Lincoln Electric IM713-B User's Manual
Contents
1. wo 480 ALI EICH f sod 1 i mi HAIG ESA REAR OF MACHINE 2 HOLIMS S Hali a SINOWYVH xe E 91 X Sos SaN i M HOLMS OL HOUIMS OL QBVOS uxor Se E M e s T 2 e m Ws oL S 4 4 gt 5 d d c t t 900 j IHANHOASNVEL we Dee ah Hu D 2 k INV L43034 gl Fu Bl ASIL 55 9 a VOL oL 2 o 189 DIAGRAMS 2 thy TEHT TIT 2 2 m m LT YOLOANNOD CECSE CON ES AUY NOO2S 1 ilk Dn ANIHOVW dO 0999 e E W e gt or HNVd 103NNOO3H amer 00 ES qosuindno ANIHOWW JO GAMBIA SIHL 1437 1 GHVOS HOLIMS ANIHOVI 40 31S 1437 WORE OSA VAY SIHL i Jk a2. 7PANKATMNEWCE e MLMPT APSSAPERE RE BASIC 54 33 BR UE SFR CRA CRM NI HER ATAH SASS xc BSS uu YRA e AAS ASA OAR JM gma el la Quali Y dr i slay AS d ril gs STE DE dan die pg Keep flammable materials away Mantenga el material combustible fuera del rea de trabajo Gardez l cart de tout mat riel inflammable Entfernen Sie brennbarres Material Mantenha inflamaveis bem guarda dos e Havo vo6008 TOBE LU CEU EA e 18 tJ Z VAM i 1 BEL IER ects 248 YZ AIX nig Am ALI Aal ala e Wear eye ear and body protection Prot jase los ojos los o dos y el cuerpo Prot gez vos yeux vos oreilles et votre corps e Tragen Sie Augen Ohren und K r perschutz Use prote o para a vista ouvido e corpo e SR Gast GAR RER HRAEBGHRRAR ez 119 Sal Sears HZA diii s dle de Lily aday cil gal Sg A READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES
3. epoo ueu d nbe y juewesedei e 10 saines eu O M s eui JI sjaued e1nsojoue y JO euo uo y episur peised si apoo urejBeip o ji99dS out jenueui siy Aq je aq jou Aug 104 SI SIUL 310N c 86r 9 Ep Seen nouo Se o ws ava co zi Nee Y E z voa Bad 00905960 o o zen INO 56d swoow sas ANIHOWW dO 3415 1HOIH karaca e Nd Zt 18913 Had STOSWAS 401 Y Nid HOIO3NNOO 193NNOO3H OL mg pp 0 0202 EEN 193NWOOSH L93NNOOR NV SLLYAVSINHO HOLSISIH p net i SLIONGAN HOLIOVAVO 7 qan wine got K eksa s l u YN SINN INVA DENGE s 16d ve MOIOVINODOL 29 ren lon a snivis ON 3000 TWNOLLWN ANNOYS W3ISAS Y OL n IMS OL Wa a Quvo8 103135 3SN3S 39VL 10A DEED T ulm 11 8 0 FUR EMV Ele Vor SOIN Eo Le W zem met OL 0
4. ILU n yrvvvvvy mm EE EE OL EC oe Lamm t 5 HNvd 193NNOO3H SS lt 3015 1431 ae ANIHOVN 40 WOH SIHL H3NHOASNVEL NIVIN 1297 1 QHVOS HOLIMS 3NHOVI 40 LEI WOUS SHL TIT UT YOLOANNOD CECSE 55 ka 1 319V141934 S3SN3S 39VL10A HIT ANIHOVW 40 LNOYS egi m og YYYYYY YYYY YYYYYYYYYYYY Re eS Y Y YYYY YYYYYYYYYY LOT YTYYYYTY TTYTYYTYY 2 2 Y VIS 8 01 me li SOHO NIV 3 99993 ve 1 OL vao HSHIOSH OL VE Mab CD WW gt sot men Woon o ad men or ei oL kan vir D oL D AV 13H ROO VS HANHOASNVEL 21715 E 3NIHOVMW 3QIS 1431 i aoa TORING S3NIHOVIW NO E Es lt T 28 980I 2409 WVYSVIG ONIHIM 4 699 dAVM H3MOd F 2 POWER WAVE 655 R LINCOLN E Ya
5. Switch 8 high speed gear Switch 8 Wire drive gear Low speed gear default high speed gear DeviceNET Gateway Board DIP Switch Bank S1 Switch 1 Object Instance LISE see table3 Switch 2 Object Instance msp see table 3 Switch 3 Equipment Group 1 Select Switch 4 Equipment Group 2 Select Switch 5 Equipment Group 3 Select Switch 6 Equipment Group 4 Select Switch 7 Reserved for future use Switch 8 Reserved for future use TABLE 3 Object Instance POWER WAVE 655 R LINCOLN 8 A 10 INSTALLATION A 10 seks asik Te ch SWITCH 7 SWITCH 6 SWITCH 5 SWITCH 4 8 WITCH Default Setting me 62 SE Line 0 B POWER WAVE 655 R e e D gt 2 d 5 E S o o aes o fe E 5 Zo D E Ed 5 5 gt 5 gt J 3 a vjololo 29 1 21219 5s w p Jol oo 2 5 OO ja OI IN Lo e E RS lt N N 2 U I O I IO o ro FE EI E 215556 o o N T a ol o t la S a N olz ee coc E S i 3BPPPP ell lee v en e ets e n 02 QO LINCOLN amp LELECTRIC OPERATION B 1 SAFETY PRECAUTIONS Read this entire section of operating instructions before operating the machine WARNING ELECTRIC SHOCK can kill Unless using cold feed feature when feeding with gun tr
6. Contact your local authorized Lincoln Electric Field Service facility for technical assistance Make certain that fuses or breakers are properly sized See Installation section of this manual for recommended fuse and breaker sizes Welding procedure is drawing too much output current or duty cycle is too high Reduce output current duty cycle or both There is internal damage to the power source Contact an authorized Lincoln Electric Service facility Make certain that the Power Switch SW1 is in the ON position Circuit breaker CB4 Codes 10630 10863 in reconnect area may have opened Reset 10A Fuse Code 11410 in reconnect area may have blown out Replace Also check input voltage selection below Input voltage selection made improperly Power down check input voltage reconnect according to diagram on reconnect cover RECOMMENDED COURSE OF ACTION If all recommended possible areas of misadjustments have been checked and the problem persists contact your local Lincoln Authorized Field Service Facility CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely con tact your local authorized Lincoln Electric Field Service Facility for technical assistance POWER WAVE 655 R LINCOLN 8 E 4 TROUBLESHOOTING E 4 Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED SYMPTOMS
7. Qi H III amis g Avay qnos o1 f ds nas D Waki 193801 LE ALVIS qnos OL TUTTI TTT IN 34OHO NIVIN e YT YTYTY TY TY MXDVOL NVA OL WSIJLOSU Q OL vex Pdl vy ENVd 03NNOO3H OL o mue oL AU TT M MIRO J YYYY YYYY YYYYYY YYYYYYYY YTTYYYYYYYYYYYYYY YYYYYYYYYY TTYYYYYTYYYYYYTY LOT YYTY YYYTYTYTYTYY lt d ANTON Ht HAWYOASNVYL mees Lon t ue be OH 9333 Adis 1331 1 lt qu 58 pa E Za TT tt jade g WVYSVIG ONIHIM H SS9 dAVM H3MOd F 3 POWER WAVE 655 R LINCOLN E F 4 PIN LEAD CONNECTOR DIAGRAMS F 4 TABLE 1 INTERFACE CONNECTOR S6 TABLE 4 RS232 CONNECTOR S3 Function Lead Function 15vdc Tach voltage RS232 Receive Tach common RS232 Transmit Tach 1A differential signal S3 Pin5 Tach 1B differential signal S3 Pin4 Tach ZA differential signal S3 Pin20 Tach 2B differential sig
8. ZZ SS 9 uy 1 000 00 TE INSTALLATION A 8 HIGH SPEED GEAR BOX Changing the ratio requires a gear change and a PC board switch change The Power Feed Wire Feeders are shipped with both high speed and a low speed gears As shipped from the factory the low speed high torque gear is installed on the feeder To change Gear ratio see Power Feed 10 R Instruction Manual A WARNING ELECTRIC SHOCK can kill Do not touch electrically live parts or TX e electrodes with your skin or wet clothing Insulate yourself from the work and ground Always wear dry insulating gloves 1 Set the High Low switch code on Wire Drive PC board as follows Turn off power to the power source at the discon nect switch Remove the front cover from the power source The wire feed head board is on the right side of the power source Locate the 8 position DIP switch and look for position 8 of the DIP switch Using a pencil or other small object slide the switch right to the OFF posi tion when the low speed gear is installed Conversely slide the switch o left to the ON position when the high speed gear is installed 123 4 5 6 7 8 Replace the cover and screws The PC board will read the switch at power up automatically adjusting all control parameters for the speed range selected POWER WAVE 655 R LINCOLN A 9 DIP Switch Settings
9. equipment Turn off the input power to any other connected to the welding sys tem at the disconnect switch or fuse box before working on the equipment Do not touch electrically hot parts Always connect the Power Wave grounding lug located inside the reconnect input access door to a proper safety Earth ground SELECT SUITABLE LOCATION Do not use Power WavesQ in outdoor environments The Power Wave power source should not be subjected to falling water nor should any parts of it be submerged in water Doing so may cause improper operation as well as pose a safety hazard The best practice is to keep the machine in a dry sheltered area Do not mount the Power Wave over combustible surfaces Where there is a combustible surface direct ly under stationary or fixed electrical equipment that surface shall be covered with a steel plate at least 060 1 6mm thick which shall extend not less than 5 90 150mm beyond the equipment on all sides Place the welder where clean cooling air can freely circulate in through the rear louvers and out through the case sides and bottom Dirt dust or any foreign material that can be drawn into the welder should be kept at a minimum Do not use air filters on the air intake because the air flow will be restricted Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdowns Machines above code 10500 are equipped with
10. CAUSE COURSE OF ACTION OUTPUT PROBLEMS Thermal LED is lit Fan thermostat has opened Check for proper fan operation Fan should run whenever main power is on Check for material blocking intake or exhaust lou vers or for excessive dirt clog ging cooing channels machine Secondary rectifier thermostat has opened After machine has cooled reduce load duty cycle or both Check for material blocking intake or exhaust lou vers Machine won t weld can t get any Input voltage is too low or too output CR1 will not pull in high Make certain that input voltage is proper according to the Rating Plate located on the rear of the machine If all recommended possible areas If the Thermal LED is also lit Of misadjustments have been see Yellow Thermal LED is Lit checked and the problem persists contact your local Lincoln Authorized Field Service Facility section Arc loss fault on robot Possibly caused by wire feeding problem Possible caus es solutions are 1 Problem Conduit leading to the wire feeder has bends or twists which can reduce the wire feed speed Solution Remove bends and twists from conduit 2 Problem Conduit leading up to the wire feeder from the wire reel is too long Solution Use a shorter length of conduit CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely con tact yo
11. F A N fan as needed circuitry The fan runs whenever the output is enabled whether under loaded or open cir cuit conditions The fan also runs for a period of time approximately 5 minutes after the output is disabled to ensure all components are properly cooled If desired the F A N feature can be disabled causing the fan to run whenever the power source is on To disable F A N connect leads 444 and X3A together at the output of the solid state fan control relay located on the back of the Control PC board enclosure LIFTING Lift the machine by the lift bail only The lift bail is designed to lift the power source only Do not attempt to lift the Power Wave with accessories attached to it STACKING Power Wave machines can be stacked to a maxi mum of 3 high CAUTION The bottom machine must always be placed on a firm secure level surface There is a danger of machines toppling over if this precaution is not taken MACHINE GROUNDING The frame of the welder must be grounded A ground terminal marked with the symbol is located inside the reconnect input access door for this purpose See your local and national electrical codes for proper grounding methods HIGH FREQUENCY PROTECTION Locate the Power Wave away from radio controlled machinery CAUTION The normal operation of the Power Wave may adversely affect the operation of RF controlled equipment which may result in bodily injury or dam
12. INPUT VOLTS OUTPUT INPUT IDLE POWER FACTOR EFFICIENCY CONDITIONS CURRENT POWER RATEDOUT RATED AMPS PUT OUTPUT 600A 44V 100 460 575V 60HZ 815A 44V 60 400V 50HZ 550A 44V 100 400 Watts 75A 44V 60 j e 95 MIN 84 460 575V 60HZ 600A 44V 100 815A 44V 60 OUTPUT OPEN CURRENT PULSE AND AUXILIARY POWER CIRCUIT RANGE FREQUENCY VOLTAGE BACKGROUND CIRCUIT BREAKER VOLTAGE TIME RANGE PROTECTED 75 VDC 20 815 0 15 1000 Hz 5 55 VDC 100 MICRO SEC 40 VDC AT 10 AMPS 110 VAC AT 10 AMPS PROCESS CURRENT RANGES DC CURRENT MIG MAG 50 815 Average Amps FCAW 40 815 Average Amps SMAW 30 600 Average Amps Pulse 15 880 Peak Amps RECOMMENDED INPUT WIRE AND FUSE SIZES INPUT TYPE 75 C TYPE 75 C TYPE 75 C VOLTAGE COPPER WIRE IN GROUND WIRE IN SUPER LAG FREQUENCY CONDUIT AWG MM CONDUIT AWG MM OR BREAKER SIZES SIZES SIZE AMPS 460V 60HZ 575V 60HZ PHYSICAL DIMENSIONS HEIGHT WEIGHT 26 10 in 306 lbs 663 mm 139 kg TEMPERATURE RANGES OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE 20 C to 40 C 40 C to 40 C POWER WAVE 655 R LINCOLN A 2 INSTALLATION A 2 SAFETY PRECAUTIONS Read this entire installation section before you start installation WARNING ELECTRIC SHOCK can kill qualified personnel i e should perform this installa tion e Turn the input power OFF at the disconnect Switch or fuse box before Working on this
13. Special care must be taken when more than one Power Wave is welding simultaneously on a sin gle part Arc blow and arc interference may occur or be magnified Each power source requires a work lead from the work stud to the welding fixture Do not combine all of the work leads into one lead Performing welding in the direction away from the work leads Connect all of the work sense leads from each power source to the work piece at the end of the joint INSTALLATION A 4 For the best results when pulse welding set the wire size and wire feed speed the same for all the Power Wave s When these parameters are identical the pulsing fre quency will be the same helping to stabilize the arcs Every welding gun requires a separate shielding gas regulator for proper flow rate and shielding gas cover age Do not attempt to supply shielding gas for two or more guns from only one regulator If an anti spatter system is in use then each gun must have its own anti spatter system See Figure A 2 FIGURE A 2 Electrode Lead TWO Power Wave S Travel Direction Connect All Welding Electrode Lead Connect All Work Sense Leads at the End of the Joint Work Leads at the Beginning of the Joint POWER WAVE 655 R LINCOLN 8 A 5 ELECTRODE AND WORK CABLE CONNECTIONS Connect a work lead of sufficient size and length Per Table 1 between the proper output terminal on the power sourc
14. Voltage Wire Welder DC Manual Stick Welder AC Welder with Reduced Voltage Control In semiautomatic or automatic wire welding the electrode electrode reel welding head nozzle or semiautomatic welding gun are also electrically hot Always be sure the work cable makes a good electrical connection with the metal being welded The connection should be as close as possible to the area being welded Ground the work or metal to be welded to a good electrical earth ground Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation Never dip the electrode in water for cooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders When working above floor level use a safety belt to protect yourself from a fall should you get a shock Also see Items 6 c and 8 LINCOLN ARC RAYS can burn 4 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI Z87 standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nea
15. a re 28 go O 23 HI dui Wi n nnlli TTT TTT HOLIANNOI RS iu ANIHOVW dO LNO3J 119V144934 ASN3S 39VL10A 25 3197199035 380333 a YYYY Yr Y YY Y PY E UU Au ELLA HILL g ONIMIM 9 9 09 999 JAYM HAIMOd POWER WAVE 655 R LINCOLN E gt 2p09 1ueuudinbo au ang e 10 jueunjedog 3911S eu O M ejqiDoji SI au y sjeued y euo uo eu poised si enned e wesbelp out siy Aq US 40 aq jou Ajuo 10J SI SIUL 3L ON L 86v 9 ha Li Sam ANANOdNOO E P 40 3QIS s2NHOWW NO 38 LON AVN 18913 Had STONAS 791919919 din 08d annosa vet WHHL 1 9 9 vast ANzuuno YN l d Ye 4 e avir aes LIL m lei on snus aN 3000 TWNOLLN Yd HALSAS V OL 9 1 ESCH n A AE Far va AIS HOW Pie Wor va
16. aW a ant i i re D 40 3OIS 1 eur m o o gs SLINWSINHO SHOLSIS3H 3N3no3s Cum ALIAYO HOLOBNNOD Trade qiie 80 01 o WOLDV NOOOL ayn ayor f A s deg TES ers se o a 39 35 SOVLIOA eg r O c 1 4 Teror s M TTE Toun LENLEGI VOL ain ego y 5 sod wA wA 5 C i4 FO TO mmi nl wO 9 BR y OL REESEN so INANI Quvog Haq Xnv IE 30019373 BON REAR OF MACHINE LHOIH 2 08 HOLIMS Hali INHOVN 40 301S 1 WOW C3NGIA VYY SIHL SC z 1 SN LI UN 310V143934 vous GE a 31009 trn LN i kee EI jud AME 4 h Td Y n TTR Is OL 3101193039 gg Da a ASHE 58 Bag RNO vo s 1088 DIAGRAMS Hm HU
17. and Locations DIP switches on the P C Boards allow for custom configuration of the Power Wave To access the DIP switches A WARNING Turn off power at the disconnect switch Remove the top four screws securing the front access panel Loosen but do not completely remove the bottom two screws holding the access panel Open the access panel allowing the weight of the panel to be carried by the bottom two screws Make sure to prevent the weight of the access panel from hanging on the harness Adjust the DIP switches as necessary Replace the panel and screws and restore power Control Board DIP Switch Switch 1 Object Instance LsB see table 3 Switch 2 Object Instance MSB see table 3 Switch 3 Equipment Group 1 Select Switch 4 Equipment Group 2 Select Switch 5 Equipment Group 3 Select Switch 6 Equipment Group 4 Select Switch 7 reserved for future use Switch 8 work sense lead 1 LEASE SIGNIFICANT BIT 2 MOST SIGNIFICANT BIT Switch 8 work senselead work sense lead not connected work sense lead connected INSTALLATION Feed Head Board DIP Switch Switch 1 Object Instance LISE see table 3 Switch 2 Object Instance msp see table 3 Switch 3 Equipment Group 1 Select Switch 4 Equipment Group 2 Select Switch 5 Equipment Group 3 Select Switch 6 Equipment Group 4 Select Switch 7 negative polarity switch Switch 7 Electrode polarit Positive default
18. 1804 1 CONTROL CABLE OR J K1804 2 AND ANY K1795 CONTROL CABLE User supplied electrode lead DEVICENET CABLE User supplied work lead K1796 COAXIAL WELD CABLE WORK SENSE LEAD K940 POWER WAVE 655 R LINCOLN P DIAGRAMS F 7 F 7 7 8 POWER WAVE 655 R LINCOLN E NOTES POWER WAVE 655 R LINCOLN WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO Japanese BIR Korean Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja a Aislese del trabajo y de la tierra Ne laissez ni la peau ni des v te ments mouill s entrer en contact avec des pi ces sous tension Isolez vous du travail et de la terre e Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung Isolieren Sie sich von den Elektroden und dem Erdboden e N o toque partes el tricas e elec trodos com a pele ou roupa molha da Isole se da pe a e terra
19. 655 R LINCOLN 8 E 8 TROUBLESHOOTING E 8 Observe all Safety Guidelines detailed throughout this manual Error Code Secondary overcurrent error The secondary weld current limit has been exceeded When this occurs the machine output will phase back to 100 amps typically result ing in a condition referred to as noodle welding NOTE For The Power Wave 655 the secondary limit is 880 Amps 43 Capacitor delta error The maximum voltage difference between the main capacitors has been exceeded May be accompanied by errors 32 35 49 Single phase error Indicates machine is running on single phase input power Usually caused by the loss of the middle leg L2 Other Error codes that contain three or four digits are defined as fatal errors These codes generally indicate internal errors on the PS Control Board If cycling the input power on the machine does not clear the error try reloading the operating system If this fails replace the control board CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed POWER WAVE 655 R LINCOLN 40 30S LNNOANO9 SONGS SNRBBHNN ALIAYIYOLINNOI n a su 3009 olia TWNOLLYN WALSA
20. ARC WELDING CAN BE HAZARDOUS PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH KEEP CHILDREN AWAY PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding amp Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electric Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 BE SURE THAT ALL INSTALLATION OPERATION MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS FOR ENGINE powered equipment 1 a Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running 3 X 1 h To avoid scalding do not remove the radiator pressure cap when the engine is hot 1 b Operate engines in open well ventilated areas or vent the engine exhaust fumes outdoors ELECTRIC AND 3 RS MAGNETIC FIELDS may be dangerous 1 c Do not add the fuel near an open flame welding arc or when the engine is running Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz ing on contact with hot engine parts and igniting Do not spill fuel when fil
21. On orientiert nie Ee lee wu ak AN Van ax xa A RANA aa RANA Section A Technical Specifications Power Wave 655 r A 1 Safety Precautions i esi etnies dalan s dala da kredi EB n n A 2 Select Suitable Location ss 2 A 2 STACKINO ER A 2 Machine Grounding A 2 High Frequency de e INTE A 2 Input COMMOCTION e A 3 Input Fuse and Supply Wire Considerations A 3 Input Voltage Changeover Procedure A 3 Welding with Multiple Power Wave e A 4 Electrode and Work Cable Connections A 5 Cable Inductance and its Effects on Pulse Welding A 5 Negative Electrode Polarity sus A 6 Vielen Eu EE A 6 Power Wave Power Feed Wire Feeder Interconnections A 7 Control Cable Specifications sese A 7 External VO Connechor ss A 8 High Speed Gear BOX tete nde e edge rei ic A 8 Dip Switch Settings and Locations A 9 Control Board Dip SWILC A 9 Feed Head Board Dip Switch A 9 DeviceNET Gateway Board Dip Switch Bank S1 A 9 Bank S2 e mu A 10 lr Section B Safety PR CAUTIONS 42222228 B 1 Grap
22. PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER STELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone Los humos fuera de la zona de res piraci n e Mantenga la cabeza fuera de los humos Utilice ventilaci n o aspiraci n para gases e Gardez la t te l cart des fum es Utilisez un ventilateur ou un aspira teur pour les fum es des zones de travail e Vermeiden Sie das Einatmen von Schweibrauch Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes e Mantenha seu rosto da fumaca Use ventilac o e exhaust o para remover fumo da zona respirat ria etai AP5AmtRE HRAV HELTIBELTTFEL Ze OF OR Ez fE JL Ek e 42274 ESAE Belle e S XACOE E 7 MASP Ash Latz 5357 E Qa oe ja duly sui co gal bic ja d Aach arin oi Mall e oaa SI Turn power off before servicing Desconectar el cable de ali mentaci n de poder de la m quina antes de iniciar cualquier servicio e D branchez le courant avant l entre tien Strom vor Wartungsarbeiten abschalten Netzstrom v llig ff nen Maschine anhalten N o opere com as tampas removidas e Desligue a corrente a
23. Powe Wa Ve B 5 5 R December 2009 For use with machines having Code Numbers 10630 10863 11410 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPER ATE OR REPAIR THIS EQUIP MENT WITHOUT READING THIS MANUAL AND THE SAFE TY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful 150 9001 2 tJ mam i SF SET wi Desig ra Q nc ABS Quality Eval to ISO 9001 Re s CERTIFICATE NUMBER 30273 EN 60974 1 OPERATOR S MANUAL Copyright O Lincoln Global Inc LINCOLN amp World s Leader in Welding and Cutting Products e Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com SAFETY WARNING A CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can chemicals known to the State of California to cause cer birth defects and other reproductive harm cancer birth defects or other reproductive harm The Above For Diesel Engines The Above For Gasoline Engines
24. SY OL Se Te N 9 DOVIE S ou 0100 ava 15513 Yad STOBWAS ANIHOVW JO 3GIS LHOIY DEN or voir EMS n A M van Hs OL IMs OL J a J invo ol D wo ge Se Ge Een rat WO WO WO e 31311034 LE DE d sa REAR OF MACHINE 431114 91 3719143934 91 H31005 lanonave Cit USINNOSSNVEL NyA XAW 789 Uu A S 6S 01008 BLOG BHLHONOWHLNNOSSNWL o gs vn o Y Ego OL o o 129008 03140 GET HONTE SNOTIV 3G0HIV2 SNS7 03140 3903114 JHL ISSMVGNNId YN 5 an BOLOMNOO OL wm oe ES 401 SALON TENVAL LO3NNOCE OL 300419713 l d west ae YN Rue ar gt T 3015 1H9IH T CH Les Gin 41 EAM ONDOSS LNdNI Lei Z CUVO8 HOLIMS NIHON 40 NOH C3NGIA WY SIHL zen OL eege H 1 M Ws oL DIAGRAMS y TANVd L93NN0934 3NIFDVIN 40 WOH GAMA SIHL CONS yer 9 8 sor 04 55 bl re Lo S Wola S
25. age to the equipment POWER WAVE 655 R LINCOLN A 3 INSTALLATION A 3 FIGURE A 1 CONNECTION DIAGRAM ON CONNECTION INPUT ACCESS DOOR WARNING Disconnect input power before inspecting or servicing machine Do not operate with covers removed ELECTRIC SHOCK CAN KILL Do not touch electrically live parts Only qualified persons should install use or service this equipment THE LINCOLN ELECTRIC CO CLEVELAND OHIO U S A Pao o LL LLL S24190 NOTE Turn main input power to the machine OFF before performing connection procedure Failure to do so will result in damage to the machine INPUT CONNECTION A WARNING Only a qualified electrician should connect the input leads to the Power Wave Connections should be made in accordance with all local and national electrical codes and the connection dia gram located on the inside of the reconnect input access door of the machine Failure to do so may result in bodily injury or death Use a three phase supply line A 1 75 inch 45 mm diameter access hole for the input supply is located on the upper left case back next to the input access door Connect L1 L2 L3 and ground according to the Input Supply Connection Diagram decal located on the inside of the input access door or refer to Figure A 1 INPUT FUSE AND SUPPLY WIRE CONSIDERATIONS Refer to the Technical Specifications at the beginning of th
26. ales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com
27. ary receptacle is dead 1 Circuit breaker CB2 on case auxiliary voltage front may have opened Reset Circuit breaker CB4 Codes 10630 10863 in reconnect area may have opened Reset 10A Fuse Code 11410 in reconnect area may have blown out Replace The PowerWave is triggered to Check for fault signals from the weld but there is no output connector Possible faults are lack of water flow Circuit breaker CB4 in recon nect area may have opened Reset CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely con tact your local authorized Lincoln Electric Field Service Facility for technical assistance POWER WAVE 655 R LINCOLN 8 E 6 TROUBLESHOOTING E 6 Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED SYMPTOMS CAUSE COURSE OF ACTION WELDING PROBLEMS The PowerWave is triggered to weld 1 Check for fault signals from the but there is no output UO connector Possible faults are lack of water flow water flow turned off The feeder will not cold inch wire Check for fault signals from the I O connector Possible faults are lack of water flow water cooler turned off Arc loss fault on robot Possibly caused by wire feeding problem 2 Problem Conduit leading to the wire feeder has bends or twists which can reduce the wire feed speed Solution Remove ben
28. ce from the con tact tip to the work piece The Power Wave wave forms are optimized for a 0 75 19mm stick out The adaptive behavior supports a range of stinkpots from 0 50 13mm to 1 25 32mm At very low or high wire feed speeds the adaptive range may be less due to reaching physical limitations of the welding process Wave control in pulse programs usually adjusts the focus or shape of the arc Wave control values greater than 0 increase the pulse frequency while decreasing the background current resulting in a tight stiff arc best for high speed sheet metal welding Wave con trol values less than 0 decrease the pulse frequency while increasing the background current for a soft arc good for out of position welding See Figure B 3 FIGURE B 3 Current Wave Control 10 0 Wave Control 0 0 Time Wave Control 10 0 7777 77 POWER WAVE 655 R LINCOLN C1 ACCESSORIES 1 OPTIONAL EQUIPMENT FACTORY INSTALLED There are no factory installed options available for the Power Wave FIELD INSTALLED Gas Guard Regulator K659 1 The Gas Guard regulator is available as an optional accessory for Power Feed Robotic wire drive unit Install the 5 8 18 male outlet on the regulator to the proper 5 8 18 female gas inlet on the back panel of the wire drive Secure fitting with flow adjuster key at top Voltage Sense Leads K490 10 25 or 50 The voltage sense leads connect at the front of the ma
29. chine See Section A 6 for use and Section F 3 Connection Diagram Cool Arc 40 K1813 1 See Section F 3 Connection Diagram Water Flow Sensor K1536 1 Water cooled guns can be damaged very quickly if they are used even momentarily without water flow ing Recommend practice is to install a water flow sensor such as on the water return line of the torch When fully integrated into the welding system the sensor will prevent welding if no water flow is pre sent Dual Cylinder Undercarriage K1570 1 The Dual Cylinder Undercarriage K1570 1 is not compatible in combination with the Power Wave Water Cooler K1767 1 Coaxial welding Cable K1796 See Section F 4 Connection Diagram POWER WAVE 655 R LINCOLN D 1 MAINTENANCE SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK can kill ken e Only Qualified personnel should perform this maintenance Turn the input power OFF at the disconnect switch or fuse box before working on this equipment e Do not touch electrically hot parts ROUTINE MAINTENANCE Routine maintenance consists of periodically blowing out the machine using a low pressure airstream to remove accumulated dust and dirt from the intake and outlet louvers and the cool ing channels in the machine PERIODIC MAINTENANCE Calibration of the Power Wave 655 R is critical to its operation Generally speaking the calibra tion will not need adjustment However neglected or
30. component power source wire feeder wire drive etc may be faulty Replace the components identified as potentially faulty with known good components and the system should operate normally System OK Power source communicating normally with wire feeder and its components Occurs during a reset and indicates the Power Wave is mapping identifying each component in the system Normal for first 1 10 seconds after power is turned on or if the system configuration is changed during opera tion Non recoverable system fault If the PS Status light is flashing any combination of red and green errors are present in the Power Wave Read the error code before the machine is turned off Error Code interpretation through the Status light is detailed in the Service Manual Individual code digits are flashed in red with a long pause between digits If more than one code is present the codes will be sepa rated by a green light To clear the error turn power source off and back on to reset Steady Red Not applicable Blinking Red POWER WAVE 655 R LINCOLN Not applicable Major physical or electrical damage is evident when the sheet metal covers are removed Input fuses keep blowing or input breaker keeps tripping Machine will not power up no lights no fan etc TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS SYMPTOMS POSSIBLE CAUSE OUTPUT PROBLEMS
31. d steel stainless steel cored wires and aluminum The Power Wave 655 r can be configured for either robotic or semi automatic use RECOMMENDED EQUIPMENT Automatic Operation All welding programs and procedures are set through software for the robotic Power Wave s FAUN robots equipped with RJ 3 controllers may communi cate directly to the Power Wave Other pieces of equipment such as ply or computers can communi cate to the Power Wave using DeviceNET All wire welding processes require a robotic Power Feed wire feeder semiautomatic Operation Operating the Power Wave 655 r in the semi auto matic mode requires an Arc Link compatible wire feeder and user interface REQUIRED EQUIPMENT Control Cables 22 pin to 22 K1795 10ft 25ft 50ft 100ft Control Cables for use on FAUN robot arm 22 pin to 14 pin ft m K1804 1 Control Cables for use on FAUN robot arm 22 pin to 14 pin 18in 457mm K1805 1 Control Cables for use on FAUN robot arm 22 pin to 14 pin 18in 457mm K1804 2 LIMITATIONS Power Wave s are not to be used in outdoor envi ronments Only Arc Link Power Feed wire feeders and user interfaces may be used Other Lincoln wire feeders or non Lincoln wire feeders cannot be used DUTY CYCLE AND TIME PERIOD The Power Feed wire feeders are capable of weld ing at a 100 duty cycle continuous welding The power source will be the limiting factor in determi
32. ds and twists from conduit 3 Problem Conduit leading up to the wire feeder from the wire reel is too long If all recommended possible areas Solution Use a shorter length oflof misadjustments have been conduit checked and the problem persists contact your local Lincoln Authorized Field Service Facility CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed POWER WAVE 655 R LINCOLN 8 E 7 TROUBLESHOOTING E 7 Observe all Safety Guidelines detailed throughout this manual ERROR CODES FOR THE POWERWAVE The following is a list of possible error codes that the PW 455 can output via the status light see Troubleshooting the PowerWave Power Feed System Using the Status LED EE EE 11 CAN communication bus off Probably due to excessive number of communication errors User Interface time out error User Interface is no longer responding to the Power Source The most likely cause is a fault bad connection in the communication leads or control cable Un programmed Weld Mode Contact the Service Department for instructions on reloading the Welding Software Empty Weld Table Contact the Service Department for instructions on reloading the Welding Software Weld Table checksum error Contact the Service Department for instruc
33. e l MANYOSSNVEL Ing 8N CEEE INSNI El EE m ER CH Lamm me v r or lt lt 1331 HOLIMS 3NHOVA 40 308 13571 VHV SIHL Aeren OL AY BLYLSQNOS OL M ICH V9 80 Ce won 80 x oL 1038 0838M0d i OL SE BEN N u 1 261001 VOS 193135 ASNAS lt o 99 DEES ll VOL von WE 3191413934 scura SROM WITT aou ER oL i n oL tl Deet EEN 95 38 3DV1d3934 ASI 75 UAJY VOL S aas 1431 HANHOASNVEL NIVIN SOHO NIV 1934 LNdLNO eum OL NVA OL LiOI0 VOL 8 V H3IWHOJSNVMLL 3GIS 1331 WSIIIOSH d OL vex rr i eoo Sri mg mum RR Al AWTS 3115 te P m 0890 3009 803 INSHOVIG anos H YTYTYY yyyy TYTYTYTYTYTYY
34. e and the work Be sure the connection to the work makes tight metal to metal electrical contact To avoid interference problems with other equipment and to achieve the best possible operation route all cables directly to the work and wire feeder Avoid excessive lengths and do not coil excess cable Minimum work and electrode cable sizes are as follows TABLE 1 For cable length up to 100 ft or 30 meters CURRENT 60 Duty Cycle MINIMUM COPPER 2 0 67mm2 3 0 85mm2 3 0 85mm2 600 Amps When using inverter type power sources like the Power Waves use the largest welding electrode and ground cables that are practical At least 2 0 cop per wire even if the average output current would not normally require it When pulsing the pulse current can reach very high levels Voltage drops can become excessive leading to poor welding characteristics if undersized welding cables are used NOTE K1796 coaxial welding cable is recommended to reduce the cable inductance in long cable lengths This is especially important when Pulse welding up to 350 amps CABLE INDUCTANCE AND ITS EFFECTS ON PULSE WELDING For Pulse Welding processes cable inductance will cause the welding performance to degrade For the total welding loop length less than ft m traditional welding cables may be used without any effects on welding performance For the total welding loop length greater than ft m the K1796 Coaxial Welding Cables are recom
35. ff input power using the disconnect switch at the fuse box before working on the equipment Install equipment in accordance with the U S National Electrical Code all local codes and the manufacturer s recommendations Ground the equipment in accordance with the U S National Electrical Code and the manufacturer s recommendations LINCOLN Refer to http www lincolnelectric com safety for additional safety information Jan 09 SAFETY iv PR CAUTIONS DE S RET Pour votre propre protection lire et observer toutes les instructions et les pr cautions de s ret specifiques qui parraissent dans ce manuel aussi bien que les pr cautions de s ret g n rales suiv antes 6 S ret Pour Soudage A L Arc 1 Protegez vous contre la secousse lectrique a Les circuits l lectrode et la pi ce sont sous tension quand la machine souder est en marche Eviter toujours tout contact entre les parties sous tension et la peau nue ou les v tements mouill s Porter des gants secs et sans trous pour isoler les mains Faire tr s attention de bien s isoler de la masse quand on soude dans des endroits humides ou sur un plancher metallique ou des grilles metalliques principalement dans les positions assis ou couch pour lesquelles une grande partie du corps peut tre en contact avec la masse Maintenir le porte lectrode la pince de masse le c ble de soudage et la machine souder en bon e
36. hic Symbols that appear on this machine or in this manual B 2 General Descriptio aa etre B 3 Recommended Processes and Equipment see B 3 Required Re Il B 3 EEN B 3 Duty Cycle and Time Period B 3 Case Front Controls dead cab este Zeg denge erede ee eaae d e B 4 Constant Voltage Welding a aa B 5 Pulse soil clan orae ege tino aerei ni desee edd cendi nte B 6 ferr Section C Optional EE C 1 Factory INSANE Sess EM C 1 Field SC EE C 1 Maintenance Section D Safety Precautions iii D 1 Routine Periodic Calibration Specification D 1 Troubleshooting E Section E How to use Troubleshooting Guide E 1 Troubleshooting the Power Wave Power Feed System using the Status LED E 2 Troubleshooting Guide E 3 thru E 6 Error Codes for the Power Wave ss E 7 E 8 ME LTE Section F Wiring F 1 F 2 F 3 Pin Lead Connector Connection Diagrams and Dimension Print F 4 thru F 7 Parts LISTS a vus UE SEKE e Vu us aka Ve SERE WEAR P 392 Series Vi 1 INSTALLATION 1 TECHNICAL SPECIFICATIONS Power Wave 655 r K1519 1 K1519 2 INPUT AT RATED OUTPUT THREE PHASE ONLY CODE NUMBERS
37. igger the electrode and drive mechanism are always elec trically energized and could remain energized several seconds after the welding ceases Do not touch electrically live parts or electrodes with your skin or wet clothing Insulate yourself from the work and ground Always wear dry insulating gloves FUMES AND GASES can be dan erous G AR Keep your head out of fumes D Use ventilation or exhaust to remove fumes from breathing zone e WELDING SPARKS can cause fire TX or explosion Keep flammable material away Do not weld on containers that have held combustibles ARC RAYS can burn 4 Wear eye ear and body protection NM Observe additional guidelines detailed in the begin ning of this manual POWER WAVE 655 R LINCOLN B 2 d r O EE OPERATION GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL INPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKER WIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT ZE CY pi PHASE INVERTER po INPUT POWER THREE PHASE DIRECT CURRENT POWER WAVE 655 R B 2 SMAW GMAW FCAW GTAW OPEN CIRCUIT VOLTAGE INPUT VOLTAGE OUTPUT VOLTAGE INPUT CURRENT OUTPUT CURRENT PROTECTIVE GROUND WARNING B 3 OPERATION B 3 GENERAL DESCRIPTION The Power Wave power source is designed to be a part of a modular multi process welding system Depending
38. improperly calibrated machines may not yield satisfactory weld performance To ensure optimal performance the calibration of output Voltage and Current should be checked yearly CALIBRATION SPECIFICATION Output Voltage and Current are calibrated at the factory Generally speaking the machine calibration will not need adjustment However if the weld per formance changes or the yearly calibration check reveals a problem contact the Lincoln Electric Company for the calibration software utility The calibration procedure itself requires the use of a grid and certified actual meters for voltage and current The accuracy of the calibration will be directly affected by the accuracy of the mea suring equipment you use Detailed instructions are available with the utility POWER WAVE 655 R LINCOLN D 1 TROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDE A WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty For your safety and to avoid Electrical Shock please observe all safety notes and precautions detailed throughout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under
39. is Installation section for recommended fuse and wire sizes Fuse the input circuit with the recommend ed super lag fuse or delay type breakers also called inverse time or thermal magnetic circuit breakers Choose an input and grounding wire size according to local or national electrical codes Using fuses or circuit breakers smaller than recommended may result in nuisance shut offs from welder inrush currents even if the machine is not being used at high currents INPUT VOLTAGE CHANGE OVER FOR MULTIPLE INPUT VOLTAGE MACHINES ONLY Welders are shipped connected for the highest input voltage listed on the rating plate To move this con nection to a different input voltage see the diagram located on the inside of the input access door If the main reconnect switch or link position is placed in the wrong position the welder will not produce output power If the Auxiliary A lead is placed in the wrong position there are two possible results If the lead is placed in a position higher than the applied line voltage the welder may not come on at all If the Auxiliary A lead is placed in a position lower than the applied line volt age the welder will not come on and the two circuit breakers in the reconnect area will open If this occurs turn off the input voltage properly connect the A lead reset the breakers and try again POWER WAVE 655 R LINCOLN A 4 WELDING WITH MULTIPLE Power Waves A CAUTION
40. ling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 2 a Electric current flowing through any conductor causes localized Electric and Magnetic Fields EMF Welding current creates EMF fields around welding cables and welding machines EMF fields may interfere with some pacemakers and welders having a pacemaker should consult their physician before welding 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment Exposure to EMF fields in welding may have other health effects which are now not known All welders should use the following procedures in order to 1 e In some cases it may be necessary to remove safety p ME minimize exposure to EMF fields from the welding circuit guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving parts 2 d 1 Route the electrode and work cables together Secure them with tape when possible 2 d 2 Never coil the electrode lead around your body 1 f Do not put your hands near the engine fan ww Do not attempt to override the governor or idler by pushing on the throttle cont
41. matically configured through software The 67 electrode sense lead must be connected at the wire feeder INSTALLATION A 7 POWER WAVE POWER FEED WIRE FEEDER INTERCONNECTIONS Connect the control cable between the power source and wire feeder The wire feeder connection on the robotic Power Waves is located under the spring loaded output cover near the bottom of the case front The control cable is keyed and polarized to prevent improper connect For convenience sake the electrode and control cables can be routed behind the left or right strain reliefs under the spring loaded output cover and along the channels formed into the base of the Power Wave out the back of the channels and then to the wire feeder Output connections on some Power Waves are made via 1 2 13 threaded output studs located beneath the spring loaded output cover at the bottom of the case front On machines which carry the CE mark output connections are made via Twist Mate receptacles which also located beneath the spring loaded output cover at the bottom of the case front A work lead must be run from the negative power source output connection to the work piece The work piece connection must be firm and secure especially if pulse welding is planned CAUTION Excessive voltage drops at the work piece con nection often result in unsatisfactory pulse weld ing performance CONTROL CABLE SPECIFICATIONS It is recommended that ge
42. me s toxiques Ne pas souder en pr sence de vapeurs de chlore provenant d op rations de d graissage nettoyage ou pistolage La chaleur ou les rayons de l arc peuvent r agir avec les vapeurs du solvant pour produire du phosg ne gas fortement toxique ou autres produits irritants Pour obtenir de plus amples renseignements sur la s ret voir le code Code for safety in welding and cutting CSA Standard W 117 2 1974 2 Dans le cas de travail au dessus du niveau du sol se prot ger PR CAUTIONS DE S RET POU R contre les chutes dans le cas ou on recoit un choc Ne jamais enrouler le c ble lectrode autour de n importe quelle partie LES MACHINES SOUDER ja Le TRANSFORMATEUR ET Un coup d arc peut tre plus s v re qu un coup de soliel REDRESSEUR donc a Utiliser un bon masque avec un verre filtrant appropri 1 ainsi qu un verre blanc afin de se prot ger les yeux du ray onnement de l arc et des projections quand on soude ou quand on regarde l arc b Porter des v tements convenables afin de prot ger la peau de soudeur et des aides contre le rayonnement de l arc c Prot ger l autre personnel travaillant proximit au soudage l aide d crans appropri s et non inflammables Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talons sans revers et cha
43. mended The welding loop length is defined as the total of electrode cable length A work cable length B work length C See Figure A 3 FIGURE A 3 For long work piece lengths a sliding ground should INSTALLATION A 5 be considered to keep the total welding loop length less than ft m See Figure A 4 FOR A DETAILED CONNECTION DIAGRAM USING FIGURE A 4 SLIDING GROUND K1796 COAXIAL CABLE y MEASURE FROM END OF OUTER JACKET OF CABLE K1796 COAXIAL CABLE SEE PAGE F 4 A CAUTION high levels Voltage drops can become excessive leading to poor welding characteristics if under sized welding cables are used Most welding applications run with the electrode being posi tive For those applications connect one end of the elec trode cable to the positive output stud on the power source located beneath the spring loaded output cover near the bottom of the case front Connect the other end of the electrode cable to the wire drive feed plate using the stud lockwasher and nut provided on the wire drive feed plate The electrode cable lug must be against the feed plate Be sure the connection to the feed plate makes tight metal to metal electrical contact The electrode cable should be sized according to the specifications given in the work cable con nections section Connect a work lead from the negative power source output stud to the work piece The work
44. nal S3 Pin6 Single Tach Input RS232 Common Reserved for future use Voltage sense lead M ara E TABLE 5 DEVICENET CONNECTOR S5 Reserved for future use In ead i 40vdc for solenoid 24V0C evicenet solenoid input Common Devicenet Reserved for future use Devicenet H Reserved for future use Devicenet L Shield ground to case Reserved for future use Reserved for future use Reserved for future use ETS for f Bese econ mre be 15vdc for Trigger group TABLE 2 WIRE FEEDER RECEPTACLE S1 Trigger input Lead Function 53 Dual procedure input 4 Step input Arclink L Arclink H 15vdc for cold inch group cold inch forward Electrode Voltage Sense Ground Ov cold inch reverse 40vdc d A B C D E F 3 H J K L M N P R S T U V W X gas purge input 15vdc for shutdown group shutdown1 input shutdown input input B N O I D TABLE 3 VOLTAGE SENSE RECEPTACLE S2 Lead Function Work Voltage Sense POWER WAVE 655 R LINCOLN P F 5 CONNECTION DIAGRAM F 5 Hard Automation and Electrode Positive Configuration TO SHIELDING GAS DEVICENET CABLE TO PLC CONTROLLER ELECTRODE LEAD CONTROL CABLE K1795 SHIELDING GAS WATER CONNECTIONS WORK WATERCOOLED SENSE TORCH LEAD K940 POWER WAVE 655 R LINCOLN F 6 CONNECTION DIAGRAM F 6 Robotic Set Up Electrode Positive CV Pulse Configuration CONTROL CABLE K1805 1 4 K
45. ning system duty cycle capability Note that the duty cycle is based upon a ten minute period A 6096 duty cycle represents 6 minutes of welding and 4 minutes of idling in a ten minute period POWER WAVE 655 R LINCOLN B 4 CASE FRONT CONTROLS All operator controls and adjustments are located on the case front of the Power Wave See Figure B 1 1 2 POWER SWITCH Controls input power to the Power Wave STATUS LIGHT A two color light that indicates system errors Normal operation is a steady green light Error conditions are indicated per table 4 NOTE The robotic Power Wave s status light will flash green and sometimes red and green for up to one minute when the machine is first turned on This is a normal situation as the machine goes through a self test at power up TABLE 6 Condition Occurs during a reset and indicates the PW 655 R is mapping identifying each component in the system Normal for first 1 10 seconds after power is turned on or if the system con figuration is changed during operation Non recoverable system fault If the PS Status light is flashing any combination of red and green errors are present in the PW 655 R Read the error code before the machine is turned off Error Code interpretation through the Status light is detailed in the Service Manual Individual code digits are flashed in red with a long pause between digits If more than one code is present the code
46. ntes de fazer servico N o toque as partes el tricas nuas e X7LTTLZA V U AULURSUPD DSRS ETBRAL VY FE DEM2TFEU e HEMMER e SHA AHS chez Gh ail AN uit gS Jl e Do not operate with panel open or guards off No operar con panel abierto o guardas quitadas N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s e Anlage nie ohne Schutzgeh use oder Innenschutzverkleidung in Betrieb setzen e Mantenha se afastado das partes moventes opere com os paineis abertos ou guardas removidas e IJI RALE TIME amp CT O f RR JT IJ BOR i SERE EVE Ro ao Sel deje H nelle AREY cus 13 Ihe Jad y e Aale Cut WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG tm BIR Chinese LEIA E COMPREENDA AS INSTRUCOES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PRATICAS DE SEGURANCA DO EMPREGADOR GK RM PBHOX A OHRBEE lt K HA TT VU CL TRHORERMEL HDT FEU AOL REI XE A7 AE AE JE BA FE ER EE EE ECKE ECKE Eee oot 201 SXISHAIR HA 50917 45g EPEA BHC Jall a lal gl d al gll oig qul aq l L LINCOLN amp World s Leader in Welding and Cutting Products e S
47. nuine Lincoln control cables be used at all times Lincoln cables are specifically designed for the communication and power needs of the Power Wave Power Feed system CAUTION The use of non standard cables especially in lengths greater than 25 ft m can lead to commu nication problems system shutdowns poor motor acceleration poor arc starting and low wire driving force wire feeding problems Lincoln control cables are copper 22 conductor cable in a SO type rubber jacket POWER WAVE 655 R LINCOLN A 8 EXTERNAL I O CONNECTOR The Power Wave is equipped with a port for making simple input signal connections The port is divided into three groups Trigger group Cold Inch Group and Shutdown Group Because the Power Wave is a slave on the DeviceNet network the Trigger and Cold Inch Groups are disabled when the DeviceNet Gateway is active The shutdown group is always enabled Shutdown 2 is used for signaling low flow in the water cooler Unused shutdowns must be jumpered Machines from the factory come with the shutdowns already jumpered See Figure A 5 3 bo 9 S 2 3 QO Ke 5 o D 2 o o B 8 S Dg s 5 5 5 S o2 2 5 5 e B 2 c c 5 2 0g SH e 5 oi 2 2 2 Dee GES t t o c c o OZ o S 2 ke o ec sc 2 D g A D 2 E E o gt DO gt Uv 5 5 o D 50 o g
48. o liability with respect to such infor mation or advice We expressly disclaim any warranty of any kind including any warranty of fitness for any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer but the selection and use of specific products sold by Lincoln Electric is solely within the control of and remains the sole responsibility of the customer Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements Subject to Change This information is accurate to the best of our knowledge at the time of printing Please refer to www lincolnelectric com for any updated information Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Please record your equipment identification information below for future reference This information can be found on
49. on configuration it can support constant current constant voltage and pulse welding modes The Power Wave power source is designed to be used with the family of Power Feed wire feeders operating as a system Each component in the system has special circuitry to talk with the other system components so each component power source wire feeder electrical accessories knows what the other is doing at all times The components communicate with Arc Link Robotic systems can communicate with other industri al machines via DeviceNET The result is highly intrigued and flexible welding cell The Power Wave 655 r is a high performance digi tally controlled inverter welding power source capable of complex high speed waveform control Properly equipped it can support the GMAW GMAW P FCAW SMAW GTAW and CAC A processes It car ries an output rating of either 650 amps 44 volts at 100 duty cycle and 800 amps 44 volts at 60 duty cycle If the duty cycle is exceeded a thermostat will shut off the output until the machine cools to a reasonable operating temperature RECOMMENDED PROCESSES AND EQUIPMENT RECOMMENDED PROCESSES The Power Wave 655 r can be set up in a number of configurations some requiring optional equipment or welding programs Each machine is factory prepro grammed with multiple welding procedures typically including GMAW GMAW P FCAW GTAW CAC A and SMAW for a variety of materials including mil
50. ontact can cause overheating and create a fire hazard Do not heat cut or weld tanks drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside They can cause an explosion even though they have been cleaned For information purchase Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances AWS F4 1 from the American Welding Society see address above Vent hollow castings or containers before heating cutting or welding They may explode Sparks and spatter are thrown from the welding arc Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap over your hair Wear ear plugs when welding out of position or in confined places Always wear safety glasses with side shields when in a welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create fire hazards or overheat lifting chains or cables until they fail Also see item 1 c Read and follow NFPA 51B Standard for Fire Prevention During Welding Cutting and Other Hot W
51. onversely in slide the switch left to the on position for negative electrode polarity i 5 Replace the cover and screws The PC lt board will read the switch at power up and configure the work voltage sense lead appro priately VOLTAGE SENSING The best arc performance occurs when the Power Wave s has accurate data about the arc conditions Depending upon the process inductance within the electrode and work lead cables can influence the volt age apparent at the contact tip Voltage sense leads improve the accuracy of the arc conditions and can have a dramatic effect on performance CAUTION If the voltage sensing is enabled but the sense leads are missing or improperly connected extremely high welding outputs may occur Do not tightly bundle the work sense lead to the work lead The ELECTRODE sense lead 67 is built into the K1795 control cable The WORK sense lead 21 con nects to the Power Wave at the four pin connector located underneath the output stud cover Enable the voltage sense leads as follows TABLE 2 Electrode Voltage Sensing 67 lead 67 lead required 67 lead required 67 lead required Voltage sense at studs 67 lead required Work Voltage Sensing 21 lead 21 lead optional 21 lead optional 21 lead optional Voltage sense at studs 21 lead optional The electrode voltage 67 sense lead is part of the control cable to the wire feeder For consisten
52. or spraying operations The heat and rays of the arc can react with solvent vapors to form phosgene a highly toxic gas and other irritating prod ucts 5 d Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is safe 5 e Read and understand the manufacturer s instructions for this 5 f equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices MSDS forms are available from your welding distributor or from the manufacturer Also see item 1 b Jan 09 SAFETY Z WELDING and CUTTING 7 77 SPARKS cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used When not welding make certain no part of the electrode circuit is touching the work or ground Accidental c
53. ork available from NFPA 1 Batterymarch Park PO box 9101 Quincy Ma 022690 9101 Do not use a welding power source for pipe thawing zal CYLINDER may explode 6 if damaged Zeg 3 7 a Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Always keep cylinders in an upright position securely chained to an undercarriage or fixed support Cylinders should be located Away from areas where they may be struck or subjected to physical damage A safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication P I Precautions for Safe Handling of Compressed Gases in Cylinders available from the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 FOR ELECTRICALLY powered equipment 8 a Turn o
54. piece connection must be firm and secure especially if pulse weld ing is planned Excessive voltage drops caused by poor work piece connections often result in unsatisfactory welding per formance NEGATIVE ELECTRODE POLARITY POWER WAVE 655 R LINCOLN 8 A 6 INSTALLATION A 6 When negative electrode polarity is required such as in some Innershield applications reverse the output connections at the power source electrode cable to the negative stud and work cable to the positive stud When operating with electrode polarity negative the switch 7 must be set to ON on the Wire Feed Head PC Board The default setting of the switch is OFF to represent positive electrode polarity Set the Negative Polarity switch on Wire Feed Head PC board as follows A WARNING ELECTRIC SHOCK can kill Do not touch electrically live parts or electrodes with your skin or wet clothing e Insulate yourself from the work and ground e Always wear dry insulating gloves 1 Turn off power to the power source at the discon nect switch 2 Remove the front cover from the power source 3 The wire feed head board is on the right side of the power source Locate the 8 position DIP switch and look for switch 7 of the DIP switch 4 Using a pencil or other small object slide the switch right to the OFF position for positive electrode polarity C
55. proportional pinch Increasing wave control greater than 0 results in a harsher colder arc while decreasing the wave control to less than 0 provides a softer hotter arc See Figure B 2 FIGURE B 2 t PC Di D Ap D Di D H N Ap D Ap D D D P d m NU PU P Ap wm mm Current ze ze Aarra POWER WAVE 655 R LINCOLN B 6 OPERATION B 6 PULSE WELDING Pulse welding procedures are set by controlling an overall arc length variable When pulse welding the arc voltage is highly dependent upon the waveform The peak current back ground current rise time fall time and pulse frequency all affect the voltage The exact voltage for a given wire feed speed can only be predicted when all the pulsing waveform parameters are known Using a preset voltage becomes impracti cal and instead the arc length is set by adjusting trim Trim adjusts the arc length and ranges from 0 50 to 1 50 with a nominal value of 1 00 Trim values greater than 1 00 increase the arc length while values less than 1 00 decrease the arc length Most pulse welding programs are synetic As the wire feed speed is adjusted the Power Wave will auto matically recalculate the waveform parameters to maintain similar arc properties The Power WaveQ utilizes adaptive control to com pensate for changes in electrical stick out while weld ing Electrical stick out is the distan
56. rby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES can be dangerous 5 a Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone When welding with electrodes which require special ventilation such as stainless or hard facing see instructions on container or MSDS or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation In confined spaces or in some circum stances outdoors a respirator may be required Additional precautions are also required when welding on galvanized steel 5 b The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment maintenance of the equipment and the spe cific welding procedure and application involved Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits 5 c Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing cleaning
57. rol rods while the engine is running 2 d 3 Do not place your body between the electrode and work cables If the electrode cable is on your right side the work cable should also be on your right side AR Connect the work cable to the workpiece as close as possible to the area being welded 1 g To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as appropriate Do not work next to welding power source Mar 95 LINCOLN SAFETY ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hands 3 b Insulate yourself from work and ground using dry insulation Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrically hazardous conditions in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the following equipment Semiautomatic DC Constant
58. s will be sepa rated by a green light To clear the error turn power source off and back on to reset See Troubleshooting Section Steady Red Not applicable Blinking Red Not applicable OPERATION 3 B 4 HIGH TEMPERATURE LIGHT thermal overload A yellow light that comes on when an over temper ature situation occurs Output is disabled until the machine cools down When cool the light goes out and output is enabled 10 AMP WIRE FEEDER CIRCUIT BREAKER Protects 40 volt DC wire feeder power supply 10 AMP AUXILIARY POWER CIRCUIT BREAKER Protects 110 volt AC case front receptacle auxiliary supply LEAD CONNECTOR 52 SENSE LEAD 5 PIN ARC LINK S1 5 PIN DEVICENET CONNECTOR S5 1 O CONNECTOR NEGATIVE STUD INTERFACE CONNECTOR S6 POSITIVE STUD AUXILIARY OUTPUT FIGURE B 1 Case Front Layout Power Wave 655 R Domestic Canadian Version POWER WAVE 655 R LINCOLN 8 B 5 OPERATION B 5 CONSTANT VOLTAGE WELDING For each wire feed speed a corresponding voltage is preprogrammed into the machine through special soft ware at the factory The preprogrammed voltage is the best average voltage for a given wire feed speed With synergic programs when the wire feed speed changes the Power Wave will automatically adjust the voltage correspondingly Wave control adjusts the inductance of the wave shape This adjustment is often referred to as pinch Inductance is inversely
59. t s r tat defonctionnement d Ne jamais plonger le porte lectrode dans l eau pour le refroidir Ne jamais toucher simultan ment les parties sous tension des porte lectrodes connect s deux machines souder parce que la tension entre les deux pinces peut tre le total de la tension vide des deux machines Si on utilise la machine souder comme une source de courant pour soudage semi automatique ces precautions pour le porte lectrode s applicuent aussi au pistolet de soudage Eloigner les mat riaux inflammables ou les recouvrir afin de pr venir tout risque d incendie d aux tincelles Quand on ne soude pas poser la pince une endroit isol de la masse Un court circuit accidental peut provoquer un chauffement et un risque d incendie S assurer que la masse est connect e le plus pr s possible de la zone de travail qu il est pratique de le faire Si on place la masse sur la charpente de la construction ou d autres endroits loign s de la zone de travail on augmente le risque de voir passer le courant de soudage par les chaines de lev age c bles de grue ou autres circuits Cela peut provoquer des risques d incendie ou d echauffement des chaines et des c bles jusqu ce qu ils se rompent Assurer une ventilation suffisante dans la zone de soudage Ceci est particuli rement important pour le soudage de t les galvanis es plomb es ou cadmi es ou tout autre m tal qui produit des fu
60. t weld quality work voltage sensing is recommended POWER WAVE 655 R LINCOLN 8 A 7 Work Voltage Sensing The Power Wave s are shipped from the factory with the work sense lead enabled For processes requiring work voltage sensing con nect the 21 work voltage sense lead from the Power Wave to the work Attach the sense lead to the work as close to the weld as practical Enable the work voltage sensing in the Power Wave as follows A WARNING T5 e ELECTRIC SHOCK can kill e Do not touch electrically live parts or electrodes with your skin or wet clothing e Insulate yourself from the work and ground Always wear dry insulating gloves Turn off power to the power source at the discon nect switch 2 Remove the front cover from the power source 3 The control board is on the left side of the power source Locate the 8 position DIP switch and look for switch 8 of the DIP switch cn 4 Using a pencil or other small object slide the switch right to the OFF position if the work sense lead is NOT connect ed Conversely slide the switch left to the ON position if the work sense lead is present 123 4567 8 5 Replace the cover and screws The PC board will read the switch at power up and configure the work voltage sense lead appropriately Electrode Voltage Sensing Enabling or disabling electrode voltage sensing is auto
61. the column labeled PROBLEM SYMP TOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed POWER WAVE 655 R LINCOLN E 2 USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS The Status LED on the power source case front can help diagnose problems down to the system component power source wire feeder wire drive etc level Steady Green Blinking Green Alternating Green and Red TROUBLESHOOTING E 2 If for any reason the system does not appear to be working properly always check the color of the Status LED and refer to the following chart to help you determine which system
62. tions on reloading the Welding Software Primary overcurrent error Excessive Primary current present May be related to a switch board or output rectifier failure Capacitor A under voltage Low voltage on the main capacitors May be caused by improper input Left side facing machine configuration When accompanied by an overvoltage error on the same side it indi Capacitor B under voltage cates no capacitor voltage present on that side and is usually the result Right side facing machine of an open or short in the primary side of the machine Capacitor A over voltage Excess voltage on the main capacitors May be caused by improper Left side facing machine input configuration When accompanied by an under voltage error on the same side it indi Capacitor B over voltage cates no capacitor voltage present on that side and is usually the result Right side facing machine of an open or short in the primary side of the machine Thermal error Indicates over temperature Usually accompanied by Thermal LED Check fan operation Be sure process does not exceed duty cycle limit of the machine 37 Softstart error Capacitor precharge failed Usually accompanied by codes 32 35 A CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed POWER WAVE
63. ur local authorized Lincoln Electric Field Service Facility for technical assistance POWER WAVE 655 R LINCOLN 8 E 5 TROUBLESHOOTING E 5 Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED SYMPTOMS CAUSE COURSE OF ACTION OUTPUT PROBLEMS Machine often noodle welds out Secondary current limit has put is limited to approximately 100 been exceeded and the amps when running a particular machine has phased back to procedure protect itself Adjust procedure or reduce load to lower current draw from the machine Machine won t produce full output Input voltage may be too low limiting output capability of the power source Make certain that the input voltage is proper according to the Rating Plate located on the rear of the machine Input may be single phased Make certain the input voltage is proper on all three input lines For no apparent reason the weld Check for proper Wire Feed ing characteristics have changed Speed setting In CV MIG and FCAW modes check for prop If all recommended possible areas of misadjustments have been checked and the problem persists contact your local Lincoln Authorized Field Service Facility er Voltage setting In the MIG MAG pulse modes check the Trim setting These con trols are on the wire feeder Check for proper shielding gas mix and flow Check for loose or faulty weld cables and cable connections Auxili
64. ussures montantes Toujours porter des lunettes de s curit dans la zone de soudage Utiliser des lunettes avec crans lateraux dans les zones ou l on pique le laitier LINCOLN Relier a la terre le chassis du poste conformement au code de l lectricit et aux recommendations du fabricant Le dispositif de montage ou la piece souder doit tre branch une bonne mise la terre Autant que possible l installation et l entretien du poste seront effectu s par un lectricien qualifi Avant de faires des travaux l interieur de poste la debranch er l interrupteur la boite de fusibles Garder tous les couvercles et dispositifs de s ret leur place V V For selecting a QUALITY product by Lincoln Electric We want You you to take pride in operating this Lincoln Electric Company prod uct as much pride as we have in bringing this product to you CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equip ment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Lincoln Electric for advice or information about their use of our products We respond to our customers based on the best information in our posses sion at that time Lincoln Electric is not in a position to warrant or guarantee such advice and assumes n
65. your machine nameplate Product Model Number Code Number or Date Code Serial Number Date Purchased Where Purchased Whenever you request replacement parts or information on this equipment always supply the information you have recorded above The code number is especially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For fazing Complete the form on the back of the warranty statement included in the literature packet Accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at www lincolnelectric Com Choose Quick Links and then Product Registration Please complete the form and submit your registration Read this Operators Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protection The level of seriousness to be applied to each is explained below A WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life CAUTION This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment Vi TABLE OF CONTENTS Page Inistallatl
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