Kohler K-1522-ET User's Manual
Contents
1. NN NN D a D Beea U U a Blower motor starts high or low speed b Bubble action begins from air holes in bottom of bath 11 Press Bubble Massage Control Oa b Bubble action ceases 12 Press Whirlpool Jets Control a Whirlpool action begins b Whirlpool water flow sufficient for good whirlpool action 13 Turn Whirlpool Jet Control fully counterclockwise then fully clockwise Blower stops Air injection maximum when Whirlpool Jet Control is fully counterclockwise stops when fully clockwise 14 Press Whirlpool Jet Control wait 30 seconds then press again 15 oO Whirlpool action stops when control is pressed then starts when control is pressed again Li b Whirlpool continues to run for 20 minutes when restarted then shuts off automatically NOTE Items 15 21 may be completed while waiting for Whirlpool to shut off 15 Press Heater Control on console 0 Indicator lamp on thermometer lights b Temperature gauge initially registers room temperature approx and increases as water heats 16 Press Bubble Massage Control Blower starts at low speed Bubble action begins from air holes in bottom of bath 17 Press Bubble Massage Control again Blower stops Bubble action ceases 18 Press Bub2. KOHLER ETERNIT BATH WHIRLPO P TM INSTALLATION MANUAL Installation Maintenance and Start Up Procedures For the K 1522 ET ETERNITY BATH WHIRLPOOL from Kohler Co INSTRUCTIONS PERTAINING TO RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS IMPORTANT SAFETY INSTRUCTIONS ATTENTION INSTALLER AND OWNER READ AND FOLLOW ALL INSTRUCTIONS A WARNING When using this unit basic precautions should always be followed including the following A DANGER To reduce the risk of injury do not permit children to use this unit unless they are closely supervised at all times Use this unit only for its intended use as denoted in this manual DO NOT use attachments not recommended by the Kohler Co Never drop or insert any object into any opening DO NOT operate this unit without the guard on the suction fitting The unit must be connected only to a circuit that is protected by a Ground Fault Circuit Interrupter GFCI Such a GFCI should be provided by the installer and should be tested on a routine basis To test the GFCI press the test button The GFCI should interrupt power Press the reset button Power should be restored If the GFCI fails to operate in this manner there is a ground current flowing or the GFCI is defective The possibility of an electric shock may exist DO NOT use this unit Disconnect the unit and have the problem corrected by a qualified licensed electrician A pressu
3. damaged installed vacuum correctly ASR YES 3 Close Whirlpool Bath Fill Valves NO Piping YES Reter D oO a Water flow out of Whirlpool Bath Spout stops installed to correctly ASR YES 4 Open Whirlpool Bath Fill Valves NO Piping YES Refer o a Water comes out of Whirlpool Bath Fill Spout installed to correctly ASR correctly breaker YES 5 Close Whirlpool Bath Drain Stopper by rotating Drain Control on console clockwise Remove Stopper Checktor leaks as unit is filling Locking Plug and Adjusting down when Remove two rotating Plug Stopper screws Drain Quad ring in b Water retained in Whirlpool Bath drain cover control on place and in up around and observe good sealing areas console z function condition Remove Sto 20 linkage usted ontrol Cable adjusted End functions T 6 Fill Whirlpool Bath and allow water to flow out of Overflow PP Fitting Close Fill Valves 20 10 11 12 Turn power at 30 stays on Press Bubble Massage Control on console Electrical connections tight and YES YES Water leaks on external GFCI installed Damaged wiring electrical components properly installed correctly Ai
4. WHIRLPOOL m EQUIPMENT SA DO NOT USE THE PIPING PUMP ETC FOR STRUCTURAL SUPPORT OR POSITIONING Fig 10 11 PLUMBING CONNECTIONS AND VACUUM BREAKER INSTALLATION VACUUM BREAKER Fig 11 12 1 e Install hot and cold supplies to the fittings Install piping for the vacuum breaker provided Use 1 2 piping or tubing Refer to Fig 11 INSTALL VACUUM BREAKER A MINI MUM OF 6 ABOVE THE TOP RIM OF THE UNIT THE VACUUM BREAKER MUST BE INSTALLED AT A LOCA TION WHERE IT IS ACCESSIBLE FOR SERVICING CONSULT LOCAL CODES DO NOT INSTALL THIS UNIT WITHOUT THE VACUUM BREAKER OR POSSIBLE BACK SIPHONAGE MAY RESULT Install the vacuum breaker so the outlet from the unit fitting is piped to the inlet ofthe vacuum breaker and the outlet for the vacuum breaker is piped to the unit s filler inlet Refer to Fig 12 Refer to instructions packed with the vacuum breaker for proper installation FOR SHOWER INSTALLATION This unitis NOT equipped with a diverter If you intend to install a shower to this unit separate valve and supply must be installed to the wall or deck aw ELECTRICAL CONNECTIONS AND BONDING GND NEU L1 Fig 13 Fig 14 BONDING WIRE BONDING TERMINAL 13 IMPORTANT Kohler recommends electrical connections be made only by a licensed electrician familiar with local codes or ordinances governing your municipality Refer to Fig 13 Electrica
5. here the problem may be resolved by referring to the CORRESPONDING LINE NUMBER in the TROUBLE SHOOTING GUIDE found later in the manual If problems occur that cannot be resolved using the TROUBLE SHOOTING GUIDE the problem should be referred to the Kohler dealer from which you purchased your unit Repairs outside the scope of this manual should not be attempted by anyone other than a Kohler Authorized Service Representa tive ASR Attempting such repairs may void the Kohler Warranty WY C K 1522 ET START UP INSTRUCTIONS FLOW CHART 1 2 3 4 5 6 7 8 Open both Whirlpool Bath Fill Valves Turn Hot and Cold supplies on Combination of air water and possibly dirt comes out of Whirlpool Bath Spout Close Whirlpool Bath Fill Valves a Water flow out of Whirlpool Bath Spout stops Open Whirlpool Bath Fill Valves Water comes out of Whirlpool Bath Fill Spout Close Whirlpool Bath Drain Stopper by rotating Drain Control on console clockwise Oa Check for leaks as unit is filling Water retained in Whirlpool Bath Fill Whirlpool Bath and allow water to flow out of Overflow Fitting Close Fill Valves Turn power on at 30 amp a stays Press Bubble Massage Control on console a Blower motor starts on low or high speed Bubble action begins from air holes in bottom of bath
6. EASE CONTACT THE DEALER FROM WHICH YOU PURCHASED THIS UNIT TROUBLESHOOTING GUIDE This guide is arranged in the same sequence as the flow chart section or where the guide leads to a Refer to ASR statement in START UP INSTRUCTIONS found earlier in this manual contact the Kohler dealer from which you purchased the unit WS If a problem is discovered when completing the start up in 2 structions note the line number where the problem occurs For warranty service contact your dealer or plumbing con referring to the same line number in this Troubleshooting tractor or write Kohler Co Attn Consumer Affairs Kohler Guide the problem in most cases can be resolved Wisconsin 53044 Phone 414 457 4441 7 30 a m 4 00 p m THIS GUIDE IS INTENDED FOR GENERAL AID ONLY electrical problems should be corrected by a Kohler Author FOR THE NAME OF YOUR NEAREST AUTHORIZED SERV ized Service Representative ASR or a qualified electrician ICE REPRESENTATIVE ASR CONTACT YOUR DEALER Likewise should problems arise that are not covered in this OR CALL KOHLER CO AT THE ABOVE NUMBER K 1522 ET ETERNITY BATH WHIRLPOOL TROUBLESHOOTING FLOW CHART START 1 Open both Whirlpool Bath Fill Valves 2 Turn Hot and Cold supplies on NO YES Piping YES Vacuum YES Plunger Refer Oo a Combination of air water and possibly dirt comes Water installed Piping breaker defective in t out of Whirlpool Bath Spout supplies on
7. STED VENTILATION PANEL LOCATIONS Fig 16 1 PERFORM THE FOLLOWING ONLY AFTER YOU HAVE COMPLETELY TESTED THE UNIT AND IT IS OPERATING PROPERLY Protect the inside of the unit during any construction to prevent damage CONSTRUCTION DAM AGE IS NOT COVERED UNDER WARRANTY 2 Notice the different ways the unit is installed in Figs 15 through 19 Use the proper illustration as a guide for your particular installation All framing shown is 2 x 4 and 2 x 2 construction NOTE DO NOT PROVIDE FRAMING IN FRONT OF THE UNIT IF YOU ARE USING THE OPTIONAL K 1525 APRON Refer to OPTIONAL K 1525 APRON INSTALLATION 3 When constructing framing around the unit it may be necessary to modify the studding to accommodate the piping DO NOT OBSTRUCT ANY COMPONENTS PROVIDE A VENTILATION PANEL FOR THE BLOWER When constructing your framing allow for the thickness of the subwall and finished wall materials DO NOT SUPPORT THE WEIGHT OF THE UNIT BY THE RIM SUGGESTED VENTILATION PANEL LOCATIONS Fig 417 17 Framing Under the Unit Cont SUGGESTED VENTILATION PANEL LOCATIONS Fig 18 INSTALLING FINISHED WALL MATERIAL Fig 20 18 1 Fig 19 Refer to Fig 20 Protect the inside of the unit during the following construction Cover the framing and the walls with water resistant gypsum wallboard or apply a sealer over stand
8. TANT TEST THE UNIT FOR OPERATION BEFORE CLOSING UP ANY FRAMING TO YOUR UNIT Refer to START UP INSTRUC TIONS SERVICE Ye RECESS NOTE The drain on the unitis provided with a side outlet ACCESS INSTALLATION This will allow you to install the drain line and trap in whatever location is most convenient for your installation IMPORTANT ILLUSTRATIONS SHOW ONLY SUG GESTED CONSTRUCTION You may use different construction techniques to fit your particular needs MAKE SURE YOU PRO VIDE ADEQUATE ACCESS TO WHIRL POOL EQUIPMENT ALWAYS ADHERE TO LOCAL BUILDING AND PLUMBING CODES NOTE This unit does not include a shower diverter If you intend to install a shower a separate valve and supply must be installed on the wall or deck SERVICE CORNER ACCESS INSTALLATION P ani E d ISLAND SERVICE Xi wp PENINSULAR SERE ACCESS ee INSTALLATION INSTALLATION Framing Construction Cont SERVICE ACCESS SUNKEN INSTALLATION SERVICE P di wb ACCESS DO NOT SUPPORT THE WHIRLPOOL BY ITS RIM ONLY PROVIDE SUPPORT WHEREVER POSSIBLE UNDER THE RIM TO PREVENT SHIFTING ALL OF THE WEIGHT OF THE UNIT MUST REST ON THE BOTTOM PADS IN THE BASIN AREA 3 If you are using the optional K 1525 Apron refer to OPTIONAL K 1525 APRON INSTALLATION NOTE All water electrical an
9. TROUBLESHOOTING FLOW 20 INTRODUCTION The Eternity Bath Whirlpool offers you fun and relaxation This manual will acquaint you with the operation installation and maintenance of your new Kohler Eternity PLEASE READ THE ENTIRE MANUAL BEFORE ATTEMPTING ANY IN STALLATION OR OPERATING PROCEDURES SO YOU CAN SAFELY ENJOY THE FULL BENEFITS OF YOUR WHIRLPOOL Installation instructions safety information start up informa tion and troubleshooting guidelines are included in this manual Keep this manual for future reference Please review proce dures in this manual and the owner s manual with your family and friends before they enjoy a Kohler whirlpool experience All information in this manual is based on the latest product information available at the time of publication Kohler Co reserves the right to make changes in product characteris tics packaging or availability at any time without notice To obtain warranty service contact Kohler Co either through your dealer or plumbing contractor or by writing Kohler Co Attn Consumer Affairs Department Kohler Wisconsin 53044 U S A Phone 414 457 4441 7 30 4 00 CST Whirlpool Owner s Record The Whirlpool serial number and series code can be found by reading the numbers imprinted on the blue and silver product identification label located on the control box _ Whirlpool Serial Number Whirlpool Seri
10. ard wall board Figs 21 and 22 show two different ways that this can be done Fig 21 shows the wallboard setting directly onto the rim Fig 22 shows a ledge installation with the wallboard away from the rim Install finished wall material to the framing and walls Notice that a silicone sealant MUST be used between the subwall and finish wall materials along the bath rim Seal joints under the unit rim between the bath and finished wall with a water resistant sealer DO NOT SUPPORT THE UNIT BY ITS RIM WALLBOARD BATH RIM SILICONE SEALANT JOINTS Fig 21 Fig 22 OPTIONAL 1525 APRON INSTALLATION OPTIONAL APRON CLEAN UP AFTER INSTALLATION If the unit has been operated for startup and troubleshooting and will not be used for over 72 hours ensure that all water is drained from the air channels by turning on the blower with the drain closed Open the drain after all residual water has been blown out of the air channels When cleaning up after installation DO NOT USE ABRASIVE CLEANERS as they may scratch and dull the surface Use warm water and a liquid detergent to clean the surface Stubborn stains paint or tar can be removed with turpentine or paint thinner DO NOT ALLOW CLEANERS CONTAINING PETROLEUM DISTILLATES TO REMAIN IN CONTACT WITH PLATED OR ACRYLIC SURFACES FOR LONG PERIODS OF TIME Plaster can be removed by scraping with a wood edge Do not use metal scrapers wire brush
11. ble Massage Control Blower starts at high speed Vigorous bubble action begins from air holes in bottom of bath 19 Turn Whirlpool Jet Control fully counterclockwise 16 Air injection maximum and blower at high speed brings unit to full hydro massage action 20 Turn Whirlpool Jet Control fully clockwise Air injection stops 21 Press Bubble Massage Control a Blower shuts off Bubble action ceases v 22 After 20 minutes the Whirlpool shuts off automatically Low speed pump begins Indicator lamp on thermometer stays on c Water continues to heat 23 Press Heater Control Low speed pump stops Indicator lamp on thermometer goes out c Temperature gauge does not increase over period of time 24 Open Whirlpool Bath Drain Stopper by rotating Drain Control fully counterclockwise Oa ONCE THIS CHECK LIST HAS BEEN COMPLETED THE ETERNITY BATH WHIRLPOOL HAS BEEN FULLY TESTED IF NO PROBLEMS ARE DISCOVERED THE UNIT IS WORK ING PROPERLY AND FINISHED CONSTRUCTION CAN BEGIN FRAMING UNDER THE UNIT 2x4 CONSTRUCTION Wea A Se N Ww CSAS LN VN MNT NN Nay SUGGESTED VENTILATION CONSTRUCTION PANEL LOCATIONS Fig 15 SUGGE
12. d high humidity Provide adequate ventilation for the room either naturally or by a properly sized fan or dehumidifier to prevent structural damage and provide comfort Consult your whirlpool dealer for the proper size fan for your installation Make sure the electrical service meets the electrical require ments of the whirlpool system Refer to SPECIFICATIONS A watertight pan under the unit will protect against water damage and spillage during routine maintenance PROVIDE ADEQUATE VENTILATION FOR FREE AIR CIRCULATION AROUND THE EQUIPMENT WHEN AN ENCLOSURE 15 BUILT AROUND THE UNIT PROVIDE A VENTILATION GRILL WITH A MINIMUM 16 SQUARE INCH OPENING FOR THE AREA NEXT TO THE BLOWER FOR PROPER AIR EXCHANGE BE CERTAIN TO PROVIDE ACCESS TO THE WHIRLPOOL EQUIPMENT KOHLER CO IS NOT RESPONSIBLE FOR COSTS INCURRED BECAUSE OF INADEQUATE ACCESS DO NOT RELOCATE THE COMPONENTS OR MAKE OTHER MODIFICATIONS TO THE UNIT THIS COULD ADVERSELY AFFECT THE PERFORMANCE AND SAFE OPERATION OF THE WHIRLPOOL KOHLER CO SHALL NOT BE LIABLE UNDER ITS WARRANTY OR OTHERWISE FOR PERSONAL INJURY OR DAMAGE CAUSED BY ANY SUCH UNAUTHOR IZED MODIFICATION The whirlpool controls whirlpool jets suction fittings support components etc come completely assembled from the factory No pre assembly is required The unitis to be installed to a permanent drain according to local plumbing codes hot and cold water and vacuum breaker piping must be furni
13. d plumbing installations must be complete before the unit is tested and installed LEVELING AND SETTLING THE UNIT 1 Refer to FRAMING CONSTRUCTION before installing the unit Carry the unit to the site as illustrated in Fig 8 Four or more people should move the unit When moving the unit DO NOT LET IT DROP ONTO THE FLOOR IMPORTANT DO NOT LET THE UNIT DROP EVEN A SHORT DISTANCE AS THE ACRYLIC SHELL AND COMPONENTS MAY BE DAMAGED DO NOT USE THE PIPING OR PUMP ETC AS STRUCTURAL SUPPORT 2 Remove the packing leg from the pump as shown in Fig 9 and discard 3 When installing the unit make sure the subfloor is level and the walls are plumb Check for level along the top of the unit The unit must be level and resting on both legs DO NOT SHIM UNDER THE LEGS AS THE BATH MAY DAM AGED SHIM THE SUBFLOOR ONLY CONSTRUCT SUITABLE PROTECTION TO COVER THE ENTIRE WHIRLPOOL AND FITTINGS SO THEY WILL NOT BE DAMAGED DURING CONSTRUCTION 4 When the unitis securely positioned connect the drain line to the trap as shown in Fig 10 You may install the trap and drain line in the most convenient location away from the electrical components Refer to PREPARATION FRAMING CONSTRUCTION and UNDER THE UNIT 5 IF YOU ARE NOT USING THE OPTIONAL K 1525 APRON 7 PROVIDE ACCESS TO THE
14. e of publication These instructions are meant only as a guide Kohler Co reserves the right to make any changes in product characteristics packaging or availability at any time without notice IT IS RECOMMENDED THAT NO WORK BEGIN ON PREP ARATIONS TO INSTALL THE WHIRLPOOL UNTIL THE UNIT IS AT THE JOB SITE N PREPARATION 1 Your new Eternity Bath Whirlpool be easily installed in any new or existing room in your home Before you begin any work inspect your new unit for any damage that may have occurred Until you are ready to begin actual installa tion place unit in crating to prevent any damage 2 Measure the area where the unit is to be installed to make sure it will fit Refer to SPECIFICATIONS Be certain that you leave adequate access to the components THIS IS VERY IMPORTANT SO THAT THE USER HAS ACCESS TO PERFORM ANY REQUIRED SERVICE Failure to provide access will restrict the use of your whirlpool and is not the responsibility of the Kohler Co 3 Make sure that your plumbing is modified to fit your new whirlpool THIS UNIT IS DESIGNED FOR INDOOR INSTAL LATIONS ONLY DO NOT INSTALL THIS UNIT OUT DOORS The slab or subfloor must be designed to hold 2000 Ibs 4 This unit must rest on the basin area when itis installed DO NOT SUPPORT THE UNIT BY THE RIM The whirlpool should have some support underneath it wherever possible to prevent shifting Theinstallations shown in this manual are only examp
15. es or other metal tools One of the powder type detergents be used damp cloth to provide mild abrasive action to the residual plaster One of the joys of owning a Kohler acrylic unit is the ease of cleaning no seams or tight corners for lime or mildew to build up Wiping dry with a soft cloth or sponge is a good routine to follow If you have a busy houseful of habitual bathers you may wantto resort to a little more care Please DO NOT USE ABRASIVE CLEANERS on your acrylic unit We recommend soft cleaners such as 19 Refer to Fig 23 Slide apron lip up into groove on the unit as illustrated After the lip is snugly fit into the groove slide apron into position This apron is designed to be removable for access to the whirlpool equipment Amway L O C Cleaner Dow Spray Cleaner Lysol Tub amp Tile Cleaner Mr Clean Bathbrite FRP Cleaner If a stubborn build up appears the use of an automotive polishing compound such as DuPont No 7 followed by an application of a good quality automotive paste wax will restore the finish of your unit Before using your new Eternity Bath Whirlpool read the important safety operating and maintenance instructions in the Eternity Bath Whirlpool Owner s Manual Occasional disinfecting and cleansing of the entire bath pump etc is recommended PLEASE SAVE THIS MANUAL AS IT CONTAINS WARRANTY AND MAINTENANCE INFORMATION FOR REPLACEMENT PARTS PL
16. es Code Date Purchased Purchased From Date First Used Limited One Year Warranty Kohle plumbing denies and fittings are warranted free of manufacturing defects Kohler Co will atits election repair replace or make appropriate adjustment where Kohler Co inspection discloses any such defects normal usage within one year after installation Kohler Co is not responsible for installation costs C Ted obtain warranty service contact Kohler Co either through your Dealer or Plumbing Contractor or by writing Kohler Co o Attn Consumer Affairs Department Kohler Wisconsin 53044 U S A implied warranties including that of merchantability are expressly limited in duration to the duration of this warranty Kohler Co disclaims any responsibility for consequential damages Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation ot incidental or consequential damages so this limitation and exclusion may not apply to you This warranty gives you specific legal rights You may also have other tights which vary from state to state This is our exclusive written warranty KOHLER CO KOHLER WISCONSIN 53044 K 1522 ET ETERNITY BATH WHIRLPOOL SPECIFICATIONS 60 ETERNITY BATH WHIRLPOOL WHIRLPOOL JET 1 DRAIN Length a a AN 60 1524 mm x 1 Width ous RU ba Reale eke eee 60 1524 mm Height ol Lc pel ye
17. l service for the Eternity Bath Whirlpool requires a 240 V 30 amp single phase circuit The three wire plus ground service should be connected by your electrician in accordance with local codes 1 Metal structures including handrails stairs railings base board vents metal reinforcing in concrete slabs etc within five feet of the bath edge must be bonded to the power panel bonding terminal Use a minimum of 8 AWG solid copper wiring and approved bonding clamps Refer to Fig 14 All electrical components and current carrying collectors are grounded to a common bonding bar on the power panel Consult local codes for proper connection to the bonding bar NOTE All electrical components and current carrying collectors are bonded to this bonding bar An approved focal ground may be an eight foot ground rod a plate electrode or a buried metal water pipe CONSULT LOCAL ELECTRICAL CODES Refer to Important Safety Instructions on page 2 of this manual Electrical receptacles must not be closer than ten feet from the unit All receptacles MUST have GFCI protection Unless there is a minimum of twelve feet from the highest water level to the light fixture electrical light fixtures should not be installed directly over the unit If lights are to be installed on walls they must be at least five feet above the floor ground Ground Fault Circuit Interrupter GFCI pro tection must be provided to the light fixt
18. les of what can be done Refer to SPECIFICATIONS for the dimensions ofthis unit so that you can design the particular installation best suited to your needs Refer to FRAMING CONSTRUCTION for examples of different ways this whirlpool can be installed PRE TESTING ETERNITY BATH WHIRLPOOL WATER LINES AND CHANNELS Every unit that leaves the Kohler factory is pre tested Shipping may place stress on the water lines and air channels on the unit Itis recommended that you fill the unit slightly above the seats prior to installation to test for any leakage that may occur Refer to START UP INSTRUCTIONS Before filling the unit make sure the drain control is closed Support the unit with sawhorses etc to prevent it from tipping MAKE SURE THE UNIT IS SUPPORTED BY THE BOTTOM BASIN OF THE SHELL DO NOT SUPPORT BY THE RIM OR FITTINGS DO NOT LIFT BY PIPING OR COMPONENTS LOCATING YOUR WHIRLPOOL Consider convenient access to a dressing room or bathroom Information regarding the best location can be obtained from local architects designers and publications on the subject It is recommended that the unit be installed on a concrete foundation or reinforced subfloor A drain pan is recommended under the unit the piping and the components to protect against possible water damage Floor drains should be provided for any water that may be splashed out of the unit Materials used in the whirlpool room must be able to withstan
19. not heating Temperature gauge initially registers room tempera ture approx and increases as water heats Push Heater Reset Button Air Tubing filled with water loose unattached or restricted in any way Electrical connections tight and installed correctly Hartford Loop YES secure and Reler installed correctly Refer to step 13a 23 21 Press Bubble Massage Control Blower shuts off b Bubble action ceases 22 After 20 minutes the Whirlpool shuts off automatically step 14b n a Low speed pump begins Refer Oo b Indicator lamp on thermometer stays on to Step 15a YES Refer oO Water continues to heat to step 15b 23 Press Heater Control SOP Air Switch Tubing filled Electrical s NO with water connections indicator lamp on thermometer goes out loose tight and unattached or installed restricted in correctly any way Temperature gauge does not increase over a period of time 24 Open Whirlpool Bath Drain Stopper by rotating Drain Control fully counterclockwise Water drains from unit END 24 Publication Number 111045 0789 2 KOHLER KOHLER CO KOHLER WISCONSIN 53044
20. oose connections Whirlpool Whirlpool tarts when control is d aqain unattached or tight and stops but stops aola IS presse restricted in installed won t restart any way correctly YES YES Electrical connections tight and installed correctly Stops before 20 minutes 2 min Keeps running Whirlpool continues to run for 20 minutes when restarted then shuts off automatically Electrical connections tight and installed correctly Motor overheated Orifices installed in jets Suctions clear Piping blocked Pump clogged NOTE Items 15 21 may be completed while waiting for Whirlpool to shut off 15 Press Heater Control on console Air Switch Tubing filled Electrical with water Heater Reset Connections loose Button tight and unattached or tripped installed restricted in correctly any way Indicator lamp on thermometer lights Push Heater Reset Button 22 Pump speed Piping blocked Refer to ASR Refer to ASR 16 17 18 19 20 Press Bubble Massage Control Electrical NO Temperature connections dial set to tight and maximum installed correctly Heater Reset Button tripped initially registers over 104 F Lamp lights but water
21. r Switch Tubing filled Electrical NO with water connections YES Refer unattached or installed ASR restricted in correctly YES any way Press Bubble Massage Control YES Press Whirlpool Jets Control Air Switch Tubing filled with water loose unattached or restricted in any way Motor running Whirlpool action begins Breaker trips Electrical connections tght and installed correctly Air Switch Tubing filled with water loose unattached or restricted in any way Orifices installed in jets Suctions clear 21 Refer to ASR blocked Electrical NO orifices Orifices A oO b Whirlpool water flow sufficient for good whirlpool installed in plugged Suctions action jets restricted in 19 clear jets installed any way correctly 13 Turn Whirlpool Jet Control fully counterclockwise then fully clockwise YES YES Air injection maximum when Whirlpool Jet Con Any air Whirlpool Jet Orifices Pipin trol is fully counterclockwise stops when fully injected control fully instatled in ac m clockwise open jets j YES YES Air injection ee shuts off ASR 14 Press Whirlpool Jet Control wait 30 seconds then press again Air Switch Tubing filled with water j Electrical NO i YES Whirlpool action stops when control is pressed then l
22. re BEC 30 762 mm Height to Bottom of Rim 26 660 mm Weight venere Lene DUIS 320 Ibs 145 Kg Capacity to 140 gal 530 litres ELECTRICAL REQUIREMENTS odes res Boal CHR 240 V 30 Amp 60 Hz 3 wire plus ground Separate circuit required protected with a Class A Ground Fault Circuit Interrupter GFCI Check with applicable electrical codes ELECTRICAL SPECIFICATIONS Pump High Speed 3 4 h p 120 V 10 amp Low Speed 1 8 h p 120 V 3 amp Heater 4 5 Kw 240 V 20 amp Air Blower 2 1 2 h p 120 V High speed 5 amp 2 SUCTON SPOUT amp Low speed 2 5 amp OVERFLOW USE OF WATER HEATERS OTHER THAN THE SUPPLIED ACCESS PANEL LOCATION UNIT COULD AFFECT THE PERFORMANCE AND SAFE OPERATION OF THE WHIRLPOOL Fig 1 KOHLER CO SHALL LIABLE UNDER ITS WAR RANTY OR OTHERWISE FOR PERSONAL INJURY OR NOM SOLDER CONNECTION DAMAGE CAUSED BY USE OF ANY UNAUTHORIZED FROM VACUUM BREAKER EQUIPMENT OR COMPONENTS IN CONJUNCTION WITH NOM SOLDER CONNECTION THE WHIRLPOOL NOM SOLDER TO VACUUM BREAKER CONNECTION HOT NOM SOLDER CONNECTION COLD 30 Fig 2 INITIAL CONSIDERATIONS PLEASE TAKE THE TIME TO READ THE ENTIRE MANUAL CAREFULLY BEFORE BEGINNING INSTALLATION This will provide you
23. re wire connector marked ground is provided within the terminal compartment To reduce the risk of electric shock connect this connector to the grounding terminal of your electric service or supply panel with a continuous green insulated copper wire equivalent in size to the circuit con ductors supplying this equipment but no smaller than No 12 AWG 3 3 mm A pressure wire connector is provided on the exterior of the control box within this unit to permit connection of a No 8 AWG 8 4 mm solid copper bonding conductor between this unit and all other electrical equipment and exposed metal in the vicinity as needed to comply with local requirements SAVE THESE INSTRUCTIONS 4 2 Your new Kohler whirlpool has been listed by Underwriter s Laborator ies ensuring safety for you and your family Your new whirlpool also con forms to rigid ANSI and IAPMO stand ards set within the plumbing industry FOR THE SAFETY OF YOU AND YOUR ENTIRE FAMILY PLEASE READ THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS BEFORE USING THE WHIRLPOOL PLEASE POST THE ENCLOSED CARD ATTACHED TO YOUR WARRANTY CARD IN A CONVENIENT PLACE WHERE IT CAN BE REFERRED TO BY ANYONE WHO WISHES TO USE THE BATH Keep small objects such as bath toys and bathing accessories out of the whirlpool while the pump is operating e Water temperature in the whirlpool should not exceed 104 F 40 C Hot whirlpool baths can put certain stresses on the body a
24. result in bodily injury and or damage to the unit TABLE OF CONTENTS TABLE OF CONTENTS envi eer RO VIR EE ORPHEUS E ERA 8 3 INTRODUGTION acere tore pun eh heiss eer 4 SPECIFICATIONS vin reos rds 5 INITIAL CONSIDERATIONS 6 PREPARATION C 7 PRE TESTING WATER LINES AND 1 7 LOCATING YOUR WHIRLPOOL 8 FRAMING CONSTRUCTION 9 LEVELING AND SETTLING THE UNIT 11 PLUMBING CONNECTIONS AND VACUUM BREAKER INSTALLATION 12 ELECTRICAL CONNECTIONS AND 13 START UP INSTRUCTIONS 14 START UP INSTRUCTIONS FLOW 15 FRAMING UNDER THE 17 INSTALLING FINISHED WALL 18 OPTIONAL K 1525 APRON INSTALLATION 19 CLEAN UP AFTER 19 TROUBLESHOOTING 20
25. s does any hot bath shower sauna or steam bath Prolonged immersions in hot water may induce hyperthermia Symptoms of hyperthermia may include nausea dizziness or fainting Observe a rea sonable time limit in the water If these symptoms occur leave the bath imme diately and cool down Whirlpool bathing may not be suitable for all persons If you have a heart condition high blood pressure diabetes circula tory problems or if you are under the care of a physician consult your phy sician before using a whirlpool bath Failure to do so may result in bodily injury or serious health hazards f you are pregnant you should consult your physician before using the whirlpool bath The whirlpool action may prove hazardous e DO NOT consume alcoholic bev erages or take medications or drugs prior to or when using the whirlpool bath Alcohol and drugs affect mental judgment and inhibit bodily functions such as heartbeat and respiration resulting in potentially dangerous effects Acrylic surfaces can be slippery when wet Please exercise caution when entering leaving or moving about in the whirlpool bath DO NOT use the whirlpool bath if protective covers or screens are not installed on the suction inlet Foreign objects including hair should be kept from the suction inlet as bath water is continuously recirculated throughout the whirlpool system Failure to screen the suction inlet could block the inlet and
26. shed by the installer Refer to PLUMBING CON NECTIONS AND VACUUM BREAKER INSTALLATION Fixed metal objects including baseboard vents metal conduit metal window frames piping handrails stairs etc within five feet from the whirlpool edge must be bonded to the power panel terminal using approved bonding clamps and conductor Refer to the Important Safety Instructions on page 5 All electrical components and current carrying collectors are grounded to a common bar on the power panel CONSULT YOUR ELECTRICIAN AND HIS KNOWLEDGE OF LOCAL CODES FOR APPROVED GROUND TO THE GROUNDING BAR The reach path distance from the highest adjacent water level pointto any light fixture must be twelve feet for overhead lights and five feet for other light fixtures GFCI protection must be provided to light fixtures located within ten feet of the unit s edge i FRAMING CONSTRUCTION 1 Construct framing designed to fit your particular installation This may be a recess corner peninsular island or sunken type installation Refer to Figs 3 through 7 for suggested studding arrangements Study these illustrations as well as the illustrations on page 4 in SPECIFICATIONS before continuing with the installation 2 Insome instances it is easier to set the bath in position and build the framing around the unit Before setting the unit in place make sure you have provided ail drain plumbing and electrical connections IMPOR
27. ures when located within ten feet of the unit s edge The whirlpool has been engineered and designed with safeguards to make it as safe as possible The design installation requirements comply with the requirements of the National Electrical Code Installation is not complete if it does not include proper grounding Because of the variety of installations possible the method of grounding will vary Refer to the National Electrical Code especially for Bonding Article 680 2 Ground Fault Circuit Protection Article 680 6 Also refer to Local Electrical Codes START UP INSTRUCTIONS IMPORTANT PERFORM THE FOLLOWING BEFORE YOU CLOSE UP ANY FRAMING TO THE UNIT Once assembly is complete the Eternity Bath Whirlpool should be tested to ensure proper operation before the service enclosure is finished and the wall coverings applied Any leaks or other installation problems should be corrected during this procedure Testing of the Eternity Bath Whirlpool requires that all func tions of the unit be operated and the unit checked for proper operation or leaks Should any problems arise in the start up and testing of the unit they should be corrected immediately 14 The following flow chart contains 24 steps Entering the flow chart at any point other than Step 1 will reduce its effective ness Each step is followed by the results expected when that step is performed If the results that actually occur differ from those listed
28. with an overview of the preparations and procedures needed to install the whirlpool These instructions will provide along with the installer s expertise the necessary information and guidance to ensure correct installation USE ONLY THESE INSTALLATION INSTRUCTIONS TO INSTALL THE K 1522 ET ETERNITY BATH WHIRLPOOL Make sure you examine all packaging prior to opening and examine all components after the packaging is opened IF YOU FIND ANY DAMAGE REPORT IT TO YOUR DEALER IMMEDIATELY Make sure that you are thoroughly familiar with the local codes in your area regarding whirlpools Most localities require permits and information regarding the installation of whirlpools A WARNING When using electrical products basic precautions should always be followed including the following A DANGER RISK OF ELECTRICAL SHOCK Connect only to a circuit protected by a Ground Fault Circuit Interrupter Before installation make sure proper access is made to the final connections Grounding is required ALL ELECTRICAL CONNECTIONS SHOULD BE MADE BY A LICENSED ELECTRICIAN If local codes are more restrictive than the information supplied in these instructions the local codes should take precedence Due to the different codes installation options and techniques procedures other than those described in these instructions may be required All information in these instructions is based on the latest product information available at the tim
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