Lincoln Electric IM839 User's Manual
Contents
1. DR ECKE SIAD HAY Sigi AASE abal il gl quil ud al Sal ag ls LINCOLN World s Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com2. Configuration Verification From the file menu select Device Net and then Configuration The configuration window will open up and allow you to verify that the set MAC ID and baud rate are correct If the DeviceNet scanner will not be commanding the Power Wave then refer under the DeviceNet Configuration section of the Power Wave Observer Manual for proper setup If the DeviceNet scanner does not support explicit messages then refer to all of the following sections in the Power Wave Observer User Manual Additional Weld Schedule Variables and DeviceNet Configuration Section to properly setup the Power Wave From the file menu select Device Net and then Monitor The DeviceNet Monitor shown below will display the status of the connection and its data everything is operating correctly the Polled IO Cnx State will display Established and the IO Scans Sec will have a non zero value e DeviceNet Monitor 1 10 Data E In 00 00 00 00 00 00 00 00 Out 00 05 00 00 00 00 00 00 Command Input Feedback Faults Trigger Touch Sensed Device Net Disable Output Arc Detect Inverter Touch Sense Wire Stick Wire Cold Inch Reverse E Cold Inch Forward Gas Purge Gas Purge On Proc Select Ready Limit Error Schedule Select 0 Feed Head 1 Busy Response Analog Input 1 2 3 7 Analog Feedback 1 2 3 wFS 0 Volts 0 Trim Volts 0 Amps 0 Arc Control 0 WFS 0 10 Scans Sec 198 Explicit Cnx
3. and follow your employer s safety practices MSDS forms are available from your welding distributor or from the manufacturer 5 e Also see item 1 b Mar 95 SAFETY 7 WELDING SPARKS gt cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possible cover them to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used When not welding make certain no part of the electrode circuit is touching the work or ground Accidental contact can cause overheating and create a fire hazard Do not heat cut or weld tanks drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside They can cause an explosion even though they have been cleaned For information purchase Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances AWS F4 1 from the American Welding Society
4. any other source of heat sparks or flame Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder valve outlet when opening the cylinder valve Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use Read and follow the instructions on compressed gas cylinders associated equipment and CGA publication P l Precautions for Safe Handling of Compressed Gases in Cylinders available from the Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 FOR ELECTRICALLY powered equipment 8 a Turn off input power using the disconnect switch at the fuse box before working on the equipment Install equipment in accordance with the U S National Electrical Code all local codes and the manufacturer s recommendations Ground the equipment in accordance with the U S National Electrical Code and the manufacturer s recommendations SAFETY PR CAUTIONS DE S RET 5 Toujours porter des lunettes de s curit dans la zone de Pour votre propre protection lire et observer toutes les instructions et les pr cautions de s ret specifiques qui parraissent dans ce manuel aussi bien que les pr cautions de s ret g n rales suiv antes S ret Pour Soudage A L Arc 1 Protegez vous contre la secousse lectrique a
5. see address above Vent hollow castings or containers before heating cutting or welding They may explode Sparks and spatter are thrown from the welding arc Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap over your hair Wear ear plugs when welding out of position or in confined places Always wear safety glasses with side shields when in a welding area Connect the work cable to the work as close to the welding area as practical Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c LINCOLN 5 CYLINDER may explode Ea if damaged 7 a Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used All hoses fittings etc should be suitable for the application and maintained in good condition Always keep cylinders in an upright position securely chained to an undercarriage or fixed support Cylinders should be located Away from areas where they may be struck or subjected to physical damage safe distance from arc welding or cutting operations and
6. Les circuits l lectrode et la pi ce sont sous tension quand la machine souder est en marche Eviter toujours tout contact entre les parties sous tension et la peau nue ou les v tements mouill s Porter des gants secs et sans trous pour isoler les mains Faire tr s attention de bien s isoler de la masse quand on soude dans des endroits humides ou sur un plancher metallique ou des grilles metalliques principalement dans les positions assis ou couch pour lesquelles une grande partie du corps peut tre en contact avec la masse Maintenir le porte lectrode la pince de masse le c ble de soudage et la machine souder en bon et s r tat defonctionnement d Ne jamais plonger le porte lectrode dans l eau pour le refroidir Ne jamais toucher simultan ment les parties sous tension des porte lectrodes connect s deux machines souder parce que la tension entre les deux pinces peut tre le total de la tension vide des deux machines Si on utilise la machine souder comme une source de courant pour soudage semi automatique ces precautions pour le porte lectrode s applicuent aussi au pistolet de soudage 2 Dans le cas de travail au dessus du niveau du sol se prot ger contre les chutes dans le cas ou on recoit un choc Ne jamais enrouler le c ble lectrode autour de n importe quelle partie soudage Utiliser des lunettes avec crans lateraux dans les zones l on pique le laitier Eloigne
7. State Deferred Delete Poll 250 Polled ID Crs State Established State Enable 1 384F Idle Setup Preflow Strike w eld1 Postflow ReStrike F ault 2 384F Idle Setup Preflow Strike w eld1 Postflow ReStrike F ault Analog Input Fan Qut AN1 1448 Strike Weld1 Burnback ReStrike 2 1448 Strike w eld1 Burnback ReStrike AN3 1448 Strike w eld1 Burnback ReStrike DEVICENET MODULE LINCOLN 9 1 1 1 1 Switch 5 Switch 6 INSTALLATION 1 OFF z0 Table 3 Switch 7 DeviceNet Mac ID ON lalol cl af 2 LO OPN 0 ol P 7 7 7 7 7 7 7 7 e eee cul cull cu cu e 2 SF SF SF LO Lo to 0 10 Lo 0 5 DEVICENET MODULE LINCOLN E A 6 INSTALLATION A 6 FIGURE A 3 DEVICENET MODULE OPTIONAL K2206 S1 Seog NI LEDS thee M Mie LED3 J72 J73 T LED2 a M 92 29 92 5 Eep J76 J74 J 5 J74 471 DEVICENET MODULE LINCOLN B 1 TROUBLESHOOTING B 1 HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel Unauthorized repairs performed on this equipment may result in danger to the technici
8. as much pride as we have in bringing this product to you Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Please record your equipment identification information below for future reference This information can be found on your machine nameplate Product Model Number Code Number or Date Code Serial Number Date Purchased Where Purchased Whenever you request replacement parts or information on this equipment always supply the information you have recorded above The code number is especially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it For On Line Registration Go to our WEB SITE at www lincolnelectric com Choose Quick Links and then Product Registration Please complete the form and submit your registration Read this Operators Manual completely before attempting to use this equipment Save this manual and keep it handy for quick
9. lt Designed DEVICENET MODULE _ Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful OPERATOR S MANUAL ISO 9001 Quality w mE PNE ne ABS Quality Eval to ISO 9001 Re 5 CERTIFICATE NUMBER 30273 LINCOLN fo Copyright 2003 Lincoln Global Inc World s Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com l WARNING A CALIFORNIA PROPOSITION 65 WARNINGS A Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can chemicals known to the State of California to cause cer birth defects and other reproductive harm cancer birth defects or other reproductive harm The Above For Diesel Engines The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DE
10. on these settings pick the appropriate EDS file see the table below for more information on which EDS file to use Note that the product code that the DeviceNet reports back is based on software that is loaded into the control board Undefined Contact Lincoln Electric PW455 8 PACD 9 LEE Configure the DeviceNet scanner to talk to the Power Wave Verify that the DeviceNet scanner can see the Power Wave Connect PC to Power Wave With a standard 9 pin to 25 pin RS232 serial cable Radio Shack cat no 26 269 make a connection with the Power Wave and a PC Turn on the Power Wave Verify that no other application is using the serial port This includes any Hot Sync Application DeviceNet Software Settings With the PC connected to the Power Wave double click on the Power Wave Utilities on the Desktop to run the Power Wave PC appli cation Launching program From the Applications tab select DeviceNet Observer This will run Power Wave Observer Select the appropriate communication port and click OK Note 1 MAC ID Using bank S2 and switches 3 to 8 set the DeviceNet MAC ID on the gateway board Note that every device on a DeviceNet net work must have a unique MAC ID Use table 3 in this section of the report to set the correct MAC ID Changes to the DeviceNet MAC ID or Baud Rate require a cycle of power in order for them to take effect DEVICENET MODULE LINCOLN A 4 INSTALLATION
11. qu un coup de soliel LES MACHINES SOUDER D TRANSFORMATEUR ET a Utiliser un bon masque avec un verre filtrant appropri REDRESSEUR ainsi qu un verre blanc afin de se prot ger les yeux du ray onnement de l arc et des projections quand on soude ou quand on regarde l arc 1 b Porter des v tements convenables afin de prot ger la peau de soudeur et des aides contre le rayonnement de l arc c Prot ger l autre personnel travaillant proximit au soudage l aide d crans appropri s et non inflammables Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talons sans revers et chaussures montantes LINCOLN Relier la terre le chassis du poste conformement au code de l lectricit et aux recommendations du fabricant Le dispositif de montage ou la piece souder doit tre branch une bonne mise la terre Autant que possible l installation et l entretien du poste seront effectu s par un lectricien qualifi Avant de faires des travaux l interieur de poste la debranch er l interrupteur la boite de fusibles Garder tous les couvercles et dispositifs de s ret leur place Mar 93 for selecting a QUALITY product by Lincoln Electric We want you Thank You to take pride in operating this Lincoln Electric Company product eee
12. reference Pay particular attention to the safety instructions we have provided for your protection The level of seriousness to be applied to each is explained below A WARNING This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life CAUTION This statement appears where the information must followed to avoid minor personal injury or damage to this equipment TABLE OF CONTENTS Page E UE E M T Section A Module Installation Instructions enne A 1 DeviceNet Module Setup sise A 1 Power Wave Setup sise A 1 DeviceNet Dip Switches sise A 2 DeviceNet Mac fete e repete ese ti A 2 thru A 4 DeviceNet Mac ID ON 1 OFF 0 Table 3 A 5 DeviceNet Module Board Figure A 3 A 6 genu Section B How To Use Troubleshooting Guide AAA B 1 Troubleshooting Guide ss B 2 Thru B 4 1 INSTALLATION MODULE INSTALLATION INSTRUCTIONS REQUIRED TOOLS 3 8 Wrench or nut Driver Short Phillips Screw Driver OPTIONAL TOOLS Serial Cable Radio Shack Cat Num 26 269 Microsoft Windows compatible computer DEVICENET MODULE DESCRIPTION This module adds DeviceNet communication capabili ty to a Power Wave M type power source It has a 5 pin sealed mini connector p
13. the arc nor expose themselves to the arc rays or to hot spatter or metal 23 FUMES AND GASES can be dangerous 5 Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out of the fume Use enough ventilation and or exhaust at the arc to keep fumes and gases away from the breathing zone When welding with electrodes which require special ventilation such as stainless or hard facing see instructions on container or MSDS or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes keep exposure as low as possible and below Threshold Limit Values TLV using local exhaust or mechanical ventilation In confined spaces or in some circumstances outdoors a respirator may be required Additional precautions are also required when welding on galvanized steel Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing cleaning or spraying operations The heat and rays of the arc can react with solvent vapors to form phosgene a highly toxic gas and other irritating prod ucts Shielding gases used for arc welding can displace air and cause injury or death Always use enough ventilation especially in confined areas to insure breathing air is safe Read and understand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS
14. AFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER STELLERS DIE UNFALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone Los humos fuera de la zona de res piraci n e Mantenga la cabeza fuera de los humos Utilice ventilaci n o aspiraci n para gases Gardez la t te l cart des fum es Utilisez un ventilateur ou un aspira teur pour ter les fum es des zones de travail e Vermeiden Sie das Einatmen von Schweibrauch Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes e Mantenha seu rosto da fumaca Use ventilac o e exhaust o para remover fumo da zona respirat ria eta A 59tEM d 257 CORAVHELTIBELTFEL e manm e c EUR E HER e 2475 HAMAL 877 8 amp HHPI Ash 2414214 37 amp oe lua dui aul e f AU jul baa jaa yi aach Jaial e el uu call
15. ATH KEEP CHILDREN AWAY PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding amp Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is available from the Lincoln Electric Company 22801 St Clair Avenue Cleveland Ohio 44117 1199 BE SURE THAT ALL INSTALLATION OPERATION MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS FOR ENGINE powered equipment 1 Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running 3 SX 1 h To avoid scalding do not remove the radiator pressure cap when the engine is hot 1 b Operate engines in open well ventilated areas or vent the engine exhaust fumes outdoors ELECTRIC AND 3 MAGNETIC FIELDS S may be dangerous 1 c Do not add the fuel near an open flame welding arc or when the engine is running Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporiz ing on contact with hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have be
16. E LINCOLN INSTALLATION A 3 Software Installation Insert the supplied CD into the PC The PC should automatically start the software install of the programs If the PC does not automatically start the soft ware installation then you will have to manual ly start the software installation Open Windows Explorer From the software CD run setup exe The installation program will guide you through the rest of the software setup process DeviceNet Network Installation For wiring the DeviceNet network to the Power Wave see the document DeviceNet Cabling Planning and Installation manual Allen Bradley Publication DN 6 7 2 This doc ument can be downloaded from the Allen Bradley web site Connect the Power Wave to the trunk or drop using a female sealed mini style connector Avoid routing the DeviceNet control cables in close proximity to the weld ing output leads The Power Wave has no internal DeviceNet bus termination Some DeviceNet scanners require an EDS file be install before they can connect to the device If your DeviceNet scanner does not require an EDS files to be installed this step can be skipped The EDS files for the Power Wave are located on the CD that was shipped with the DeviceNet Module To find the correct EDS file to install go to the DeviceNet Configuration screen in Observer complete Installation Software The bottom left of this lists the Product Code and Vendor Revision Based
17. OBLEMS POSSIBLE AREAS OF RECOMMENDED SYMPTOMS MISADJUSTMENT S COURSE OF ACTION 1 24v bus power 1 Verify that LED 2 on the Power Wave s DeviceNet Module is on when the DeviceNet network is powered This should be done with the power on the Power Wave turned off 2 Verify the Baud rate setting on the Power Wave and on the DeviceNet Master are the same The Configuration section of Observer displays the Power Wave s baud rate 3 MAC address 3 Verify the Device Net MAC Device does not go on line address is correct The Configuration section of Observer displays the Power Wave s MAC address 4 Termination 4 Verify that the Device Net bus is terminated correctly 5 Verify the wiring of all multi port taps and field attachable ends 6 Verify that the correct EDS files are being used if they are needed The Configuration section of the Observer application displays the current Product Code and Vendor Revision of the Power Wave CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed DEVICENET MODULE LINCOLN 5 B 3 TROUBLESHOOTING 3 Observe all Safety Guidelines detailed throughout this manual 1 Verify that cables are not run along current carrying conductors This would include the welding cables 3 Verify that t
18. an and machine operator and will invalidate your factory warranty For your safety and to avoid Electrical Shock please observe all safety notes and precautions detailed throughout this manual This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMP TOMS This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed DEVICENET MODULE LINCOLN 8 2 TROUBLESHOOTING B 2 Observe all Safety Guidelines detailed throughout this manual PR
19. d Voltage Control In semiautomatic or automatic wire welding the electrode electrode reel welding head nozzle or semiautomatic welding gun are also electrically hot Always be sure the work cable makes a good electrical connection with the metal being welded The connection should be as close as possible to the area being welded Ground the work or metal to be welded to a good electrical earth ground Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation Never dip the electrode in water for cooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders When working above floor level use a safety belt to protect yourself from a fall should you get a shock Also see Items 6 c and 8 LINCOLN 5 ARC RAYS can burn 4 a Use a shield with the proper filter and cover p plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding Headshield and filter lens should conform to ANSI Z87 standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays Protect other nearby personnel with suitable non flammable screening and or warn them not to watch
20. dule DIP Switches Bank S1 switch 1 Object Instance LSB Default OFF See Table 1 switch 2 Object Instance MSB Default OFF See Table 1 Object Instance Table 1 Switch 2 Switch 1 Of T oo oO f Switch 3 Equipment Group 1 Select Default Off switch 4 Equipment Group 2 Select Default Off switch 5 Reserved for future use switch 6 Reserved for future use switch 7 Reserved for future use switch 8 Reserved for future use Bank S2 switch 1 DeviceNet Baud Rate Default OFF See Table 2 switch 2 DeviceNet Baud Rate Default OFF See Table 2 DeviceNet Baud Rate Table 2 500K Programmable Value switch 3 DeviceNet Mac ID Default Off See Table 3 switch 4 DeviceNet Mac ID Default On See Table 3 switch 5 DeviceNet Mac ID Default On See Table 3 switch 6 DeviceNet Mac ID Default On See Table 3 switch 7 DeviceNet Mac ID Default On See Table 3 switch 8 DeviceNet Mac ID Default On See Table 3 DeviceNet MAC ID The default Mac ID is 62 Every device on the DeviceNet network should have a unique ID If anoth er MAC ID is desired refer to Table 3 Complete Board Installation Close door assembly insuring not to cut or pinch any wires Reinstall the screws in door assembly Re apply power and verify the appropriate status lights on the Power Wave are green Discard any remaining hardware DEVICENET MODUL
21. en eliminated 2 a Electric current flowing through any conductor causes localized Electric and Magnetic Fields EMF Welding current creates EMF fields around welding cables and welding machines EMF fields may interfere with some pacemakers and welders having a pacemaker should consult their physician before welding 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment Exposure to EMF fields in welding may have other health effects which are now not known All welders should use the following procedures in order to 1 e In some cases it may be necessary to remove safety minimize exposure to EMF fields from the welding circuit guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving parts 2 d 1 Route the electrode and work cables together Secure them with tape when possible 2 d 2 Never coil the electrode lead around your 1 f Do not put your hands near the engine fan Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running 2 d 3 Do not place your body be
22. er ANSI B93 55M 1981 THIS MANUAL COVERS The setup and installation of the DeviceNet Module in a Power Wave M type power source The installation of the software on a PC and its con nection to a Power Wave How to connect the Power Wave to a DeviceNet net work How to get the Power Wave up and running on the DeviceNet network A WARNING ELECTRIC SHOCK CAN KILL Do not touch electrically live part or electrode with skin or wet cloth ing Insulate yourself from work and ground Turn off input power using the disconnect switch at the fuse box before working on the equip ment Locate the hardware bag and review its contests Some items in the HARDWARE will not be used Rubber Ring 1 a E Locknut 6 2 Plastic LED lens 1 10 Hardware Washer Lockwasher Nut 1 Each ITEMS CONTAINED IN HARDWARE BAG A 1 Remove the optional portion of the Communication Interface Module decal on the top door assembly and discard apply the DeviceNet decal as shown in the DECAL MOUNTING detail DISCARD DECAL MOUNTING Remove the screws in the door assembly Lower door as shown in Figure A 1 Do not lean against the door assembly during installation hinge damage may occur J16 FIGURE A 1 Place the DeviceNet Interface Module ITEM 1 onto the self clinching studs Fasten the module to the door assembly using three of the supplied locknuts ITEM 2 Install
23. erre e Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem oder feuchter Kleidung Isolieren Sie sich von den Elektroden und dem Erdboden e toque partes el tricas e elec trodos com a pele ou roupa molha da Isole se da e terra eoo SS MARHE FRANEACRHEUCE ATUBSHELTFEL e ER AER H amp ORAS RMI HR e 3544 gHEg S4 se AU e 2749 HAS ASAI OMAR Yt gw Gall el jay oye daa dea ag iY d ily gS AA Gadi JR aua ile woe Keep flammable materials away Mantenga el material combustible fuera del rea de trabajo Gardez l cart de tout mat riel inflammable Entfernen Sie brennbarres Material Mantenha inflamaveis bem guarda dos KAPTU SODMTOBEEER EVA els Hc AIX uie Jus ALIM Aal e Wear eye ear and body protection Prot jase los ojos los o dos y el cuerpo Prot gez vos yeux vos oreilles et votre corps Tragen Sie Augen Ohren und K r perschutz Use prote o para a vista ouvido corpo ERU B1SICRBRELUCF EU ARAOBFHRBAR ei 712 Sol Soares y due de Lily us cl READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER S S
24. he cable shielding is correctly grounded at the bus Device goes off line during welding power supply The shield should be tied into the bus ground at only one point 4 Verify that the power supply can supply more than enough current for the devices in the network 5 Expected Packet Rate 5 Verify that 1000 Expected Packet Rate lt scans per seconds The Monitor section of the Observer application displays these values For more trouble shooting of a DeviceNet network the following references should be used Allen Bradley Cat Num DN 6 7 2 Rockwell Automation Document 8842 ODVA web site www odva org CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed DEVICENET MODULE LINCOLN 5 NOTES DEVICENET MODULE LINCOLN Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO SI Chinese Korean Do nottouch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja a Aislese del trabajo y de la tierra Ne laissez ni la peau ni des ments mouill s entrer en contact avec des pi ces sous tension Isolez vous du travail et de la t
25. r les mat riaux inflammables ou les recouvrir afin de pr venir tout risque d incendie d aux tincelles Quand on ne soude pas poser la pince une endroit isol de la masse Un court circuit accidental peut provoquer un chauffement et un risque d incendie S assurer que la masse est connect e le plus pr s possible de la zone de travail qu il est pratique de le faire Si on place la masse sur la charpente de la construction ou d autres endroits loign s de la zone de travail on augmente le risque de voir passer le courant de soudage par les chaines de lev age c bles de grue ou autres circuits Cela peut provoquer des risques d incendie ou d echauffement des chaines et des c bles jusqu ce qu ils se rompent Assurer une ventilation suffisante dans la zone de soudage Ceci est particuli rement important pour le soudage de t les galvanis es plomb es ou cadmi es ou tout autre m tal qui produit des fume s toxiques Ne pas souder en pr sence de vapeurs de chlore provenant d op rations de d graissage nettoyage ou pistolage La chaleur ou les rayons de l arc peuvent r agir avec les vapeurs du solvant pour produire du phosg ne gas fortement toxique ou autres produits irritants Pour obtenir de plus amples renseignements sur la s ret voir le code Code for safety in welding and cutting CSA Standard W 117 2 1974 Som PR CAUTIONS DE S RET POUR Un coup d arc peut tre plus s v re
26. the plastic LED lens through the open hole in the front of the door assembly and roll the rubber ring onto lens from the rear of the door assembly ITEM 3 Seat the status LED into the lens from the rear of the door assembly DEVICENET MODULE LINCOLN 2 INSTALLATION A 2 Install the DeviceNet bulkhead connector by removing the plastic plug covering the circular hole ITEM 4 in the front lower panel assembly Install the 5 pin con nector and mounting plate over the mounting studs as shown in Figure A 1 Fasten with two of the supplied locknuts If a Wire Drive Interface Module is not installed Figure A 1 locate the 6 pin to 4 pin interconnect Insert the interconnect between J73 on the DeviceNet module and J16 in the machine harness Discard the 4 pin to 4 pin interconnect and proceed to the next section If a Wire Drive Interface Module is installed Figure A 2 locate the 4 pin to 4 pin interconnect Insert the interconnect between J73 on the DeviceNet module and J81 on the Wire Drive Interface Module Discard the 6 pin to 4 pin interconnect ONLY FOR MACHINES WITH A DEVICENET MODULE AND A WIRE DRIVE INTERFACE MODULE 4 pin to 4 pin interconnect Wire Drive Module FIGURE A 2 DeviceNet Baud rate The default Baud rate is 125K If another Baud rate is desired see table 2 in this sec tion and set switches 1 and 2 of bank S2 Every device on a DeviceNet network must have the same Baud Rate DeviceNet Mo
27. tween the electrode and work cables If the electrode cable is on your right side the work cable should also be on your right side X Connect the work cable to the workpiece as close as possible to the area being welded 1 0 To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work disconnect the spark plug wires distributor cap or magneto wire as appropriate Do not work next to welding power source Mar 95 LINCOLN 5 SAFETY ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare skin or wet clothing Wear dry hole free gloves to insulate hands 3 b Insulate yourself from work and ground using dry insulation Make certain the insulation is large enough to cover your full area of physical contact with work and ground In addition to the normal safety precautions if welding must be performed under electrically hazardous conditions in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying if there is a high risk of unavoidable or accidental contact with the workpiece or ground use the following equipment Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick Welder AC Welder with Reduce
28. us e Turn power off before servicing Desconectar el cable de ali mentaci n de poder de la m quina antes de iniciar cualquier servicio e D branchez le courant avant l entretien Strom vor Wartungsarbeiten abschalten Netzstrom v llig ff nen Maschine anhalten opere com as tampas removidas Desligue a corrente antes de fazer servico toque as partes el tricas nuas e X7TTLZA KR UAURBUD e e AHS Aj SUA il SE juil alil e Do not operate with panel open or guards off No operar con panel abierto o guardas quitadas N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s Anlage nie ohne Schutzgeh use oder Innenschutzverkleidung in Betrieb setzen e Mantenha se afastado das partes moventes opere com os paineis abertos ou guardas removidas e ID RALE CREATE CHERTMRAARS MRK e do Gel tee Asal OMAR Aga y Gils 13 jlgall l a Ja y e S i di Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO BIR Chinese LEIA E COMPREENDA AS INSTRUCOES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PRATICAS DE SEGURANCA DO EMPREGADOR 185 MM BHON DOSS ka 3890 CL TRHOKRASME HTP SU ARAM MBA AU SERRA A9 RRA SR
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