LG Motorcycle PR200 User's Manual
Contents
1. the handlebars cannot be twisted out of alignment 1 Swing the handlebars outward as shown You may have to loosen the clamps to allow the bar to pivot on the fork Attaching the Fairing O 1 Remove two rubber protectors from fairing mount Remove two button head screws with rubber washers from both sides of fairing ON 3 If you have trouble aligning holes put one screw in place loosely and maneuver opposite side into position Tighten all Screws 2 Position the fairing and align holes with holes in fairing mount Attach fairing to mounting points and secure mount with screws A warnine Always disconnect your electric motorbike from the charger before cleaning with liquid Note If your charger does not look like the one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED or two LEDs to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in over charge protection to prevent battery from being over charged Be sure to properly align the groove on the charger input plug with the corresponding socket on the case otherwise no charging action will occur A WARNING Failure to properly tighten both sides may cause the handlebars to dislodge2. Razor Pocket Rocket p W gt e A a ss 2 OWNER S MANUAL Read and understand this entire manual before riding Item Number CONTENTS SAC Wallis ie 1 Before YOU BEGUN esee ida 2 Assembly aa 3 4 Repair and Maintenance 4 6 SAFETY WARNINGS Troubleshooting GUlde osorno 1 8 Pocket Rocket Parts rettet es Safety Reminders Warranty Information warnine Riding an electric motorbike can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other electric products the Pocket Rocket can and is intended to move and it is therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or properly use your electric motorbike Because any incident can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned APPROPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important safety information It is your responsibility to review this information and make sure that all riders understand al
3. com For other parts contact an authorized Razor repair center U Repair Centers For a list of authorized Razor repair centers e Check online at www razor com e Send an e mail to customerservice razorusa com or call 866 467 2967 for the center nearest you waRNING To avoid a pinch or injury keep fingers away from moving sprockets and chain A warnine If a battery leak develops avoid contact with the leaking acid and place the damaged battery ina plastic bag Refer to the disposal instructions at left If acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician TROUBLESHOOTING GUIDE gt Problem Possible Cause Solution Vehicle does not run Undercharged battery Charger is not working Loose wires or connectors Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all connectors Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into the wall Make sure power flow to the wall outlet is on You may check to see if your charger is working by using a volt meter or asking your local Razor authorized service center to test your charger for you Check all wires and connectors to make sure they are tight Vehicle was running but suddenly stopped Tripped
4. Use only with the recommended charger The charger is not a toy Always disconnect from the charger prior to wiping down and cleaning your electric motorbike with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION BEFORE VOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have WARNING occurred during shipping Because the Pocket Rocket was 95 percent assembled and packed at the factorv Do not use vour Pocket Rocket there should not be anv problems even if the box has a few scars or dents for the first time until vou have charged the batterv for at least 12 hours Failure to do so mav Estimated Assembiv and Set Up Time damage your vehicle and void Razor recommends assembly by an adult with experience in bicycle mechanics your warranty Allow up to 30 minutes for assembly not including initial charge time Allow up to 12 hours for initial charge see page 3 for charging information DO NOT USE NON RAZOR PRODUCTS WITH YOUR RAZOR POCKET ROCKET The Pocket Rocket has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame fork and all other p
5. arts Certain aftermarket products may or may not be compatible Charger Port Brake Lever i a gt Charger Plug Brake Lever Adjuster Tire ilek Back Brake Adjuster On Off Switch Required Tools Some tools may be supplied however we recommend the use of mechanic s grade tools Use the supplied tools only as a last resort 4mm and 5mm Bicycle style tire pump for hexagonal key wrenches Schrader valve tires with included pressure gauge Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time ASSEMBLY AND SET UP Charging the Battery Your electric motorbike may not have a fully charged battery therefore it is a good idea to charge the battery prior to use e Initial charge time 12 hours e Recharge time up to 8 hours depending on the level of depletion e Run time up to 40 minutes e Average battery life 250 charge discharge cycles N Charger Port Charger Plug 2 Plug the charger plug into a wall outlet 1 Plug the charger port into the port on the electric motorbike The charger works with the power switch in either the on or off position Attaching the Handlebars 2 Using a 5mm hex key wrench tighten both the left and right side handlebar clamps by turning the screws clock wise When properly tightened
6. brake still needs further adjustment proceed to step 2 2 If the brake lever adjuster is threaded outward and the brake still has too much slack use the back brake adjuster at the rear brake for additional adjustment A warnine Do not use the Pocket Rocket for the first time until you have inflated the tires to the correct PSI Failure to do so may damage your vehicle and void your warranty Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your tires first make sure the pressure gauge is working then use very short bursts to inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately J warning The brake is capable of causing the electric motorbike to skid the tire throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a stop as this can cause you to lose control or damage the rear tire Q Chain and Rear Tire Replacement Tools required 10mm wrench two 2 8mm wrenches and two 2 17mm wrenches 2 With a 10mm wrench loosen the brake cable anchor and disconnect the cable 1 Loosen screws and remove chain guard A Loosen and remove both axle adjuster nuts 3 With two 8mm wrenches loosen brake housing anchor and disconnect Keep th
7. circuit breaker Motor or electrical switch damage Wait a few seconds and push the breaker to reset the circuit An excessive overload such as too heavy a rider or too steep a hill could cause the motor to overheat Replace the fuse with a new one of equal amperage Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Contact your local Razor authorized service center for diagnosis and repair Short run time less than 30 minutes per charge Undercharged battery Battery is old and will not accept full charge Brake is not adjusted properly Charge the battery A new battery should have been charged for at least 12 hours before using the vehicle for the first time and up to 8 hours after each subsequent use Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Make sure power flow to the wall outlet is on Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 2 years depending on vehicle use and conditions Replace only with a Razor replacement battery Refer to brake adjustment instructions on page 4 of this manual Vehicle runs sluggishly Driving conditions are too stressful Tires are not properly inflated Vehicle is overloaded Use only on solid flat clean and dry surfaces such as pavement or level ground The tire
8. e spacer and washers together 6 Pull the wheel out Note the arrangement of the hardware sequence 5 With two 17mm wrenches loosen the axle Push the wheel forward to loosen the chain and remove from rear and front sprocket Note Your hands will get greasy doing this 10 To hook up the brake hous ing anchor align the cable guide adjuster and install the spacer and bolt Do not tighten until final step 9 Start screwing on both nuts alternating 1 8 to 1 4 turn at a time until chain is properly tensioned 7 Install the new chain or wheel by slipping the chain around the axle Slide the axle into the slots on the frame Maneuver the chain onto the rear sprocket and front sprocket 8 Slide rear frame cap on axle adjuster bolt 12 Tighten the brake housing anchor securely Re attach the chain guard Test ride and check Readjust as needed 11 Install the brake spring and thread the cable wire into the cable anchor Thread the cable to its original position and tighten securely REPAIR AND MAINTENANCE A Chain and Sprocket The chain will typically have a loose spot and tight spot corresponding with a particular sprocket rotational position This is normal and common to all chain driven vehicles due to run out tolerances of the freewheel and sprocket The chain should be adjusted to the ideal tension with chain in the tightest spot Proper chain alignment must be maintained The wheel
9. er flat 10mm 1 ea Sprocket 1 ea Freewheel mechanism attachment screws and nuts not shown 1 ea Spacer chain side 42mm 1 ea Wheel half rear chain side 1 ea Wheel half rear brake side 2 ea Bearing 6001 1 ea Spacer rear center 56mm 1 ea Spacer rear wheel brake 34mm 1 ea Snap ring retainer 1 ea Brake drum 1 ea Brake anchor plate actuator and braking band assembly 1 ea Axle rear 2ea Axle adjuster 2 ea Stop plate axle adjuster 2 ea Nut nylock self locking 6mm 1 ea Screw 5mm brake anchor plate to frame 1ea Washer flat bmm 1 ea Nut nylock self locking bmm 2ea Battery 12v 8 AH 1 ea Strap for battery hold down not shown 1ea Electronic control module 2 ea Screw 5mm for control module hold down POCKET ROCKET PARTS 10 SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC VEHICLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT SAFETY REMINDERS Loose Parts There should not be any unusual rattles or sounds from loose parts or broken components If you are not sure ask an experienced mechanic to check Brake Check the brake for proper function When you squeeze the lever the brake should provide positive braking action Frame Fork and Handlebars Check for cracks or broken connections Although broken frames are rare it is possible for an aggressi
10. l warnings cautions instructions and safety topics and assure that young riders are able to safely and responsibly use this product Razor USA recommends that you periodically review and reinforce the information in this manual with younger riders and that you inspect and maintain your children s vehicle to insure their safety The recommended rider age of 12 years is only an estimate and can be affected by the rider s size weight or skills Any rider unable to fit comfortably on the Pocket Rocket should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that this product is intended for use only by persons who are at a minimum completely comfortable and competent while operating the vehicle DO NOT EXCEED THE WEIGHT LIMIT OF 220 pounds Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of the Pocket Rocket Do not touch the brake or electric motor on your electric motorbike when in use as they can become very hot Refer to the section on safety for additional warnings ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the Pocket Rocket may be used Ride defensively Watch out for potential obstacles that could catch your wheel or fo
11. lubricant such as 3 in 1 or Tri Flow to the chain noises or grinding sounds Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time POCKET ROCKET PARTS Keep your Pocket Rocket running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part availability Specifications subject to change without notice S O 09 1 03 OL 00 N c O co Co C PWN 1 ea Top crown 1 ea Bolt steering 10mm x 135mm 2 ea Bearing for steering 6200 spacers required not shown 2 ea Handlebar 2 ea Cap screw hexagonal head 5mm x 25mm 1 ea Speed control twist grip 1 ea Grip half length w concealed valve extender 1 ea Brake lever w cut off switch 1 ea Grip 1 ea Fork 1 ea Axle front wheel 2 ea Tire 3 00 4 10 x 3 5 inch 2 ea Inner tube schrader valve 1 ea Wheel half front screw side 1 ea Wheel half front threaded side 1 ea Spacer front wheel center 2 ea Bearing 6000 2 ea Spacer front wheel outside 2 ea Washer flat 2 ea Nut nylock self locking front axle 6 ea Cap screw hexagonal head 5mm x 15mm 2 ea Footrest cover 1 ea Wiring assembly not shown 1 ea Frame 1 ea Motor 4 ea motor mounting screws not shown a e onn fa BR dt TA ST 1 ea Chain Pocket Rocket length 3ea Nut nylock self locking 3 ea Wash
12. must not be skewed If the chain is noisy or rough running check the lubrication tension and alignment of the sprockets in that order Q Battery Care and Disposal Do not store the battery in temperatures above 75 F or below 10 F CD eS CONTAINS SEALED LEAD ACID BATTERY BATTERY MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in an environmentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your regular household trash The incineration land filling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream U Charger The transformer charger supplied with the bike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the Pocket Rocket must not be charged until it has been repaired or replaced Use ONLY with the recommended charger U Replacement Parts The most frequently requested replacement parts wheels tires tubes batteries and chargers are available for purchase at some Razor retail partners or online at www razorama
13. or incidental or consequential loss or damage due directly or indirectly to the use of this product Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased er l B I Original Razor packaging is designed to ensure product protection Save original packaging in case of warranty related shipping For your records save your original sales receipt with this manual and write the serial number below Item Number 155001 Need Help Visit our web site for updates and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time Printed in China for Razor USA LLC PO Box 3610 Cerritos CA 90703 O Copyright 2005 Razor USA All rights reserved 110705
14. rce you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others The Pocket Rocket is meant to be used only in controlled environments free of potential traffic hazards and not on public streets or sidewalks Do not ride your electric motorbike in any areas where pedestrian or vehicle traffic is present Do not activate the speed control on the hand grip unless you are on the electric motorbike and in a safe outdoor environment suitable for riding This bike was manufactured for performance and durability but is not impervious to damage Jumping or other aggressive riding can over stress and damage any product including the electric motorbike The rider assumes all risks associated with high stress activity Be careful and know your limitations Risk of injury increases as the degree of riding difficulty increases The rider assumes all risk associated with aggressive riding activities Maintain a hold on the handlebars at all times Never carry passengers or allow more than one person at a time to ride the electric motorbike Never use near steps or swimming pools Keep your fingers and other body parts away from the drive chain steering system wheels and all other moving components Never use headphones or a cell phone when riding Never hitch a ride with another vehicle Do not ride
15. s are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Refer to instructions on page 4 of this manual to properly inflate tires Make sure you do not overload the vehicle by allowing more than one rider at one time exceeding the maximum weight limit going up too steep a hill or towing objects behind the vehicle If the vehicle is overheated the temperature circuit protector will slow motor down and if the condition continues will shut off power to the motor Correct the driving conditions that caused the overheating wait 5 10 minutes and then resume riding Avoid repeatedly overheating the unit TROUBLESHOOTING GUIDE Problem Possible Cause Solution Sometimes the vehicle Loose wires or connectors Check all wires around the motors and all connectors to make sure doesn t run but other they are tight times it does Motor or electrical switch damage Contact your local Razor authorized service center for diagnosis and repair Charger gets warm Normal response to charger use No action required This is normal for some chargers and is no cause during use for concern If your charger does not get warm during use it does not mean that it is not working properly Vehicle does not stop Brake is not adjusted properly Refer to instructions on page 4 of this manual to properly adjust when applying the brake brake Vehicle makes loud Chain is too dry Apply a
16. the Pocket Rocket in wet or icy weather and never immerse the electric motorbike in water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions The Pocket Rocket is intended for use on dry surfaces such as pavement or flat level ground without loose debris such as rocks or gravel Wet slick bumpy uneven or rough surfaces may impair traction and contribute to possible accidents Do not drive the electric motorbike in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by use of an electric motorbike indoors Do not ride at night or when visibility is limited PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled elbow pads and kneepads A helmet may be legally required by local law or regulation in your area A long sleeved shirt long pants and gloves are recommended Always wear athletic shoes lace up shoes with rubber soles never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplied with the electric motorbike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the bike must not be charged until the charger has been repaired or replaced
17. ve driver to bash into a curb or wall and wreck and bend or break a frame Get in the habit of inspecting yours regularly Tire Inflation Periodically inspect the tires for excess wear and replace as reguired and regularly check the tire pressure and re inflate as necessary If you get a flat tire the inner tube can be patched or a new tube can be purchased from Razor or an authorized repair center Safety Gear Always wear proper protective eguipment such as an approved safety helmet elbow pads and kneepads Always wear shoes never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system DO NOT RETURN TO STORE Do not use this vehicle for the first time until you have inflated the tires to the correct PSI and charged the battery for at least 12 hours Failure to follow these instructions may damage your vehicle and void your warranty WARRANTY Razor Limited Warranty The manufacturer warranties this product to be free of manufacturing defects for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables or any damage failure or loss caused by improper assembly maintenance or storage or use of the Razor Pocket Rocket This Limited Warranty will be void if the product is ever e used in a manner other than for recreation e modified in any way e rented The manufacturer is not liable f
18. while riding and may cause you to lose control and fall When correctly tightened the handlebars will not rotate out of alignment under normal circumstances ASSEMBLY AND SET UP Inflating the Tires Tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase Front Tire 2 To inflate the rear tire align the access hole in the drive sprocket with the tire valve Thread the adapter completely onto the valve and attach the pump and inflate to the psi indicated on the tire sidewall 4 Remove valve extender adapter from right handgrip 1 Using a bicycle style tire pump equipped for a Schrader type valve inflate the front tire to the PSI indicated on the sidewall of the tire Testing the Brake To use the brake squeeze the lever to increase the pressure on the brake The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement If brake is not engaging properly follow instructions for adjusting the brake outlined below Check the Razor web site for any updates on the latest repair and maintenance procedures Turn power switch off before conducting any maintenance procedures U Adjusting the Brake 1 To adjust the play thread the brake lever adjuster in or out 1 4 to 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step If
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