Lincoln Electric K206 User's Manual
Contents
1. souder est en marche Eviter toujours tout contact entre les parties sous tension et la peau nue ou les v tements mouill s Porter des gants secs et sans trous pour isoler les mains Faire tr s attention de bien s isoler de la masse quand on soude dans des endroits humides ou sur un plancher metallique ou des grilles metalliques principalement dans les positions assis ou couch pour lesquelles une grande partie du corps peut tre en contact avec la masse Maintenir le porte lectrode la pince de masse le c ble de soudage et la machine souder en bon et s r tat defonctionnement d Ne jamais plonger le porte lectrode dans l eau pour le refroidir Ne jamais toucher simultan ment les parties sous tension des porte lectrodes connect s deux machines soud er parce que la tension entre les deux pinces peut tre le total de la tension vide des deux machines Si on utilise la machine souder comme une source de courant pour soudage semi automatique ces precautions pour le porte lectrode s applicuent aussi au pistolet de soudage 2 Dans le cas de travail au dessus du niveau du sol se pro t ger contre les chutes dans le cas ou on recoit un choc Ne soudage Utiliser des lunettes avec crans lateraux dans les zones o l on pique le laitier Eloigner les mat riaux inflammables ou les recouvrir afin de pr venir tout risque d incendie d aux tincelles Quand on ne soude pas poser la2. welding They may explode Sparks and spatter are thrown from the welding arc Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap over your hair Wear ear plugs when welding out of position or in confined places Always wear safety glasses with side shields when in a welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c LINCOLN CYLINDER may explode Es if damaged e 7 3 ss gt 7 a Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Always keep cylinders in an upright position securely chained to an undercarriage or fixed support Oylinders should be located e Away from areas where they may be struck or subjected to physical damage eA safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electro
3. RETURN TO MAIN MENU d IM548 K206 Flux Lored Fume Gun Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful E OPERATOR S MANUAL E E ISO 9001 sa ET Ff LI 2 Nal A a ur esigned and Manufactured Under a ity Pr ae is id D e uali LI NCOLN Copyright 2004 Lincoln Global Inc e World s Leader in Welding and Cutting Products e Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com SAFETY WARNING 1 CALFORNIAPROPOSITIONGS WARNINGS 1 Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can chemicals known to the State of California to cause cer birth defects and other reproductive harm cancer birth defects or other reproductive harm The Above For Diesel Engines The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH KEE
4. welding head nozzle or semiautomatic welding gun are also electrically hot Always be sure the work cable makes a good electrical connection with the metal being welded The connection should be as close as possible to the area being welded Ground the work or metal to be welded to a good electrical earth ground Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation Never dip the electrode in water for cooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders When working above floor level use a safety belt to protect yourself from a fall should you get a shock Also see Items 6 c and 8 ARC RAYS can burn 4 a Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI Z87 standards 4 b Use suitable clothing made from durable flame resistant 5 D material to protect your skin and that of your helpers from the arc rays Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES can
5. your welding distributor or from the manufacturer Also see item 1 b Mar 95 SAFETY DZ WELDING SPARKS can s cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Hemember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used When not welding make certain no part of the electrode circuit is touching the work or ground Accidental contact can cause overheating and create a fire hazard Do not heat cut or weld tanks drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside They can cause an explosion even though they have been cleaned For information purchase Hecommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances AWS F4 1 from the American Welding Society see address above Vent hollow castings or containers before heating cutting or
6. SCR UL DEBARRAR Sef tiri CHa He Jui ab gya il el ja gaali YO 9 eal clay A gh il ell AI alt Jali DA dus ule Yje pue Keep flammable materials away Mantenga el material combustible fuera del area de trabajo e Gardez l cart de tout mat riel inflammable e Entfernen Sie brennbarres Material e Mantenha inflam veis bem guarda dos e 952030 6008 CORTE TEX HENE UC ER EGA e i uU z Vu d BET TES AT Se 4zix nig Ax Oila Ji ALAN ad gl mu e e Wear eye ear and body protection e Prot jase los ojos los o dos y el cuerpo e Prot gez vos yeux vos oreilles et votre corps e Tragen Sie Augen Ohren und K r perschutz e Use prote o para a vista ouvido e corpo e H HRUSHICRBARELTE SU ORR HRERSHRRAR ez 712 Ao Tears H oe e di y due le Adi y usua y ci gai nu deua 4 READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HE
7. and D of extension guide free of spatter and smoke buildup The following cleaning schedule is recommended Other Electrodes 350 Amp NR 202 NR 203 200 Amp Vertical Welds Do not let spatter accumulate on end of extension guide Clean as necessary Failure to keep extension guide free of spatter will make extension guide electrically hot and it will arc to work Clean intake ports and I D of extension guide with wire Remove spat ter from bottom of exten sion guide With vacuum off remove extension guide and clean I D of housing and clean nozzle spacer Arc time in hours Lbs of electrode Break loose any particles built up at bend or clamp in intake housing with a piece of wire or electrode Lbs of electrode When intake ports are 50 plugged 2 8 2 1 50 25 6 500 to 1000 500 to 1000 500 to 1000 Use of S16869 and M13800 Extension Guides The I D of the extension guide the I D of the steel adapter and the nozzle spacer must be kept free of excessive spatter to maintain air flow through the gun On high current welding with NR 211MP these parts usually require cleaning after 5 minutes of arc time Spatter will also collect around nozzle support in the intake housing and should be cleaned every coil of electrode used unless more frequent cleaning is indicated TROUBLESHOOTING Poor smoke pickup Spatter buildup on intake ports I D of Vacuum unit not operating correctly Clean filters or r
8. feed er and tightening the set screw Keep this connection clean and bright Insert the control cable polarized plug into the receptacle on the wire feeder Note The wire feeder must have correct drive rolls and ten sion setting for the electrode used Connect the hose adapter to any 1 3 4 45mm exhaust hose Lincoln Electric has 1 3 4 45mm hoses for both regular duty PVC flexhose S819947 and heavy duty Reinforced rubber S14927 8 applications Then connect the hose to an X Tractor Vacuum source These units will provide enough vacuum to remove smoke generated at the welding arc A vacuum source rated 30 CFM at 55 1397mm of water can be used in place of the Lincoln vacuum units CAUTION Vacuum must be on when welding with the gun Without air flow the gun will become overheated and extension guide and nozzle will deteriorate rapidly A WARNING Some welding sparks and spatter may be picked up Check that sparks will not damage non Lincoln vacu um units or create fire hazards OPERATION The gun is shipped ready to feed 3 32 2 4mm elec trode at 2 3 4 70mm electrical stickout Change the extension guide if a different Contact Tip To Work Distance CTWD is required The extension guides are simply screwed on the end of the intake housing Refer to the table for proper extension guide and visi ble stickout needed to obtain the required electrical stickout Each stickout guide can be used for any electrod
9. pince une endroit isol de la masse Un court circuit accidental peut provoquer un chauffement et un risque d incendie S assurer que la masse est connect e le plus pr s possible de la zone de travail qu il est pratique de le faire Si on place la masse sur la charpente de la construction ou d autres endroits loign s de la zone de travail on augmente le risque de voir passer le courant de soudage par les chaines de lev age c bles de grue ou autres circuits Cela peut provoquer des risques d incendie ou d echauffement des chaines et des c bles jusqu ce qu ils se rompent Assurer une ventilation suffisante dans la zone de soudage Ceci est particuli rement important pour le soudage de t les galvanis es plomb es ou cadmi es ou tout autre m tal qui produit des fume s toxiques Ne pas souder en pr sence de vapeurs de chlore provenant d op rations de d graissage nettoyage ou pistolage La chaleur ou les rayons de l arc peuvent r agir avec les vapeurs du solvant pour produire du phosg ne gas forte ment toxique ou autres produits irritants Pour obtenir de plus amples renseignements sur la s ret voir le code Code for safety in welding and cutting CSA Standard W 117 2 1974 jamais enrouler le c ble lectrode autour de n importe quelle PR CAUTIONS DE S RET POUR partie du corps LES MACHINES SOUDER Un coup d arc peut tre plus s vere qu un coup de soliel TRANSFORMATEU
10. 50 5 64 5 64 2 0mm T14726 5 64 068 1 7mm amp 072 1 8mm T14050 072 062 1 6mm 1T14050 1 16 CTWD Visible Furnished Stickout with K206 T14014 3 1 3 8 35mm 2 3 4 70mm 2 b1mm 1 1 2 388mm 1 25 4mm 3 4 19mm 1 2 to 1 13 to 25 4mm 13 to 25 4mm Two special extension guides have been developed principally for use with NR 211MP The first M13800 provides an electrical stickout of 3 4 19mm to 1 25 4 and is so designed that stickouts less than 5 8 16mm cannot be obtained The second 9516869 is suitable for electrical stickouts between 1 2 12 7 and 1 25 4 The guides have an open design no spatter shield which reduces the duty cycle to 50 Because of the open design the occur rence of spatter bridging from the electrode to the guide is reduced However more spatter is drawn into the gun requiring more frequent cleaning of the housing The Flux Cored Fume Gun can also be used at 400 amperes 30 duty cycle Low cost tip available as parts order Wear life may be 1 3 to 1 5 that of standard that of standard contact tip Main application will be where cus tomer has high replacement due to arcing tip to work Tip can be identified by a vee groove on O D Also used with NR 207 207H and NR 208 208H INSTALLATION Connect the wire feed cable and control cable to the wire feeder by inserting the male end of the wire feed cable into the brass block on the front of the wire
11. P CHILDREN AWAY PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding amp Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electric Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 BE SURE THAT ALL INSTALLATION OPERATION MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS FOR ENGINE d 1h To avoid scalding do not remove the Ol 0022 radiator pressure cap when the engine is powered equipment ANA G S j i 1 a Turn the engine off before troubleshooting and maintenance 3 work unless the maintenance work requires it to be running 23 XA 1 b Operate engines in open well ventilated areas or vent the engine exhaust fumes outdoors 23 ELECTRIC AND MAGNETIC FIELDS S may be dangerous 2 a Electric current flowing through any conductor causes Do not add the fuel near an open flame welding arc or when the engine is running Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz ing on contact with hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and d
12. R STELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone Los humos fuera de la zona de res piracion Mantenga la cabeza fuera de los humos Utilice ventilacion o aspiraci n para gases e Gardez la t te l cart des fum es e Utilisez un ventilateur ou un aspira teur pour ter les fum es des zones de travail e Vermeiden Sie das Einatmen von Schweibrauch e Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes e Mantenha seu rosto da fuma a e Use ventilac o e exhaust o para remover fumo da zona respirat ria eti ADP5mtRES SELT F s ORAV HELCTIHELTFEL e 25 oh ie RES e 1 5f UR E s FB X8 aK BE SR ER Secr SHINS Belle Syor LSA7IAE HASI Bal 7HAXI717iu E amp z7 R AHgSHIAIg i x oe fa lu su e cat gal bias Shem si Agit Jaial e qub di Qui AMA ge gaa sag ue e Turn power off before servicing e Desconectar el cable de ali mentaci n de poder de la m quina antes de iniciar cualquier servicio e D branchez le courant avant l entre tien e Strom vor Wartungsarbeiten abschalten Netzstrom v llig off nen Maschine anhalten e N o opere com as tampas removidas e Desligue a corrente antes de fazer servico e N o toque as partes el tricas nuas Os FHIAR YEAR PD PSR STEEL Fe HFF TF Us e tIS Bi 9 BTE ste Ajo eui d i
13. R ET REDRESSEUR donc a Utiliser un bon masque avec un verre filtrant appropri ainsi qu un verre blanc afin de se prot ger les yeux du rayonnement de l arc et des projections quand on soude ou quand on regarde l arc Porter des v tements convenables afin de prot ger la peau de soudeur et des aides contre le rayonnement de l arc Prot ger l autre personnel travaillant proximit au soudage l aide d crans appropri s et non inflamma bles Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalons sans revers et chaussures montantes LINCOLN geri Relier la terre le chassis du poste conformement au code de l lectricit et aux recommendations du fabricant Le dis positif de montage ou la piece souder doit tre branch une bonne mise la terre Autant que possible l installation et l entretien du poste seront effectu s par un lectricien qualifi Avant de faires des travaux l interieur de poste la debrancher l interrupteur la boite de fusibles Garder tous les couvercles et dispositifs de s ret leur place Mar 93 V V for selecting a QUALITY product by Lincoln Electric We want you Thank OU o5 o take pride in operating this Lincoln Electric Company product eee as much pride as we have in bringing thi
14. be dangerous 5 a Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone When welding with electrodes which require special ventilation such as stainless or hard facing see instructions on container or MSDS or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values TLV using local exhaust or mechanical ventilation In confined spaces or in some circumstances outdoors a respirator may be required Additional precautions are also required when welding on galvanized steel 9 Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing cleaning or spraying operations The heat and rays of the arc can react with solvent vapors to form phosgene a highly toxic gas and other irritating products 5 6 5 e LINCOLN Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is safe Read and understand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices MSDS forms are available from
15. de holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication P l Precautions for Safe Handling of Compressed Gases in Cylinders available from the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 FOR ELECTRICALLY powered equipment 8 a Turn off input power using the disconnect switch at the fuse box before working on the equipment Install equipment in accordance with the U S National Electrical Code all local codes and the manufacturer s recommendations Ground the equipment in accordance with the U S National Electrical Code and the manufacturer s recommendations Mar 95 iv SAFETY i PR CAUTIONS DE S RET 5 Toujours porter des lunettes de s curit dans la zone de Pour votre propre protection lire et observer toutes les instruc tions et les pr cautions de s ret specifiques qui parraissent dans ce manuel aussi bien que les pr cautions de s ret g n rales suivantes S ret Pour Soudage A L Arc 1 Protegez vous contre la secousse lectrique a Les circuits l lectrode et la pi ce sont sous tension quand la machine
16. e size The correct contact tip must be used for the appropriate wire size NOTE For optimum smoke pickup use drag angles of 15 from the vertical or less As the drag angle increases over this figure smoke pick up will be less and less effective FLUX CORED FUME GUN LINCOLN 2 2 Welding conditions will affect the air flow required for adequate smoke removal 1 At the same welding currents NS 3M electrodes require less air flow than NR 311 electrodes 2 Horizontal and position fillet welds require less air flow than lap or open butt welds 3 Welds exposed to drafts require more air flow than welds made in still air 4 Welds made at higher welding current require more air flow than welds made at lower welding Current The following additional lengths of E2123 2 1 25 inch inside diameter hose can be used on the K206 Flux Electrode Usage Maintenance Recommended 3 32 NS 3M 350 Amp Horizontal Welds Horizontal Welds Cored Fume Gun gun and still maintain good smoke pickup 65 ft 20m when one gun is used on K184 vacuum unit 35 ft 11m when one gun is used on K179 vacuum unit Extension guides which include the spatter shield and nozzle contact tips wear or deteriorate while weld ing Replace as needed MAINTENANCE To ensure proper smoke pickup and gun life the intake ports and end of extension guide must be kept free of spatter A piece of wire is recommended to keep intake ports
17. ed below A WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life CAUTION This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment 1 DESCRIPTION The K206 is a Flux Cored Fume Gun rated 350 amperes 60 duty cycle It was developed to remove smoke emitted at the arc when welding with Innershield electrodes The gun can use 062 068 072 1 8mm 5 64 2 0mm and 3 32 2 4mm elec trode at 3 4 19mm 1 25 4mm 1 1 2 88mm 2 51mm and 2 3 4 70mm Contact Tip To Work Distance CTWD The K179 or K184 X Tractor vacu um source will provide a suitable vacuum source to remove the smoke The K206 gun will fit any Lincoln Wire feeder that can use a K126 gun The wire feed cable length is 15ft 4 5m and 15ft 4 5m of exhaust hoses are provided The K206 gun is shipped ready to weld 3 32 2 4mm electrode at 2 3 4 70mm CTWD The gun can be converted for other electrical stickouts by changing to the appropriate extension guide provided The C TWD is obtained when welding with the visible stickout shown in the table below The gun can be used with other electrode sizes by using the appropri ate contact tip The following tables show the parts needed for various wire sizes and stickouts Contact Parts Furnished Tip With K206 3 32 2 4mm T14050 3 32 5 64 2 0mm T140
18. epair vacuum unit Remove spatter and clear all passages extension guide or D of intake housing Hoses blocked or damaged Strong drafts Visible stickout is too long Poor arc action or erratic feeding Dirty cable Worn contact tip or nozzle Clean or repair hoses Eliminate strong drafts or construct barriers so draft will not affect smoke removal Shorten visible stickout to recommended length Replace worn parts Blow out cable with compressed air FLUX CORED FUME GUN LINCOLN MAR97 NOTES K206 FLUX CORED FUME GUN LINCOLN Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO Japanese Se SIR Korean Do not touch electrically live parts or electrode with skin or wet clothing e Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau ni des v te ments mouill s entrer en contact avec des pi ces sous tension e Isolez vous du travail et de la terre e Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung e isolieren Sie sich von den Elektroden und dem Erdboden e N o toque partes el tricas e elec trodos com a pele ou roupa molha da e Isole se da pe a e terra e REPORT MiHn F PMN Fe Ft CMNEWUTE LMT APSSAMMEBS NTWSRILTFAUY e X BA
19. ly jest Juill ail e e Do not operate with panel open or guards off e No operar con panel abierto o guardas quitadas e N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s e Anlage nie ohne Schutzgeh use oder Innenschutzverkleidung in Betrieb setzen e Mantenha se afastado das partes moventes e N o opere com os paineis abertos ou guardas removidas 0 2 H DUAL amp amp CHRBTFELEWUTFEU e SER ET BS EIOSUR XR SRT LE Xo edo amp OM AIS Ah Yi cils 1 jall lia add y e die dust Al ati Ayan Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO eS FIR Chinese Korean LEIA E COMPREENDA AS INSTRUGOES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PRATICAS DE SEGURANCA DO EMPREGADOR E gt MM CBHOA A OIRBEEK MA EFBRLTF EW CL THHORSRMELTES TRE HAMA MEME REMARK MRE LEMP RAHARSHRBRE o Zo ALIXIAIME SISA ZA AUX elg X SAIT BFH sel aad casual Al gi lalai aul y yhaa Sud al gli g colas dg gail eall Gilutes ag l g aat jl LINCOLN e World s Leader in Welding and Cutting Products e Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com
20. o not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving parts 1 f Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running N To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as appropriate LINCOLN localized Electric and Magnetic Fields EMF Welding current creates EMF fields around welding cables and welding machines EMF fields may interfere with some pacemakers and welders having a pacemaker should consult their physician before welding Exposure to EMF fields in welding may have other health effects which are now not known All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit 2 d 1 Route the electrode and wo
21. rk cables together Secure them with tape when possible 2 d 2 Never coil the electrode lead around your body 2 d 3 Do not place your body between the electrode and work cables If the electrode cable is on your right side the work cable should also be on your right side Connect the work cable to the workpiece as close as possible to the area being welded Do not work next to welding power source SAFETY ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hands 3 6 Insulate yourself from work and ground using dry insulation Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrically hazardous conditions in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the following equipment e Semiautomatic DC Constant Voltage Wire Welder e DC Manual Stick Welder e AC Welder with Reduced Voltage Control In semiautomatic or automatic wire welding the electrode electrode reel
22. s product to you Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Please record your equipment identification information below for future reference This information can be found on your machine nameplate Product Whenever you request replacement parts or information on this equipment always supply the information you have recorded above The code number is especially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet e For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it e For On Line Registration Go to our WEB SITE at www lincolnelectric com Choose Quick Links and then Product Registration Please complete the form and submit your registration Read this Operators Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for your protection The level of seriousness to be applied to each is explain
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