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Kyocera FS-1010 User's Manual

1. Does pin 2 PLGRDYN of YC6 on after pin 3 PLGDRN goes high then No Replace laser scanner unit See page 5 29 Turn power switch on ji engine board KP 882 goes high then low within 8 seconds Replace laser scanner unit See page 5 29 Turn power switch on Replace harness S802779 between engine bard and laser scanner unit Replace engine board KP 882 See page 5 11 6 11 Replace harness S802779 between engine bard and laser scanner unit FS 1010 Continued from previous page Replace engine board KP 882 See page 5 11 Turn power switch on d Replace main board KP 888 See page 5 12 Yes Y Turn power switch on Replace harness S02770 between engine board and main board FS 1010 6 12 3 4200 Laser scanner unit Pin photo diode error Call service 4200 nnnnnn Printer indicators 5 V DC at pin 6 of YCO7 on main board KP 888 No Replace main board KP 888 See page 5 12 Connect oscilloscope to pin 4 OUTPEN of YCO7 on main board KP 888 Replace main board KP 888 See page 5 12 then on Turn power switch off Replace engine board Turn power switch on KP 882 See page 5 11 No Turn power switch on pin 4 OUTPEN
2. Replace harness S02773 between engine board KP 882 and main motor L Turn power switch off then on Print status page Print status pin 8 MOTORN of YC04 on engine board KP 882 goes high then low Does pin 7 MRDYN of CN1 on main motor goes high then low within 3 seconds from pin 8 MOTORN goes low No Replace engine board KP 882 See page 5 11 Replace main motor See page 5 15 If not solved check or replace drive unit See page 5 16 FS 1010 6 10 2 4000 Laser scanner unit Polygon motor error Call service 4000 nnnnnn 24 V DC at pin 5 of YC06 on engine board KP 882 Connect oscilloscope to pin 1 PLGCLK and pin 3 PLGDRN of YC06 on engine board KP 882 Turn power switch off then on pin 3 PLGDRN of YC06 on engine board KP 882 goes high then low pin 1 PLGCLK of YC06 on engine board KP 882 output square wave signal Connect oscilloscope to pin 2 PLGRDYN and pin 3 PLGDRN of YC06 on engine board KP 882 Y Turn power switch off then on Printer indicators Replace engine board KP 882 See page 5 11 Continued to next page Y Replace engine board KP 882 See page 5 11 Y Turn power switch on
3. Optional Main board gt paper feeder E KP 888 A A Tq 5d PLGCLK Reset IC PFMDRN U02 PFSEN PFPFPER PFCLK Di MOTORN X MRDYN Y PLGDRN Main motor PLGRDYN a Laser scanner unit EEDIO EEPROM EESCK U03 Feed clutch Cassette switch A SWIN T Regist RESIT oo RY ___ PAPERN_ FEDDRN Registration clutch Pa p r RESDRN LI sensor MPFDRN FANH MP feed clutch THERMA I MP paper sensor Bias board 1 HANDSN KP 884 Heater lamp HEATN TEN control circuit ZCROSS EXITN ERASPW Eraser MHVDR THVDR RTHDR HVISEL HVCLK Eraser lamp TONER ERASER lamp 24 V DC TNFULL control 5VDC Z circuit Cooling fan Waste toner Tonersensor Sensor 5V DC a Heater output circuit lamp AC input High voltage Interlock 24V DC output circuit switch output circuit i Exit sensor Thermistor a High voltage board Power supply board Figure 4 3 3 Engine board circuit block diagram FS 1010 4 20 Eraser lamp control circuit The CPU U01 turns pin 23 ERASERN of UOI to H level transistors Q16 and Q14 turns on consequently and the 24 V DC given at pin 1 of connector YCOS applies to the eraser lamps The eraser lamps thus illuminate as the current flows through the eraser lamp the pin 2 of connector YCOS resistors R75 R76 and R77 R78 and the ground Pin 27 ERRDYN of the CPU UOI is wired to the crossing of resistors R75 R26 and R77 R78 via resistor R74 The UO1 turns pin 23 ERASERN to H level and monitors the input
4. LJ 20851 i g68Z Ai i 889Z HGAHL 19618y9 uren 2692 ogg 4dAHIN 5 MP tray feeding two legal size papers 4010UJ uen NHOLOW FS 1010 A 7 wdd Gitt peeds Gunuug Buruy uonoejep wer e s uu 00 v8 peeds Buipsej 1eded ezis Jaded uo Buipuedep salen s wuw 00 78 peeds uniq tajunoo eol Jet 2508 1NNO9 10sues 1X3 9106 ae NLIX3 10sues uonesibeu LISSY L8 L 1010uu uoB Ajog oor NHQ9 1d due 6sei3 L8 L 6089 DIESA 6088 vE2S Adv seiq Buidoje eq Svid epoip 1ase7 N3dlno uoinjo uoneuisiBed rSze 606L 03HSA 6061 7l 1 NHGIS3H uoinj pee dN lOSddW 606L 907 606L 8 6S 2298 00Zt i 1 9926 8879 998S 8220L DICH GL Ol g 6 MP tray feeding two letter size papers DCD ZZZ 008 1961eyo9 18jSUEU HGAHL 1e61evo uien 068 HJAHW 1ojow uen NHOLOW 88Sc Os s FS 1010 A 8 iagram d iring W mojo euusy OI NN EIN JS w reng 8 S 8109 9111194 3 o 600A o duet emgoen L4 td oR 2 a E cm r nisa Haag
5. This output is used as a buffer nearly full handshake line It is held high above 3 V when the buffer can accept more data RS 232C interface voltage levels The voltage levels of the RS 232C signals conform to EIA RS 232C specifications FALSE is from 3 volts to 15 volts TRUE is from 3 volts to 15 volts Voltages between 3 volts and 3 volts are undefined The voltage levels of the RS 422A signals are equivalent to those of the RS 232C signals except the signals used for transmission and reception RS 422A interface voltage levels The interface signal voltage levels for RS 422A conforms with the EIA RS 422A standards The differential voltage ranges is from 200 mV to 6 V FS 1010 Connector configurations The printer uses a DB 25 connector for the serial interface Depending on the computer configurations for serial interface use either of the appropriate configurations A special cable must be prepared or obtained for the RS 422A configuration by referring to the diagram last below RS 232C For computers with a DB 9 connector Computer serial port DB 9 Printer serial port DB 25 RXD TXD TXD RXD DTR RTS GND gt CTS DSR P6 DSR RTS E SR CTS B DTR RS 232C For computers with a DB 25 connector Computer serial port DB 25 FS 1010 Printer serial port DB 25 FG TXD RXD RTS CTS DSR DTR RS 422A Computer Printer serial interface serial port DB 25
6. filter circuit Heater lamp Thermal cutout Figure 4 3 8 Power supply board circuit block diagram EXITN gt Transformer T1 24 V COM Sdt 24V DC R smooth shutoff ing circuit Circuit FAN Cooling fan 24 V COM Switching Over current 5V DC detection rectifier circuit smooth ing circuit PGND SGND THERM Photo Over voltage Thermistor coupler detection eo circuit M 24 V Transistor ZCROSS Q8 Zero cross signal detection circuit HEAT FS 1010 4 26 4 Bias board The bias board contains the developing bias output circuit registration sensor paper empty sensor and the cassette switch It also provides a liaison connection to the high voltage board power supply and the toner sensor Bias board KP 884 Toner sensor TONER TONER 5V DC 24 V DC SENPOW Power supply board High voltage Regist RESIT board ration sensor 5V DC Casette ki e switch SWIN PAPERN RTHVDR HVISEL PSEL1 PSEL2 FANL FAN FANH HEATN ZCROSS EXTIN THERM T 275 V DC AC HVCLK Developing bias output circuit Developing roller Figure 4 3 9 Bias board circuit block di
7. Factory set default FS 1010 Parallel interface pin assignment The pins of the parallel interface connector carry the signals listed below The function for each signal is detailed on the following page yO No Terminal Signal No Terminal Signal 1 nStrobe STBIN1 2 19 Ground GND 2 Datal PADO 20 Ground GND 3 Data2 PAD1 21 Ground GND 4 Data3 PAD2 22 Ground GND 5 Data4 PAD3 23 Ground GND 6 Data5 PAD4 24 Ground GND 7 Data6 PAD5 25 Ground GND 8 Data7 PAD6 26 Ground GND 9 Data8 PAD7 27 Ground GND 10 nAck ACKOUT 28 Ground GND 11 Busy BUSYOUT 29 Ground GND 12 PHrror PERROR 30 Ground GND 13 Select SELECT 31 ninit INIT 14 nAutoFd AUTOFD 32 nFault FAULT 15 Not defined NC 33 Not defined Pull up 1kQ 16 Logic ground GND 34 Not defined NC 17 Chassis ground GND 35 Not defined Pull up 1kQ 18 Peri logic H VCC 36 nSelect In SELECTI Maximum rated current for pin 18 is 400 mA fused FS 1010 C 4 Parallel interface signals The following table provides details for the signals used on the printer s parallel interface Note descriptions in are for high speed mode of the parallel interface Signal Strobe nStrobe Pin 1 Meaning A negative going Strobe pulse causes the printer to read and latch the data on the Data 0 1 to Da
8. Code ROM SCKN SO PLGCLK SBSY Sl SDIR EGIRN PDMASKN RSTN u02 EBCSNO EBOEN2 CPU gt E x02 U13 Uo1 EBA21 1 ont EBD31 16 Mask ROM Xtal System PowerPC 200 MHz 25 0000 MHz RISC processor U03 Core ASIC EBA21 1 X03 EBCSN1 EBOEN2 APIROM EBD31 16 VXIN ket X tal Video VXOUT YCO1 Socke 26 701882 MHz OPRSTN OPRDY DMAACKN IORN ge IOWN EBCSN4 Option I F e DMAREQ OPACKN OPIRN KUIO LV 3 3 V tal USB 48MHZIN EBA15 1 EBD31 16 48 0000 MHz U11 EBIU Address bus EBIU Data bus EBD31 0 o Parallel I F PNSELIN NSELIN DQMLM DQMLL gt PNSTROBE PNAUTOFD DQMUU DQMUM PNNIT RASN CASN WEN BA1 BAO SDCLKE PNACK PBUSY PPERROR i OSOL t gt IC PSELECT PFAULT IICSDA EEPROM PDATA7 0 PPDATA7 0 SDCSNO SDRAM Address bus SDA12 0 yso2 Option serial I F plea YCO5 Option DTR RTS TXD SDRAM SIMM CTS DSR RXD SDCSNO si gt ot RSSEL r x Debugger connector SDD31 16 YCO9 SDRAM DBTXD DBRXD DBCLK z SDCSN1 2 SDCLK U9 3 3 V Regulator 5V1 i E VI SDRAM Data bus SDD31 0 TIT Figure 4 3 2 Main board circuit block diagram FS 1010 4 19 2 Engine board Engine board KP 882
9. 2 3 2 1 1 Unpacking and inspection eee eee eee aaa aaa aaa nano nn cnn rra nennen nnne nennen nennen 2 3 2 2 Installing the printer 2 2 2 ssssse soon enea ano reee 2 4 2 2 1 Installing the toner container ek 2 4 2 2 2 Expanding MEMO Y ocio rear dette eet ctr nete tob nee p ld 2 8 1 Minimum memory requirements eee eee aaa aaa enne nnne nnne nnns 2 8 2 DIMM Specifications ee ae eH C E ERR e E D e Ra eR Uie vn eios 2 8 3 Notes on handling DIMM esses nnne nn nennen reset n nnns aa nnne nns 2 9 4 Installing the DIMM u seee eee aaa aaa aaa wana aaa nnne nnne rra nnns nennen nenne nennen nnn 2 10 5 Testing the expansion memory coocccococccccnoccconocononncnonnnnnnnn cnn nan nc cnn ona rana r rra n nacen nana nnne nnne 2 11 6 Installing the memory card CompactFlash nnn 2 12 7 Installing the network interface Card 2 14 2 3 Using the operator panel 1 11 122 s nsssessseees aa az ee eee eene ennt znana aaa zza naa tn zwana aa aan znana nete nA nn 2 15 2 3 1 Operator paneli EUR 2 15 2 3 2 Remote operation panel 0u e eeo see e aaa aaa aaa enea aaa ana nennt nennen nter rnnt 2 16 2 1 Unpacking 2 1 1 Unpacking and inspection The package should contain the printer and the accessories as shown in the figure below Remove the printer and all the accessories from the package For unpacking place the box containing the print
10. Figure 2 2 3 Removing the protective seal FS 1010 2 5 5 Install the toner container 2 into the printer 6 Push firmly on the top of the toner container 2 at the positions marked PUSH HERE Figure 2 2 4 Installing the toner container FS 1010 2 6 7 Push the lock lever 1 1 to the lock position 8 Close the top cover 4 NOTE Figure 2 2 5 Locking the toner container The printer is shipped from the factory with no toner supplied in its developer Process unit When the printer is first switched on after the toner container is installed in the manner above there will be a delay of several minutes before the printer gets ready to print a job This delay is necessary for the printer to fill the developer reservoir with a sufficient amount of toner to continuously support a print job The period of time is approximately 15 minutes If the toner low or replace toner indication does not go off after installing the new toner container take the toner container out once shake it well then install again FS 1010 2 2 2 Expanding memory The FS 1010 printer comes standard equipped with 16 MB of main memory on the main board Printer memory can be expanded to up to the maximum 144 MB 16 128 MB 1 Minimum memory requirements Refer to the table below for minimum memory requirements in various environments Resolution Printin
11. Go key Switches the printer mode between on line and off line when pressed If you continued to press the key for 10 or more seconds service status page is printed Switches between the MP tray and paper cassette when the paper runs out Prints out any unprinted page FS 1010 2 15 2 3 2 Remote operation panel The remote operation panel is a utility that allows you to make basic printer settings from the computer connected to the printer or the network For details on installation and usage see the printer s User s Manual contained as an electronic file in the CD ROM supplied with the printer Figure 2 3 2 Remote operation panel Table 2 3 2 Remote operation panel function FS 1010 No Name Function D Message display Indicates printer status the interface currently active the resolution the paper size the number of copies set in the current interface and error messages 2 SETUP button Makes connection settings and operation settings between the printer and the computer 3 CONNECT button Makes connection settings for new printers 4 HELP button Displays help message 8 GO button Performs the same function as the printer s Go key Not displayed with non network connection 6 MENU button Displays printer settings and confirmation items Changes the printer 3D image in real time according to the printer s 2 Monitor window status Fo
12. Registration sensor S P d Pd MP paper sensor Developing roller Registration clutch PE Optional paper feeder PF 17 Main motor Power supply board High voltage board EXITN MOTORN RESDRN MPFDRN FEDDRN HANDSN YC07 2 lt Engine board CD MP feed roller 2 Feed roller 8 Lower registration roller 4 Upper registration roller Transfer roller 6 Heat roller 7 Lower exit roller Upper exit roller Figure 4 2 2 Paper feed control FS 1010 Paper feeding mechanism Driving power train A For process unit drum From main unit B For process unit toner container developing roller etc From main unit From process unit drum To transfer roller NS vi e Ger US Main motor gear Registration clutch MP feed clutch Feed clutch MP feed roller 6 Feed roller Registration gear Z13 Registration gear Z20 9 Cassette gear Lower registration roller OOOO 1 Upper registration roller 42 Transfer roller 43 TC gear Z18 Heat gear Z33 Upper exit roller Press roller 417 Lower exit roller GO Exit gear Z23 UP 415 Heat roller Exit gear Z23 Figure 4 2 3 Paper feeding mechanism FS 1010 4 17 4 3 Electrical control system 4 3 1 Electrical parts layout 3 Power supply board 1 Main board KP 888 G Power switch 2
13. Remove one screw Figure 2 2 7 Removing side cover FS 1010 2 10 Open the clips 2 on both ends of the DIMM socket 3 Insert the DIMM 4 into the DIMM socket 3 so that the notches on the DIMM align with the corresponding protrusions in the slot Close the clips 5 on the DIMM slot to secure the DIMM Figure 2 2 8 Inserting the DIMM 5 Testing the expansion memory After installing DIMM in the printer test the printer to see if the installation has been successful To test the expansion memory turn printer power on and print a status page If the installation has been successful the Available Memory item of the status page will show the expanded memory size corresponding to the amount of memory added FS 1010 6 Installing the memory card CompactFlash The main board of the printer is equipped with one slot for memory card CAUTION Take precautions that no foreign substances such as metal chips or liquid get inside the printer during the installation process Operation of the printer during the presence of a foreign substance may lead to fire or electric shock WARNING Turn the printer s power switch off Unplug the printer s power cable and disconnect the printer from the computer or the network Never insert or remove a memory card while the printer power is ON Failure to turn the power switch OFF will immediatel
14. 65 7418733 KYOCERA MITA HONG KONG LIMITED 11 F Mita Centre 552 566 Castle Peak Road Tsuen Wan New Territories Hong Kong Phone 852 24297422 KYOCERA MITA CORPORATION 2 28 1 chome Tamatsukuri Chuo ku Osaka 540 8585 Japan Phone 06 6764 3555 KYOCERA MITA AMERICA INC Headquarters 225 Sand Road P O Box 40008 Fairfield New Jersey 07004 0008 TEL 973 808 8444 FAX 973 882 6000 New York Show Room 149 West 51st street New York NY 10019 TEL 212 554 2679 FAX 212 554 2625 Northeastern Region 225 Sand Road P O Box 40008 Fairfield New Jersey 07004 0008 TEL 973 808 8444 FAX 973 882 4401 Midwestern Region 201 Hansen Court Suite 119 Wood Dale Illinois 60179 TEL 630 238 9982 FAX 630 238 9487 KYOCERA MITA CANADA LTD 6120 Kestrel Road Mississauga Ontario L5T 188 Canada TEL 905 670 4425 FAX 905 670 8116 Western Region 14101 Alton Parkway Irvine California 92618 7006 TEL 949 457 9000 FAX 949 457 9119 Southeastern Region 1500 Oakbrook Drive Norcross Georgia 30093 TEL 770 729 9786 FAX 770 729 9873 Southwestern Region 2825 West Story Road Irving Texas 75038 5299 TEL 972 550 8987 FAX 972 570 4704 Dallas Parts Distribution Center amp National Training Center 2825 West Story Road Irving Texas 75038 5299 TEL 972 659 0055 FAX 972 570 5816 KYOCERA MITA MEXICO S A DE C V Av
15. SG Rx terminal SD Tx terminal SD RD On the computer serial port investigate pin assignments depends on the computer manufacture s instruction Since the RS 422A configuration does not employ control lines except for data transmission reception select a mode in which signals such as DTR are not used Protocol The serial interface supports the full baud rate of 1200 2400 4800 9600 and 19200 38400 57600 and 115 2 k bps For adjusting serial interface parameters including baud rate parity etc refer to optional Serial interface board User s Manual FS 1010 KYOCERA MITA EUROPE B V Hoeksteen 40 2132 MS Hoofddorp The Netherlands Phone 020 6540000 Home page http www kyoceramita europe com Email info kyoceramita europe com KYOCERA MITA NEDERLAND B V Hoeksteen 40 2132 MS Hoofddorp The Netherlands Phone 020 5877200 KYOCERA MITA UK LIMITED 8 Beacontree Plaza Gillette Way Reading RG2 OBS UK Phone 0118 931 1500 KYOCERA MITA ITALIA S P A Via Verdi 89 91 20063 Cernusco sul Naviglio Milano Italy Phone 02 92179 1 S A KYOCERA MITA BELGIUM N V Hermesstraat 8A 1930 Zaventem Belgium Phone 02 7209270 KYOCERA MITA FRANCE S A Parc les Algorithmes SAINT AUBIN 91194 GIF SUR YVETTE France Phone 01 69852600 KYOCERA MITA ESPANA S A Edificio Mita Avda De Manacor N22 Urb Parque Rozas Apartado de Correos 76 28230 Las Rozas Madrid Spain Phone 91
16. 123 Check the process unit s ground of the process unit The drum axle in the process unit and its counter part the grounding tab in the printer must be in a good contact If necessary apply a small amount of electro conductive grease onto the tab The drum may be defective Replace the process unit FS 1010 6 24 6 Black vertical streaks ABC 123 Contaminated main charger wire Clean the main charger wire by pulling the green colored cleaning knob in and out several times Check the drum surface for a streak of toner laying lengthwise A streak of toner remaining on drum after printing means that the cleaning blade in the process unit is not working properly Replace the process unit Defective magnet roller in the process unit Replace the process unit FS 1010 6 25 7 Unsharpness ABC 123 Check paper for property Paper with rugged surface or dump tends to cause unsharp printing Replace paper with the one that satisfies the paper specifications Check the transfer roller installation The transfer roller must be supported by the bushes at the both ends Clean the bush to remove oil and debris Replace the transfer roller if necessary See page 5 10 Check the transfer bias potential Check the transfer bias output on the high voltage board This requires removal of the left cover and the test equipment Replace the high voltage board if high voltage pote
17. 6 3 6 121 Error eb a ee 6 3 KIC NIESEN 6 4 Normal Erie CEDE 6 5 Mainteriance Messages E 6 6 ee 6 8 6 1 2 Service error indications eeeee esse aaa aaa aaa anawa nan 6 10 RE Man MOr ONO asa 6 10 2 4000 Laser scanner unit Polygon motor eror 6 11 3 4200 Laser scanner unit Pin photo diode error sssseeeeee 6 13 4 5300 Eraser lamp Re asie olsza e Ert teret terc R et ea o tee pret de cene gets 6 15 5 6000 F sei UNICO NO 2 qiios ees iii 6 16 6 7980 Waste toner full Total page count less than 100 000 pages of printing 6 17 7 7990 Waste toner full Total page count more than 100 000 pages of printing 6 18 8 F010 Controller checksum error eene nennen nnne nns 6 18 9 F020 Controller RAM read write error sese 6 18 10 F030 Controller system error eee eee aaa aaa aaa naar rra 6 19 11 F040 Communication error aiii ara 6 19 12 F050 Engine ROM checksum error cooocccococcccnccccccocccnnannnnconcc nano nn nn ncc canon nennen 6 19 6 1 3 Print quality problems eed aa 6 20 1 Completely blank prIDEOUt enee diit er ecd eie edt on eed rte ecc cee eee 6 21 ERT Ee lte 6 22 3 DIODOULS EE 6 23 4 BOCE COTS meristation S 6 24 5 Black horizontal etreaks A 6 24 6 Black vertical streaks cree diede toit prete e orare a 6 25 7 UNSNALIDNOSS EE 6 26 8 Gray DACKQFOUNG EHE 6 27 9 Dirt on the top edge
18. 631 8392 KYOCERA MITA FINLAND OY Kirvesmiehenkatu 4 00810 Helsinki Finland Phone 09 478 05200 KYOCERA MITA SCHWEIZ AG H lzliwisen Industriestrasse 28 8604 Volketswil Switzerland Phone 01 908 4949 KYOCERA MITA DEUTSCHLAND GMBH Mollsfeld 12 40670 Meerbusch Germany Phone 02159 918120 KYOCERA MITA GMBH AUSTRIA Eduard Kittenberger Gasse 95 1230 Wien Austria Phone 01 86338 0 KYOCERA MITA SVENSKA AB Siktgatan 2 162 50 V llingby Sweden Phone 08 4719999 KYOCERA MITA DANMARK A S Industrivej 11 DK 4632 Bjaeverskov Denmark Phone 56871100 KYOCERA MITA PORTUGAL LDA CASCAISTOCK Armazem n 8 Rua das Fisgas Alcoit o 2765 Estoril Portugal Phone 21 4602221 KYOCERA MITA SOUTH AFRICA PTY LTD UNIT 3 Kyalami Crescent Kyalami Business Park 1685 Midrand South Africa Phone 11 466 3290 KYOCERA MITA AMERICA INC Headquarters 225 Sand Road P O Box 40008 Fairfield New Jersey 07004 0008 U S A Phone 973 808 8444 KYOCERA MITA AUSTRALIA PTY LTD Level 3 6 10 Talavera Road North Ryde N S W 2113 Australia Phone 02 9888 9999 KYOCERA MITA NEW ZEALAND LTD 1 3 Parkhead Place Albany Auckland New Zealand Phone 09 415 4517 KYOCERA MITA THAILAND CORP LTD 9 209 Ratchada Prachachem Road Bang Sue Bangkok 10800 Thailand Phone 02 586 0320 KYOCERA MITA SINGAPORE PTE LTD 121 Genting Lane 3rd Level Singapore 349572 Phone
19. D cut shaft into the D shape hole of the feed roller 1 Remove the paper cassette and the process unit See page 5 4 2 Stand the machine the front side up 3 Move the feed roller in the direction A and remove the feed roller 1 Figure 5 2 5 Removing the feed roller FS 1010 5 7 5 2 4 Removing the MP tray feed roller 1 Remove the engine board See page 5 11 2 Remove one screw 1 3 Remove the grounding plate 2 4 Remove one stop ring 3 5 Remove the MP feed clutch 4 Figure 5 2 6 Removing the MP feed clutch FS 1010 5 8 6 Remove one screw 5 7 Remove the toner sensor 6 and spring 7 8 Remove two screws 8 9 While pressing the latch 9 by using the driver and then remove the MP feed unit 40 Figure 5 2 7 Removing the MP feed unit 10 Remove the stop ring 11 and then remove the MP feed roller 42 Figure 5 2 8 Removing the MP feed roller FS 1010 5 0 5 2 5 Removing the transfer roller CAUTION Do not touch the transfer roller sponge surface Oil and dust particles of paper etc on the transfer roller can significantly deteriorate the print quality white spots etc When refitting the bushes and springs make sure to refit the black colored bush and spring on the left side Also observe the correct direction to which the bush is fit in reference to the paper passing direction Remove the process unit See pa
20. E KYOCERA mila Laser printer Pe 1 01 SERVICE xs MANUAL Published in Dec 01 Revision history KYOCERA mila Safety precautions This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities Safety warnings and precautions Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property These symbols are described below 4 DANGER High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol N WARNING Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol Symbols The triangle X symbol indicates a warning including danger and caution The specific point of attention is shown inside the symbol A General warning AA Warning of risk of electric shock AN warning of high temperature O indicates a p
21. Remove wires from wire saddles 4 on the cord cover 5 8 Remove one screw 6 9 Remove the cord cover 5 5 2 16 Removing the cord cover FS 1010 5 17 10 Remove one screw 6 11 Remove the grounding plate 7 12 Remove three stop rings 8 13 Remove MP feed clutch 9 feed clutch 40 and registration clutch 11 Figure 5 2 17 Removing the clutches FS 1010 5 18 14 Remove the four screws 42 15 Remove the drive unit 3 Figure 5 2 18 Removing the drive unit FS 1010 5 19 5 2 8 Removing and splitting the fuser unit WARNING The fuser unit is hot after the printer was running Wait until it cools down CAUTION When refitting the fuser unit make sure the fuser unit gear and the printer s drive gear are properly meshed with each other For this rotate the main motor several turns before fixing screws Remove the process unit See page 5 4 2 Remove the top cover face down output tray right and left covers See page 5 5 5 6 3 Remove the rear side cover 1 4 Remove the two connectors 2 5 Remove two screws 3 6 Remove the fuser unit 4 Figure 5 2 19 Removing the fuser unit FS 1010 5 20 7 Remove two screws 5 8 Open and split the fuser unit 4 Figure 5 2 20 Splitting the fuser unit FS 1010 5 21 1 Removing the separators WARNING The separation claws are extremely hot immediately after the printer was running Allow s
22. S JOojsiuugu em ov z Hz z goa a 2 UNOS 5 o UEL 516 naoa E al a 1 Buioo jou s s Eve e y uas ir u E 91009 z Coon 1 asas js lS ZODA S s S sS 17 Nuawad 8 NOS 8 8 5 e e 92a e Ges e Beech NI adda gt oL wong oo pueog UIEIN i Hsi s anos OI V O LA SZL 103 NHOQ3H edel amo ne d YODA eL ase yms 20 AS z e 42c08 LODA bt AGE 123143 econ Re a TER lamod 044208 ENO 1x3 g Mysz mee B EI a v 9 OSZ 24 m J N v St Ose Y D e s o mam 3 v8 1 093 LH 2 gt D 821008 10 9919P ONASH ISAUP A7 pieoq Ajddns samog 4OJO9UUND D gt SAS gt E NS 20894 2 __ aNod ele yun pele i6oou2oosowv Nuaona Jejj ouoo x DA Iaauora Jeuueos Gem x m m 909A SEH Jose 80SZ0S B a ZLLZ0S o 2 e aus rp 9109 5 om Hol e SNA z je awed maa OR 2 T nar le muaES s 109A ela 2453 2 Josues ak az o OLSc0S S c zv Jeded Am CHdN a lo 8 ua pieoq aubug Jo ok uv e le a TER SS I LO OA Ens 6 Josues Josues yms oly Ser WIRE 6a Y64 dM Mdsvus H Jedeg uonejsibey sessed pueog pee dd 90Sz0S 0 0A ES 6v xoopeu GLOA 1 Uuoinjo 788 dy Se pleoq seig R pueog e8e1oA UD 8 L Yo yn o 6 6 9 uolyessibay IT S LL LL v GSA ranuras eL eL e L LLOA FIT Jopaa jeded jeuondo FS 1010 A 9 AppendxB Status Page Status pag
23. less from sleep mode 15 seconds or less from power on Process unit life expectancy 100 000 pages of printing or 3 years whichever reached first Developing Mono component developer Laser diode Visible laser Main charger Scorotron positive charging Transferring Negative charger roller Separation Curvature separation Drum cleaning Blade Drum discharging Eraser lamp LED array Fuser Heat roller and press roller Paper Plain paper Legal to A5 Capacity of paper feed trays 80 g m 0 11 mm thickness Cassette 250 sheets MP tray 50 sheets Capacity of output trays 80 g m 0 11 mm thickness Face up 30 sheets Face down 150 sheets FS 1010 1 3 2 Controller Item Specification CPU PowerPC405 200MHz System ROM 4 MB Flash DIMM Font ROM 2 MB 16 Mbit x 1 Optional font ROM Dip socket 1 MB Optional KPDL2 Upgrade kit Main Video RAM 16 MB Standard equipped on main board Expanding RAM DIMM slot x 1 Maximum 144 MB Including the standard 16 MB main RAM Accepts any of 16 32 64 128 MB DIMM Host interface Parallel High speed bidirectional IEEE1284 USB Revision 1 1 standards Serial Optional serial interface board RS 232C RS 422A Max speed 115 2 Kbps KUIO LV 3 3 V Optional network interface card Page description language Prescribe 2e Standard emulation modes 3
24. level after one second If the eraser lamp is normal the current flowing through R74 also flows the zener diode DZ01 making the voltage at pin 27 to be approximately 3 7 V On the contrary if the level at pin 27 ERRDYN is less than 1 V for more than 2 seconds despite the U01 turns pin 23 ERASERN to H level and applying the 24 V DC to pin 1 of connector YCOS the UO1 recognizes that the current is not flowing through the eraser lamp The LED indicator Call service 5300 error is then displayed Engine board Eraser lamp cotrol circuit 1 CPU R68 U01 R69 2 C33 3 1 E 23 ERASERN 25 1 3 Q14 P25 ASCKO ME Eraser lamp Op 1 YCO5 szk 1 ERASPW GND 2 ERASER 3 R75 R76 TTT 27 R74 PGND ERRDYN P16 ANI6 lt 1 DZO1 R78 2 Figure 4 3 4 Eraser lamp control circuit FS 1010 4 21 Heater lamp control circuit Activation of the heater lamp is dominated by the HEAT signal which is derived by the engine CPU U01 at its pin 1 When its level is high transistor QA03 a turns on photo triac PC2 and triac TRC turn on simultaneously and the heater lamp is applied with the primary AC voltage in turn Switching of triac TRC1 as affected by the HEAT signal is made in synchronization with the zero cross signal ZCROSS which is generated by the power supply unit The zero cross signal detector watches the transition of alternating plus and negative c
25. of YC06 on main board KP 888 goes high then low before 4200 error Connect oscilloscope to pin 4 OUTPEN and pin 8 PDN of YCO7 on main board KP 888 Replace harness S02770 between main board and engine board Does pin 8 PDN of YC06 on main board KP 888 output pulse signal within 0 1 second after pin 4 OUTPEN goes high then low Turn power switch off then on Pin photo diode detect horizontal synchronization signal Frequency 1417 Hz Low level width 10 us No Y Continued Continued to next page to next page FS 1010 6 13 Continued from previous page Replace laser scanner unit See page 5 29 li Replace main board KP 888 See page 5 12 Turn power switch on No e Yes Y Replace engine board KP 882 See page 5 11 Turn power switch on oc Yes No FS 1010 Replace harness 502779 between engine board and laser scanner Turn power switch on No gt Yes Replace harness 802502 between main board and laser scanner unit Turn power switch on Replace harness 502770 between main board and engine board 6 14 Continued from previous page Replace main board KP 888 See page 5 12 Y Turn power switch on gt Yes End Replace engin
26. set the amount of time before the printer enters sleep mode from the Remote Operation Panel utility FS 1010 Maintenance messages Indicator E 8 cz Remote Operation Panel display Add paper lt paper source gt Description The paper has run out Add paper to the paper cassette 1 or 2 or MP tray The paper source is displayed in the Remote Operation Panel utility The paper cassette is not closed securely Close the paper cassette properly O Close top cover The top or front cover is open B e Close the cover properly Si i o Q Xt Load Cassette There is data for printing that matches e paper size gt lt paper type with a paper cassette setting paper size paper type but there is no paper in the ES CO paper cassette li e Set paper of the size and type specified in the print data into the cassette 1 or 2 to resume printing When you want to feed from a other paper source press the Go key to switch the paper source The printer prints on the paper size and type set in that particular paper source O X Load MP tray The cassette paper size and data paper _ paper size paper type size are not the same A e The printer feeds from the MP Tray ll 4 0 when the page in the paper cassette is a S e different size and type than that FS 1010 6 6 specified in the print data Set paper of the size and type specified in the print data into the MP tray then press the Go k
27. the top cover face down output tray and left cover See pages 5 5 and 5 6 3 Remove three connectors 1 from the power supply board 2 4 Remove eight screws 3 5 Remove the power supply board 2 and high voltage board 4 Note The high voltage board 4 is directly connected to the bias board 5 6 Separate the high voltage board 4 from the power supply board 2 de Figure 5 2 13 Removing the power supply board and high voltage board FS 1010 4 Removing the bias board l Remove the top cover face down output tray and left cover See pages 5 5 and 5 6 O O tA FW WN Remove the cassette and process unit See page 5 4 Remove the power supply board and high voltage board See the previous page Stand the machine with the front side up Remove one connector 1 from the bias board 2 Remove five screws 3 Remove the bottom cover 4 Remove the two connectors 5 from the bias board 2 Remove the bias board 2 Figure 5 2 14 Removing the bias board FS 1010 5 15 5 2 7 Removing the main motor and drive unit 1 Remove the cassette and process unit See page 5 4 2 Remove the top cover face down output tray and right cover See pages 5 5 and 5 6 3 Remove three connectors 1 from the main motor 2 4 Remove four screws 3 5 Remove main motor 2 Figure 5 2 15 Removing the main motor FS 1010 6 Remove the engine board See page 5 11 7
28. unit See page 5 20 2 Remove the press roller 1 from the fuser unit 2 Figure 5 2 27 Removing the press roller FS 1010 5 28 5 2 9 Removing the laser scanner unit and the eraser lamp Remove the process unit See page 5 4 2 Remove the top cover face down output tray right cover and the left cover See pages 5 5 and 5 6 3 Remove four connectors 1 4 Remove five screws 2 and four screws 3 5 While keeping the ground joint plate 4 away from the LSU plate 5 remove the LSU plate Figure 5 2 28 Removing the LSU plate 5 29 FS 1010 5 Remove three screws 6 6 Remove one connector 7 from the laser scanner unit 8 7 Remove the laser scanner unit 8 Figure 5 2 27 Removing the laser scanner unit FS 1010 5 30 lamp 9 8 Remove the eraser lamp 5 2 28 Removing the eraser FS 1010 5 31 5 2 10 Removing the main charger unit 1 Remove the process unit from the printer See page 5 4 2 Unlatch the three snaps 1 and remove the main charger cap 2 3 Draw the main charger unit 3 in the direction of arrow A then pull it out in the direction of arrow B 5 2 29 Removing the main charger unit CAUTION When refitting the main charger unit 3 hold terminal 4 down C then push frontwards Use care not to deform the terminal 4 FS 1010 Chapters Troubleshooting Chapter 6 Contents uer ipn
29. 0 Meaning Parallel interface mode Description bit 72 0 No error with bidirectional communication 1 Error with bidirectional communication bit 62 0 No ECP communication 1 ECP communication had occurred at least once bit O to 5 History of printer parallel port directional communication 052 Nibble High speed 072 ECP 2 s00 Serial interface error 00 Normal bit 0 Framing error bit 1 Overrun bit 2 Parity error F00 Operator panel lock Shown 01 Partially locked only during locking 02 Fully locked N00 NVRAM error Shown only 01 ID error 02 Version error 1f error has occurred 032 Checksum error 042 NVRAM error 0020 Top margin Inches un inches FRPO L1 L2 69 0020 Left margin Inches Jun inches FRPO L2 L3 42 1061 Page length Inches 99 inches FRPO L4 L5 63 0811 Page width Inches Jun inches FRPO L6 L7 69 07 0o oi Left margin offset for paper source MP tray Printer s cassette Optional paper feeder s cassette In 1 600 inch 5 RS2 Serial interface mode Shown only optional serial interface board is installed Average print coverage total RS2 RS 232C RS4 RS422A 46 00 FS 1010 Calibration table setting B 6 Hexadecimal FRPO 14 Example 02 AI E Meaning Average print coverage sum total Description Two digits for integer part one digit for decimal unit is in percent 48 G Averag
30. 1 Firmware program data format Kyocera supplies the following types of data for updating firmware of the different purposes e System firmware The data to be downloaded are supplied in the following format System firmware file name example A94K8000 bcmp d compression Boot program is included Version code Version 80 00 ID code for Kyocera Machine code FS 1010 A94 Figure 3 1 9 Firmware program data format FS 1010 2 Downloading the firmware from the parallel interface This section explains how to download firmware data from the parallel interface The printer system can automatically recognize whether the data to be overwritten is for controller firmware CAUTION Downloading the firmware takes several minutes Do not turn power off during downloading NOTE MS DOS is required for a downloading from the parallel interface The computer must be connected to the printer with a parallel cable 1 Turn printer power on Make sure the printer is ready 2 At the DOS prompt send the following command to the printer echo R UPGR SYS EXIT prn DOS COPY b the data from the host computer to the printer 3 Confirm that downloading was finished normally by the LED indicator See the table below 4 Turn power off 5 Turn power on again Check the printer gets ready Confirm the status page shows the new firmware version See Service information on the status page on page B 4 If downl
31. 16 de Septiembre 407 Col Santa In s 02130 Azcapotzalco M xico D F Mexico TEL 5 383 2741 FAX 5 383 7804 2001 KYOCERA MITA CORPORATION 4X KYOCERA is a trademark of Kyocera Corporation mifa isa registered trademark of KYOCERA MITA CORPORATION
32. 2 YOrA7 MISEL Y011 12 ED YC11 9 YC11 7 YC1 A8 Figure 4 1 9 Transfer The nominal transfer bias is set to approximately 1 8 kV limit with the 6 uA current Since the ideal potential of the transfer bias depends on the thickness of paper the bias is raised to approximately 2 5 kV 6 UA for thicker paper On the other hand the bias current is reduced to 1 8 kV 6 uA for thin paper FS 1010 b Fusing The toner on the paper is molten and pressed into the paper as it passes between the heat roller A and the press roller B in the fuser unit Figure 4 1 10 Fusing The heat roller has a halogen lamp inside which continuously turns on and off by the thermistor to maintain the constant temperature onto the heat roller surface The temperature is approximately 160 C while the printer is idle approximately 175 C Normal paper and 185 C Thick paper while printing The heat roller is resin coated by florin to prevent toner from accumulating on the roller after a long run Care must be taken while handling the heat roller not to scratch the roller surface as doing so may result in print problems The heat roller has four claws which are continuously in contact with its surface These claws prevent the paper on which toner has been fused from being wound around the heat roller causing paper jam The pressure roller is made of the heat resistant silicon rubber This roller is used to stron
33. 32C interface voltage levels sssssssssssssseseeeeeeeeeennen nnne enne ener snis enne C 9 RS 422A interface voltage levels AAA C 9 Connector configuration sr E eti e e RH er at o ERE R RE v deed C 10 RS 232C For computers with a DB 9 connector ssessssssseeeeeneeeeneenne C 10 RS 232C For computers with a DB 25 connector sesssseesseseesieerreerittertssintstrnssinterenssrnnnt C 10 RS 422A saa TE asia PT Op an C 11 ProtOCOl it il e eset E a aie Lote TR hint NEEESE A AD MA C 11 Parallel interface The printer uses a bidirectional parallel interface for high speed data transmission for the host computer This interface includes the buffers which are compatible with the IEEE 1284 standards The parallel interface provides support for the ECP and nibble modes in this standards The parallel interface mode can be changed by commanding Prescribe commands on a PC Selecting the parallel interface mode To change the parallel interface mode a PC running MS DOS is needed Connect the printer to the PC via the parallel interface Then at the DOS prompt type a FRPO OO the letter O and the number zero command as follows depending on the desired parallel mode To set the parallel interface mode Type at the DOS prompt Normal echo R FPRO OO 0 EXIT lptl High speed echo R FPRO 00 1 EXIT lpti Nibble echo R FPRO O0 5 EXIT lptl Automatic echo R FPRO 00 70 EXIT lptl
34. 66 NE OZ8L c O 6S LSPS OZ8l HEL o i UG o CH GC bn 8729 OL6P 8691 oe o i i 26001 6099 2868 petz a 008 o PER ke i l j o tbl E SL OL S s 0 Q c o 18 unoo 8101 LNNOO 10sues 1x3 NLIX3 10sues uoneansibeu LISSY 40 0W uoB Ajod NHQ5D 1d due 19SE13 MdS Vu seiq Buidoje eq Svia epoip 1ese NddLNO uoinjo uoneuisiGeu NHOS3H 1010UJ paa enesse NHQIWJd 1961ey9 lejSUEJ HGAHL 196B1eyo uen HGAHIN 1010uJ uren NHOLOW FS 1010 A 3 2 Option paper cassette feeding two legal size papers Dun uonoeiep wer B ezis Jaded uo Buipuedep Salen wdd pl z peeds Bunuug S WW Q0 Ovz peeds Bulpaa 1edeg s wu Q0 78 peeds wing i n i l i i Z898 288 i 690S y i 9286 jy e e h ca 8898 i i i S6 l 2916 eer i i i A0 8 9 ERC LS j j T i T i BESS i i i ool i i i BESSI I el a Welk i Sole i i 2z99 OJYSA i oz81 O3HSA i i 4299 esso 1 6SELL 0281 i i i i i 1 7 2299 8919 5 0381 LVEL i i i i i i i Srp9 4098 869 008 i i i i FOr LL 90 Z v899 66vz i i i i EOSEL i 008 i A i 8ESGL i SL OL H s 0 1ajunoo 6101 LNNOO 10sues 4x3 NLIX3 10sues uoneisibeu LISZH Dou UOGA Og NHQ9 ld duej 16se13 MdSVHuad seiq B
35. 9S 9766 BEST i i i H Seer Kei i gg j en NES voco 6068 o 6100H Pg sze o 6109 O3HSA 606L003HSA o 6L09 pres U vS00L i 606L i o Ze i Q 6109 ge 606 907 aa i 6109 6061 1 o m et 8719 Ze8S OLGP Se JIL 008 i 1 i i i i o 29101 8699 9209 88sc E 5 gei 008 E l j Eeer i SL OL G s 0 m gt ha a st 18junoo 6101 LNNOO 10sues 4x3 NLIX3 10sues uoneansibeu LISSY 1030u1 uoG og NHQD Id duej 16se13 MdSVH3 seiq Buidojanag svig epoip jese1 NAdLNO uoinjo uore4sI6H NHOS3H np pee di lOSddN 1961eyo lejSUEJ HGAHL 19B1eyo uen AGAHIA 10701 uen NHOLOW FS 1010 A 6 wdd v L zi peeds Bunuug Bulwy uonoerep wer B s wuw 00 pg peeds Guipsej sedey ezis Jaded uo Buipuedep Sale S WW Q0 v8 peeds wnq Qejunoo ejo LEI r 7968 LNNOO 1osues 1x3 NLIX3 10sues uoneusibeu LISSY 0680 L SvE9 c09 1198 vvvy i 1010uJ uoB A og oo NHd9 1d duiej IeSE13 MdSVH4H seiq Buidoje eq 1907 9099 Tm See svig 9129 Een 6061 03HS epolp 1ase7 9129 Lv99 8LpLL yoynjo uoneasibeu 9129 E129 606L 90pL NHOS3H 9129 l 6061 yoo paa ai lOSddlN et NadLNO Sv89 es9 2099 8e0z ZZZ 008 1961eyo9 18jSUEJ
36. Engine board KP 882 H Exit sensor A Go key switch CD Inlet Cancel key switch 4 High voltage board C Toner indicator LED GD Interlock switch D Paper empty Paper jam 5 Bias board KP 884 indicator LED K Cassette switch E Data indicator LED D Registration sensor E On line indicator LED M Paper sensor Figure 4 3 1 Electrical parts layout FS 1010 4 18 6 Main motor 7 Cooling fan Registration clutch 9 Feed clutch MP feed clutch 1 MP paper sensor 2 Toner sensor 3 Waste toner sensor Eraser lamp 5 Laser scanner unit Heater lamp 7 Thermal cutout Thermistor Paper feeder interface connector 4 3 2 Operation of circuit boards 1 Main board aot YCO3 Operator panel I F Digital Ti ist SE igital Iransistor YCO8 gt USBINT gt FPRSTN USBDP FPCLK USBDN gt FPDIR FPDAT Le Q02 Digital Transistor YCO2 Y EBA22 EBA10 1 EDB31 16 Too APC UF EBCSN2 EBCSN3 Option M he OUTPEN EBOEN1 EBWEN1 ad DRONGWU CDWAITN CDET1 2 ali PDN CDRST YS01 YC06 System DIMM po Engine VE EBCSNO EBCSN1 Slot 1 EBOENO EBWENO
37. ISIBILE IN CASO DI APERTURA EVITARE L ESPOSIZIONE AL FASCIO RADIACIONE LASER INVISIBLE CUANDO SE ABRE EVITAR EXPONERSE AL RAYO AVATTAESBA OLET ALTTIINA NAKYMATTOMALLE LASERSATEILYLLE KATSO BATEESEEN ene ELE ER ER CURT EN THEM TAARA ERICA PAOLA MOMENMEF MOR BAB Z Su OMR NY My CaN Label on the left cover rear side European countries FS 1010 220 240V 50 60Hz 3 8A KYOCERA CORPORATION CLASS 1 LASER PRODUCT TO IEC825 LASER KLASSE 1 NACH IEC825 KLASSE 1 LASER PRODUKT I H T IEC825 LUOKAN 1 LASERLAITE TUV Rheinland Product Safety REMOVE POWER CORD BEFORE SERVICE AND FUSE REPLACEMENT VORSICHT VOR WARTUNG UND SICHERUNGS WECHSEL NETZSTECKER ZIEHEN ATTENTION POUR PREVENIR LES CHOCS ELECTRIQUES COUPER L ALIMENTATION AVANT DE REMPLACER LE FUSIBLE ATENCION DESENCHUFE EL CORD N DE ALIMENTACI N ANTES DEL SERVICIO Y DEL REEMPLAZO DEL FUSIBLE PRECAUZIONE PRIMA DI CANBIARE FIESIBILI O DI ESEGUIRE RIPARAZIONI STACCATE IL CADO DI ALIMENTAZIONE DESIGNED IN JAPAN ASSEMBLED IN CHINA U S A Canada FS 1010 120V 60Hz 71A KYOCERA CORPORATION MIE PLANT TAMAKI BLOCK 704 19 NOJINO TAMAKI TOWN WATARAI COUNTY MIE PREF JAPAN MANUFACTURED C9 THIS LASER PRODUCT CONFORMS TO THE APPLICABLE REQUIREMENTS OF FEDERAL REGULATIONS 21 CFR CHAPTER 1 SUBCHAPTER J ES Tei To Comply With FCC Standards A FORHOMEOROFFICEUSE EY 8J68 OO UL 1950 a 5
38. US LISTED EN S A EG This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada CAUTION REMOVE POWER CORD BEFORE SERVICE AND FUSE REPLACEMENT ATTENTION POUR PR VENIR LES CHOCS LECTRIQUES COUPER L ALIMENTATION AVANT DE REMPLACER LE FUSIBLE PRECAUZIONE PRIMA DI CAMBIARE FIESIBILI O DI ESEGUIRE RIPARAZIONI STACCATE IL CADO DI ALIMENTAZIONE YM DESIGNED IN JAPAN ASSEMBLED IN CHINA Label on the fuser unit ACHTUNG HEISSE OBERFLACHE NICHT BER HREN ATTENTION TEMPERATURE ELEVEE NE PAS TOUCHER ATENCION EXTERIOR CALIENTE EVITE EL CONTACTO ATTENZIONE SUPERFICIE CHE SCOTTA NON TOCCARE HOT SURFACE AVOID CONTACT CAUTION Figure 1 3 1 Caution labels FS 1010 1 8 4 CDRH regulations U S A The Center of Devices and Radiological Health CDRH of the U S Food and Drug Administration implemented regulations for laser products on August 2 1976 These regulations apply to laser products manufactured after August 1 1976 Compliance is mandatory for products marketed in the United States A label indicating compliance
39. Weight and dimensions Item Main unit excl protrusions FS 1010 PCL6 Diablo 630 IBM proprinter X24E Epson LQ850 Line printer KPDL2 Specification Width 378 mm 147 inches Height 222 mm 8 inches Depth 375 mm 14 inches Weight 9 5 Kg 207 Ib 1 4 4 Power requirements Item Voltage current requirement Specification 220 to 240 V AC 10 96 50 60 Hz 2 3 8 A European countries 120 V AC 10 60 Hz 2 7 1 A U S A Canada Watts Normal operation 265 W Maximum 818 W Standby 13 W Sleeping 5 W 220 to 240 V model 6 W 120 V model 5 Environmental requirements Item Operating temperature and humidity Specification 10 to 32 5 C 50 to 90 5 F 20 to 80 RH Maximum altitude 2 000 m 6 500 feet Noise emission Excluding peaks measured at 1 m from printer as per ISO7779 50 dB A maximum 28 dB A at standby unmeasureably low at sleeping FS 1010 1 5 1 2 Names of parts 1 2 1 Name of parts FS 1010 D Top cover MP tray 2 Face down output tray 9 Option interface slot cover 3 Face up output tray Parallel interface connector 4 Side cover 1 USB interface connector 5 Operator panel 2 Power switch 6 Front cover 43 AC inlet 7 Paper cassette Figure 1 2 1 Name of parts 1 6 1 3 Safety information 1 3 1 Safety information 1 Laser safety This printer is certif
40. ade C magnetized by magnet D is positioned approximately 0 3 mm above the developing roller A to constitute a smooth layer of toner in accordance with the roller revolution Developing Bias Engine board bias output board 275 5 V DC AC YC B HVCLK YC302 8 YO11 5 Figure 4 1 8 Development The developing roller A is applied with the AC weighted positive DC power source Toner E on the developing roller A is given a positive charge The positively charged toner E is then attracted to the areas of the drum F which was exposed to the laser light The gap between the drum F and the developing roller A is approximately 0 3 mm The non exposed areas of the drum F repel the positively charged toner as these areas maintain the positive charge The developing roller A is also AC biased to ensure contrast in yielding by compensating the toner s attraction and repelling action during development FS 1010 4 Transfer The image developed by toner on the drum A is transferred onto the paper because of the electrical attraction between the toner itself and the transfer roller B The transfer roller is negatively biased so that the positively charged toner is attracted onto the paper while it is pinched by the drum and the transfer roller Transfer bias High voltage board Bias Engine board board YC1 A5 RTHVDR 1011 14 PSEL2 YC1 A5 SEL YC12
41. agram 4 27 Engine board FS 1010 5b High voltage board The high voltage board contains the high voltage output circuit interlock switch circuit as well as providing a liaison connection with the power supply board bias board and the engine board High voltage board High voltage output circuit Engine board POSS RASS CUI DCN Bias board i d T Main Control HA charger MHVDR ana T driver e circuit ER A za E dn EE THVDR I RTHVDR F Transfer Li l roller PSEL1 Control parra Zone Je PSEL2 Sie HVISEL circuit 3 Transfer bias een output iti It n RU votage Power supply board 24V2 24V2 Interlock switch FAN HEATN SLEEP ZCROSS R THERM EXITN p 5V 5V Figure 4 3 10 High voltage board circuit block diagram FS 1010 4 28 Interlock switch The interlock switch is located on the high voltage board and opened and closed in conjunction with the front cover or the top cover via the interlock lever This switch connects and disconnects the 24 V DC power supply line If the front cover or the top cover is open the interlock switch is open and the 24 V DC to the high voltage output circuit bias board engine board and the power supply board is disconnected deactivating the high voltage output laser output main motor output for safety The cooling fan is an e
42. arging the drum i POP 4 6 2 EXPOSURE a cato ib il 4 7 E ser sScarnrier unit 5 2 t repre P bet ret pte d a e de li 4 8 Drum surface potentia AANEREN 4 9 3 Development rasa ero a wad einen ee Ie iae evene 4 10 AMOS rea o etatis pe e te te a flt dt etes s 4 11 5 PUSING BEE 4 12 Fuser unit mechanism 4 2 icii ona Za AE KENNEN ARSA A AEO a A 4 13 EE A WE A een Ponte UODO eaten ies 4 14 4 2 Paper feeding system c ecceceeeeeeeeeeeeeneeeeeeeeneeeseeeeneeeseeenneee sees geaeeseeesneeeeeeeeseeeeeeeeaseeeseeenseceeeeenes 4 15 4 2 1 Paper teed Control cise ee ertet lia at eie e ee tes 4 16 Paper feeding mechanism seesssssssssssseseeeenneeeeenn nere n nnne nennen 4 17 4 3 Electrical control system 111 11111111 2 22 02ssees amor seen seen sees aaa nnn innen n nnne nter nnmnnn nnmnnn nnmnnn nnmnnn 4 18 4 3 1 Electrical parts layout cotilleos 4 18 4 3 2 Operation of circuit boards eeeeea aaa a aaa aaa aaa aaa aaa aaa aaa entren nnn 4 19 1 Mai board etie eoe tee O O tet AO ania Pe EO ead 4 19 ANN o EA 4 20 Eraser lamp control Circuit acorta e DD RR Ren 4 21 Polygon motor control circuit seiras eenean EE OEE EREE SE ERNE AE 4 25 3 Power supply board eee eee eee aaa eee nennen nnne nnns rennes nne seinen 4 26 4 Blas board EE 4 27 IER e Ae le e EE 4 28 Interlock SWN acia s 4 29 4 1 Electrophotographic system Electrophotography is the technolo
43. around the printer to allow the ventilation grills to keep the machine as cool as possible Insufficient ventilation may cause heat buildup and poor copying performance Q e Always handle the machine by the correct locations when moving mt Always use anti toppling and locking devices on printers so equipped Failure to do this may cause the printer to move unexpectedly or topple leading to injury seene Avoid inhaling toner or developer excessively Protect the eyes If toner or developer is accidentally ingested drink a lot of water to dilute it in the stomach and obtain medical attention immediately If it gets into the eyes rinse immediately with copious amounts of water and obtain o medical ate za do C Advice customers that they must always follow the safety warnings and precautions in the printer s instruction handbook eoe eeeess sea enea o aaa aaa a aaa aaa aaa netten nennen nnne nnn 2 Precautions for Maintenance WARNING Always remove the power plug from the wall outlet before starting machine disassembly Always follow the procedures for maintenance described in the service manual and other related leen lg Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits ooooonooccccnonnccccccnonannnccnnanoncnnnnnnnn nn nn nano nennen enne nnne enn Always use parts having th
44. ations FS 1010 4 24 Polygon motor control circuit The main controller board supplies the 1700 8 Hz clock pulse PLGCLK via the engine board to the PLL control IC IC1 for the polygon motor To begin printing the engin PLGDR to H level the PLL control IC IC1 starts to revolve the polygon motor so e CPU UOI turns that the revolution is 17 008 rpm which depends on the PLGCLK clock pulse When PLL control IC 1C1 finds that the polygon motor is revolving at the rated speed turns PLGDRN to L level to engine CPU that the rated speed has been achieved acknowledge the On the contrary if PLGRDYN does not turn to L level within 8 seconds since PLGDRN has been L level the LED indicator Call service 4000 error is then displayed Engine board Polygon motor control circuit 24V PLGRDYN 24V Laser scanner unit Polygon motor 17 008 rpm gt control IC Main board PGND i PLGDRN PLGRDYN PLGCLK 8 PLGCLK 1700 8 Hz Figure 4 3 7 Polygon motor control circuit 4 25 FS 1010 3 Power supply board The power supply board provides the AC power input and DC power and outputs The high voltage bias generator circuit is mounted on a separate board A simplified schematic diagram is shown below AC input Power Current Switch fuse Power supply unit O koHet SW1 F1 Noise
45. board KP 884 6000 error shown Replace bias board or high voltage board or power supply board See page 5 15 or 5 14 6 7980 Waste toner full Total page count less than 100 000 pages of printing Call service 7980 nnnnnn Printer indicators 1 Shake the process unit horizontally Y Turn power switch off then on 7980 error shown Yes Y Replace the process unit Y Turn power switch off then on 7980 error shown End Replace the waste toner sensor or engine board FS 1010 6 17 7 7990 Waste toner full Total page count more than 100 000 pages of printing Call service Printer indicators 7990 nnnnnn Replace the process mum Shake the process unit horizontally Turn power switch off then on then on Turn power switch off 7990 error shown 7990 error shown Replace the waste toner sensor or engine board KP 882 See page 5 11 8 F010 Controller checksum error Turn power switch off then on If not solved replace main board See page 5 12 Printer indicators Remote Operation Panel Call service F010 nnnnnn 9 F020 Controller RAM read write error Remove the expansion memory DIMM Turn power switch off then on If not solved replace main board If solved re
46. cy of modules Kit Nominal life pages Remarks TK 17 Toner container 6 000 User replaceable PU 42 Process unit 100 000 User replaceable FS 1010 3 3 3 1 2 Toner container Assuming an average toner coverage of 5 with EcoPrint mode turned off the toner container will need replacing approximately once every 6 000 printed pages Table 3 1 2 Toner container Kit Life in pages TK 17 6 000 Based on letter or A4 size paper average print density of 5 NOTE In the case of a new printer in which a toner kit has been installed for the first time the number of copies that can be printed will be approximately 3 000 1 When to replace the toner container When the printer runs low on toner the Toner indicator flashes on the operation panel Be sure to promptly replace the toner container and clean the inside of the printer when this message appears If the printer stops printing while the Toner indicator is lit replace the toner container to continue printing 2 Notes on changing toner container Observe the following cautions when replacing the toner container Do not attempt to disassemble the old toner container and reuse the waste toner inside Keep magnetic media such as floppy disks away from the toner container Be sure to clean the parts as instructed in this section at the same timing of replacing toner container Use of the toner kit TK 17 is highly recommended for the optimum operation of the prin
47. d near the equipment WARNING As the disconnect device is not incorporated in the printer s AC primary circuit an easily accessible socket outlet must be provided near the equipment FS 1010 4 Removing the printer Observe the following precautions in removal and transportation of the printer Be sure to repack the printer in its original carton Do not leave the printer toner container process unit and other printer modules inside a vehicle if the outdoor temperature is more than 25 C As unexpectedly high temperature may develop inside when a vehicle is parked for a long period of time the drum toner container process unit and the supplies should be removed from the vehicle The vehicle during transportation should be parked in the shade or with the window open to allow minimum air circulation or the adequate air conditioning should be made e Should the printer be left in a vehicle it may not be exposed to the temperature change of more than 7 C within 30 minutes Before removing the printer to a warm place wrap it in a blanket etc before crating it Allow approximately two to three hours after having moved after uncrated Failure to observe the above may result in moisture condensation which will affect the performance of the printer FS 1010 1 5 About the toner container 1 5 1 Toner container The printer should use a TK 17 toner kit To ensure the high print quality and long service life the following handlin
48. e Appendix B Contents Printing the service status page EE Details of setvice Information cedo cios Status page The printer can print different types of the status page the user normal status page and the service status page This section exclusively describes information obtainable with the service status page For information on the user normal status page refer to the printer s User s Manual Information on the service page include various settings for the printer service statistics etc To print a service status page proceed as follows Printing the service status page To print a service status page using the Go key on the operator panel Or have a PC running MS DOS and proceed as follows Go key Prints a user status page Press the Go key for 3 seconds or more and less than 10 seconds Prints a service status page Press the Go key for 10 seconds or more PC 1 Connect the printer to the PC via the parallel interface 2 Ensure that the printer is ready to print 3 At the DOS prompt type echo R STAT 1 EXIT gt lptl The service status page is printed If you omit 1 a user status page is printed FS 1010 B 3 Service information on the status page An example of the service status page is shown below Note the details born by the status page my differ from a firmware version to another Most of the service information are located under Service information Most of these serv
49. e board KP 882 See page 5 11 lt a gt Yes Replace harness S02770 between main board and engine board 4 5300 Eraser lamp error Call service 5300 nnnnnn Printer indicators Turn power switch off then on Print a status page pin 1 ERASPW of YC05 on engine board KP 882 output 24 V DC before shown 5300 error Turn power switch off then on Print a status page Does pin 2 ERASER of YC05 on engine board KP 882 remain low Replace engine board KP 882 See page 5 11 Replace eraser lamp PWB KP 790 See page 5 29 FS 1010 6 15 5 6000 Fuser unit error Call service 6000 nnnnnn Turn power switch off and remove power cable Y Detach connector CN4 on power supply board Y Measure resistance between pins 1 and 2 of the detached connector Open infinite Replace thermistor See page 5 26 Detach connector CN1 on power supply board Measure resistance between pins 1 and 3 of the detached connector Open infinite Replace thermal cutout or heater lamp See page 5 26 or 5 23 Printer indicators FS 1010 6 16 Replace engine board KP 882 See page 5 11 6000 error shown Replace harness 502772 between engine board KP 882 and bias
50. e bottom of the process unit and the fuser unit inlet Clean these areas and parts to remove toner Check the transfer roller f the transfer roller is contaminated with toner clean the transfer roller using a vacuum cleaner or by continuously printing a low density page until the symptom has faded away FS 1010 6 28 Repetitive defects gauge Use the following measurements for checking repetitive occurrences on the printed page See the above section for details First occurrence of defect 25 mm Upper registration roller 38 mm Lower registration roller 50 mm Transfer roller r 61 mm Heat roller Press roller Fuser unit lt Tes 63 mm Developing roller Process unit 94 mm Drum Process unit Figure 6 1 2 Repetitive defects gauge FS 1010 6 29 6 1 4 Correcting a paper jam If a paper jam occurs while you are printing remove the jammed paper as described below After you have removed the jammed paper open and close the top cover once 1 Jam at the face down and face up trays 1 Open the face up tray and remove the jammed paper as shown in the figure Figure 6 1 3 Jam at the face down and face up trays FS 1010 6 30 2 Jam at the paper cassette 1 Pull out the paper cassette and remove the jammed paper Figure 6 1 4 Jam at the paper cassette 3 Jam inside the printer 1 Open the top cover and front cover 2 Tak
51. e correct specifications oooooocconnnncccnnnnnccccccnnnanccccnnnnann cnn canon n Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them Using a piece of wire for example could lead to fire or other SA EODEM When the service manual or other serious brochure specifies a distance or gap for installation of a o part always use the correct scale and measure carefully esses Always check that the printer is correctly connected to an outlet with a ground connection Check that the power cable covering is free of damage Check that the power plug is dust free If it is dirty clean it to remove the risk of fire or electric shock e eee eee aaa aaa aaa aaa aa Never attempt to disassemble the optical unit in machines using lasers Leaking laser light may damage e LEE Handle the charger sections with care They are charged to high potentials and may cause electric shock if handled improperly sssrinin nociones GGG ACAUTION Wear safe clothing If wearing loose clothing or accessories such as ties make sure they are A safely secured so they will not be caught in rotating sections ssseee aaa aaa aaa aaa nn Use utmost caution when working on a powered machine Keep away from chains and belts AN e Handle the fixing section with care to avoid burns as it can be extremely ho
52. e print coverage most recent 20 pages B Level 1 Less than 0 5 C Level 2 0 6 to 1 0 D Level 3 1 1 to 2 0 E Level 4 2 1 to 3 0 F Level 5 3 1 to 4 0 G Level 6 4 1 to 5 0 H Level 7 5 1 to 10 0 I Level 8 More than 10 0 49 1 Operator panel message language PMSG command setting decimal GO 020080000000 Engine parameter setting Hexadecimal 32 bytes 64 digits 69 00800080 Media type attribute setting Media type 1 to 28 Reserved 12 to 20 Fuser temperature paper weight and duplex print setting value 62 00000000 Media type attribute setting Media type 1 to 28 Reserved 12 to 20 For print density setting value 63 SPD1 02030405 DRAM SPD slot 1 24 SN SPL9200010 Serial number for the printer B 7 FS 1010 AppendxC n te rf a c e Appendix C Contents Parallel interface eL ENEE SEENEN EEN C 3 Selecting the parallel interface mode nnne nennen nnne nennen nnns C 3 Parallel interface pin assignment NENNEN C 4 Leute EE C 5 TR cR C 6 USB interface pin assignMent eee ananasa ae C 6 Serial interface Optional 2 ss seeseane aaa ana n aaa mean az zaa aaa nentes seen aaa tnn anima aaa aaa aaa aaa aaa zaa az aa aaa zaa C 7 Changing the serial interface configuration enne nnns C 7 Serial interface signals ooonocoonnccinnnccinnnccanoncccnonoconanono nono cnn nnn cnc nac cnn nano C 9 RS 2
53. e the process unit together with the toner container out of the printer 3 Remove the jammed paper Figure 6 1 5 Jam inside the printer FS 1010 6 31 Appendix A D a g r a m S Appendix A Contents Timing As A ia A 3 1 Option paper cassette feeding two A4 size papers oooccinnnccnnncccnincnccnnnccnnnnn ca nonn cana r cnn rra A 3 2 Option paper cassette feeding two legal size papers ooococnccccnnccccconcccononcnnancncnnnncanona na nano na canncnnane A 4 3 Option paper cassette feeding two letter size papers eee aaa aaa aaa nano na nana naranr cnn A 5 4 MP tray feeding two A4 size papers cocooooocccncnnooccccnnononnncnnnnnnnncnnnnnnonnnnnr nan nn cnn ran nre enn nnne nennen A 6 5 MP tray feeding two legal size papers oooocoooocccccononaccncnonnnncnnnnnnoncnnnnnnnnnnnn conan eene enn nnne A 7 6 MP tray feeding two letter size papers ener ii A 8 Wiring diagram ii ra A 9 iming charts T Suu uonoejep wer B ezis Jaded uo Buipuedep sale wdd og p peeds Bunuug S WW Q0 Orvz peeds Buipee 1edeg S UJUJ 00 v8 peeds uni Ag 6 16 BEER g ae e i 1 i o e ox i 1682 eer o i i i i o 1 i 1 i o 1899 L625 USt E i E lt ro bblbl SE oon N ask o i i q vvv ME et i i l H i s z9 Loss i o 0866 AE Sole i 0265 O3HSA 028 L OSYSA i i og6s Sses i i Oo 99
54. er bright light not next to an uncurtained window Do not place the printer on an unstable cart stand or table Near an AC wall outlet preferably one that can be used for the printer alone The outlet should have a ground slot or an adapter should be used If you use an extension cord the total length of the power cord plus extension cord should be 17 feet or 5 meters or less Well ventilated not too hot or cold and not too damp or dry See section Environmental requirements on page 1 5 If you install the printer where the temperature or humidity is outside the requirements in section Environmental requirements in chapter 1 the best print quality may not be expected and there will be an increased chance of paper jams Provide a sufficient clearances around the printer to ensure ventilation and ease of access See section Clearance on next page FS 1010 1 Clearance Allow the necessary minimum clearance on all sides of the printer as diagrammed below Figure 1 4 2 Clearances Ref Clearance Dimensions Left 25 cm 9 7 8 inches Front 50 cm 19 11 16 inches O Right 25 cm 9 7 8 inches a Back 40 cm 15 3 4 inches 8 Above 30cm 11 13 16 inches _ FS 1010 2 Places to avoid Avoid installing the printer in locations exposed to Direct drafts of hot or cold air Direct drafts of outside air Avoid locations next to outside doors e Sudden temperature or humid
55. er is extremely hot immediately after the printer was running Allow substantial period of time until it cools down Remove and split the fuser unit See page 5 20 2 Remove the heater lamp See previous page 3 Press the lamp A holder 1 away from the heat roller Pull up both heat R bush 2 and heat L bush 3 at the same time Figure 5 2 23 Removing the heat R bush and heat L bush FS 1010 5 24 3 Remove the heat gear Z33 4 heat R bush 2 and heat L bush 3 from the heat roller 5 Ps AR r Figure 5 2 24 Removing the heat roller FS 1010 5 25 4 Removing the thermistor Remove and split the fuser unit See page 5 20 2 Remove the heater lamp See page 5 23 3 Remove the heat roller See page 5 24 4 Remove one screw 1 5 Remove the thermistor 2 Figure 5 2 25 Removing the thermistor FS 1010 5 26 5 Removing the thermal cutout CAUTION Do not bend the terminals of the thermal cutout AN 1 Remove and split the fuser unit See page 5 20 2 Remove the heater lamp See page 5 23 3 Remove the heat roller See page 5 24 4 Remove the two screws 1 5 Remove the thermal cutout 2 Figure 5 2 26 Removing the thermal cutout FS 1010 5 27 6 Removing the press roller WARNING The press roller is extremely hot immediately after the printer was running Allow substantial period of time until it cools down 1 Remove and split the fuser
56. er on a flat stable surface Remove the manuals toner kit and other items located on top of the spacer and remove the spacer Carefully remove the printer Toner container TK 17 Cleaning cloth Installation guide Kyocera Mita digital library Power cord CD ROM Figure 2 1 1 Unpacking 1 Remove the tape on the rear side of the printer and remove the two spacers and the printed notice from the paper cassette Printed notice 7 Figure 2 1 2 Unpacking 2 FS 1010 2 3 2 2 Installing the printer Installing the printer requires several steps Proceed as follows in sequence If the option paper feeder is used with the printer begin installation with connecting the printer and the paper feeder For details refer to the optional Paper feeder s Service Manual 2 2 1 Installing the toner container 1 Open the top cover all the way 2 Confirm that the lock lever 1 1 is in the release forward position If not pull it forward until it is in the release position Figure 2 2 1 Confirming the lock lever 1 FS 1010 3 Take the toner container 2 from the bag Hold it with the protective seal 3 orange colored facing up Shake the toner container 2 horizontally at least five times This ensures that the toner is evenly distributed inside Figure 2 2 2 Shaking the toner container 4 Carefully remove the protective seal 3
57. ey to resume printing When you want to feed from a source other than the MP tray make sure there is no paper in the MP tray then press the Go key to switch the paper source The printer prints on the paper size set in that particular paper source Note Feeding the paper having a paper size which does not match the current paper size from the MP tray can cause paper jam Indicator E 8 Sal Remote Operation Panel display Paper jam HEH HH HE HH HH HH Description Open the printer and clear the paper jam The location of the paper jam is also indicated in place of s For details on how to clear paper jams see page 6 31 E 9 EC e o e Paper path error There is no cassette in the feeder or the cassette is not inserted properly After reinserting the paper cassette you should be able to print p O e oe There is no more toner in the toner container The printer has stopped because there is no more toner Replace with a new toner kit After replacing be sure to clean the printer See page 3 4 p ened Set paper Press GO There is no paper in the MP tray Add paper to the tray Press the Go key to resume printing Note Feeding the paper having a paper size which does not match the current paper size from the MP tray can cause paper jam e Toner low TK 17 There is not enough toner inside the toner container Promptly replace with a new toner as the prin
58. g environment Emulation 300 dpi 600 dpi HP LaserJet 5P factory setting 2 MB 2 MB HP LaserJet 5P with resource protection Le 10MB 2 DIMM specifications Memory size in MB 16 32 64 128 MB Number of pins 100 pins Access speed 66MHz Parity None Bus width 32bits FS 1010 3 Notes on handling DIMM Before proceeding to install DIMM read the following notes for handling the main board and DIMMs Protect the electronics by taking these precautions Before touching a DIMM touch a water pipe or other large metal object to discharge yourself of static electricity While doing the work it is recommended that you wear an antistatic wrist strap Touch the main board and DIMM only by the edges not in the middle Figure 2 2 6 Handling DIMM FS 1010 4 Installing the DIMM The main board of the printer is equipped with one socket for memory expansion Expansion memory is available in the form of DIMM Dual In line Memory Module CAUTION Take precautions that no foreign substances such as metal chips or liquid get inside the printer during the installation process Operation of the printer during the presence of a foreign substance may lead to fire or electric shock WARNING Turn the printer s power switch off Unplug the printer s power cable and disconnect the printer from the computer or the network Remove the side cover 1 as shown in the figure below
59. g precautions should apply CAUTION As the Ecosys printers are designed to ensure the optimum print quality when used with Kyocera s proprietary toner Kyocera do not recommend to use any refilled toner containers that may be available commercially This is because Kyocera have no means of control over how such refilled toner could affect the print quality and the reliability of the printer 1 Toner container handling To loosen and mix the toner inside before use with the label side down thoroughly shake the toner container 1 horizontally at least five times Figure 1 5 1 Toner container handling CAUTION Do not attempt to disassemble or refill the toner container AN FS 1010 1 14 2 Toner container storage The toner contained in the container is susceptible to temperature and humidity To ensure the high print quality store the toner container in a place that satisfies the following environmental conditions Temperature 20 to 40 C 4 to 104 F Humidity 15 to 90 RH NOTE If the toner container is removed from the printer s developer unit put it ina protective bag and keep it in a dark place CAUTION If the printer is shipped for return etc do not ship it with the toner container installed Otherwise toner may leak and contamination may result in the printer FS 1010 Chapter 2 Installation Operation Chapter 2 Contents A A
60. ge 5 4 2 Remove the transfer roller 1 from the both bushes Paper passing direction Long Short AAA m i 2 TEST roller QN d Gear Bush N N Bush x Black colored N ny 3 Spring K Black colored N N X N a d e Figure 5 2 9 Removing the transfer roller FS 1010 5 10 5 2 6 Removing the principal circuit boards 1 Removing the engine board 1 Remove the top cover face down output tray and right cover See pages 5 5 and 5 6 2 Remove all ten connectors from the engine board 1 3 Remove three screws 2 4 Remove the engine board 1 Figure 5 2 10 Removing the engine board FS 1010 2 Removing the main board Remove the process unit See page 5 4 2 Remove the top face down output tray and right cover See pages 5 4 and 5 5 3 Remove two connectors 1 from main board 2 4 Remove six screws 3 5 Remove the controller box with main board 4 Figure 5 2 11 Removing the controller box with main board FS 1010 5 12 6 Remove two screws 5 at the back of the main board 2 7 Remove three screws 6 from the parallel interface connector 7 and USB connector 8 8 Remove the main board 2 Figure 5 2 12 Removing the main board FS 1010 3 Removing the power supply board and high voltage board Remove the process unit See page 5 4 2 Remove
61. gly press the paper towards the heat roller by means of coil springs The temperature of the heat roller is constantly monitored by the engine board using the thermistor and triac Should the temperature of the heat roller exceed the predetermined value the thermal cutout is activated to effectively disconnect the heater halogen lamp from power FS 1010 Fuser unit mechanism 1 Heat roller 5 Heat gear Z33 9 Separator s 2 Idle gear Z34 6 Press roller Thermistor 3 Exit gear Z23 7 Heater lamp 500225 W 1 Exit pulley s 4 Idle gear Z18 Thermal cutout 2 Lower exit roller Figure 4 1 11 Fuser unit mechanism FS 1010 6 Cleaning After the transferring process the drum needs to be physically cleaned of toner which is residual after the development process The cleaning blade A is constantly pressed against the drum B and scrapes the residual toner off to the sweep roller C The waste toner is collected at the output end of the sweep roller C and sent back to the toner container into the waste toner reservoir D Figure 4 1 12 Drum cleaning and erasing static charge After the drum B is physically cleaned it then must be cleaned to the electrically neutral state This is necessary to erase any residual positive charge ready to accept the uniform charge for the next print process The residual charge is canceled by exposing the drum B to the light emitted from the eraser lamp E This lo
62. gy used in laser printing which transfer data representing texts or graphics objects into a visible image which is developed on the photosensitive drum finally fusing on paper using light beam generated by a laser diode This section provides technical details on the printer s electrophotography system 4 1 1 Electrophotographic cycle The electrophotography system of the printer performs a cyclic action made of six steps as follows Each step is technically explained in the following sections Laser scaner unit Process unit Main charging Drum Z Cleaning 3 Developing Fuser unit Figure 4 1 1 Electrophotographic cycle The sections for main charging exposure drum developing and cleaning are modularized in one Process unit PU 42 FS 1010 Process unit mechanism Driving power train amp For drum From main unit For toner container developing roller etc From main unit For main unit Transfer roller D For toner container us D Main charger unit 9 Gear Z18 Z35H 7 Drum shaft 2 Charger wire MAG gear Z24H Drum gear Z36 3 Grid 19 Mixer gear Z20 B Sweep gear Z13 4 Developing roller 2 Mixer gear Z20 A GO Idle gear 18H 5 Gear Z14 Z18 3 DLP screw B GO Cleaning blade 6 Gear Z14 Z36 DLP screw A 22 Sweep roller 7 Gear Z18 Z36 5 Drum 63 Waste toner reservoir Free gear Z40 Drum gear Z35H Figure 4 1 2 Process unit mechanism FS 1010 4 4 1 Main charg
63. ice information on the status page are alphanumerically coded Each item is explained on the next page Details of service information Controller firmware version Released date of the firmware 7 PAGE PRINTER STATUS PAGE Software version Released 23 July 2001 i Service information M Den JOL lt A Total page t P00 500 F00 N00 0020 0020 1061 8811 0 7 0 oi RS2 00 AI E G 1 0200800000000000 0000000000000000 00000000000E1000 0000000000000000 00800080 00800080 00800080 80000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 SPD1 0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E SN SPL92000010 Service information FS 1010 B 4 Service information A003 28 00C 17 05 Total page 9690 o t P00 800 F00 N00 0020 0020 1061 8811 0 0 0 a9 D 63 0200800000000000 0000000000000000 00000000000E1000 0000000000000000 69 00800080 00800080 00800080 80000000 00000000 00000000 00000000 6 00000000 00000000 00000000 00000000 00000000 00000000 00000000 ea SPD1 0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E 63 SN 5PL92000010 es Example Meaning Description D A003 Engine ROM version 28 00C Boot ROM version 3 17 05 Internal use 4 Total page 9690 Total count page t Internal use FS 1010 B 5 Example 6 P0
64. ied as a Class 1 laser product under the U S Department of Health and Human Services DHHS Radiation Performance Standard according to Radiation Control for Health and Safety Act of 1968 This means that the printer does not produce hazardous laser radiation Since radiation emitted inside the printer is completely confined within protective housings and external covers the laser beam cannot escape from the printer during any phase of user operation 2 Laser notice This printer is certified in the U S to conform to the requirements of DHHS 21 CFR Subchapter for Class I 1 laser products and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 825 3 Laser caution label on the scanner unit The laser scanner unit has the following label affixed atop Observe these cautionary statements and figures when handling the laser scanner unit FS 1010 WARNING Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Label on the scanner unit Inside the printer DANGER ATTENTION VORSICHT ATTENZIONE PRECAUCION VARO xz uu SS EL INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEOFFNET NICHT DEM STRAHL AUSSETZEN RADIAZIONE LASER INV
65. ine 5 V 0 5 V 400 mA maximum fused Prime nInit Pin 31 This signal is used in the standard Centronics interface to enable the computer to reset the printer It is ignored by the printer Error nFault Pin 32 When the high speed parallel line control is on FRPO O2 2 this line returns error status to the host computer Auxiliary output 1 Pin 33 This signal line is not used Power Ready Pin 35 Select In NSelectIn This signal is high when the printer s power is on This signal is used in some versions of the Centronics interface to enable the computer to force the printer on line In high speed mode it is used as an interrupt FS 1010 C 5 USB interface This printer supports the USB Universal Serial Bus Revision 1 1 standards USB interface specifications and interface signals are as follows Item Specifications Basic specification Complies with the USB Revision 1 1 standards Connectors Printer B type receptacle female with upstream port Cable B type plug male Cable Use shielded cable that complies with the USB Revision 1 1 standards and not longer than 5 meters 16 feet Transfer mode Full speed max 12 Mbps Power control Self power device USB interface pin assignment No Signal Description 1 Vbus Power supply 5 V 2 D Data transmission 3 D Data transmission 4 GND Signal ground Shell Shield She
66. ing Photo conductive drum The durable layer of organic photoconductor OPC is coated over the aluminum cylinder base The OPC tend to reduce its own electrical conductance when exposed to light After a cyclic process of charging exposure and development the electrostatic image is constituted over the OPC layer Since the OPC is materialized by resin it is susceptible to damage caused by sharp edges such as a screwdriver etc resulting in a print quality problem Also finger prints can cause deterioration of the OPC layer therefore the drum in the process unit must be handled with care Substances like water alcohol organic solvent etc should be strictly avoided As with all other OPC drums the exposure to a strong light source for a prolonged period can cause a print quality problem The limit is approximately 500 lux for less than five minutes If the drum process unit remains removed form the printer it should be stored in a cool dark place Photo conductive layer Aluminum base cylinder Figure 4 1 3 Photo conductive drum FS 1010 Charging the drum The following shows a simplified diagram of the electrophotographic components in relation to the engine system Charging the drum is done by the main charger unit A High voltage board Bias Engine board board CN2 A4 MERIDA cias YC M Main charging output Figure 4 1 4 Charging the drum A
67. is O since the heater lamp is kept turned off for the whole envelops CPU U01 selectively switches among those variations for applying voltages to the heater lamp according to the THERMA signal which appears at pin 33 as feedback A fraction of THERMA is applied to pin 2 of comparator U04 1 The comparator maintains comparison of the potential at pin 2 and pin 3 which gives a reference for the possible anomaly in the heater temperature bred by resistors R52 and R56 Should the voltage at pin 2 exceed that at pin 3 the level at pin 1 becomes low Since pin 1 is wired to the output line for the HEAT signal the HEAT signal is enforced to be low regardless the behavior of CPU U01 thus preventing possible heat overrun The LED indicator Call service 6110 error is then displayed FS 1010 4 23 AC wave Variation No 1 DV HR Duty 100 Conductivity Da Na Pil staus of Triac 7 TRC1 Heater lamp turn on pattern in 1 cycle 10 half waves gt b 2 3 4 On On 5 On 6 On 7 8 9 On 10 On Variation No 2 Duty 80 Variation No 3 Duty 60 On Off Off Variation No 4 Duty 40 Off Off Off Off Off Off Variation No 5 Duty 0 96 Off Off Off Off Off Off Off Off Off Off Figure 4 3 6 heater lamp turn on vari
68. it 3 together with the toner container out of the printer Figure 3 1 4 Removing the process unit NOTE The drum in the process unit is sensitive to light Never expose the drum even to normal office lighting 500 lux for more than five minutes FS 1010 1 Cleaning the registration roller Use the supplied wiper cloth 1 to clean dust and dirt away from the registration roller 2 metal Y ol ny Figure 3 1 5 Cleaning the registration roller 2 Cleaning the main charger wire Slide the charger cleaner knob green colored back and forth 2 to 3 times then return it to its CLEANER HOME POSITION Figure 3 1 6 Cleaning the main charger wire After cleaning is done install the process unit in the printer using the reverse manner as above Close the front cover and top cover FS 1010 3 8 3 1 4 Updating the firmware Updating the system controller firmware is possible by downloading the firmware through the parallel interface or through the memory card CompactFlash These firmware programs are directly overwritten in the system DIMM board KP 893 Flash ROM type only on the main board The operator panel message in different languages can also be downloaded through the parallel interface or through the memory card CompactFlash
69. ity changes Any source of high heat such as a radiator or stove Excessive dust Dust and smoke may cause contamination on the laser scanner window causing print quality problem Vibration Ammonia fumes or other harmful fumes In case of fumigating the room or saturate it with insecticide remove the printer first Avoid greenhouse like rooms Because of sunlight and humidity Avoid enclosed spaces that block ventilation Avoid sites more than 6 500 feet or 2 000 meters above sea level 3 Note on power Use only the power source voltage conforming to the printer s rated power voltage Do not use other power sources Disconnect the printer from the power source before attempting removal or replacement of an electrical component or a printed circuit board The printer should not be connected to a power source until the instruction is given to do so when performing tests described in this manual In connecting the printer power exercise an extreme care in handling the power supply or any other electric parts which may give an electric shock Before performing maintenance or repair power from both the power source and the associated peripheral devices computer sorter etc should be disconnected unless otherwise specified To avoid possible electrical shock extreme caution must be exercised in handling the power cord and any other electrical part e An easily accessible socket outlet must be provide
70. ll Shield FS 1010 Serial interface Optional The printer is equipped with an optional slot for adding a serial port To add a serial port the serial interface board is equipped The device responsible for controlling the serial interface is integrated in the gate array in the controller system The serial interface supports both protocols of RS 232C and RS 422A Toggling the protocol between RS 232C and RS 422A is made by a shorting jumper socket that is accessible on the main board The jumper wire arrangement that used to be provided for the succeeding models to switch the DTR polarity is not used with these models To change the serial interface protocol refer to Changing the serial interface configuration section which follows A 25 pin D sub connector is used for the serial interface The extra signals used for RS 422A are assigned to these pins that are not used for RS 232C according to the IBM pin assignment scheme Changing the serial interface configuration To change the serial interface protocol form RS 232C to RS 422A or vice versa the IB 10E board must be taken out from the printer Protect the electronics by taking these precautions CAUTION Before touching the main board touch a water pipe or other large metal object to discharge yourself of static electricity While doing the work it is recommended that you wear an antistatic wrist strap Touch the main board only by the edge FS 1010 Remove two thumb scre
71. n Panel display Cancelling data Description Data inside the printer is being canceled The indicators light in sequence from the top then go off in sequence from the bottom This process is repeated twice When the printer is switched on for the first time after the toner container is installed Adding toner also appears e e oo Please wait The printer is warming up and is not ready to print The indicators light in sequence twice from top to bottom When the printer is switched on for the first time after the toner container is installed Adding toner also appears a NA Processing The printer is receiving data Processing The printer is processing data Waiting The printer is waiting for the end of job command before printing the last page Pressing the Cancel key allows you to obtain the last page immediately Form Feed Timeout The printer is printing the last page after a waiting period O a A Ready The printer is ready to print The printer is offline The printer stores but does not print received data EL EC CC o O e O Sleeping 6 5 The printer is in sleep mode The indicator flashes at 5 second intervals and all other indicators go off The printer wakes from Sleep mode whenever a key on the operator panel is pressed the cover is opened or closed or data is received The printer then warms up and goes online You can
72. ntial is not available on the board See page 5 14 Check EcoPrint setting The EcoPrint mode can provides faint unsharp printing because it acts to conserve toner for draft printing purpose For normal printing turn the EcoPrint mode off by using the Remote operation panel For details refer to the printer s User s Manual FS 1010 6 26 8 Gray background ABC 123 Check the print density setting The print density may be set too high Try adjusting the print density using the Remote operation panel utility For details refer to the printer s User s Manual Check the surface potential of the drum in the process unit The drum potential should be approximately 400 V This may vary depending on production lots Measurement is possible only by using the jig and tool specifically designed for this purpose The drum unit will have to be replaced if it bears values far out of the allowable range The developing roller in the process unit may be defective If a process unit which is known to work normally is available for check replace the current process unit in the printer with the normal one If the symptom disappears replace the process unit with a new one FS 1010 6 27 9 Dirt on the top edge or back of the paper ABC 123 Check toner contamination in various parts Dirty edges and back of the paper can be caused by toner accumulated on such parts as the paper chute paper transportation paths th
73. ntinued on next page ESWC e e oo MemoryCard err20 The printer has halted because you attempted to insert remove a memory card into from the printer slot while the printer power is on Turn the power switch off and then on to restart the printer Note Make sure to turn the printer power off before inserting removing a memory card No indication patterns available No indication patterns available Format error MemoryCard 6 9 This message appears when the printer is in the ready state and the memory card is not formatted and therefore cannot be read or written Format the memory card FS 1010 6 1 2 Service error indications Service errors are represented by t represented by the notation of fou he alternating flashing of the indicators LEDs Each error is r digits code and can be monitored on the Remote Operation Panel utility e g Call service 2000 is for the main motor error 1 2000 Main motor error Call service 2000 nnnnnn Remove and check harness S02773 between engine board KP 882 and main motor at pins 6 to 9 on both ends De gt Yes 24 V DC at pin 9 of CN1 on main motor Printer indicators Connect circuit tester to pin 8 MOTORN of YC04 on engine board KP 882 and ground Connect oscilloscope to pin 8 MOTORN and pin 7 MRDYN of CN1 on main motor Y Turn printer then on power off
74. oading fails the printer indicates an error display using the LED indicators To identify error refer to the table on page 3 12 FS 1010 3 10 3 Downloading the firmware from the memory card To download data written in a memory card CompactFlash to the printer proceed as explained in this section CAUTION Downloading firmware takes several minutes Do not turn power off during downloading If downloading is interrupted by an accidental power failure etc the system DIMM may have to be replaced NOTE The firmware program data must be stored to the root directory of the memory card CompactFlash D Turn power switch off 2 Remove the two screws and then remove the slot cover Insert the memory card in the printer s memory card slot 7777777777 7717777777 7777777777 Screws 3 Turn power switch on 4 The printers starts and finishes downloading automatically 5 Confirm that downloading was finished normally by the LED indicator See the table below 6 Turn power off 7 Remove the memory card and then secure the slot cover by using two screws Turn power on again Check the printer gets ready Confirm the status page shows the new firmware version See Service information on the status page on page B 4 If downloading fails the printer indicates an error display using the LED indicators To identify error refer to the table on page 3 12 FS 1010 4 Downloading errors The f
75. occconoccconoccnonnccnanacononocononn conan cnn aaa nan n nn enne nn nara nnne 5 11 2 Removing the main board oococccnccconocccononcccnncnnonnnnnnnncnnnnn ocn nano cn ran rca narra aaa enne nnne 5 12 3 Removing the power supply board and high voltage board coooooccccconncccccconncannnnonnnnnnnos 5 14 4 Removing the bias board sssssssssssseseseeeeeeeeenenn nennen nennen nennen ener 5 15 5 2 7 Removing the main motor and drive um 5 16 5 2 8 Removing and splitting the fuser unit ooooooocccccnnoccccnnanoccncnonananccncnnnrnncnnn nano enne 5 20 1 Removing the Separators rissin aaa aaa eene nnne i enn nnne asipi aaah Tetak 5 22 2 Removing the heater lompe 5 23 3 Removing the heat roller oooooconccconncccononcconoccccnanncnnncc conc canon cn narra narran nennen nennen nnne 5 24 4 Removing the thermistor oooococonnccconoccccconccnonocanononncnnnccnonn cnn nan nnn nan oca none rn nan n nnns enne nnns 5 26 5 Removing the thermal cutout ooococincccconoccconoccnonnnconanoconanonononn ca aaa aaa aaa aaa nnne nn 5 27 6 Removing the press roller ooocooccconococonococonocccononoconancnnronn canoa nana carac carne 5 28 5 2 9 Removing the laser scanner unit and the eraser lamp ooooonooccccnnonoccccconanancnnnnnnrnncnnnnnnnncnnnnnns 5 29 5 2 10 Removing the main charger unt 5 32 5 1 General instructions This chapter provides procedures for removal and replacement of the field replacement components For othe
76. ocusing distortion on the far ends of the drum 8 Sensor mirror Bends the very first shot of a laser scan towards the beam detection sensor 6 6 Pin photo sensor FS 1010 When shone by the sensor mirror above this photo sensor generates a trigger signal for the engine controller to start activating the paper feeding system Drum surface potential The laser beam is continually switched on and off depending on the print data It is on for a black exposed dot and off for a white blank dot Since the drum surface is evenly charged whenever it is illuminated by the laser beam the electrical resistance of the photoconductor is reduced and the potential on the photoconductor is also lowered Resulted on the drum surface is an electrostatic image which represents the data to print Note that the area to be printed black has the low potential constituting a positively exposed image Laser beam Exposed surface potential approximately 60 to 80 V Charged surface potential 400 15 V Drum Aluminum cylinder Figure 4 1 7 Drum surface potential FS 1010 3 Development The latent image constituted on the drum is developed into a visible image The developing roller A contains a 3 pole S N S magnet core B and an aluminum cylinder rotating around the magnet core B Toner attracts to the developing roller A since it is powdery ink made of black resin bound to iron particles Doctor bl
77. ollowing downloading errors are indicated on LED indicators when an error occurred during downloading the firmware data Download finished normally LED indicators LED indicators Description Download errors Cause Corrective action O e d i E 8 Gi Download data error Deficit of a file header Data header version error Obtain normal firmware System download error Incompatibility of firmware and system DIMM board Defective system DIMM board Confirm whether the firmware conforms to this printer Replace the system DIMM board Convention Red Green Meaning yx yy Slow O flashing vy yx Fast Q Q flashing O Lit o Download receiving error Improper connection of parallel cable between PC and printer Defective parallel cable Check the contact between PC and printer s interface connector Replace parallel cable If the corrective action above does not solve the problem replace engine board KP 882 See page 5 11 FS 1010 3 12 Chapter A Operation Overview Chapter 4 Contents 4 1 Electrophotographic system 111121 1 2 1 2 ssssssnosseeee eene nnne nenne nnns intensa anie nissan sente sain A nn 4 3 4 1 1 Electrophotographic cycle saeia air e A A cnn name 4 3 Process unit rmechanistTE uctus ceo tii 4 4 DREI te Une WEE 4 5 Photo conductive drum 2 eeeeeeee aa iE nn 4 5 Ch
78. or back of the paper 6 28 Repetitive defects gauge ooocooccconncccccocccnonocccnonccan anna cnn crac 6 29 6 1 4 Correcting a paper jam meus eau eee aaa no non noc cnn nn nana cananea 6 30 1 Jam at the face down and face up trays cocooonoconicccnnnccnnnncnnacann nana rca 6 30 6 1 Troubleshooting This chapter explains procedures for identifying and correcting problems Topics covered are 6 1 1 Error messages The printer indicates various messages using the LED indicators at its top The indicators are lit fast flashing slow flashing and off in combination to describe a specific message The following diagram depicts these indicators and the control keys On line indicator Data indicator Paper empty Paper jam indicator Toner indicator Cancel key Go key Figure 6 1 1 Indicators and control keys For explanation on the basic function of the indicators and the keys refer to pages 2 14 FS 1010 6 3 1 Messages In the explanation that follows the following diagrams are used to describe whether the indicator is lit fast flashing slow flashing or off Fast Slow flashing flashing Hit Off N A SS d Red O 2 O N d y d Green CH O o By using the Remote Operation Panel utility to monitor the printer s status from the computer the error message can be is displayed on the computer s screen when an error occurs FS 1010 6 4 Normal messages Indicator 0000 Remote Operatio
79. ound See page 6 27 ABC 123 ABC 123 ABC 123 9 Dirt on the top edge or back of the paper See page 6 28 ABC 123 FS 1010 ABC 123 1 Completely blank printout Check the process unit Check that the process unit is inserted correctly Check the transfer bias potential Check the transfer bias output on the high voltage board This requires removal of the left cover and the test equipment Replace the high voltage board if high voltage potential is not available on the board See page 5 14 Check the laser scanner unit The scanner components within the scanner may be disordered Replace the laser scanner unit if necessary See page 5 29 FS 1010 6 21 2 All black printout Check the main charger Open the printer top cover and check that the process unit is correctly seated Poor contact main charger terminal between the process unit and the printer main unit Check the drum bias Make sure the bias from the high voltage board correctly arrives at the process unit Check high voltage potential at the high voltage board Check the high voltage output on the high voltage board Replace the high voltage board if high voltage potential is not available on the board FS 1010 6 22 3 Dropouts ABC 123 Note the spacing of the defects Refer to Repetitive defects gauge See page 6 29 If the defects occur at regular interval
80. place the expanding memory See pages 2 8 and 5 12 Printer indicators Remote Operation Panel O Call service F020 nnnnnn E 2 b e e o e o ee FS 1010 6 18 10 F030 Controller system error Turn power switch off then on If not solved replace main board See page 5 12 Printer indicators Remote Operation Panel Call service F030 nnnnnn 11 F040 Communication error Turn power switch off then on If not solved replace engine board See page 5 12 or main board See page 5 12 Printer indicators Remote Operation Panel Call service F040 nnnnnn Ill lt E 2 amp e O 12 F050 Engine ROM checksum error Turn power switch off then on If not solved replace engine board See page 5 12 Printer indicators Remote Operation Panel O Ni O Call service F050 nnnnnn Ili lt E 2 p 000 KL 900 FS 1010 6 19 6 1 3 Print quality problems Print quality problems range from uneven tone to completely blank output The troubleshooting procedure for each type of problem is given below 1 Completely blank printout 2 All black printout 3 Dropouts See page 6 23 See page 6 21 See page 6 22 4 Black dots See page 6 24 ABC 123 5 Black horizontal 6 Black vertical streaks streaks 7 Unsharpness See page 6 26 See page 6 24 See page 6 25 123 8 Gray backgr
81. r 1 2 Open the front cover 2 3 Lift the process unit 3 together with the toner container out of the printer Figure 5 2 1 Removing the process unit CAUTIONS After removing the process unit seal it in the protective bag and place it on flat surface Do not place the process unit in a dusty area Do not give impact to the process unit Do not place floppy disks near the process unit FS 1010 5 4 5 2 2 Removing the principal outer covers 1 Removing the top cover face down output tray 1 Open the top cover 1 2 Remove two screws 2 3 Remove the top cover face down output tray 3 Figure 5 2 2 Removing the top cover face down output tray FS 1010 5 5 3 Unlatch the six snaps 3 and one hook hole 4 on the chassis remove the right cover 5 2 Removing the right cover 2 Remove the side cover 2 1 Remove one screw 1 aL B NIS gt EBY gt R RR b ARD ES j Y N li L SERE NU mg O gt ot utm M 7 A 4 MIT Figure 5 2 3 Removing the right cover Figure 5 2 4 Removing the left cover 1 Unlatch the six snaps 1 and two hook holes 2 on the chassis remove the left cover 3 3 Removing the left cover FS 1010 5 6 5 2 3 Removing the feed roller CAUTION When refit the feed roller fit the
82. r components not explained in this chapter the diagrams in the Parts Catalog attached with this manual will help locate the component When replacing of a component reverse the procedure for the removal procedure explained in this chapter WARNING To avoid injury to human bodies make sure that AC power is removed and the power cord is unplugged from both the power line and the printer 5 1 1 Screw hardware Screws and hardware used in the printer are listed in the Ecosys Screw catalog These screw symbol numbers are universal to most Ecosys printers CAUTION When securing a self tapping screws align it with the thread carefully First turn it counterclockwise then slowly clockwise Do not overtighten In case the self tapped thread is damaged the affected part must be replaced with a new part 5 1 2 Before starting disassembly Before proceeding unplug the power cord from the printer and the power supply WARNING Never attempt to operate the printer with a component removed CAUTION The printer use electrostatic sensitive parts inside on circuit boards Laser scanner unit etc Provide an antistatic discharging device such as a wrist strap that can effectively discharge your body before touching the circuit boards the laser scanner unit etc FS 1010 5 3 5 2 Disassembly Before proceeding remove the paper cassette and the optional paper feeder if installed 5 2 1 Removing the process unit 1 Open the top cove
83. r example if you open the printer s top cover the top cover on the 3D image else open 2 16 Chapter3 Maintenance Adjustments Chapter 3 Contents 3 1 Maintenance Adjustments 1 2 2 ssssees enea aa ane ea amen sae zaa ama ninth aas aaa aaa tnn assa aaa aaa za aaa aaa nnn una 3 3 3 1 1 Life expectancy of modules kk 3 3 3 1 2 1ONEFCO IAIRET ocio A EE PE EAEE EA actin ped DR Eri i Ete Ea dei ER ER e AE ede 3 4 1 When to replace the toner container nnne 3 4 2 Notes on changing toner container ssssssssesssseseeeeneenneneen eene nnne nennen 3 4 3 Toner container replacement eene 3 5 4 Toner saver mode Ecofin 3 6 3 1 3 Clearing the printer s ic e teet ed t e ee Ei i dee id i tiras 3 7 1 Cleaning the registration roller sessesssssseseeeeeneeneneen eene nennen nnns 3 8 2 Cleaning the main charger wire 3 8 3 1 4 Updating the firhwafe sd a dat a ee ut e eoe Lc let e Le itd ed 3 9 1 Firmware program data format 3 9 2 Downloading the firmware from the parallel interface sseeeseeeeeeeene 3 10 8 Downloading the firmware from the memory Card 3 11 4 Downloading errors asc ia a id 3 12 3 1 Maintenance Adjustments 3 1 1 Life expectancy of modules The table below shows the nominal life expectancy for modules Detailed part information for each module except toner container can be found in Parts Catalog Table 3 1 1 Life expectan
84. rk interface card while the printer power is ON Remove the two screws 1 from the option interface slot cover 2 and remove the option interface slot cover or the serial Interface board Insert the network interface card 3 in the slot Insert as shown in the figure Push it in all the way Secure the network interface card by using two screws QD 7 17777777 7717777777 7777777777 M M M M M N M N Psy R 7777777777 7777777777 Figure 2 2 11 installing the memory card FS 1010 2 14 2 3 Using the operator panel This section provides explanation on how to use the printer s operator panel for basic operation For details refer to the printer s User s Manual 2 3 1 Operator panel The printer s operation panel has the following LED indicators and keys Note that adjustments to the printer parameters made using these keys may be overridden by those made from within the application software Figure 2 3 1 Operator panel Table 2 3 1 Operator panel function Name On line indicator Function Indicates whether the printer is on line or off line Data indicator Indicates that the printer is receiving data Paper empty Paper jam indicator Indicates whether the paper cassette is empty or a paper jam has occurred Toner indicator Flashes when toner is low and light when toner is exhausted Cancel key Stops printing when pressed ooo e e az
85. rohibited action The specific prohibition is shown inside the symbol General prohibited action eo Disassembly prohibited indicates that action is required The specific action required is shown inside the symbol General action required Remove the power plug from the wall outlet Always ground the printer CRO 1 Installation Precautions WARNING Do not use a power supply with a voltage other than that specified Avoid multiple connections to one outlet they may cause fire or electric shock When using an extension cable always check that it is adequate for the rated current e ees esa e aaa aaa aaa aaa aaa ae Connect the ground wire to a suitable grounding point Not grounding the printer may cause fire or electric shock Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock Never connect the ground cable to any of the following gas pipes lightning rods ground cables for telephone lines and water pipes or faucets not approved by the db proper authorities Lm CAUTION S Do not place the printer on an infirm or angled surface the printer may tip over causing injury Do not install the printer in a humid or dusty place This may cause fire or electric shock O Do not install the printer near a radiator heater other heat source or near flammable material TRIS May CAUSE INE EE Allow sufficient space
86. s of 63 mm the problem may be the damaged developing roller in the process unit Replace the process unit If the defects occur at regular intervals of 94 mm the problem may be the damaged drum in the process unit Replace the process unit If the defects occur at regular intervals of 61 mm the problem may be the damaged fuser unit Replace the press roller or heat roller See page 5 28 or 5 14 Check paper for property Paper with rugged surface or dump tends to cause dropouts Replace paper with the one that satisfies the paper specifications Check the transfer roller installation The transfer roller must be supported by the bushes at the both ends Clean the bush to remove oil and debris Replace the transfer roller if necessary See page 5 10 Check the transfer bias potential Check the transfer bias output on the high voltage board This requires removal of the left cover and the test equipment Replace the high voltage board if high voltage potential is not available on the board See page 5 10 FS 1010 6 23 4 Black dots Note the spacing of the defects Use the Repetitive defects gauge See page 6 28 f the defects occur at regular intervals of 94 mm the problem may be the damaged drum in the process unit Replace the process unit f the defects occur at random intervals the toner may be leaking from the process unit Replace the process unit 5 Black horizontal streaks ABC
87. s the drum C rotates in a clean neutral state its photoconductive layer is given a uniform positive corona charge dispersed by the main charger wire B Due to high voltage scorotron charging the charging wire can get contaminated by oxidization after a long rum Therefore 1t must be cleaned periodically from time to time using the method explained in chapter 3 Cleaning the charging wire prevents print quality problems such as black streaks FS 1010 2 Exposure The charged surface of the drum A is then scanned by the laser beam from the laser scanner unit B Figure 4 1 5 Exposure The laser beam 780 nm wavelength beam is dispersed as the polygon motor polygon mirrors revolves to reflect the laser beam over the drum Various lenses and mirror are housed in the scanner unit adjust the diameter of the laser beam and focalize it at the drum surface FS 1010 4 7 Laser scanner unit Diversion mirror Figure 4 1 6 Laser scanner unit Name Description Laser diode Emits diffused visible laser 2 Cylindrical lens Compensates the vertical angle at which the laser beam hits a polygon mirror segment 3 Polygon mirror motor Has six mirror segments around its hexagonal circumference each mirror corresponding to one scanned line width on the drum when laser beam scans on it 4 F theta lens The f theta lens equalizes f
88. sssssssssseseseeeeeneeeee aaa nn nenne nnns nnn nAn nennen nnns enn 1 9 7 Important note on the interface Connectors nnns 1 9 1 4 Environmental requirements 1 1111122 s ssseoseeess senne ee eeennn nnne nnne nnn nnne nint rain innt wa nn nnns 1 10 1 4 1 Environmental conditions A 1 10 1 Clearange x i ertet eet Rte E P e Pee Lc te ee el iare debe Poena 1 11 2 Places to avoid EA 1 12 3 Note on pOWOF strict Ln ame e ia Ga ca e i dert Pan ect te Dots 1 12 4 Removing the printer ee ce rere treiber m acu eai e D eR ERI 1 13 1 5 About the toner container 2222 sse se sss eeoe een anna nawa nennen nnn zaawan aaa zaawan nnne rinse nnns 1 14 1 5 1 Ingenii 1 14 1 Toner container handling sesessssssseseseeeeeeeeeeeennnee enne nnne nnne nennen nene 1 14 2 Toner container storage sisirin orire aea aAa aa E a N AE 1 15 1 1 Printer specifications 1 1 1 Specifications 1 Engine Item Print method Specification Electrophotography laser scan Print speed when printing 14 pages min A4 multiple pages 15 pages min Letter Resolution dpi Fast 1200 mode 1800 horizontal 600 vertical 600 horizontal 600 vertical Smoothing KIR Kyocera Image Refinement First print A4 or letter 23 C depends on input data 22 seconds or less Warm up time at 23 C Maximum duty cycle A4 10 seconds or
89. t A Check that the fixing unit thermistor heat and press rollers are clean Dirt on them can cause abnormally high temperatures eee eee eee aaa aaa aaa EANNA AANEEN NANESENA EANNA Do not remove the ozone filter if any from the printer except for routine replacement O Do not pull on the AC power cord or connector wires on high voltage components when removing O them always hold th plug EE Do not route the power cable where it may be stood on or trapped If necessary protect it with a O cable cover or other appropriate item o eeeee esse iiiki arena Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks o Remove toner completely from electronic components ssssssssssseeeees A Run wire harnesses carefully so that wires will not be trapped or damaged 1 12 111111112 After maintenance always check that all the parts screws connectors and wires that were removed have been refitted correctly Special attention should be paid to any forgotten connector trapped wire and missing screws sessssseseeenm eene ennemis Check that all the caution labels that should be present on the machine according to the o instruction handbook are clean and not peeling Replace with new ones if necessary Handle greases and sol
90. ta 7 8 signal lines Data 0 1 to Data 7 8 Pins 2 to 9 These eight signals form the data byte sent from the host computer to the printer Data 7 8 is the most significant bit and Data 0 1 is the least significant bit Acknowledge nAck Pin 10 This signal is returned to the host computer This negative going pulse acknowledges the previous character received by the printer Acknowledge pulses are sent only when Busy is low Busy Busy Pin 11 This signal is returned to the host computer This signal is high when the printer is busy and low when it is able to accept more data Every high to low transition is followed by an Acknowledge pulse Paper Empty PError Pin 12 This signal is returned to the host computer This signal goes high when the printer runs out of paper On Line Select Pin 13 This signal is returned to the host computer This signal is high when the printer is on line and low when the printer is off line It goes low when the upper unit is raised or when the Go key is pressed to set the printer off line Note The Paper Empty and On Line signals are not used unless enabled by the FRPO command O2 parameter Auto Feed nAutoFd Pin 14 This signal is used in the Epson version of the Centronics interface to receive a carriage return In high speed mode it is used as an interrupt 5 V DC pin 18 This line is connected to the printer s 5 V DC l
91. ter FS 1010 3 4 3 Toner container replacement To replace the toner container open the top cover Pull lock lever 1 1 to the release UNLOCK position then pull lock lever 2 2 to the release right position Figure 3 1 1 Releasing Lock levers 1 and 2 Gently remove the old toner container 3 Figure 3 1 2 Removing the old toner container FS 1010 3 5 Put it in the supplied plastic bag 4 and dispose of it Figure 3 1 3 Disposal of the old toner container NOTE Although the toner container is made from non harmful flammable material be sure to dispose of it according to laws and regulations Proceed with the instructions provided in chapter 2 nstalling the toner container on page 2 4 to complete installation of the new toner container 4 Toner saver mode EcoPrint The EcoPrint enables to reduce the amount of toner consumed on the page so as to save printing costs by drastically extending the toner container life EcoPrint mode is factory set to off and turned on by using the Remote Operation Panel MENU utility For details refer to the printer s User s Manual FS 1010 3 6 3 1 3 Cleaning the printer To avoid print quality problems the following printer parts must be cleaned with every toner container replacement To clean the printer first remove the process unit from the printer Open the top cover 1 and front cover 2 Lift the process un
92. ter will stop printing before long Clean the printer after replacement See page 3 4 No indication patterns available No indication patterns available Warning image adapt 6 7 The print job cannot be done at current resolution because there is not enough internal memory Try adding memory or changing resolution No indication patterns available FS 1010 Indicator Remote Operation Panel display Description No Warning The printer s memory is running low indication low memory because of the number of downloaded patterns fonts and macros available Print a status page to see how much user memory is left and try deleting unnecessary fonts and macros il ge O Warning waste The waste toner reservoir is almost full ui xk toner box The waste toner reservoir will become Error messag Indicator e o Ee FS 1010 es Remote Operation Panel display File not found Press GO full and the printer will stop printing Description The specified file is not found Press the Go key to resume printing You can abandon printing by pressing the Cancel key KPDL Error Press GO Current print processing cannot continue Press the Go key to resume printing You can abandon printing by pressing the Cancel key MemoryCard err Press GO An error has occurred during access to the memory card using the PRESCRIBE RWER command or from the Remote Operation Panel utili
93. teri eorr do deve A cm coe Dee eL ee 4 15 4 3 Electrical control system pa er aaee er HER ais 4 18 Chapter 5 5 1 General instructions At toit e mote otl abu me ect anti dede bi de 5 3 5 2 Disassembly vysie d ned EROR IIO ER AE a a ZE ER RR RED ER E ER diet O 5 4 Chapter 6 651 Troubleshooting EE 6 3 Appendix A Timing charts ion ERR OUI UE EMEN DOR DE HERMES ta gta dieere A 3 Wiring dlagfalm sita rita A 9 Appendix B Status Page iia B 3 Appendix C ee E E e C 3 US Bille mace EROR ee ebe IR URL C 6 Serialinterface Optional iit tote ete tee dade ede nde o aui ep ede eee me inepta C 7 Chapter 1 Product Information Chapter 1 Contents 1 1 Printer specifications M 1 3 1 1 1 Specifications EE 1 3 buten 1 3 2 Controller net p oi iaa 1 4 3 Weight and dimensions eee eee aaa aaa aaa aaa nnne 1 4 4 Power requirements nennen nnne ENEE nnen Ennen na 1 5 5 Environmental reouirements eene nnne nennen nnne nnne nnne nnns 1 5 1 2 Names of parts eege ege Eege Ee 1 6 UE aM Eege 1 6 1 3 Safety informati n ii ab deg SEENEN Ee 1 7 1 8 1 Safety information saa A U e Pte d a e f BE o 1 7 1 aser satety ce kk ii m uta e a E a Eder mete ct ee Po bad 1 7 2 Faser NOICE CC EE 1 7 3 Laser caution label on the scanner unt 1 7 4 CDRH regulations US A 1 9 5 Ozone concentration 2 2 0 ater esti ce e mre ti AAAA eater HER eta 1 9 6 Optional equipment sssss
94. ty Look at the error code given in place of and refer to the corresponding description given below 04 The capacity of the memory card is insufficient Clean up files 05 Specified file not on memory card 06 No memory for use by memory card Expand printer memory Press the Go key to resume printing You can abandon printing by pressing the Cancel key Memory overflow Press GO 6 8 Printing cannot continue because there is not enough memory Try adding more memory Press the Go key to resume printing You can abandon printing by pressing the Cancel key Indicator Remote Operation Panel display Print overrun Press GO Description Current print processing cannot continue due to complex data The data transferred to the printer was too complex to print on a page Press the Go key to print data as far as it was stored You can abandon printing by the Cancel key Note To release the page protect mode send the following command to the printer from the Remote Operation Panel utility after this error occurs IR FRPO R5 1 EXIT MemoryCard err Press GO Check the error code displayed in and refer to the appropriate description below 01 Abnormal format Try turning the power off and on again 02 RAM disk mode is Off Turn RAM disk mode On 04 No disk space Clean up files 05 Specified file is not on disk 06 No memory for use by disk system Expand printer memory Co
95. ubstantial period of time until it cools down Remove and split the fuser unit See page 5 20 2 Loosen the stopper screws 1 3 Hold the separators 2 upright and remove the separators 2 and separator springs 3 Figure 5 2 21 Removing the separators FS 1010 5 22 2 Removing the heater lamp WARNING The heater lamp is extremely hot immediately after the printer was running Allow substantial period of time until it cools down Also the heater lamp is fragile Handle it with great care CAUTION The heater lamps are fragile Use extreme care when handling not to drop or break Do not directly touch on the heater lamp Finger prints on the heater lamp s outer surface can prevent proper fusing of toner on paper When holding the heater lamp hold the ceramic parts of heater lamp at both ends When refitting the heater lamp direct the short distance side from the projection in the middle of the lamp facing the machine s left side 1 Remove and split the fuser unit See page 5 20 2 Remove all four separators See previous page 3 Remove one screw 1 release the tension of lamp A holder 2 4 Remove the heater lamp 3 form the lamp B holder 4 5 Remove the heater lamp 3 from the heat roller 5 Machine right side Machine left side Projection Ss sx Short Figure 5 2 22 Removing the heater lamp FS 1010 5 23 3 Removing the heat roller WARNING The heat roll
96. uido anag Svid epoip 1ese1 NAdLNO yono uogeuisibeu NHOS3H 10 0U paa eyesse2 NO 1961eyo 1eJsue1 YCAHL 1961eyo9 uen HOAHIN 1010uJ uen NHOLOW FS 1010 A 4 3 Option paper cassette feeding two letter size papers wdd ott peeds Bunuug S WW 00 0bz peeds Buipaa jedeg s wu 00 pg peeds wing Suu uonoejep wer B ezis Jaded uo Buipuedep seueA i 898 LL 8962 PEE 1 i 6968 el o9 lel 2 1 f 19SLL Ggz8 i897 Sep T 2268 LZyS 2808 Uer i PezeL ion 00h 1 i 7n i i H S909 0198 1 0196 NE sole i i 0229 O3HSA Oz8L O38SA i i i ozzs spas i Stop 1 gen i i i i OZZS bres 0281 YEL i PA Il i 1 i BESS OOP 9 9L 008 i e i i f 1 1196 6689 44 9 66vz f 6890 008 velel i SL OL S s 0 1ajunoo 6101 LNNOO 10sues 1x3 NLIX3 10sues uonensibeu 1IS3H 10 0W uofAjog NHQD1d duej 16se13 Adv seiq Buidojaneq svig epoip 1ese Nadlno uoinjo uogeuisiBeu NHGOS3H 10 0U paa ayessep NYdWad 1eB1euo 1eJsueJ HOAHL 1961eyo9 uen HGAHIN 40 0W uen NYOLOW FS 1010 A 5 Suu uonoejep wer Q ezis Jaded uo Buipuedep sale wdd ett peeds Bunuug S UJUJ 0078 peeds Buipeej aded s wu Q0 v8 peeds wing LLEZL 1928 18028 8S9 e i att m Do mw T 986 8v
97. urrent and detects the zero crosses This detector derives the resultant ZCROSS signal at its pin 43 of the engine CPU U01 Since abrupt change in the current flow can be significantly avoided by synchronizing triac TRCI with the zero cross signal the possibility of noise due to the primary AC supply is greatly reduced Engine board Heater lamp control circuit 33 THERMA P10 ANIO 1 P50 A8 R 43 Poo INTPO a ZCROSS Power supply unit AC input n gt E Thermal cutout High voltage board Heat roller Heater lamp N Ary re Photo triac Thermistor Figure 4 3 5 heater lamp control circuit FS 1010 4 22 The AC power for the heater is applied in one of the five variations of the zero cross switchings as shown in Figure 4 3 6 Each variation is constituted with the unit of ten positive and negative envelops in five cycles as obtained by varying the duration during which TRC1 turns on The heater lamp is energized while TRC1 is kept on the heater lamp is turned off while TRC1 is kept off For example the duty cycle the period of a cycle during which the heater lamp is turned on is maximum for variation No 1 as the heater lamp is energized for the whole envelops The duty cycle is 60 for variation No 3 as the heater lamp is energized for the 6 positive and negative envelops out of 10 The duty cycle
98. vents with care by following the instructions below sssss Use only a small amount of solvent at a time being careful not to spill Wipe spills off completely Ventilate the room well while using grease or solvents Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on Always wash hands afterwards Never dispose of toner or toner bottles in fire Toner may cause sparks when exposed directly to O TINE UA tumace CICS wada sika da a kodak AR e dees eege ee Should smoke be seen coming from the printer remove the power plug from the wall outlet o EE 3 Miscellaneous WARNING Never attempt to heat the drum or expose it to any organic solvents such as alcohol other than O the specified refiner it may generate toxic gas ueee eee eee aaa aaa Contents Chapter 1 1 1 Printer specifications c E 1 3 1 2 Names of parts ici a a a oe 1 6 1 3 Safety informations ts nici pee EE 1 7 1 4 Environmental requirements kisi praeri cnn nenas 1 10 1 5 About the toner contain A DE EE HIR Ve EE oe Eco eO Lebe deduc 1 14 Chapter 2 2 1 Unpacking ee 2 3 2 2 Installing tlie printer A ce a a i 2 4 2 3 Using the ee Eege 2 15 Chapter 3 3 1 Mainte nance Adjustment ici Laa a dad eed 3 3 Chapter 4 4 1 Electrophotographic system ea died Sei Se e E CA OSA es SERE ds 4 3 4 2 Paper feeding Sys
99. wers the electrical conductivity of the drum surface making the residual charge on the drum surface escape to the ground FS 1010 4 2 Paper feeding system The paper feeding system picks up paper from the cassette MP tray or if installed the paper feeder PF 17 feeds it in the printer and delivers in the output tray Paper is fed at the precise timing in synchronization with data processing The paper feeding system finally delivers the printed page to either the face down or face up tray as manipulated by the user The figure below shows the components in the paper feeding system and the paths through which the paper travels The sensors clutches etc are described in the following pages 1 Cassette 2 MP tray 3 Face down output tray 4 Face up output tray 5 Process unit 6 Fuser unit 7 Feed roller Feed pulley 9 MP feed roller Lower registration roller 1 Upper registration roller 42 Transfer roller 43 Drum Heat roller Figure 4 2 1 Paper feeding path 415 Press roller Lower exit roller 417 Exit pulley Upper exit roller Exit pulley FS 1010 4 2 1 Paper feed control The following diagram shows interconnectivity of the feeding system components including the sensors and rollers The engine board provides the signals in conjunction with the electrophotography process that is driven by the main board Toner container Process unit
100. with the CDRH regulations must be attached to laser products marketed in the United States b Ozone concentration The printers generate ozone gas O which may concentrate in the place of installation and cause an unpleasant smell To minimize concentration of ozone gas to less than 0 1 ppm we recommend you not to install the printer in a confined area where ventilation is blocked 6 Optional equipment The printer may be optionally installed with the following units PF 17 Paper feeder 250 sheets e Serial interface board e Network interface card Memory card 7 Important note on the interface connectors Be sure to turn off printer power before connecting or disconnecting an interface cable to the printer For protection against static discharge which may be applied to the printer s internal electronics through the interface connector s keep any interface connector which is not in use capped using the protective cap supplied FS 1010 1 4 Environmental requirements 1 4 1 Environmental conditions The Environmental requirements section on page 1 5 should be observed to ensure the optimum operation of the printer The use of the printer in a location which does not satisfy the requirements may result in troubles and risk shortening its service life The printer will work best if it is installed in a location that is Level and well supported Place the printer on a table or desk Not exposed to sunlight or oth
101. ws 1 then draw the serial interface board 2 To change the serial protocol from RS 232C to RS 422A for example carefully remove the jumper connector 3 on the serial interface board 2 Reconnect to the pin position as shown in the diagram Replace the serial interface board 2 back into the printer Secure the board by the thumb screws R LB EP 7710111117 7711111111 777111111 jj FS 1010 Serial interface signals The following table provides details for the signals used on the serial interface board Signal Meaning FG Pin 1 This pin is connected directly to the printer frame TxD Pin 2 RS 232C only This output carries asynchronous data sent by the printer to the computer It is used mainly in handshaking protocols RxD RDA Pin 3 This input carries serial asynchronous data sent by the computer to the printer In RS 422A this carries the inverted differential data RDA RTS Pin 4 This output is always held high above 3 V CTS Pin 5 Unused DSR Pin 6 Unused SG Pin 7 All signals can transmit between the printer and the host computer to send each signals with a signal ground SDA Pin 8 9 This output transmits asynchronous inverted form of differential data from the printer to the computer SDB Pin 8 10 This output carries asynchronous non inverted form of differential data from the computer to the printer DTR Pin 20
102. xception Since the cooling fan is directly fed with 24 V DC from the power supply unit at the primary side 24V1 of the interlock switch the cooling fan is not deactivated even the cover is open Top cover Projection Interlock lever M Projection Engine board Bias board etc A Front cover Power supply unit High voltage tl output circuit Triac etc switch 24V2 24V1 24 V DC output Machine left side view High voltage board Cooling fan Figure 4 3 11 Interlock switch FS 1010 4 29 Chapter 5 Disassembly Chapter 5 Contents ab e ERT de 5 3 5 1 1 Screw hardware coooconncccinncccnn cronica 5 3 5 1 2 Before starting disassembly ooooonocccccnnnoncccccnnnanoncconcnnononcnnnnrn nano nnnnre aaa nnne nne 5 3 Dette ee erhale 5 4 5 2 1 Removing the process unit ek 5 4 5 2 2 Removing the principal outer covers oooooooooccccccooocccccconancnnnonannncnnnnnnn eene nnne enne nnns 5 5 1 Removing the top cover face down output tray ssssssssseeeeeeeeenneene 5 5 2 Removing the right cover 5 6 8 Removing the left cover 5 6 5 2 3 Removing the feed roller sees nnne nnne nnne nnne 5 7 5 2 4 Removing the MP tray feed roller AAA 5 8 5 2 5 Removing the transfer roller AANEREN 5 10 5 2 6 Removing the principal circuit boards AAA 5 11 1 Removing the engine board cooocccin
103. y halt the printer with a Memory card err20 message this message may not always appear It also could result in any damage to the printer s electronic parts or the memory card Turn the power switch ON again to restart the printer Remove the two screws 1 from the option interface slot cover 2 and remove the option interface slot cover or network interface card 3 or the serial Interface board ZI 11440 7717777777 7717777777 LBLITIDITA 7777777777 77I7777777 Figure 2 2 9 Removing the option interface slot cover FS 1010 2 12 Insert the memory card 4 in the slot Insert as shown in the figure Push it in all the way Close and secure the option interface slot cover or network interface card or the serial Interface board 7777777777 7777777777 7777777777 Figure 2 2 10 installing the memory card FS 1010 7 Installing the network interface card If the serial interface board kit is installed remove it to use the network interface card CAUTION Take precautions that no foreign substances such as metal chips or liquid get inside the printer during the installation process Operation of the printer during the presence of a foreign substance may lead to fire or electric shock WARNING Turn the printer s power switch off Unplug the printer s power cable and disconnect the printer from the computer or the network Never insert or remove a netwo

Kyocera FS-1010 User's Manual

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