Land Pride Patio Furniture 4210 User's Manual
Contents
1. from each end of air intake hose and tighten Insert air intake filter 5 into snorkel 4 CVT Venting Installation Figure 6 Final Assembly Refer to Figure 1 on page 2 1 Reattach side panel 1 with five 1 4 Phillip head machine screws 2 and 1 4 hex flange lock nuts 3 Tighten lock nuts to 6 ft lbs of torque Remove blocking supporting Treker bed in the up position and lower the bed 3 20 07 E Manual No 700 520M 5 Kit No 700 519A Treker CVT Cover Kit Qty Part No Part Description 1 700 112A CVT SHIM KIT TREKER ATR 1 700 5038 ASSEMBLY CVT INNER COVER 1 700 520M CVT COVER UPDATE MANUAL 1 710 097D KEY 3 16 x 3 2 800 219C RIVET POP 3 16 251 375 LF 1 800 235C SPRING CLAMP 1 OD HOSE 1 800 259C CLAMP WORM DRIVE 36SS 1 81 2 75 1 800 350C KEY 187 x 247 x 2 25 LG 12 801 180C TTHMS 1 4 20 x 3 4 2 801 199C SCR SELF TAP 10 x 3 4 4 801 215C HSFHCS 5 16 24 x 1 1 4 BLK 1 802 329C HHCS 1 2 20 x 1 3 4 GR5 4 802 738C HHCS 5 16 18 x 1 GR5 YELLOW DIE 1 802 823C HHCS 3 8 24 x 6 1 2 GR5 PLT 4 803 177C NUT HEX FLG TOP LK 5 16 18 YLW 1 804 012C WASHER FLAT 3 8 SAE PLT 1 804 013C WASHER LOCK SPRING 3 8 PLT 1 804 015C WASHER LOCK SPRING 1 2 PLT 1 804 016C WASHER FLAT 1 2 SAE PLT 1 804 135C WASHER FLAT 5 16 NEOPRENE PLT 1 816 470C SEAL CVT TO ENGINE 1 816 546C BELT CVT LP3 1 817 621C CAP DRAIN 7 8 OD PORT 1 817 711C ENCLOSURE CVT OUTER 1 812. x 1 3 4 hex bolt 6 1 2 lock washer 12 and 1 2 flat washer 13 Torque hex bolt to 85 ft Ibs Outer CVT Enclosure Installation Figure 5 Assembly of CVT Outer Enclosure Refer to Figure 5 1 Being careful not to scratch gasket edge of outer enclosure 7 mate enclosure with inner enclosure and secure with twelve 1 4 20 x 3 4 screws 4 Do not tighten until all screws are installed Tighten each screw to 5 6 ft lbs of torque Install drain cap 6 over drain nozzle and secure with 1 spring clamp 8 Install CVT diverter outlet 8 to outer enclosure with two 3 16 pop rivets 2 Install exhaust heat shield 10 to exhaust pipe Secure with existing 8 x 1 2 hex screws 5 and tighten Assembly of CVT Venting Refer to Figure 6 1 Slip worm drive hose clamp 2A over bottom end of air intake hose 6 Do not tighten Install air intake hose over CVT inner enclosure opening 1 Slip second worm drive hose clamp 2B over top end of air intake hose 6 Do not tighten Insert snorkel 4 into open end of air intake hose 6 and position snorkel on top of Treker firewall panel as shown Mark hole locations for mounting snorkel and pre drill two 1 8 diameter holes in fire wall panel flange Secure snorkel to firewall panel by driving two 10 x 3 4 hex head self tapping drive screws 4 into the panel s flange Position worm drive clamps 2A amp 2B approximately 1 8
3. 7 712C OUTLET DIVERTER CVT 1 826 523C DRIVER POWERBLOCK LP3 1 826 525C DRIVEN CVTECH POWERBLOCK LP3 1 840 266C SNORKEL AIR INTAKE 1 840 268C FILTER AIR INTAKE 1 840 323C HOSE CVT AIR INTAKE Corporate Office PO Box 5060 Salina Kansas 67402 5060 USA www landpride com
4. CVT And Cover Kit Instructions Assembl Treker 4210 4410 ST Series Manual No 700 520M Before You Start instructions and warnings are serious follow without exception Your life and the lives of others depend on it f When you see this symbol the subsequent IMPORTANT Before you begin read these instructions and check to be sure all parts and tools are accounted for Please retain these installation instructions for future reference and parts ordering information Your CVT And Cover Kit is exclusively designed for your Land Pride 4210ST amp 4410ST Trekers Please read these installation instructions and your vehicle Operator s Manual thoroughly before beginning Especially read information relating to safety concerns Also included in the Operator s Manual is important information on operation adjustment troubleshooting and maintenance for this kit some manual sections do not apply to all accessories A separate Parts Manual for replacement parts can be purchased from your dealer or available free of charge at www landpride com Have model and serial numbers handy when placing an order Manual Part Numbers e Operators Manual 700 108M e Parts Manual 000 700 109P General Information These assembly instructions apply to the following CVT And Cover Kit Accessories listed below 700 519A TREKER CVT COVER KIT Tools required e Safety glasses e Wor
5. TION Securely support cargo box in the up position to prevent injury when working under the cargo box 1 Park vehicle on a level surface Don t work under or around a vehicle parked on an incline 2 Move gear shift lever to park and chock front and back of any wheel to prevent vehicle from rolling 3 Raise cargo box fully up and securely support it in the up position to prevent injury while working around the engine 4 Turn ignition switch off and remove switch key Copyright 2007 Printed 3 20 07 Assembly Instructions Land Pride Left Side Panel Detachment The fuse box on the left side panel can interfere with removing and assembling the CVT enclosure It is simpler to detach the side panel from the frame than to detach the fuse box Refer to Figure 1 1 Remove five 1 4 hex flange lock nuts 3 and 1 4 Phillip head machine screws 2 Allow the side panel to hang from its wiring harness 2 Lift side panel 1 with fuse box and wiring harness out of the way when removing and installing driveline components that interfere Removal of Exhaust Heat Shield Refer to Figure 2 1 Remove existing 8 x 1 2 hex screws 3 and exhaust heat shield 5 Save for reattachment Removal of Air Hoses amp Outer Enclosure The following removed components will not be reused in assembly of the new CVT drive Refer to Figure 2 1 Loosen hose clamp 1A and remove exhaust air hose 7 2 Loosen hos
6. ans axle driven e Add or remove shims from engine shaft if shaft Make sure enclosure clears axle shaft and required tighten lock nuts 9 to 17 ft lbs of torque 9 Tighten hex socket screws 5 to 20 to 25 in lbs of torque Inner CVT Shield Pulleys amp Belt Installation Figure 4 4 Manual No 700 520M m 3 20 07 Assembly Instructions Land Pride Assembly of CVT Pulley and Belt Refer to Figure 4 IMPORTANT Pulley flanges will bend and nick easily if handled roughly Always handle pulleys gently to prevent damage Make a dry run by installing driven pulley 18 onto trans axle input shaft until it stops and then spin pulley by hand to verify it does not catch on any objects while rotating Remove pulley Make certain shims in step 3e on page 4 are still on the engine shaft Apply anti seize to engine drive shaft and install 3 16 x 1 4 x 2 1 4 long key 4 Slide drive pulley 17 onto engine drive shaft and hang belt 16 on drive pulley 17 Apply anti seize to trans axle input shaft and Install 3 16 sq x 3 long key 3 Install belt 16 on driven pulley 18 and slide pulley onto trans axle driven shaft Push both pulleys with installed belt back until they stop Recheck belt alignment Secure drive pulley 17 with 3 8 24 x 6 1 2 GR5 hex bolt 8 3 8 lock washer 11 and flat washer 10 Torque hex bolt to 35 ft Ibs Secure driven pulley 18 with 1 2 20
7. e clamp 1B Remove 1 4 Phillips head self tapping drive screws 4 intake air hose 9 and snorkel 8 3 Remove twelve 1 4 x 3 4 Phillips head screws 2 and outer enclosure 6 Side Panel Removal Figure 1 CVT Venting Removal Figure 2 2 Manual No 700 520M gm 3 20 07 Land Pride Assembly Instructions Removal of Pulleys amp Inner Enclosure 3 Remove CVT pulleys 15 amp 16 and CVT belt The following removed components will not be reused in 14 assembly of the new CVT drive 4 Remove CVT spacer 1 shims 1 9 and Refer to Figure 3 3 16 x 1 4 Xe 1 2 ey 3 from engine drive shaft 1 Remove 3 8 x 3 1 2 hex bolt 7 lock washer 9 5 Remove 3 16 sq x 3 long key 2 from trans axle and CVT adapter 17 from CVT drive pulley 15 driven shaft 2 Remove 1 2 x 2 hex bolt 5 lock washer 10 6 Remove 5 16 x 3 4 hex socket screws 4 and flat washer 11 from CVT driven pulley 16 5 16 x 1 hex head bolts 6 neoprene plated washers 12 and flanged lock nuts 8 IMPORTANT Pulley flanges will bend and nick easily 7 Remove inner enclosure 18 and gasket 13 if handled roughly Always handle pulleys gently to prevent damage Pulley and belt Removal Figure 3 3 20 07 E Manual No 700 520M 3 Land Pride Assembly Instructions CVT Inner Enclosure Installation NOTE A thin layer of silicon can be added to the Refer to Figure 4 l gasket to hold it a
8. gainst the engine block and in 1 Loosen engine mounting hardware alignment with mounting holes NOTE Clutch alignment tool P N 790 001A may be purchased from your nearest Land Pride Dealer 4 Install gasket 15 over engine drive shaft Make certain gasket holes are in alignment with mounting holes on engine block 2 Use clutch alignment tool to adjust engine shaft shoulder to offset 1 937 1 15 16 out farther than 5 Place CVT inner enclosure 2 over trans axle trans axle shaft shoulder Add shims as needed to driven shaft and engine driven shaft finalize offset distance 6 Secure enclosure to engine block with four l 3 Makead bv installing pulleys and belt with no 5 16 x 1 1 4 hex socket screws 5 with loctite ee Shae ai agii applied to threads Draw hex socket screws up snug l do not tighten a Mount drive pulley 17 onto the engine drive shaft IMPORTANT Neoprene on washers 14 in step 7 is b Hang belt 16 on drive pulley 17 placed against the inner enclosure c Install belt 16 on driven pulley 18 and slide pulley onto trans axle driven shaft 7 Secure CVT inner enclosure to trans axle shaft with four 5 16 18 x 1 GR5 hex bolts 7 neoprene d Push both pulleys with installed belt back until plated washers 14 and hex lock nuts 9 Draw they stop Check belt alignment to make sure it is nuts up snug do not tighten Sitalghitangaligned 8 Center CVT inner enclosure over tr
9. k gloves e Center punch e Hammer e Electric drill with 1 8 drill bit e Extension cord if required e Phillips screwdriver e 3 16 hex socket wrench e 11 32 box end or open end wrench e 7 16 box end or open end wrench e Two 1 2 box end or open end wrenches e 9 16 box end or open end wrench e 3 8 or 1 2 ratchet wrench with 3 extension and 3 4 socket e Pop Rivet Gun e T 27 Torx driver Further Assistance Your dealer wants you to be satisfied with your new CVT And Cover Kit If for any reason you do not understand any part of this manual or are not satisfied with the service received the following actions are suggested 1 Discuss the matter with your dealership service manager making sure he is aware of any problems you may have and that he has had the opportunity to assist you 2 Ifyou are still not satisfied seek out the owner or general manager of the dealership explain the problem and request assistance 3 For further assistance write to Land Pride Service Department 1525 East North Street P O Box 5060 Salina Ks 67402 5060 E mail address lpservicedept landpride com Assembly Instructions A detailed listing of parts for this accessory kit is provided on page 6 Use the list as a checklist to inventory parts received Please contact your local Land Pride dealer for any missing hardware Initial Preparations The steps listed below must be followed before installing this kit A CAU
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