Kuhn Rikon Corp. Cordless Saw 10-321 User's Manual
Contents
1. PARTS LIST B KEY NO M ciao ROI dOOc ons CON 22 MFG PART NO 21010001A 001S 21011000ROSOW 010008 T4X8GB12618A GB889Z E or lt n O r O Sas HN OU co QI 02 UJ N O N 89Z eee o NO NS GB6173Z 1012000J 049W 0GB818Z lt gt L bog NO On Sec Teceeceecegee Ke NO N UJ N O N c Tyco cz UT oo SNoxNax Sow o9N 0 D OX tt NNU N TOXO N SCH OU GC CO N B9 D1Z 13000D 049W 10007 001S GB70Z G80018GB278 6GB97D1Z CC Tr lt S O DOORW G a I I Loc a EN NINNNO x ONT 00 O E NO O O N O OC PERRO 25508 CO On N CO OO N I o l IST NANN AGO O ZEZECZZ O x NO UJ N O U N EEC o or O 2 20044001 20044002 R21020003 0 I am ae apr dm mm DDDD NO O ER 5 5 JL26010015 8GB889Z me dd ds mt mt ed ed och mt vc vn DA po mt hw vn me dA do oc m ed s md ld och s A vc mt ed mt SS lt 17 DESCRIPTION Top plug Frame Leaf spring ive Lock nut M6 Bushing Hex socket screw M6X25 Lock nut I Door locking Knob Hex Bolt M6X25 Hex Nut M20 Upper door Pan head screw Switch Brush Carriage bolt M8X 100 Flange nut M8 Tube Clear window Rivet 3x7 Blade Cover Pan head screw Lock nut M4 Washer Lower door2. 11 ADJUSTING THE BLADE GUIDES The Upper Blade Guide A To adjust the upper blade guides first position the right and left roller guides relative to the blade by loosening the lock nut FIG 19 and moving the guide carrier until both roller guides are approximately 1 16 behind the gullets of the saw blade B Set both roller guides to within 1 32 of the saw blade by releasing the guide adjusting screw FIG 19 on each side of the saw blade and moving the guides to desired position Lock the roller guide in position with the guide adjusting screw Do not set the roller guides too close as this will adversely affect the life of the saw blade Blade Gullet Guide Adjusting FT C Adjust the rear roller guide to be just clear of the back of the saw blade by releasing the guide adjusting screw FIG 20 and moving the guide to approximately 1 32 behind the blade D When the correct adjustment is reached lock the roller guide in position with the guide adjusting screw FIG 20 Guide Adjusting e Screw 10 The Lower Blade Guide A To adjust the lower blade guides first position the right and left roller guides relative to the blade by loosening the lock nut FIG 21 and moving the guide carrier until both roller guides are approximately 1 16 behind the gullets See Inset FIG 19 of the saw blade B Set both roller guides to within 1 32 of the saw blade by releasing the guide adjusting screw FIG
3. FEF N USS O SE IN LISTA DE PIEZAS 6 DESCRIPCION Gu a Superior un Guia Superior monte Transporte pernoM8x20 Arandela 8 Tuerca Hexagonal Limpiador Especial Gu a Superior eje Tornillo Hexagonal M6x10 Tornillo Hexagonal M6x16 Tuerca Hexagonal M6 Tuerca M8 Perno gu a Percha Tornillos ST3 5x13 Arandela 6 Arandela 6 Cuchilla gu a Control deslizante Gu a soporte Micro ajuste mando Arandela 6 uje El tornillo de ajuste Micro ajuste mando Soportar How Tos for all Band Saw Blades s Choosing the Correct Blade Width m Chart 3 3 4 Blade width is measured from the tips of the teeth to the back edge If no such instructions are provided blade width should be determined with the following guidelines 58 of the blade as shown above The instructions for the particular For Cut Off Sawing the blade should be as wide as the machine will allow d 40 machine being used should be followed when selecting blade width The wider the band is the straighter the cut will be Faster feeding can be achieved 4 M f l For Contour Sawing the blade should be as wide as the machine allows but still Au li Blade M MAE Mi bis Width narrow enough so that it can cut the desired shape radius Minimum dimensions for different cutting radii are shown on the chart at right lilii How To Choose The Correct Number Of Teeth Per Inch TPI we wn The number of teeth per i
4. SH8GB97D1Z C5 16X7 8 004 coz SS A OO DORE G BE N DARRO NNo 00 Co LU SSSOXX 10016 00158 41004 003 X13GB846Z GB862D2B FEF N USS O Opa IN PARTS LIST F DESCRIPTION Upper guide body Upper guide mount Carriage bolt M8x20 Washer 8 Hex nut Special washer Upper guide shaft Hex Socket set screw M6x10 Hex Bolt M6x16 Hex Nut M6 Wing nut M8 F guide ack Tapping screw ST3 5x13 Washer 6 Washer 6 Blade guide olider Guide bracket pci knob Washer Bushing Guide adjusting screw Micro adjusting knob Bearing NOTES 26 Lista de Contenido ce E o e 26 Las instrucciones de Segunda WEE 26 28 Seege te ee ee ee een ti eurer 28 nn T RER 28 31 Conocer a cu Danda IO EE 31 Uim 31 35 ODO CI N ET P 9 36 Oe En A e RENE ERE T 37 o E 37 POC ANZ AON GE E Ici EE 38 Panes Dial am ne an oT 38 49 Plena GARANT A DE UN ANO Durante cinco afios a partir de la fecha de compra este producto est garantizado contra defectos en los materiales o la mano Un producto defectuoso recibir la reparaci n o sustituci n gratuita si la reparaci n no est disponible Para los detalles de la cobertura de garant a para obtener
5. H 13 ATIS e Bre finem 13 TEOUDIESHOOLNG M cT ee 14 PAS Diagram NIE NN E TET 15 25 NOTO E ce 26 ESPA O dps ei 27 49 wo MERC 50 WIE AVM AM o 51 Specifications Throat Width 13 5 8 346 mm Max Cutting Depth 8 204 mm Blade Length 99 3 4 2534 mm Blade Width 1 4 3 4 6 19 mm Table Size 15 3 4 x 20 3 8 400 mm x 518 mm Table Tilt Left 10 Right 45 Blade Speeds 1620 3340 ft min Motor 1 HP Amps Speed 9 4 5 A 1700 RPM Volts 120 240V Net weight 160 Ibs 4 ASSEMBLY 1 TOOLS REQUIRED FOR ASSEMBLY LIST OF LOOSE PARTS IN BAG Item Description Qty Item Description Qty AS ssion 1 gie Phillips Screwdriver EE E ERE 1 umi n Hex Socket head cap screw M6x12 2 cam Adjustable Wrench 1 Washer 8 2 SAR n 1 Blade tension knob 1 U Crank handle 1 e ex NUE MO EE 2 2 UNPACKING AND CHECKING CONTENTS Hex Bolt WOKS una 1 Model 10 321 14 Band Saw is shipped complete in one box o Hex TE C 1 A Separate all parts from carton and check each item with Carton Contents list below to make sure all items are accounted for before discarding any packing material sa am WIR NUF ME na
6. 21 and moving the guide to desired position Lock the roller guide in position with the guide adjusting screw Do not set the roller guides too close as this will adversely affect the life of the saw blade C Adjust the rear roller guide to be just clear of the back of the saw blade by unlocking the guide adjusting screw FIG 21 and moving the guide to approximately 1 32 behind the blade D When the correct adjustment is reached lock the roller guides in position with the guide adjusting screws Guide Adjusting 12 CHANGING THE BLADE SPEED WARNING Before changing the speed always make sure the ma chine has been unplugged from the electrical supply This band saw has two blade speeds A 1620 feet min for hardwoods some plastics and certain nonfer rous metals B 3340 feet min for all other timber The lower bandwheel has two integral multi vee form pulleys and the motor shaft has a twin multi vee form pulley The drive belt passes around the bandwheel pulley the motor pulley and the tension wheel The belt tension is released and applied by using the crank handle See FIG 22 This moves the tension wheel and allows the speed to be changed See DRIVE BELT POSITIONS HIGH LOW SPEED on page 11 13 DRIVE BELT POSITIONS HIGH LOW SPEED A For the low speed 1620 ft min fit the belt to the front pulley on B For the high speed 3340 ft min the belt should be fitted to the both the motor and bandwheel See FI
7. Descripci n Cantidad Haz Frente Haz Lado Pierna Panel Lateral Panel frontal Tuerca Hexagonal Arandela Transporte tornillo hexagonal Tuerca Hexagonal Arandela Tornillo cabeza hexagonal 4 Pies de Goma 4 Arandela 4 Jo Om P ob gt Sierras de cinta abierta partes del soporte Diagrama B Ensamblar los 2 1 2 puerto de polvo a la sierra de cinta Fig 2 encuadrar con cabeza hexagonal tapa rosca y lavadora Coloque el 2 1 2 puerto de polvo a un lado de la sierra de cinta Busque dos hexagonal tornillos y dos arandelas de la bolsa de piezas sueltas Montar el puerto de polvo de las sierras de cinta calendario e instalar una cabeza hexagonal tapa rosca con lavadora en cada hoyo luego apriete con M5 Hex L inglesa V ase la figura 1 Transporte D Coloque la tabla en la tabla superior charnela Cuidadosamente alimentar la cuchilla a trav s de la ranura de la tabla V ase la figura 2A C Montar la parte superior de la tabla charnela inferior tabla charne la con transporte perno Glide pieza lavadora y tuerca ver fig 2 ranura Fig 2A 30 E Busque cuatro pernos hexagonales y cuatro arandelas de la I Ensamblar la herramienta titular a la columna de la sierra de cinta bolsa de piezas sueltas usada para montar el cuadro Montar la con dos tornillos de cabeza pan Busque dos tornillos pan de la tabla en la tabla superior charnela e instalar un perno con lavadora bolsa de piezas sueltas Monte la h
8. de 1 32 de la cuchilla por liberar la gu a el tornillo de ajuste FIG 21 Y moviendo la gu a hasta la posici n deseada Bloquear el rodillo gu a en posici n con el tornillo de ajuste manual No establezca el rodillo gu as demasia do cerca ya que esto afectar a adversamente la vida de la cuchilla C Ajustar el rodillo trasero de ser una gu a clara de la parte poste rior de la cuchilla por liberar el gu a el tornillo de ajuste FIG 21 Y moviendo la gu a de aproximadamente 1 32 detr s de la cuchilla D Cuando el ajuste correcto es alcanzado bloquear el rodillo gu as en posici n con la gu a tornillos de ajuste EI tornillo de 12 CAMBIO DE LA CUCHILLA VELOCIDAD ADVERTENCIA Antes de cambiar la velocidad asegurese siem pre de que la m quina se ha desconectado del suministro el c trico Esta banda ha visto dos om plato velocidades A 1620 Pies min de maderas duras algunos pl sticos y algunos metales no ferrosos B 3341 Pies min para todas las dem s madera La menor bandwheel tiene dos integral multi vee forma poleas y el eje del motor tiene una doble multi vee forma polea La correa bandwheel pasa alrededor de la polea la polea del mo tor y la tensi n rueda La tensi n de la correa es liberado y se apli car mediante la manivela ver fig 22 Esta se mueve la rueda tensi n y permite la velocidad que se va a cambiar V ase LA CORREA posiciones alta baja velocidad 13 CORREA posiciones
9. n del motor limpio para evitar que se sobrecaliente D Mantener el interior cerca de la cuchilla de la Sierra etc limpia para evitar la acumulaci n de polvo V ase fig 29 amp 30 Utilice cap taci n de polvo si es posible E Para prolongar la vida de la cuchilla cuando sta no est en uso por per odos prolongados el despacho de la cuchilla tensi n Antes de volver a utilizar la banda vio asegurese de que la cuchilla es re tensada y seguimiento est activada ESQUEMA ELECTRICO ADVERTENCIA Esta m quina debe estar fundamentada Con el fin de evitar electrocuciones o fuego toda reparaci n de sistema el ctrico s lo debe hacerse por un electricista calificado utilizando una verdadera pieza de recambio 0 Switch 120V Electrical Schematic 240V Electrical Schematic 37 SOLUCIONAR PROBLEMAS Problema Diagn stico La m quina no funciona cuando son acti vados 1 Ninguna fuente de alimentaci n 2 Interruptor Defectuoso 3 Motor Defectuoso La cuchilla no se mueve con el motor en 1 La tensi n de la hoja mando no se ha Remedio 1 Compruebe el cable de rotura 2 Reemplazar el interruptor de bloqueo 3 Motor Defectuoso 1 Apague el motor apriete el bot n de marcha endurecido tensi n cuchilla 2 La cuchilla se sali una de las ruedas 2 Abrir puertas y salir 3 La cuchilla ha roto 3 Reemplace la cuchilla 4 La correa ha encajado 4 Reemplazar el cintur n 1 Top
10. superior gu as primera posici n derecha e izquierda de rodillos gu a relativa a la cuchilla aflojando la tuerca de bloqueo FIG 19 Y moviendo la gu a transportista hasta tanto roller gu as son aproximadamente 1 16 detr s de las gargantas de la cuchilla B Ajuste ambos gu as de rodillos para dentro de 1 32 de la cuchilla por liberar la gu a el tornillo de ajuste FIG 19 De cada lado de la cuchilla y mover las gu as hasta la posici n deseada Bloquear el ro dillo gu a en posici n con el tornillo de ajuste manual No establezca el rodillo gu as demasiado cerca ya que esto afectar a adversa mente la vida de la cuchilla Cuchilla Gullet 7 A Ml EI tornillo de ajuste C Ajustar el rodillo trasero de ser una gu a clara de la parte pos terior de la cuchilla al liberar el tornillo de ajuste manual FIG 20 Y moviendo la gu a de aproximadamente 1 32 detr s de la cuchilla D Cuando el ajuste correcto es alcanzado bloquear el rodillo gu a en posici n con la gu a tornillo de ajuste FIG 20 EI tornillo de ajuste 34 La hoya inferior Gu a A Para ajustar la hoya inferior gu as primera posici n derecha e izquierda de rodillos gu a relativa a la cuchilla aflojando la tuerca de bloqueo FIG 21 Y moviendo la gu a transportista hasta tanto roller gu as son aproximadamente 1 16 detr s de las goletas v ase el recuadro FIG 19 De la cuchilla B Ajuste ambos gu as de rodillos para dentro
11. the blade tension knob 2 Open the doors and check 3 Replace the blade 4 Replace the belt 1 Use a rip fence 2 Put light pressure on the work piece Make sure the saw blade does not bend 3 Try a new saw blade 4 Adjust the blade guides see ADJUST MENT instructions 1 Replace the saw blade use a 6 T P l Teeth Per Inch saw blade for wood and soft material Use a 14 T P l saw blade for harder materials A 14 T P l saw blade always cuts slower due to the finer teeth and the slower cutting performance 2 Fit the saw blade correctly Clean the machine regularly Open the doors and remove the sawdust with a vacuum cleaner Clean the ventilating slots of the motor with a vacuum cleaner From time to time re move the sawdust to prevent it from being drawn into the housing 1 Adjust the table 2 Replace the saw blade or put less pressure on the work piece 1 Replace bearing 2 Adjust the blade tracking knob See ADJUSTMENT instructions 3 Replace the saw blade PARTS DIAGRAM A PARTS LIST A MFG PART NO 1050004 0 90005 0 O rrr DDDDD OO 1 105 1 1 SZZS ot Teo L O Q I Cc nt N OX K OX N UJ 060005 6GB97D1B LLLI LII md ILI och och lll o 15 DESCRIPTION Front beam Side beam e oide panel Front panel Hex nut Washer Hex bolt Hex nut Washer Hex bolt Rubber shoe Washer PARTS DIAGRAM B 46
12. 14 Bandsaw w Open Stand Model 10 321 POWER TOOLS 0 T gt O Record the serial number and date of purchase in your manual for future reference Serial number Date of purchase For more information www rikontools com or info rikontools com For Parts or Questions Part 1H10 321M1 techsupport rikontools com or 877 884 5167 Operator Safety Required Reading IMPORTANT Safety is the single most important consideration in the operation of this equipment The following instructions must be followed at all times There are certain applications for which this tool was designed We strongly recommend that this tool not be modified and or used for any other application other than that for which it was designed If you have any questions about its application do not use the tool until you have contacted us and we have advised you General Safety Warnings KNOW YOUR POWER TOOL Read the owner s manual carefully Learn the tool s applications work capabilities and its specific potential hazards Dy DANGER X ALWAYS GROUND ALL TOOLS If your tool is equipped with a three pronged plug you must plug it into a three hole electric receptacle If you use an adapter to accommodate a two pronged receptacle you must attach the adapter plug to a known ground Never remove the third prong of the plug ALWAYS AVOID DANGEROUS ENVIRONMENTS Never use power tools in damp or
13. Arandela Transporte perno M8x50 Arandela 8 Tuerca M8 Nuez Perno Tornillo Tornillo PARTES DIAGRAMA 5 m u mt e ZA 46 KEY NO MFG PART NO 88 1 WSH8GB93Z 102 1 M16GB6171Z 103 1 WSH16GB93Z 104 1 JL20021005A001Z 105 1 JL20021006D 106 1 JL20021004 107 1 JL20021002 108 1 JL20024001 00 109 1 JL20024002 00 110 1 M8X70GB5781 111 1 JL21025000 001 112 1 JL21021200A 113 1 JL20030002 114 1 WSH8GB96Z 115 1 M8X16GB70Z 116 1 JL21021010A 117 1 JL21020004 01 118 1 JL20021100A001Z 119 1 JL20021001B001Z 120 1 JL20021009 121 1 JL2002 1004 122 1 JL200 100 16 001 148 1 M8X16GB5781Z LISTA DE PIEZAS 5 DESCRIPCI N Arandela de tipo resorte Tuerca Hexagonal M16 Arandela de tipo resorte 16 Rueda carro Cojinete superior perno otar cerradura Montar el eje Ajuste mando pac Ajuste mando cuerpo Tornillo Hexagonal M8x70 Tensi n de la Hoja mando Cuchilla tensor Glide pieza Arandela 8 Tornillo Hexagonal M8X16 Brotar Puntero Tensi n soporte Cuchilla tensor Tuerca de ajuste Star cerradura Tuerca M8 Perno hexagonal PARTES DIAGRAMA 6 48 V ZS PP PS E 0909 09 0 O 0 0 0 09 CA NOOB ON OO NO 014 ON OO MFG PART NO 1 JL21042001 1 JL21042002 LOC5 16Z SH8GB97D1Z C5 16X7 8 004 coz SS 2233 DORE G BE N DARRO NNo 00 Co LU SSSOXX 10016 00158 41004 003 X13GB846Z GB862D2B
14. B Assemble the 2 1 2 dust port to the band saw frame with Hex socket head cap screw and washer Place the 2 1 2 dust port onto the side of the band saw frame Locate two Hex socket head cap screws and two washers from the bag of loose parts Mount the dust port to the band saw frame and install a Hex socket head cap screw with washer in each hole then tighten with M5 Hex L wrench See FIG 1 Wing Nut amp 4 Washer _ D Place the table onto the upper table trunnion Carefully feed the blade through the slot of the table See FIG 2A C Assemble the upper table trunnion to the lower table trunnion with Carriage Bolt Glide Piece Washer and Wing Nut See FIG 2 Blade Slot FIG 2A E Locate four hex bolts and four lock washers from the bag of loose parts used to mount the table Mount the table to the upper table trunnion and install a bolt with washer in each hole then tighten with a 13mm wrench See FIG 3 F Next locate one Hex Bolt M8x45 and one Hex Nut MA Install un der the table as shown This assembly is used to level the table See FIG 4 Underside of Table Table Leveling Bolt G Use the hex socket head cap screw washer bushing and wing nut for correcting the working table flatness See FIG 5 Bushing amp Wing Nut FIG 5 H Attach the crank handle to the belt tension crank arm with the M6 Hex nut See FIG 6 I Assemble the tool holder to the column of t
15. Bandwheel Puerta Superior Gu a Ajuste Posterior Mando Mf Herramienta Titular Guias Cuchilla Insertar Tabla Intercambiar H Menor Bandwheel i Tabla CharnelanferiorTabla Dr 2 1 2 Puerto de D Polvo 4 Puerto de Polvo Puerta La Correa AJUSTE 1 Centrar LA TABLA Tabla Superior Charnela Motor A Afloje los cuatro pernos hexagonales montar la tabla para la tabla superior charnela V ase la figura 10 C Apriete la tuerca hexagonal y compruebe la cuchilla y la tabla de plaza B Mueva el cuadro lateralmente como sea necesario hasta que la D Bloquear la tabla en su lugar y aseg rese de que el indicador lee cuchilla pasa por el centro de inserci n de la mesa cero grados en el lado inferior del cuadro charnela Afloje el tornillo C Si la adaptaci n de B no es suficiente para centrar la mesa que asegura el indicador y recuperar si es necesario dar lectura afloje los cuatro las tuercas para sujetar la brida inferior tabla char Cero grado V ase la figura 12 nela y moverla hacia los lados para colocar la tabla en el centro D Vuelva a apretar los tornillos hexagonales de charnela verifique FIG 12 nuevamente la cuchilla posici n Cuadro indicador 2 LA MESA cuadrada con CUCHILLA en posici n derecha e izquierda Afloje la tuerca en la parte inferior tabla charnela y colocar un plaza tama o adecuado contra la cuchilla en posici n derecha e izqui erda Si la tabla re
16. Bloquear Varilla Roscada Tuerca 18 PARTES DIAGRAMA 3 42 LISTA DE PIEZAS 3 MFG PART NO O gU 000 COW X Q UJ X20GB5783Z 04 DESCRIPCI N Buje Cuchilla Rueda Superior Anillo de retencion 40 Rueda Inferior La correa Rueda Tensi n Sopotar u Anillo de retenci n 28 Anillo de retenci n 12 Eje M vil Tensi n de la correa brazo articulado Tuerca Hexagonal M6 Tornillo de ajuste M6X55 Manivela Corre n Tornillo de ajuste M5x8 Arandela 10 Polea del motor Tornillo Hexagonal M6x10 Motor Tornillo Hexagonal M6X16 Arandela de tipo resorte 6 Anillo de retenci n 17 Tornillo Hexagonal M6x20 Especial tuerca hexagonal Tornillo Hexagonal M Baja teniendo perno Arandela 8 Tornillo Hexagonal M8X16 Arandela de tipo resorte PARTES DIAGRAMA 4 44 LISTA DE PIEZAS 4 MFG PART NO 1 JL20030001A 77B I 30909 OX UJ HO C9 E N u 1506003 JL22020002 001S 21031003 ares En CC a Sr OZ JL21031001D001G JL20031002C 0015 JL20 01 AQ s A n A s n n A A 0030004 3D5X9D5GB845Z 45 DESCRIPCI N CHARNELA inferior tabla Brida tuerca Transporte perno M8x20 Volviendo etiqueta Tornillos 3 5x9 5 untero Manija Tubo Tornillo Hexagonal Arandela de tipo resorte Arandela Arandela 6 Socket tornillo de cabeza Tabla Insertar tabla Tabla Superior charnela
17. CH OU GC CO N B9 D1Z 13000D 049W 10007 001S GB70Z G80018GB278 6GB97D1Z CC Tr lt S O DOORW G a I I caca rr rr NNNNO x ONT 00 O E NO O O N O O 00 S HERO owog ODOWC On N CO OO N I I I I I Fr nd oe N NN ORTE C ZEZECZZ O x NO UJ N O U N EEC o or O 2 20044001 20044002 R21020003 0 I am ae apr dm mm DDDD NO O ER 5 5 JL26010015 8GB889Z me dd ds mt mt ed ed och mt vc vn DA po mt hw vn me dA do oc m ed s md ld och s A vc mt ed mt SS lt 41 DESCRIPCI N Comienzo plug Enmarcar Hoja resorte Remache Tuerca M6 Buje Tornillo hexagonal M6X25 Tuerca M6 Bloqueo de la Puerta mando Tornillo Hexagonal M6X25 Tuerca Hexagonal M20 Puerta Superior Tornillo Pan Interruptor Cepillo Transporte perno M8X100 Brida tuerca M8 Tubo Ventana Transparente Remache3x7 Cuchilla Cubrir Tornillo Pan Tuerca M4 Arandela Portezuela Inferior Puerto de Polvo EI tornillo de ajuste Soportar Arandela 6 7 Teniendo monte cilindro Teniendo buje Guia Superior monte Menor eje guia Tornillo Hexagonal M6x10 Tornillo Hexagonal M6x20 Gu a inferior monte asiento Gu a menor apoyo Tuerca M6 Puerto de Polvo 2 1 2 Tornillo Hexagonal Ajuste mando pac Ajuste mando cuerpo Tubo Regla Arandela de tipo resorte Engranar
18. Dust port Guide adjusting screw Bearing Washer 6 Bearing mount cylinder Bearing bushing Upper guide mount Lower guide shaft Hex Socket set screw M6x10 Hex Bolt M6x20 Lower guide mount seat Lower guide support Lock nut M6 Dust port 2 1 2 Hex bolt Adjusting knob cap ADR knob body Tube Ruler Spring washer Gear Block ao rod u 18 PARTS DIAGRAM C 18 PARTS LISTC KEY NO MFG PART NO 1 JL28020004 1 JL21 on O wo O0 COW X Q UJ X20GB5783Z 04 lt vc ch ed NO NO NG AD RE VOR NR NG NG NO NO NO NR NG AN DESCRIPTION Bushing Saw blade Upper wheel Retaining ring 40 Bearing ire Lower wheel Drive belt Tension wheel Bearing Retaing ring 28 Retaing ring 12 Sliding shaft Belt tension crank arm Hex Nut Set screw M6X55 Crank handle Set collar Set screw M5x8 Washer 10 Motor pulle Hex Socket set screw M6x10 otor Hex bolt M6X16 opring washer 6 GE 17 Hex Bolt M6x20 opecial Hex Nut Hex Nut M6 Lower bearing bolt Washer Hex Socket set screw M8X16 opring washer PARTS DIAGRAM D 20 PARTS LIST D MFG PART NO 1 JL20030001A 77B I 30909 OX UJ HO C9 E N u 003 JL22020002 001S 21031003 8X20GB5783Z 93Z CC a Sr OZ JL21031001D001G JL20031002C 0015 JL20 01 AQ s A n A s n n A A 0030004 3D5X9D5GB845Z 21 DESCRIPTION
19. G 23 rear pulley on both the motor and bandwheel See FIG 24 Note The rear bandwheel pulley is hidden from view rent Noter BZ IN E Rear Motor Pulley Front Pulley Y y ga Bandwheel i n i FIG 23 Pulley FIG 24 14 CHANGING THE DRIVE BELT A Release the saw blade tension by turning the blade tension knob on the top of band saw counterclockwise B Release the belt tension by using the crank handle C Using a hex wrench remove the hex socket head cap screw See FIG 25 from the center of the lower wheel D Carefully slide the lower wheel forward and at the same time release the saw blade from the wheel E Remove the old drive belt and fit the new belt ensure ribs in drive belt are seated correctly before reassembling and tensioning the drive belt F Follow procedures for CHANGING AND ADJUSTING THE SAW BLADE amp TRACKING THE BAND SAW BLADE before restoring power to the band saw and setting up for use Drive Belt Tension Tension the drive belt using the crank handle until tight Add Remove tension until there is 1 2 to 3 8 side deflection 11 OPERATION WARNING Before starting check if any part of your band saw is missing malfunctioning has been damaged or broken such as the motor switch or other operation control a safety device or the power cord turn the band saw off and unplug it until the particular part is properly repaired or replaced The saw blade cuts on a continu
20. Lower table trunion Flange nut M Carriage bolt M8x20 Turnning label Tapping screw 3 5x9 5 ointer Knob Tube Hex bolt opring washer asher Washer 6 Socket head bolt Table Table insert M table trunnion asher 8 Carriage bolt M8x50 Washer 8 Wing nut M8 Nut Bolt Screw Screw PARTS DIAGRAM E AES AES gt A PX d 22 PARTS LIST E KEY NO MFG PART NO DESCRIPTION 88 1 WSH8GB93Z Spring washer 102 1 M16GB6171Z Hex Nut M16 103 1 WSH16GB93Z opring washer 16 104 1 JL20021005A001Z heel carrier bracket 105 1 JL2002 1006D Upper bearing bolt 106 1 JL20021004 Star lock 107 1 JL20021002 Mount shaft 108 1 JL20024001 001S Adjusting knob cap 109 1 JL20024002 001S un knob body 110 1 M8X70GB5781Z Hex Bolt M8x70 111 1 JL21025000 001S Blade tension knob 112 1 JL21021200A Blade tensioner 113 1 JL20030002 Glide piece 114 1 WSH8G Washer 8 115 1 M8X16GB70Z Hex Socket set screw M8X16 116 1 JL21021010A Spring 117 1 JL21020004 014T Pointer 118 1 JL20021100A001Z Tension bracket 119 1 JL20021001B001Z Blade tensioner 120 1 JL20021009 Adjusting nut 121 1 JL20021004 Star lock 122 1 JL20010016 001S Wing nut M8 148 1 M8X16GB5781Z Hex Bolt 23 PARTS DIAGRAM F P CH A diis 24 V ZS PP PS E 0909 09 0 O 0 0 0 09 CA NOOB ON OO NO 014 ON OO MFG PART NO 1 JL21042001 1 JL21042002 LOC5 16Z
21. a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other damaged parts should immediately be properly repaired or replaced Special Safety Rules For Bandsaws 1 Always allow the Bandaw blade to stop before removing scrap pieces from table 2 Always keep hands and fingers away from the blade 3 Never attempt to saw stock that does not have a flat surface unless a suitable support is used 4 Always hold material firmly and feed it into the blade at a moderate speed 5 Always turn off the machine if the material is to be backed out of an uncompleted cut 6 Adjust the upper guide about 1 8 above the material being cut 7 Check for proper blade size and type for thickness and type of material being cut 8 Make sure that the blade tension and blade tracking are properly adjusted 9 Make relief cuts before cutting long curves 10 Release blade tension when the saw will not be used for a long period of time California Proposition 65 Warning WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Your risk from exposure to these chemi
22. a para cortar curvas muy cerradas Para cortar madera gruesa uso menos dientes alrededor de 4 dientes por pulgada La m quina est especialmente capacitada para cortar las curvas sino que tambi n har cortes rectos No intente poner la pieza de trabajo sin que se pierda nada ya que esto puede causar que la pieza de trabajo que se ha quedado atascado o la cuchilla de dob lar Accesorio tope es utilizada para garantizar la seguridad y precisa cortes rectos de la pieza de trabajo generalmente en la misma direcci n que el grano de la madera Por favor consulte las instruc ciones separadas en el paquete accesorio tope ADVERTENCIA Si usted necesita cortar con el tope y una tabla in clinada el tope debe estar instalado en el lado de la mesa que est curvada hacia abajo 36 MANTENIMIENTO ADVERTENCIA Para evitar lesiones debido a las inesperadas empezando antes de la limpieza o llevar a cabo trabajos de man tenimiento apague y desconecte la sierra de cinta de la fuente de energ a Nunca utilice agua u otros l quidos para limpiar la sierra de cinta Uti lizar un pincel seco Mantenimiento regular de las sierras de cinta para evitar problemas innecesarios A Mantener la mesa limpia para asegurar el correcto cortar B Mantenga la parte exterior de la m quina limpia para asegurar el correcto funcionamiento de todas las piezas m viles y prevenir el desgaste excesivo C Mantener las ranuras de ventilaci
23. able loosen the wing nut on the table trunnion set the table to the required angle and tighten the wing nut again See FIG 14 B It is recommended to verify the correct angle setting using an angle guide or by making trial cuts in scrap wood Adjust the indicator accordingly by using a phillips head screwdriver 5 ADJUSTING THE BLADE TENSION To loosen the tension of the blade turn the blade tension knob counterclockwise and the tension indicator will lower To tighten the tension of the blade turn the tension knob clockwise and the tension indicator will rise See FIG 15 Blade Tension Knob Tension Indicator 6 CHANGING AND ADJUSTING THE SAW BLADE This band saw is factory equipped with a general purpose wood cutting blade the saw blade is set prior to delivery To change the saw blade the following procedure must be followed WARNING To avoid injury from unexpected starting whenever changing the saw blade or carrying out adjustments switch the band saw off and remove the power cord from the power outlet To avoid injury to hands when handling the saw blade wear gloves whenever necessary A Open the upper and lower doors by turning the door locking knobs B Loosen the blade tension by turning the blade tension knob on the top of the upper wheel housing counterclockwise until the saw blade has slackened viewed from above See FIG 16 C Remove the saw blade from the upper and lower wheels D When insta
24. alta baja velocidad A La baja velocidad 1620 ft min y colocar el cintur n de la polea frontal tanto en el motor y bandwheel Ver Fig 23 Motor Fr ES Polea cis Frontal PARA FIG 23 K 14 CAMBIAR LA CORREA A Suelte la cuchilla tensi n apagando la tensi n de la hoja situado en la parte superior de la banda vio las manecillas del reloj B Liberar la tensi n de la correa utilizando la manivela C Usando una llave hexagonal quitar la cabeza hexagonal tapa rosca ver fig 25 Desde el centro de la rueda inferior D Deslice cuidadosamente la rueda inferior y al mismo tiempo liberar la cuchilla de la rueda E Quitar el casco antiguo de la correa y ajustarse a la nueva correa garantizar las costillas en la correa de transmisi n est n colocados correctamente antes de volver a ensamblar y tensar la correa F Siga los procedimientos para cambiar y ajustar la CUCHILLA Y SEGUIMIENTO LA HOJA DE LA SIERRA antes de devolver el poder a la sierra de cinta y creaci n de empleo B Para la alta velocidad 3341 ft min el uso del cintur n deber a ser montados en la parte trasera polea tanto en el motor y bandwheel Ver Fig 24 Nota La parte trasera bandwheel polea se oculta Polea del Polea trasera motor trasero SC Bandwheel ww fi FIG 24 Anillo de retenci n 35 OPERACION ADVERTENCIA Antes de comenzar verifiquen si alguna parte de tu banda vio falta mal funcionamiento ha sido danado o rota como
25. cals varies depending on how often you do this type of work To reduce your exposure work in a well ventilated area and with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles For more detailed information about California Proposition 65 log onto rikontools com Note This owner s manual is not a teaching aid Use of this owner s manual is intended to show assembly adjustments and general use SAVE THESE INSTRUCTIONS Refer to them often Table of Contents e SE S ee 2 3 Bandsaw oale RUGS a den na mom 3 t CII AU el c mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm mmmmmmmmm mmmmmmmmm mmmrmmmmmmmmmmmmmmmmmmmmmmmmmmmma 4 COM MS e Package E T e 5 Eala cin INS ae e E E E ER 5 Sana ASSCIMIONY d E 6 Ee E le E 6 7 alla o USER OE ASSEMDIN ME E een 7 die VOU ANS WU cases ce sa de ene case aa mmm 8 AUSTIN eres 8 ES sis INGUIN ADI T 8 Squanna lable O Blade een 8 Setting Table Square at Back Of Blade una nennen a ee u 9 TONG AING A Pr AA 9 Changing Me Bandsaw e nee iba tecate ess asias 9 AAJU UnG Blade Kn e LA 9 AGUNG ME AW isis mE m Rm 9 AQUStTAdiINS Cutting ASI RI RERO T re ee 10 Upper Blade Guide AQUSIMENt amistad eines 10 Lower Blade Guide AdIUSIFTIe EEN 10 So BA SPECO Ann 10 11 a rue ee T Tm 11 See 7 12 Mrsgu acigs
26. decide 2 1 1 2 Installing your Band Saw Blade 1 Unplug the saw then loosen the tension on the upper wheel With all the blade guides backed off slip the new blade around the wheels and then tension it 2 When you have tensioned the blade enough to keep it on the wheels track it by turning the upper wheel with one hand while adjusting the tilt of the wheel s axis with the other hand The blade should ride in the middle of the rim Never track the blade with the motor running and the cover open m 3 Next adjust the blade guides first the thrust bearings upper and lower then the left had side guides 4 Use a square to make sure you are not pushing the blade out of line and place a piece of white paper between the blade guide and the blade to allow for clearance Ri Right Wrong 1 Right Diagnosing Problems 6 Blade Making Belly Shaped m ned nds 12 Premature Loss of Set Wrong Increase tension 7 Improper width selection check chart for correct width for radius cutting 1 Premature and Excessive Tooth Wear Adjust guides closer to workpiece 2 Reduce band velocity Feed pressure too light increase it Teeth too fine use a coarse pitch H SH e Lower band velocity Decrease feed force Teeth dull E e a Develops Positive Camber RN Improper tooth selection use a finer pitch i Decrease torce TITI NN Improper break in with new band Velocity and zen a e Use a coarser pitch to increase tooth
27. e para cortar no utilizados I Utilice un tope La cuchilla no cortar en l nea recta M 2 Velocidad de alimentaci n demasiado r pido 3 Los dientes de la cuchilla son aburridos o danado 4 Gu as cuchilla no convenientemente 2 Poner luz presi n sobre la pieza de trabajo Asegurese de que la cuchilla no doblar 3 Intente una nueva cuchilla 4 Ajuste la cuchilla gu as ver instruccio ajustada nes ajuste La cuchilla no cortar o cortes muy lenta mente plazo 2 La hoja de la sierra se coloc al rev s en la sierra de cinta Aserr n se acumula dentro de la m quina Esto es normal Serr n dentro de la carcasa del motor Esto es normal 1 El cuadro no est formando ngulos rectos con la cuchilla 2 La cuchilla es aburrida o demasiado La m quina no puede cortar a una tem peratura de 45 o 90 grados se ejercieron presiones sobre la pieza de trabajo 1 Las ruedas no est n armonizadas o defectuoso teniendo La cuchilla no pueden ser debidamente ubicadas en las ruedas 2 El rastreo de cuchilla mando no ha sido debidamente ajustado 3 Less Than cuchilla 38 1 Los dientes son aburridos causados por cortar materiales duros o utilizaci n a largo 1 Reemplace la cuchilla utilice un 6 T P Dientes por pulgada cuchilla de la sierra para madera y materiales blandos Utilice un 14 T P I cuchilla materiales m s ardu amente 2 Ajuste la cuchilla correctamente Li
28. e same direction as the grain of the timber Please see separate instructions provided in the accessory rip fence package WARNING When sawing with the rip fence and a tilted table the rip fence must be installed on that side of the table which is tilted down ward 12 MAINTENANCE WARNING To avoid injury due to unexpected starting before cleaning or carrying out maintenance work switch off and disconnect the band saw from the power source Never use water or other liquids to clean the band saw Use a dry brush Regular maintenance of the band saw will prevent unnecessary problems Keep Inside Areas Clean A Keep the table clean to ensure accurate cutting B Keep the outside of the machine clean to ensure accurate opera tion of all moving parts and prevent excessive wear C Keep the ventilation slots of the motor clean to prevent it from overheating D Keep the inside near the saw blade etc clean to prevent accumulation of dust See FIG 29 amp 30 Use dust collection if pos sible E To prolong the life of the saw blade when the band saw is not in use for extended periods release the saw blade tension Before reusing the band saw ensure that the blade is re tensioned and tracking is checked ELECTRICAL SCHEMATIC WARNING This machine must be grounded To avoid electrocution or fire any repairs to electrical system should be done only by a qualified electrician using genuine replacement part
29. en el interruptor motor u otra operaci n control un dispositivo de seguridad o el cable de alimentaci n apague la banda vio apagado y descon ctelo hasta la parte en concreto est correctamente reparado o sustituido La cuchilla corta en un continuo palotes Para evitar lesiones cuando manos son inevitablemente cerca de la cuchilla de la Sierra deben ser colocados a ambos lados de la pala ver fig 26 no est en l nea con el mismo ver fig 27 Utilice un empuje stick siempre que sea posible cuando se trabaja en estrecha proximidad con la cuchilla Iniciar la banda vio presionando el bot n verde ver fig 28 Y espe rar la banda vio venir a toda velocidad antes de comenzar a cortar Nunca iniciar el sierra de cinta con la pieza de trabajo en contacto con la cuchilla Comer lentamente la pieza de trabajo hacia la cuchilla de la Sierra dejando s lo la luz presi n sobre ella Con ambas manos con firmeza la pieza de trabajo hacia abajo sobre la mesa y pienso que hacia la cuchilla con lentitud Una vez que la operaci n de corte es vuelta completa la banda cor tar con el bot n rojo DETENER paddle en el interruptor Para obtener los mejores resultados la cuchilla deben estar bien afilados Seleccione el derecho cuchilla para el trabajo dependi endo del grosor de la madera el corte Los m s delgados y m s dif cil la madera el m s fino los dientes 14 dientes por pulgada de la cuchilla Utilice una multa diente cuchill
30. erramienta titular a la columna e en cada hoyo luego apriete con una llave hexagonal 13mm V ase instalar un tornillo pan en cada hoyo luego apriete con destornilla la figura 3 dor Phillips V ase la figura 7 Herramienta Titular F Siguiente localizar un tornillo hexagonal M8x45 y una tuerca hex J Siguiente localizar un tornillo hexagonal M8x45 y una tuerca agonal M8 Instalar por debajo de la mesa como se muestra Esta hexagonal M8 Instalar por debajo de la mesa Coloque la tensi n de asamblea se utiliza para nivelar la mesa V ase la figura 4 la hoja mando a la tensi n de la hoja asamblea V ase la figura 8 Parte inferior de Tensi n de la Hoja Mando la Tabla Tabla Nivelar Perno G Utilice la cabeza hexagonal tapa rosca lavadora buje y tuerca K sta tiene un 2 1 2 puerto de polvo y 4 puerto de polvo incluido para corregir la mesa de trabajo planitud Ver Fig 5 para la conexi n de ancho est ndar tienda tubos de vac o V ase la figura 9 Se recomienda que cuando se est en uso la sierra de cinta est conectado a un colector de polvo 2 1 2 Puerto Buje amp Tuerca oo One FIG 5 4 Puerto de Polvo H Atribuimos la manivela de la tensi n de la correa brazo articulado con el M6 tuerca hexagonal V ase la figura 6 31 S tu banda VIO a Tensi n de la Hoja Mando mE o Tensi n de la Bloqueo de la Puerta TT Hoja M Lamina Perilla de Rastreo
31. eta einen 1 HP Profundidad de Corte usa 8 Tensionael Mor nie 120 240 Las Velocidades de la Hoja 1620 3340 ft min Amperaje del Motor 9 4 5 A Puertos de PO O une 2 12 nie E A 160 LBS GUARDAR estas instrucciones Referirse a ellos con frecuencia 28 ASAMBLEA 1 HERRAMIENTAS NECESARIAS PARA EL MON LISTA DE PARTES SUELTAS en bolsa TAJE Art culo Descripci n Cantidad Art culo Descripci n Cantidad NUN Destornillador Phillips 1 mu 2 1 2 puerto de Polvo 1 cam Llave ajustable 4 Cabeza hexagonal tapa rosca M6x12 2 Arandela Barnes 2 en ngulo VECO i suec ubera bebes ae aur RV ME seen 1 gt Tensi n de la Hoja mando 1 A Mo A 1 2 DESEMBALAJE y comprobaci n CONTENIDO Tuerca Hexagonal IMD irte nennt 2 Ge nz EEN ao pen i Tornillo Hexagonal M8x35 sssuse 1 Tuerca Hexagonal M8 1 A Todas las partes separadas del cart n y compruebe cada tema con los envases de cart n contenidos lista a continuaci n para asegurarse de que todos los temas se contabilizan antes de Tuerca M 1 desechar cualquier material de empaque i pem O i5 1 B Retire la cubierta protectora del petr leo que se aplican a la tabla Cualquier uso dom stico corriente tipo grasa y spot remove Arandela pe 1 M e min 28 C Ap
32. he band saw with two pan head screws Locate two pan head screws from the bag of loose parts Mount the tool holder to the column and install a pan head screw in each hole then tighten with Phillips screwdriver See FIG 7 Tool Holder J Place the blade tension knob onto the blade tension assembly See FIG 8 K The band saw has a 2 1 2 dust port and 4 dust port included for connection to standard width shop vacuum hoses See Fig 9 It is recommended that when in use the band saw is connected to a suitable dust collector 2 1 2 Dust Port KNOW YOUR BAND SAW Blade Tension Blade Tension Knob Door Locking Knob fe eg Kor Upper Bandwheel Pi Blade Tracking Knob Door R i t Guide Post Adjusting Knob i Tool Holder Blade Guides Table Insert Switch Upper Table Trunnion g Lower Bandwheel Table Lower Table Trunnion Di Motor Door mo 2 1 2 Dust Port _ a 4 Dust Port Drive Belt Tension ADJUSTMENTS 1 CENTERING THE TABLE A Loosen the four Hex bolts mounting the table to the upper table trunnion See FIG 10 Hex Bolt x4 FIG 10 C Tighten the Hex nut and check the saw blade and the table for square B Move the table sideways as required until the saw blade runs D Lock the table into position and check that the indicator reads through the center of the table insert zero degrees on the side of lower table trunnion Loosen the screw C If
33. his machine until all parts are assembled and working properly A Open Stand Assembly Check contents against the parts list Hint All front and side panels assemble behind inside leg pieces Fasten front panel on to paired legs using hex carriage bolts washers and hex nuts Do not fully tighten Fasten side panel on to front panel and paired leg assemblies using remaining hex carriage bolts washers and hex nuts Fasten the front and side beams on the paired legs with hex carriage bolts washers and hex nuts Set stand in an upright position ensuring that the holes on the top edge of the panels line up sufficiently to allow hex head screws to pass through Fully Tighten the hex carriage bolts and hex nuts Press rubber feet onto the end of stand legs With the aid of an assistant lift band saw and carefully position in place on top of stand Install base to stand using hex head screw 11 and washer 10 through stand and saw base then washer 10 and hex nut 9 on top of saw base Repeat procedure for all four corners before tightening fully WARNING To Avoid back injury get help lifting the band saw Bend your knees and lift with your legs not your back Parts List D 3 Z O Description Front beam Side beam Legs Side panel Front panel Hex nut Washer Hex carriage bolt Hex nut Washer Hex head screw Rubber foot Band Saw Open Stand Washer Parts Diagram 1 2 3 4 5 6 T 8 9
34. his warranty may not be transferred This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs alterations lack of maintenance or normal wear and tear Under no circumstances will Seller be liable for incidental or consequential damages resulting from defective products All other warranties expressed or implied whether of merchantability fitness for purpose or otherwise are expressly disclaimed by Seller This warranty does not cover products used for commercial industrial or educational purposes This limited warranty does not apply to accessory items such as blades drill bits sanding discs or belts and other related items Seller shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty proof of purchase documentation which includes date of purchase and an explanation of the complaint must be provided The Seller reserves the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever To take advantage of this warranty please fill out the enclosed warranty card and send it to RIKON Warranty 16 Progress Rd Billerica MA 01821 The card must be entirely completed in order for it to be valid If you have any questi
35. k saw guide backup bearing for wear replace if necessary Too much pressure on saw guide inserts 5 Premature Blade Breakage Weld not in proper alignment Reweld blade straight and true Check alignment of saw guides be sure they are eese has Ge we bn a diameter 10 Cutting Rate Too Slow square to front vise Replace or clean guides Fos ee i s Increase band velocity Increase feed pressure 17 Burring or Mushrooming of Blade Back Edge Check wheels for defects Use a coarser pitch Increase tension and adjust guides Teeth too coarse for workpiece use a finer pitch 11 Blade Leading In Cut N i Check contact between blade and back edge rollers Decrease blade tension Decrease feeding force Reduce feed pressure or rate Reduce feed pressure e Brittle weld increase annealing period decreasing heat gradually Check adjustments and wear of saw guides or rollers Use coarser pitch blade Check for proper adjustment of band guides saw guides saw guide inserts aan Use finishing stone and back up bearings la nn b Tooth set damage Reprinted with permission from The Olson Saw Company Bethel CT 2001 50 Warranty POWER TOOLS 5 Year Limited Warranty RIKON Power Tools Inc Seller warrants to only the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship for a period of five 5 years from the date the product was purchased at retail T
36. la reparaci n o sustituci n gratuita visite el sitio web www rikontools com Esta garant a no cubre la hoja gu as de la hoja y se inserta en el listado que son piezas consumibles que pueden gastarse por el uso normal dentro del periodo de garant a LAS INSTRUCCIONES DE SEGURIDAD PRECAUCIONES DE SEGURIDAD GENERAL Conoce su herramienta EL CTRICA Lea el manual de instrucciones cuidadosamente Aprender las aplicaciones de la herramienta capacidades para el trabajo y sus posibles peligros espec ficos Si el instrumento est equipado con un triple plug debe conectar en una de tres hoyos recipiente el ctrico Si utiliza un adaptador para acomodar un doble recipiente debe adjuntar el adaptador a un terreno conocido Nunca elimine la tercera clavija del enchufe Siempre evitar situaciones peligrosas Nunca utilice herramientas el ctricas en lugares h medos o mojados Mantener su rea de trabajo bien iluminado y claro de desorden 4 DANGER Siempre Suelo Todas las herramientas EI y 4 DANGER Siempre retire la adaptaci n llaves y llaves de herramientas despu s de su utilizaci n Constituyen la costumbre de comprobar que las claves y el ajuste llaves se quitan de la herramienta antes de encenderlo Le ad Siempre mantenga su rea de trabajo limpia Amontonado mbitos y bancos invitamos a accidentes DANGER Siempre mantenga los visitantes Lejos de m quinas para correr Todos los visitantes deben mantenerse una dis
37. lique una capa de cera para la tabla y evitar la herrumbre Cabeza hexagonal tapa rosca M6x45 1 Eimpie 1ngas las pattes EECHER EES y DER Herramienta titular esses 1 al Tornillo Pan MSXTD une 2 EL CARTON po 21 J M2 5 hexagonal L torcer 1 Tema Numero Descripci n Cantidad M3 hexagonal L torcer 1 M4 hexagonal L orcer 1 A Cuerpo de La M quina con la cuchilla instalado 1 M5 hexagonal L torcer eeeeeeeeese 1 B jet 1 osu C Paquete que contiene Abrir Stand 1 Hex Bolt washer nut assembly M8 24 D Bolsa de piezas sueltas sese 1 e Hex Bolt washer nut assembly M6 4 E Tabla Superior charnela Asamblea 1 Rubber e E 4 F Manual del Operator Ini seien 1 gt Le Tornillo Hexagonal M8x16 4 i Arandela de derre 4 14 Bandsaw w Open Stand POWER TOOLS E c C o E gt fe For Parts or Questions techsupport rikontools com or 877 884 5167 G 3 ASAMBLEA INICIAL La banda 10 321 se vio facilitada parcialmente montado Antes de su utilizaci n los siguientes elementos han de ser montados Abrir 2 1 2 Puerto de polvo Tabla tensi n de la Hoja Mando porta herramientas y Manivela ADVERTENCIA Para evitar lesiones no i
38. lling the new saw blade ensure the blade teeth are pointing downwards and towards you at the position where the saw blade passes through the table Blade Tension Knob Door L cking Knob D 1 FIG 16 E Re tension the new saw blade and check the saw blade tracking by turning the upper wheel by hand The saw blade should run in the center of the band saw wheels F If needed adjust the tracking of the saw blade proceed as mentioned below TRACKING THE BAND SAW BLADE G Close the upper and lower doors by turning the door locking knobs before reconnecting the power supply 7 TRACKING THE BAND SAW BLADE Set the tracking of the saw blade before setting the blade guides Once the saw blade is installed and tensioned track the saw blade by adjusting the tracking knob by hand See FIG 17 The saw blade should run in the center of the band saw wheels Use the blade tracking window to check position on wheel When the correct adjustment is achieved lock the tracking knob with the wing nut AN sail Wing Nut j Tracking Knob 8 SETTING THE CUTTING HEIGHT A The upper blade guide should be set as close as practical against the work piece B To adjust this height loosen the wing nut at the side of the upper wheel housing See FIG 18 C Set the blade guide to the required height by turning the guide post adjusting knob D Tighten the wing nut after setting proper height b Ed BE Guide Post Adjusting Knob
39. mpie la m quina con regularidad Abrir puertas y quitar el aserr n con una aspira dora Limpie las ranuras de ventilaci n del motor con una aspiradora De vez en cuando quitar el aserr n para evitar que se vieran arrastradas a la vivienda 1 Ajustar la tabla 2 Reemplace la cuchilla o realizar menos presi n sobre la pieza de trabajo 1 Reemplazar teniendo 2 Ajuste la cuchilla seguimiento de mando vea AJUSTE instrucciones 3 Reemplace la cuchilla PARTES DIAGRAMA 1 Listas de piezas 1 MFG PART NO JL21050004 001Z L21050005 001Z L21050001 001Z E 0500 zzzzcccc CITlgo C NN co Q2 O e zn I I I I I I I I I I I I I c DL PN LLLI LII md ILI och och lll 0 IO O 05 GB97D1B 39 DESCRIPCI N Haz Frente Haz Lado Pierna Panel Lateral Panel Frontal Tuerca Hexagonal Arandela Tornillo Hexagonal Tuerca Hexagonal Arandela Tornillo Hexagonal Calzado de Goma Arandela de tipo resorte PARTES DIAGRAMA 2 46 40 LISTA DE PIEZAS 2 KEY NO seat 22 MFG PART NO 21010001A 001S 21011000ROSOW 010008 T4X8GB12618A GB889Z E or lt n O r O Sas HN OU co QI 02 UJ N O N 89Z eee o NO NS GB6173Z 1012000J 049W 0GB818Z lt A L bog NO On Sec Teceeceecegee x NO NO UJ N O N c Tyco cz UT oo PS Poi Sow o9N 0 D OX tt NNU N TOXO N S
40. nch TPI is important in obtaining the Minimum finish desired and the proper feed rate A coarse tooth blade m Material It is important to know the SFM for the various speed settings of your band saw so that you can selec 2 3 TPI should be used for resawing wood and cutting thicker Thickness the proper speed for cutting wood or other mas Check the operator s manual of your band saw tc stock up to 8 fine toothed blade 18 to 32 TPl should be used 323 32 determine the SFM or use the following procedure for thinner metals and plastics under 1 4 For general cutting of 34 wood 4TPI wil E a fast cut and 14 r will cut a E 1 Determine the RPM check the operators manual or clock the revolutions per minute of the but leave a smoother finish M wg wheels with a tachometer or revolution counter When Selecting TPI remember 10 5 16 2 Measure the diameter of the drive wheel in inches and multiply by 262 to obtain the wheel More TPI give a smoother but slower cut 8 3 8 circumference The RPM times circumference equals the surface speed of the blade Fewer TPI allow a faster cut with a slightly 6 1 2 RPM x diameter in inches x 262 SFM rougher finish 4 3 4 3 4 Note Spring Steel Wood Cutting Band Saw Blades should never be operated at surface speeds above At least three teeth must be in the workplece y 2000 SFM Carbon Hard Edge Flexible Back Band Saw Blades may be run up to 8000 SFM the chart to the right will help you
41. ntente ejecutar o utilizar esta m quina hasta que todos se arman y funciona correctamente A Montaje del soporte Abierto Compruebe contenido contra la lista de piezas Sugerencia Todos los paneles frontal y lateral montar detr s interior pierna piezas Sujetar en el panel frontal para emparejar las piernas utilizando hex transporte los pernos arandelas y tuercas hexagonales No apriete Sujetar panel lateral sobre al panel frontal y emparejados utilizando las piernas restantes hex transporte los pernos arandelas y tuercas hexagonales Sujetar la parte frontal y lateral de vigas el emparejado patas con hex transporte los pernos arandelas y tuercas hexagonales Situado en una posici n erguida asegurando que los agujeros en el borde superior de la l nea de paneles lo suficiente como para permitir tornillos de cabeza hexagonal para pasar a trav s Apriete las tuercas hexagonales transporte pernos y tuercas hexagonales Presione patas de goma en el extremo de patas del estante Con la ayuda de un asistente levantar banda vio y colocar cuidadosamente en su lugar en la parte superior del soporte Instalar el sistema base de soporte con tornillo cabeza hexagonal 11 y la arandela 10 a trav s de stand y base de la sierra a continuaci n lavadora 10 y tuerca hexagonal 9 en la parte superior de base de la sierra Repita el procedimiento en los cuatro ngulos antes de apretar plenamente Lista de piezas Tema N mero
42. ojar la tensi n de la cuchilla gire la perilla tensi n de la hoja del reloj y la tensi n indicador bajar Para ajustar la tensi n de la cuchilla gire la tensi n perilla a la derecha y indicador la tensi n aumentar V ase la figura 15 Tensi n Indicador 6 MODIFICAR y ADECUAR LA CUCHILLA Esta banda se vio de f brica equipada con un prop sito general cuchilla para cortar madera la cuchilla est establecido antes de la entrega Para cambiar la hoja de la sierra el siguiente procedimiento debe seguirse ADVERTENCIA Para evitar da os en caso de partida ines perada cada vez que cambia la cuchilla o llevar a cabo ajustes cambie la banda vio apagado y desconecte el cable de alimentaci n de la toma de corriente Para evitar lesiones en las manos para la manipulaci n de la cuchilla de la sierra use guantes cuando sea necesario A Abra la puerta superior e inferior de los mandos del bloqueo de la puerta B Aflojar la tensi n de la hoja por convertir a la tensi n de la hoja situado en la parte superior de la rueda superior izquierda hasta vivienda la cuchilla ha disminuido vista desde arriba v ase la figura 16 C Retire la cuchilla de la parte superior e inferior ruedas D Cuando se instala la cuchilla garantizar los dientes de la cuchilla est n apuntando hacia abajo y hacia usted en la posici n donde la cuchilla pasa a trav s de la tabla Tensi n de la Hoja Mando E T nselo de la nueva hoja de la
43. ons please contact us at 877 884 5167 or warranty rikontools com 57 POWER TOOLS For more information 16 Progress Rd Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com www rikontools com Copyright RIKON Power Tools Inc 2013 Printed in China 1 13
44. ous downstroke To avoid injury when hands are unavoidably near to the saw blade they should be placed on either side of the blade See FIG 26 not in line with it See FIG 27 Use a push stick whenever possible when working in close proximity to the saw blade Start the band saw by pressing the green ON button See FIG 28 and wait for the band saw to come to full speed before starting to cut Never start the band saw with the work piece in contact with the saw blade Slowly feed the work piece towards the saw blade putting only light pressure on it With both hands firmly hold the work piece down on the table and feed it towards the saw blade slowly Once the cutting operation is complete turn the band saw off by pressing the red STOP paddle on the switch For best results the saw blade must be sharp Select the right saw blade for the job depending on the thickness of the wood the cut to be made The thinner and harder the wood the finer the teeth 14 teeth per inch of the saw blade Use a fine tooth blade for cutting sharp curves For thick wood cutting use less teeth approximately 4 teeth per inch The machine is especially suited for cutting curves but will also make straight cuts Do not attempt to turn the work piece without pushing it as this may cause the work piece to get stuck or the saw blade to bend An accessory rip fence is used to ensure safe and accurate straight cuts of the work piece usually in th
45. penetration feeding should be reduced the first few cuts Material not securely held Adjust saw guides closer to work piani Mii pino 3 Too much feed pressure reduce for good chip curl 14 Band Develops Twist Wins Bain N ne Lap NN Band velocity too low increase speed Wrong width for radius being cut choose a narrower blade e Incorrect saw guide insert size for the band allowing them to strike teeth 8 Band Devel seta P m w i l a band Develops a Negative Camber inding in cut decrease feed pressure s ace Blade man loct enden oe Band is riding on saw guide backup bearing too Decrease band tension Ka Increase or decrease band velocity Increase tension of band heavily Adjust band for alignment on top i 4 ius sew cultes unter ore Teeth too coarse for workpiece Increase feed pressure aid bottom wheels i Material not securely held Check band wheel alignment NS 15 Finished Cut Surface Too Rough sg 3 Gullets Loading e Improper tooth selection choose a finer pitch 2 9 Blade Not Running True Against Saw Guide Backup Bearing Teeth too fine for workpiece use a coarser pitch Decrease band velocity Increase band velocity Decrease feed rate 4 Band Stalls in Work UH bia ll 16 Band Scoring side wear or grooving Feed pressure too great decrease feed Check band wheel alignment Check for wear on saw guide inserts Teeth too coarse use finer tooth blade i Chec
46. quiere ajuste proceda de la siguiente manera A Usando una llave de tuercas suelte la tuerca hexagonal por debajo de la mesa V ase la figura 11 B Coloque la llave de tuercas hexagonales en el perno y ajustar hasta la mesa es cuadrada con la cuchilla V ase la figura 11 32 3 LA MESA CUADRADA DE VUELTA DE HOJA Colocar un cuadrado en la parte trasera no diente lado de la cuchilla Si encuentra que el cuadro va cuesta arriba o cuesta abajo usted le da de comer la pieza de trabajo proceda de la siguiente manera A Usando una llave de tuercas suelte la brida tuerca en la parte inferior tabla charnela V ase la figura 13 B Coloque el M5 Hex L llave hexagonal en el tornillo de ajuste y ajustar hasta la mesa es cuadrada con la cuchilla en la parte trasera no diente lado de la cuchilla Tornillo Hexagona C Apriete la tuerca de brida y vuelva a comprobar la cuchilla y la tabla de plaza 4 LA TABLA BASCULANTE Bisel de cortes la tabla se inclina hacia 0 hasta los 45 grados A Para inclinar la mesa afloje la tuerca de la tabla charnela puso la mesa al ngulo requerido y apriete la tuerca de nuevo v ase la figura 14 B Es recomendado para verificar el correcto ajuste del ngulo utilizando un ngulo gu a o haciendo que los cortes de prueba en madera de desecho Ajuste el indicador en consecuencia mediante el uso de un destornillador Phillips 5 AJUSTAR LA TENSI N DE LA HOJA Para afl
47. s 0 Switch 120V Electrical Schematic 240V Electrical Schematic 13 TROUBLESHOOTING Problem The machine does not work when switched on The saw blade does not move with the motor running The saw blade does not cut in a straight line The saw blade does not cut or cuts very slowly Sawdust builds up inside the machine Sawdust inside the motor housing The machine does not cut at 45 or 90 de grees The saw blade can not be properly posi tioned on the wheels Diagnosis 1 No power supply 2 Defective switch 3 Defective motor 1 The blade tension knob has not been tightened 2 he blade has come off one of the wheels 3 he saw blade has broken 4 The drive belt has snapped 1 Rip fence for cutting not used 2 Feed rate too fast 3 The blade teeth are dull or damaged 4 Blade guides not suitably adjusted 1 The teeth are dull caused by cutting hard material or long use 2 The saw blade was fitted the wrong way on the band saw This is normal This is normal 1 The table is not at right angles to the blade 2 The saw blade is dull or too much pres sure was put on the work piece 1 The wheels are not in alignment or de fective bearing 2 The blade tracking knob hasn t been properly adjusted 3 Inferior saw blade 14 Remedy 1 Check the cable for breakage 2 Replace the lock switch 3 Defective motor 1 Switch off the motor tighten
48. s m viles obligatorio de piezas m viles rotura de las partes el montaje as como cualesquiera otras condiciones que puedan afectar a su funcionamiento Un guardia u otras partes da adas debe inmediatamente se correctamente reparado o sustituido NORMAS ESPECIALES EN MATERIA DE SEGURIDAD DE SIERRAS Siempre se detienen las sierras de cinta antes de quitar chatarra piezas de la tabla Siempre mantenga las manos y los dedos lejos de la cuchilla Nunca hab a intentado stock que no tienen una superficie plana a menos que un soporte adecuado es utilizada Siempre mantenga material con firmeza y alimentarla en la cuchilla a un ritmo moderado Siempre apague la m quina si el material se ha retirado de la instalaci n incompleta Verifique las pala tama o y tipo de espesor y el tipo de material cortado Aseg rese de que la tensi n de la hoja y la cuchilla de seguimiento est n correctamente ajustado Hacer alivio cortes antes de cortar largas curvas Liberar la tensi n de la hoja cuando vio no ser utilizado por un largo per odo de tiempo Nota y siga las instrucciones y advertencias de seguridad que aparecen en la parte baja puerta de esta sierra ESPECIFICATIONES O O1 amp ND Longitude de la Hold 99 3 4 Tamano de la Tabla 15 3 4 x 20 3 8 Ancho de MOIS m 1 4 to 3 4 La Tabla Basoulante 0 45 Degrees Ancho de la Garganta 2 ONCE ami
49. sierra y comprobar el seguimiento de cuchilla girando la rueda superior a mano La cuchilla debe eje cutar en el centro de la banda vio las ruedas F Si es necesario ajustar el seguimiento de la cuchilla proceder como se menciona m s abajo SEGUIMIENTO DE LA HOJA DE LA SIERRA G Cerrar la parte superior e inferior puertas girando el bloqueo de la puerta mandos antes de volver a conectar la fuente de alimentaci n 7 SEGUIMIENTO DE LA HOJA DE LA SIERRA Ajustar el seguimiento de la cuchilla antes de establecer la cuchilla gu as Una vez que la cuchilla est instalado y tensados v a la cuchilla ajustando el potenci metro de rastreo a mano ver fig 17 La cuchilla debe ejecutar en el centro de la banda vio las ruedas Utilice la ventana hoja de seguimiento para comprobar la posici n de rueda Cuando el ajuste correcto se logra bloquear el rastreo de mando con la tuerca IN E D P 3 i 3 3 Tuerca Mando de Rastreo 33 8 AJUSTE DE LA altura de corte A La hoya superior guia deberia establecerse lo mas proxima po sible en la pieza de trabajo B Para ajustar la altura afloje la tuerca a un lado de la rueda supe rior la vivienda Ver Fig 18 C Ajuste la cuchilla guia a la altura requerida girando el mando guia ajuste posterior D Apriete la tuerca de ajuste altura correcta Guia ajuste Tuerca posterior Mando 11 AJUSTE LA CUCHILLA guias La Hoya Superior Guia A Para ajustar la hoya
50. tancia segura de la zona de trabajo W Siempre hacer el Taller Picaportes Picaportes con candados e interruptores maestros o eliminando starter claves Nunca opere una herramienta bajo la influencia de las drogas medicamentos o alcohol 27 ie Siempre se debe usar vestimenta adecuada Nunca use ropa suelta o las joyas que puedan quedar atrapados en las piezas m viles Puestas unas chanclas de goma est recomendado para las mejores condiciones 4 DANGER Siempre utilice gafas de seguridad y Use proteccion para los oidos DR Tambi n usa una cara o mascarilla si la operaci n de corte es polvoriento est Nunca Excederse Mantenga su calzado apropiado y en equilibrio en todo momento Nunca se pare sobre herramientas Lesiones graves pueden ocurrir si la herramienta se inclina o si la herramienta cortante es accidentalmente contactados Siempre desconecte Herramientas Desconecte herramientas antes del servicio y al cambiar los accesorios como las cuchillas brocas y cuchillas Evitar siempre ausencias Accidentales Aseg rese de interruptor se encuentra en la posici n OFF antes de enchufar en cable Nunca deje Desatendida ejecutar Herramientas Siempre revise las partes danadas Antes de la primera o la continua utilizaci n de la herramienta un guardia o en alguna otra parte que est daniada debe verificarse para asegurar que funcione correctamente y realizar su funci n prevista Revise la alineaci n de los elemento
51. the adjustment of B is not enough to center the table loosen securing the indicator and reset if necessary to give zero degree the four flange nuts holding the lower table trunnion and move the reading See FIG 12 table sideways to place the table in the center D Re tighten Hex bolts for trunnion recheck the saw blade position FIG 12 Table Angle Indicator 2 SETTING TABLE SQUARE TO SAW BLADE ON RIGHT AND LEFT POSITION Loosen the wing nut on the lower table trunnion and place a suitably sized square against the saw blade on right and left position If the table requires adjustment proceed as follows A Using a wrench release the Hex nut under the table See FIG 11 B Place the wrench on the Hex bolt and adjust until the table is square to the saw blade See FIG 11 3 SETTING TABLE SQUARE BACK OF BLADE Place a square against the back non tooth side of the saw blade If you find that the table runs up hill or down hill as you feed the work piece proceed as follows A Using a wrench release the flange nut on the lower table trunnion See FIG 13 B Place the M5 Hex L wrench on the Hex socket set screw and adjust until the table is square to the saw blade on the back non tooth side of the saw blade Hex Socket Set Screw C Tighten the flange nut and recheck the saw blade and the table for square 4 TILTING THE TABLE For bevel cuts the table tilts 0 through 45 degrees A To tilt the t
52. tone 1 B Remove the protective oil that is applied to the table Use any O OS een reinen 1 ordinary household type grease and spot remover O Washer 8 1 por FEE C Apply a coat of paste wax to the table to prevent rust Wipe all Hex Socket head cap screw M6x45 1 parts thoroughly with a clean dry cloth TOOL NOIRS icc EL dame 1 Pan head screw Mbx10 2 M2 5 Hex U Wrench 1 CARTON CONTENTS M3 Hex L wrench 1 Item Description Qty M4 Hex UL wrench 1 MS Hex L Wren 1 A Main Machine w Blade Installed 1 Ea B IE c 1 Kl uad C Package Containing Open Stand 1 e Decay ds A ee 4 D B aol Laose Parts or ain Macha en M TE ee E Upper Table Trunnion ASS MOIN 2 1 D d F Bag of Loose Parts for Stand 1 G Operator s Manual 1 sm Hex Bolt MBX Ge 4 9 Lock washer 8 4 o 5 e 0 i o c z O 1 POWER TOOLS www rikontools com or info rikontools com techsupport rikontools com or 877 884 5167 A C E G 3 INITIAL ASSEMBLY The 10 321 band saw is supplied partly assembled Prior to use the following items have to be assembled Open Stand 2 1 2 Dust Port Table Blade Tension Knob Tool Holder and Crank Handle WARNING To avoid injury do not attempt to run or use t
53. wet locations Keep your work area well lighted and clear of clutter ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on ALWAYS KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents ALWAYS KEEP VISITORS AWAY FROM RUNNING MACHINES All visitors should be kept a safe distance from the work area ALWAYS MAKE THE WORKSHOP CHILDPROOF Childproof with padlocks master switches or by removing starter keys NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS MEDICATION OR ALCOHOL ALWAYS WEAR PROPER APPAREL Never wear loose clothing or jewelry that might get caught in moving parts Rubber soled footwear is recommended for the best footing ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION Also use a face or dust mask if the cutting operation is dusty NEVER OVERREACH Keep your proper footing and balance at all times NEVER STAND ON TOOLS Serious injury could occur if the tool is tipped or if the cutting tool is accidentally DANGER ALWAYS DISCONNECT TOOLS Disconnect tools before servicing and when changing accessories such as blades bits and cutters ALWAYS AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in cord NEVER LEAVE TOOLS RUNNING UNATTENDED ALWAYS CHECK FOR DAMAGED PARTS Before initial or continual use of the tool
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