Lopi 864TRV User's Manual
Contents
1. a V Le Gas Control IFEN f Fos Valve NS Le Red Optional Regulator Em Blue Solenoid Blue Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Replacement Parts List Caution Use only Travis Industries replacement parts Do not use substitute materials Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Travis Industries 4050812 100 01168_001 Limited 7 Year Warranty To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed Warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Burner Assembly Gas Control Assembly Accessories Burner Burner Pan Air Shutter Assembly Main Burner Adjustable control valve millivol2. 3 Glass Frame Removal and Installation 13 Log Set Installation 15 Safety Precautions Glass Cleaning EE 20 Troubleshooting Table 21 Safety Precautions 0 cscgs0ds eeeensiee oben bie i aa aai 4 How this Fireplace Works 22 Wiring Diagrames ie a a E e is 23 Operation Replacement Parts List 23 Before You Begin in 6 Location of Controls 0 cccceeeceeeeeeeeeeee eee eeee tees 6 Warranty Starting The Pilot Flame BA PNA pe ee hee 7 6 Warranty rate ee tienne teen staat lade 24 Starting the Fireplace for the First Time 8 Turning the Fireplace On and Off 8 Edui Adjusting the Flame Height a Optional Equipment Adjusting the Optional Blower Speed 9 Optional Equipment List 25 Normal Operating Sounds 9 Normal Operating Odors 9 Index Le D RE cog Sneed wageooe ateetnee ee 26 Features e Works During Power Outages millivolt system e Convenient Operating Controls e Optional Thermostat or Remote Control e Variable Rate Heat Output e Realistic Wood Fire Look e Low Maintenance e Optional Blower for Effective Heat Distribution Heating Specifications Natural Gas Propane Approximate Heating Capacity in square
3. 4 Flame Height Adjustment 8 SMellS Essaie ss hat ete trial esac repris 9 Glass Cleaning 20 Starting the Fireplace for the First Time 8 Glass Frame Removal and Installation 13 Starting The Pilot Flame 6 Grill Installation and Removal 11 Troubleshooting Table 21 Heating Specifications 3 Turning the Fireplace On and Off 8 How this Fireplace Works 22 Waltanty fcc a eee ee 24 Important Information 2 Window Cleaning 20 Installation Warnings 2 Window Removal and Installation 13 IntrOdUCTION 2055 80 ec ei tena el eee 2 Wiring Diagram 23 Location of Controls 6 Yearly Service Procedure 10 Log Set Installation 15 Maintaining Your Fireplace s Appearance 10 Travis Industries 4050812 100 01168 001
4. ___ Use needle nose pliers to straighten this tab NOTE when re attaching the outer frame bend the tab inwards 30 do not over bend With the outer glass frame and screen removed the outer surface of the glass may be cleaned Inner glass frame The screen is sandwiched between the inner and outer glass frame Outer glass frame Travis Industries 4050812 100 01168 Maintenance Troubleshooting Table Problem Possible Cause Pilot Will Not Light Main Burners Will The gas control valve is turned to PILOT or OFF Not Start The ON OFF switch is turned to OFF Remote Control The gas control valve is turned to PILOT or OFF Does Not Work The ON OFF switch is turned to OFF The remote is too far away from the fireplace ___ The remote control receiver is turned Off Thermostat Does The gas control valve is turned to PILOT or OFF Not Work The ON OFF switch is turned to OFF The thermostat is set too low Fireplace Will Not Distribute Heat Pilot Goes Out intermittently The fireplace has just been started Flames Are Too ce di Blue Improper air shutter adjustment The flame height may be turned too low Flames Are Too 9 i Short Under 6 The logs or coals are placed incorrectly Thin Layer of Soot Improper air shutter adjustment Covers the Glass Travis Industries 4050812 21 Don t Call for Service Until You Check all gas shut off valves See
5. 864TRV Firepl ace Tested and Listed by e Operation li e Maintenance OMNI Test Laboratories Inc Beaverton Oregon Report 028 F 59 5 ANSI Z21 88b 2003 WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in a manufactured mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance Owner s Manual a TRAVIS INDUSTRIES HOUSE OF FIRE Copyright 2007 T I 10 00 100 01168_001 4050812 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 2 Introduction Introduction We welcome you as a new owner of a 864TR
6. Blower Snap Disk This heater has optional blowers to push This part can produce a _ heated air into the room You will hear the clicking sound as it turns sound of air movement that increases as the blower on and off o the speed is increased Y Extinction Pops Ca jy AS LP appliances to experience a pop Gas Control Valve AS and when the burner is shut off As the gas control valve is turned SK It is not unusual especially on Propane Pilot Flame on and off you will hear a dull The pilot flame which remains on clicking sound This is the valve makes a verv sliaht whisper sound Normal Operating Odors This appliance has several areas that reach high temperatures Dust or other particles on these areas may burn and create an odor This is normal during start up You may notice the smell is more acute if the appliance was left idle for a long period Travis Industries 4050812 100 01168_001 10 Maintenance Maintaining Your Fireplace s Appearance Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the fireplace on Clean the plated surface with denatured alcohol and a soft cloth with the fireplace cool Other cleaners may leave a film that may become etched into the surface Yearly Service Procedure e Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially da
7. Gas Control Assembly Glass Ceramic Logs Gold Nickel amp Copper Plating Accessories Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Adjustable Air Restrictor Pressure Relief Mechanisms Barometric Control Mechanism for models with Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly Gas Control Assembly Glass Ceramic Logs Gold Nickel amp Copper Plating Accessories Convection Heat Exchanger Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS This new gas appliance must be installed by a qualified gas appliance technician It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized TRAVIS dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The installer must ensure the appliance is burning as per the rating tag at the time of installation Over firing operation above the listed BTU rate of this appliance can cause serious damage and will nullify this warranty 4 The
8. feet 450 to 1 400 450 to 1 400 Maximum BTU Input Per Hour 31 000 31 000 Minimum BTU Output on Low 6 700 5 200 Steady State Efficiency with blowers on 77 2 78 4 AFUE Annual Fuel Utilization Efficiency 68 3 69 4 i Heating capacity will vary with floor plan insulation and outside temperature Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system Travis Industries 4050812 100 01168_001 Travis Industries Safety Precautions IF YOU SMELL GAS Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor s house if not reached call fire department This unit must be installed by a qualified installer to prevent the possibility of an explosion Your dealer will know the requirements in your area and can inform you of those people considered qualified The room heater should be inspected and cleaned before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The instructions in this manual must be strictly adhered to Do not use makeshift methods or compromise in the installation Improper installation will void the warranty and safety listing Look for this label This heater is either approved for nat
9. replace Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to insure an air tight seal 6 Inspect the area behind the access door Clean if necessary Check the gas control valve and the gas lines If damage is found discontinue use and contact your dealer for service Clean the air channels ducts and blower if applicable 7 Start the pilot and turn on the main burner The flames should be orange yellow and not touch the top of the firebox If the pilot or main burners do not burn correctly contact your dealer for service Monitor the blower operation 8 Remove any debris or vegetation near the vent termination Contact your dealer if any sooting or deterioration is found near the vent termination Travis Industries 4050812 100 01168 001 Maintenance Grill Installation and Removal 11 Some fireplaces have grills above and below the glass frame These grills may be installed following the directions below follow in reverse to remove Upper Grill Installation Hold the grill at an angle and insert the lower slot over the bushing on the fireplace both sides You may need press on the grill to get the tab over the bushing this prevents the grill from accidentally falling off Lower Grill Installation Swing the grill upwards to engage the second slot You will need to lift the grill slightly to get it o
10. the heater using the built in piezo igniter Do not use matches or any other external device to light your heater Allow the heater to cool before carrying out any maintenance or cleaning Never remove replace modify or substitute any part of the heater unless instructions are given in this manual All other work must be done by a trained technician Don t modify or replace orifices The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no responsibility of any consequential damage s 100 01168_001 6 Before You Begin Operation e Read this entire manual before you use your new fireplace especially the section Safety Precautions on pages 4 amp 5 Failure to follow the instructions may result in property damage bodily injury or even death Location of Controls Pilot Igniter On Off Switch Gas Control Knob Flame Adjust Knob Comfort Control Optional Blower Control Optional Accent Light Travis Industries Optional Blower Control Optional A
11. warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized TRAVIS retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals The unit is subject to submersion in water or prolonged periods of dampness or condensation Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corrode
12. Starting the Pilot Light Step C See Starting the Pilot Light Step C See Starting the Pilot Light Step C Check Tank Level See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See the remote control instructions See Thermostat Operation See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the fireplace See the remote control instructions See the remote control instructions See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See Thermostat Operation Check the breaker switch See Operating Your Fireplace Keep the gas supply turned on This is normal see Starting the Fireplace for the First Time Adjust Air Shutter contact your dealer Turn the flame height to HI See Adjusting the Flame Height See Log Set Installation Adjust Air Shutter contact your dealer 100 01168_001 22 Maintenance How this Fireplace Works This fireplace was designed with safety as the primary concern Many of the components inside this fireplace are for safety purposes Therefore only certified gas service technicians should service this fireplace What Turns the Main Burners On and Off This fireplace uses a millivolt system to control its operation a millivolt is a very small amount of electricity The thermopile and thermocouple generate electricity when heated by the
13. V gas fireplace This manual details operation and maintenance of this fireplace Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Important Information No other 864 TRV gas fireplace has the same serial Register your warranty online at number as yours The serial number is on the listing label that is chained to the gas control valve This serial number may be needed in case you require Service Or mail your warranty card to Model 864TRV Fireplace Travis Industries House of Fire 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 Save Your Bill of Sale Serial Number Purchase Date To receive full warranty coverage you will need to show evidence of the date you purchased your heater Do not mail your Bill of Sale to us Purchased From We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur Installation Warnings e Installation requirements are printed in the 864TRV Installation Manual part 100 01173 All requirements in the installation manual must be met e Failure to follow all of the requirements may result in property damage bodily injury or even death e This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas applia
14. ace start with the bottom three follow the directions shown to the right b Lift the glass frame up and pull it forward to remove NOTE You may need to lift Catch the glass frame on glass frame while re attaching Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions to the right in reverse c Lift the glass frame slightly and attach the lower latches NOTE Make sure the glass frame is all the way in place it should be flush with the front of the fireplace when installed Travis Industries 4050812 100 01168 001 14 Maintenance Glass Frame Removal and Installation continued The latch can come loose from the latch assembly This occurs only when it is rotated Follow the directions below to re install the latch if it comes loose Hold the latch at an angle and insert it into the slot on the glass frame anchor NOTE this slot may be ata different angle than illustrated Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor Once fully inserted turn the latch until it is upright Travis Industries 4050812 100 01168_001 Maintenance 15 Log Set Installation Rear Log Installation Place the rear log as shown below Make sure it is pushed all the way back on the log shelf The rear log has a slot that s
15. ammable liquids in the vicinity of this heater 4050812 100 01168_001 Travis Industries Safety Precautions Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it The viewing glass should be opened only for lighting the pilot or conducting service Do not operate with cracked broken or removed glass Any safety screen or guard removed for servicing must be replaced prior to operating the heater Operate the heater according to the instructions included in this manual If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be supervised when they are in the same room as the heater Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off 4050812 5 Light
16. ance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES INC THE MANUFACTURER OF THE APPLIANCE ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN IF WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the
17. ccent Light The Pilot Flame can be found under the right side log Pilot Igniter ON OFF Switch Lift the control cover up and swing it forward to access the controls An instruction card for operating the fireplace is attached to the inside of the fireplace here Replace it for easy reference The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame This control is used to turn the fireplace burners on and off This knob is used to control gas to the fireplace and for starting the pilot There are three positions ON OFF amp PILOT The pointer to the left of the knob indicates the position this knob is in This knob controls the flame height from low LO to high HI The pointer above the knob points to the position this knob is in This lever turns the rear burner on and off NOTE THIS IS NOT A SHUTOFF VALVE This knob controls the speed of the optional internal convection blower that pushes heated air into the room This knob controls the optional accent lights located behind the logs 4050812 100 01168_001 Comfort Control Flame Adjust Knob Gas Control Knob Operation 7 Starting The Pilot Flame The pilot flame is required to ignite the main burners it also plays a safety role It should be left on once lit It will stay lit unless th
18. ce may be required to be left in the ON or OFF position for the fireplace to operate Consult your installer or dealer for details e Do not place any combustible items on top of or directly in front of the fireplace even temporarily The optional thermostat may start the fireplace causing a combustible item to ignite e f the fireplace turns on and off frequently while using the thermostat you may want to adjust the flame height down until it produces just enough heat needed Adjusting the Flame Height e Your fireplace has an adjustable flame to tailor the look and heat output to your specific needs It is adjusted by turning the middle dial on the gas control valve Index Mark Flame Height Adjustment Knob Te V Turn counter clockwise to adjust the flame higher clockwise to lower Travis Industries 4050812 100 01168_001 Operation 9 Adjusting the Optional Blower Speed The blower helps transfer heat from the heater into the room It will not turn on until the heater is up to temperature approximately 10 minutes after starting See the illustration below for instructions on adjusting the blower speed OFF HIGH LOW Turn the dial all the Turn the dial all the The high position is all the way counter clockwise way counter clockwise way clockwise until it clicks off without clicking off 2 Normal Operating Sounds The appliance may creak with change of temperature THIS IS NORMAL LO Blowers
19. d or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of the orifices or the use of fuel other than that for which the unit is configured Units are shipped for natural gas and must be converted to propane using the included conversion kit Confirm fuel configuration with your installer 9 Damage to gold or nickel surfaces caused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appli
20. date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 4050812 100 01168_001 Optional Equipment 25 Accessories The accessories listed below are available at your Travis dealer To locate a dealer visit www travisproducts com Firebacks Upgrade Faces There are several styles of decorative Upgrade faces allow for a whole new look for ceramic firebacks that fit inside the firebox your fireplace Many install with optional and enhance the area behind the flames tile or non combustible faces to give your These firebacks can also be painted in fireplace a unique look NOTE Your several colors available from your fireplace may already have an upgrade face professional hearth dealer installed Blower Andirons The optional bl
21. e gas control valve is turned to OFF However the pilot will go out if the gas is shut off the propane tank runs out or low or if the stove malfunctions If the pilot turns off frequently call your dealer for information To start the pilot follow the directions below 5 minutes WARNING e When lighting or re lighting the pilot the glass must be removed see page 10 a Remove the glass see page 10 for details b Push the gas control knob in slightly and cnet turn it to the OFF position The knob IGNITER will not turn from ON to OFF unless the knob is depressed slightly Wait five minutes to let any gas that may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until JA service has been performed DE i NO NOTE You may wish to remove the log set to gain a better view of the pilot see page 15 d Keep the gas control knob depressed for 30 seconds once it is lit e Release the gas control knob If the pilot goes
22. nces e This appliance must be installed in accordance with all local codes if any if not follow ANSI Z223 1 and NFPA 54 88 e In Manufactured or Mobile Homes must conform with Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 This appliance may be installed in Manufactured Housing only after the home is site located e The fireplace is designed to operate on natural gas or propane LP e All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure e Notify your insurance company before hooking up this fireplace Travis Industries 4050812 100 01168_001 Introduction 3 Table of Contents Introduction and Important Information Maintenance IMtrOdUCtOM is fins cas nan tie daa tanede piaia ias 2 Maintaining Your Fireplace s Appearance 10 Important Information 2 Yearly Service Procedure 10 Installation Warnings 2 Grill Installation and Removal 11 FO atures is A eh iy aA ele aaa cae ieee ee 3 Face Installation and Removal 12 Heating Specifications
23. ngerous situation We recommend the following procedures be done by a qualified technician 1 Check the pilot flame It should touch approximately 3 8 of the top of the thermopile and touch the top of the thermocouple see illustration below If it does not contact your dealer for service 2 Shut off gas to the fireplace by turning the gas control knob to OFF see step A under Starting the Pilot on page 7 Let the fireplace cool for 15 minutes Remove the glass see page 10 3 Remove the log set NOTE the logs are very fragile see page 15 If severely deteriorated replace Check the logs for sooting A small amount of soot along the bottom of the logs is normal If excessive sooting is found the fireplace will require adjustment Contact your dealer 4 Inspect the burner and remove any debris e Make sure the burner is not warped cracked or damaged e Check the firebox and area around the pilot to make sure there is no warping or damage e f any problem is found discontinue use and contact your dealer for service Before Disassembly Check the pilot flame It should touch the thermocouple and thermopile Check the walls and ceiling yp of the firebox for Za deterioration Thermopile Pilot Hood Thermocouple Check the burner holes D Make sure the burners are not warped or damaged 5 Replace the log set Clean and replace the glass see Glass Cleaning on page 20 If the glass is damaged
24. out repeat step C If the pilot refuses to stay lit call your dealer for service With the pilot lit proceed to step P f Replace the glass g Turn the gas control knob counter clockwise to ON The pilot is now lit and the heater can be turned on and off Travis Industries 4050812 100 01168_001 8 Operation Starting the Fireplace for the First Time e Burn the heater at a high setting with the blower off for an extended period up to 48 hours This will cure the painted surfaces Fumes from the paint curing and oil burning off the steel will occur This is normal We recommend opening a window to vent the room e Condensation may appear on the glass each time you start the fireplace this is normal e Blue Flames will occur on the fireplace when it first comes on After fifteen minutes the flames will turn a more realistic yellow and orange color e Certain installations use a remote wall switch to turn the fireplace on and off If this is the case leave the ON OFF switch ON Turning the Fireplace On and Off After the pilot has been started Ss A switch is provided behind A wall switch may be An optional remote may be An optional wall thermostat the control cover below used to turn the used see the instructions may be used to control the the firebox fireplace on and off included with the remote temperature NOTE FOR REMOTES THERMOSTATS OR WALL SWITCHES The on off switch on the firepla
25. owers help transfer heat to These decorative additions attach to the your home grate inside the firebox and enhance the wood fire look of your fireplace Accent Light Remote Control The optional accent light installs behind the This accessory allows for remote control of rear log and lights up the firebox It can be your fireplace used with the burner on or off BY Extra Room Power Heat Duct Installed behind the wall the extra room power heat duct pulls heat from the fireplace and blows it into a separate location Travis Industries 4050812 100 01168 001 Index ACCOSSOMES i ssanivin orma o tacts a ER npe tes 25 Normal Operating Odors 9 Adjusting the Flame Height 8 Normal Operating Sounds 9 Adjusting the Optional Blower Speed 9 OdOrSis E EEA EP ETE escape data tnne 9 Before You BeGin esiou e e aR 6 On Off Operation meter nan ae a aana a 8 Blower Operation optional 9 Optional Equipment List 25 Glean gAs OT 10 Pantsi erpa a aee a ar a eanna 23 Controls Location 6 Pilot Starting 2 212 a tu aaa a ede Mae 6 Face Installation and Removal 12 Replacement Parts List 23 Features 88m surtt 3 Safety Precautions
26. pilling gas into the firebox Pilot Flame The pilot flame is a time proven component that eliminates the possibility of gas buildup inside the firebox Gas Valve This high technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple If any component is damaged or sensing a malfunction or if the wiring is damaged it will shut off all gas Thermocouple The thermocouple generates a small amount of electricity If the pilot flame goes out the gas valve automatically shuts off all gas External Shut Off Valve This valve is placed on the gas line to shut off gas to the appliance during maintenance procedures Travis Industries 4050812 100 01168 001 Maintenance 23 Wiring Diagram Millivolt Wiring stock configuration Thermocouple Thermopile Piezo Igniter On Off Switch Red o y Brown Copper Co Axial Orange Spark Electrode O 0 3 Optional Optional Remote Thermostat Control Optional Blower Wiring Harness Hot black Ka os Power In Common j Molex Connector Remote Ground 2 o Oz fume Green Control g ue gt 8 Molex mcm 3 D Connector 9 Ground g Optional Blowers attached to stove To 5 4 9 White Black
27. pilot flame This electricity is used to operate the gas valve Without enough electricity the gas valve will not turn on That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity The thermopile provides power for the ON OFF switch remote control or thermostat see the illustration below Because the thermopile generates the electricity needed to turn the fireplace on and off this fireplace can be operated when the power is out although the blower will not run When heated the thermopile This electricity is generates electricity a very small used to operate the amount measured in Millivolts main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner oyo o oc wi zZ o gt mn Z q What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next to the pilot senses when the pilot flame is lit If the pilot flame goes out this thermocouple no longer generates electricity causing the gas valve to automatically shut off all gas to the heater preventing the pilot from s
28. t wiring and connectors located within Orifice the metal heater structure thermopile thermocouple pilot hood Cast Brick Cast Firebacks Power Heat Ducts Andirons z orifices pilot gas line piezo ignitor i Firebox Assembly Convection Heat Exchanger Glass Re Installation Allowance In cases where heater must be removed from home for i repairs a partial cost of re installation is covered pre Ceramic Logs authorization required Log Set Coals Ember Strip Steel Fiber structure Gold Nickel amp Copper Plating Blower wiring harness snap discs rheostat speed control Adjustable Air Restrictor Pressure Relief Mechanisms Barometric Control Mechanism for models with Remote Heat Glass breakage from thermal shock Ducts Glass Attachment Mechanism Electrical Assembly within heater One Way Freight Allowance One way freight allowance on pre authorized repair done at Face amp Door see Conditions and Exclusions 9 factory is covered Exclusions Paint Gasketing Years 3 THROUGH 5 COVERAGE PARTS amp LABOR Convection Heat Exchanger Firebox Assembly One Way Freight Allowance Adjustable Air Restrictor Pressure Relief Mechanisms One way freight allowance on pre authorized repair done at Barometric Control Mechanism for models with factory is covered Remote Heat Ducts Glass Attachment Mechanism Exclusions Paint Gasketing Burner Assembly Electrical Assembly
29. traddles the rear burner and pilot assembly Travis Industries 4050812 100 01168_001 16 Maintenance Right Log Installation The right log has a curved slot that fits over the riaht side arate Eu 4 Vi Place the right log as shown below The left side of the log should be slid back against this ledge Travis Industries 4050812 100 01168_001 Maintenance Left Log Installation Place the left log as shown above the log comes up but does not cover the burner holes Travis Industries 4050812 100 01168_001 8 Maintenance Center Log Installation The pin on the rear log inserts into the hole on the center log Travis Industries 4050812 100 01168_001 Ember Installation Maintenance 19 Travis Industries 4050812 100 01168_001 20 Maintenance Glass Cleaning The glass may be cleaned with a non abrasive cleaner To clean the inside of A the glass simply remove the glass frame k place it on a non scratching surface and clean the inside surface If the outside surface of the glass frame requires cleaning follow the directions below to remove the outer glass frame and screen NOTE The screen between the glass frame and glass is not required It may be removed if desired WARNING do not operate the fireplace without the glass and frame in place A tab at each corner of the glass assembly holds the inner glass frame to the outer glass frame
30. ural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme If the label is present the safety hazard Direct questions about the heater is equipped for LP type of fuel used to your dealer Check the propane If the label is label and flame adjust knob on the gas absent the heater is equipped for NG natural gas control valve It is imperative that control Do not operate the heater if it is compartments screens or not operating properly in any circulating air passageways of fashion or if you are uncertain the heater be kept clean and Call your dealer for a full free of obstructions These explanation of your heater and areas provide the air necessary what to expect for safe operation Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater as well If the flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer and arrange for proper servicing Do not operate if any portion of the heater was submerged in water or if any corrosion occurs Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water Do not store or use gasoline or other fl
31. ver the bushing Once in place the grill is held in place by gravity Hold the grill at an angle and insert the lower slot over the bushing on the fireplace both sides You may need press on the grill to get the tab over the bushing this prevents the grill from accidentally falling off Travis Industries Bend this the tab over on both sides This is the end stop for the lower grill it allows the grill to swing forward 4050812 Swing the grill upwards to engage the second slot You will need to lift the grill slightly to get it over the bushing Once in place the grill is held in place by gravity 100 01168_001 12 Maintenance Face Installation and Removal Some fireplaces have a face that fits over the glass frame The face can be removed following the directions below gt y Phillips Screwdriver Four screws hold the face y in place The screws are accessed through the grills on the face y Travis Industries 4050812 100 01168 001 Maintenance 13 Glass Frame Removal and Installation Warning The appliance must be completely cool before removing the glass Warning Do not strike or slam the glass Based upon the face being used either a swing the access door down and remove the top grill b remove the face unscrew or lift off see the instructions included with the face for details Open the six latches holding the glass frame in pl
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