Lexmark 5060-2XX User's Manual
Contents
1. 7 Cable 8 Cable 23 Cable 1 To Out gt e To Printer VE Covered Cable Covered Cable Printer Docking _ Switch BE senest 1 2 3 4 5 6 1 2 3 4 5 5 7 ui WA Enter Solenoid Exit Timing Paper Surface Lower Sensor e Paper Surface Upper Sensor LI n Ht Exit Motor 1 E A a Cable 13 E re 2 Drop Solenoid Cable Thru Frame Connector Red Blk B Whi _ Whi Whi Paper Surface Upper Sensor 2 Whi 8 7 Paper Surface Lower Sensor Blue f i F me Cable G3 d d y y Hole in Frame L Cable D amp s ZOT Saldlala Blue om Blue a 9 317 9 5141312 1 Thru Black 8 K Cable 3 Son E Connector SOL Hole in Frame Inline MT Connector NC Inline end Connector MTR MTR Accumulator N C Dri No Cartridge Low Staple Home Position Unit Check Gnd 5Vde Jogger Fence Jog A Jog A Homing JogB Sensor Jog B Bun A Fr Bun A Tray Upper Limit Switch 2 Bun B K 5Vde _ Accumulator Jog Home Pos Sensor H CO F S t B Cable Gnd stem boar Ss ep S Homing Sensor2. 7 47 99A1743 Bail order 5 bin mailbox asm kit 7 47 99A1743 Kit 5 bin mailbox asm 7 47 99A1744 Kit multi bin stacker 2 52 ee eee eee eee eee eee 7 45 99A1784 Bracket attach 7 43 99A1786 Gear drive 7 47 99A1787 Deflector 7 49 99A1788 Retainer R ring 7 49 99A1789 C clip 7 49 99A1789 Retainer C clip 7 57 99A1817 Tray output expander eee aan 7 43 99A2540 Redrive bearing 7 55 Part number index I 17 5060 2XX I 18 Service Manual
3. 7 37 56P 1509 Fuser fan anssen eet te ae ee Sei oe See RE Se See Se mereri e Ree 7 35 56P1509 Fuser fan assembly with cable eenen nennen 7 37 56P1510 Rear cover EE 7 5 56P1511 Front cover assembly 7 3 56P1513 ITU light shield assembly 7 22 56P1513 ITU light shield assembly autoconnect 7 37 56P1514 LVPS assembly for fuser DC control 7 37 56P1514 LVPS assembly with cable power 7 37 56P1514 LVPS 115V 230V 7 31 56P1517 System board outer shield 7 33 56P1518 System board shield assembly with clips 7 33 56P1522 MPF door assembly EE 7 19 56P1523 MPF autocompensator pick assembly 0 rrr rrr rrr 7 19 56P1524 Paper out sensor MPF EE 7 15 56P1524 Paper out low sensor 7 19 56P1525 Sensor mount bracket 7 19 56P1526 Pick assembly 500 tray
4. 7 31 1339524 Power cord set HV Chile Uruguay 7 31 1339528 Power cord set HV Ireland UK 7 31 1339529 Power cord set various 7 31 1339530 Power cord set HV Israel 7 31 1339531 Power cord set HV Switzerland 7 31 1339532 Power cord set Botswana Lesotho Namibia South Africa 7 31 1339534 Power cord set Denmark EE 7 31 1339544 Power cord set HV Argentina 7 31 1339550 Power cord set LV Brazil 7 31 43H5544 Power cord set HV PRC 7 31 56P0159 Coax Twinax adapter for SCS 7 73 56P0167 Anchor bracket mounting EE 7 14 56P0169 Screw parts packet 7 43 7 45 56P0168 Drive assembly 500 option 2 rrr rrr rrr nennen 7 51 56P0169 Plate 500 support assembly
5. 7 19 12G6460 Door hinge restraint 7 19 12G6461 Sensor paper out low 7 21 12G6462 MPF bracket assembly 7 19 12G6463 MPF drive gear 2 22 ee eee eee ee eee eee eee ee 7 19 12G6464 MPF drive gear shaft 7 19 12G6465 MPF drive gear bushing 7 19 12G6466 Paper size sensing link 7 16 12G6467 Paper size sensing spring 7 16 12G6468 Paper size sensing bracket 7 16 12G6469 Waste container latch 7 26 12G6470 Waste container latch spring 7 26 12G6471 Tray interlock bellcrank 7 21 7 51 12G6472 Tray interlock bracket 7 21 12G6476 Paper level sensing assembly 7 21 12G6485 Lower access jam door assembly
6. 7 21 56P1527 Registration motor assembly with cable 7 37 56P1531 Door assembly lower right EE 7 14 56P1531 Lower right door assembly mmmmmmmmmmmmmememm m m e 7 3 56P1532 Lower rear door latch 7 14 56P1533 Lower front door latch EE 7 14 56P1536 BOR housing assembly with motor 7 27 56P1536 Motor assembly Lif BOR 7 37 56P1537 ITU assembly EE 7 22 56P1538 RIP fan assembly with cable EE 7 37 56P1538 RIP fan 80 mm EE 7 35 56P1539 Cable options stacker 7 3 7 37 56P1540 Cable printhead interlock cover open 7 37 56P 1540 Printhead interlock cable assembly mmmmmmmmmme 7 22 56P1542 Cable pick motor extension and paper level sensing 7 21 7 37 56P1543 INA blank flat shield use when options are not installed 7 33 56P1545 Cable ground EE 7 33 56
7. 7 59 56P0540 Spring extension e 7 59 56P0541 Tray present lever 7 61 56P0542 Separation torque roller 7 59 56P0543 Cable clamp 7 61 I 12 Service Manual 5060 2KK 56P0544 Emitter timing wheel 7 59 56P0547 Elevator lift belt 7 59 56P0548 Elevator lift gear 7 59 56P0549 Elevator lift 7 59 56P0550 Cable tray media level sensor 7 49 56P0560 Rear ITU guide 7 25 56P0561 Paper size sensor box assembly crc rrr rrr 7 59 56P0562 Feed cover 7 59 56P0563 Ring 7 elevator lift gear elevator lift
8. 7 59 56P0500 Front cover 7 61 56P0501 Cover main CA e 7 61 56P0503 Right side cover m mmmmmmmmmmmmmmmmmmmmmmmmmme 7 61 56P0504 Left side cover mmmmmmmmmmmmmmmmmmmmmmmmmmmme 7 61 56P0505 Rear cover 7 61 56P0506 Locating pin options rear left 7 61 56P0507 Locating pin options front right 7 61 56P0508 Upper left side jam cover e 7 61 56P0509 Cable feed unit special sensors 7 61 56P0510 Cable feed unit sensors 7 61 56P0511 Paper size sensors cable EE 7 59 56P0512 Cable elevator motor 7 61 56P0513 Elevator motor assembly 220 E f rrr rrr rrr am ern 7 59 56P0514 Options autoconnect cable assembly 7 61 56P0515 Magnetic latch 7 61 56P0516 Sensor photo interrupter 7 59 56P0517 Options cable moun
9. 7 15 56P2174 Cable S2 XPAR NMS MPF without sensors 7 37 56P2175 Sensor transparency reflective XPAR 7 15 56P2189 Top cover assembly 7 3 56P2194 Nip relief handle rrIIIIIII III 7 17 56P2204 Redrive belt 300 T 7 14 56P2216 Shield door spring 7 3 56P2217 Handle front access door 7 3 56P2218 Detent front access door 7 3 56P2219 Housing front access door 7 3 56P2220 Parts packet era era nyataa EE E aa rr nennen 7 3 56P2223 Card assembly 512MB SDRAM 7 73 56P2231 Card assembly Korean font 7 73 56P2236 Shield parallel port 7 33 56P2237 Envelope tray assembly 7 71 56P2246 Detent spring EE 7 3 56P2248 Card assembly ImageQuick EE 7 73 56P2290 Fuser lift duct EE 7 5 56P2291 Redrive belt cover du
10. 7 3 12G6398 Left lower pivot cover 7 5 12G6399 Front upper pivot cover 7 3 12G6400 Waste container door 7 5 12G6402 Operator panel bezel with overlays 221 222 7 3 12G6403 Spring paper path access door 7 3 12G6404 Left front light shield cover 7 3 12G6405 Front right light shield cover 7 3 12G6408 Left upper cover assembly 7 5 12G6409 Redrive cap cover assembly 7 3 12G6411 Front right handle cover assembly 7 3 Part number index l 7 5060 2XX 12G6412 Front left handle cover assembly 7 3 12G6416 500 Sheet tray assembly 7 20 7 53 12G6417 Side restraint 7 20 7 53 12G6418 Back restraint
11. 7 51 12G6555 500 option deflector 7 51 12G6556 Cover frame 7 51 12G6557 Bellcrank lift spring 7 21 7 51 12G6558 Pick arm lift bellcrank 7 21 7 51 12G6559 Electronics size sensing assembly with system board 7 51 12G6560 500 base assembly EE 7 51 12G6561 Spring 7 51 12G6562 Hinge 7 51 12G6563 Wall support plate 7 51 12G6565 Paper level sensing assembly 7 51 12G6566 Paper size sensing assembly 7 51 12G6567 Grounding spring 7 51 12G6568 Reflector label 7 20 7 53 12G6309 Screw parts packet 7 25 1339517 Power cord set HV Bolivia Peru 7 31 1339520 Power cord set HV Paraguay
12. 7 28 12G6380 Machine pad 7 3 7 51 12G6383 Fuser latch slide 7 5 12G6384 Fuser latch slide spring 7 5 12G6385 58 gear 7 23 12G6386 Duplex actuator arm assembly 7 5 12G6387 Ground cable 7 5 12G6388 Front lower left cover 7 3 12G6389 Top front support bracket aaa a aaa a ee eee eee eee eee 7 3 12G6391 Paper path access door 7 3 12G6392 Left upper pivot cover 7 5 12G6393 Right front cover 7 3 12G6394 Front lower right cover 7 3 12G6395 Cover left lower 7 5 12G6396 Right rear cover 7 3 12G6397 Front access door support
13. 7 59 56P0564 Kit stabilizer with mounting screws 7 61 1266533 Screws parts packet 7 59 7 61 56P0566 Finisher install kit 7 63 56P0568 ITU motor drive EE 7 23 56P0569 Rear cover tall finisher 7 63 56P0573 Upper right side cover tall finisher 7 63 56P0574 Lower tray cover EE 7 63 56P0576 Bottom kick cover EE 7 63 56P0576 Front rear lower cover 7 63 56P0577 Lower right side cover 7 63 56P0578 Tray wall cover EE 7 65 56P0594 Cam BOR front 7 25 56P0595 Cam BOR rear 7 25 56P1198 Thermistor card 7 13 56P1214 Cartridge drive assembly cyan magenta black 7 29 56P1215 Cartridge drive assembly yellow 7 29 56P1277 Paper tray guide 7 3 56P1280 Harness cable assembly sta
14. 7 5 1206488 Transfer plate assembly 7 12 12G6489 Vacuum transport belt assembly 7 11 12G6490 VTB fan gap cover 7 35 12G6491 Jam access spring 7 5 7 11 12G6492 Redrive assembly 7 14 12G6493 Upper door hinge 7 14 12G6494 Waste toner container 7 26 12G6495 Fuser assembly 100V 500W 7 7 12G6496 Maintenance kit 115V 6 4 12G6497 Maintenance kit 220V 6 4 12G6498 Maintenance kit 100V 6 4 12G6502 100 V web oiler fuser 1 15 6 4 12G6502 Fuser assembly web oiler 100V 500W Japan 7 9 12G6507 250 output flag and retainer 7 3 12G6509 Card assembly 64MB SDRAM 7 73 12G6509 SD
15. 7 5 7 35 56P1501 Cable HVPS control developer 7 37 56P1502 Cable assembly HVPS control transfer 7 40 56P1502 Cable HVPS control transfer 7 37 7 39 56P1503 Cable assembly options bottom paper size sensing 7 41 56P1503 Cable options bottom paper size sensing board 7 37 56P1504 Active restraint pad 7 20 56P1504 Restraint pad 7 53 56P1505 Black mirror motor attached to black printhead 7 37 Part number index 1 13 5060 2XX 56P1505 Cyan mirror motor attached to cyan printhead 7 37 56P1505 Magenta mirror motor attached to magenta printhead 7 37 56P1505 Printhead assembly EE 7 13 56P1505 Yellow mirror motor attached to yellow printhead 7 37 56P1506 Cable fuser and Y cartridge motor 7 37 56P1507 Cable ITU and K cartridge motor 7 37 56P1508 Cable C and M cartridge motor
16. 7 73 56P1434 MarkNet X2030t Token Ring External Server 7 73 56P1435 External serial adapter RS 232 7 73 56P1436 RS 232 serial interface card 7 73 56P1437 Adapter parallel 1284 B 7 73 56P1438 Card assembly Japanese font 7 73 56P1471 HCOF control board assembly 7 65 56P1495 Parts packet ITU loading yellow 7 25 56P1496 Parts packet ITU loading cyan 7 25 56P1497 Parts packet ITU loading magenta 7 25 56P1498 Parts packet ITU loading black See same EEE ia jan 2 42 aana maa aa maa kae da 7 25 56P1500 RIP fan duct rr
17. 7 43 99A1689 Spring clutch assembly 7 43 99A1710 Cover wire 7 47 99A1712 Tray paper Cap 7 47 99A1713 Support paper tray EE 7 47 99A1715 Roller asm rear access door 7 49 99A1716 Drive asm main DC drive 7 47 99A1717 32 ppm drive gear 7 57 99A1717 Gear drive 7 49 99A1718 Cable asm lower autoconnect 7 47 99A1719 Cable asm upper autoconnect 7 47 99A1721 Deflector paper top bin 7 49 99A1722 Deflector paper 7 49 99A1723 Shaft asm drive EE 7 47 99A1724 Shaft asm drive with gear 7 47 99A1725 Packet drive shaft bushing 7 47 99A1726 Frame asm left w clutch asm aaa aaa aa ee eee
18. D Black Transfer Cable ITU to Black Contact Black Band 0 Cyan Transfer Cable ITU to Cyan Contact Cyan Band _O Yellow Transfer Cable ITU to Yellow Contact Yellow Band Magenta Transfer Cable ITU to Magenta Contact To J15 on System Board Magenta Band 2nd Transfer Cable 5 to 2nd Transfer Roll Gray Band Transfer HVPS 7 38 Service Manual 5060 2XX Assembly 24 Electronics cabling interconnections 2 Sen Units Description 24 1 56P1565 1 Cable assembly black terminal contact 2 56P1567 1 Cable assembly cyan terminal contact 3 56P1568 1 Cable assembly yellow terminal contact 4 56P1566 1 Cable assembly magenta terminal contact 5 56P0174 1 Cable assembly second transfer voltage 6 56P1502 1 Cable HVPS control transfer Parts catalog 7 39 5060 2XX Assembly 25 Electronics cabling interconnections 3 Developer HVPS E To J14 on CB System Boa
19. 7 51 56P0174 Cable assembly 2nd transfer voltage 7 39 56P0310 Cartridge contact assembly complete e 7 28 56P0310 Cartridge contact assembly complete cyan magenta yellow 7 40 56P0315 Punch assembly EE 7 65 56P0316 Staple assembly 7 67 Part number index 1 9 5060 2XX 56P0317 Staple cartridge 7 67 56P0318 Box chad 7 65 56P0319 Accumulator w o stapler 7 67 56P0320 Cover front door 7 63 56P0321 Top cover tall finisher 7 63 56P0322 Tray paper reer rere ee ee ee ee ee ee eee eee eee ee 7 65 56P0323 Output tray offset motor and gear assembly 7 65 56P0324 Motor assembly elevator tray 7 65 56P0325 Motor assembly paper feed EE 7 65 56P0326 Flag paper full 7 65 56P0327 Paper feed belt 4053M888 7 65 56P0328 Inverter transfer bel
20. 7 20 7 53 12G6419 Back restraint latch 7 20 7 53 12G6420 Tray wear clip eee 7 20 7 53 12G6421 Wear strip 7 20 7 53 12G6425 Tray bias bellcrank assembly 7 20 7 53 12G6426 Tray bias spring 7 20 7 53 12G6442 Terminal contact spring 7 25 12G6443 ITU bias spring 7 25 12G6447 Friction buckler 22 222 eee ee eee ee eee 7 19 12G6449 MPF cable cover 7 19 12G6452 MP feeder door cover 7 19 12G6453 Frame bias latch 7 19 12G6454 Frame bias spring 7 19 12G6455 Frame bias latch cover 7 19 12G6457 MPD support bracket cover 7 19 12G6458 MPF support bracket spring 7 19 12G6459 MPF support bracket
21. ae y Whi Whi Bik Bundle Belt Home Pos Sensor 2 Gnd imi 2 Thru Frame Tray Upper Limit Connector Cable 8 3509 Output Switch 1 Chad Box Sensor Tray Gnd 1 kan Offset In Y Gable Tray Limit SW Gnd Sensor 5Vde ga cane 5 be Tay NGGEN da Gnd Ges 5Vde OCH Tray Offset Posit Sensor q M rz 1 HF Inline Connector EE Gnd qo Zz Connector O Output Gable 7 Punch Meter MTR 5 Tray Number Thru Frame 00 6 Offset BN Sensor z Connector able EH Motor Cable 7 e E al B8 g 85 8 22 88 5 2 Si Dl gt 6 5 35 8 gt 8 gt 8 256 58 gt ol 5693593593 Ba Ayan Seog 3 d ol 2 9 2 daf dl Ch p Punch Motor 8 g ls J E ad pm er J2 E x Si E Box Full Invert il ay F a 18 1 ox Fu nverter N es AVIS le D Sensor Solenoid Inline Connector Cabe D _ Inverter Jam Sensor 7 H Tray Near 1 Cable Full Sensor Cable 44 Hole in Frame Service Manual Front Door Switch Inverter Timing Y Sensor i Inline Connector Punch Timing Sensor Thru Frame Connector Drop Timing Sensor 5060 2XX Assembly 33 Finisher cables Set sake Units Description 33 1 56P0340 1 Communications cable 2 56P0341 1 Power cord 3 56P0359 1 Harness cable assembly H2 system board to drop solenoid 4 56P0360 1 Harness cable assem
22. system board to low voltage power supply 22 56P0381 1 Harness cable assembly D3 low voltage power supply relay board to AC input output 23 56P0382 1 Harness cable assembly D5 low voltage power supply to low voltage power supply relay board Parts catalog 7 69 5060 2XX Assembly 34 Envelope option 7 10 Service Manual 5060 2XX Assembly 34 Envelope option Asm Part F index rniumber Units Description 34 1 56P1569 1 Envelope option complete 2 56P2237 1 Envelope tray assembly Parts catalog 7 71 5060 2XX Assembly 35 Options 1 2 3 A INA amp Adapter Options 10 100Tx Ethernet Token Ring 1284 B Parallel RS232C Serial 1 2 3 4 5 Features SDRAM Bar code Options IPDS amp SCS TNc 64 MB ImageQuick 128 M
23. 24 LA Service Manual miscellaneous 7 74 multipurpose feeder MPF 7 18 7 19 options 7 72 output expander 7 42 7 44 paper feed input 7 15 paper feed output redrive 7 14 paper feed transport 7 17 paper size sensing 7 16 printheads 7 13 transfer 7 12 vacuum transport belt assembly VTB 7 11 waste toner container 7 26 pick rolls removal 4 54 POR sequence 2 2 power cords 7 31 power on sequence POR 2 2 PPDS Emulation 3 10 print quality 3 5 black and white only 2 130 blank page 2 127 entire page is one color 2 128 horizontal lines or streaks 2 132 light lines or streaks 2 137 light print 2 130 light print all colors 2 130 low image density 2 132 missing colors 2 129 negative ghost image 2 134 one color has light print 2 131 paper wrapped around the second transfer roll 2 138 poor color alignment 2 133 print quality service checks 2 127 print quality test pages 3 19 residual image 2 135 service check 2 127 smudged or distorted images 2 136 toner is on the back of the printed page 2 136 toner smears or rubs off the page 2 135 transparency print quality is poor 2 134 uneven printing 2 135 vertical lines or streaks 2 131 white streak in color plane 2 137 print quality defect locator chart 3 4 print quality samples 9 1 printer alignment procedures 4 56 4 59 printhead diagnostic aid using 3 1 printhead diagnostics 3 1 printhead electronic alignment 4 59 Printhead Inst 3 18 printhead interlock switch service check 2 109
24. 25 56P0562 1 Feed cover 26 56P0542 2 Separation torque roller 27 56P0529 2 Feed cam 28 E clips PP 56P0531 29 56P0528 2 Feed roller 30 56P0530 2 Spring feed unit 31 56P0532 1 Bushing 060 32 56P0544 2 Emitter timing wheel 33 56P0535 3 Clip plastic 5W 34 56P0526 2 Sensors special optical 35 56P0536 1 Level sensor flag 36 56P0540 1 Spring extension 37 56P0539 1 Near empty sensor flag Parts catalog 7 59 5060 2XX Assembly 31 1 High capacity input tray HCIT 7 60 Service Manual Assembly 31 1 HCIT 5060 2XX Set be Units Description 31 1 1 56P0505 1 Rear cover 2 56P0503 1 Right side cover 3 56P0491 2 Caster movable 4 16 Screws PP 12G6533 5 56P0493 4 F adjuster 6 56P0500 1 Front cover 7 56P0501 1 Cover main CA 8 56P0492 2 Caster fixed 9 56P0504 1 Left side cover 10 56P0508 1 Upper left side jam cover 11 56P0507 1 Locating pin options front right 12 56P0506 1 Locating pin options rear left 13 56P0514 1 Options autoconnect cable assembly 14 56P0517 1 Options cable mounting plate NS 56P0509 1 Cable feed unit special sensors NS 56P0510 1 Cable feed unit sensors NS 56P0512 1 Cable elevator motor NS 56P0515 1 Magnetic latch NS 56P0541 1 Tray present lever NS 56P0543 9 Cable clamp NS 56P0564 1 Kit stabilizer with mounting screws Parts catalog 7 61 5060 2XX Assembly 32 Finisher 7 62 Servi
25. 3 4 5 6 12G6426 7 Reflector label 8 Wear strip 9 Tray wear clip Active restraint pad a Napaea Side restraint 7 20 Service Manual Assembly 14 Autocompensator assembly 5060 2XX so dk Units Description 14 1 1206471 1 Tray interlock bellcrank 2 1206558 1 Pick arm lift bellcrank 3 56P1526 1 Pick assembly 500 tray 4 12G6557 1 Bellcrank lift spring 5 12G6476 1 Paper level sensing assembly 6 12G6472 1 Tray interlock bracket 7 12G6461 1 Sensor paper out low 8 1 Screw pick roll mounting PP 12G6533 9 99A0070 2 Pick rolls 2 per pack 10 56P1542 Cable pick motor extension and paper level sensing Parts catalog 7 21 5060 2XX Assembly 15 ITU assembly Asm Part index number Units Description 15 1 56P1513 1 ITU light shield assembly 2 56P1540 1 Printhead interlock cable assembly 3 56P1537 1 ITU assembly 7 22 Service Manual Assembly 16 ITU drive assembly 5060 2XX dii jm Units Description 16 1 56P1560 1 ITU drive motor assembly 2 12G6385 1 58 gear 3 56P0568 1 ITU motor drive 4 4 Screw PP 12G6309 ITU drive motor to ITU drive assembly 5 3 Screw PP 12G6309 ITU drive assembly lower frame Parts catalog 7 23 5060 2XX ITU loading Assembly 17 7 24 Service Manual Assembly 17 ITU loading 5060 2XX Asm
26. Web oiler driver board assembly 4 12G6543 1 Web oiler index drive assembly Parts catalog 7 9 5060 2XX Assembly 4 Fuser drive Asm Part index number Units Description 4 1 4 Screws PP 12G6309 2 56P1553 1 Fuser drive assembly 56P 1563 1 Card assembly fuser drive 3 Screws card assembly mounting PP 12G6531 7 10 Service Manual Assembly 5 Vacuum transport belt VTB assembly 5060 2XX Sm Pan Units Description index number 5 1 12G6491 1 Jam access spring 2 12G6489 1 Vacuum transport belt assembly Parts catalog 7 11 5060 2XX Assembly 6 Transfer Asm Part i aii index number Units Description 6 1 1206303 1 Second transfer roll 2 1206488 1 Transfer plate assembly 7 12 Service Manual 5060 2XX Printheads Assembly 7 Printhead assembly do not replace more than one printhead at a time Card assembly printhead diagnostic aid st co c be QD 19 GENE O an S Ba ao Sa o DEE a Leo o D E c o a ouo ro 2 ak 2 LO N o 2 Q o Oo e 72 AE e El E D n D e zl S Oo dc 2 ae 10 10 LO 1 x ESI amy wo EE Parts catalog 7 13 5060 2XX Assembly 8 Paper feed output redrive eet ii Units Description 8 1 56P0167 8 Anchor bracket mo
27. duplex option 2 111 envelope feeder option 2 112 Index l 5 5060 2XX fans 2 84 finisher 2 114 fuser drive assembly noise check 2 121 HCIT 2 118 HCIT 2000 sheet option 2 118 ITU drive motor 2 63 operator panel LCD status LED buttons 2 122 output expander option 2 124 print quality 2 127 second transfer roll 2 138 toner metering cycle TMC 2 86 tray 1 2 140 tray 1 paper size sensing 2 141 service tips duplex option deflector button replacement 8 13 finisher alignment 8 6 identifying the printheads 8 4 printhead diagnostics 8 1 redrive belt routing 8 5 setting printer alignment 3 15 Size Sensing 3 9 specifications acoustics 1 5 dimensions 1 4 electrical 1 5 environment 1 6 media 1 10 memory configuration 1 8 memory options 1 9 operating clearance 1 5 performance 1 2 power and electrical 1 4 speed and performance 1 6 time to first print 1 8 Stapler Test 3 28 symptoms 500 sheet drawer option 2 4 5 bin mailbox option 2 5 base printer 2 3 close door displays constantly 2 3 colored lines streaks or smudges 2 3 excessive fuser drive motor assembly noise 2 3 fuser fan fails to run or is noisy 2 3 machine inoperative 2 3 one or more op panel buttons do not work 2 3 operator panel one pel or random pels are missing 2 3 operator panel displays all diamonds continuously 2 3 operator panel is blank 2 3 paper feed problem 2 3 paper feed problems integrated tray 2 3 print quality black line 2 3 print quality blank page n
28. eee eee 7 47 99A1727 Frame asm right side 7 49 99A1728 Cam diverter actuator 7 49 99A1729 Latch diverter actuator 7 49 99A1730 Arbor diverter actuator 7 49 99A1731 Spring diverter actuator 7 49 99A1732 Solenoid diverter 7 49 99A1734 Spring static ground 2 2 2 eee eee eee eee eee 7 49 99A1735 Flag bin full EE 7 47 99A1736 Cable dual sensor 7 47 99A1737 Sensor dual bin level 7 47 99A1738 Deflector paper exit wlbrush 7 49 99A1740 Board asm 5 bin mailbox system 7 47 I 16 Service Manual 5060 2KK 99A1741 Spring diverter 7 49 99A1742 Sensor 5 bin mailbox pass thru
29. homing sensor GP1A73A 7 65 56P0346 Chad box full sensor EE SPY415 7 67 56P0346 Exit timing sensor EE SPY415 7 65 56P0347 Inverter jam tray near full output tray offset sensor EE SX1235A P2 7 65 56P0347 Jogger fence homing sensor EE SX460 P1 CHN 7 67 56P0348 Drop timing sensor OS 535223 602 7 67 56P0349 Accumulator homing sensor OS 311D A5 7 67 56P0350 Paper surface sensor EE SX460 P1 CHN 7 65 56P0351 Cover open switch aa aaa aaa eee 7 67 56P0352 Printer docking switch SS 5FL 3T 10E 7 65 56P0354 Bracket finisher alignment 7 65 56P0355 Guide vertical paper 7 67 56P0356 Pack magnet strong and weak and door latch 7 65 56P0357 Actuation assembly EE 7 65 56P0358 Accumulator slides 7 67 56P0359 Harness cable assembly H2 EE 7 69 56P0360 Harness cable as
30. oiler fuser location 5 1 removal 4 74 upgrade and replacement kit 1 15 5060 2KK Part number index P N Description Page 11A9095 Power cord set LV U S Asia Pacific English Canada Colombia Costa Rica Dominican Republic Ecuador El Salvador Guatemala Honduras Japan Mexico Nicaragua Panama Puerto Rico Saudi Arabia Taiwan Venezuela Virgin Islands 7 31 12G6301 Fuser assembly 115V 500W 7 7 12G6302 Fuser assembly 220V 500W 7 7 12G6303 Second transfer roll 7 12 12G6309 Parts packet ennen 7 3 12G6309 Screw type 323 parts packet aaa eee eee eee 7 74 12G6309 Screw board mounting parts packet 7 49 12G6309 Screw parts packet 7 5 7 23 7 34 7 51 7 57 12G6309 screw parts packet 7 17 12G6309 Screws parts packet 7 10 12G6321 Cable operator panel amma ee eee eee ee eee ah 7 37 12G6327 Transfer HVPS transfer eee eee eee e
31. plate Gear staging idler Gear staging reduction Motor screws 3 3 Staging motor assembly screw PP 12G6309 Parts catalog 7 17 5060 2XX Assembly 12 Multipurpose feeder MPF 7 18 Service Manual Assembly 12 Multipurpose feeder MPF 5060 2XX Sat Gei Units Description 12 1 12G6452 1 MP feeder door cover 2 12G6460 1 Door hinge restraint 3 1 Screw PP 12G6533 4 12G6453 1 Frame bias latch 5 12G6455 1 Frame bias latch cover 6 11 Screw PP 12G6533 7 12G6454 1 Frame bias spring 8 12G6457 2 MPF support bracket cover 9 56P1525 1 Sensor mount bracket 10 56P1524 1 Paper out sensor MPF 11 12G6449 1 MPF cable cover 12 12G6458 2 MPF support bracket spring 13 12G6459 2 MPF support bracket 14 12G6462 1 MPF bracket assembly 15 12G6463 1 MPF drive gear 16 12G6465 1 MPF drive gear bushing 17 12G6464 1 MPF drive gear shaft 18 56P1523 1 MPF autocompensator pick assembly 19 12G6354 3 Rib housing 20 12G6447 1 Friction buckler 21 12G6346 1 Buckler housing 22 56P1522 1 MPF door assembly Parts catalog 7 19 5060 2XX Assembly 13 500 Sheet integrated tray Asm Part index number Units Description 13 1 12G6416 2 12G6419 12G6418 12G6425 500 Sheet tray assembly Back restraint latch Back restraint Tray bias bellcrank assembly Screw PP 12G6533 Tray bias spring 12G6568 12G6421 12G6420 10 56P1504 11 12G6417
32. r 24V Cover Switch pe 88 er zE ITU og Autoconnect a ei E ret Developer HVPS Board Output Bin Sensor USB Connection JT7 eric System Board P Yellow of Drive Motor Assembly NM Sensor i MPF Sensor IN 9g E Ra N 00 o 3 o o d e Prism Ug Sensor Fuser Cm Registration Drive i Motor Motor Assembly pg Auto comp Motor Paper EH 000 09 Sensor 49383883 oo Black Drive Motor Assembly ITU Drive Motor Assembly ono of Magenta Drive Network 4 Eu Assembly eel Cyan Drive Motor Assembly Bottom Options Ve Autoconnect Sensing Board 7 36 Service Manual Assembly 23 Electronics cabling interconnecti
33. 263 32 56P0413 1 Cover left side Parts catalog 7 47 5060 2XX Assembly 28 1 5 Bin mailbox V 4 r x d DDD ODD 00002 OMD va 7 48 Service Manual Assembly 28 1 5 Bin mailbox 5060 2XX m ME Units Description 28 11 99A1741 4 Spring diverter 2 99A1727 1 Frame asm right side 3 12 Screw board mounting PP 12G6309 4 99A1728 4 Cam diverter actuator 5 99A1731 4 Spring diverter actuator 6 99A1729 4 Latch diverter actuator 7 99A1730 4 Arbor diverter actuator 8 99A1789 4 C clip 9 56P0418 1 Bracket attach front 10 99A1732 4 Solenoid diverter 11 99A1738 5 Deflector paper exit w brush 12 99A1722 4 Deflector paper 13 99A1787 4 Deflector 14 99A1721 1 Deflector paper top bin NS 56P0421 1 Spring static ground NS 99A0462 1 Grease packet IBM 23 NS 99A1715 1 Roller asm rear access door NS 99A1717 1 Gear drive NS 99A1788 1 Retainer R ring NS 99A0450 10 Retainer NS 56P0550 1 Cable tray media level sensor Parts catalog 7 49 5060 2XX Assembly 29 500 Sheet tray option 7 50 Service Manual Assembly 29 500 Sheet tray option 5060 2XX n ee Units Description 29 1 56P0168 1 Drive assembly 500 option 2 2 31 Screw PP 12G6309 3 12G6550 1 500 Sheet option tray pick assembly 4 12G6565 1 Paper level sensing assembl
34. 2G6395 1 Cover left lower 8 12G6400 1 Waste container door 9 12G6339 1 Blank TLI SN label 10 12G6387 2 Ground cable 11 56P1510 1 Rear cover 12 12G6383 2 Fuser latch slide 13 12G6384 2 Fuser latch slide spring 14 12G6340 1 Fuser top duct 15 12G6386 1 Duplex actuator arm assembly 16 56P1500 1 RIP fan duct 17 12G6360 1 Fuser wall duct 18 12G6358 1 Fuser bottom duct 19 56P2290 1 Fuser left duct 20 56P2291 1 Redrive belt cover duct NS 12G6510 6 Cable tie 6 in pack NS 12G6511 2 Cable tie pad Parts catalog 7 5 5060 2XX Assembly 2 Cartridge mounting D o 9 O o o t e Oo gt gt Ss 80 c EET 2 8 82 210 ao 5 o o SIS Sg O0 2 5 6 A ooo E IS S 5 0 MM Oo 19 a tEISS e zl D N coc x ESTA oe E N 7 6 Service Manual Assembly 3 Fuser assembly 5060 2XX sul je Units Description 3 1 12G6302 1 Fuser assembly 220V 500W 1 12G6301 1 Fuser assembly 115V 500W 1 12G6495 1 Fuser assembly 100V 500W Japan Parts catalog 7 7 5060 2XX Assembly 3 1 Fuser web oiler 7 8 Service Manual Assembly 3 1 Fuser web oiler 5060 2XX see iU Units Description 3 11 12G6545 1 Web oiler assembly 2 12G6515 1 Fuser assembly web oiler 220V 500W 2 12G6514 1 Fuser assembly web oiler 115V 500W 2 12G6502 1 Fuser assembly web oiler 100V 500W Japan 3 56P1558 1
35. 4 Shield door spring 14 7 Screw PP 56P2220 15 12G6376 4 Spring rear hold down 16 12G6347 4 Bellcrank front hold down 17 56P2246 1 Detent spring 18 56P2218 1 Detent front access door 19 56P2219 1 Housing front access door 20 56P2217 1 Handle front access door 21 56P1511 1 Front cover assembly 22 12G6394 1 Front lower right cover 23 12G6411 1 Front right handle cover assembly 24 12G6391 1 Paper path access door 25 12G6403 1 Spring paper path access door 26 12G6388 1 Front lower left cover 27 12G6412 1 Front left handle cover assembly 28 12G6404 1 Left front light shield cover 29 56P1277 1 Paper tray guide 30 12G6402 1 Operator panel bezel with overlays 221 222 only 30 56P2506 1 Operator panel bezel with overlays 234 only 31 12G6344 1 Operator panel assembly low voltage Japan only 31 12G6345 1 Operator panel assembly 32 2 Screw PP 12G6532 33 12G6399 1 Front upper pivot cover 34 12G6397 1 Front access door support 35 56P2489 1 Label top paper jam 221 222 only 35 56P2505 1 Label top paper jam 234 only Parts catalog 7 3 5060 2XX Assembly 1 1 Covers 7 4 Service Manual Assembly 1 1 Covers 5060 2XX Sete MG Units Description 1 1 1 12G6408 1 Left upper cover assembly 2 21 Screw PP 12G6309 3 12G6392 1 Left upper pivot cover 4 12G6491 1 Jam access spring 5 12G6485 1 Lower access jam door assembly 6 12G6398 1 Left lower pivot cover 7 1
36. 5060 2XX 7 Parts catalog How to use this parts catalog e SIMILAR ASSEMBLIES If two assemblies contain a majority of identical parts they are shown on the same list Common parts are shown by one index number Parts peculiar to one or the other of the assemblies are listed separately and identified by description e NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration e PP Parts Packet in the Description column indicates the part is contained in a parts packet The Lexmark C752 5060 2XX laser printer is available in four models Lexmark C752 5060 221 Non network Lexmark C752 5060 222 Network Lexmark C752L 5060 234 Network The parts catalog uses the following model designations to identify model specific FRUs 221 222 and 234 Parts catalog 7 1 5060 2XX Assembly 1 Covers 7 2 Service Manual Assembly 1 Covers 5060 2XX man MG Units Description 1 1 56P2189 1 Top cover assembly 2 12G6507 1 250 output flag and retainer 3 56P1539 1 Cable options stacker including output bin sensor 4 12G6409 1 Redrive cap cover assembly 5 12G6380 7 Machine pad 6 12G6389 1 Top front support bracket 7 12G6396 1 Right rear cover 8 3 Screw PP 12G6530 9 12G6393 1 Right front cover 10 12 Screw PP 12G6309 11 56P1531 1 Lower right door assembly 12 12G6405 1 Front right light shield cover 13 56P2216
37. 67 56P0386 Fan assembly DC motor 7 65 56P0387 Bar tip unit e 7 63 56P0388 Tray limit switch 7 65 56P0400 Cover front e 7 45 56P0401 Rear cover 7 43 56P0402 Cover rear support 7 43 56P0405 Door assembly right jam access 7 45 56P0407 Shield output option card 7 43 56P0408 Output expander assembly mechanical linkage 7 43 56P0409 Cover front control board 7 43 56P0410 Bracket attach 7 45 56P0411 Cover right side aaa ma aaa eee 7 47 56P0412 Rear structural cover 7 47 56P0413 Cover left side 7 47 56P0414 Door front 751 2527 4 e e eiie aka III 7 47 56P0415 Cover right e 7 47 56P0416 Cover top bin sise cea Saja aaa aaa Ja aa aaa aia aia aa III 7 47 56P041
38. 7 Flag bin full 7 47 56P0418 Bracket attach front 7 49 56P0420 Bracket asm bail attach 7 47 56P0422 Latch access door front 7 47 56P0423 Latch rear access door 7 47 56P0430 Duplex card assembly 7 57 56P0432 Duplex front jam tray assembly 7 55 56P0433 Right jam clearance tray assembly 7 57 56P0434 Right side front tray guide 7 55 56P0435 Duplex shaft mount 7 55 56P0436 Upper rib assembly 7 57 56P0437 Duplex output sensor 7 57 56P0439 Duplex paper guide 7 55 56P0441 Duplex shaft assembly 7 55 56P0442 Duplex exit sensor 7 55 56P0444 F R backup shaft
39. 74 7370595 Kit relocation package assembly finisher 7 74 Part number index 1 15 5060 2XX 7371549 Kit relocation package assembly printer 7 74 99A0052 Shaft assembly lower exit also order PP 99A0572 7 43 99A0070 Pick roll 7 21 99A0070 Pick roll tires 7 51 99A0104 Spring upper diverter 7 43 7 47 99A0107 Deflector upper redrive also order 99A0104 7 43 99A0263 Screw board mounting parts packet 7 47 99A0267 Retainer parts packet 7 55 99A0323 Paper guide assembly EE 7 57 99A0351 Sensor output expander pass thru 7 45 99A0361 Belt 160 gear 7 45 99A0362 Arm assembly belt idler 7 45 99A0363 Pulley drive 7 45 99A0364 Spring belt tensioner 7 45 99A036
40. 8 Shaft assembly lower also order PP 99A0572 7 45 99A0369 Shaft assembly exit also order PP 99A0572 7 43 99A0409 Level sensor bracket 7 43 99A0414 Sensor dual bin full eee eee 7 43 99A0415 Spring swing arm 7 43 99A0450 Retainer 7 49 99A0462 Grease packet IBM 23 7 49 99A0481 Latch output tray EE 7 43 7 45 99A0482 Spring output tray 7 43 7 45 99A0572 Shaft bearing parts packet 7 43 7 45 99A0912 Frame assembly EE 7 45 99A0913 Shaft assembly middle 40T also order PP 99A0572 7 45 99A0915 Board output expander DC motor 7 43 99A1580 Flag output paper level EE 7 43 99A1611 Ethernet blank shield use with non network system boards 7 33 99A1687 Stop asm paper tray 7 47 99A1688 Diverter arm
41. B PRESCRIBE 8 256 MB PrintCryption _ 512 MB 1 2 3 Z A 5 6 Fi Non network Ss 7 External ENA A Adapter Flash Card 8 Options i Options 802 11b wireless 1 Disk Drive 16 MB Blank RS232 422 Serial Options 32 MB Blank ont an X2030t Token Ring 2 Blank Disk Forms 16 MB Options X2031e 3Port Enet Forms Disk Forms 32 MB Japanese Fonts X2012e Enet TX 10b2 1 Traditional Chinese Fonts X2011e Enet TX i 1 Simplified Chinese Fonts Korean Fonts 1 7 12 Service Manual 5060 2XX Assembly 35 Options Asm Part index number NS 12G6509 NS 56P9910 NS 56P9911 NS 56P2223 NS 56P1417 NS 56P1418 NS 56P1430 NS 56P1429 NS 56P1437 NS 56P9982 NS 56P9926 NS 56P9927 NS 56P1428 NS 56P1427 NS 56P9942 NS 56P1741 NS 56P1431 NS 56P1432 NS 56P1435 NS 56P0159 NS 56P1436 NS 56P2600 NS 56P1438 NS 56P2231 NS 56P2299 NS 56P2248 NS 56P2298 NS 56P1433 NS 56P1434 NS 56P1742 NS 56P9932 Units Description Card assembly 64MB SDRAM Card assembly 128MB SDRAM Card assembly 256MB SDRAM Card assembly 512MB SDRAM Card assembly 16MB Flash DIMM Card assembly 32MB Flash DIMM Card assembly Traditional Chinese font DIMM Card assembly Simplified Chinese font DIMM Adapter parallel 1284 B Hard Disk 20GB with Adapter formatted Lexmark Optra Forms Software Lexmark Forms Director Software Lexmark Forms 16MB Flash DIMM Lexmark Forms 32MB Flash DIMM Hard Drive Mounting Kit MarkNet Token Ri
42. Margin Adj 3 16 dip switch settings HCIT 3 36 Diverter Test 3 27 DRAM Test 3 21 Drift Sensor Check 3 16 duplex option deflector button replacement 8 13 parts catalog 7 54 7 56 service checks 2 111 Duplex Quick Test 3 24 Duplex Sensor Test 3 24 Duplex Top Margin Offset 3 24 E Edge to Edge 3 35 electronics 7 30 7 32 7 34 7 35 electronics cabling interconnections 7 36 7 38 7 40 7 41 Energy Conserve 3 10 Engine Setting x 3 34 Env Prompts 3 12 envelope feeder option parts catalog 7 70 service checks 2 112 error codes 1565 service error 2 40 1xx service errors 2 8 2xx paper jams 2 15 3x 8x attendance errors 2 30 9xx service errors 2 6 sub error code tables 9xx and 2xx 2 18 user attendance errors 2 27 Error Log configuration menu 3 11 Error Log diagnostics mode 3 31 clearing the error log 3 31 printing the error log 3 32 viewing the error log 3 31 ESD sensitive parts 4 1 exiting configuration menu 3 12 F Factory Defaults 3 10 Feed Test 3 25 3 26 Feed to All Bins 3 26 finisher alignment tip 8 6 connections 5 28 LVPS board 5 32 parts catalog 7 62 7 64 7 66 7 68 service checks 2 114 sub LVPS relay board 5 32 Finisher Feed Test 3 28 Finisher Sensor Test 3 28 finisher system board connections 5 28 Flash Test 3 31 Font Sharpening 3 11 friction buckler parts catalog 7 19 removals 4 31 fuser assembly parts catalog 7 7 removal 4 32 fuser bottom duct removal 4 33 Fuser Count Value 3 8 fuser drive assembly lu
43. P1547 Cable clip 7 33 56P1548 Cable laser black magenta 7 37 56P1549 Cable laser cyan yellow 7 37 56P1550 Cable oiler motor driver 7 37 56P1551 VTB fan assembly with cable EE 7 37 56P1551 VTB fan 60 mm 7 35 56P1553 Fuser drive assembly EE 7 10 56P1554 Media size sensing card assembly 221 222 only 7 16 56P1555 110 V web oiler upgrade kit EE 1 15 56P1556 220 V web oiler upgrade kit 1 15 56P1557 100 V web oiler upgrade kit EE 1 15 56P1560 ITU drive assembly with motor and waste toner full switch 7 41 56P1560 ITU drive motor assembly 7 23 56P1561 Cartridge contact assembly complete black 7 28 7 40 56P1563 Card assembly fuser drive 7 10 56P1564 Syste
44. RAM DIMM 64MB eneen 7 33 12G6510 Cable tie 6 in a pack 7 51 12G6510 Cable tie 6 in pack 7 5 7 57 12G6511 Cable tie pad 2 2 2 e eee eee eee e e ee 7 5 12G6514 110 V web oiler fuser 1 15 6 4 12G6514 Fuser assembly web oiler 115V 500W 7 9 12G6515 220 V web oiler fuser 1 15 6 4 12G6515 Fuser assembly web oiler 220V 500W 7 9 12G6529 Screws fuser fan mounting 7 35 l 8 Service Manual 5060 2KK 12G6530 Parts packet 7 3 12G6530 Screw long parts packet 7 57 12G6530 Screw parts packet e errr err ne eee ees 7 14 7 29 7 34 7 35 7 74 12G6531 Parts packet screws card assembly mounting 7 10 12G6531 Screw parts packet 7 16 7 33 7 74 1206532 Parts packet 7 3 12G6532 Screw parts p
45. System board shield support with clips 6 21 Screw PP 12G6531 7 56P2503 1 System board network 222 234 only 7 56P2502 1 System board non network 221 only 8 12G6335 2 Stand off 9 56P2297 1 Card assembly bar code 10 56P9910 1 SDRAM DIMM 128MB 10 12G6509 1 SDRAM DIMM 64MB 11 99A1611 1 Ethernet blank shield use with non network system boards 12 56P2236 1 Shield parallel port 13 56P 1543 1 INA blank flat shield use when options are not installed Parts catalog 7 33 5060 2XX Assembly 22 2 Electronics mie ne Units Description 22 241 12G6327 1 Transfer HVPS board 2 2 Screw PP 12G6309 TFR HVPS board to frame 3 1 Screw PP 12G6530 TFR HVPS board to frame 4 12G6541 3 Standoff high voltage power supply developer board 5 8 Screw PP 12G6540 6 56P2469 1 Developer HVPS board 7 34 Service Manual 5060 2XX Electronics Assembly 22 3 D E c 2 g A E LO o c Rei E 3 S E g E o st 6 88 8982 Ss Oc Ff 0 Ta 2 SS Bee e og o Is SES KS a mmg Q OEE Bet E z A gt zu 09 2 LC o mm Ire e arr oi OM OM o Oo oo OON OO ol SE 10 O WMD 10 alr Or Orr EI a BSO NON cc 21126 ror WW LX ESA oezmert LEJN Parts catalog 7 35 5060 2XX Assembly 23 Electronics cabling interconnections 1 Lif BOR Motor 5V Cover Switch 5V ITU Handle Switch
46. acket 7 6 7 74 12G6533 Screw parts packet 7 13 7 14 7 19 7 20 7 21 7 25 7 53 7 55 7 74 12G6534 Screw parts packet 7 13 7 74 12G6535 Guide assembly left side 7 6 12G6536 Guide assembly right side 7 6 12G6538 Screw parts packet 7 74 12G6539 Screw type 124 parts packet 7 74 12G6540 Screw parts packet 7 31 7 34 7 74 12G6541 Standoff high voltage power supply developer 7 34 12G6543 Screw parts packet EE 7 57 12G6543 Web oiler index drive assembly 7 9 12G6545 Web oiler assembly 7 9 12G6545 Web oiler replacement 1 15 12G6550 500 Sheet option tray pick assembly 7 51 12G6552 Base door assembly EE 7 51 12G6553 Pass thru Sensor 7 51 12G6554 Paper guide
47. alog 7 27 removal 4 27 BOR drive motor location 5 2 Button Test 3 20 C cabling system board 7 36 transfer HVPS 7 38 Cache Test 3 21 Cal Ref Adj 3 35 cartridge contact assembly location 5 4 5 5 parts catalog 7 28 removal 4 28 cartridge drive assembly location 5 2 lubrication 6 3 parts catalog 7 29 removal 4 29 service check 2 57 service checks 2 57 2 58 2 59 2 61 2 62 2 63 2 64 2 65 cartridge drive motor location 5 2 close door service checks 2 109 color correction settings 1 3 Color Menu 2 23 Color Trapping 3 9 Configuration ID 3 34 configuration menu 3 8 Auto Color Adjust 3 11 Color Trapping 3 9 Demo Mode 3 10 Energy Conserve 3 10 entering 3 8 Env Prompts 3 12 Error Log 3 11 Exit 3 12 Factory Defaults 3 10 Font Sharpening 3 11 Fuser Count Value 3 8 ITU Count Value 3 8 Panel Menu 3 10 Paper Prompts 3 12 PPDS Emulation 3 10 Print Quality Pages 3 9 Reset Fuser Count 3 9 Size Sensing 3 9 Tray Insert Msg 3 9 connector locations developer HVPS board 5 22 fuser connectors 5 24 HCIT 2000 sheet board 5 26 HCOF LVPS board 5 32 Index l 1 5060 2XX HCOF system board 5 28 HVPS 5 20 HVPS board 5 20 LVPS 5 23 paper size sensing board 5 25 system board 5 8 D DC Charge Adjustment 3 35 DC power service checks 2 104 defect locator chart and transparency 3 4 Demo Mode 3 10 Dev Bias Adj 3 35 developer HVPS board connectors 5 22 location 5 1 parts catalog 7 34 removal 4 30 service checks 2 109 diagn
48. assembly 7 55 56P0445 40T shaft drive F R gear 7 55 56P0447 Duplex entry shaft assembly 7 55 56P0449 Support decurl guide 7 55 56P0451 Backup spring assembly 7 57 56P0452 Backup spring assembly EE 7 57 56P0454 Wall support e 7 55 56P0455 Sensor mount plate 7 55 56P0456 Duplex support plate 7 57 56P0457 Duplex support bracket 7 55 56P0458 Chassis ground spring 7 57 56P0459 Back support Tama aaa rrr rrr rrr rrr errr rrr rrr ERR GER RR EAE 7 57 56P0462 Autoconnect cable assembly 7 57 56P0463 DC forward reverse motor assembly 7 57 56P0464 DC duplex feed motor 7 57 56P0465 Drive alignment shaft assembly 7 57 56P0466 Spur drive gear ee 7 55 56P0467 26T duplex gear ee 7 55 56P0468 Pass thru spr
49. bly H3 system board to harness cable assembly H4 drop timing sensor punch motor homing sensor inverter timing sensor 5 56P0361 1 Harness cable assembly H4 harness cable H3 to punch timing sensor 6 56P0362 1 Harness cable assembly H5 system board to printer docking switch 7 56P0363 1 Harness cable assembly H6 system board to fan 8 56P0364 1 Harness cable assembly S1 stapler cable to stapler assembly 9 56P1280 1 Harness cable assembly stapler system board to cable S1 jogger fence homing sensor accumulator homing sensor jogger motor accumulator drive motor 10 56P0368 1 Harness cable assembly S5 system board to chad box full sensor 11 56P0369 1 Harness cable assembly E2 cable E5 to exit timing sensor 12 56P0370 1 Harness cable assembly E3 cable E5 to paper surface upper sensor paper surface lower sensor 13 56P0371 1 Harness cable assembly E5 system board to cable E2 E3 14 56P0372 1 Harness cable assembly E6 cable E8 to tray limit switches 15 56P0373 1 Harness cable assembly E7 cable E8 to output tray offset sensor 16 56P0374 1 Harness cable assembly E8 system board to E6 E7 17 56P0375 1 Harness cable assembly E9 cable E10 to output offset motor 18 56P0376 1 Harness cable assembly E10 system board to cable E9 19 56P0378 1 Harness cable assembly R1 system board to inverter solenoid inverter jam sensor 20 56P0379 1 Harness cable assembly D1 system board to front door switch 21 56P0380 1 Harness cable assembly D2
50. brication 6 2 parts catalog 7 10 removal 4 33 service checks 2 121 fuser drive card assembly parts catalog 7 10 removal 4 34 fuser fan location 5 2 parts catalog 7 37 removal 4 34 service checks 2 84 fuser motor assembly location 5 1 Fuser Temp 3 35 fuser web oiler motor assembly installation 4 38 removal 4 36 H HCIT standalone test mode 3 36 high capacity input tray HCIT connections 5 26 paper jam 2 74 5060 2XX parts catalog 7 58 7 60 service checks 2 118 standalone test mode 3 36 Hole Punch Test 3 29 HVPS see developer HVPS or transfer HVPS input media types and weights 1 12 ITU assembly Auto Color Adjust 3 11 parts catalog 7 22 removal 4 40 service check 2 41 2 44 ITU Count Value 3 8 ITU drive assembly lubrication 6 3 parts catalog 7 23 removal 4 40 ITU drive motor location 5 2 removal 4 41 L LCD Test 3 20 low voltage power supply LVPS parts catalog 7 31 lubrication cartridge drive assembly replacement 6 3 fuser drive assembly replacement 6 2 ITU drive assembly replacement 6 3 lubrication specifications 6 1 LVPS assembly connections 5 24 connectors 5 23 location 5 1 removal 4 42 service check 2 85 maintenance kits 6 4 maintenance scheduled 6 4 media input types and weights 1 12 output media types and weights 1 14 sizes 1 10 types 1 10 memory available memory options 1 9 configuration 1 8 menus 2 22 messages attendance 2 27 Model Name 3 34 models 1 1 7 1 Motor Detect 3 17 multipur
51. ce Manual Assembly 32 Finisher 5060 2XX Sete AR Units Description 32 1 56P0321 1 Top cover tall finisher 1 56P1287 1 Scanner plate short finisher 2 56P0569 1 Rear cover tall finisher 2 56P 1285 1 Rear cover short finisher 3 56P0573 1 Upper right side cover tall finisher 3 56P1286 1 Upper right side cover short finisher 4 56P0574 1 Lower tray cover 5 56P0576 1 Bottom kick cover 6 56P0575 1 Front rear lower cover 7 56P0387 1 Bar tip unit 8 56P0577 1 Lower right side cover 9 56P0320 1 Cover front door 10 56P0566 1 Finisher install kit 11 56P1290 1 Cover wire Parts catalog 7 63 5060 2XX Assembly 32 1 Finisher 7 64 Service Manual 5060 2XX Assembly 32 1 Finisher Set Units Description 32 141 56P0324 1 Motor assembly elevator tray 2 56P0357 1 Actuation assembly 3 56P1471 1 HCOF control board assembly 4 56P0325 1 Motor assembly paper feed 5 56P0332 1 Accumulator paper feed belt 40S3M900 6 56P2294 1 Accumulator drive belt B30S2M334 7 56P0315 1 Punch assembly 8 56P0345 1 Punch motor homing sensor GP1A73A 9 56P0318 1 Box chad 10 56P0329 1 Inverter D drive belt 40S3M225 11 56P0383 1 Solenoid inverter 12 56P0347 3 Inverter jam tray near full output tray offset sensor EE SX1235A P2 13 56P0342 4 Caster 14 56P0338 1 Low voltage power supply 15 56P0333 2 Tray elevat
52. ct 7 5 56P2292 Printhead spacer 7 13 56P2293 Kit registration drive assembly 7 17 56P2294 Accumulator drive belt B30S2M334 7 65 7 67 56P2295 Jogger fence belt B40S2M460 EE 7 67 56P2296 Card assembly printhead diagnostic aid 7 13 56P2297 Card assembly bar code 7 33 56P2298 Card assembly PRESCRIBE 7 73 56P2299 Card assembly PrintCryption 7 73 56P2469 Developer HVPS board EE 7 34 56P2484 Belt transfer EE 7 57 56P2489 Label top paper jam 221 222 7 3 56P2502 System board non network 221 only 7 33 56P2503 System board network 222 234 7 33 56P2504 Media size sensing card assembly 234 only 7 16 56P2505 Label top paper ja
53. drive also order 99A0104 2 99A0104 1 Spring upper diverter 3 99A0369 1 Shaft assembly exit also order PP 99A0572 4 99A0052 1 Shaft assembly lower exit also order PP 99A0572 5 56P0407 1 Shield output option card 6 99A0915 1 Board output expander DC motor 7 9 Screw PP 56P0167 8 56P0409 1 Cover front control board 9 99A1817 1 Tray output expander 10 99A1688 1 Diverter arm 11 99A1689 1 Spring clutch assembly 12 99A0482 1 Spring output tray 13 99A0481 1 Latch output tray 14 2 Shaft bearing PP 99A0572 15 99A1784 2 Bracket attach 16 99A0415 2 Spring swing arm 17 56P0408 1 Output expander assembly mechanical linkage 18 56P0402 1 Cover rear support 19 56P0401 1 Rear cover 20 99A0409 1 Level sensor bracket 21 99A1580 1 Flag output paper level 22 99A0414 1 Sensor dual bin full Parts catalog 7 43 5060 2XX Assembly 27 1 Output expander 7 44 Service Manual Assembly 27 1 Output expander 5060 2XX Sak ee Units Description 27 1 1 56P0405 1 Door assembly right jam access 2 99A0368 1 Shaft assembly lower also order PP 99A0572 3 99A0363 3 Pulley drive 4 56P0410 2 Bracket attach 5 11 Screw PP 56P0169 6 56P0400 1 Cover front 7 99A0361 1 Belt 160 gear 8 99A0362 1 Arm assembly belt idler 9 99A0364 1 Spring belt tensioner 10 99A0482 1 Spring output tray 11 99A0481 1 Latch output tray 12 99A0912 1 Frame assembly 13 99A0351 1 Sensor out
54. ear bellcrank cyan magenta yellow 4 59 redrive assembly 4 63 5060 2XX registration motor 4 64 RIP fan 4 64 S2 narrow media transparency mutipurpose feeder cables 4 65 S2 narrow media transparency mutipurpose feeder sensors 4 66 second transfer roll 4 66 system board 4 67 transfer HVPS board 4 68 transfer plate assembly 4 70 vacuum transport belt VTB 4 71 vacuum transport belt VTB fan 4 73 waste container door 4 73 waste container latch 4 74 web oiler fuser kit installation 4 74 Reset Calibration 3 34 Reset Fuser Count 3 9 resolution 1 3 RIP fan location 5 2 removal 4 64 service check 2 85 ROM Test 3 22 S S2 sensor cable removal 4 65 S2 sensor removal 4 66 safety information li xv safety inspection quide 6 1 screw identification table 4 2 second transfer roll parts catalog 7 12 removal 4 66 service check 2 138 Sensor Test 3 25 3 27 sensors location 5 3 paper out MPF 7 15 paper size 7 16 S2 narrow media NMS 7 15 S2 narrow media NMS multipurpose feeder MPF cable 4 65 S2 narrow media NMS multipurpose feeder MPF sensor 4 66 transparency 7 15 Serial Number 3 34 Serial Wrap Test 3 23 service checks 2 41 100 ITU error 2 63 100 990 error specific service checks 2 41 2 96 500 sheet drawer option 2 100 5 bin mailbox option 2 96 900 error code 2 82 AC and DC power 2 104 autocompensator 2 106 black only retract BOR 2 108 cartridge drive assembly 2 64 close door HVPS printhead interlock switch 2 109
55. ee eee 7 34 12G6335 Stand off 7 33 12G6339 Blank TLI SN label ee eee eee eee aaa aa aa ee eee eee 7 5 12G6340 Fuser top duct 7 5 12G6344 Operator panel assembly low voltage Japan only 7 3 12G6345 Operator panel assembly 7 3 12G6346 Buckler housing 7 19 12G6347 Bellcrank front hold door 7 3 12G6353 Cartridge support roller 7 25 12G6354 Rib housing 7 19 12G6355 Redrive door 7 14 12G6358 Fuser bottom duct 7 5 12G6360 Fuser 8 02 7 5 12G6376 Rear hold down spring 7 28 12G6376 Spring rear hold down 7 3 12G6377 Rear hold down bellerank
56. i Units Description 18 1 12G6494 1 Waste toner container 2 12G6470 1 Waste container latch spring 3 12G6469 1 Waste container latch 7 26 Service Manual Assembly 19 BOR drive assembly 5060 2XX Asm Part uu index number Units Description 19 1 56P1536 1 BOR housing assembly with motor Parts catalog 7 27 5060 2XX Assembly 20 Cartridge contact assembly Cartridge contact assembly complete cyan magenta yellow Cartridge contact assembly complete black x C D S E An G o o 2 c c JE 5 o D 2 o o oc 6 C E 0 S o o o a ceo 0 Oo d d e o ON e r NN ol c c 6 Sie o do TES EQS 5 W LO Qe SEH cwm LX ESTA No si Ein 7 28 Service Manual 5060 2XX Assembly 21 Cartridge drive assembly wo rei Units Description 21 1 56P1214 3 Cartridge drive assembly cyan magenta black one drive assembly per package 2 12 Screw PP 12G6530 3 56P1215 1 Cartridge drive assembly yellow Parts catalog 7 29 5060 2XX Assembly 22 Electronics 7 30 Service Manual 5060 2XX Assembly 22 Electronics Asm Pant Units Description index number 22 1 1149095 1 Power cord set LV U S Asia Pacific English Canada Colombia Costa Rica Dominican Republic Ecuador El Salvador Guatemala Hondu
57. index Part number Units Description 17 1 2 3 4 5 10 11 12 13 14 15 16 56P1568 12G6442 12G6353 56P1495 56P1496 56P1497 56P1498 56P1565 56P1566 56P1567 56P0594 56P0595 56P0560 12G6443 of Aa a NN sch Loon Yellow terminal contact assembly Terminal contact spring Screw PP 12G6533 Cartridge support roller Parts packet ITU loading yellow including Yellow BOR spring Rear block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Parts packet ITU loading cyan including Cyan BOR spring Rear V block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Parts packet ITU loading magenta including Magenta BOR spring Rear V block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Parts packet ITU loading black including Black BOR spring Rear block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Black terminal contact assembly Magenta terminal contact assembly Cyan terminal contact assembly Cam BOR front Cam BOR rear Rear ITU guide ITU bias spring Screw PP 12G6309 Parts catalog 7 25 5060 2XX Assembly 18 Waste toner
58. ing ee 7 55 56P0470 Aligner arm spring 7 55 56P0471 Bellcrank assembly 7 55 Part number index I 11 5060 2XX 56P0472 Pass thru shaft assembly ee 7 55 56P0473 Brake pad e 7 55 56P0474 Decurl BAC assembly 7 55 56P0475 Brake spring ee 7 55 56P0476 5 mm bushing ee 7 55 56P0477 Reduction gear shaft eee eee eee eee eee 7 57 56P0478 Aligner spring 7 57 56P0479 Front decurl assembly EE aana ank gana anadah aan ae aan ee 7 55 56P0480 Back cover ee 7 55 56P0482 Pulley washer e 7 55 56P0483 Deflector actuator assembly e 7 55 56P0490 Jumper AC power cord 7 59 56P0491 Caster movable 7 61 56P0492 Caster fixed ee 7 61 56P0493 F adjuster e 7 61 56P0494 System control board 7 59 56P0495 LVPS 7 59 56P0497 AC power outlet 7 59 56P0498 AC power inlet
59. ion belt 60S6M1420 16 56P0323 1 Output tray offset motor and gear assembly 17 56P0386 1 Fan assembly DC motor 18 56P0322 1 Tray paper 19 56P0326 1 Flag paper full 20 56P0331 1 Exit foam Roller drive belt 40S3M80 21 56P0334 1 Tray elevation drive belt 170P2M4 22 56P0335 1 Exit roller drive belt 40S2M264 23 56P0336 1 Output tray offset drive belt 40S2M134 24 56P0337 1 Punch belt 40S2M176 25 56P0578 1 Tray wall cover 26 56P0327 1 Paper feed belt 40S3M888 27 56P0343 1 Punch timing sensor OJ 541 A5 28 56P0350 2 Paper surface sensor EE SX460 P1 CHN 29 56P0352 1 Printer docking switch SS 5FL 3T 10E 30 56P0388 1 Tray limit switches includes two 31 56P0346 1 Exit timing sensor EE SPY415 32 56P0328 1 Inverter transfer belt 40S3M198 NS 56P0340 1 Communications cable NS 56P0341 1 Power cord NS 56P0354 1 Bracket finisher alignment NS 56P0356 1 Pack magnet strong and weak and door latch Parts catalog 7 65 5060 2XX Assembly 32 2 Finisher 7 66 Service Manual Assembly 32 2 Finisher 5060 2XX Sete dan Units Description 32 2 1 56P0355 1 Guide vertical paper 2 56P0385 1 Solenoid drop assembly 3 56P0347 1 Jogger fence homing sensor EE SX1235A P2 4 56P0384 1 Accumulator belt hook 5 56P2294 1 Accumulator drive belt B30S2M334 6 56P0319 1 Accumulato
60. ip 13 56P0478 2 Aligner spring 14 99A0323 2 Paper guide assembly 15 56P0465 2 Drive alignment shaft assembly 16 56P0477 1 Reduction gear shaft 17 56P0451 3 Backup spring assembly 18 99A1717 2 32 ppm drive gear 19 56P0452 3 Backup spring assembly 20 56P0436 1 Upper rib assembly 21 56P0437 1 Duplex input sensor 22 Screw PP 12G6543 23 Screw long PP 12G6530 Parts catalog 7 57 5060 2XX Assembly 31 High capacity input tray HCIT SS EG n GG p 1 RR N 7 58 Service Manual Assembly 31 HCIT 5060 2XX aoe Ta Units Description 31 1 56P0561 1 Paper size sensor box assembly 2 56P0519 1 Flag paper size R 3 56P0520 1 Flag paper size F 4 56P0518 1 Flag paper size C 5 56P0522 3 Spring paper size flag 6 56P0516 10 Sensor photo interrupter 7 56P0511 1 Paper size sensors cable 8 56P0494 1 System control board 9 Screws PP 1266533 10 56P0495 1 LVPS 11 56P0513 1 Elevator motor assembly 12 56P0497 1 AC power outlet 13 56P0498 1 AC power inlet 14 56P0490 1 Jumper AC power cord 15 56P0524 1 Paper tray guide 16 56P0547 1 Elevator lift belt 17 56P0549 1 Elevator lift 18 56P0563 3 Ring 7 elevator lift gear elevator lift 19 56P0548 1 Elevator lift gear 20 56P0523 2 Paper tray arms 21 56P0525 1 Feed unit complete assembly 22 56P0527 2 Bushing 23 56P0533 1 Spring feed unit front 24 56P0534 1 Spring feed unit rear
61. ly 500 drawer NS 7370566 1 Kit relocation package assembly duplex NS 7370595 1 Kit relocation package assembly finisher 7 14 Service Manual Index Numerics 1565 Emul Error Load 2 40 1xx service errors error code table 2 8 2 13 error specific service checks 2 41 2 65 2000 sheet input tray option diagnostics 2 4 parts catalog 7 58 7 60 2xx paper jams description 2 15 2 17 error specific service check 2 65 2 81 30 99 user attendance messages 2 30 2 40 500 sheet drawer option diagnostics 2 4 service check 2 100 500 sheet integrated tray parts catalog 7 20 500 sheet tray option parts catalog 7 50 7 52 5 bin mailbox option diagnostics 2 5 parts catalog 7 46 7 48 service checks 2 96 80 Fuser Maintenance 6 4 900 RIP Software Error service checks 2 82 9xx service errors error code table 2 6 2 8 error specific service check 2 82 2 96 A AC power service check 2 104 acoustics 1 5 acronyms 1 16 Alignment Menu 3 15 alignment for color alignment 3 15 alignmentis printer alignment for printheads 3 15 printhead electronic alignment 4 59 printhead mechanical alignment 4 56 attendance messages 2 27 Auto Color Adjust 3 11 autocompensator pick assembly parts catalog 7 21 removal 4 19 service checks 2 106 autoconnect bottom connections 5 19 autoconnect top connections 5 18 B Base Sensor Test 3 30 Belt Tracking 3 18 black only retract BOR service checks 2 108 5060 2XX BOR drive assembly parts cat
62. m 234 misia aaa eaaa maa 7 3 56P2506 Operator panel bezel with overlays 234 only 7 3 56P2600 Card assembly IPDS SCS EE 7 73 56P9910 Card assembly 128MB SDRAM 7 73 56P9910 SDRAM DIMM 128MB 7 33 56P9911 Card assembly 256MB SDRAM 7 73 56P9926 Lexmark Optra Forms Software 7 73 56P9927 Lexmark Forms Director Software 7 73 56P9932 Lexmark Forms hard drive 5GB or larger w adapter 7 73 56P9942 Hard Drive Mounting Kit 7 73 56P9982 Hard Disk 20GB with Adapter formatted 7 73 7370563 Kit relocation package assembly output expander 7 74 7370564 Kit relocation package assembly 5 bin mailbox 7 74 7370565 Kit relocation package assembly 500 drawer 7 74 7370566 Kit relocation package assembly duplex 7
63. m board shield support with clips 7 16 7 33 56P1565 Black terminal contact assembly rr rrr rrr rr rr eenen 7 25 56P1565 Cable assembly black terminal contact 7 39 56P1566 Cable assembly magenta terminal contact 7 39 I 14 Service Manual 5060 2KK 56P1566 Magenta terminal contact assembly 7 25 56P1567 Cable assembly cyan terminal contact 7 39 56P1567 Cyan terminal contact assembly m mmnmmmmmeem e 7 25 56P 1568 Cable assembly yellow terminal contact 7 39 56P1568 Yellow terminal contact assembly 7 25 56P1569 Envelope option complete 7 71 56P1741 MarkNet Token Ring Print Internal Server 7 73 56P1742 MarkNet N2101e Ethernet 10 100BaseTX Internal Server 7 73 56P2100 Cable assembly S2 XPAR NMS MPF with sensors 7 15 56P2101 Sensor S2 NMS 7 15 56P2174 Cable S2 XPAR NMS MPF without sensors
64. ng Print Internal Server MarkNet X2011e Ethernet 10 100BaseTX 1 Port External Server MarkNet X2012e Ethernet 10BaseT 2 10BaseTX 10Base 2 1 Port External Server External serial adapter RS 232 Coax Twinax adapter for SCS RS 232 serial interface card Card assembly IPDS SCS Card assembly Japanese font Card assembly Korean font Card assembly PrintCryption Card assembly ImageQuick Card assembly PRESCRIBE MarkNet X2031e Ethernet 10 100BaseTX 3 Port External Server MarkNet X2030t Token Ring External Server MarkNet N2101e Ethernet 10 100BaseTX Internal Server Lexmark Forms hard disk 5GB or larger w adapter sch sch sch sa sa sa sa sch ak sch sch sch sch sch sch sch sch sch sch sch sch sch sch sch Parts catalog 7 73 5060 2XX Assembly 36 Miscellaneous Asm Part index number Units Description NS 1 Screw type 323 PP 12G6309 NS 1 Screw type 324 PP 12G6530 NS 1 Screw type 232 PP 12G6531 NS 1 Screw type 102 PP 12G6532 NS 1 Screw type 312 322 412 423 PP 12G6533 NS 1 Screw type 484 PP 12G6534 NS 1 Screw 500 sheet tray PP 12G6538 NS 1 Screw type 124 PP 12G6539 NS 1 Screw type 121 PP 12G6540 NS 7371549 1 Kit relocation package assembly printer NS 7370563 1 Kit relocation package assembly output expander NS 7370564 1 Kit relocation package assembly 5 bin mailbox NS 7370565 1 Kit relocation package assemb
65. o image 2 3 print quality evenly spaced horizontal marks or lines on the printed page 2 3 print quality light lines or streaks appear on the printed page 2 3 print quality light print 2 3 l 6 Service Manual print quality missing colors 2 3 print quality multiple horizontal lines 2 4 print quality poor color registration 2 4 print quality toner on the back of the page 2 4 print quality toner smears or rubs off the page 2 4 print quality uneven printing 2 4 printer prints black only 2 3 RIP fan fails to run or is noisy 2 3 single color printed 2 3 VTB fan fails to run or is noisy 2 3 finisher option 2 5 HCIT 2000 sheet option 2 4 magenta cyan or yellow lines 2 3 output expander option 2 4 system board connections 5 7 5 8 connectors 5 6 location 5 1 parts catalog 7 36 removal 4 67 T Toggle ITU 3 17 toner darkness 1 3 tools required 1 1 Transfer Adjust 3 35 transfer HVPS board connectors 5 20 location 5 1 parts catalog 7 34 removal 4 68 service checks 2 109 transfer plate assembly parts catalog 7 12 removal 4 70 transparency sensor cable removal 4 65 transparency sensor removal 4 66 Tray Insert Msg 3 9 U Utilities Menu 2 25 V vacuum transport belt VTB parts catalog 7 11 removal 4 71 vacuum transport belt VTB fan 5 2 removal 4 73 service check 2 84 W waste Container door removal 4 73 waste container latch parts catalog 7 26 waste toner container parts catalog 7 26 web
66. ons 1 5060 2XX Sat mr Units Description 23 1 56P1539 1 Cable options stacker with output bin sensor 2 56P1538 1 RIP fan assembly with cable 3 56P1536 1 Motor assembly Lift BOR 4 56P1550 1 Cable oiler motor driver 5 12G6321 1 Cable operator panel 6 56P1505 1 Yellow mirror motor attached to yellow printhead 7 56P1549 1 Cable laser cyan yellow 8 56P1505 1 Cyan mirror motor attached to cyan printhead 9 56P1540 1 Cable printhead interlock cover open 10 56P1505 1 Magenta mirror motor attached to magenta printhead 11 56P1548 1 Cable laser black magenta 12 56P1505 1 Black mirror motor attached to black printhead 13 56P1501 1 Cable HVPS control developer 14 56P1502 1 Cable HVPS control transfer 15 56P1513 1 ITU light shield assembly autoconnect 16 56P2174 1 Cable S2 XPAR NMS MPF without sensors 17 56P1527 1 Registration motor assembly with cable 18 56P1542 1 Cable pick motor extension and paper level sensing 19 56P1507 1 Cable ITU and K cartridge motor 20 56P1508 1 Cable C and M cartridge motor 21 56P1503 1 Cable options bottom paper size sensing board 22 56P1514 1 LVPS assembly with cable power 23 56P1514 1 LVPS assembly for fuser DC control 24 56P1551 1 VTB fan assembly with cable 25 56P1509 1 Fuser fan assembly with cable 26 56P1506 1 Cable fuser and Y cartridge motor Parts catalog 7 37 5060 2XX Assembly 24 Electronics cabling interconnections 2
67. ostic aids partial print test 3 6 print quality deft locator transparency 3 4 printhead diagnostics 3 1 diagnostics 2xx paper jam message table 2 27 error code table 2 6 HCOF error code table 2 114 sub error code table 2 18 system board LED error code table 2 118 user attendance message table 2 27 Diagnostics Mode Alignment Menu 3 15 Base Sensor Test 3 30 Device Tests Disk Test Clean 3 30 Flash Test 3 31 Quick Disk Test 3 30 Drift Sensor Check 3 16 Duplex Tests Duplex Quick Tests 3 24 Duplex Sensor Test 3 24 Duplex Top Margin Offset 3 24 entering 3 13 EP Setup DC Charge Adjustment 3 35 Dev Bias Adj 3 35 EP Defaults 3 35 Fuser Temp 3 35 Transfer Adjust 3 35 Error Log 3 31 exiting 3 13 Finisher Tests Finisher Feed Test 3 28 Finisher Sensor Test 3 28 Hole Punch Test 3 29 Staple Test 3 28 Hardware Tests Button Test 3 20 Cache Test 3 21 DRAM Test 3 21 l 2 Service Manual LCD Test 3 20 Parallel Wrap Test 3 22 ROM Test 3 22 Serial Wrap Test 3 23 Input Tray Tests Feed Test 3 25 Sensor Test 3 25 Misc Tests Belt Tracking 3 18 Motor Detect 3 17 Printhead Inst 3 18 Toggle ITU 3 17 Output Bin Tests Diverter Test 3 27 Feed Test 3 26 Feed to All Bins 3 26 Sensor Test 3 27 Print Tests 3 19 Print Quality Pgs 3 19 Printer Setup Cal Ref Adj 3 35 Configuration ID 3 34 Defaults 3 33 Edge to Edge 3 35 Engine Setting x 3 34 Model Name 3 34 Page Counts 3 33 Reset Calibration 3 34 Serial Number 3 34 Registration 3 14 Top Fine
68. pler 7 69 56P1285 Rear cover short finisher 7 63 56P 1286 Upper right side cover short finisher 7 63 56P1287 Scanner plate short finisher 7 63 56P1290 Cover wire 7 63 56P1417 Card assembly 16MB Flash DIMM 7 73 56P1418 Card assembly 32MB Flash DIMM 7 73 56P1427 Lexmark Forms 32MB Flash DIMM 7 73 56P1428 Lexmark Forms 16MB Flash DIMM 7 73 56P1429 Card assembly Simplified Chinese font DIMM 7 73 56P 1430 Card assembly Traditional Chinese font DIMM 7 73 56P1431 MarkNet X201 1e Ethernet 10 100BaseTX 1 Port External Server 7 73 56P1432 MarkNet N2012e Ethernet 10BaseT 2 10BaseTX 10Base 2 1 Port External Server 7 73 56P 1433 MarkNet X2031e Ethernet 10 100BaseTX 3 Port External Server
69. pose feeder MPF parts catalog 7 18 7 19 removal 4 44 Index 1 3 5060 2XX N narrow media sensor NMS cable removal 4 65 narrow media sensor NMS removal 4 66 nip relief handle parts catalog 7 17 removal 4 46 nip shock 3 4 operator panel service checks 2 122 understanding 2 21 options and features description 1 2 parts catalog 7 72 output expander parts catalog 7 42 7 44 service checks 2 124 output media types and weights 1 14 P page counts setting page counts 3 33 viewing permanent 3 33 Panel Menus 3 10 Paper Prompts 3 12 paper size sensing assembly connections 5 25 location 5 1 parts catalog 7 16 removal 4 51 4 53 service check 2 141 paper see media Parallel Wrap Test 3 22 partial print test 3 6 parts catalog 500 sheet integrated tray 7 20 500 sheet tray option 7 50 7 52 5 bin mailbox 7 46 7 48 autocompensator assembly 7 21 BOR drive assembly 7 27 cartridge contact assembly 7 28 cartridge drive assembly 7 29 cartridge mounting 7 6 covers 7 2 7 4 duplex option 7 54 7 56 electronics 7 30 7 32 7 34 7 35 electronics cabling interconnections 1 7 36 electronics cabling interconnections 2 7 38 electronics cabling interconnections 3 7 40 electronics cabling interconnections 4 7 41 envelope option 7 70 finisher 7 62 7 64 7 66 finisher cables 7 68 fuser assembly 7 7 fuser drive 7 10 high capacity input tray HCIT 7 58 7 60 ITU assembly 7 22 ITU drive assembly 7 23 ITU loading 7
70. printheads diagnostics aid 3 1 electronic alignment 4 59 identification 4 55 location 5 2 parts catalog 7 13 removal 4 56 Prt Quality Pgs 3 9 Q Quick Disk Test 3 30 R rear bellcrank removal 4 59 4 61 redrive assembly belt routing 8 5 parts catalog 7 14 removal 4 63 Registration 3 14 registration motor location 5 2 parts catalog 7 17 removal 4 64 registration for margins 3 14 removals autocompensator pick assembly 4 19 BOR drive assembly 4 27 cartridge contact assembly 4 28 cartridge drive assembly 4 29 covers front cover assembly 4 12 front left handle cover assembly 4 12 front lower left cover 4 18 front lower right cover 4 14 front right handle cover assembly 4 11 left lower cover 4 15 lower jam access door assembly 4 16 lower right door assembly 4 15 paper path access door cover 4 17 rear cover 4 9 redrive door 4 16 top cover assembly 4 6 developer HVPS board 4 30 friction buckler 4 31 fuser assembly 4 32 fuser bottom duct 4 33 fuser drive assembly 4 33 fuser drive card assembly 4 34 fuser fan 4 34 fuser top duct 4 35 fuser web oiler motor assembly and card 4 36 inner system board shield 4 39 ITU assembly 4 40 ITU drive assembly 4 40 ITU drive motor 4 41 4 64 LVPS assembly 4 42 multipurpose feeder MPF 4 44 nip relief handle 4 46 operator panel 4 49 outer system board shield 4 50 paper size sensing assembly 4 51 paper size sensing board 4 53 pick rolls 4 54 printheads 4 55 rear bellcrank black 4 61 r
71. put expander pass thru 14 6 Shaft bearing PP 99A0572 15 99A0913 1 Shaft assembly middle 40T also order PP 99A0572 NS 99A1744 1 Kit multi bin stacker Parts catalog 7 45 5060 2XX Assembly 28 5 Bin mailbox 7 46 Service Manual Assembly 28 5 Bin mailbox 5060 2XX Set Units Description 28 1 12G6409 1 Cover redrive cap 2 99A1710 1 Cover wire 3 56P0416 1 Cover top bin 4 56P0423 1 Latch rear access door 5 99A0104 1 Spring upper diverter 6 56P0414 1 Door front 7 56P0422 1 Latch access door front 8 56P0415 1 Cover right 9 99A1723 4 Shaft asm drive 10 99A1724 1 Shaft asm drive with gear 11 56P0411 1 Cover right side 12 99A1725 1 Packet drive shaft bushing 13 99A1742 2 Sensor 5 bin mailbox pass thru 14 99A1712 5 Tray paper cap 15 56P0420 1 Bracket asm bail attach 16 99A1743 1 Kit 5 bin mailbox asm 17 1 Bail order 99A1743 5 bin mailbox asm kit 18 99A1713 5 Support paper tray 19 99A1687 5 Stop asm paper tray 20 99A1735 4 Flag bin full 21 56P0412 1 Rear structural cover 22 99A1736 5 Cable dual sensor 23 99A1737 5 Sensor dual bin level 24 99A1718 1 Cable asm lower autoconnect 25 99A1716 1 Drive asm main DC drive 26 56P0417 1 Flag bin full 27 99A1740 1 Board asm 5 bin mailbox system 28 99A1726 1 Frame asm left w clutch asm 29 99A1786 1 Gear drive 30 99A1719 1 Cable asm upper autoconnect 31 12 Screw board mounting PP 99A0
72. r w o stapler 7 56P0348 1 Drop timing sensor OS 535223 602 8 56P0349 1 Accumulator homing sensor OS 311D A5 9 56P0316 1 Staple assembly 10 56P0358 2 Accumulator slides 11 56P0317 1 Staple cartridge 12 56P0346 1 Chad box full sensor EE SPY415 13 56P0344 1 Inverter timing sensor 0J511K A5 14 56P0330 1 Paper feed input belt 40S3M279 15 56P0351 1 Cover open switch 16 56P2295 1 Jogger fence belt B40S2M460 NS 56P0382 1 Harness cable assembly D5 low voltage power supply to low voltage power relay board Parts catalog 7 67 Assembly 33 Finisher cables Tray Sensors Main Fan Inline Connector WPS Relay Board 5Vde Whi 5060 2XX H Bik ZF Top of Printer Relay Board
73. ras Mexico Nicaragua Panama Puerto Rico Saudi Arabia Taiwan Venezuela Virgin Islands 1 1339553 1 Power cord set LV Japan 1 43H5544 1 Power cord set HV PRC 1 1339517 1 Power cord set HV Bolivia Peru 1 1339544 1 Power cord set HV Argentina 1 1339529 1 Power cord set African countries Bluemark Austria Belgium Bulgaria Catalan CIS Croatia Finland France Germany Greece Hungary Italy Macedonia Netherlands Norway Poland Portugal Romania Russia Slovenia Spain Sweden Turkey Yugoslavia Serbia and Montenegro 1 1339530 1 Power cord set HV Israel 1 1339531 1 Power cord set HV Switzerland 1 1339532 1 Power cord set Botswana Lesotho Namibia South Africa 1 1339524 1 Power cord set HV Chile Uruguay 1 1339534 1 Power cord set Denmark 1 1339550 1 Power cord set LV Brazil 1 1339520 1 Power cord set HV Paraguay 1 1339528 1 Power cord set HV Ireland UK 2 56P1514 1 LVPS 115V 230V switchable 3 8 Screw PP 12G6540 Parts catalog 7 31 5060 2XX Assembly 22 1 Electronics q Seo 7 7 SAC isde ple 7 32 Service Manual Assembly 22 1 Electronics 5060 2XX Sett Se Units Description 22 141 56P1517 1 System board outer shield 2 56P1547 5 Cable clip 3 56P1518 1 System board shield assembly with clips 4 56P1545 1 Cable ground 5 56P1564 1
74. rd D Cleaner Bias Terminal CN3 CN4 CNS CN fa mo dla pO le m Im A Black cartridge Magenta cartridge Cyan cartridge Yellow cartridge contact assembly contact assembly contact assembly contact assembly Cartridge signature Cartridge signature Cartridge signature Cartridge signature button cable button cable button cable button cable HAUT D Sud i Units Description 25 1 56P1502 1 Cable assembly HVPS control developer 2 56P0310 3 Cartridge contact assembly complete cyan magenta yellow 3 56P1561 Cartridge contact assembly complete black 7 40 Service Manual Assembly 26 Electronics cabling interconnections 4 To J14 on System Board H Paper Size Sensing Board 5060 2XX Asm Part index number Units Description 26 1 56P1503 1 Cable assembly options bottom paper size sensing 2 56P1560 1 ITU drive assembly with motor and waste toner full switch Parts catalog 7 41 5060 2XX Assembly 27 Output expander 7 42 Service Manual Assembly 27 Output expander 5060 2XX n er Units Description 27 1 99A0107 1 Deflector upper re
75. sembly H8 ee 7 69 56P0361 Harness cable assembly H4 EE 7 69 56P0362 Harness cable assembly H5 EE 7 69 56P0363 Harness cable assembly H6 EE 7 69 56P0364 Harness cable assembly 81 7 69 56P0368 Harness cable assembly 85 7 69 56P0369 Harness cable assembly E2 7 69 56P0370 Harness cable assembly E3 4 4 7 69 56P0371 Harness cable assembly Eb EE 7 69 56P0372 Harness cable assembly E6 EE 7 69 56P0373 Harness cable assembly E7 7 69 56P0374 Harness cable assembly EB ee 7 69 56P0375 Harness cable assembly EQ ee 7 69 56P0376 Harness cable assembly E10 EE 7 69 56P0378 Harness cable assembly R1 EE 7 69 56P0379 Harness cable assembly D1 EE 7 69 I 10 Service Manual 5060 2KK 56P0380 Harness cable assembly D2 7 69 56P0381 Harness cable assembly D3 7 69 56P0382 Harness cable assembly D5 7 67 7 69 56P0383 Solenoid inverter 7 65 56P0384 Accumulator belt hook 7 67 56P0385 Solenoid drop assembly 2 22 eeen 7
76. t 40S3M198 7 65 56P0329 Inverter D drive belt 40S3M225 7 65 56P0330 Paper feed input belt 40S3M279 7 67 56P0331 Exit foam Roller drive belt 40S3M80 7 65 56P0332 Accumulator paper feed belt 40S3M900 7 65 56P0333 Tray elevator belt 60S6M1420 7 65 56P0334 Tray elevator drive belt 170P2M4 7 65 56P0335 Exit roller drive belt 40S2M264 7 65 56P0336 Output tray offset drive belt 40S2M176 7 65 56P0337 Punch belt 40S2M176 7 65 56P0338 Low voltage power supply EE 7 65 56P0340 Communications cable 7 65 7 69 56P0341 Power cord 7 65 7 69 56P0342 Caster 7 65 56P0343 Punch timing sensor OJ 541 A5 III 7 65 56P0344 Inverter timing sensor OJ511K AB 7 67 56P0345 Punch motor
77. ting plate 7 61 56P0518 Flag paper size C 7 59 56P0519 Flag paper size R een 7 59 56P0520 Flag paper size F 7 59 56P0522 Spring paper size flag 7 59 56P0523 Paper tray arms 7 59 56P0524 Paper tray guide 7 59 56P0525 Feed unit complete assembly 2 002 rrr rrr cree 7 59 56P0526 Sensors special optical 7 59 56P0527 Bushing EA 7 59 56P0528 Feed roller ee 7 59 56P0529 Feed cam ee 7 59 56P0530 Spring feed unit 7 59 56P0531 E clips parts packet 7 59 56P0532 Bushing 060 e 7 59 56P0533 Spring feed unit front 7 59 56P0534 Spring feed unit rear 7 59 56P0535 Clip plastic BW 7 59 56P0536 Level sensor flag EE 7 59 56P0539 Near empty sensor flag
78. tray guide 6 56P0483 1 Deflector actuator assembly 7 56P2038 1 Deflector follower assembly 8 56P0432 1 Duplex front jam tray assembly 9 56P0457 1 Duplex support bracket 10 56P0455 1 Sensor mount plate 11 56P0442 1 Duplex exit sensor 12 56P0435 1 Duplex shaft mount 13 56P0479 1 Front decurl assembly 14 56P0444 1 F R backup shaft assembly 15 56P0476 3 5 mm bushing 16 56P0473 1 Brake pad 17 56P0439 1 Duplex paper guide 18 56P0454 1 Wall support 19 56P0475 1 Brake spring 20 56P0472 1 Pass thru shaft assembly 21 56P0441 1 Duplex shaft assembly 22 56P0468 1 Pass thru spring 23 56P0470 1 Aligner arm spring 24 56P0466 1 Spur drive gear 25 56P0467 2 26T duplex gear 26 99A0267 Retainer PP 99A0267 27 56P0471 1 Bellcrank assembly 28 56P0474 1 Decurl BAC assembly 29 56P0445 1 407 shaft drive F R gear 30 56P0449 1 Support decurl guide NS 56P0482 1 Pulley washer Parts catalog 7 55 5060 2XX Duplex option Assembly 30 1 7 56 Service Manual Assembly 30 1 Duplex option 5060 2XX ae i Units Description 30 1 1 56P0456 1 Duplex support plate 2 56P0462 1 Autoconnect cable assembly 3 56P0463 1 DC forward reverse motor assembly 4 56P0464 1 DC duplex feed motor 5 1 Screw PP 12G6309 6 12G6510 6 Cable tie 6 in pack 7 56P0459 1 Back support 8 56P0430 1 Duplex card assembly 9 56P2484 1 Belt transfer 10 56P0433 1 Right jam clearance tray assembly 11 56P0458 1 Chassis ground spring 12 99A1789 1 Retainer C cl
79. unting 2 12G6493 2 Upper door hinge 3 2 Screw PP 12G6533 4 56P2204 1 Redrive belt 300 T 5 12G6492 1 Redrive assembly 6 12G6355 1 Redrive door assembly 7 56P1532 1 Lower right door latch 8 56P1533 1 Lower left door latch 9 2 Screw PP 12G6530 10 56P1531 1 Door assembly lower right 7 14 Service Manual Assembly 9 Paper feed input 5060 2XX Asm Part index number Units Description 9 1 56P2101 2 Sensor S2 NMS 2 56P2175 1 Sensor transparency reflective XPAR 3 56P2174 1 Cable S2 XPAR NMS MPF without sensors 4 56P1524 1 Paper out sensor MPF 5 56P2100 1 Cable assembly S2 XPAR NMS MPF with sensors Parts catalog 7 15 5060 2XX Assembly 10 Paper size sensing ee CH Units Description 10 1 56P1564 1 System board shield support with clips 2 12G6468 1 Paper size sensing bracket 3 12G6467 4 Paper size sensing spring 4 1 Screw paper size sensing assembly mounting PP 12G6531 5 3 Screw paper size sensing card mounting PP 12G6531 6 56P1554 1 Media size sensing card assembly 221 222 only 6 56P2504 1 Media size sensing card assembly 234 only 7 12G6466 4 Paper size sensing link 7 16 Service Manual Assembly 11 Paper feed transport 5060 2XX Asm Part vred index number Units Description 11 1 56P2194 Nip relief handle 2 56P2293 1 Kit staging drive assembly including Staging motor assembly Gear reference
80. y 5 12G6471 1 Tray interlock bellcrank 6 12G6556 1 Cover frame 7 12G6553 1 Pass thru sensor 8 12G6562 1 Hinge 9 12G6559 1 Electronics size sensing assembly with system board 10 12G6558 1 Pick arm lift bellcrank 11 12G6566 1 Paper size sensing assembly 12 12G6557 1 Bellcrank lift spring 13 12G6560 1 500 base assembly 14 12G6380 7 Machine pad 15 12G6554 1 Paper guide 16 12G6563 1 Wall support plate 17 12G6552 1 Base door assembly 18 12G6561 1 Spring 19 12G6555 1 500 option deflector 20 12G6567 1 Grounding spring 21 99A0070 2 Pick roll tires NS 12G6510 4 Cable tie 6 in a pack Parts catalog 7 51 5060 2XX Assembly 29 1 500 Sheet tray option 7 52 Service Manual Assembly 29 1 500 Sheet tray option 5060 2XX n UL Units Description 29 11 12G6416 1 500 Sheet tray assembly 2 12G6419 1 Back restraint latch 3 12G6418 1 Back restraint 4 12G6425 1 Tray bias bellcrank assembly 5 1 Screw PP 12G6533 6 12G6426 1 Tray bias spring 7 12G6568 1 Reflector label 8 12G6421 1 Wear strip 9 12G6420 1 Tray wear clip 10 12G6417 1 Side restraint 11 56P1504 2 Restraint pad Parts catalog 7 53 5060 2XX Assembly 30 Duplex option 7 54 Service Manual Assembly 30 Duplex option 5060 2XX due Geier Units Description 30 1 56P0480 1 Back cover 2 99A2540 5 Redrive bearing 3 56P0447 1 Duplex entry shaft assembly 4 20 Screw PP 12G6533 5 56P0434 1 Right side front
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