Linear BGUS User's Manual
Contents
1. COMM 1 amp 4 3 amp 4 4 amp 5 2 amp 4 4 amp 6 4 amp 50 4651 4 amp 11 24VDC amp 60 TERMINAL CONNECTION DESCHIPTIONS FUNCTION 24VAC 24VDC OPEN CLOSE SINGLE BUTTON STOP REVERSE OPEN RESET CLOSE OBSTRUCTION RESET RUN DESCRIPTION OF FUNCTION Provides 24Volt AC power for accessories Note DC models will NOT have 24Volt AC power available Provides 24Volt DC power for accessories Opens the operator Several accessories such as button stations keypads transmitters and card readers can be wired to open Closes the operator Use caution when wiring accessories to these terminals The gate must be clearly visible from the location of any accessories wired to close Performs the single button function which will alternate between open and close or open stop and close depending on dip switch 3 See Page 9 for details Stops the operator On barrier gate operators this button is also the reset button This function will cause a reversal when the gate is traveling closed and will travel back to the fully open position Loop detectors are often wired for reverse A signal across these terminals will cause the arm of the barrier gate operator to raise and stay open until the signal is gone at which point the arm will immediately begin to come down This function works only while the arm is coming down Any signal to this function will cause the arm to stop and fully reve2. LINEAR gate operators are designed for many years of trouble free operation and under recommended operating conditions will require only minimal maintenance To ensure that your unit is ready for operation at all times and to preclude serious damage or failure inspect the unit systematically Proper adjustments and lubrication should be made as recommended LUBRICATION Bearings For models which have pillow block style bearings with greaseable fittings lubricate at least twice a year with a lithium complex based petroleum oil NLGI 2 rated grease Oilite and precision sealed bearings do not require additional lubrication Motor Motors have sealed ball bearings and do not require further lubrication If bearing noise develops after several years of operation bearings should be replaced by a motor repair company or the motor should be replaced if necessary Drive Chain and Sprocket slide gate models only The main drive chain and sprockets should be inspected for wear cleaned and wiped down with a lightly oiled rag every six months Swing Gate Arm swing gate models only Check all bolts for proper tension and tighten if necessary Make sure the arm folds overextends itself slightly against the overtravel stop to reduce the chance that the gate can be backdriven open Adjust the close limit slightly if additional travel is required Lightly lubricate all pivot points with a light machine oil Barrier Gate Arm barrier gate models only
3. GUIDE MODEL BG U 5 Ref Part No Number Description 2 2110 781 3 2100 372 5 2220 008 6 2110 746 7 2110 170 8 2110 732 9 2100 1925 BT 10 2100 1926 BT 12 2110 441 26 2200 136 17 2500 2307 2500 2308 2500 2336 2500 2337 18 2100 364 19 2110 117 21 2200 917 22 2200 918 23 2200 151 24 2200 235 25 2200 011 28 2200 208 29 2400 178 30 2400 015 31 2400 017 Welded Cabinet Assembly Enclosure Door Lock Assembly with Key Bearing Block Assembly Kit Drive Shaft Assembly Gate Arm Flange Arm Attachment Channel Counterweight Connecting Link with Bearings Flange Bearings Motor 1 2 HP 115V 1 Phase Motor 1 2 HP 208 230V 1 Phase Capacitor for 2500 2307 Motor Capacitor for 2500 2308 Motor Intermediate Shaft Reducer and Crank Arm assembly Reducer Pulley 7 2 required Intermediate Pulley 2 2 required V Belt 25 2 required Motor Pulley 1 5 8 Intermediate Pulley 6 V Belt 26 2 required Carriage Bolt 3 8 16 x 1 1 2 Hex Nut 3 8 16 Flat Washer 3 8 MECHANICAL PARTS LIST Ref No _32 33 34 74 Part Number Description 2400 182 Wing Nut 10 32 2200 314 Set Collar 1 1 4 2400 474 Roll Pin 3 8 x 1 x 2 2400 043 Star Washer 10 2400 032 Hex Nut 10 32 2400 049 Screw 8 32 x 3 8 self tap 2500 029 Limit Switch 2400 246 Screw 6 32 x 2 1 4 Pan Head 2400 069 Keps Nut 6 32 2300 028 Limit Cam 2400 23
4. fully open position provided no open reversing or obstruction signals are present The timer is adjustable from 0 to 124 seconds This feature is turned off or on using dip switch 1 Maximum Run Timer Adjustment This 270 degree adjustable potentiometer should be left in the fully clockwise position on all barrier gate operators Open Direction Current Sense Adjustment This multi turn potentiometer is used to calibrate the built in current sensing feature for detection of obstructions while running in the open direction Close Direction Current Sense Adjustment This multi turn potentiometer is used to calibrate the built in current sensing feature for detection of obstructions while running in the closed direction Master Slave Connection Block This terminal block is used in conjunction with two operators to configure two gates to open and close together Dip Switches 1 This switch turns the auto close timer off on 42 This switch controls the behavior of the open reset function in barrier gates only When the switch is turned ON a momentary open reset pulse will cause the arm to raise and stay raised until a reset or another open reset signal occures In the ON position this switch also disables the counting function of Dip Switch 4 When the switch is turned OFF the arm will lower as the open reset signal is no longer present 3 This switch is used in conjunction with single button controls and radio receivers In the ON position su
5. made by a licensed electrician and must observe all national and local electrical codes 2 separate power disconnect switch should be located near the operator so that primary power can be turned off when necessary 3 Barrier gate operators are for vehicular traffic only Pedestrians must be supplied with a separate access opening 4 Never reach between through or around the fence to operate the gate 5 You must install all required safety equipment PRE INSTALLATION INFORMATION Before unpacking inspect the carton for exterior damage If you find damage advise the delivery carrier of a potential claim Inspect your package carefully You can check your accessory box parts with the enclosed packing slip for your convenience Claims for shortages will be honored for only 30 days from the date of shipment Before installing the operator read this manual completely to ensure all requirements for proper installation are present Verify that the voltage to be used matches the voltage of the operator The following contact or non contact obstruction detection devices have been approved for use with LINEAR barrier gate operators as part of a UL325 compliant installation 2520 441 MMTC Model IR 55 photo eye 165 with mounting hardware MMTC Model photo eye 28 with mounting hardware 2520 031 Volts amp HP 115V 1 2 HP MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE WIRING SPECIF
6. this indicator is lit and the gate is not in its full open closed position the limit These indicators are lit when the close 1 limit switch is activated on a right hand operator or the open LH RH LSC 1 LSO 1 LSC 2 LSO 2 may need adjusting or the limit switch may need replacing LSO 1 LSC 1 LSO 2 LSC 2 Motor Board L E D Indicators 1 on a left hand If this indicator is lit and the gate is not in its full open closed position the limit may need adjusting or the limit switch may need replacing NON LABELED One of these two indicators will be lit when the motor is running the gate open and the other is lit when the motor is running the gate closed BRAKE REL This indicator is lit when the motor is running in either direction This function is not used on this operator DC Operators Only AC POWER Indicates AC power is supplying the unit DC POWER Indicates the operator is running on batteries BATTERY CHARGING Indicates batteries are being charged Light goes out when batteries reach 90 of full charge OPEN GATE Operator is in open then lockout stage POWER LOCKOUT Flashes when controls motor are in lockout mode SURGE PROTECTOR INSTRUCTIONS The optional surge protector should be connected to any inputs that have an accessory connected to it This includes the 3 button station so it must be connected to 1 2A and 3 in all cases The green wire connected to ground which is electrically the same as terminal 4 The re
7. visible If they are missing or need replaced contact 4 Check limit switches and limit actuators cams limit nuts LINEAR Be sure there are no control stations mounted etc for wear and replace as required In rotary limit within reach of the gate Review safety literature with the switch assemblies wipe the limit shaft clean and apply customer and advise them to remove any such stations a light coating of dry lubricant found 5 For operators with magnetic brakes check for proper adjustment Brake disc must run free when the brake is engaged For brake assemblies other than C face style the brake should be adjusted so that the solenoid plunger throw is between 3 8 to 1 2 Too much throw will damage the solenoid If the solenoid emits a loud buzzing sound when the motor is run the brake must be adjusted For slide and swing gate operators you must inspect the gate for proper operation The gate should move easily without binding through its entire travel If the gate does bind adjust or fix as required Failure to keep the gate in good working condition will have adverse effects on the operator 30 Imperial Oil Date Prepared February 02 1996 Supersedes January 07 1995 MSDS Number 225570 Cette fiche signaletigue ast aussi disponible en francais 1 PRODUCT INFORMATION Product Identifier ESSO GEAR OIL GX 80W 90 Application and Use Premium quality multigrade extreme pressure gear oil for use in automot
8. 1 2 X4 LAG BOLT AND FLAT WASHER 3 Open the cabinet door 4 Remove the bolts holding the gate to its pallet and place the machine in position on the curb Refer to your Equipment Layout EL drawing for proper positioning of your gate 3 40 HOLE SUPPLIED IN CONCRETE FLAT WASHER 5 With a pencil mark the location of the mounting holes on the concrete 6 Set gate aside Drill all four mounting holes using a 3 4 diameter rotary hammer percussion drill bit Insert lag screw anchors for 1 2 lag bolts Place the gate back in position and anchor it with 1 2 lag bolts and flat washers Lubricate the bolts before installation Flat washers have been supplied to go between pavement and cabinet LINEAR highly recommends oe using the corner mounting holes when mounting barrier gates 7 Proceed with the rest of the installation process MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE BARRIER GATE ARM INSTALLATION FOR MoDEL BGUS BGUS D 1 Make sure the barrier gate is in the full closed position 2 With someone s assistance lift the arm 2 up to a height even with the barrier gate flange 3 Using the hardware 3 provided attach the arm to the flange and attachment channel 1 Tighten all bolts firmly MODEL BGUS BGUS D e SG SG D OPERATOR INSTALLATION GUIDE BARRIER GATE ARM INSTALLATION FoR MoDEL SG SG D Assemble the SG arm on the ground first making sure to leave all fasteners l
9. 6 Lubricants amp Specialties IMPERIAL OIL Products Division 111 St Clair Ave West Toronto Ontario MSW 1K3 800 268 3183 CAUTION The information contained herein relates only to this product or material and may not be valid when used in combination with any other product or material or in any process If the product is not to be used for a purpose or under conditions which are normal or reasonably foreseeable this information cannot be relied upon as complete or applicable For greater certainty uses other than those described in Section 1 must be reviewed with the supplier The information contained herein is based on the information available at the indicated date of preparation This MSDS is for the use of Imperial Oil Customers and their employees and agents only Any further distribution of this MSDS by Imperial Oil customer is prohibited without the written consent of Imperial Oil IMPERIAL OIL Products Division ESSO GEAR OIL GX 80W 90 31 Linear Building Innovation USA amp Canada 800 421 1587 amp 800 392 0123 760 438 7000 Toll Free FAX 800 468 1340 www linearcorp com Copyright 2009 Linear LLC 5 19 2009 P686
10. 78 deg C COC D92 Autoignition NA Flammable Limits LEL NA GENERAL HAZARDS Low hazard liquids may burn upon heating to temperatures at or above the flash point Decomposes flammable toxic gases will form at elevated temperatures thermal de composition Toxic gases will form upon combustion FIRE FIGHTING Use water spray to cool fire exposed surfaces and to protect person nel Shut off fuel to fire Use foam dry chemical or water spray to extinguish fire Respiratory and eye protection required for fire fighting personnel Avoid spraying water directly into storage contain ers due to danger of boilover A self contained breathing apparatus SCBA should be used for all indoor fires and any significant outdoor fires For small outdoor fires which may easily be extinguished with a portable fire extinguisher use of an SCBA may not be required HAZARDOUS COMBUSTION PRODUCTS Smoke carbon monoxide carbon dioxide and traces of oxides of sulphur Alkyl mercaptans and sulfides may also be released UEL NA 8 REACTIVITY DATA STABILITY This product is stable Hazardous polymerization will not occur INCOMPATIBLE MATERIALS AND CONDITIONS TO AVOID Strong oxidizing agents HAZARDOUS DECOMPOSITION Smoke carbon monoxide carbon dioxide oxides of sulphur and phosphorus Alkyl mercaptans and sulfides may also be released 9 NOTES This MSDS has been revised in Section 3 10 PREPARATION Date Prepared Prepared by February 02 199
11. 8 Key 3 16 x 3 16 x 1 1 4 2400 254 Key Intermediate Shaft 2400 188 Thrust Washer 2400 165 Shoulder Bolt 1 2 32 x 2 2200 222 Bearing Pillow Block 2400 133 Key Intermediate Shaft 2100 1804 Rear Accessory Shelf 2100 1879 Power Box Mounting Plate 2510 251 C Power On Off Disconnect Box 115VAC 2500 1956 115VAC Duplex Receptacles only 2500 1957 115VAC Switch only 2510 252 F Power On Off Disconnect Box 230VAC 2500 2205 230VAC Switch only 2100 1820 Front Accessory Shelf Specify color and texture 19 MODEL BG U 5 GATE ARM ASSEMBLY PARTS LIST LINEAR Drawing 2700 084 Ref 6 Part Number Description 2120 330 Wood Arm 16 2300 663 Yellow Black Caution Tape 2 2110 732 Gate Arm Flange 2100 1925 BT Attachment Channel 2100 1926 BT Counterweight MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL BGUS D MECHANICAL PARTS EXPLODED VIEW MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL BGUS D MECHANICAL PARTS LIST Part Number 2110 781 2100 372 2220 008 2110 746 2110 170 2110 732 2100 1925 BT 2100 1926 BT 2110 441 2200 136 2500 1902 2510 243 2110 834 2100 364 2110 117 2200 917 2200 918 2200 1003 2200 235 2200 011 2200 208 2400 178 2400 015 2400 017 2400 182 2200 314 2400 474 2400 043 2400 032 2400 049 Description Welded Cabinet Assembly Enclosure Door Lock Assembly
12. BGUS BGUS D 56 56 0 INSTALLATION GUIDE Linear Building On Inn USA amp Canada 800 421 1587 amp 800 392 0123 760 438 7000 Toll Free FAX 800 468 1340 www linearcorp com MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE TABLE OF CONTENTS PRE INSTALLATION INFORMATION Gate Operator Classifications EO 3 Safety Information and Warnings NETTO aaia e aaae iaiia 3 Pre installation IONIAN Rt OE Tem 3 INSTALLATION 3 OS GIN CAL ac EL c S 4 Mounting sia ns mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm mmmmmmmmmmmmmmmmmm mmmmmmmi 5 Model BGUS BGUS D Arm Installation Instructions pp 6 Model SG SG D Arm Installation Instructions pp 7 Vont PUG larirzi cfe ETE TNT a aE DOLUS 8 mi WSI LS 8 Electrical Connection Adjustments pp 8 CONTROL BOARD ADJUSTMENTS and ACCESSORY CONNECTIONS Control Board Fi US Ui SCS MOTO TIE TE TE EE TE TET 9 Terminal Connection c ais era 10 Current Sensing sacmtocc dom i oehi loine abner M E INR ird OM ION M NM 11 Close Direction Current Sense Adjustment 11 Open Direction Current Sense Adjustment pp 11 Maximum Run Timer Adjustment pp 11 Auto Close Timer Adjustment 11 Master Slave COnNNeCtON PNE RE Rm Em mm 11 Onboard L E D Indicat
13. CE The gel cell batteries in this operator require no routine maintenance For assured continued performance they should be replaced every year If power is to be removed for one week or more disconnect the negative wire from the batteries as this will prevent deep discharging Fully charge before use after storage or upon initial installation BRUSH REPLACEMENT Brushes should be inspected every 100 000 cycles 200 000 for BGU D B or yearly whichever comes first The motor has two brushes one on each side Original brushes are approximately 3 4 long and should be replaced when they are 1 4 long or sooner If brushes are allowed to wear beyond this point permanent damage to the motor may result To inspect the brushes remove retaining cap A with straight blade screwdriver and carefully pull assembly straight out Measure remaining brush material B To reinstall place brush in hold aligning rounded indentation C correctly with motor shaft Gently push in spring and align contact with oval carrier push in with retaining cap D Hold in place and thread cap into brush carrier Do not overtighten or cap will crack Repeat for other brush If brushes require replacement order kit 2510 243 959 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE PREVENTATIVE MAINTENANCE IMPORTANT e Always disconnect power from operator before servicing Keep clear of gate during operation GENERAL
14. Check all bolts for proper tension and tighten if necessary If the arm has been warped or damaged replace as necessary ADDITIONAL SIX MONTH PREVENTATIVE MAINTENANCE 1 Foroperators which utilize torque limiting clutches check 6 In operators which have a disconnect handle inspect for proper tightness If there appears to be dust from wear disconnect handle for proper function and lubricate if on the pads inspect the pads and replace if necessary necessary Use a lithium based grease on all moving If the clutch cannot be adjusted tightly enough to move parts the gate without slipping the pads must be replaced 7 Inspect all nuts and bolts for proper tightness and tighten 2 For operators with V belts inspect for wear and replace as necessary as necessary Check for proper tension and adjust if reguired Check all pulley setscrews for tightness and 8 Check all reversing devices for proper function Inspect tighten if necessary all contact edges for wear and replace if required Check photo eyes for proper alignment and function 3 For operators with internal chain drives inspect chain and sprockets for wear and replace if necessary 9 Check current sensing for proper adjustment when finished Check for proper tension and alignment and adjust if with inspection and maintenance required Check all hub sprocket setscrews and tighten 40 Inspect the installation area Are all the warning signs intact if required and
15. ICATIONS Select from the chart at the bottom of this page corresponding to the model voltage and horsepower rating of your operator The distance shown on the chart is measured in feet from the operator to the power source DO NOT EXCEED THE MAXIMUM DISTANCE These calculations have been based on standard 115V and 230V supplies with a 10 drop allowable If your supply is under the standard rating the runs listed may be longer than what your application will handle and you should not run wire too near the upper end of the chart for the gauge of wire you are using When large gauge wire is used a separate junction box not supplied may be needed for the operator power connection All control devices are now 24VDC which can be run considerable distances 24VAC is available for other devices such as loop detectors and photo eyes Wire run calculations are based on the National Electrical Code Article 430 and have been carefully determined based on motor inrush brake solenoids and operator requirements 6 10 Connect power in accordance with local codes The green ground wire must be properly connected Wire insulation must be suitable to the application Control wiring must be run in a separate conduit from power wiring Running them together may cause interference and faulty signals in some accessories Electrical outlets are supplied in all 115VAC models for convenience with occasional use or low power consumpti
16. N O CONTACT COMMON CONTACT 15 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS LOOP DETECTOR OPEN FREE EXIT POWER 24VAC amp 24VAC N FOR 24VAC 24VDC amp 24VDC FOR 24VDC REMEMBER TO TWIST LOOP WIRE LOOP DETECTOR TO REVERSE POWER 24VAC amp 24VAC N FOR 24VAC 24VDC amp 24VDC FOR 24VDC REMEMBER TO TWIST LOOP WIRE LOOP DETECTOR RESET 24VAC amp 24VAC N FOR 24VAC 24VDC amp 24VDC FOR 24VDC REMEMBER TO TWIST LOOP WIRE LOOP DETECTOR OPEN RESET POWER 24VAC amp 24VAC N FOR 24VAC 24VDC 24VDC FOR 24VDC N O CONTACT COMMON CONTACT 4 REMEMBER TO TWIST LOOP WIRE PHOTOEYE REVERSE POWER 24VAC amp 24VAC N FOR 24VAC 24VDC amp 24VDC FOR 24VDC N O CONTACT COMMON CONTACT 4 HEATER ASSEMBLY ON HEATER nmm Q T STAT THERMOSTAT LL2 L11 16 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE TROUBLESHOOTING Operator fails to start A If the operator has been running a large number of cycles the motor may have gotten hot and tripped the overload Allow the motor to cool down and press the overload reset button in bottom of motor Make sure you have power at the master distribution panel and that the power has not been turned off The secondary fuse on the control board may have blown Replace the fuse refer to control box parts lists on Page 27 or Page 28 for part n
17. PERATOR CLASSIFICATIONS All gate operators can be divided into one of four different classifications depending on their design and usage Class Residential Vehicular Gate Operator A vehicular gate operator intended for use in a home of one to four single family dwellings or garage or parking area associated with these dwellings Class 11 Commercial General Access Vehicular Gate Operator A vehicular gate operator intended for use in a commercial location or building such as a multifamily housing unit of five or more single family units hotel retail store or other building servicing the general public Class III Industrial Limited Access Vehicular Gate Operator A vehicular gate operator intended for use in an industrial location or building such as a factory or loading dock area or other location not intended to service the general public Class IV Restricted Access Vehicular Gate Operator A vehicular gate operator intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which unauthorized access is prevented via supervision by security personnel LINEAR barrier gate operator models BGU and BGU D meet the requirements for all four classifications SAFETY INFORMATION AND WARNINGS Read the following before beginning to install LINEAR barrier gates 1 All electrical connections to the power supply must be
18. at temperatures in excess of 45 deg C for extended periods of time or if heat sources in excess of 121 deg C are used Empty containers may contain product residue Do not pressurize cut heat or weld empty containers Do not reuse empty containers without commercial cleaning or reconditioning LAND SPILL Eliminate source of ignition Keep public away Prevent additional dis charge of material If possible to do so without hazard Prevent spills from entering sewers watercourses or low areas Contain spilled liquid with sand or earth Recover by pumping or by using a suitable absorbent Consult an expert of disposal or recovered material Ensure disposal in compliance with government requirements and ensure con formity to local disposal regulations Notify the appropriate authorities immediately Take all additional action necessary to prevent and remedy the adverse effects of the spill WATER SPILL Remove from surface by skimming or with suitable absorbants If al lowed by local authorities and environmental agencies sinking and or suitable disper sants may be used in unconfined waters Consult an expert on disposal of recovered material Ensure disposal in compliance with government requirements and ensure con formity to local disposal regulations Notify the appropriate authorities immediately Take all additional action necessary to prevent and remedy the adverse effects of the spill 7 FIRE AND EXPLOSION HAZARD Flashpoint and method 1
19. attery 12V 2 required 2300 450 Velcro Tape per foot Specify color and texture D1 Ref 6 odO00oWN MODEL BG U S D GATE ARM ASSEMBLY LINEAR Drawing 2700 084 Part Number Description 2120 330 Wood Arm 16 2300 663 Yellow Black Caution Tape 2 2110 732 Gate Arm Flange 2100 1925 BT Arm Attachment Channel 2100 1926 BT gt Counterweight MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL SG MECHANICAL PARTS EXPLODED VIEW 4 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL SG MECHANICAL PARTS LIST ES e NO O 17 71 73 74 Specify color and texture 2 Coroan Part Number 2110 780 2110 318 2220 008 2110 746 2110 034 2110 732 2100 1925 BT 2100 1926 BT 2110 441 2200 136 2500 2090 2500 2091 2100 364 2110 117 2200 917 2200 918 2200 151 2200 235 2200 011 2200 208 2200 314 2400 474 2500 764 2300 028 2400 238 2200 222 2510 064 2500 033 2100 1804 2100 1879 2510 251 C 2500 1956 2500 1957 2510 252 F 2500 2205 2100 1820 Description Welded Cabinet Assembly Enclosure Door Lock Assembly with Key Bearing Block Assembly Kit Drive Shaft Assembly Gate Arm Flange Arm Attachment Channel Counterweight Connecting Link with Bearings Flange Bearings only Motor 1 2HP 115VAC Motor 1 2HP 230VAC Intermediate Shaft Reducer and Crank Arm Assembly Reducer Double Pulley 7 Interme
20. ccessive inputs will cause signals in the order of OPEN STOP CLOSE STOP In the OFF position inputs will cause an OPEN signal unless the gate is fully open in which case it will signal CLOSE 4 Inthe OFF position for every open signal the barrier gate receives there must be a reset signal before the arm will come down In the ON position this feature is disabled 5 Inthe OFF position if two vehicles are close together and the second vehicle triggers the reset loop as the arm is coming down the arm will stop until the second car is clear of the loop then continue down In the On position the arm will continue down even when a second car triggers the reset loop If the application requires that only a single vehicle pass through at a time then this featurte should be ON In all other cases the feature should be left OFF as the arm will come down onto a tailgating vehicle 6 Inthe ON position this switch will disable the inherent DC brake in DC operators only In addition the R2 brake resistor on the DC motor board must be cut from the board refer to the picture above In the OFF position the DC brake will function 7 Not used this time 8 This switch is used to set Master Slave configuration Operators which are stand alone or master units should be set to OFF while only slave units should have this switch set to ON 9 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE TERMINALS 24VAC 24 N 24VDC 24
21. d ACCESSORY CONNECTION ILLUSTRATIONS THREE BUTTON STATION DUAL THREE BUTTON STATION OPEN CLOSE STOP THREE BUTTON W KEYSWITCH KEYSWITCH TO DISABLE OPEN 14 STATION 1 BREAK BUSS BAR BETWEEN CLOSE AND STOP AS SHOWN STATION 1 WIRE STOP TO STATION 2 STOP STATION 2 WIRE BUSS BAR TO BUSS BAR ON STATION 1 AND CONNECT TO TERMINAL 4 ON OPERATOR AS SHOWN KEYPAD OPEN 24VAC amp 24VAC N FOR 24VAC 24VDC amp 24VDC FOR 24VDC N O CONTACT COMMON CONTACT 4 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE CONTROL and ACCESSORY CONNECTION ILLUSTRATIONS TELEPHONE ENTRY SYSTEM TO OPEN POWER AS REQUIRED N O CONTACT COMMON CONTACT 4 STROBE WIRED FOR RUN POWER REQUIRES 24VDC FOR RUN STROBE bM 24VDC 61 24VDC JUMPER AUXILIARY SIGNALING DEVICE 24VDC BRE FULL FULL CLOSED SHOWN FOR RIGHT HAND INSTALLATION LEFT HAND OPPOSITE FOR OTHER VOLTAGES AN OPTIONAL 24VDC RELAY IS REOUIRED CONSULT THE CARD READER TO OPEN POWER 24VAC amp 24VAC N FOR 24VAC 24VDC amp 24VDC FOR 24VDC N O CONTACT COMMON CONTACT 4 FOUR WIRE RECEIVER OPEN CLOSE POWER FOR RECEIVERS 24VDC 24VDC ONLY N O CONTACT COMMON CONTACT 4 TWO CHANNEL RECEIVER OPEN CLOSE POWER FOR RECEIVERS 24VDC 24VDC ONLY RELAY 1 TO OPEN CLOSE N O CONTACT COMMON CONTACT 4 RELAY 2 AVAILABLE
22. d launder before reuse If irritation persists seek medical attention INGESTION If swallowed DO NOT induce vomiting Keep at rest Get prompt medical attention 6 PREVENTIVE AND CORRECTIVE MEASURES PERSONAL PROTECTION The selection of personal protective equipment varies depending upon conditions of use In open systems where contact is likely wear safety goggles chemical resistant overalls and chemically impervious gloves Where only incidental contact is likely wear safety glasses with side shields No other special pre cautions are necessary provided skin eye contact is avoided Where concentrations in air may exceed the occupational exposure limits given in Section 4 and where engineer ing work practices or other means of exposure reduction are not adequate approved respirators may be necessary to prevent overexposure by inhalation ENGINEERING CONTROLS The use of local exhaust ventilation is recommended to control emissions near the source Laboratory samples should be handled in a fume hood Provide mechanical ventilation of confined spaces Esso Sheet 80W 90 082500 MATERIAL SAFETY DATA SHEET HANDLING STORAGE AND SHIPPING Keep containers closed Handle and open containers with care Store in a cool well ventilated place away from incompatible mate rials Do not handle or store near an open flame sources of heat or sources of ignition Odorous and toxic fumes may form from the decomposition of this product if stored
23. d wires connect to terminals 2A and 24 This will cause the 2 amp fuse to blow if this section of the module becomes shorted With any of the other inputs connected to the surge protector if their protection line becomes shorted due to a surge over the rating of the module the corresponding LED on the main board will remain lit causing a constant signal to the controller If this is found please replace the entire surge protector with a new unit Do not simply unhook the shorted wire as this removes the protection from the circuit that was saved by the protector in the first place ATTACH TO GROUND ATTACH MODULE HERE THAT HAS AN ACCESSORY WIRED TO IT REVERSING 6 SHADOW 11 OPEN OBSTR 50 CLOSE OBSTR 51 THESE SHOULD BE CONNECTED ON THE SCREWS WITH THE CONTROL BOARD MOTOR HARNESS WIRES 12 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE BGUS D 56 0 CHARGER BOARD SLEEP MODE When primary AC power is not available the operator will continue to operate in battery only mode if the charger board is set in its RUN mode see Battery Backup Charger Configuration Accessories wired into the operator will continue to draw power even when the operator is not opening or closing the gate This can dramatically reduce the amount of standby time available from the batteries To extend the available standby time the charger board has a sleep mode feature which will turn off power
24. diate Pulley 2 2 required V Belt 25 2 required Motor Pulley 1 5 8 Pulley 6 2 required V Belt 26 2 required Set Collar 1 1 4 Roll Pin 3 8 x 2 Limit Switch Limit Cam Key 3 16 x 3 16 x 1 1 4 Pillow Block Bearing Three Button Station with Lead Wires Standard Three Button Station only Rear Accessory Shelf Power Box Mounting Plate Power On Off Disconnect Box 115VAC Duplex Receptacles only 115VAC Switch only 115VAC Power On Off Disconnect Assembly on 230VAC Models Switch only 230VAC Front Accessory Shelf 93 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL SG D MECHANICAL PARTS EXPLODED VIEW MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL SG D MECHANICAL PARTS LIST 71 72 73 74 76 Specify color and texture ZA Number 2110 780 2110 318 2220 008 2110 746 2110 034 2110 732 2100 1925 2100 1926 2110 441 2200 136 2500 1902 2510 243 2110 834 2100 364 2110 117 2200 917 2200 918 2200 1003 2200 235 2200 011 2200 208 2200 314 2400 474 2500 764 2300 028 2400 238 2200 222 2510 064 2500 033 2510 223 2500 1768 2500 1769 2500 1776 2500 1819 2500 1742 2100 1879 2510 266 2500 1956 2500 726 2510 252 F 2500 2205 2100 1820 2510 182 2500 1118 2300 450 Description Welded Cabinet Assembly Enclosure Door Lock Assembly with Key Beari
25. embly complete with hardware Arm Assembly less hardware Hardware only Wood Arm 1 x 6 x 16 2 required Wood Extension Arm 1 x 6 x 10 Screw 3 8 16 x 3 hex head Flat Washer 3 8 Lock Washer 3 8 Hex Nut 3 8 16 Nylon Lock Nut 1 2 13 Flat Washer 1 2 Mechanical Tube 8 long Threaded Rod 1 2 13 x 12 long Mechanical Tube 18 long Threaded Rod 1 2 13 x 22 long Yellow Black 2 Caution Tape per yard 26 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE PART NO 2100 1778 2100 1761 2100 1762 2300 735 2200 122 2500 1948 2510 303 2500 1946 2510 304 2520 444 2510 249 2510 250 2510 261 2500 071 2500 212 2500 791 REF DESCRIPTION NO Control Box Wrapper 15 Terminal Strip Bracket output side Terminal Strip Bracket input side 16 Heyco Bushing 1 09 diameter Heyco Bushing 87 diameter 17 Control Board Standoff 18 Control Board for SG AC Motor Drive Board Control Board for SG with AC Motor Drive Board Limit Switch Harness Assembly Input Wire Harness Assembly Output Wire Harness Assembly Control Box Motor Harness Assembly Terminal Strip 16 141 Transformer 115 24VAC 40VA Transformer 230 24VAC 40VA 27 2300 696 2200 876 2500 1966 2500 1975 2520 433 2520 449 MODELS BGUS SG CONTROL BOX PARTS LIST DESCRIPTION Clear Control Box Cover Plunger Spring Loaded Fuse for Control Board 2 Amp Fuse for Co
26. ive applications including some manual transmissions Product Description A lubricating oil consisting of a saturated and unsaturated hydrocar bons derived from paraffinic distillate and additives REGULATORY CLASSIFICATION WHMIS Not a controlled product CEPA CANADIAN ENVIRONMENTAL PROTECTION ACT All components of this product are either on the Domestic Substances List DSL or are exempt TRANSPORTATION OF DANGEROUS GOODS INFORMATION Shipping Name Petroleum Lubricating Oil Class Not regulated Packing Group Not regulated PIN Number Not regulated Guide Number 129 Please be aware that other regulations may apply TELEPHONE NUMBERS Emergency 24 hr 519 339 2145 Technical Info 800 268 3183 MANUFACTURER SUPPLIER IMPERIAL OIL Products Division 111 St Clair Ave West Toronto Ontario M5W 1K3 416 968 4111 2 REGULATED COMPONENTS The following components are defined in accordance with subparagraph 13 I to lv or paragraph 14 a of the Hazardous Products Act NAME CAS Not applicable 3 TYPICAL PHYSICAL amp CHEMICAL PROPERTIES Physical State Liquid Specific gravity not available Viscosity 15 50 cSt at 100 deg C Vapour Density not available Boiling point 229 to 600 deg C Evaporation rate lt 0 1 1 n butylacefate Solubility in water negligible Freezing Pour Point 27 deg C D97 Odour Threshold not available Vapour Pressure lt 0 1 kPa at 20 deg C Density 0 89 g cc at 15 deg C Ap
27. ng Block Assembly Kit Drive Shaft Assembly Gate Arm Flange Arm Attachment Channel Counterweight Connecting Link with Bearings Flange Bearings only Motor 24VDC Brush Replacement Kit Motor Mounting Bracket not shown Intermediate Shaft Reducer and Crank Arm Assembly Reducer Double Pulley 7 Intermediate Pulley 2 2 required cogged 25 2 required Motor Pulley 1 5 8 Pulley 6 2 required V Belt 26 2 required Set Collar 1 1 4 Roll Pin 3 8 x 2 Limit Switch Limit Cam Key 3 16 x 3 16 x 1 1 4 Pillow Block Bearing Three Button Station with Lead Wires Standard Three Button Station only Transformer Assembly Bridge Rectifier Diode Transformer only 115 24V 250VA Fuse Holder Fuse 6A Slow Blow Power Box Mounting Plate Power On Off Switch Assembly Duplex Receptacles only 115VAC Switch only 20 Amp Power On Off Disconnect Assembly on 230VAC Models Switch only 230VAC Front Accessory Shelf Battery Assembly LINEAR supplied some distributors supply other batteries Battery 12V 2 required Velcro Tape per foot D5 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL SG SG D arm PARTS LIST Ref No gt Part Number 2700 082 2700 082 NOHDWE 2110 756 2100 495 2100 496 2400 108 2400 017 2400 016 2400 015 2400 418 2400 376 2100 1917 2100 1963 2100 1916 2100 1962 2300 663 Description Arm Ass
28. ntrol Board 3 Amp Complete Controller Assembly 115VAC BGUS SG order limit harness separately Complete Controller Assembly 230VAC BGUS SG order limit harness separately MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL BGUS D SG D CONTROL BOX PARTS LIST PART NO 2100 1778 2200 876 2100 1762 2100 1761 2200 122 2500 1948 2510 271 2500 1947 2510 247 2520 444 2510 249 2510 250 2500 071 2510 261 2300 696 2300 733 2300 734 2500 2127 CB DESCRIPTION Control Box Wrapper Plunger Spring Loaded Terminal Strip Bracket Input Side Terminal Strip Bracket Output Side Heyco Bushing 87 diameter Control Board Standoff Control Board DC DC Motor Drive Board Control Board with DC Motor Board Limit Switch Harness Assembly Input Wire Harness Assembly Output Wire Harness Assembly Terminal Strip 16 141 2 Control Box Motor Harness Assembly Clear Control Box Cover Velcro Hook for Box Cover Velcro Loop for Box Cover DC Chargerboard 2g REF NO 17 18 19 22 23 PART NO 2500 2293 2500 2293 2500 1975 2500 1975 2520 395 2300 735 DESCRIPTION Circuit Breaker 15 amp Auto Reset Circuit Breaker 15 amp Auto Reset Fuse 3 Amp 3 Amp Fuse for Control Board Complete Controller Assembly 115VAC order limit harness and mounting brackets separately Heyco Bushing 1 09 diameter MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE BATTERY MAINTENAN
29. on devices only If you choose to run dedicated equipment from these devices it will decrease the distance for maximum run and the charts will no longer be accurate A three wire shielded conductor cable is required to connect master and slave operators You must use Belden 8760 Twisted Pair Shielded Cable or equivalent only LINEAR part number 2500 1982 per foot See Page 9 for details of this connection as well as dip switch selection Note The SHIELD wire should be connected in both the master and slave operators USE COPPER WIRE ONLY MODELS BGUS BGUS D SG SG D Power Wiring Wire Volts Max Distance Wire Gauge amp HP Single Dual Gauge 12 230V 12 10 8 6 Max Distance Single Dual 111 177 283 450 222 354 566 900 1 2 HP ACCESSORY WIRING All Models Maximum Wire Distance ft Gauge 250 350 0 2000 1 Volts 24VAC 14 12 4 4VDC Over 350 ft use DC power MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MOUNTING INSTRUCTIONS BGUS BGUS DeSG SG D 48 4 DIAMETER POSTS 4 FT TALL BY OTHERS 3 4 8X OPEN SPACE FOR CONDUITS HERE MINIMUM 14 MINIMUM TO PROVIDE CLEARANCE FOR SERVICE DOOR SIDE FLANGE AND COUNTERWEIGHTS OF BARRIER GATE FACES AWAY FROM DRIVE INSTALLATION ON CONCRETE CURB 1 Uncrate the gate Avoid damaging the cabinet finish 2 Leave the machine bolted to the bottom pallet until ready to install
30. oose including the spreader arms 4 amp 7 above Make sure the barrier gate is in the full closed position With someone s assistance lift the arm up to a height even with the barrier gate flange The far end should either be supported by something of equal height as the flange or be held by someone throughout the next steps Assemble the wood arm between the attachment channel 8 and the flange and bolt together Tighten these bolts firmly Tighten all bolts where the three pieces of wood arm come together Tighten up the nuts 6 on the spreader arms 4 amp 7 until the plates 5 are tight against the wood The arm should have a curved wishbone appearance once finished MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE VENT PLUG INSTALLATION Gear reducers used in LINEAR gate operators will have pinned vent plugs installed prior to shipping in order to keep the oil from spilling out during transportation During installation this pin should be removed to allow proper ventilation See the illustrations below 11 LP REMOVE PIN FROM LJ VENT PLUG E ie h 9 REMOVE PIN FROM VENT PLUG LIMIT CAM ADJUSTMENTS The limit cams for all models of barrier gate operators have been pre set at the factory for approximately 90 degrees of motion If you need to adjust this further please follow the directions below If the arm reverses just after you attempt to
31. open it you may need to adjust the open direction current sensor one turn higher Refer to Page 9 for details of current sensing adjustment LIMIT SWITCH 1 For more downward travel loosen the wing nut on the LSC 1 down limit cam and rotate the cam slightly in the direction For less downward travel loosen the wing nut on the LSC 1 down limit cam and rotate the cam slightly in the A direction For more upward travel loosen the wing nut on the LSO 1 up limit cam and rotate the cam slightly in the A direction For less upward travel loosen the wing nut on the LSO 1 up limit cam and rotate the cam slightly in the direction ELECTRICAL CONNECTION AND ADJUSTMENTS Power supply must be of correct voltage and phase A Always follow national and local electrical codes when wiring and use a qualified electrician Always disconnect power from operator before servicing Keep clear of gate arm during operation All LINEAR gate operators are supplied with a power disconnect switch to turn on and off the power supply available to the operator Incoming power should be brought into the operator and connected to the labeled pigtails in the disconnect box following wiring specifications on Page 4 A wiring connections print can be found on the inside cover of the operator Proper thermal protection is supplied with the operator The motor contains a thermal overload protector to protect from overheating
32. operator until the problem device is found Refer to Page 12 for details on the control board indicators Gate staying open with automatic system A B C If there are vehicle detectors in your machine which are set up for reverse one of your loops or loop detectors may be sending a false signal Disconnect the wire harness and try running the operator An opening or reversing device may be stuck or malfunctioning Try disconnecting these devices and hook them back up one at a time and try running the operator until the malfunctioning device is found Make sure the close limit switch isn t activated If itis the operator will think the gate is already closed HOW ORDER REPLACEMENT PARTS Use the part numbers listed on the following pages Contact your local LINEAR dealer or distributor to order parts 1 Supply the model number and serial number of your operator o a S p Im 17 Specify the quantity of pieces needed and order by part number and name of part State whether to ship by freight truck parcel post UPS or air express State whether transportation charges are to be prepaid or collect Specify name and address of person or company to whom parts are to be shipped Specify name and address of person or company to whom invoice is to be sent MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE MODEL BGUS MECHANICAL PARTS EXPLODED VIEW MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION
33. or Descriptions pp 12 177 ei i aaa oi iaaa ai Eha r aii 12 BGUS D and SG D Charger Board Sleep Mode pp 13 Control and Accessory Connection Illustrations pp 14 16 TROUBLESHOOTING 17 PARTS LISTS How to Order Replacement Parts 4 17 Model BGUS Mechanical Parts Exploded VieW pp 18 Model BGUS Mechanical Parts LiSst 4 19 Model BGUS Arm Exploded View and Parts List 4 19 Model BGUS D Mechanical Parts Exploded View pp 20 Model BGUS D Mechanical Parts List 4 21 Model BGUS D Arm Exploded View and Parts List 4 21 Model SG Mechanical Parts Exploded ViewWw pp 22 Mod l SG Mechanical Parts SI 23 Model SG D Mechanical Parts Exploded VIGW 4 24 Model SG D Mechanical Parts List 4 25 Model SG SG D Arm Exploded View and Parts List 4 26 Models BGUS and SG Control Box Exploded View and Parts List pp 27 Models BGUS D and SG D Control Box Exploded View and Parts 28 Battery MaintenanCe assusxnecusncid ei ei ea ieseana esio siere i iri iirnaigh aeania Net nita 29 BrusTRewacemen headh 29 PREVENTATIVE MAINTENANCE 4 30 Materal Saltety Data Sheol TETTE E E EET TED 31 CAUTION ONLY OUALIFIED SERVICE TECHNICIANS SHOULD WORK ON AN LINEAR BARRIER GATE OPERATOR 2 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE GATE O
34. orce 40 lbs should an obstruction occur but high enough to keep the gate moving under normal conditions without interruption Prior to adjusting the operator current sensing functions make sure the gate moves freely in both directions A badly aligned or poorly maintained gate may cause false triggering of the current sensor Refer to Page 9 when following the instructions below Afactory adjustment tool has been supplied to make these adjustments easier This tool has been taped to the control box for your convenience CLOSE DIRECTION CURRENT SENSE ADJUSTMENT When the gate operator leaves the factory it has been preset for a relatively light gate function and will require additional adjustment Begin by starting the gate going closed If the operator stops and reverses turn the close direction potentiometer see Page 9 one turn higher press the STOP button and try again Repeat this process until the gate no longer causes false tripping of the current sensor Note that each time the gate operator reverses the STOP button must be pressed Next turn the close direction potentiometer lower slowly while the operator is running the gate closed until the gate operator stops and reverses again From this point turn the close direction potentiometer higher by 1 1 2 turns for all 115 Volt AC and 24 Volt DC operators and by 3 4 of a turn higher for all 230 Volt AC operators Additional fine adjustment by 1 4 turns may be necessary to eliminate false t
35. pearance odour Dark brown liquid petroleum hydrocarbon odour 4 HEALTH HAZARD INFORMATION NATURE OF HAZARD INHALATION Negligible hazard at normal temperatures up to 38 deg C Elevated temperatures or mechanical action may form vapours mists or fumes which may be irritating to the eyes nose throat and lungs Avoid breathing vapours or mists EYE CONTACT Slightly irritating but will not injure eye tissue SKIN CONTACT Low toxicity Frequent or prolonged contact may irritate the skin INGESTION Low toxicity ACUTE TOXICITY DATA Based on animal testing data from similar materials and prod ucts the acute toxicity of this product is expected to be Oral LD50 gt 5000 mg kg rat Dermal LD50 gt 3160 mg kg rabbit Inhalation LC50 gt 5000 mg m3 rat OCCUPATIONAL EXPOSURE LIMIT ACGIH recommends For oil mists 5 mg m3 Local regulated limits may vary 5 FIRST AID MEASURES INHALATION Vapour pressure of this material is low and as such inhalation under nor mal conditions is usually not a problem If overexposed to oil mist remove from further exposure Administer artificial respiration if breathing has stopped Keep at rest Call for prompt medical attention EYE CONTACT Flush eyes with large amounts of water until irritation subsides If irrita tion persists get medical attention SKIN CONTACT Flush with large amounts of water Use soap if available Remove severely contaminated clothing including shoes an
36. riggering OPEN DIRECTION CURRENT SENSE ADJUSTMENT Repeat the same process with the open direction potentiometer while running the gate in the open direction Once this is done run the gate through several complete cycles and make sure the gate does not false trip in either direction Multi turn Potentiometer ADJUST HIGHER INCREASE FORCE Remember it is important not to set the adjustment too high Doing so will defeat the purpose of the cur rent sensing as an obstruction detecting feature MAXIMUM RUN TIMER ADJUSTMENT This adjustment is not used in barrier gate operators and should be turned fully clockwise AUTO CLOSE TIMER ADJUSTMENT This adjustable potentiometer sets the length of time which elapses before the gate operator automatically closes the gate from the fully open position provided no open reversing or obstruction signals are present This feature can be turned on or off via dip switch selection See Page 9 for details Do not use the auto close timer without an appropriate reversing device installed MASTER SLAVE CONNECTION Athree wire shielded conductor cable is required to connect master and slave operators You must use Belden 8760 Twisted Pair Shielded Cable or equivalent only LINEAR part number 2500 1982 per foot See Page 9 for details of this connection as well as dip switch selection Note The SHIELD wire should be connected in both the master and slave operators In addition you must run po
37. rse This function will cause the arm to come down as soon as the signal clears A 24Volt DC device such as a strobe light or alarm can be wired to these terminals These devices will be powered while the motor is running See Page 9 for details A You must follow all required safety precautions and instructions at all times Review the safety brochure included with the operator If any pages are missing or unreadable contact LINEAR at 1 800 333 1717 to request additional copies A Controls intended for user activation must be located at least six feet 6 away from any moving part of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use A Do not adjust the circuit board current sensing feature too high It should be adjusted high enough to keep the gate arm from falsely triggering the sensing but no higher than necessary for the barrier gate to operate Do not defeat the purpose of this function 10 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE CURRENT SENSING ADJUSTMENTS Because gates vary in construction and may have different force requirements in the open and close directions to move the LINEAR control board has separate Multi turn potentiometers for adjusting in both directions independently The adjustment should be set light enough to maintain minimal f
38. the motor due to overload or high frequency operation This overload will reset automatically after the motor cools down 8 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE CONTROL BOARD ADJUSTMENTS AUTO CLOSE TIMER ADJUSTMENT 270 ADJUSTABLE POTENTIOMETER 62 LIMIT SWITCH L E D s LIMIT SWITCH BRE 0 11i 424 MAXIMUM RUN TIMER ADJUSTMENT 270 ADJUSTABLE POTENTIOMETER 57 15 M 100 2 mene a fF TERMINAL STRIP 1 Bean em CONNECTOR E OPEN DIRECTION CURRENT SENSE Emp 99 MULTI TURN POTENTIOMETER 3A FUSE x HIGHER INCREASE FORCE CLOSE DIRECTION CURRENT SENSE MULTI TURN POTENTIOMETER Bo ard HIGHER INCREASE FORCE contro C MASTER SLAVE CONNECTOR BLOCK wit Boat SHIELD moto RED CONNECT TO SAME e Hx TERMINALS IN SLAVE 2AFUSE TERMINALSTRIP42 DIAGNOSTIC 2 BRAKE DIP SWITCHES CONNECTOR LEDs RESISTOR 4 AUTO CLOSE TIMER OFF ON n aa 2 0PEN RESET FUNCTION SELECTOR 3 SINGLE BUTTON FUNCTION SELECTOR OPEN H RESET COUNT DISABLE NOTE DO NOT FORCE 270 DEGREE POTENTIOMETERS ANTLTAILGATE OFF ON BEYOND THEIR NORMAL RANGE OF MOTION NGHE INDE DC BRAKE DISABLE OR DAMAGE MAY RESULT 8 MASTER SLAVE SELECTOR Auto Close Timer Adjustment This 270 degree adjustable potentiometer will signal the operator to close automatically from the
39. to all controls except for any that are wired according to the schematics below By removing the black jumper cap JP1 located in the upper right hand corner of the charger board this feature can be enabled After fifteen minutes of inactivity all controls except those wired as shown below will turn off Those wired as shown will continue to have power at all times and will upon activation generate first a wake signal that will power all controls back up and then create either an open signal or single button signal depending on how the wire jumper shown below is connected POWERED ACCESSORY 24VDC ONLY MOTOR DRIVE BOARD DC TERMINAL MOTOR DRIVE BOARD DC TERMINAL KEYPAD RECEIVER ETC NOT USED CHARGER BOARD WAKE TERMINAL 4 ON CONTROL BOX TERMINAL STRIP JP1 OPEN JUMPER CAP TERMINAL WAKE TERMINAL CHARGER BOARD ET MU verla Arai 3p A ot 4 BATTERY OPEN POWER POWER GHARGING GATE LOCKOUT 4 n de a m sl BUTTON STATION CHARGER BOARD WAKE TERMINAL 4 ON CONTROL BOX TERMINAL STRIP WHITE GREEN WIRE WHITE GREEN WIRE OPEN CONNECT TO OPEN CONNECT TO TERMINAL TERMINAL CHARGER BOARD 1 FOR OPEN CHARGER BOARD 1 FOR OPEN OPEN TERMINAL 5 FOR SGL BTN OPEN TERMINAL 5 FOR SGL BTN 6 FOR REVERSE 6 FOR REVERSE ON CONTROL BOX TERMINAL STRIP 13 ON CONTROL BOX TERMINAL STRIP MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE CONTROL an
40. umber information Motor operates but gate does not move A Check for broken or worn belts Check all setscrews on pulleys and sprockets and tighten them if necessary and check for keys which may have fallen loose from keyways Motor sounds like it is working harder than normal A Make sure the gate is moving freely and without binding throughout its entire travel Limit switch getting out of time A Check the setscrews in limit cams and limit sprockets for tightness Replace if necessary Gate stopping part way open or closed A but no visible obstruction The control board may have received a false obstruction input triggered by current sensing set too low Make sure the gate moves freely through its entire travel before adjusting the current sensing The maximum run timer may have counted down and expired This can be caused by having the timer set too low if a chain or belt is broken or if a sprocket or pulley is Slipping When the timer expires the gate stops and the stop button must be pressed to reset gate An obstruction signal from an accessory wired to the obstruction input may have triggered falsely Check the control board for lit L E D indicators for any of the following inputs safety shadow open obstruction close obstruction stop etc If any are lit when the operator should be running remove all devices hooked to that function and hook them up one at a time and try to run the
41. wer to both the master and slave operators 41 MODEL BGUS BGUS D SG SG D OPERATOR INSTALLATION GUIDE ONBOARD L E D INDICATOR DESCRIPTIONS Control Board L E D Indicators OPEN This indicator is lit when an open signal is present This signal can come from such devices as button stations radio receivers keypads and telephone entry systems CLOSE This indicator is lit when a closed signal is present This signal typically comes from three button stations STOP This indicator is lit when there is a break in the stop circuit Make sure there is a stop button wired in and working properly SINGLE This indicator is lit when a signal from a single button station or radio receiver is present CLOSE OBST This indicator is lit when an open reset signal is present This signal can come from loop detector or other switch wired to oepn reset input terminal 50 OPEN OBST This indicator is lit when an open reset signal is present This signal can come from a loop detector or switch connected to terminal 50 REVERSING This indicator is lit when a reversing signal is present This signal is generated by a loop detector wired to the safety loop terminals SHADOW LOOP This indicator is lit when a reset signal is present This signal is generated by a loop detector wired to the reset loop terminal 11 These indicators are lit when the open 1 limit switch is activated on a right hand operator or the close 1 switch on a left hand If
42. with Key Bearing Block Assembly Kit Drive Shaft Assembly Gate Arm Flange Arm Attachment Channel Counterweight Connecting Link with Bearings Flange Bearings Motor 24 VDC Brush Replacement Kit Motor Mounting Bracket not shown Intermediate Shaft Reducer and Crank Arm assembly Reducer Pulley 7 2 required Intermediate Pulley 2 2 required V Belt cogged 25 2 required Motor Pulley 1 5 8 Intermediate Pulley 6 V Belt 26 2 required Carriage Bolt 3 8 16 x 1 1 2 Hex Nut 3 8 16 Flat Washer 3 8 Wing Nut 10 32 Set Collar 1 1 4 Roll Pin 3 8 x 1 x 2 Star Washer 10 Hex Nut 10 32 Screw 8 32 x 3 8 self tap Ref 72 73 74 76 Part Number Description 2500 029 Limit Switch 2400 246 Screw 6 32 x 2 1 4 Pan Head 2400 069 Keps Nut 6 32 2300 028 Limit Cam 2400 238 Key 3 16 x 3 16 x 1 1 4 2400 254 Key Intermediate Shaft 2400 188 Thrust Washer 2400 165 Shoulder Bolt 1 2 32 x 2 2200 222 Bearing Pillow Block 2400 133 Key Intermediate Shaft 2510 223 Transformer Assembly 2500 1768 Bridge Rectifier 2500 1769 Diode 2500 1776 Transformer only 115 24V 250VA 2500 1819 Holder 2500 1742 Fuse 6A Slow Blow 2100 1879 Power Box Mounting Plate 2510 266 Power On Off Switch Assembly 2500 726 Switch only 20 Amp 2100 1820 Front Accessory Shelf 2500 182 Battery Assembly LINEAR supplied some distributors supply other batteries 2500 1118 B
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