to check for build up Warning Whenever any portion of the pellet vent is disconnected the joints must be sealed with RTV 500 F silicone sealant Adjusting the Door Hinge and Latch The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation To adjust the door latch adjust the position of the striker plate that attaches to the front plate of the stove
38. r Protection Outside air may be drawn from a ventilated crawl space Travis Industries 4061016 1100 01184 Installation For Qualified Installers Only Installation Example Masonry Fireplace Hearth Stove Vertical Cap L Vent Cover Plate non combustible Storm Collar Seal the cover A plate with silicone Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV L vent Flex silicone into the gap Section between sections Allow room for the hopper lid to open y ANA Outside air may be drawn from the ash cleanout NOTE you may need a short horizontal section here to clear the lintel and allow the hopper lid to open Travis Industries 4061016 100 01184 17 18 Installation For Qualified Installers Only Installation Example Zero Clearance Metal Fireplace Hearth Stove Vertical Cap Cover Plate non combustible Storm Collar Seal the cover A plate with silicone L Vent Seal each vent A section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections L Vent Flex Section Allow room for the hopper lid to open y ANA
39. r than they are fed this is most common on low Adjusting the Fan Speed AN AUTO Press the up or down ZX uP OFF button to adjust the fan MANUAL speed yY DOWN MANUAL A up F Y J DOWN JGER NOTE When adjusting w the fan speed the HEAT TM OUTPUT lights will flash the fan speed setting for dpm z gt TRAVIS INDUSTRIES HOUSE OF FIRE one second Travis Industries 4061016 100 01184 Operation Start Up Sequence This stove utilizes a start up sequence whenever the mode switch is changed or the heater is started when cold This is to ensure proper operation through all possible settings and operational states hot or cold pellets burning or not burning etc This sequence over rides all user settings except the OFF position to set the auger feed rate to medium the exhaust blower to high and the igniter on During this period the lowest HEAT OUTPUT light will flash MANUAL AUGER Button This button turns the auger on It is used to prime the auger after the hopper has run out of pellets AUGER ON Light This light comes on when the auger is turning This allows the operator to determine when the auger is turning FAULT Light This light comes on when an error occurs DISCONNECT POWER BEFORE SERVICE The stove runs out of pellets During initial start up for a split second or for improper electrical O Hiei REMOTEO frequency O AUTOO A s
40. remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein ie WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number Travis Industries has the option of either repairing or replacing the defective component If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to
41. rranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall
42. rvice or information occur NATIONAL We suggest that our pellet hearth INSTITUTE products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI hy as NFI Pellet Specialists or who are Technical Training certified in Canada by CERTIFIED Wood Energy Technical Wood Energy www nficertified org Training WETT Travis Industries 4061016 100 01184 Table of Contents 3 Introduction IntroduEtON is DEE Ed Ge RA rk 2 Important Information ees se ee ee ee ee teeta ee ee 2 Safety Precautions Safety Precautions iese ek se ek ee ek ke ek ee ee ke 4 Specifications Heating SpecificationS iese ie see ek ee ek ee ek eee 6 DIMENSIONS AE RR RE EE 6 Electrical SpecificationS sisie see eek see eek ee ek ee 6 AR AE AE OE 6 EPA Compliance ee see ee see eek see eek ee eek ee eek ee 6 Installation Before You BegiN sisie eek ee ee ee Ee Ee ee ee ee ee 7 Packing List Bo ESE EDE SY EE DEE feb Eg EE se Ee Ee 7 Installation OPtONS ee ee ee ee ek ee ek ee ek ee 7 Planning The Installation ee ee se ee ke ee Ke ER ee 7 Stove Placement ese ek ee ek ee RR ek ee ke 7 Floor Protection Requirements 7 Clearances Straight Installation ees ee ee ee 8 Clearances Corner InstallatioN ee ek ee eke 8 Venting the Pellet Stove iese ek see ek ee ek ee ees 9 Maximum Venting Distance eise se ee ee ee ek ee 9 Pel
43. s manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it Precautions 4061016 This heater must be connected to a standard 115 V 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug Do not route the electrical cord underneath in front of or over the heater When installed in a mobile home the heater must be bolted to the floor have outside air and NOT BE INSTALLED IN THE BEDROOM Per H U D requirements Check with local building officials The exhaust system should be checked twice a year minimum for any build up of soot or creosote Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature heater Young children should be supervised when they are in the same room as the heater Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no responsibility of any consequential damage s 100 01184 Heating Specifications Approximate Maximum Heating Capacity in Square feet iese ee ee ee ee ee ee ee ee 800 to 2 250 Sa Feet Burn Rat
44. t be met e Must have an approved cap to prevent water from entering or a 45 downturn with rodent screen e Ifthe termination is located on a windy side of the house an approved house shield is recommended to prevent soot from building up on the side of the house Must not be located where it will become plugged by snow or other material NOTE Measure clearances to the nearest edge of the exhaust hood Minimum 4 clearance below or beside any door or window that opens Minimum 1 clearance below or beside any window that does not open Minimum 1 clearance above any door or window that opens Minimum 2 clearance from any adjacent building Minimum 7 clearance above any grade when adjacent to public walkways NOTE Vent may not terminate in covered walkway or breezeway Minimum 2 clearance above any grass plants or other combustible materials Minimum 3 clearance from any forced air intake of any other appliance Minimum 2 clearance below eaves or overhangs Minimum 1 clearance horizontally from combustible wall Must be a minimum of 2 above the roof KIOTIM JOW gt Travis Industries 4061016 100 01184 Installation For Qualified Installers Only 11 Mobile Home Requirements Outside air is required used for combustion see the directions below The heater must be bolted to the floor Some states do not require this check with your local building department See the illustration to the right
45. tart up sequence that does not result in the heater coming up to O MED MANUALO temperature To reset the fault light turn the mode switch to AUGERO off and re start the stove LOW op O FAULT Fault Codes for qualified service personnel only Fault and 2 LOW Light Flash Flow Switch Fault Fault and 4 MID Light Flash System Snap Disk Fault pellets run out amp stove goes cold Fault and 6 HIGH Light Flash Safety Snap Disk Fault Power Outages If a sustained power outage occurs while in Manual the stove will go to a cool down mode to vacate smoke once power returns If the power outage was short the heater will go to the start up sequence If in Auto the stove will re start if the room is cool Because this stove relies upon a blower to evacuate the smoke some smoke may enter the home during a power outage To keep to a minimum leave the door closed Travis Industries 4061016 1100 01184 25 26 Operation Using a Pellet Corn Mix with This Heater This heater may burn a mixture of corn and wood pellets up to a 50 50 proportion by volume Shelled corn burned in Travis pellet appliances must be clean free of husk and cob residue and have a moisture content no greater than 15 DO NOT BURN A MIX WITH MORE THAN 50 CORN TO WOOD PELLETS THOROUGHLY MIX THE TWO FUELS TOGETHER TO BE SURE OF AN EVEN BURN RATE If combustion is slow if the fire is slow to start or if clinkers ashes that solidif
46. tion ee ek ee eke 8 Clearances Straight Installation ee ees ee ee ee 8 Daily Maintenance whenever using the stove 27 DIMENSIONS Its ESE EEN be ee ve SR De seen eN ed 6 Door Opening ee ee ek ee ek eee ee Re ek ee ek ee 29 Door Seal Verification ee ee ee se ER Ee RR Re 12 Electrical SpecificationS sies see eek see eek ee eek ee 6 EPA Compliance ees see eek ede eek eke teense eek ede ek dee 6 Fault Codes for qualified service personnel only 25 Floor Protection Requirements 7 Flyash Removal isini Ee SERS BE SE RE GE Ke GE PER SERE se 30 GIERE RE N AE AE OE 6 Heating SpecificationS iese ek see ek ee ek ee ek ee 6 Important Information ees see ee ek ee ek ee ek ee 2 Inspect the BUI sie ER Se EE EE DE EG GES Ee ED Se DR EER Ee 27 Installation Example Class A Chimney Retrofit 16 Installation Example Direct Through the wall Installation 14 Installation Example Freestanding Masonry CNnimeY eie 19 Installation Example Interior Vertical Installation 15 Installation Example Masonry FreplaceHearthStove ee 17 Installation Example Zero Clearance Metal Fireplace Hearth Stove 18 Installation Options 0 ee ee ee ek ee ek ee ek ee 7 Installing the Pellet Vent 10 INtOAUELUONE EERS ER ee ER EE Ee De AA Ge ee Ee 2 Travis Industries 4061016 Loading Pellets siese see ee Ee Ek Ee ee ee ee Ee ee 21 Location of
47. tion section of this manual e The door glass or ashpan is open or has an air leak e The firepot requires cleaning The exhaust system requires cleaning Travis Industries 4061016 100 01184 27 28 Maintenance Daily Maintenance whenever using the stove Continued Check Firepot for Clinkers If the flames seem to be coming only from the sides or are orange black turn the heater off and check for clinkers ashes that solidify into a clump The most likely causes are e Restrictor needs adjustment see Restrictor Adjustment in the installation section of this manual e Poor pellet quality e The door or glass has an air leak The exhaust system requires cleaning Cleaning the Firepot WARNING Make sure the heater has fully cooled approximately 25 minutes before opening the door and conducting service To clean the firepot open the door see page 27 and knock away any debris on the firepot with a screwdriver If severely clogged remove the firepot to gain better access Travis Industries 4061016 1100 01184 Maintenance 29 Daily Maintenance whenever using the stove Continued Door Opening WARNING Make sure the heater has fully cooled approximately 25 minutes before opening the door and conducting service aor Open the latch doors open WARNING Do not swing the doors past 90 This
48. ver off the thermostat Run the thermostat wires through the wall cut off excess wire leaving 6 of slack Attach the quick connects to the two posts near the molex connector on the circuit board orientation does not mater Expose 1 2 of wire and attach to these two posts 2 Determine a location for the thermostat that is within range of the 20 length of thermostat wire SE It should be centralized in Standard the room and away from Screwdriver the heater The wire may be routed externally on the wall or behind the wall preferred 3 Follow the directions to the right to attach the thermostat and thermostat wires Attach the thermostat to the wall through these two holes Travis Industries 4061016 100 01184 14 Installation For Qualified Installers Only Installation Example Direct Through the wall Installation Horizontal Rain Cap Type L Vent 12 Minimum House Shield used to protect pe exterior wall from soot discoloration is HIGHLY RECOMMENDED note 3 clearance between vent and combustibles Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections 7 Minimum 6 Minimum Zr Floor Protection 3 Minimum m Floor Protecti
49. vis Industries 4061016 100 01184 21 22 Operation Manual Mode Travis Industries Manual mode reguires the user to turn the heater on and off manually To Start Press the Manual Start button That s it The stove automatically goes to a medium burn rate and high fan while the igniter starts the fire burning within 10 minutes During this period the lowest HEAT OUTPUT light will flash If the stove does not start in 30 minutes the stove turns off Once up to temperature the stove will then run at the heat output setting selected on the control panel see To Adjust the Heat below To Shut Down Move the mode switch to OFF The exhaust blower will still run until the heater cools down To Adjust the Heat Press the Heat buttons to adjust the heat output NOTE During start up you may adjust the heat setting This heat setting will take affect once the start up sequence is complete AUTO ul A ue orr MANUAL A T Y DOWN MANUAI A up START F A MANUAL N Y J DOWN AUGER a TRAVIS INDUSTRIES HOUSE OF FIRE TRAVIS INDUSTRIES HOUSE OF FIRE DISCONNECT POWER BEFORE SERVICE REMOTEO AUTOO MANUALS TRAVIS INDUSTRIES HOUSE OF FIRE 4061016 These lights indicate the heat output setting NOTE the lights may be difficult to see from an angle Press the up or down button to adjust the heat output
50. y into a clump build up rapidly in the fire pot decrease the proportion of corn and increase the proportion of wood pellets until you find a proportion that works well in your appliance If your stove or insert is operated with a thermostat you may notice the automatic igniter at times fails to light a 50 50 corn to pellet mix If you experience this decrease the proportion of corn and increase the proportion of wood pellets in the mix For an optimum fire and greatest efficiency it is important to keep the fire pot free of built up ashes If you are burning only high quality wood pellets you should check and clean the fire pot at least every two weeks or after ten bags of pellets If the pellets you are burning have a high ash content or if you burn a corn wood pellet mixture we recommend that you check the fire pot every day and clean it if necessary Travis Industries 4061016 1100 01184 Maintenance Daily Maintenance whenever using the stove Inspect the Burn When burning on high the flames should be bright orange with embers jumping from the firepot NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system See Restrictor Adjustment for details Make Sure Pellets are Not Piling Up If the pellets pile up over the burn pot turn the mode switch to OFF The most likely causes are e Restrictor needs adjustment see Restrictor Adjustment in the installa
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