Kohler 8030A User's Manual
Contents
1. 79 mm Min Clearance 1071288 AN2 F 09 03 12 2 SPECIFICATION Pressures The minimum recommended operating pressure is 1 5 bar For multiple outlets an operating pressure of 3 0 bar or greater is recommended to ensure optimum performance Plumbing Connections Mixed water from a valve must be connected to the inlet of a pressure balance loop Building in Depth Note Minimum building in depth is 79 mm It is recommended that a minimum stud wall cavity of 100 mm is provided to ease installation INSTALLATION Before you Begin 1 Turn off the water supply 2 Make sure that the Watertile Rainshower is installed by a competent installer 3 Before installation carefully inspect the new fixture for any signs of damage 4 Kohler Co reserves the right to make revisions in the design of products without notice 1071288 AN2 F 09 03 12 Install the Supply Pipework Single Supply Pressure Balancing Loop lt GS a 127 mm X 127 mm Soldering Template G1 2 Nipple G1 2 Male Thread Adapter with Flow Pressure Control Balancing Loop Soldering Template Install the water supply pipes Use the soldering template to construct a pressure balancing loop this will ensure correct alignment with the product Note The loop pack is made from stronger pipe to give the pipework rigidity It is not standard copper pipe Assemble the pressure balancing loop with a tee positioned over each of the2. aa a 1045768 W 2 lt y 2 1044058 24 lt ba a O oe Clamp 1059514 Z lt 1044059 On Screw se O Ring gt 1039745 r 2 Setscrew a pe 1051487 A P Nozzle 2 lt L 1036041 Sa Spray Face ne 1039745 Lelie Setscrew Nozzle 1036044 Clamp 1041573 Finish color code must be specified when ordering ue g ee Spray Face 1071288 AN2 F 09 03 12 1080649 Kit Pressure Balance Loop Flow Control O 1097222 Adapter CARE AND CLEANING Like anything of lasting quality Kohler tapware and fittings require a certain amount of periodic care to preserve their lustrous finish Clean your new Kohler tapware and fittings with a mild soap rinse thoroughly with warm water and dry with a clean soft cloth The ideal cleaning technique is to always blot dry any water from metal surfaces Allowing water to evaporate on metal will form water deposits It is important to use a dabbing action to dry metal not an abrasive or rubbing action Never use cleaners containing abrasive cleansers ammonia bleach acids or chemicals that can damage the finish By taking the time to dry your tapware often soap and water deposits can be prevented Failure to comply with these cleaning instructions may void Kohler s warranty obligations 1071288 AN2 F 09 03 12 10
3. mm 1071288 AN2 F 09 03 12 6 T Install the adapter onto one of the nipples using the 11 mm bit supplied 11 mm or 7 16 socket the extension and the socket wrench Note Use masking tape to hold the bit in place as the bit could fall off and cause damage Important The concealing plate should sit loosely at this point If it is tight against the ceiling use a longer pipe nipple Align the groove in the waterway with the double ribs on the leak shield Press the waterway into place over the adapter Secure the waterway to the adapter with the screw Make sure that the concealing plate does not turn or move Important If the concealing plate is still loose after this step then use a shorter pipe nipple Repeat the procedure for the remaining waterways Install the Trim Waterway Sprayhead Hex Screws Nozzle Membrane Install the Sprayhead 1 2 With the ribs of the sprayhead facing upwards attach the sprayhead to the waterway Using a 3 16 hexagonal wrench install the hexagonal screws to secure the sprayhead in position Do not overtighten Check the sprayhead for upward and downward movement and make sure that it sits squarely within the concealing plate Place the nozzle membrane over the sprayhead Align the long edge of the membrane with the hinge ribs horizontal Note For optimum performance make sure that the membrane is applied evenly 7 1071288 AN2 F 09 03 12 6 Applying p
4. KOHLER Watertile Rainshower Installation and User Guide MODEL NUMBERS 8030A Important Please quote the above model number s when ordering spares IMPORTANT INSTALLER THIS MANUAL IS THE PROPERTY OF THE CUSTOMER AND MUST BE RETAINED WITH THE PRODUCT FOR MAINTENANCE AND OPERATIONAL PURPOSES 1071288 AN2 F 09 03 12 BEFORE YOU BEGIN All information is based on the latest product information available at the time of publication Kohler Co reserves the right to make changes in product characteristics packaging or availability at any time without notice Please leave these instructions for the consumer NOTES 1 Flush the water supply pipes thoroughly to remove any debris 2 An in line water filter must be used with this product 3 Inspect the supply pipes for damage Replace as necessary 4 Observe local plumbing codes 5 The recommended working pressure for the shower head is 150KPa to 500KPa If the pressure exceeds 500KPa a pressure reducer is required 6 Maximum water and environmental temperature for the shower head is 60C Note If a heater is present make sure to keep it away from the shower head as otherwise the environmental temperature may exceed 60C 7 All installations should comply with the relevant requirements of AS NZS 3500 and AS NZS 6400 1 2 NPT y 217 mm 127 mm 2541 mm o Center of Water Inlet
5. existing ceiling joists Install the Finished Ceiling TID pt sre Finished Ceiling Cutout 229 mm 235 mm Finished 229 mm Cutout 1 Install the water resistant board 2 Cutout a 229 mm to 235 mm square at the desired installation location 3 Install the finished ceiling material 5 1071288 AN2 F 09 03 12 Install the Pipe Nipples 1 Remove the pipe nipples Note The minimum distance between the face of the tees elbows and the surface of the finished ceiling should be 57 mm The measurement for typical installations is 70 mm Measure the distance from the face of the tees elbows to the surface of the finished ceiling Make any adjustments as needed Install the nipples into the tee elbows hand tight Measure the distance form the end of the nipples to the surface of the finished ceiling Make sure that the distance is at least 38 mm and no more than 44 mm If necessary cut the G72 pipe nipples to length Debur the ends Remove the nipples Apply thread sealant to the ends of the nipples and re install the nipples to the tees elbows Run water through the system to flush out any dirt or debris Install the Waterway Leak Shield Socket Wrench With Bit Insert the concealing plate into the opening The double ribs of the leak shields should be facing up If any of the leak shields make contact with an elbow make sure that you enlarge the hole in the back of the leak shield to 32
6. four raised locations on the soldering template If necessary make each G7 tee fit snug to the soldering template by slightly bending one tab on the template outward Bend the same tab at each tee position Repeat with the same relative tab on the remaining three nipple locations Note The face of the G nipple must fit flush to the surface of the template Solder the assembly whilst it is still attached to the soldering template Remove the pressure balancing loop from the soldering template After allowing the pressure balancing loop to cool assemble the G 1 2 male thread adapter with flow control to the loop Connect the pressure balancing loop to the water supply Temporarily install a nipple to each tee Do not use any sealant 1071288 AN2 F 09 03 12 4 Install the Support Framework Existing Ceiling 229mm 2x2 50 mm x 50 mm o 2x4 50 mm x 100 mm OV 368 mm Typical OD 2x2 50 mm x 50 mm OQ Existing Ceiling Pressure Balancin 2x4 i Loop Existing 50 mm x 100 mm Joist Ceiling Joist 1 Construct the support framework as shown in the above diagram The 2 x 2 should be offset 30 mm from the edges of the 2 x 4 s to support the pressure balancing assembly at the correct depth 2 Install the support framework under the pressure balancing loop s as illustrated The face of the 2x4 s should be installed flush with the face of the
7. ressure evenly press the membrane seal into the sprayhead groove Install the Sprayface Ribs Finished Ceiling aw Sprayface Setscrews 1 Tilt the sorayhead downward so that the ribs on the top of the sprayhead are exposed Note For product with brushed finishes align the brush pattern of the sprayfaces with the direction of the brushed pattern of the concealing plate 2 Insert the grooves of the sprayface over the ribs of the sprayhead Press the sprayface down to cover the sprayhead as illustrated 4 Using a 5 64 hexagonal wrench turn the setscrews anti clockwise until they are flush with the edge of the sprayface frame Important The setscrews must be flush with the edge of the sprayface frame If the setscrews protrude outside the sprayface frame product damage will occur 5 Repeat for the remaining sprayfaces ad 1071288 AN2 F 09 03 12 SPARE PARTS 1054349 Template P LA a 1059024 Escutcheon Zz 1055988 Gasket 1051681 Screen Washer earn 1051498 Nipple G1 2 1036043 Shield 1055233 Adapter 1044060 p O Ring 7 lt lt i 1041362 A 11 mm Hex Bit 1056179 3 16 Wrench DQ at ee 1071652 1032955 5 64 Wrench e Pa Z Wire oe A ee 1036038 o ee Screw 1056104 Includes wet Spring Washer Clamps 1036040 Spacer i S 1045772 F N Elbow e Sa gt Pa S Je 1047041 Sb Se
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