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Kentrox AISWITCH AIHM User's Manual
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1. d a s S kel yen Le gin S z C amannenn J snum 7 1 E ADORO TOMA ESA CID RE ET i Ze O r3 EEN e C Ca 25 Hn AED in KO oy a amp Sen 53 rod en ca La 2 J5 E p J De A J4 perso Gen G f ar J19 H d 3 1 wi SR J22 os C BC Iw og 15 Q E E 14 LI LL J13 on J18 e AD vet E Lol pad 7 MEER 7 SOCKET A z i J SE nemme B E wama 2 y ee E Cal O f j ins i r nee S 023 O gi vou E i ii O E E ko a Lodo S J20 J3 Page 7 68 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications AI196 X Revision 5 Jumper Settings Table 7 30 lists the default jumper settings for the AI196 X Revision 5 Refer to these settings in the event that the default settings change by accident e g the card falls on the floor and a jumper strap falls off A Caution Do not change jumpers on the motherboard If you do the card may not function properly Table 7 30 AI196 X Revision 5 Jumper Settings Jumper Setting Ji Diagnostic port J2 Removed J3 Removed J4 Installed on 1 2 J5 Removed J10 Installed on 1 2 DN Installed on 1 2 J12 Installed on 1 2 J13 Installed on 2 3 J14 Installed on 1 2 J15 Installed on 1 2 J16 Removed J17 Installed on 2 3 J18 Installed on 2 3 J19 Installed on 2 3 J20 Installed on 1 2 J21 Installed on 2 3 June 1999 AIHM Page 7
2. The following diagram illustrates the locations of the connectors on the noncabled side of the AICOOL 48 Figure 14 5 AICOOL 48 Terminal Block Connectors Cabled Side Dab Ha Lug Grows Sturm June 1999 Page 14 7 AIHM AlSwitch Hardware Manual D AICOOL 48 Jumper Settings Two jumper settings are located on the control logic card The jumper labeled J1 activates the temperature sensor See Activating the Temperature Sensor for more information The jumper labeled J12 is shipped from the factory not populated This jumper can be installed to make the alarms circuit ignore the power source B connection This feature can be used for special applications where only one power source is connected Do not attempt to populate this jumper Contact Technical Support for further information Figure 14 6 AICOOL 48 Jumper Settings J 12 Page 14 8 June 1999 AIHM Cit Chapter 14 AICOOL 48 Fan Unit AICOOL 48 The filter section includes a cover plate and the filter This filter prevents Filter Section excessive dirt from entering the chassis while the air is being circulated It is accessed by loosening the two screws C on the filter cover plate See the Replacing Maintaining the AICOOL 48 Fan Components section for instructions on replacing and maintaining the filter See Figure 14 1 for the placement of the filter section Figure 14 7 AICOOL 48 Filter Section Noncabled Side Cw FIL
3. Page 15 18 June 1999 AIHM DP185 RJ45 Overview Chapter 15 Distribution Panels Figure 15 5 Distribution Panel 185 RJ45 Ces E Ports 0 7 o A nd Note For use with the AI185 Supports RS232 with RTS signal Table 15 6 DP185 RJ45 Technical Specifications Mounting Available for 19 inch 48 26 cm or 23 inch 58 42 cm rack mounting unit VO Ports 16 RJ45 connectors Two 50 pin Telco connectors Connector Pins RJ45 Signal TXD gt RXD RTS gt DTR gt DSR SG AANAYDNBRWNR Cables CABS50 DP185 to AI185 Revision 5 50 pin Telco connectors e Standard RJ45 cable DP185 to network elements Example CAB214 and CAB215 June 1999 ATHM Page 15 19 AlSwitch Hardware Manual D DP194 Overview Figure 15 6 Distribution Panel 194 Note For use with the AI194 Supports 10BaseT signal Table 15 7 DP194 Technical Specifications Mounting Available for 19 inch 48 26 cm or 23 inch 58 42 cm rack mounting unit I O Ports 24 RJ45 connectors Two 50 pin Telco connectors Connector Pins RJ45 Signal 1 TX 2 TX 3 RX 4 5 6 RX T 8 Cables e CAB170 straight through cable A1194 bottom to DP194 ports 1 to 12 e CAB180 straight through cable A1194 top to DP194 ports 13 to 24 e CAB156 AI194
4. Page 7 11 June 1999 AIHM AlSwitch Hardware Manual D AI192 Revision 5 Jumper Settings Table 7 2 lists the AI192 Revision 5 jumper settings Refer to these settings in the event that the default settings change by accident e g the card falls on the floor and a jumper strap falls off A Caution Do not change jumpers on the motherboard If you do the card may not function properly Table 7 2 AI192 Revision 5 Jumper Settings Jumpers Setting J2 Installed on 2 3 J8 Diagnostic port J9 Installed on 2 3 J19 Installed on 2 3 J20 Installed on 1 2 J21 Installed on 2 3 J22 Installed on 2 3 J23 Installed on 1 2 J24 Installed on 1 2 J25 Installed on 2 3 J26 Installed on 2 3 J27 Installed on 2 3 J28 Installed on 2 3 J29 Installed on 2 3 J30 Installed on 1 2 J31 Installed on 1 2 J32 Installed on 2 3 J33 Removed J34 Removed Page 7 12 June 1999 AIHM 5 Board Layout 1sion Chapter 7 Interface Card Hardware Specifications REG N ER eoooonoo0oc e em BR EN ws a la 223 ER eo gioj lo GER 32 oo Bi lojo 838 ER joo lo PS 223 s 33 oe Ei lel ees 32 lo ol o je gess 23 oo Ge 333 mn 83 es io e o oocoonoooos D es ol Ss Ie 3 o un 00000000000 loo ras n og o fam 4 Sie P aos lo goo naaa Ea ED NW 2a Foner eo o o Eo ooocooooooooocooo M Boooooooo o00
5. mm GE LuUt Lt UILUt mm mmis PT 30 an Log 0000000000000000000000000 0000000000000000000000000 in 30 Page 7 53 June 1999 AIHM AlSwitch Hardware Manual B017 Daughterboard Jumper Settings The AI196 I requires four daughterboards for the link interface Each B017 EIA530 daughterboard has four sets of jumpers one set for each link These jumpers must be set for internal or external clocking The default value is internal clocking Table 7 24 lists the B017 daughterboard jumper settings Table 7 24 B017 Daughterboard Jumper Settings 9 to 16 installed Jumper Internal Clocking External Clocking Default JP9 Link 1 Link 1 9 to 16 installed 1 to 8 removed JP10 Link 2 Link 2 9 to 16 installed 1 to 8 removed JP8 Link 3 Link 3 9 to 16 installed 1 to 8 removed JP7 Link 4 Link 4 1 to 8 removed Page 7 54 June 1999 ATHM Interface Card Hardware Specifications Chapter 7 B017 Daughterboard Layout Figure 7 29 displays the B017 daughterboard layout B017 Daughterboard Layout Figure 7 29 o 2 PER wur unies D 9 IN 1x3 iN 1x3 iN 1X3 9 1N Go 9999090009000 000000000000000000000 9900000000000000000000000000000000 00000000000000000 NJ 8438 900900000000000000000099909 WU INI NOILVAONNI Gallddy 66 dd Ada LOY 00000000000000000 Page 7 55 June 1999 AIHM AlSwitch Hardware M
6. Push in the alarm panel until the faceplate is smooth with the chassis Attach a ground strap between the ground bolts and an appropriate ground If appropriate make the EIA cable CABL121 and alarm connections which require the provided cage clamp connectors A Warning Before handling equipment you must be grounded by the mechanism provided at the installation site Refer to the Static Electricity ESD component for more details Unpack the new RDC180 C and check for shipping damage On the cabled side of the AISwitch chassis locate the alarm panel and power converter opening Remove the power supply Remove the ground strap Using a 1 8 inch Allen wrench remove the hex head mounting screws holding the alarm unit Remove the RDC180 C Detach the ribbon cable from the backplane Find the ribbon cable you received with the alarm panel Holding the cable with the red stripe on top so that the connectors point out away from you locate the connector with the cable coming out on the right side See the figure below June 1999 AIHM Page 11 7 AlSwitch Hardware Manual D Figure 11 3 Ribbon Cable 10 11 12 13 14 15 16 17 Connect this end Connect this end into the backplane into the RDC180 C Red Stripe Carefully plug the connector into the matching connector on the backplane see Figure 11 3 This is a keyed connector so the key on the cable aligns with the slot on t
7. V Powered Alarm Signal No separate power is required Signal 1 2 3 4 5 6 7 8 Signal y V Unpowered Contact with Panel Power at Negative Ground In this case you need to supply power to the panel Jumper power from V bus to one end of the input circuit Apply UON RE NS RN the alarm signal between the other end of the input circuit 8 hai Ee and ground on the V bus vm Signal June 1999 Page 15 9 AIHM AlSwitch Hardware Manual D Worksheets Use the following worksheet to keep track of the DP120A inputs and monitoring points Table 1 DP120A Inputs and Monitoring Points Worksheet Input Monitored Point Input Monitored Point 02 34 03 35 04 36 05 37 06 38 07 39 08 40 09 41 10 42 11 43 12 44 13 45 14 46 15 47 16 48 17 49 18 50 19 51 20 52 21 53 22 54 23 55 24 56 Page 15 10 June 1999 AIHM Cit Chapter 15 Distribution Panels Input Monitored Point Input Monitored Point Continued 26 58 27 59 28 60 29 61 30 62 31 63 32 64 June 1999 Page 15 11 AIHM AlSwitch Hardware Manual Connector Pin Assignments The DP120A is co
8. B 3 Input Amps Watts Calculation Method B 4 Internal Power Rating to Watts Formula B 4 Low Line Current Draw Formula B 5 Normal Current Draw Formula sese B 5 High Line Current Draw Formula B 5 Safety Factor Formula tet eer ene e e ne dtr enhn die re even B 5 TOC 8 June 1999 AIHM Chapter 1 Introduction Chapter 1 Introduction Documentation This manual documents the use and operation of the AISwitch Series 180 Overview hardware bay and AlSwitch Series 130 hardware bay mountable units in an AISwitch system This manual informs field installers system managers central office technicians field engineers and communication engineers how to install maintain or replace the AISwitch Series 180 and 130 hardware equipment The topics covered in this manual include Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Introduction Includes purpose of the manual projected audience overview of the contents of this manual related documentation and text conventions used in this manual Site Requirements Includes clearance and environmental requirements necessary to prepare the site prior to installation of the AISwitch Series 180 and AISwitch Series 130 AI180 Hardware Overview Includes general description of the components included in the AISwitch 180 chassis and additional equipment available for the bay AlSwitch Series 180 Chassis Assembly This compon
9. External Clocking JO J1 J2 J3 Installed on 5 6 Installed on 7 8 Installed on 9 10 Installed on 1 2 Installed on 3 4 B004 Daughterboard Layout Figure 7 11 displays the B004 daughterboard layout Figure 7 11 B004 Daughterboard Layout Q3 O o o NI NOLIYAONNI Q3 ide 600000000 00000000000 iN 17 00900 e vars E 9299909 9 esoo an agr g PASS Ey o 900000 o d 0000000000000 O00000000000 600000000000 0c00009000000 E See O O gt 0000000 000000 O Page 7 14 June 1999 ATHM Cit Chapter 7 Interface Card Hardware Specifications B005 Daughterboard Jumper Settings Each B005 V 35 daughterboard has one jumper which must be set for internal or external clocking The default is external clocking Table 7 4 lists the B005 daughterboard jumper settings Table 7 4 B005 Daughterboard Jumper Settings F External Clocking Jumper Internal Clocking default J2 Installed on 3 4 Installed on 1 2 Installed on 7 8 Installed on 5 6 Installed on 11 12 Installed on 9 10 Installed on 15 16 Installed on 13 14 Installed on 19 20 Installed on 17 18 Installed on 23 24 Installed on 21 22 B005 Daughterboard Layout Figure 7 12 displays the B005 daughterboard layout Figure 7 12 B005 Daughterboard Layout ds EN SE GE EH E a S
10. J18 J17 S EIS x o d T m o SR d 1 Ld M e INST ETELI TTITTTETELITTTITIT o a J14 J13 J12 J11 J10 AIHM June 1999 Page 7 70 Chapter 7 Interface Card Hardware Specifications B016 Daughterboard Jumper Settings The AI196 X requires four daughterboards for the link interface Each B016 RS232 daughterboard has four pairs of jumpers one pair for each link which must be set for either internal or external clocking The default is internal clocking Table 7 31 lists the jumper settings for the B016 daughterboard Table 7 31 B016 Daughterboard Jumper Settings Internal Clocking s Jumper default External Clocking JP2 Link 1 5 9 13 Link 1 5 9 13 Both installed Both removed JP3 Link 2 6 10 14 Link 2 6 10 14 Both installed Both removed JP4 Link 3 7 11 15 Link 3 7 11 15 Both installed Both removed JP5 Link 4 8 12 16 Link 4 8 12 16 Both installed Both removed June 1999 AIHM Page 7 71 AlSwitch Hardware Manual B016 Daughterboard Layout Figure 7 38 displays the B016 daughterboard layout Figure 7 38 B016 Daughterboard Layout d 3 DOI pr a al 000 fo MUT6 AEW 1 APPLE O HEDY ATHAN WC TOPY BIGHT 36 3 90 96 AMPMINIMMF 4R o02000boooppocqooopeo 000900079000p00dJ0 ooo000Colboodooope o000dooogooopooqoo erte e den CHAR E et uis AIHM June 1999 Page 7 72 Chapter 7 Interface Card Hard
11. June 1999 AIHM AlSwitch Hardware Manual D AI285 The AI285 network interface card provides 16 physical ports for RS232 async connections between NEs Network Elements and OSSs Operational Support Systems in a carrier s network Each port s baud rate can be configured without interrupting communications on the other ports Each port operates at speeds up to 115 Kbps Typical Applications The AI285 can be used in an AI shelf with other AI network interface cards to provide 16 RS232 async interfaces The AI285 meets Bellcore NEBS Network Equipment Building Standards to ensure reliable operations in Central Offices and other telecommunications facilities A Caution The AISwitch and its peripherals contain electrostatic sensitive components Exercise proper handling shipping and storage precautions AI285 Hardware Components The AI285 has four high density connectors that provide 16 async ports Individual ports are derived by connecting a cable assembly to each connector or by using a distribution panel All options on the AI285 are configured using either the AI198 menu system or the LocalView menu system The AI285 has no jumper or switches that need to be set Page 7 86 June 1999 AIHM Figure 7 45 AD85 amp LINKS LINKS 9 12 1 4 AI285 Chapter 7 Interface Card Hardware Specifications Front Panel Components Figure 7 45 shows the front panel
12. Page B 4 June 1999 ATHM sl Appendix B Calculating Chassis Power Consumption Low Line Current Draw Formula This formula is used to calculate the low line current draw IPRW 42 5 volts LLCD where the members of the equation are defined as IPRW input power rating in Watts LLCD low line current draw Normal Current Draw Formula This formula is used to calculate the normal line current draw IPRW 48 volts NCD where the members of the equation are defined as IPRW input power rating in Watts NCD normal current draw High Line Current Draw Formula This formula is used to calculate the high line current draw IPRW 56 5 volts HLCD where the members of the equation are defined as IPRW input power rating in Watts HLCD high line current draw Safety Factor Formula Once the current draw is calculated add in the safety factor using the formula CD 0 70 CD CDS where the members of the equation are defined as CD current draw CDS current draw with safety factor included June 1999 Page B 5 AIHM AlSwitch Hardware Manual D Table B 5 Input Amps Watts Calculation Method Example 1 Amps Per Component Quantity Component Total Amps 180 chassis 1 1 2 1 2 backplane AII98CLC 2 22 4 4 AI185 1 1 6 1 6 AI294 1 5 2 3 2 AI2524 1 1 3 1 3 AI196 I 5 3 6 18 Total 31 7 In this example the chassis power rating totals 31 7 Amps Use the internal power rating conversion to watts formula 31 7
13. 90009000 eq le 60000000000n gen 0009000000900 0 Ss d E Leef MS En A A H g ss GH Cade RE oou Ma a s ma a La E d g WH Grae 60000008 000o0o0ooon0 o o 9 o o o o D o o o o o o oa o ol Jz 0 00 cg90000000000 EE y FE 60009000000 70 of jeg ED acc War S Gage joo Si B E q erc G zis DED Q4 EI o Se El e Ki SE oeo0000000000 0 amp m gt d e s E 13 8 Sila Om O ge Cu Om m M wc zs 2000069000900 OY O0O0000000GO006090600 0 O0O0G0000000000000 os 283 m oooooon Ss r 4 Aen Gooo000g 0000000000000000 Hr REDEEM CENE OQ E E E Se Ei 90000900 0 3 b E Su 2 s 2 38 Gesssm Pg E 2 2 ge Es H ue E 2 My GHA ur TOTOTHTSG00TH00 9 0000600000000000 5 99990900000 o Kn 0000000009000000n0 oooooocoooooooooD S 2 5 E s s o 2 z o ona Ei Ge e A wr ei e i 9600000008060666060 o 00000009000900000 y 3 5 of ie ELE GE ee CoD ool loooo g 3 simo n eo00c0 ssa Gsess 9oo p b o o Li E E eu E e 2 Jo OU 9evsocosoo a m mofo Jo al o oa o ons E A 2 ooooooou Ro o o o 0 o 5 GH Z en e o o o o o a o ons C4 VI er c 8 o joo je of lo PE o00o00000cnu o o 9 o o o 910 608005000 oo lo oa o o oLe o 7 oa sl LE avo BE da za o ojo o o o o ei 0 Ds a HH o
14. AI196 X Revision 3 Jumper Settings Table 7 29 lists the default jumper settings for the AI196 X Revision 3 Refer to these settings in the event that the default settings change by accident e g the card falls on the floor and a jumper strap falls off A Caution Do not change jumpers on the motherboard If you do the card may not function properly Table 7 29 AI196 X Revision 3 Jumper Settings Jumper Setting D Diagnostic port J2 Removed J3 Removed J4 Installed on 1 2 J5 Removed J10 Installed on 1 2 Jil Installed on 1 2 J12 Installed on 1 2 J13 Installed on 2 3 J14 Installed on 1 2 J15 Installed on 1 2 J16 Removed J17 Installed on 2 3 J18 Installed on 2 3 J19 Installed on 2 3 J20 Installed on 1 2 J21 Installed on 2 3 J22 Removed June 1999 AIHM Page 7 67 AlSwitch Hardware Manual D AI196 X Revision 3 Card Layout Figure 7 36 displays the AI196 X card layout Figure 7 36 AI196 X Revision 3 Card Layout J21 J2 J1 BEE 31Y9 E A38 GEL PI nm a onal CS De Ve BA co 2 CC WUNNEN ai E z E S S Bs z i al se dl i HE E E 5 3 E 5 E rimane s J BY Ga LE en al d amp 19 Kl 1 peu IR me e V ll p pes T WII ore Lait ECH np 287 IHRE 2 5 E Ose ata DDT e d HI c e
15. AlSwitch Hardware Manual D AI196 I Revision 5 Jumper Settings The following jumper settings are factory defaults for the AI196 Revision 5 A Caution Do not change jumpers on the motherboard Changing the jumpers may cause the AI196 I to function improperly Table 7 22 AI196 ETS Revision 5 Jumper Settings Jumper Setting D Diagnostic port J2 Removed J3 Removed J4 Installed on 1 2 J5 Removed J10 Installed on 1 2 Jil Installed on 1 2 J12 Installed on 2 3 J13 Installed on 2 3 J14 Installed on 2 3 J15 Installed on 2 3 J16 Removed J17 Installed on 2 3 J18 Installed on 2 3 J19 Installed on 2 3 J20 Installed on 1 2 J21 Installed on 2 3 Page 7 50 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications AI196 I Revision 5 Card Layout Figure 7 27 displays the AI196 I Revision 5 card layout Figure 7 27 AI196 I Revision 5 Card Layout J2 J5 J21 J1 8 AJH OHV 1BOd 9L OMASWIOMAS PLY Nuit o m _ ee ee REGE HT JL ELL LLL Ld Y EES SE a HI LEI BH do Ep d umm d ANC 3 RETRO EFFET h e EK t WE LL Be Go oooanng KEEEEEEEEER keeoechk EE WE ES opens p T SCREEN i SSSTEE E dig J16 a EELER es ie AAA eat Te pe wu ES ke 7 Hy e D a H E m Ha 23 5 E la a a a E sid e a iE Se SE dE EI 3 mnf lez 3 s e st Sp a E a GEET K n ei d c 3 a PR
16. A File jl Fitter Cover Piue Page 14 4 June 1999 ATHM AICOOL 48 Fan Tray Section Chapter 14 AICOOL 48 Fan Unit The fan tray of the AICOOL 48 contains eight cooling fans and a control logic card This section slides out the noncabled side of the main housing when the screws on the faceplate are loosened See Figure 14 2 and Figure 14 3 for the exact location of the components The cabled side of the fan tray contains the light indicator panel and the terminal block connectors Figure 14 2 Fan Tray Section Noncabled Side Light Indicator Panel The light indicator panel is located on the cabled side of the fan tray section in the right corner The lights indicate operation status of the AICOOL 48 Refer to the AICOOL 48 Light Indicator Troubleshooting Guide for LED indicator status June 1999 AIHM Page 14 5 AlSwitch Hardware Manual Figure 14 4 Light Indicator Panel Cabled Side A Table 14 2 AICOOL 48 Light Indicator Panel Components Component Description Fuse 3 AMP Two fuses are located on the right side of the faceplate Fuse A is wired to the A power source in the fan tray assembly Fuse B is wired to the B power source in the fan tray assembly Green Located on the right side of the faceplate the three green lights are lit for normal Indicator operation Lights DC OK e Indicator light A This green indicator light connects to the DC in
17. AI182 Expander Card AI183 and AI185 Asynchronous Line Cards AI192 and AI196 X X 25 Interface Cards AI196 ETS Gateway Interface Card AI196 I Gateway Interface Cards AI193 TX Ethernet Gateway Card AI193 ES Ethernet OST Interface End System AII194 Ethernet Hub Card AI294 Ethernet Switch AI2524 Multi Protocol Router Card Power Supplies 1710 Fuse Panel AICOOL 48 Fan Unit Distribution Panels June 1999 AIHM Page 3 3 AlSwitch Hardware Manual D AlSwitch Series 180 Chassis The AlSwitch Series 180 chassis contains twelve slots The slots are not physically numbered but referenced from left to right facing the cabled side of the chassis The first two slots on the left are slots A and B the next slots are slots 1 through 8 as the diagram illustrates The last two slots on the far right house the power supplies Figure 3 2 AlSwitch Series 180 Chassis Slot Locations 3 The craft port connection plate is located on the cabled side at the far left ofthe enclosure Refer to the AISwitch Series 180 Chassis Assembly component for more details regarding the cabling of this connector In the primary chassis the first two slots A and B remain reserved for the primary and optionally redundant common logic cards The expansion chassis contains the expander cards in slot A and B in place of common logic cards Only one expansion chassis per system is recommended A Caut
18. AI193 Figure 7 20 displays the current Revision 2 card layout o D I o 10 eoooooocon o E a o ooaoocoocoo Gd sto 9000000 o ooooooooon o El Ju e000000000 o E UR 6000000000 a oooooooood o lun Jummuuuuum ooooooooon 99090090 oon o oooooogoooooon 10 eh 000560000009 T l W zn tod un ge Ab 0000000000000 in D o 9000000000000 2 Card Layout 1sion 0000000 92 0000000000 i Er Best oo 3 t E wumaumm A l amu d 9000000009 2900000000 o o LI o ooo00000090nD o A o 6000000080 ooooooooon Jo o LE 0000000000000 o 0000000000000 9900990000000 9 6 l q 000000000008 9 my s Sg z s E SLE 8 sE LE o690900000 8 0000090000 8 o63099090600 3 o ooooooooono 000000000n o oocoooooon o ooooooooon o o lol g B s g s S e g o H a T et 8 LJ o 2200000000 9000006000900 9909000099000 O 96650606999 9 O o o o al ooooooooongo 0000000000 0 9000000008 o MI go00000008 o 2 cR S CE S E s o ew a o ES aj oaoocooooco 8 0000000000 0 905699090000 9 9609090900 900000D o sx en ole CS en td 2990000000 og 9000060 2 Gab me A i z d d ES Amy GSa000G00 TX Rev os mnoooooon o Ka 2090000000000 0 Ed
19. Adjustmg Volta ege d ELEC RR I UR I tei conet c T Dass 8 11 June 1999 TOC 5 AIHM AlSwitch Hardware Manual Chapter 9 RDC180 HP Power Supply Revision B eee eee cesse ette ee eren ener en eee na nee 9 1 faul m deg deg Ee deeg Ee eaten 9 1 RDC180 HP Technical Specifications esses ennt 9 2 RDC180 HP Faceplate Descrpton eene enne eene nennen ennt nnn nine 9 3 RDC180 HP Internal and External Fuses esses enne rennen 9 4 Internal Fase tates eon ce ln ls a 9 4 Ip EE ut c EN 9 4 RDC180 HP Jumper Settings esses enne nnne entere eren enne nnne 9 5 Load eoe en atri ed ete eere eee avd ga dee t b d d i e eed 9 5 Hot Swap Operation ecce cade tege ee ee EES 9 5 RDC180 HP Power Connectors essere nennen nennen trennen tentent 9 6 RDC180 HP Input Power Wimng nennen nnne cor nennen entere nennen nennen 9 7 Normal Redundant Power Supply Connecton essen 9 8 Double Redundancy Connections Using Four Fuse Panel Positions 9 9 Replacing a DC Power Supply citer a 9 10 Installing Fully Redundant DC Power Supplies 9 13 Installation of Fully Redundant Revision A and Revision B Power Supplies 9 14 Installation of Fully Redundant Revision B Power Supplies oooconooccioncoocccononononanonnnos 9 16 Connecting Fused Power Wires arias adierit as REESE 9 18 Chapter 10 AI325 AC Power Supply 4 esee eese e ee eese
20. FTP and software download capabilities There must always be a AI198 in either slot A or B ofthe primary chassis and an AI182 expander card in slot A or B of the expansion chassis Refer to the AI198 System Manager User e Manual for more details regarding the configuration of the AI198 AI182 Expander Card The expansion chassis utilizes the AI182 expander card Inserted into slot A or B in the expansion chassis this card acts as a TDS bus repeater from the primary chassis backplane to the expansion chassis backplane in the bay If redundant operation is needed insert an AI182 in each A and B slot in the expansion chassis A Caution Do not put any card except the AI198 or the AI182 expander card into slot A or B of any chassis Damage to the network card will result The AI182 includes an expansion cable RIBCBI that is used to connect the AI182 to the BUS OUT connector on the front of the AI198 of the primary chassis Refer to the Interface Card Hardware Specifications component for more information regarding the faceplate AI183 and AI185 Asynchronous Line Cards Slots 1 through 8 of the AI180 chassis hold various types of line cards The AI183 and AI185 are the asynchronous line cards available for the AI180 chassis The AI183 is a 4 port product designed for asynchronous terminal server applications The AI183 is a 4 port RS232 asynchronous DTE interface module with integral voltage surge protection and standard DB2
21. Technical Specifications The table below lists the specifications of the AI325 AC power supply Table 10 1 AI325 AC Technical Specifications Specification Description Dimensions Height 8 in Width 3 6 in Depth 9 5 in Weight Approximately 5 0 Ibs Operating Environment 0 C 50 C 0 95 relative humidity non condensing Input Power Ratings Unit shuts down when the input drops below 63 V or rises above 283 V e AC input voltage between 102 VAC 264 VAC e 47 603 Hz auto ranging e 7 0 A max at 102 VAC The unit automatically recovers when the voltage is corrected Reverse voltage protected up to the rated current Power Factor 0 60 typical In Rush Current 50 A max at cold start up Holdup Time 20 msec at full load and low line Line and Load Regulation 0 1 max over AC input range and 0 100 load Transient Response Voltage returns to specification in less than 300 microseconds for a 50 load change Peak transient voltage does not exceed 10 Overshoot No output overshoot at turn on or turn off Page 10 2 June 1999 ATHM Chapter 10 AI325 AC Power Supply Specification Continued Description Continued Input Power Connector One AC line cord US or European The AC power cord is plugged into the power supply directly below the power switch The power cord retainer clip is in place around the pow
22. Testing and Maintaining the Fuse Panel 13 8 Testing the Fuse Pai ec e REEL tec re Peg 13 8 Maintaining the Fuse Panel 13 8 Installation of Equipment to the 1710 Fuse Panel 13 9 How to Replace the 1710 Fuse Panel 13 10 Chapter 14 AICOOL 48 Fan Unit 1 eee eee e eee esee eren ee etta ee etta sete en se totos tese s tee conoces 14 1 AICOQOE 48 OVETVIEW EE 14 1 AICOOL 48 Technical Specifications sss eene enne nennen 14 2 AICOOL 48 Components erret o erede eee EEN Ae eege ede Rove deed 14 3 AICOOL 48 Main Housing Section eee enne nnn nnne 14 4 AICOOL 48 Fan Tray Section ccccecccccsccsseeseceseceseeeseeeseceseceseeseecseeeeseecsaeeseeeseseseeeeeeseenseenaeees 14 5 Light Indicator Panel dte UTOR ERR URS 14 5 AICOOL 48 Terminal Block Connectors essere 14 7 AICOOL 48 Jumper Senge 14 8 AICOQOE 48 Filter Section DD oa IR LIU Musee 14 9 Temperature Sensor ronin iee n E EA EEE AEE E E 14 10 Installing the Temperature Sensor 14 10 Activating the Temperature Sensor sss eee 14 11 Heat Battle tii epe e ede uit RR RE Pr ERE TREE Qe 14 12 Installing the Heat Battle 14 12 Installing the AICOOL 48 Fan Un 14 13 Replacing Maintaining the AICOOL 48 Fan Components esee 14 15 Replacing Maintaining the Filter 14 15 INSEQUI LL 14 15 June 1999 TOC 7 AIHM AlSwitch Hardware Manual f Replacing Maintaining the Fan Tray c cccecccessesssceseesseeesecssceeseeeseceseseeeseseeeeeeeaeenaes 14 1
23. Wc E E E e E 5 8 z 5 im gh inmane p T E z M ae ath a Se mc T s 3 3 D od E S S PER e m E z IN CE tn a 2 get NS me Tib mmo m Ed A Ma Ni En E S nu E DE T oa km ipM eu od in i ah T pusessrs soft ZE d s EI SS Sei We E E gg MIHI Wm WI Ce EE oao ot ole E us om db ju BE MEE a n d Jumm iL PC Board S zm m Revision a Number Uu COPYRIGHT 1996 aen o Al194 REV 4 APPLIED INNOVATION INC T am Xa ut LH un EIEEE SETE Ce n ponsads fum Page 7 42 June 1999 AIHM AI196 ETS Figure 7 23 AI196 ETS Faceplate Oooooo0oo0o0000000000 Oooooo0o0o0o0000000000 LINKS 1 4 RS AI196 ETS Chapter 7 Interface Card Hardware Specifications This section contains information about hardware requirements jumper settings motherboard diagram and daughterboard layouts for the AI196 ETS Revision 5 A Caution The AISwitch and its peripherals contain electrostatic sensitive components Exercise proper handling shipping and storage precautions AI196 ETS Faceplate and Connectors The following is a description of the faceplate and connectors associated with the AI196 ETS DC FAULT This green LED is always on when the system is powered up and indicates 5 volts are being supplied to the processor If the red LED is lit a fault has been detected LINKS 1 4 This connector is used for links 1
24. bottom to DP194 ports 1 to 12 e CABI79 AI194 top to DP194 ports 13 to 24 Page 15 20 June 1999 AIHM Chapter 15 Distribution Panels DP196 Overview Figure 15 7 Distribution Panel 196 Note For use with the AI196 cards Supports RS232 RS530 and V 35 signals Table 15 8 DP196 Technical Specifications Mounting Available for 19 inch 48 26 cm or 23 inch 58 42 cm rack mounting unit UO Ports Four DB25 connectors Connector Pins DB25 Signal 1 The signal is dependent on the 2 protocol 3 4 Cables e CAB162S AI196 to DP196 e CAB157 DP196 DB25 to network elements DB25 connectors June 1999 AIHM Page 15 21 AlSwitch Hardware Manual D 1709 Overview Figure 15 8 Distribution Panel 1709 Note This is a straight through patch panel Used as a generic point of demarcation Table 15 9 1709Technical Specifications Mounting Available for 23 inch 58 42 cm rack mounting unit VO Ports 16 DB25 connectors Connector Pins DB25 Signal 1 to 25 The application determines the signal Cables e Any cable using a DB25 male connector pce June 1999 AIHM D Chapter 15 Distribution Panels 1711 Overview Figure 15 9 Distribution Panel 1711 Note The I711 is a patch through panel used as a generic point of demarcation Table 15 10
25. 000 600 work instructions Handling common poly bag 20 000 1 200 picked up from bench Work chair padded with 18 000 1 500 polyurethane foam June 1999 Page A 1 AIHM AlSwitch Hardware Manual Table A 2 lists the static susceptibility threshold level of common semiconductor devices Table A 2 Static Susceptibility Thresholds Range of ESD Threshold Susceptibility Volts Device Type Low High VMOS 30 1 800 MOSFET 100 200 GaAsFET 100 300 EPROM 100 JFET 140 7 000 SAW 150 500 OP AMP 190 2 500 CMOS Input protected 250 3 000 Schottky Diodes 300 2 500 Film resistors thick thin 300 3 000 Bipolar transistors 380 7 000 ECL PC board level 500 SCR 680 1 000 Schottky TTL 1 000 2 500 Page A 2 June 1999 AIHM Static Control Appendix A Static Electricity ESD Several steps can be taken to prevent damage to hardware from static electricity Increase awareness of ESD Increase inspection to locate damage to equipment from electrostatic discharges Minimize handling of components Increase testing before releasing parts Remember that some devices can be damaged by static electricity even without touching them Handle components in true static shielding bags containing a highly conductive layer of protection Pink polyethylene bags may not be enough protection Do not rely on topical antistatic sprays They wear off an
26. 000000000000n K o o Sie O Oo jn D aau o a Po eo00000 3 000000000000 Ze 8 o W JU e E ech ES 00900000606000900 ELI eed Page 7 37 June 1999 AIHM AlSwitch Hardware Manual D AI194 This section describes the hardware and firmware required for the Version 7 04 release of the AI194 Note You must return your AI194 to AI if you want to upgrade to Version 7 04 or later software Contact your sales representative for more information Note You must use Version 1 20 or later of the AI198 software if you want to use the Auto ID board inventory identification functionahty IRB Enable Disable The AI194 allows you to manually or automatically control enabling or disabling the IRB Refer to the following sections Manual Control Jumper J7 has three settings to control the AI194 interface to the IRB If Jumper J7 is in the OPEN position the IRB is unconditionally enabled For direct replacement of older hardware use the OPEN position If the Jumper J7 is in the 1 2 position the IRB is hardware disabled This position should be used when you desire to isolate the AI194 from other boards in the system If Jumper J7 is in the 2 3 position the IRB is disabled and is under software control You must then enter either the irb enable orirb disable command via the craft log or any async port to turn th
27. 11 6 Installing an RDC180 C Common Alarm Panel 11 6 TOC 6 June 1999 AIHM D AlSwitch Hardware Manual Replacing an RDC180 C Common Alarm Panel 11 7 Chapter 12 RDC130 C Common Alarm Panel e eeeee ee eese eren ee eren netten netta se tnuu 12 1 BEE 12 1 RDC130 C Common Alarm Panel Description essen enn 12 2 COonhn CctIOnS us ate E ER er eae be i e a terere bae ep c d ee dete 12 3 Output e EE 12 3 RDC130 C Alarm Indicators 5 ih o e NEE EENEG 12 4 Software Related Alarms 0ooooonnccnncnncnoccnononcnnnonnonnonnonncnncnnnonnnnncrnncnn cnn eren nennen nent 12 6 Installing Replacing an RDC130 C Common Alarm Panel 12 7 Chapter I5 1710 Euse Panel vsiesssscsieussedessesssscossoseqvossovnassooupsecsssespidessesasdcobsspvcseessoadceeenpatavess 13 1 EE Ee EE EE 13 1 Cabled Side Connections 2 Lue ero as eet deer en gege EE 13 2 Noncabled Side Connections rae eere ni epe dehet dried ee ane be n Ra en de 13 3 Technical Specifications ae er nee rte a n adea e i TER ee eres 13 4 Fuse Panel Operations eie ve ete teria REN ERE tte te ace ir ve 13 5 Complete Circuit Fuse oneri rre ete nde ete pede ree eden tete too 13 5 Bus Alarm e a u aa a a a a a a e ao aa E E 13 5 Bay Major and Minor Alarms 0 ccccccecseeeseceseeecceeecescecseecsecesecseeseeeseeeceeeaeneeseenses 13 5 Redundant Power Source esses eee aa EE EA T E TONT 13 5 GMT FUSES EE 13 5 How to Install the 1710 Fuse Panel 13 6
28. 1999 Page 15 1 AIHM AlSwitch Hardware Manual D D Ring Cable Management As part of a cable wire management system D rings handle wires to prevent cable clustering The DP120 DP120A 1709 and 1711 are mounted on a D ring panel Available D rings include e 2inch height by 3 inch depth 5 08 cm height by 7 62 cm depth e 2inch height by 4 inch depth 5 08 cm height by 10 16 cm depth e 4inch height by 4 inch depth 10 16 cm height by 10 16 cm depth Note The 1709 and I711 are not available with the 4 inch by 4 inch 10 16 cm by 10 16 cm D rings Page 15 2 June 1999 AIHM D Chapter 15 Distribution Panels Installing a Each distribution panel arrives with point of origin tags on the panel Distribution 1 Place the distribution panel in the selected position in the rack See Figure Panel 15 1 for clearance requirements Figure 15 1 Distribution Panel Clearance Requirements 1 inch Distribution Panel 234 cm 0 E Model DP185B shown 3 inches x E 7 62 m S EE o E z AI180 Chassis o ep Distribution Panel 1 inch o 2 54 cm S Model DP185B shown 1 inch 2 54 cm o Al130 Chassis E 2 Screw four mounting screws into the panel to connect the distribution panel to the rack Ensure panel is electrically contai
29. 55 degrees Celsius This alarm condition does not halt the AISwitch Table 12 1 Alarm Description for Redundant Configuration Major Minor Event On Off Thermal overload temperature within the chassis exceeds approximately 55 C The THERMAL LED will illu minate Off On Failure of a single 5 VDC Off On Failure of a single 12 VDC Off On Failure of a single 12 VDC Off Off Failure of both 5 VDC On On Failure of both 12 VDC On On Failure of both 12 VDC Off On Failure of one battery input Off Off Failure of both battery inputs or unit turned off Page 12 4 June 1999 AIHM ml Chapter 12 RDC130 C Common Alarm Panel Table 12 2 Alarm Description for Non Redundant Configuration Major Minor Event On Off Thermal overload temperature within the chassis exceeds approximately 55 C The thermal LED illuminates Off Off Failure of the 5 VDC On On Failure of the 12 VDC On On Failure of the 12 VDC Off Off Failure of the battery input Off Off Unit turned off June 1999 Page 12 5 AIHM AlSwitch Hardware Manual D Software Related Alarms System managers set the alarm notification conditions when they configure the CLC For more information refer to the 41198 System Manager User s Manual for a list of CLC alarm levels and messages For a list of Smart Line Card SLC alarms refer to the appropriate SLC user s manual Page 12 6 June 1999 AIHM Installing
30. 60 displays per RTU address An AI196 ETS card connected to an NMA supports 15360 displays AI196 I Gateway Interface Cards The AI196 I series provides 16 ports of either X 25 or asynchronous data over preconfigured RS232 RS530 or V 35 interfaces Protocol changes to a single port are made without interrupting communications on other ports of the module and the AISwitch For X 25 operation the card provides up to 1024 virtual circuits with a maximum of 512 PVCs supported The AI196 I provides PVC to SVC conversion software download capability SNMP monitoring and IP tunnels over X 25 networks June 1999 AIHM Page 3 11 AlSwitch Hardware Manual D The AI196 IEGB provides TBOS to TL1 conversion with RS 530 422 interface Refer to the 4 96 I User s Manual and the A1196 IEGB User s Manual for more details AI193 TX Ethernet Gateway Card The AI193 TX is a gateway card to Ethernet TCP IP networks Asynchronous or X 25 NEs connect through the AISwitch to the AII93 TX and then to a TCP IP based network The AI193 TX supports 512 logical channels over a muxed connection Physical interfaces to this card include a 10BaseT AUI and COAX connection The AI193 TX includes e Connectivity requirements from the Class 5 central office switches to TCP IP based network elements e Anasynchronous RS 232 port to provide diagnostic and performance information The AI193 TX card is SNMP manageable and provides software download capabi
31. 69 AlSwitch Hardware Manual AI196 X Revision 5 Card Layout Figure 7 37 displays the AI196 X Revision 5 card layout Figure 7 37 AI196 X Revision 5 Card Layout J2 J5 J21 J1 585 A3H HY 1HOd BL 2NASY ONAS SBLIV PAE eee mm Wmd a 74 Ia Ga pap eee IL COPA rbongSEDDH WR Set omm WC Eis d i F i AA Do agppppoa Y pgaasgEPDOUS 7 EFFET 5 T SES e p ER e qm E aoisireDOD 1iaaatbauda pt cadsakpoou EPPpOOOdE 4 Cl zu EE ROESER Jee Tat 7 ER mg ae SUREEEEHER AE COLL Y REERRSESSS E D imate stress eee EEGGpoon dro E LL EEES A EppGooooaapg p COJSREDOOST Da welt RR ur Coane Less aN Ta D al i DOE lama STEESEL Troc PT rees ee ET res O 22 PDDDODOOH asspondgEB E gssPpooudassbn AU oa ep i i a E D I a J e ct AOS TES m SSES s t E a e amp So a EE masas moe a a al k rines Sen te n SEIREEER ROSS Y FEPDOGGSPPDDAO d T in j As rs D D E e Ban pe ETIN m a n La H me g a A PA rmm H JE D m i e E d E a d E D D a D ai e E a E D mg re e EI B od 2 a D a p m T 7 Li 3883 ee N 4 e H x as eg Bo D AB 4 aa ed c AD b 3 i TIE mon n cora oa k O 18 d kd kis x Germs eee WES 3 E e onm Io E pr GATE KA KKKSK Los PRA a 5 krass eee See CES abba MATEO 7 P eegen WH dp T Bras CHINE 1 gagerpeoog PCOS a Ku BS mms SE PA o pr Ur T COLA CC de J3 J20 d
32. 9 RDC180 HP Power Supply Revision B RDC180 HP The RDC180 HP has one jumper J5 which is for factory use only and should Jumper Settings not be used Figure 9 4 RDC180 HP Power Supply Board Layout sesesece APPLIED INNOVATION INC COPYR GH 1998 MADE IN LSA Load Sharing If two RDC180 HP power supplies are installed in the chassis load sharing is supported regardless of the revision of the power supply The power supply will not load share with the RDC180 P A Caution Do not install the RDC180 HP with the RDC180 P Installation of the RDC180 HP with the RDC180 P will cause the switch to reset Hot Swap The RDC180 HP also supports Hot Swap Operation Either power supply can Operation be inserted or removed from the chassis with no interruption of service to the chassis June 1999 Page 9 5 AIHM AlSwitch Hardware Manual D RDC180 HP There are two identical two position input power connectors on each RDC180 Power HP The input connector on the power supply contains the male pins The two C t position power connector AI Part 20 033 002 is a removable connector for Onnectors the fused wires from the fuse panel and contains the female sockets The wire retaining screws for the fused wire are located on the right side of the connector Refer to Figure 9 6 for the specific location Figure 9 5 and Figure 9 6 illustrate an RDC180 HP power connector w
33. AIHM Page 7 93 AlSwitch Hardware Manual Figure 7 48 AI296 Front Panel Components Figure 7 45 shows the front panel components of the AI296 and Table 7 36 describes their function Table 7 39 Front Panel Components Component Description DC LED Illuminates when 5 V is present FAULT LED Illuminates if the card fails LINKS 5 8 Connector Provides four async or X 25 ports LINKS 13 16 Connector Provides four async or X 25 ports LINKS 1 4 Connector Provides four async or X 25 ports LINKS 9 12 Connector Provides four async or X 25 ports 10BASET Connector Not used for future use Technical Specifications Table 7 37 lists the specifications of the AI296 Table 7 40 Technical Specifications Component Description T O Ports 16 asynchronous or X 25 selectable per port during configuration Individual ports are derived by using a CAB257 cable assembly for each connector or by using a distribution panel Model DP196 and a CAB162 cable for each connector Port Speed 1200 bps to 128 Kbps or external clocking selectable per port during configuration Electrical Interfaces RS 232 RS 530 and V 35 selectable per port during configuration Installation Requires one slot in an AI chassis can be hot swapped Power Consumption 5 21 A maximum Page 7 94 June
34. Cit Chapter 9 RDC180 HP Power Supply Revision B Figure 9 11 Two 4 Pin Connectors to Two 2 Pin Connectors 8 Inspect and repair the cabling as necessary A Caution Before handling equipment you must be grounded by the mechanism provided at the installation site 9 Loosen the mounting screws on the power supply to be replaced until they are fully extended 10 Pull the power supply forward until it releases from the backplane 11 Remove the power supply and place it in an antistatic bag 12 Check that the new power supply s switch is in the OFF position 13 Position the power supply so the green LED indicators are at the top 14 Align and insert the RDC180 HP into the white plastic guide of the power supply slot 15 Gently slide the power supply into the chassis until it stops at the backplane June 1999 Page 9 11 AIHM AlSwitch Hardware Manual D 16 Firmly press the faceplate until the faceplate 1s flush with the front of the AlISwitch 17 Screw in the mounting screws completely to lock the RDC180 HP in place A Caution A frame ground wire MUST be connected to the ground GND stud on the common alarm panel BEFORE connecting a power supply to a power source 18 Reconnect the input power cabling 19 Install the 48 volt fuse back into the fuse panel 20 Turn on the replacement power supply Page 9
35. Function RD Receive Data Pin 6 Function RD Receive Data June 1999 AIHM Page 7 33 AlSwitch Hardware Manual Connector Label Description P4 AUI Ethernet AUI interface 15 pin D sub female Pin 1 Function Frame ground or signal ground accessed via J9 jumper Frame ground is the default Pin 2 Function CD Carrier Detect Pin 3 Function TX Transfer Data Pin 4 Function Frame ground or signal ground accessed via J9 jumper Frame ground is the default Pin 5 Function RX Receive Data Pin 6 Function Signal ground Pin 7 Function Not connected Pin 8 Function Frame ground or signal ground accessed via J9 jumper Frame ground is the default Pin 9 Function CD Carrier Detect Pin 10 Function TX Transfer Data Pin 11 Function Frame ground or signal ground accessed via J9 jumper Frame ground is the default Pin 12 Function RX Receive Data Pin 13 Function 12V Pin 14 Function Frame ground or signal ground accessed via J9 jumper Frame ground is the default Pin 15 Function Not connected Page 7 34 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications Connector Label Description P2 TEST RS 232 Diagnostic port 25 pin D sub female DTE 9600 Baud Pin 1 Function Frame ground Pin 2 Function
36. INPUT TO 120 26 INPUT 58 INPUT ALARM INPUT TO 120 27 INPUT 59 INPUT ALARM INPUT TO 120 28 INPUT 60 INPUT ALARM INPUT TO 120 29 INPUT 61 INPUT ALARM INPUT TO 120 30 INPUT 62 INPUT ALARM INPUT TO 120 31 INPUT 63 INPUT ALARM INPUT TO 120 32 INPUT 64 INPUT ALARM INPUT TO 120 33 RELAY 6 COM OUTPUT AI120 Alarm Relay common 34 RELAY 6 NC OUTPUT AI120 Alarm Relay normally closed 35 RELAY 6 NO OUTPUT AI120 Alarm Relay normally open 36 RELAY 7 COM OUTPUT AI120 Alarm Relay common 37 RELAY 7 NC OUTPUT AI120 Alarm Relay normally closed 38 RELAY 7 NO OUTPUT AI120 Alarm Relay normally open 39 RELAY 8 COM OUTPUT AI120 Alarm Relay common June 1999 Page 15 15 AIHM AlSwitch Hardware Manual J2 Pin Numbers Signal Name Type of Signal Description Continued Continued Continued Continued 40 RELAY 8 NC OUTPUT AI120 Alarm Relay normally closed 4 RELAY 8 NO OUTPUT AI120 Alarm Relay normally open 42 RELAY 9 COM OUTPUT AI120 Alarm Relay common 43 RELAY 9 NC OUTPUT AI120 Alarm Relay normally closed 44 RELAY 9 NO OUTPUT AI120 Alarm Relay normally open 45 RELAY 10 COM OUTPUT AI120 Alarm Relay common 46 RELAY 10 NC OUTPUT AI120 Alarm Relay normally closed 47 RELAY 10 NO OUTPUT AI120 Alarm Relay normally open 48 AI GROUND GROUND AI 120 GROUND 49 AI GROUND GROUND AI 120 GROUND 50 AI GROUND GROUND AI 120 GROUND Page 15 16 June 1999 AIHM Chapter 15 Distr
37. LO en en en a fear je o Jo E el en 3 2 E oo Ge votos o ol lofdo lo ol fo o 3 o Toa SES ea wa o o joj o o o o nm ido 443 Sd E 0 Ds id o oo jo lolol jo a o o D o ORY Qa zd 0090000090 oo OU OO m o o jol o o o o o o e o o eed 1 eL Jnjel ele ole a aa ooooooou pec o000000000000 vo d a ls 18 op o o Sho o Oo i Sent og Po eoo0000 orgs 000000000000 o JU e m ET U17 AIHM June 1999 Page 7 30 Chapter 7 Interface Card Hardware Specifications AI193 TX This section describes the hardware associated with the AI193 TX Version 7 06 software AI193 TX Faceplate and Connectors This following describes the faceplate and connectors associated with the AI193 TX Figure 7 19 AI193 TX Faceplate DC OK FAULT COAX 10BASE T NETCLR LINK ACT AUI TEST AI193 TX TCP IP This green LED is always on when the system is powered up and indicates 5 volts are being supplied to the processor If the red LED is lit a fault has been detected If the red LED is illuminated a fault has been detected This LED is normally dark BNC Thinwire Ethernet Data Port 10BaseT Ethernet Data Port The green LED indicates a no collision state on a valid COAX or 10BaseT connection It is dark if there is no valid connection or if a collision is detected The green LED shows a valid 10BaseT link The green LED
38. Network Element Physical Connectivity The AlSwitch Series 180 provides networking and interconnectivity through various protocols including Asynchronous X 25 TCP IP E2A OSI and TBOS e Wide Area Network Connectivity The AlSwitch Series 180 provides networking and interconnectivity both locally and remotely through the following types of WAN X 25 IP and OSI e Operation Support System Connectivity The AlSwitch Series 180 provides Operational Support System OSS connectivity to various OSS interfaces including E2A TBOS Asynchronous X 25 TCP IP or OSI Two AlSwitch 180 chassis can be connected to form an expanded system Applied Innovation Inc recommends that an expanded system contains a maximum of two chassis The first of these chassis is referred to as the primary chassis The second chassis called the expander or expansion chassis includes a specialized AI182 expander card in place of the common logic card Refer to the AlSwitch Series 180 Chassis Assembly component for more details Page 3 2 June 1999 AIHM Chapter 3 AI180 Hardware Overview AlSwitch Series Standard components installed in the AISwitch Series 180 Chassis include 180 Chassis m Components AlSwitch Series 180 Chassis AI180 Backplane Craft Port Connection RDC180 C Common Alarm Panel Mounting Ears Heat Deflection Baffle Optional components installed in the AISwitch Series 180 Chassis include AI198 Common Logic Card
39. Power Consumption Shorthand Method Example 2 Amps Per Component Quantity Component Total Amps 180 chassis 1 1 2 1 2 backplane AI198 CLC 1 2 2 2 2 AII85 1 1 6 1 6 AI193 TX 1 1 7 1 7 AI196 I 2 3 6 7 2 Total 13 9 In this example the chassis power rating totals 13 9 Amps Therefore this system can use the RDC180 P power source since the total is below 14 9 Amps Input Amps Watts Calculation Method The input amps watts method utilizes the calculations ofthe shorthand method in more precise equations and adds in a safety factor The approximate current draw and total power dissipation is calculated using the following steps 1 Use the shorthand method to determine the overall internal power rating for the system 2 Translate the internal power rating to Watts based on the 5 Volt supply using the internal power rating to watts formula 3 Uselow line normal and high line input voltage values to calculate the system current draw for various line conditions Use the low line current draw normal line current draw and high line current draw formulas 4 Add in a 70 safety factor using the safety factor formula Internal Power Rating to Watts Formula This formula is used to convert the internal power rating from Volts to Watts TPR x 5 volts 42 5 volts IPRW where the members of the equation are defined as TPR total of the input power ratings IPRW input power rating in Watts
40. amps June 1999 AIHM Page 8 9 AlSwitch Hardware Manual D Connecting Fused Power Wires If you have just installed a new power supply or have upgraded to an RDC180 HP follow these steps to connect the fused power wires This procedure assumes that a fused power wire has been run to the AISwitch l Confirm that the fuse feeding the power wire that you are going to work on has been removed from the fuse panel Loosen the power connector mounting screws Remove the power connector from the power supply Loosen the wire retaining screws on the side of the power connector Strip the power lead in wires about 1 8 inch Place the stripped end of the wire into the connector AI recommends that the wire be tinned A Caution Ifthe plus and minus leads of the connector are shorted together the fuse in the fuse panel will blow 7 Tighten the wire retaining screws of the power connector 8 The solid black wire represents the 48 volt return The striped black wire represents the 48 volt The black wires are connected to the B side of the fuse panel Note Previously AI used a color coded wire system to identify the fused power wires The solid red wire represents the 48 volt return The striped red wire represents the 48 volt The red wires are connected to the A side of the fuse panel You may want to tag the wires to identify them A Caution Ifthe plus and minus leads of the connector are short
41. and the U interface is coming up If the NT1 LED is off the router is not detecting the ISDN link integrity signal Check the BRI cable connection ISDN BRI with RJ 45 connector NT1 Page 7 100 June 1999 AIHM Chapter 8 RDC180 P Power Supply Chapter 8 RDC180 P Power Supply Overview The power supply provides power to the AISwitch It converts incoming 48 volts to 5 volts 12 volts and 12 volts for the various cards in the AISwitch Use two power supplies to provide redundant power sources for the AISwitch Then if one power supply fails the AISwitch will switch to the other power supply automatically This switching does not affect the operation of the AlISwitch Looking at the cabled side of the AISwitch the power supplies are located in the upper right section Figure 8 1 DC Power Supplies Location z E a amp 8 Ala JAB 1 2 3 4 5 6 7 8 E 5 e amp LE Common Alarm Panel Location Normal operating conditions when referenced in this document are defined as follows a redundant 48 volt central office power system in which the customer wishes to maintain redundancy June 1999 Page 8 1 AIHM AlSwitch Hardware Manual RDC180 P Table 8 1 RDC180 P Technical Specifications Technical Specifications Specification Description Dimensions Height 8 in Width 1 87 in Depth 9 5 in Weight 3
42. available The distribution panels provide patching distribution consolidation and termination for many of the cable types used in Central Offices operations centers and other telecommunication facilities The type of distribution panel used relates to a specific card Some panels are available for either 19 inch mounting bays or 23 inch mounting bays These panels provide cable management and convenient cable and connector access The distribution panels are generally placed above the AISwitch 180 chassis depending on which cards are loaded into the chassis Refer to the Distribution Panels component for more details Table 3 5 Distribution Panels Distribution Size Panel Available Associated Card DP120 19 inch AI120 nonpowered 23 inch inputs only DP185 19 inch AI185 23 inch DP185B 19 inch AI185 Revision 5 23 inch DP185RJ45 19 inch AI185 23 inch DP194 19 inch AI194 23 inch DP196 19 inch AI196 I AI196 IEGB 23 inch AI196 X DP196 A 23 inch AI196 I AI196 IEGB AI196 X 1709 23 inch Generic I711 23 inch Generic Page 3 20 June 1999 AIHM Chapter 3 AI180 Hardware Overview Other Vendor The mounting rack or network bay can be assembled at the factory from Components customer supplied specifications Components from other vendors can be integrated into the bay along with The AISwitch Series 180 equipment Refer to the documentation for the vendor supplied uni
43. by the manufacturing department at Applied Innovation In the field a jumper should never be placed across these two pins Page 10 8 June 1999 ATHM Installing Replacing an AI325 AC Power Supply Chapter 10 AI325 AC Power Supply Follow these steps to install replace an AI325 AC power supply 1 9 Use appropriate grounding as required by the telecommunication facility Refer to the Static Electricity ESD component for more details about the grounding process Remove the new power supply from the shipping container and check for damage If replacing the unit turn the power supply off and unplug the power cord from the inservice AC power source If replacing the AI325 AC remove the existing power supply from the system enclosure by unscrewing the four retaining screws and pulling on the handle Locate the two slots directly above the common alarm panel Position the new power supply so that the metal rail on the bottom left of the supply aligns with the left most white plastic guide Gently slide the power supply into the system enclosure until it stops at the backplane Firmly press the faceplate until the faceplate is flush with the chassis The power supply should not release when you gently tug on the panel handle Screw in the extended retaining screws to lock the power supply in place A Caution A frame ground wire MUST be connected to the ground GND 10 11 12 13 14
44. condensing Mounting Data Mounting ears available to mount the baffle to the chassis Caution Before installing the heat baffle put on a grounded antistatic wrist strap Read the Static Electricity ESD component for more details Note The temperature sensor attachment is recommended as an extra precaution against heat damage to your chassis or cards See the AICOOL 48 Fan Unit component for installation instructions 1 Place the heat baffle on top of the AI180 chassis so that the open edge faces the noncabled side of the chassis 2 Place the mounting straps over the screw holes provided in the baffle and install the screws 3 Use the special spacers provided if the chassis or mounting rack dimensions vary enough to justify the need 4 Align the screw holes from the straps to the chassis and install the screws June 1999 AIHM Page 4 7 AlSwitch Hardware Manual Refer to the AICOOL 48 Fan Unit component for more details about the heat deflection baffle maintenance parts replacement and heat sensing thermocouple installation Figure 4 3 Heat Baffle Installation Pat Collection Balle Eat gH Oetecton Batts Ear Spacer HEAT BAFFLE 1 ei ml a AlTES SWITCH hON CABLED VIEW 1600 Sarma Muning Ear KE e ue Wi wet eng e aa Y prt a COOL 48 CH FAN UNIT e A UUL Page 4 8 June 1999 AIHM Replacing the Heat Baffle Chapter 4 AlSwitch S
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46. eere eee eee eee eene enne 7 1 PIN EE 7 1 AI120 64SA Power Supply oooococococcnocnnonoconnconcconoconocononanoonn nnne nnne enne 7 1 AI120 64IF Faceplate and CONNECT S eese 7 2 ATI20 648 A Enclosure eret er ee erre eee e a eee rera ehe RAE 7 3 AUTERA Scu ieu ey opa dette dade db duse dnd aspi EE 7 4 AI182 Faceplate and Connectors esses ener nnne 7 4 PRINS 3 eege lee 7 5 AI183 Faceplate and Connectorg esses eene enne 7 5 Technical Specifications iiec tree verteidigen dene 7 5 ATI SS costo xaO EE Ee 7 6 AI185 Faceplate and Connectors sse eene 7 6 Technical Specifications euet DEE ev dedic tute laete hee Ee dea deg 7 6 Lilo M 7 7 AI192 XR4 and AI192 XE4 Faceplate and Connectors esee 7 7 AI192 XV1 Faceplate and Connectors essere 7 8 AI192 XT2 Faceplate and Connectors esses ree 7 9 AI192 Revision 4 Jumper Senge 7 10 ATT92 Revision 4 Board Layouts ntn tes ntt mech e i a HER THEN PARU a 7 11 AI192 Revision 5 Jumper Senge 7 12 AI192 Revision 5 Board Layout 7 13 B004 Daughterboard Jumper Senge 7 14 B004 Daughterboard Layout 7 14 B005 Daughterboard Jumper Senge 7 15 B005 Daughterboard Layout eene 7 15 B009 Daughterboard Jumper Senge 7 16 B009 Daughterboard Layout eene ener nennen 7 16 B010 Daughterboard Jumper Senge 7 17 B010 Daughterboard Layout esses eee enne ener 7 18 PIL SHES Lice IRR E 7 19 onc eT 7 19 AI193 ES Faceplate and Co
47. iiM uae iata d TR M es ot at ates GENER 7 95 Power UE 7 95 A12524 Faceplate and Connectors base Card 7 96 AD 524 Jurper Settings 4 ee etr e DH e eee eh o ed ete edits 7 97 AI2524 TI CSU DSU Faceplate and Connectors cocooonocococnnonaconnnonnconnnoncconnccnncconoconnnnos 7 97 A12524 4 wire 56K CSU DSU Faceplate and Connectors sss 7 98 AI2524 5 INI Faceplate and Connectors essen 7 99 A12524 ISDN BRI Faceplate and Connectors essen 7 100 Chapter 8 RDC180 P Power Supply 4 eee ecce esee eren ee eene eee en s etta se totos tete se totes tono see 8 1 OV ELVIS eeh e tes haee eate tte dide aed 8 1 RDC180 P Technical Specifications sse eene nnne 8 2 Connecting DC POWE in s ede Gin Gn HE EE E UTE US e HIVE BAT GN TERI 8 4 Installing aDC Power Supply detecte id 8 5 Replacing a DC Power Supply cccccccccessseseeseeseceeeceeeeeseeseeeesaecsseseeseeeeseecseecseesseeseeeeneeseaeeaaes 8 6 Replacing the RDC 180 P FUSE s niei DERI Perdu eye io 8 7 Replacing the 5 Amp use aet d oe ten e eee ern d ede overs 8 7 RDE180 P Power ConnecGtor deep i eee Renee te E Ee E Us dose EE eae dd eee Renata 8 8 RDC180 P Input Power Wiring ocooocooccoonconnnonnnoncconoconocononanonnn enne enne nnne nnne en nennen enne 8 9 Single Source Connection sete reir eere eee eti rne E ENEE 8 9 Connecting Fused Power Wires esee ete t ette ea neve sidad e a NEEN 8 10
48. is added to provide 8 MBs of memory No jumper settings are required for this board B016 Daughterboard Jumper Settings The AI196 ETS card requires four daughterboards for the link interface Each B016 RS232 daughterboard has four pair of jumpers one pair for each link No jumper settings are required for this board B055 Daughterboard Jumper Settings For the AI196 ETS the B055 daughterboard must have jumper 2 installed Refer to Figure 7 24 June 1999 AIHM Page 7 45 AlSwitch Hardware Manual D B055 Daughterboard Layout Figure 7 24 displays the B055 daughterboard layout Figure 7 24 B055 Daughterboard Layout OK Maine Orid EBEL HD Page 7 46 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications AI196 ETS Revision 5 Card Layout Figure 7 25 displays the AI196 ETS Revision 5 card layout Figure 7 25 AI196 ETS Revision 5 Card Layout 8 ASH OHTI LHOd 9L 2NAST ONAS 96 LW nzuctu b b du Reeg RPOP BOOSPEODS Soe foo ne a hfe oe ooo KK Jw gama ba Boh ci oe gogo niwDIDIPJOZOICI CE ee ororororor I LITTTTTTTTTT I Man Clees mm l PDp2OS3DuOcozn gocncbpaDSP bn Eu g ZSp2p50Oba Sal Du api pre ES pa mm m d abot oo pa pag J16 PEA SE E TPHUNEUTUTDTPD E EEO TEE M E SSES est CO narparassa poROIOTCOISA de ECTS ELLERLE EE 20151052030 roe te oes E h E LO A ELECO x a i CH 2 en EN n
49. lock washers and nuts to the ground studs on the cabled side of the AICOOL 48 Replace or install the needed fuses and check the light indicator panel for proper operation See the AICOOL 48 Light Indicator Troubleshooting Guide table for details Press the test button to insure proper operation Mount the four D rings using the supplied lockwashers and screws Page 14 14 June 1999 AIHM Replacing Maintaining the AICOOL 48 Fan Chapter 14 AICOOL 48 Fan Unit Replacing Maintaining the Filter The filter for the AICOOL 48 should be cleaned once each month To clean the filter Components 1 Loosen the captive screws from the cover plate Set the plate aside 2 Gently grasp the front edges of the filter and pull straight out of the main housing 3 Clean the filter with water or compressed air 4 Rinse thoroughly and dry completely This prevents excessive moisture from entering the chassis 5 Replace the filter and screw the cover plate in place 6 Replace the filter with a custom AI filter AI Part 06 180 066 every one or two years depending on the wear and conditions in the room housing the AICOOL 48 Replacing Fuses The AICOOL 48 requires two 3 Amp 3AG type fuses AI Part 19 011 030 1 Pull the fuse out of the noncabled side of the main housing 2 Replace the fuse and restore power to the unit Replacing Maintaining the Fan Tray If the red FAULT light indicates a problem in the fan tray an
50. lt Alt SysRq gt hold down the lt Alt gt key while you press the lt SysRq gt key June 1999 AIHM Page 1 9 AlSwitch Hardware Manual Style Continued Definition Labels Labels are used in diagrams and within the main text to designate physical components such as jumper straps switches and cable connectors For example On Off Switch Ethernet Port Place the On Off switch in the off position Menu Submenu Pull down menu selections are shown in bold text The bar separates the main menu from submenus For example File Exit indicates that you should click File and then click Exit Screen output Screen shots system prompts and error messages displayed on the screen are shown in this style CONFIG PORT LPORT 40 HPORT 47 BITS 8 CONFIG PORT LPORT 48 HPORT 49 BITS 7 CONFIG PORT LPORT 50 BITS 8 0778 Note Note messages indicate neutral or positive information that emphasizes or supplements important points of the main text For example Note Parameters and their specific values are discussed as they are entered into the configuration file A Caution Caution messages indicate that failure to take a specified action could result in loss of data and or harm to the software or hardware For example A Caution Personnel handling circuit cards must wear an antistatic wrist strap and follow electrostatic procedures at a
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52. more than four AI196 I cards Page 7 48 June 1999 AIHM Figure 7 26 AI196 I Faceplate 2 DC FAULT Chapter 7 Interface Card Hardware Specifications AI196 I Faceplate and Connectors The following is a description of the faceplate and connectors associated with the AI196 I DC FAULT LINKS 5 8 LINKS 13 16 LINKS 1 4 LINKS 9 12 This green LED is always on when the system is powered up and indicates 5 V are being supplied to the processor If the red LED is lit a fault has been detected Use this connector for links 5 to 8 Use this connector for links 13 to 16 Use this connector for links 1 to 4 Use this connector for links 9 to 12 Table 7 21 AI196 I Faceplate Variations Table 7 21 is a description of the AI196 I faceplate variations Faceplates D Links Links Links wi 5to8 9 to 12 13 to 16 9 AMOGIECV4 RS 530 RS 530 RS 530 V35 TI AMOSGIRAV8 RS 232 RS 530 v 35 V35 ANMOGIR4VA RS 232 RS 530 RS 530 V35 AMOGIRBVA RS232 RS232 RS 530 V35 AM96IRCV4 RS 232 RS 232 RS232 V35 AM96IEGB RS 530 RS 530 RS 530 RS 530 AM96IEG RS 530 RS 530 RS 530 RS 530 AM96IRA RS 232 RS 530 RS 530 RS 530 AI196IR8 RS 232 RS 232 RS 530 RS 530 WER AI196IRC RS 232 RS 232 RS 232 RS 530 CG AI196IRG RS 232 RS 232 Rs222 RS 232 June 1999 Page 7 49 AIHM
53. o a e o 9 vt EEN CRECE e ok uz A es S GE 5 9 jo Es o2 Ros SE Coo0600000000000 o000006000000000 ol jo Gin oo Reg 200000000 ue GED j C1 2 co 2 H TE de ANTT 0000000000000000 0000000000000000 leren of e 90 ON ta k D loo vie eee 82 ER amp apo se GEI CG E 23 o e 2 2 ess HE eM D D extreven naw BO serge el le OL elo 10 0 lt Be e lo LE ER PER Fil g H SBS o e el lo ol Q o GER 92 o A a 2 ef Oo lo oj O ood Sor Dooooooooooooooo 2 BHooooooooo oo ooo0o0Q0 o E o o 2 le o O o ES oe Ss 592 zeen 992 Dei o amp jo o 2 o ojo lo o E loo ei 19 EE piorou 9990090000 o fo o le jolig le ej a ol eo 2 00000000000 9 18 8 8 80 99 oo 19 mar US 00000000000 9 o e D Giel ES Lei an EPROM SKUEVEN ROM o o o e elio lo ei E PS etus Gudoio eer al jo of follo o 3 ooj o xv o RUN La 3 o lo oL Jolo z on pmi e e ldozo oDz a 0000000000 um ws Ho P Se un o ooo9000 CZ 5 1 o 5 en Figure 7 9 B Ke oooooooocoo ie o n00G000000 Dooooooooo Ox o a ms o 0000000000 ocooooooop s 2 E Dnoooooogoo 73 La Vas Deel E 10 MED o 0000000000 oo00000000 EZ Doopoooooo o oooobooooo Hoss J 6 noodoooooc si Hnooooo obDoooco00O0 8 um aas ED z APPLIED INNOVATION INC us o ETIN D 20000000 mo Ce o ocoooco O i O DnoGoooo J10 Go gt J3 J9
54. on a previously established configuration or additional interface cards refer to the Installing or Replacing Network Interface Cards and the Installing or Replacing the Series AI180 chassis chapters for more details If two chassis are mounted in the same rack make sure that the supplied grounding cables are installed between all of the system components Refer to the Installing or Replacing the Series AI180 chassis chapter for more details regarding the installation of the expander chassis Applied Innovation Inc supports the use of only one expander chassis in a single mounting rack frame June 1999 AIHM Page A 5 AlSwitch Hardware Manual Page A 6 June 1999 AIHM sl Appendix B Calculating Chassis Power Consumption Appendix B Calculating Chassis Power Consumption Overview The AISwitch Series 180 power supplies in the chassis provide power to each component through the backplane Determining which power supply is best for the telecommunication facility requires knowing how much power is needed for the chassis components The power consumption of each component within a chassis must be considered separately then totalled according to how the chassis is configured See the Shorthand Calculation Method and the Input Amps Watts Calculation Method to calculate the power needs of the chassis Power Supplies Table B 1 Power Supplies Available Available Power Supply When Required Fusing RDC180 P I
55. port can be used as a local port for configuration Refer to the Serial Port Wiring chapter of the 41120 Contact Alarm Monitor User s Manual for serial port connector wiring AI cable CAB197 is designed for direct connection from the AI120 to a PC The PTALM indicator is continuously illuminated when no alarm condition exists When an alarm condition exists the PTALM indicator flashes The PTALM indicator also flashes when the ACO button is pressed indicating that the AI120 is in normal operation When an alarm occurs the AI120 transmits a TL1 message to the NMA It also sets a relay for local alarm purposes if programmed to do so The ACO alarm cut off button releases all engaged relay outputs The PTALM indicator on the AI120 continues to flash until all alarm inputs return to their normal state The ACO button is also used to test AI120 operation Under normal conditions with no alarms present the PTALM indicator is continuously illuminated When the ACO button is pressed the PTALM indicator flashes if the AI120 processor is operating Page 7 2 June 1999 AIHM Figure 7 2 AI120 64S A Enclosure AI120 yor o em 2 S 5 2 KA REFRE OH PCS dvds SIEM d v Ae 0080 uma SNIVIV Chapter 7 Interface Card Hardware Specifications AI120 64SA Enclosure Th
56. string of the CO power system fails at the same time Note 48 VDC refers to the CO 48 volt return from the fuse panel Figure 9 9 Double Redundancy Connections Using Four Fuse Panel Positions Fuse Panel 1 Feeds B A To 10 A Fuse 48V Fuse Panel 2 Feeds B A To 10 A Fuse 48V PS 1 PS 2 48V A A 48V A m 48V B 48V B June 1999 Page 9 9 AIHM AlSwitch Hardware Manual D Replacing a DC This replacement procedure assumes that one power supply is operational Power Supply while the faulty unit is being replaced and that the chassis is online 1 Acquire an appropriate replacement power supply 2 Tum off the faulty power supply that you are replacing 3 Remove the fuse supplying 48 volts to the faulty unit from the fuse panel 4 Remove the input power cabling from the faulty unit 5 Unscrew the wires from the cable connector which was removed in the previous step 6 Unscrew cable connectors mounted in the replacement supply 7 Ifyou are replacing a four pin Revision A with a two pin Revision B move wires from the existing four pin connector to the two 2 pin connectors Refer to Figure 9 10 or Figure 9 11 Figure 9 10 One 4 Pin Connector to Two 2 Pin Connectors Page 9 10 June 1999 AIHM
57. studs on the common alarm panel BEFORE connecting the power cord to an AC power source Plug the power cord into the AC power source Turn the power supply ON by depressing the top portion of the ON OFF switch Check the 5 volt 12 volt and 12 volt indicators on the power supply for three green lights Connect a DC multimeter to the 5 GND outlet of the AI198 or AI199 CLC Refer to the AI325AC Voltage Adjustment Procedure Slowly adjust the power supply 5 volt ADJ setting until the multimeter indicates 5 1 volt The installation is now complete June 1999 AIHM Page 10 9 AlSwitch Hardware Manual D Upgrading to an AI325 AC Power Supply The AI325 AC Power Supply may be used to replace an older AC power supply which did not allow use of the Common Alarm Panel Equipment needed e AI325AC power supply e Atwo fan AI RDC180 C e Medium phillips screw driver e Allen wrench e Small crescent wrench or nut driver set 1 Use appropriate grounding as required by the telecommunication facility Refer to the Static Electricity ESD component for more details about the grounding process 2 Remove the new power supply from the shipping container and check for damage 3 Turn off and unplug the power cord of the inservice unit from the AC power source 4 Removethe ground wire GND nut and disconnect the ground cable using the crescent type wrench or appropriate nut driver 5 Remove the existing po
58. the AI325 AC power supply fuses cables cable connections and jumper settings along with the installation replacement and maintenance procedures for the unit RDC180 C Common Alarm Panel Includes description and technical specifications of the RDC180 C Common Alarm Panel fuses cables and cable connections along with the installation replacement and maintenance procedures for the unit RDC130 C Common Alarm Panel Includes description and technical specifications of the RDC130 C Common Alarm Panel along with the installation replacement and maintenance procedures for the unit 1710 Fuse Panel Includes description and technical specifications of the Model 1710 Fuse Panel fuses cables and cable connections along with installation replacement and maintenance procedures for the unit AICOOL 48 Fan Unit Includes description and technical specifications of the AICOOL 48 Fan Unit fuses cables and cable connections along with installation replacement and maintenance procedures for the unit Page 1 2 June 1999 ATHM Chapter 15 Appendix A Appendix B Chapter 1 Introduction Distribution Panels Includes description and technical specifications of the different distribution panels used in a bay cables and cable connections along with installation and replacement procedures for the panels Static Electricity ESD Includes information on what to do to eliminate equipment dama
59. the AISwitch It converts incoming 48 volts to 5 volts 12 volts and 12 volts for the various cards in the AISwitch Use two power supplies to provide redundant power sources for the AI180 If one power supply fails the AISwitch will utilize the other supply automatically This process does not affect the operation of the AISwitch The RDC180 HP also is capable of hot swap operation Looking at the cabled side of the AISwitch the power supplies are located in the upper right section Figure 9 1 DC Power Supply Locations Power Supply 1 Power Supply 2 Craft Port Location Common Alarm Panel Location Note Normal operating conditions when referenced in this document are defined as follows A redundant 48 volt Central Office power system in which the customer wishes to maintain redundancy down to and including the RDC180 HP level June 1999 Page 9 1 AIHM AlSwitch Hardware Manual RDC180 HP Table 9 1 RDC180 HP Technical Specifications Technical Specifications Specification Description Dimensions Height 8 0 in Width 1 8 in Depth 10 8 in Weight 5 lbs Operating Temperature 5 C to 40 C Environment 0 to 90 relative humidity non condensing Input Voltage e 42 5 VDC to 57 5 VDC e Input voltages are isolated from the system frame ground Input Current Maximum 8 5 A at 40 V Maximum 7 1 A at 48 V Input
60. the ground GND studs on the RDC180 C Common Alarm Panel Plug the power cord in to the AC power source Turn the power supply ON Check the 5 volt 12 volt and 12 volt indicators on the power supply for three green lights Connect a DC multimeter to the 5 GND outlet of the CLC Refer to the Voltage Adjustment Procedure Slowly adjust the power supply 5 volt ADJ setting until the multimeter indicates 5 1 volt The installation is now complete June 1999 AIHM Page 10 11 AlSwitch Hardware Manual D Testing the Unit 1 Insert the AI325 AC unit See the Installing Replacing an AI325 AC Power Supply section 2 Plug in the AI325 AC power cord 3 Verify the illumination of the following three indicators 5 V OK 12 V OK 12 V OK Page 10 12 June 1999 AIHM Chapter 11 RDC180 C Common Alarm Panel Chapter 11 RDC180 C Common Alarm Panel Overview The RDC180 C Common Alarm Panel provides an external alarm interface for the AISwitch It includes the following alarm indicators for the power converters major minor and thermal The alarm panel also indicates AlISwitch software alarm conditions if the system manager configures the software accordingly Looking at the cabled side of an AI180 the common alarm panel is on the right side below the power converters June 1999 ATHM Page 11 1 AlSwitch Hardware Manual RDC180 C The following illustration shows the faceplate panel and co
61. the polarity of each 48 VDC input connector Caution Youmust observe the proper polarity Failure to do so will damage the supply and void the warranty 12 Using the wired screw terminal connector plug in the 48 VDC power cable to the 48 VDC input of this new replacement power supply 13 Turn the new supply ON 14 Check the 5 volt 12 volt and 12 volt LED indicators on the power supply and common alarm panel for a green light Proceed with system operation Page 8 6 June 1999 AIHM Replacing the RDC180 P Fuse Chapter 8 RDC180 P Power Supply The RDC180 P has a standard 5 amp 125 volt slow blow fuse The fuse is accessible from the face panel of the power supply Replacing the 5 Amp Fuse l 2 Obtain a 5 amp fuse Switch the ON OFF switch on the front of the power supply to the OFF position Unscrew the fuse holder 1 8 turn using a flat head screwdriver Take the fuse out of the fuse holder Put the new fuse in the fuse holder Insert the fuse holder back into the fuse housing Screw it into place until the fuse holder locks into position June 1999 ATHM Page 8 7 AlSwitch Hardware Manual D RDC180 P Power One input power connector is supplied with each RDC180 P DC power Connector supply The input connector on the power supply contains the male pins The 2 position power connector AI part 20 033 001 is aremovable connector for the fused wires from the fuse panel and contains the female sockets T
62. through 4 LINKS 5 8 This connector is used for links 5 through 8 LINKS 9 12 This connector is used for links 9 through 12 LINKS 13 16 This connector is used for links 13 through 16 Table 7 19 AI1196 ETS Faceplate Variations Table 7 19 is a listing of the AI196 ETS faceplate variations Faceplate Link Types Al196 ETS RG All RS 232 Al196 ETS EG All RS 530 Al196 ETS ECR4 Links 1 to 12 RS 530 Links 13 to 16 RS 232 June 1999 AIHM Page 7 43 AlSwitch Hardware Manual D AI196 ETS Jumper Settings Table 7 20 shows the default jumper settings for the AI196 ETS board Table 7 20 Jumper Settings Jumper Setting JI DIAG J2 OPEN J3 OPEN J4 1 2 J5 OPEN J10 1 2 DN 1 2 J12 2 3 J13 2 3 J14 2 3 JI5 2 3 J16 OPEN J17 2 3 J18 2 3 J19 2 3 J20 1 2 J21 2 3 Power Supply Cooling Requirements The number of AI196 ETS cards that can be used with the RDC180 P power supply is limited to four If you have more than four AI196 ETS cards in a chassis the RDC180 HP power supply is required The number of AI196 ETS cards that can be used with the RDC180 HP power supply is unlimited If greater cooling capacity is required the AI180 FRF and FRR Fan Units are recommended Page 7 44 June 1999 ATHM Chapter 7 Interface Card Hardware Specifications B014 Daughterboard The AI196 ETS requires one B014 daughterboard This board
63. wrap relay contacts to The MAJOR ALARM light on the signal a major alarm failure in faceplate side of the fuse panel This the bay can also be wired to some external light or audible aisle signal MINOR ALARM Wire wrap relay contacts to The MINOR ALARM light on the faceplate side of the fuse panel This can also be wired to some external light or audible aisle signal 1 BATTB OUT 10 1 GND B OUT 10 10 position output terminal block A piece of equipment within the bay or in another bay which is being supplied by the fuse installed in the same numbered position on the faceplate side of the fuse panel Page 13 2 June 1999 AIHM Noncabled Side Connections Chapter 13 1710 Fuse Panel The following illustrates the noncabled faceplate side of the fuse panel A paper label next to the fuse holders records which piece of equipment is connected to which fuse position Figure 13 2 1710 Fuse Panel Noncabled Side Note Note Fuse Block A is located on the left Fuse Block B is located on the right Faceplate Label Description Connects To 1 A FUSE 10 10 vertical slots in which GMT fuses are inserted If a fuse position is not used a grey fuse spacer must be inserted into the fuse position The cabled side of the fuse panel screw connectors labeled 1 BATT A OUT 10 1 GND A OUT 10 Fuse position 1A on the faceplate connects to BATT output terminal block position 1A on the cabled side et
64. x 5 volts 2274 total input watts 42 5 volts To calculate the line voltage range use the low normal and high line current draw formulas 2271 4 42 5 volts 5 35 227 4 48 volts 4 74 227 4 56 5 volts 4 02 Calculate your safety factor for each of the voltages in the range 5 35 0 70 5 35 9 115 Amps at low line voltage 4 74 0 70 4 74 8 06 Amps at normal line voltage 4 02 0 70 4 02 6 834 Amps at high line voltage Page B 6 June 1999 AIHM
65. 0A Output Power Terminals Accommodate standard ring and spade lugs for wire sizes from 22 to 10 AWG Input Voltage 48 VDC Current Capacity 30 A in both A and B total of 60A Alarm Relay 2A Environmental Temperature 17 C to 78 C 0 F to 150 F Range Page 13 4 June 1999 AIHM Fuse Panel Operation Chapter 13 1710 Fuse Panel Complete Circuit Fuse The 1710 output circuit and two separate input circuits from redundant power sources Each input A and B internally connects through a set of power steering diodes to the fuse bus Through an installation of a GMT fuse a completed circuit to the output connector is created When a fuse fails a signal travels to the fuse fail alarm relay circuit Fuse Alarm A front panel external light indicates a fuse failure When a fuse fails the fuse relay changes the normally open contacts to close The relay also illuminates the fuse alarm light on the front panel Bay Major and Minor Alarms The major and minor alarms allow alarm signals from other sources to combine into a single output These circuits operate by supplying a 48 VDC to one of the alarm input terminals on the cabled side Each circuit has a form C relay contact that operates when a fail condition exists These contacts are used to operate external alarm circuits The bay major and bay minor alarm lights indicate the alarm status When an alarm condition exists the bay major alarm light indicates red while the m
66. 10 Installed on 1 2 J12 Installed Page 7 10 June 1999 AIHM 10ns Interface Card Hardware Specificati D D Chapter 7 AI192 Revision 4 Board Layout J2 S ooooooo o FXCNENEI X ech 0000000 N T gt ze E m O uoooooo i o 2rd 5 EI 1 o o o o m er io olrner 0000000900 CM 000000006000 o var AFETCH o000000000 Doocooocoo A j o ee 6000000000 EET vos 0000000000 o oooocogook 9 0000000000 0000000000 De Ce 1 ol D o o oe o 2 o o o o 6 Goooeo o i o 8 ds DI H Ze LO o ooooooo El Edo v0000000 7 gt ele Ses 3 dp Doo0o00 egeeesse GE EEN gt le ESSE Y X X X 1 2 e ba 000000 5 o o Dooooo yo e CI B mx O 3 bg oooon0000 o 000000000000 ojo B o 60000000000 el J oo wee alp eree NO weg awe D T o joo oo B 6 100000000000 Sin EE oo oo n 5 a oo oo 299000000009 9 9090000000 i See o e o VE Hd p Jk sec ie Jet oe oo g d nro al jo o eS DO secas co oo SKTNECIS o Dooooooooooo5 Y oo0000056 PI HEN II o o ol o o e 000000600000 00000000 nd e o 2 o of Flo a 000900000 90000000 0000000000000000 0000000000000000 e 3jo ol e ale ea m D F ol jo ol lo Sg A Rep Eo d i lo E LH ges Es d SKTIEVEN RAM O d stoop RAM 3 o
67. 12 June 1999 AIHM Cit Chapter 9 RDC180 HP Power Supply Revision B Installing Fully If your power supplies are currently connected as fully redundant power Redundant DC supplies as shown in Figure 9 12 you must install two new fuse positions in Power Supplies the fuse panel to achieve full redundancy Figure 9 12 Fully Redundant Revision A Power Supplies To 10A Fuse To 10A Fuse GND 48V DC GND 48V DC PS 1 PS 2 48V A 48V A 48VB 48V B June 1999 Page 9 13 AIHM AlSwitch Hardware Manual D Installation of Fully Redundant Revision A and Revision B Power Supplies This replacement procedure assumes that your current power supplies are connected as shown in Figure 9 12 After installation the chassis will contain one existing Revision A power supply and one replacement Revision B power supply as shown in Figure 9 13 In the instructions below the failed Revision A power supply is referred to as the failed supply the second Revision A power supply in the chassis is referred to as the original supply and the new Revision B power supply is referred to as the replacement power supply 1 Turn off the failed power supply 2 Remove the fuse panel fuse that feeds the failed power supply 3 Remove the four pin connector from the failed power supply which is wired to the
68. 198 System Manager User s Manual Electrostatic Warning The AlSwitch contains electrostatic sensitive components Proper handling shipping and storage precautions must be exercised Removal and installation of circuit boards must be performed in a static free environment A technician should wear an anti static wrist strip and stand on an anti static mat Both the wrist strap and mat must be grounded at the same point as the AISwitch enclosure When not in use circuit boards must be kept in their anti static plastic bags Circuit boards must only be removed from their anti static plastic bags immediately prior to installation into the AISwitch enclosure Immediately upon removal from the enclosure circuit boards must be inserted into their anti static bags Do not ship or store the electronic circuit boards near strong electrostatic electromagnetic magnetic or radioactive fields June 1999 AIHM Page 6 1 AlSwitch Hardware Manual D Unpacking Unpack the enclosures and cards placing them on a static free work area Inside the packaging you will find the rack mounting brackets AI Part 06 140 007 and the power cord if your system operates on AC power To install or adjust the settings of the cards in your system remove the blank cover plates from the cabled side of the unit if necessary If you are going to mount the system in 23 inch rack proceed to the section regarding Rack Mounting If you are going to place
69. 1999 AIHM AI2524 Chapter 7 Interface Card Hardware Specifications This section describes the AI2524 hardware including the panel cable connections and firmware Power Requirements Table 7 41 lists the power requirements associated with the AI2524 Table 7 41 AI2524 Power Requirements Power Current T5V 3 5A Max 12V 0 5A Max 12V 0 5A Max June 1999 AIHM Page 7 95 AlSwitch Hardware Manual D Figure 7 49 AD 524 AI2524 Faceplate and Connectors base card Faceplate base card TM o l The following is a description of the faceplate and connectors associated with the AI2524 base card i 7 OK Bi color LED red indicates power on ox Cisco FLT 5V changes to green to indicate ACOS system OK e SERIAL O Serial interface module location ACTIVITY Bi color LED yellow indicates data LINK activities in the LAN green indicates link OK red indicates collisions on the LAN 10BaseT RJ 45 Ethernet 10BaseT port CONSOLE RJ 45 Console port SERIAL 1 Serial interface module location The Console port provides an asynchronous serial connection to the router e either locally with a console terminal or remotely with a modem Depending E ACTIVITY on the cable and adapter used this port appears as a DTE or DCE device at the TE end of the cable The AJ2524 includes cables and adapters to connect a console terminal an ASCII terminal or PC running terminal emulation software to the console por
70. 20 GROUND 50 AI GROUND GROUND AI 120 GROUND Table 15 3 DP120A J2 Connector Pin Assignments J2 Pin Numbers Signal Name Type of Signal Description 1 INPUT 33 INPUT ALARM INPUT TO 120 2 INPUT 34 INPUT ALARM INPUT TO 120 3 INPUT 35 INPUT ALARM INPUT TO 120 4 INPUT 36 INPUT ALARM INPUT TO 120 5 INPUT 37 INPUT ALARM INPUT TO 120 6 INPUT 38 INPUT ALARM INPUT TO 120 7 INPUT 39 INPUT ALARM INPUT TO 120 8 INPUT 40 INPUT ALARM INPUT TO 120 9 INPUT 41 INPUT ALARM INPUT TO 120 10 INPUT 42 INPUT ALARM INPUT TO 120 11 INPUT 43 INPUT ALARM INPUT TO 120 12 INPUT 44 INPUT ALARM INPUT TO 120 13 INPUT 45 INPUT ALARM INPUT TO 120 14 INPUT 46 INPUT ALARM INPUT TO 120 15 INPUT 47 INPUT ALARM INPUT TO 120 16 INPUT 48 INPUT ALARM INPUT TO 120 Page 15 14 June 1999 AIHM Chapter 15 Distribution Panels J2 Pin Numbers Signal Name Type of Signal Description Continued Continued Continued Continued 17 INPUT 49 INPUT ALARM INPUT TO 120 18 INPUT 50 INPUT ALARM INPUT TO 120 19 INPUT 51 INPUT ALARM INPUT TO 120 20 INPUT 52 INPUT ALARM INPUT TO 120 21 INPUT 53 INPUT ALARM INPUT TO 120 22 INPUT 54 INPUT ALARM INPUT TO 120 23 INPUT 55 INPUT ALARM INPUT TO 120 24 INPUT 56 INPUT ALARM INPUT TO 120 25 INPUT 57 INPUT ALARM
71. 37 cm Weight with components installed Approximately 35 lbs 16 kg June 1999 AIHM Page 2 1 AlSwitch Hardware Manual AI180 Table 2 2 Ambient Environmental Requirements for the AI180 Environmental Requirements Specification Description Maximum Operating Temperature 50 C Power Requirements Standard 48 VDC Central Office power 200 to 300 W Operating Environment 5 Cto 40 C 5 to 85 relative humidity non condensing Page 2 2 June 1999 AIHM Chapter 2 Site Requirements AI130 Clearance The AISwitch Series 130 chassis mounts in 23 inch 58 42 cm rack mounting Requirements unit Use the rack mounting ears to install the chassis in the bay Figure 2 2 shows the minimum clearance requirements of the AI130 Figure 2 2 Minimum Clearance Requirements PL 1 inch 2 54 cm p between chassis and other equipment N CIS sj K N no minimum s clearance x requirements N between chassis and floor Table 2 3 AI130 Chassis Specifications Specification Description Height 5 22 in 13 26 cm Width 21 in 53 34 cm Depth 9 76 in 24 79 cm Weight Approximately 25 lbs 11 34 kg which includes dual DC power supplies three cards and a common logic controller AI130 Table 2 4 Ambient Environmental Requirements for the AI130 Environmental Requirements Specifi
72. 5 AICOOL 48 Light Indicator Troubleshooting Guide sse 14 16 Chapter 15 Distribution Pariels 5 eere ttoe erano erbe esvacu een Teen Eege EECH Pee en Ue ge eo ced eg cad 15 1 OVER VIC tegt tans 15 1 D Ring Cable Management ie deo ii 15 2 Installing a Distribution Panel 15 3 Replacing a Distribution Panel 15 4 DIRT 20 O tosca 15 5 DPI20R EE 15 6 OVERVIC We i e eee een de d ed RE due ENEE EA 15 6 Unpowered Contact Closure to Ground ener 15 6 Actively Powered Signal 15 6 DP120A Faceplate and Connectors eese nee 15 7 DP120A Installation Notes 15 8 Connector Pin Assignments riei ene eaa ener enne 15 12 ILE 15 17 DPT SSB EE 15 18 RI NR EE 15 19 DPTIAOVSIVISW s E 15 20 RI Re 15 21 UNO EE 15 22 INASEO MEE 15 23 Appendix A Static Electricity ESD eere eese reete ee eere ete e ette tta e etas tpa a e epo P eoa A 1 O A 1 Static Control iae eR ee netter ee iet asad haa C POE IM Re a A 3 Waist Strap Groundimng i prende Rp ie ici A 4 Setting Up Equipment Performing Maintenance sess A 5 Appendix B Calculating Chassis Power Consumption eee eee e crees eerte eee nae B 1 EVERE EEN B 1 Power Supplies Available ect ree eee tti ee dade na dee dsd B 1 Internal Power Ratings ore ite testet ton LORESUM ee FREE Eee B 2 Power Consumption Calceulapon esses eere B 3 Shorthand Calculation Method
73. 5 Remove the two 2 pin connectors from the replacement supply Insert these wires into one of the two pin connectors on the replacement power supply See Figure 9 10 and Figure 9 11 for attachment diagrams Jn Warning The following steps require handling a connector with 48 volts 6 Remove the second four pin connector with two wires attached from the failed power supply 7 Remove the failed power supply 8 Insert the replacement power supply 9 Insert the two pin power cable into the replacement power supply where the cable was originally located 10 Attach one fuse drop from the fuse panel to the two pin connector 11 Insert the remaining two pin connector into the empty 48 volt input of the replacement power supply 12 Install the fuses in the fuse panel 13 Turn on the replacement power supply 14 Turn off the second failed power supply 15 Remove the fuse in the fuse panel which feeds the second failed power supply 16 Remove the four pin connector with two wires which are attached to the second failed power supply and discard the connector and wires Page 9 16 June 1999 AIHM 17 18 19 20 21 22 23 24 Chapter 9 RDC180 HP Power Supply Revision B Remove the remaining four pin connector from the second failed power supply Remove and discard the two wires which are attached to the four pin connector from the failed power supply Remove the two wires from the four pin co
74. 5 cm Attached chassis panel 11 85 in 30 1 cm Length PCB only 15 185 in 38 56 cm Attached chassis panel 16 6 in 42 16 cm Weight Approximately 4 4 Ibs 2 0 kg Attached to chassis panel Material 20 gauge steel FR4 epoxy glass PCB Power Requirements 5 V 12 V 12 V Operating Environment 0 Cto 50 C 0 to 95 relative humidity non condensing Mounting Data Fastens to the chassis panel with 12 machine screws Caution DO NOT REMOVE the backplane from this panel Page 4 12 June 1999 AIHM i DUNG ig BA di Chapter 4 AlSwitch Series 180 Chassis Assembly Figure 4 4 AISwitch Series 180 Backplane D 32 on TEN Bo if a el 4 4 el d Fw CH d d d d d 0 B Oak iu pala iy o E June 1999 AIHM Page 4 13 AlSwitch Hardware Manual D Backplane Jumper Settings The following jumper settings are factory defaults for the Revision 10 backplane Refer to these settings in the event that the default settings change by accident A Caution Do not change jumpers on the motherboard If you do the backplane may not function properly Table 4 5 Default Revision 10 Backplane Jumper Settings Jumpers Description J2 Installed on 2 3 J3 Shorted Switch Enabled J6 Removed J9 Removed J10 Removed Jil Removed J12 Removed J13 Removed J14 Removed J16 Removed J17 Removed Sl All On Closed Page 4 14 June 199
75. 5 lbs Operating Temperature 0 50 C Environment 0 95 relative humidity non condensing Input Power Ratings 39 VDC to 63 VDC Input voltages are isolated from the system frame ground Input Power For the input use a 2 wire cage clamp Connectors connector Use one 2 position power connector AI Part 20 033 001 Refer to the RDC180 P Power Connector section for more details regarding the connector Output Power Supply 5 VDCat20 A Ratings 12 VDC at 4 0 A 12 VDC at 4 0 A The 12 volt DC outputs of the power supply do not require any adjustments The 5 volt DC output is adjustable Refer to the Adjusting Voltage section for more details Internal Fusing The input is protected by a 5 amp fuse located on the power supply faceplate Refer to the Connecting DC Power section for details Page 8 2 June 1999 AIHM Figure 8 2 RDC180 P Power Supply RDC180 P POWER CONVERTER 5V ADJ 5V 12V 12V Chapter 8 RDC180 P Power Supply The following is a description of RDC180 P faceplate Mounting Screws 5V ADJ 5V 12V 12V ON OFF 7 48VDC FUSE 5A These screws located at the top and bottom of the faceplate secure the supply in the AlISwitch Adjustment potentiometer for the 5 VDC output This green LED reflects the status of the power supply s output It illuminates when the 5 volt power supply operates correctly This green LED reflects the status of t
76. 5 pin termination June 1999 AIHM Page 3 9 AlSwitch Hardware Manual D The AI185 is a 16 port RS232 asynchronous DTE interface module with dual Telco standard 25 pair 50 pin termination The AI185 requires the use ofa distribution panel including either the DP185 19 23 DP185B 19 23 or DP185RJ45 19 23 Refer to the Interface Card Hardware Specifications component and the Distribution Panels component for more details The asynchronous line cards are SNMP manageable AI192 and AI196 X X 25 Interface Cards The AI192 and AI196 X interface cards are available in several different variations The AI192 provides X 25 access to Wide Area Networks WANS and Operational Support Systems OSSs and provides 4 ports RS232 RS530 and V 35 physical connectivity The daughterboard supports specific types of connectors for the AI192 as shown in Table 3 1 Table 3 1 AI192 Interface Card Connectors iT Daughterboard scr 7 AI192 XR4 AI004 RS232 AI192 XE4 A1009 EIA RS530 AI192 XV1 AI005 V 35 AI192 XT2 AI010 2T T1 The AI192 provides up to 256 virtual circuits with any combination of PVCs or SVCs PVC to SVC conversion SNMP manageability and software download capability Refer to the 41192 User s Manual for more details The AI196 X provides 16 port X 25 access to WANs and Operational Support Systems It requires a distribution panel and interconnecting cables A required daughterboard sup
77. 6000 7 00000000 600000 o0coocon 00006000 eooooooooooooooo eoe eas ds Goooooaocooooooo0 d Ooooooooooooooooo dEDmOuA2 socker goooo5050560006000 d o 0006999000000000 T Edel gt 8 AR a A 5 PM 99000000009 AI192 Revision 5 Board Layout Figure 7 10 displays the AI192 Revision 5 board layout Figure 7 10 o oo0000o0oo0 Kn o000000000 De Booooooooo eere Wl E due BooooSS3oc s xs d a gcaoococooo goo pay LABEL O D 9goooooon in 00000000 D ef lo 4 ME o o us D x o Or 02 ole ojo Zeit aye sre SR ver oslo oj g o s lo o 2 o ol Sie oi ja 3J e sh gt he e lo e g IE 3 B Bes ab 3 ES ae ur e so lo Eee Ba gels amales 8 aile e lelelS eo ol y o glelels o a ele of lolo loo S lo sse 9 5 a falses s 5 a 9555 a B 3 Bess o lo ole Sa 3 el le l lol z lea Le zeg ooooooo age EA onooooooo ooo B aso jo ot VN diio B oooo0oo0 o E June 1999 AIHM Page 7 13 AlSwitch Hardware Manual B004 Daughterboard Jumper Settings Each B004 RS232 daughterboard has four jumpers which must be set for internal or external clocking The default is internal clocking Table 7 3 lists the B004 daughterboard jumper settings Table 7 3 B004 Daughterboard Jumper Settings Jumpers Internal Clocking default
78. 9 ATHM Chapter 4 AlSwitch Series 180 Chassis Assembly Removing the Replacement of the backplane interrupts service to the bay for about 60 Backplane minutes A replacement backplane assembly must be available to restore service to the bay since the backplane craftport assembly must be returned to the factory for service or replacement l 10 Remove all chassis components from service Refer to the individual user s manual for each card or component for specific commands to remove the card or component from service Remove fuses which service the AI180 from the fuse panel supplying the power Remove the incoming power supply cables to the chassis After removing the chassis components from service pull the cards and power supplies forward to release each component from the backplane connection The cards do not have to be completely removed from the chassis shell but can sit loosely in their slots Observe proper antistatic handling procedures for the components Remove the Common Logic Cards A and B Temporarily store these cards following ESD procedures Remove the 3 16 standoffs and nuts that retain the craft port s DB25 female connector to the chassis housing Slide the craftport s ribbon cable out of the plastic retainers located inside the chassis on the left side From the non cabled side of the chassis remove the eight 4 40 Phillips head screws holding the backplane craftport panel to the chassis The Common
79. Alarm Panel will be connected to the backplane Partially remove the backplane craft port panel for accessibility to the Common Alarm Panel ribbon cable Disengage the common alarm panel ribbon cable located in the bottom left corner of the assembly which is connected to connector J7 Return the backplane and craft port connection cable chassis panel assembly to the factory for replacement Do not attempt to remove the backplane PCB board from the chassis panel June 1999 AIHM Page 4 15 AlSwitch Hardware Manual D Replacing the 1 Position the replacement backplane so that the left edge aligns with the left Backplane edge of the non cabled side of the chassis and the right edge is approximately eight inches from the right edge of the chassis 2 Place the craft port cable into the chassis 3 Insertthe alarm panel ribbon cable connector into the backplane connector J7 located at the bottom left corner of the backplane craft port assembly 4 Setthe backplane craftport assembly onto the ledge formed by the outer chassis 5 Confirm that the backplane craft port assembly lies flat against the chassis face 6 Insertthe eight 4 40 phillips head retaining screws into the backplane craft port assembly from the non cabled side of the chassis 7 From the cabled side of the chassis slide the craft port ribbon cable into the plastic retainers located inside the chassis on the far left side 8 Usethe 3 16 threaded standoffs to install the c
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81. C Common Alarm Panel Input Connections If you are using the alarm panel only to indicate power converter alarm conditions you do not need input connections Output Connections The major and minor alarm relays terminate on the alarm panel modular connector A six wire cage clamp connector connects to the relay The three connectors on the left are for the major alarms while the three on the right are for the minor alarms The normal condition is when no alarms are present The connections are such that e The C designation is for the common contact pin for each relay e The NC connection is normally closed or in contact with the C pin e The NO connection is normally open or not in contact with the C pin Grounding The RDC180 C includes a ground bolt You must connect the ground bolt to a suitable ground such as the frame ground of the rack system or a reliable earth ground point This ground bolt provides grounding for the AISwitch chassis Wrist Strap The panel has a plug in connection for an anti static wrist strap June 1999 AIHM Page 11 3 AlSwitch Hardware Manual D Alarm Indicators The RDC180 C uses three red LEDs to indicate minor major and thermal alarms If an alarm occurs one or more red LEDs will illuminate If you set the audible alarm switch to ON then an audible alarm will sound when there is an major alarm The alarm LEDs indicate that an alarm condition exists However since these alarm LE
82. Chapter 10 AI325 AC Power Supply Overview One AC power supply is available for the AlSwitch Series 180 chassis The AI325 AC power supply provides a non redundant AC power source for the AI180 The AC power supply should be used where an external AC DC converter is not feasible to install Applied Innovation recommends using the RDC180 HP power supply for all applications In situations where DC power is not available then external AC DC converters are recommended A Caution Before beginning the installation of any AI component the operator and equipment must be grounded by the mechanism used at the installation site Refer to the Static Electricity ESD component for more details about the grounding process The AI325 AC power supply uses a plug in connector for easy installation It is mounted vertically in the chassis occupying both power supply slots above the common alarm panel The two fan RDC180 C Alarm Panel is required for the AI180 equipped with the AI325 AC power supply Figure 10 1 AI180 AC Power Supply Location a e D Si d y Craft Port Location gt D Ra N LA E L ON N oo Common Alarm Panel Location A Caution An Applied Innovation RDC180 C Alarm Panel two fan unit must be installed in the chassis prior to installation of the AI325 AC Power Supply June 1999 AIHM Page 10 1 AlSwitch Hardware Manual AI325 AC
83. D Rack Mounting These instructions refer to a typical chassis which includes pre installed chassis cards power supplies and the common alarm panel Use this procedure to install the mounting ears in the desired position mount the chassis in the bay and properly ground the chassis 1 Install the mounting ears AI Part 06 140 007 on the chassis in the proper position using the philips flat head machine screws provided AI Part 00 010 002 2 Place the chassis in the bay installation location after attachment of the mounting ears There are many possible positions for mounting the chassis Refer to the local specifications ofthe telecommunications facility for the proper position Two people are recommended at this point One holds the chassis with the attached mounting ears in position while the other fastens the ears to the bay flange with the phillips pan head machine screws provided AI Part 00 015 003 3 Complete the grounding connection between the chassis and the bay Assure that the bay is properly grounded If not see the proper personnel to complete the bay grounding 4 Select an appropriate length of grounding wire to run from the AI130 chassis to the grounding point on the bay 5 Crimp the grounding wire to the double holed lug provided at one end and the appropriate bay lug at the other end 6 Connect the lug to the AI130 chassis and connect the other end of the wire to the bay using locally specified procedures C
84. DC On On Failure of both 12 VDC On On Failure of both 12 VDC Off On Failure of one battery input Off Off Failure of both battery inputs or unit turned off The following table describes what alarms the red LEDs on the RDC180 C indicate when you have one power converter non redundant configuration Table 11 3 LED Description for Non Redundant Configuration Major Minor Event On Off Thermal overload temperature within the chassis exceeds 55 C The red THERMAL LED illumi nates Off Off Failure of 5 VDC On On Failure of 12 VDC On On Failure of 12 VDC Off Off Failure of battery input Off Off Unit turned off June 1999 AIHM Page 11 5 AlSwitch Hardware Manual D Installing an RDC180 C Common Alarm Panel Software Related Alarms System managers set the alarm notification conditions when they configure the CLC Refer to the 41198 System Manager User s Manual for a list of CLC alarm levels and messages For a list of Smart Line Card SLC alarms refer to the appropriate SLC user s manual Note You must install the RDC180 C before installing the power Jn Warning Before handling equipment you must be grounded by the supplies mechanism provided at the installation site Refer to the Static Electricity ESD component for more details Unpack the RDC180 C and check for shipping damage On the cabled side of the AISwitch chassis l
85. Data Pin 3 Function RX Receive Data Pin 7 Function Signal ground Pin 20 Function Data Terminal Ready DTR June 1999 ATHM Page 7 29 jumpers for the AI193 FT Revision A 8 below illustrates the 1 AI193 FT Revision A Card Layout Figure 7 AlSwitch Hardware Manual ERAN EE do um Jun S i fa o lp oooooogooon o c000060000 y ooooooooon o Qooogooooou o ogooooooooooou EA AIR o 4 d s S Zei iza 1230 ein SR E g 0000000000 0000000000 0 0606000900 0000000000 000000000000000 oF SS i 9000000 o oooooocooono ooooo 000000090 o 00000000000 00 S q E CE amp EE dP g 8 3 9909999900909 a a E El id 2 5 S la o E E S LE R S js 2 La GE 0000000 9g 0000000000 0 6000000000 y 6000000060 0 Gaooo00090900 0 E t 3 o exon Seen ooocogacen o 00000000089 oooooccococon S a 6 SE sl A E gt 9900900000 6 00000900000 6 95000900900 9 90909006000000 9 Del 2 A lo 9990000000 o 0000000000 o ooooooooon o ooooooooon o est gt S ol El B sl RS g 3 E REN ES gt Sls s o S e ol coo00906080 9 Go06090000 0 99500990900 0 S OH gt LE o o o l eo so 9999099090 g ooeooegpeggoop o oogooooooon o o 3 E S DE sl E s op E
86. Ds use 5 VDC power some conditions will prevent them from illuminating even though an alarm condition exists Illuminated alarm LEDs do not halt AISwitch operations The following table describes the alarms issued at the external alarm connector when you have two power converters redundant configuration Table 11 1 Alarm Description for Redundant Configuration Major Minor Event Yes No Thermal overload temperature within the chassis exceeds 55 C No Yes Failure of a single 5 VDC No Yes Failure of a single 12 VDC No Yes Failure of a single 12 VDC Yes Yes Failure of both 5 VDC Yes Yes Failure of both 12 VDC Yes Yes Failure of both 12 VDC No Yes Failure of one battery input Yes Yes Failure of both battery inputs Yes Yes Unit turned off The following table describes what alarms the red LEDs on the RDC180 C indicate when you have one power converter non redundant configuration Table 11 2 LED Description for Redundant Configuration Major Minor Event On Off Thermal overload temperature within the chassis exceeds 55 C The red THERMAL LED will also be illuminated Off On Failure of a single 5 VDC Off On Failure of a single 12 VDC Page 11 4 June 1999 AIHM Chapter 11 RDC180 C Common Alarm Panel Major Minor Event Off On Failure of a single 12 VDC Off Off Failure of both 5 V
87. E NN ETE e map o EHI o em c Soon loros Ve o E See 8 0000000 0 SCC June 1999 Page 7 15 AIHM AlSwitch Hardware Manual B009 Daughterboard Jumper Settings Each B009 RS530 daughterboard has four jumpers which must be set for internal or external clocking The default is internal clocking Table 7 5 lists the B009 daughterboard jumper settings Table 7 5 B009 Daughterboard Jumper Settings Jumpers Internal Clocking default External Clocking JP3 JP4 JP5 JP6 Installed on13 14 Installed on 15 16 Installed on 17 18 Installed on 19 20 Installed on 21 22 Installed on 1 2 Installed on 3 4 Installed on 5 6 Installed on 7 8 Installed on 9 10 Installed on 11 12 B009 Daughterboard Layout Figure 7 13 displays the B009 daughterboard layout Figure 7 13 B009 Daughterboard Layout e B B B Page 7 16 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications B010 Daughterboard Jumper Settings Each B010 T1 daughterboard has eight jumpers which must be set for master or slave The default is slave Table 7 6 lists the B010 daughterboard jumper settings Table 7 6 B010 Daughterboard Jumper Settings Jumper Setting Description D Removed Link 1 Master J2 Installed Link 1 Slave J3 Removed Link 1 Master J8 Removed DCD for Link 2 J4 Removed Link 2 Master J5 Installed Link 2 Slave
88. ETO o E cae EE o H p TFTTZIZE or jdm a LE zi E Ri TR lt a TIT Ted Q Se SN TT NR lt 3 00 bed 7 A aF D KEE KSE vinim inni ri i io Cv yr B ES Ce EUA m E J14 J13 J12 J11 J10 Page 7 51 June 1999 AIHM AlSwitch Hardware Manual B014 Daughterboard Layout The AI196 I requires one B014 daughterboard The B014 provides 8 megabytes of memory No jumper settings are required for the B014 B016 Daughterboard Jumper Settings The AI196 I requires four daughterboards for the link interface Each B016 RS232 daughterboard has four pairs of jumpers one pair for each link These jumpers must be set for internal or external clocking The default value is internal clocking Table 7 23 lists the B016 daughterboard jumper settings Table 7 23 B016 Daughterboard Jumper Settings Jumper Internal Clocking E Default 8 JP2 Link 1 Link Both installed Both removed JP3 Link 2 Link 2 Both installed Both removed JP4 Link 3 Link 3 Both installed Both removed JP5 Link 4 Link 4 Both installed Both removed Page 7 52 June 1999 ATHM Chapter 7 Interface Card Hardware Specifications B016 Daughterboard Layout Figure 7 28 displays the B016 daughterboard layout Figure 7 28 B016 Daughterboard Layout sn NI JIH ONI NOILVAONNI aadd an majo mu E Ej 00000000000000000 0000000000000000LC 00000000000000000 00000000000000000 unii unito
89. Hardware Manual D Connector Label Description Continue P4 AUI Ethernet AUI interface 15 pin D sub female Pin 1 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 is installed on 1 2 Pin 2 Function CD Carrier Detect Pin 3 Function TX Transmit Data Pin 4 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 is installed on 1 2 Pin 5 Function RX Receive Data Pin 6 Function Signal ground Pin 8 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 is installed on 1 2 Pin 9 Function CD Carrier Detect Pin 10 Function TX Transmit Data Pin 11 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 is installed on 1 2 Pin 12 Function RX Receive Data Pin 13 Function 12V Pin 14 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 is installed on 1 2 Page 7 28 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications Connector Label Description Continue PS TEST RS 232 Diagnostic port 25 pin D sub female DTE 9600 baud no parity eight data bits one stop bit Pin 1 Function Frame ground Pin 2 Function TX Transmit
90. I711Technical Specifications Mounting Available for 23 inch 58 42 cm rack mounting unit I O Ports 16 DB25 connectors Connector Pins DB25 Signal 1 to 25 The application determines the signal Cables e Any cable using a DB25 male connector June 1999 Page 15 23 AIHM AlSwitch Hardware Manual Page 15 24 June 1999 AIHM El Appendix A Static Electricity ESD Appendix A Static Electricity ESD Overview Electrostatic discharge ESD has various sources Walking across carpets tiled floors rolling on an office chair with polyurethane foam padding and even just lifting envelopes off a workbench can all cause enough static discharge to damage electronic components The effects of ESD damage range from immediate board failure to sporadic field problems erratic operation of components and weakened parts that passed test inspections but fail early in field use ESD damage to electronic equipment though not totally preventable is minimized through precautionary handling of component parts Table A 1 lists various static electricity voltages associated with ordinary activities at various humidity levels Table A 1 Typical Electrostatic Voltages Electrostatic Voltages Static Source 10 20 65 90 Relative Relative Humidity Humidity Walking across carpet 35 000 1 500 Walking over vinyl floor 12 000 250 Worker at bench 6 000 100 Handling vinyl envelopes for 7
91. IEGB Revision 3 board configuration Table 7 26 AI196 IEGB Jumper Settings Jumper Setting JI DIAG J2 OPEN J3 OPEN J4 1 2 J5 OPEN J6 OPEN J7 OPEN J8 OPEN J9 OPEN J10 1 2 J11 1 2 J12 2 3 J13 2 3 J14 2 3 J15 2 3 J16 OPEN J17 2 3 J18 2 3 J19 2 3 J20 1 2 J21 2 3 J22 INSTALLED Page 7 60 June 1999 AIHM B014 Daughterboard Layout Chapter 7 Interface Card Hardware Specifications The AI196 IEGB requires one B014 daughterboard This daughterboard is added to provide 8 MBs of memory No jumper settings are required for this board B017 Daughterboard Jumper Settings The AI196 IEGB requires four daughterboards for the link interface Each B017 EIA530 daughterboard has four sets of jumpers one set for each link These jumpers must be set for internal or external clocking The default value is internal clocking Table 7 27 lists the jumper settings for the B017 daughterboard Table 7 27 B017 Daughterboard Jumper Settings Jumper Setting Description JP9 1 8 External Clocking Link 1 9 16 INSTALLED Internal Clocking Link 1 JP10 1 8 External Clocking Link 2 9 16 INSTALLED Internal Clocking Link 2 JP8 1 8 External Clocking Link 3 9 16 INSTALLED Internal Clocking Link 3 JP7 1 8 External Clocking Link 4 9 16 INSTALLED Internal Clocking Link 4 The jumper setting i
92. Interface Card Hardware Specifications This section contains information about hardware requirements jumper settings motherboard diagrams and daughterboard layouts for the AI192 Revisions 4 and 5 AI192 XR4 and AI192 XE4 Faceplate and Connectors The following describes the faceplate and connectors associated with the AI192 XR4 and AI192 XEA The AI192 XR4 uses X 25 protocol with RS232 communications The AI192 XE4 uses X 25 protocol with RS530 communications DC OK The green LED indicates the card is on and receiving DC power If the red LED is illuminated a fault has been detected FAULT This red LED indicates a fault has been detected LINK 1 AI192 XEA RS530 connector AI192 XR4 RS232 connector LINK 2 AI192 XEA RS530 connector AI192 XR4 RS232 connector LINK 3 AI192 XE4 RS530 connector AI192 XR4 RS232 connector LINK 4 AI192 XE4 RS530 connector AI192 XR4 RS232 connector June 1999 AIHM Page 7 7 AlSwitch Hardware Manual Figure 7 7 AI192 XV1 Faceplate ARSS Al192XVI FSTX25 ES MS Sr DC OK V C FAULT CS omoczc AI192 XV1 Faceplate and Connectors The following describes the faceplate and connectors associated with the AI192 XV1 The AI192 XV1 uses the X 25 protocol with V 35 communications DC OK FAULT LINK 2 UNUSED AUX This green LED indicates the card is on and receiving DC power This red LED indicates a fault has be
93. J6 Removed Link 2 Master J7 Removed DCD for Link 1 June 1999 AIHM Page 7 17 AlSwitch Hardware Manual B010 Daughterboard Layout Figure 7 14 displays the B010 daughterboard layout o amot REV APPLIED INNOVATION INC COPYRIGHT 1993 ape EE Geeks zen e FERC 9 ooooococoooo Breng Sanne Hooooooo 9 gooooooocooc 3 masse ss e 9000000 900009000000 dooccoooo dooocoooooooo Ble eem oe 959593599953539930 rr B 9ooocooooo DESERT wr O o B010 Daughterboard Layout Figure 7 14 o IQ 33999052002002090 9 c2002002009259925 i 000000000000 o 3 555555559509 o lo June 1999 Page 7 18 AIHM AI193 ES Figure 7 15 AI193 ES Faceplate Dc ok FAULT LLLI e a ooooooooooooo e e X 0oo 10 B A S E T Chapter 7 Interface Card Hardware Specifications This section describes the hardware and firmware required for the AI193 ES Note Revision 2 1 hardware settings are required for successful operation of the Version 7 03 release of the AI193 ES Firmware The AI193 ES Version 7 03 firmware configuration supports this software version and later updates through the software download The AI193 ES firmware is compatible with versions 6 xx 7 xx and 8 xx of the AI180 The software download requires an AI198 or later AI193 ES Faceplate an
94. KENTROX Alswitch M Hardware Manual Part Number AIHM 2008 by Kentrox Inc All rights reserved Copyright 2008 by Kentrox Inc All Rights Reserved The material discussed in this publication is the proprietary property of Kentrox Inc Kentrox retains all rights to reproduction and distribution of this publication Kentrox is a registered trademark of Kentrox Inc Applied Innovation Applied Innovation Inc the Al logo and other names are the intellectual property of Kentrox All other product names are trademarks or registered trademarks of their respective owners Information published here is current as of this document s date of publication but is subject to change without notice You may verify product information by contacting our headquarters in Oregon Kentrox is an Equal Opportunity Affirmative Action employer Kentrox Inc 5800 Innovation Dr Dublin Ohio USA 43016 3271 Toll Free 800 247 9482 International 1 614 798 2000 Fax 1 614 798 1770 20010 NW Tanasbourne Dr Hillsboro Oregon USA 97124 7104 Toll Free 800 733 5511 Direct 503 643 1681 Cid AlSwitch Hardware Manual Contents CHAapter AAA PR 1 1 DocumerntatiomOYervIew eie p devel er M RES REEL E A Ga erga Tuus 1 1 Training Information enne n trente nennen enne nn rennen nennen nennen 1 3 Contact Information ia ere ege 1 4 Related Documentation eie reote isa 1 5 Document Registration oec reca EES 1 7 Text Conventio
95. O 12V 0K on on d V Do Not Connect OFF OFF Under Normal A Load 1 Il A 1 Fuse Position E f 48V A 48V Conditions Do Not Connect ue Under Normal save i as e I Conditions Lal use Position RDC180 HP RDC180 HP cum mao MINOR GN MAJOR O THERMAL 9 8 MAJOR MINOR EIA INPUT NO C NC NO C NC RDC180 C COM ALM PNL June 1999 Page 9 7 AIHM AlSwitch Hardware Manual Normal Redundant Power Supply Connection Figure 9 8 shows a redundant wiring scheme for power supplies 1 and 2 from the fuse panel In this scheme each RDC180 HP is independently supplied power from feed A or feed B respectively Note The 48 VDC refers to the CO 48 volt return from the fuse panel Figure 9 8 Normal Redundant Power Supply Connection Fuse Panel Feed A Fuse Panel Feed B To 10 A Fuse To 10 A Fuse 48 VDC 48 VDC PS 1 PS 2 48VA 48VA E 48V B 48V B Page 9 8 June 1999 AIHM Chapter 9 RDC180 HP Power Supply Revision B Double Redundancy Connections Using Four Fuse Panel Positions Figure 9 9 shows a fully redundant wiring scheme for power supply 1 and 2 In this scheme each RDC180 HP is independently supplied with power from feed A and feed B respectively This allows the AISwitch to receive power if one RDC180 HP fails and one
96. O 12V OK O 12V OK 5V LOAD SHARE ON OFF S 48V A 48VB RDC180 HP Page 3 16 June 1999 AIHM Chapter 3 AI180 Hardware Overview AI325 AC Power Supply The AI325 AC power supply is positioned in the chassis above the RDC180 C Common Alarm Panel The AI325 AC occupies two power supply slots This power supply converts the incoming 120V AC power to the 5 volts 12 volts and 12 volts DC needed by the chassis components Figure 3 9 AI325 AC Power Supply Faceplate Fuse Cover 10A 250V Handle On Off Switch AC Power Retainer Clip Refer to the AI325 AC Power Supply component for more details regarding the AI325 AC technical specifications installation and replacement 1710 Fuse Panel The I710 fuse panel provides redundant current protection for 20 circuits using GMT type fuses The panel operates at 48V DC and distributes up to 60 amps of total current from two separate 30 amp fuses A and B The unit provides an indication of fuse failure major bay alarms and minor bay alarms for that specific bay or for other sources through major and minor bay alarm circuits June 1999 AIHM Page 3 17 AlSwitch Hardware Manual D For a complete list of the fuses and cable connections for this component refer to the I710 Fuse Panel component for more details The noncabled faceplate of the 1710 Fuse Panel is shown below Figure 3 10 1710 Fuse Panel Non Cabled S
97. ON ON ON Alarm Alarm test button may be Depress and release the test stuck button If lights do not return to normal readings contact Technical Support Page 14 16 June 1999 AIHM Chapter 15 Distribution Panels Chapter 15 Distribution Panels Overview Distribution panels provide patching distribution consolidation and termination for many of the cable types used in central offices operations centers and other telecommunication facilities The type of distribution panel used relates to a specific card Some panels are available for either 19 inch 48 26 cm rack mounting units or 23 inch 58 42 rack mounting units The panels provide cable management and convenient cable and connector access The distribution panels act as an extension of the associated card The cable between the faceplate and distribution panel is proprietary Table 15 1 Distribution Panels DistuiDuHon Size Available Associated Card Panel DP120 19 inch 48 26 cm AI120 dry contact 23 inch 58 42 cm closure inputs only DP120A 19 inch 48 26 cm AI120 DP185 19 inch 48 26 cm AI185 23 inch 58 42 cm DP185B 19 inch 48 26 cm AI185 Revision 5 23 inch 58 42 cm DP185RJ45 19 inch 48 26 cm AI185 23 inch 58 42 cm DP194 19 inch 48 26 cm AI194 23 inch 58 42 cm DP196 19 inch 48 26 cm AI196 cards 23 inch 58 42 cm 1709 23 inch 58 42 cm Generic 1711 23 inch 58 42 cm Generic June
98. OOL 48 Fan Unit AICOOL 48 The AICOOL 48 Fan Unit components include Components e Main housing section consisting of the AICOOL 48 outer frame and its connectors e Fan tray section consisting of eight fans and the control logic card along with the light indicator panel and terminal block connector e Filter section containing filter and cover plate e Temperature sensing attachment e Heat baffle attachment Note The heat baffle attachment is not shipped with the AICOOL 48 The heat baffle attachment is a recommended component of the AICOOL 48 June 1999 Page 14 3 AIHM AlSwitch Hardware Manual D AICOOL 48 Main Housing Section The main housing section of the AICOOL 48 consists of the outer frame and its connectors The outer frame has four keyholes see A in Figure 14 1 mounted on the top of the frame These keyholes align with the screw holes on the underside of the AI180 There are also 12 alternate method side strap mounting holes The noncabled side of the AICOOL 48 main housing section has two faceplates The top faceplate is the fan tray unit housing no controls The bottom faceplate allows access to the filter The cabled side of the main housing contains a fan tray containing the terminal block connectors for the temperature sensor alarms and power cables The fan tray section also contains the fuses and indicator lights for the alarms Figure 14 1 Main Housing Section Noncabled Side Al COOL 48
99. Power Two 2 position power connectors AI part Connectors number 20 033 002 Output Power Supply e 5 VDC at35 A Ratings e 12 VDC at4 0A e 12 VDC at4 0A Internal Fusing One 15 amp fuse one 10 amp fuse and two 2 amp fuses which are not replaceable Refer to the RDC180 HP Internal and External Fuses section for details Page 9 2 June 1999 AIHM RDC180 HP Faceplate Description Figure 9 2 RDC180 HP Revision B O 5V OK O H2V OK O 12V OK ON OFF 48V A t 48VB RDC180 HP pS fe gt Jr AA Dee SA y1 X o NM II N J de Ww Chapter 9 RDC180 HP Power Supply Revision B The following is a description of the RDC180 HP Revision B faceplate Mounting Screws 5V OK 12V OK 12V OK ON OFF 48VA amp B These screws located at the top and bottom of the faceplate secure the supply in the AlISwitch This green LED reflects the status of the power supply s output and illuminates when the 5 volt power supply operates correctly This green LED reflects the status of the power supply s output and illuminates when the 12 volt power supply operates correctly This green LED reflects the output of the power supply and illuminates when the 12 volt power supply operates correctly A toggle switch which turns the power supply on or off This power switch should be in the up or ON position during operation of the AISwitch These are
100. Replacing an RDC130 C Common Alarm Panel Chapter 12 RDC130 C Common Alarm Panel Jn Warning Before handling equipment you must be grounded by the mechanism provided at the installation site Refer to the Static Electricity ESD component for more details 1 Unpack the new RDC130 C and check for shipping damage 2 Ifreplacing the common alarm panel locate the alarm panel on the cabled side of the AISwitch chassis If installing the common alarm panel locate the alarm panel location on the cabled side of the chassis 3 Insert the RDC130 C Common Alarm Panel See Figure 6 1 for orientation of the common alarm panel 4 If appropriate make alarm connections which require the provided screw terminal connectors AI Part 20 033 003 5 Tighten the captive screws June 1999 AIHM Page 12 7 AlSwitch Hardware Manual Page 12 8 June 1999 AIHM Chapter 13 1710 Fuse Panel Chapter 13 1710 Fuse Panel Overview A Caution Before beginning the installation or replacement of the 1710 Fuse Panel put on a grounded anti static wrist strap See the Static Electricity ESD component for more details regarding this precaution The I710 Fuse Panel provides current protection with redundant power distribution for 20 circuits using GMT type fuses The I710 also can act as an alarm indicator for other equipment connected to the fuse panel The redundant power distribution system feature provides continual po
101. TEA oc Filter Cover Plate Filter Section June 1999 Page 14 9 AIHM AlSwitch Hardware Manual D Temperature Located below the heat baffle the temperature sensor detects excessive heat at Sensor the chassis and shuts down the AICOOL 48 fans and activates the fault alarm output This attachment is recommended as an extra precaution against heat damage to your chassis or cards Note If the temperature sensor is not already installed on the AI180 chassis uninstall the heat baffle Install the temperature sensor and replace the heat baffle Installing the Temperature Sensor Caution Before installing the temperature sensor put on a grounded antistatic wrist strap Read the Static Electricity ESD component for more details 1 Thread the temperature sensor cable through the grommet hole in the side of the heat baffle Refer to Figure 14 8 for installing the temperature sensor 2 Anchor the sensor to the mounting stud located in the top inside center of the heat baffle with the nut and washer provided 3 Secure the temperature sensor cable to the sides of the chassis with cable clamps 4 Connect the leads from the temperature sensing cable to the EXT and TEMP connections on the cabled side of the AICOOL 48 unit The EXT and TEMP connections are labeled on the ALARM terminal block connector The wires can be connected interchangeably Page 14 10 June 1999 AIHM Chapter 14 AICOOL 48 Fan Unit The following diagram i
102. TX Transfer Data Pin 3 Function RX Receive Data Pin 4 Function Request To Send RTS Pin 6 Function Data Set Ready DSR Pin 7 Function Signal ground Pin 20 Function Data Terminal Ready DTR Table 7 15 describes the external connectors available for the AI193 TX and the jumper setting to use for the specified connector Only one connector is active at a time Table 7 15 Ethernet Configuration Connector Jumper Settings Selected Connector AUI TP LINKDIS LOWSQL THINWIRE J18 J18 J18 J16 10BaseT CLOSED OPEN CLOSED OPEN AUI OPEN OPEN CLOSED OPEN COAX default OPEN OPEN CLOSED CLOSED June 1999 Page 7 35 AIHM AlSwitch Hardware Manual Table 7 16 displays the jumper strap position to set the speed of the internal oscillator A Caution These straps should not be changed They are preset at the factory Table 7 16 Clock Speed Configuration Jumper Settings Jumper 1C3 IC2 IC Speed Setting J12 J12 J12 Mhz default OPEN OPEN OPEN 13 631 Unused OPEN OPEN CLOSED 15 729 Unused OPEN CLOSED OPEN 16 515 Unused OPEN CLOSED CLOSED 8 Unused CLOSED OPEN OPEN 8 Unused CLOSED OPEN CLOSED 8 Unused CLOSED CLOSED OPEN 8 Unused CLOSED CLOSED CLOSED 8 Page 7 36 June 1999 AIHM 10ns Interface Card Hardware Specificati D D Chapter 7 TX Revision 2 Card Layout
103. Terminal Equipment DTE 9600 baud no parity 8 data bits 1 stop bit The AI193 ES uses a male DB25 async null cable for the diagnostic port AI193 ES Jumper Settings The AI193 ES provides for most of its configuration in its software The jumpers are normally corrected on receipt of the card To confirm that the jumpers are correctly placed or to locate the jumper refer to the AI193 ES card layout drawing in Figure 7 16 A Caution Do not change the jumper settings on the AI193 ES motherboard Table 7 7 lists the jumper settings for the AI193 ES Revision 2 1 Table 7 7 AI193 ES Jumper Settings Jumper Setting Ji 1 2 J2 2 3 J3 2 3 J4 1 2 J5 1 2 J6 1 2 J7 Not Installed J8 1 2 J10 Open Page 7 20 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications Jumper Setting Jil 2 3 J12 Open J16 Closed J18 1 2 J19 2 3 J20 2 3 J21 2 3 J22 2 3 Table 7 8 lists the external connectors available for the AI193 ES and the jumper setting to use for each of the specified connectors Only one connector is active at a time Bold faced type indicates the default setting Table 7 8 Ethernet Configuration Connector Jumper Settings Selected AUI TP LINKDIS LOWSQL THINWIRE Connector J18 J18 J18 J16 10BaseT CLOSED OPEN CLOSED OPEN AUI OPEN OPEN CLOSED OPEN COAX OPEN OPEN CLOSED CLOSED Note Refer
104. UND EE 7 48 Ee e EE 7 48 AI196 I Faceplate and Connectors eene 7 49 AI196 I Revision 5 Jumper Senge 7 50 AI196 I Revision 5 Card Laxwout sess ener nnne 7 5 B014 Daughterboard Layout esee esee 7 52 B016 Daughterboard Jumper Senge 7 52 B016 Daughterboard Layout esses eene nennen enne nnne 7 53 B017 Daughterboard Jumper Senge 7 54 B017 Daughterboard Layout eene enne enne nnne 7 55 B032 Daughterboard Jumper Senge 7 56 B032 Daughterboard Layout eene enne 7 57 PRADO A op UI DO ah a ame Bt eg Oe a MUS 7 58 Power Supply Cooling Requirements c ccccccesscesscessceeeeceeeeeeeeaeeeseeneeesaecneeeeseeneeees 7 58 AI196 IEGB Faceplate and Connectors sese 7 59 AI196 IEGB Jumper Setngs esses enemies 7 60 B014 Daughterboard Layout eene enne enne nnne 7 61 B017 Daughterboard Jumper Senge 7 61 B014 Daughterboard Layout eene 7 62 B017 Daughterboard Layout sss 7 63 AI196 IEGB Revision 3 Card Layout ene 7 64 FALE EE 7 65 AI196 X 25 Protocol Overview eese conc once nono enne nnne 7 65 AI196 Multi Protocol Overview essent enne nnenren rennen 7 65 AI196 X Faceplate and Connectors essere eene 7 66 AI196 X Revision 3 Jumper Settings sss 7 67 AI196 X Revision 3 Card Layout 7 68 AI196 X Revision 5 Jumper Settmgs ener enne 7 69 AI196 X Revision 5 Card Layout 7 10 B016 Daughterboard Jumper Senge 7 7 B016 Daughterboard Layout eene
105. a ES P qa sal OOOGOD0000 8 00900600000 9 9000900000 9 Ki i E So pul 000000000000 o oo00000Bn a loo S 3 Si lo o a E S D Qg S 0009000000008 0 99600000 y Ee Q So 7 o o agooooooooon of oocopon SE amus 5 e o ol 3 as S S lo o s e weg oooofooo loo EI 2 2 m ER lt Z ig 1008 22 3 H S oe o6cooooooooon o N si 8 jeo Pa Li Ei oo apt 660000006900 0 9000000 E 6000000000000000 eol EI BC 3 lt c o 9900000000 Ges oogeoggogeoeong a Ee L e s 5 d eon s E CN ia E zw 33 zr 3 ER 06090000060906080860 G 0000000000000000 6 Em oo 0 S EE rag oo00600000 og S z moooooon Ss o a Gooo000g 0000000000000000 d o600000000000000 D gt obo e 2 E lt O s 9000060 3 o ooogom ooooot LE H o Deeg CH Ka Tra gooooooo0 u El urooogoooo0G0000G0Q000 07 0000000000000 E J7 eo000c000000000 00000000900000tD AI193 o 9 k an T7 Wun A Goaaooo a goo oeo 0 OOQc0000000000000 0 3 s Y JEE GoooocogogotD I of e M keet naa 299900990 73 p o le SE c ZARI reg geg ool booo 8 swo Cp eo00c0 ssa 2 0 6 Li ES D eum Si o E Jo ggg ssssssesss e o Dale Fo ka En Hu ol jo Oa o o o 0 o o odo ooooooou RO o o o o o D ses ol Ja ts e E ai jo of lo ol Jo o otis
106. a green light Proceed with system operation Page 8 4 June 1999 AIHM Chapter 8 RDC180 P Power Supply Installing a DC 1 Remove the power supply from the shipping container and check for Power Supply damage 2 Locate the two slots directly above the Common Alarm Panel 3 Ifablank cover plate is installed in the power supply slot then remove the cover plate 4 Position the power supply with the green LED indicators to the left and with the flat metal edges of the supply aligned with the white plastic guides The supply s circuit board will be slightly above the white plastic guide mounting rail See Figure 8 1 for power supply location 5 Gently slide the supply into the system enclosure until it stops 6 Firmly press the faceplate until the internal connectors snap into place The supply should not release when you gently tug on the panel 7 Screw in the extended captive screws to lock the power supply in place 8 Repeat steps 1 through 6 if installing a second power supply If a second power supply is not going to be installed install a blank cover plate RDC180 BC in the second position 9 Connect the power cables to the 48VDC distribution fuse panel 10 Attach a screw terminal connector to the opposite ends of the power cables 11 Using a voltage meter check the polarity of each 48VDC input screw terminal connector Caution Youmust observe the proper polarity Failure to do so will damage the conve
107. aceplate The following describes the faceplate and connectors associated with Revision DC OK FAULT SEL 300U BOOT LOAD IRB ACCESS COL LINK ACT 5 GND BUS OUT B U S 0 U T 4a of the AI198 This green LED is always on when the system is powered up and indicates 5 volts are being supplied to the processor This LED is off when the system is operating properly When the red light is on this controller module had failed This green LED identifies which CLC is active In a system with redundant logic two CLCs only one should be active at any given time When pushed this button resets the entire A1180 The AI180 will restart using its saved configuration settings Push this button after a fault has been corrected to switch back to the primary CLC These eight green LEDs light in a specific pattern that indicates the status of system initialization software downloading and some system functions This connection is the Twisted Pair Ethernet data port This green LED indicates when an Ethernet collision is detected This green LED indicates that valid link integrity pulses are being received This green LED indicates that Ethernet data is being transmitted by this CLC Connecting a DC multimeter to this outlet provides a reading of the 5 VDC output from the RDC180 P power supply The power supply may then be adjusted to the precise output voltage required A ribbon cable is u
108. an interface card removes the card from service for about two minutes This is referred to as a Hot Swap procedure Note This procedure requires local or remote terminal access to the AI180 System 1 Ifthe card is functioning remove the card from service using the appropriate CLC stps1c and disabl commands Refer to the 41198 System Manager User s Manual for details regarding these commands 2 Disconnect cables attached to the card 3 Loosen the mounting screws on the card 4 Pull the card forward until it releases from the backplane 5 Remove the card observing proper anti static handling procedures Check the table inside to see if there is a special note for the card you are installing e g jumper settings 6 Align the new card to the plastic guides in the chassis 7 Insert the new card into a slot 1 to 8 To locate slots 1 to 8 refer to Figure 4 6 Figure 4 6 Slot Assignments Plugs into any of these slots xx P E AB12345678 o o E 6 EE EE i 3 z e Al180 Chassis d n EM 8 Push the card firmly until you hear a slight click that indicates a solid connection to the backplane 9 Tighten the mounting screws to assure that the card is firmly inserted into the backplane Page 4 18 June 1999 AIHM Replacing an Asynchronous Card Replacing a Smart Line Card Chapter 4 AlSwitch Series 180 Chassis Asse
109. and stand on an anti static mat Both the wrist strap and mat must be grounded at the same point as the AISwitch enclosure Refer to the Wrist Strap Grounding section for more details about the grounding process When not in use circuit boards must be kept in their anti static plastic bags Circuit boards must only be removed from their anti static plastic bags immediately prior to installation into the AISwitch enclosure Immediately upon removal from the enclosure circuit boards must be inserted into their anti static bags Do not ship or store the electronic circuit boards near strong electrostatic electromagnetic magnetic or radioactive fields If the mounting rack has not been assembled by the factory unpack the enclosures and cards with care placing them on a clear grounded work area Inside the packaging find the rack mounting brackets and the power cord if your system operates on AC power Assemble the mounting rack and begin placing the components where needed for the particular application To install or adjust the settings of any of the components in the rack system refer to the procedure for installing AISwitch hardware components as described in the installation chapter for each separate component If unfamiliar with the switching system proceed to the appropriate step for a specific component in the installation instructions If installing the enclosure that contains the system s controller or a new expander enclosure
110. anual D B032 Daughterboard Jumper Settings The AI196 I requires four daughterboards for the link interface Each B032 V 35 daughterboard has four sets of jumpers one set for each link These jumpers must be set for internal or external clocking The default value is internal clocking Table 7 25 lists the B032 daughterboard jumper settings Table 7 25 B032 Daughterboard Jumper Settings Jumper Port Internal Clock External Clock Default JP3 1 All installed All removed JP4 2 All installed All removed JP5 3 All installed All removed JP6 4 All installed All removed Page 7 56 June 1999 ATHM Interface Card Hardware Specifications Chapter 7 B032 Daughterboard Layout Figure 7 30 displays the B032 daughterboard layout Figure 7 30 B032 Daughterboard Layout e H wm 2 E I E ZG pden mm ME Ys posa pana Doze al o ir En o Ir pasnoeocnaocnmnaocoanpaspabmasognsacpgomDon i d 00060000000060000600060060 m m Sr Rt ol oooopoo0oooooooooo Di dE anna seesonosoonoto 5 Q E 0005000000000 00000000505D00 9561 H2 TEAN 2i Mr Lean 3de H oonno o o od ooo0 002500o00 re Page 7 57 June 1999 AIHM AlSwitch Hardware Manual D AI196 IEGB This section contains information about hardware requirements jumper settings motherboard diagram and daughterboard layouts for the AI196 IEGB Power Supply Cooling Requirements The number of AI196 IEGB Rev
111. ariable text To enter the command type avaccess and then the actual name of the switch Ellipses signify that the preceding argument can be repeated a number of times For example cat filename means that you would type cat followed by one or more filenames Page 1 8 June 1999 AIHM Chapter 1 Introduction Style Continued Definition Optional Arguments Some arguments are optional This means that you have the choice of including them or not Optional arguments are shown enclosed in square brackets which are not entered For example avrestore directory means that you type avrestore and if you need to include a directory type the actual path name CFGMSG n DEFAULT means that you type CFGMSG followed by a message number a comma and optionally the word DEFAULT without brackets argument argument Arguments between braces are grouped into one unit The vertical bar signifies that either the first or second argument can be used The braces and vertical bar are not entered For example ls file directory means that you would type 1s followed by either a file or a directory name Keys Keyboard controls are shown in this style Angle brackets depict keys that do not appear on the screen when pressed such as the lt Tab gt or lt Enter gt keys Keys used in combination are connected with a dash For example to enter
112. ation from the AI Web site click Documents Page 1 6 June 1999 AIHM D Chapter 1 Introduction Document Al encourages you to register your documentation Registration allows AI to Registration continue to provide better documentation and services to you our customers and it allows us to inform you of upcoming documentation releases To register documentation please fill out the registration form and or contact Al at Applied Innovation Inc Publications Dept 5800 Innovation Dr Dublin OH 43016 3271 Phone 614 798 2000 800 247 9482 FAX 614 798 1770 Email aidoc aiinet com If you have Internet access you can also register your documentation online using the AI Web site at http www aiinet com June 1999 Page 1 7 AIHM AlSwitch Hardware Manual Text Conventions Important concepts throughout this manual are emphasized with these special text styles Table 1 1 Text Conventions Style Definition Buttons Function buttons that appear on a screen are shown in regular body text and enclosed in square brackets For example Close Send Commands In command lines type text that appears in this style exactly as shown avdumpdb BNC OFF Press the Return or Enter key after all commands Variable Arguments Variable arguments are text that you specify They are shown in italics For example avaccess switch name In this case switch name is v
113. aution We recommend you do not use the AISwitch 130 with expansion enclosures When you need additional network capacity use the AlISwitch 180 Page 6 4 June 1999 AIHM Chapter 6 AISwitch Series 130 Chassis Assembly Installing the The Common Logic Card CLC and redundant CLC install in upper right top AI198 Common slot of the chassis The CLCs are located on the cabled side of the chassis This A procedure requires local or remote terminal access to the AI180 System Logic Card 1 Insert the CLC card into upper right top slot To locate the slot refer to Figure 6 2 Figure 6 2 AI198 CLC Slot Assignment Al198 CLC _ 3 i E Network b o E Interface Ce IM re Cards s Ee gl 2 AI130 Chassis E 2 Push the card firmly until you hear a slight click that indicates a solid connection to the backplane 3 Tighten the mounting screws 4 Refer to the 41198 System Manager User s Manual for configuration instructions June 1999 AIHM Page 6 5 AlSwitch Hardware Manual D Installing Refer to the AI130 Hardware Overview component for a list of the possible Network cards which may be installed in the chassis Interface Cards 1 Find an empty slot one without a network interface card present and detach the cover plate by loosening the two captive screws 2 Place the interface card into the slot 1 to 3 so that the gold plated fingers are at the right Refer to F
114. c BATT TEST Test point The supply voltage can be safely GND tested at these points FUSE ALARM Alarm indication light The wire wrap connections on the cabled side labeled FUSE ALARM MAJOR ALARM Alarm indication light The wire wrap connections on the cabled side labeled MAJOR ALARM MINOR ALARM Alarm indication light The wire wrap connections on the cabled side labeled MINOR ALARM 1 B FUSE 10 10 vertical slots in which GMT fuses are inserted If a fuse position is not used a grey fuse spacer must be inserted into the fuse position The cabled side of the fuse panel screw connectors labeled 1 BATT B OUT 10 1 GND B OUT 10 Fuse position 1B on the faceplate connects to BATT output terminal block position 1B on the cabled side etc June 1999 AIHM Page 13 3 AlSwitch Hardware Manual Technical The following table lists technical specifications and descriptions for the I710 Specifications Fuse Panel Table 13 1 1710 Fuse Panel Technical Specifications Specifications Description Dimensions 2 in width 12 75 in depth 1 75 in height 23 in width overall with brackets Weight 4 50 Ibs Input Power Ratings 30 A in both A and B 60 A total Input Power Terminals Two sets of two holed lugs on 5 8 in center Output Power Ratings e 30A in both A and B 60 A total e 10 outputs on both A and B 20 outputs total e Each output can supply up to 1
115. cation Description Maximum Operating Temperature 50 C Power Requirements Standard 48 VDC Central Office power 200 to 300 W Operating Environment 5 Cto 40 C 5 to 85 relative humidity non condensing June 1999 Page 2 3 AIHM AlSwitch Hardware Manual Page 2 4 June 1999 AIHM sl Chapter 3 AI180 Hardware Overview Chapter 3 AI180 Hardware Overview Overview The AISwitch Series 180 allows incompatible telecommunication network elements to communicate over a variety of Wide Area Networks WAN while acting as a network mediation device This component describes the AISwitch Series 180 chassis the installation of various components in the chassis and the installation of additional hardware equipment located in the bay in the telecommunications facility Figure 3 1 Typical AISwitch Network Installation Intelligent Eh Sonet Sonet NE NE X25 TL Sonet Network Element ETHERNET 10baseT Interface User 1 Network Elements Async ie O 0 Mainframes and Minis Manager and Log Station Printers PCs June 1999 Page 3 1 AIHM AlSwitch Hardware Manual D AlSwitch The AlSwitch provides interconnectivity between network elements or nodes Interconnectivity and Wide Area Networks WANs The AlSwitch Series 180 is a network mediator A single chassis provides e
116. components of the AI285 and Table 7 36 describes their function Table 7 36 Front Panel Components Component Description DC LED Illuminates when 5 V is present FAULT LED Illuminates if the card fails LINKS 5 8 Connector Provides four async ports LINKS 13 16 Connector Provides four async ports LINKS 1 4 Connector Provides four async ports LINKS 9 12 Connector Provides four async ports Technical Specifications Table 7 37 lists the specifications of the AI285 Table 7 37 Technical Specifications Component Description T O Ports 16 asynchronous selectable per port during configuration Individual ports are derived by using a CAB257 cable assembly for each connector or by using a distribution panel Model DP196 and a CAB162 cable with each connector Port Speed 300 bps to 115 Kbps Electrical Interfaces RS232 Installation Requires one slot in an AI chassis can be hot swapped Power Consumption 4 0 A maximum June 1999 AIHM Page 7 87 AlSwitch Hardware Manual D AI294 This section provides an overview of the AI294 The AI294 is an Ethernet switch that plugs into the AISwitch Series 180 chassis The AI294 is available in three models with each providing a different physical interface The AI294 provides nine external 10 megabits per second ports for connecting multiple devices or networks It also has one in
117. connectors labeled BUS IN and BUS OUT are used to connect to the CLCs to the expander chassis Note Since the CLC in the controller chassis controls the entire system the expander card does not include a processor or diagnostics Page 7 4 June 1999 ATHM Cit Chapter 7 Interface Card Hardware Specifications AI183 The AI183 is a standard four port asynchronous interface card Figure 7 4 AI183 AI183 Faceplate and Connectors Faceplate The following describes the faceplate and connectors associated with the 1183 QB PORT 0 uses DTR and RTS for external alarm signaling PORT 1 async interface for user access or application 5 PORT 2 async interface for user access or o application R I PORT 3 async interface for user access or application Technical Specifications 4 ports numbered 0 3 e integral voltage surge protection Magos e 25 pin standard termination e RS232 e electrical DTE pin configuration e supported EIA outputs DTR RTS TXD pin 3 supported signal inputs DSR RXD 205 e ed 3 On Al183 ASYNC 2 June 1999 Page 7 5 AIHM AlSwitch Hardware Manual D AI185 The AI185 interface card provides 16 asynchronous connections to the AlISwitch Series 180 AI180 or the AISwitch Series 130 A1130 The interface connects user terminals personal computers modems and host computer ports to the AI180 or AI130 All ports have modem control for host or modem applications T
118. ct network communication with the CLC This provides access for network management tools e Soft Configurable Slot Density Slot density configuration is handled through the CLC software The physical switch found on earlier CLCs has been removed e Enhanced Backplane Scanning Instead of scanning the entire range of available ports on the backplane only ports that are actually connected are scanned for information This dramatically increases scanning efficiency in many situations Requirements This version of the AI198 functions in either of the following system chassis e An AI180 CP chassis with Revision 9 backplane or higher e An AII130 chassis with Revision 3 backplane or higher Battery Warning There is a danger of explosion if the lithium battery is incorrectly replaced Replace the battery with only the same or equivalent type recommended by the manufacturer Dispose of used batteries according to manufacturer s instructions June 1999 AIHM Page 7 77 AlSwitch Hardware Manual Figure 7 41 AI198 Rev 1 Faceplate O O DCOK FAULT SEL O 3000 oror BRC 5 GND 3C0 ocu AI198 De Q o X oo AI198 Revision 1 Faceplate and Connectors The following is a description of the faceplate and connectors associated with the AI198 Revision 1 DC OK FAULT SEL BOOT LOAD COAX 5 GND BUS OUT This green LED should always be on when the system is powered up It i
119. d Connectors The following describes the faceplate and connectors associated with the AI193 ES Revision 2 1 DC OK This green LED is always on when the system is powered up and indicates 5 volts are being supplied to the processor If the red LED is lit a fault has been detected FAULT If the red LED is illuminated a fault has been detected This LED is normally dark COAX BNC Thinwire Ethernet Data Port 10BASE T 10BaseT Ethernet Data Port NETCLR The green LED indicates one of the following e An unconnected 10BaseT connection e Aconnected 10BaseT or COAX connection in a no collision valid state Note A no collision valid state occurs when you have either a 10BaseT connection with a link established LINK is lit or you have a COAX or AUI connection with the proper terminations If this LED is dark it indicates one of the following An unconnected COAX connection A connected 10BaseT or COAX connection with a collision June 1999 AIHM Page 7 19 AlSwitch Hardware Manual D LINK The green LED indicates a valid 10BaseT link If the LED is dark it indicates an invalid 10BaseT link Note The green LED is always illuminated if the AI193 ES is configured to operate with a COAX or AUI connection ACT The green LED indicates activity is detected on the COAX or 10BaseT connection AUI Ethernet AUI interface 15 pin D sub female TEST RS 232 Diagnostic Port 25 pin D sub female Data
120. d and Adjustment cannot be adjusted The factory sets the output voltage when the system is manufactured Procedure The 5 VDC output for the AC power supply is set at the factory during initial configuration The power supply may need adjustment when replacing the power supply or when adding additional cards to the chassis The equipment needed for adjusting the 5 V potentiometer is e Voltmeter e Voltage test cable AI Part CAB202 e Small standard screwdriver Caution Ifusing a test probe and the and pins of the 5 V test point connector are shorted together the AI198 will reset the AISwitch The following steps adjust the 5 volt power output for the AI325 AC power supply 1 Keep the AI325 AC turned on 2 Place a DC voltmeter on a flat surface or secure it to the bay 3 Connect the CAB202 voltage test cable to the test meter 4 Connect the test cable to the 5 volt test point located on the AI198 CLC The test point is located on the face of the AI198 CLC card beneath the RJ45 connector The CAB202 connector head is keyed for the test point located on the AI198 CLC and can not be inserted incorrectly 5 Using the 20 VDC scale check the power supply voltage reading 6 Carefully adjust the 5 volt ADJ potentiometer on the front of the AI325 AC power supply to obtain the correct reading The voltage reading can be adjusted to between 5 1 volt and 5 2 volt Caution Adjustment of the voltage below 5 1 volts may reset the AISwitch 7 D
121. d nuts provided Refer to Figure 4 1 for the location of the craft port How to Replace the Backplane Craftport Assembly Use this procedure to replace the backplane craft port assembly The backplane backplane mounting chassis and craft port cable are treated as one assembly Do not attempt to remove the craft port cable from the backplane 1 Remove the 3 16 standoffs and nuts mounting the DB25 female connector to the left side of the cabled face of the chassis 2 Refer to the Replacing the Backplane section for more details 3 The backplane craftport assembly must be returned to Applied Innovation Inc for service or replacement June 1999 AIHM Page 4 11 AlSwitch Hardware Manual Replacing the When the backplane is shipped from the factory the PCB board is fastened to Backplane the inside ofthe non cabled face ofthe chassis with 12 machine screws Do not remove the backplane PCB board from the chassis panel Under normal configurations the backplane ships with the internal IRB bus not split The IRB switches on the backplane can effectively split the IRB bus the internal Ethernet bus into two isolated 4 slot segments or remain as one 8 slot segment This split would be done to e Segmenta LAN for throughput e Maintain independent ethernet segments within the same chassis Table 4 4 Backplane Technical Specifications Specification Description Width PCB only 9 115 in 23 1
122. d sometimes leave bare spots in the application Wear a wrist strap June 1999 ATHM Page A 3 AlSwitch Hardware Manual D Wrist Strap Grounding Anyone working on AI mounting rack equipment should be properly grounded using an anti static wrist strap The wrist strap is a mesh elastic strap with a snap attachment The snap attachment connects to a cord which has a banana plug or alligator clip at the end The cord allows a ground connection to be made between a person and the frame ground of the rack system to equalize the potential for static shock The wrist strap diagram illustrates a wrist strap connected to the RDC180 C Common Alarm Panel which is mounted into the AI180 series chassis Figure A 1 Anti Static Wrist Strap Diagram D MiHOR EN D THERwAL i ODOD Ei IHPUT BE He HEE DDR COR ALN FHL The frame ground of the rack system needs to be connected to a reliable earth groundpoint If no attachment label identifies a connection point for the wrist strap plug insert the banana plug end of the cord into any snug fitting bare metal screw hole on the chassis or mounting rack frame to equalize the potential static If a bay is not grounded properly equalize the potential by holding onto the frame or chassis or connect the banana plug end of the wrist strap cord into any snug fitting bare metal screw hole on the mounting rack frame Alligator clips are available which fit the banana plu
123. d the failure cannot be corrected using Table 14 4 the entire tray must be returned to the factory to be repaired 1 Loosen the captive screws from the fan tray faceplate 2 Pull the fan tray unit out 3 Install the spare fan tray in the main fan housing to keep the unit operational 4 Return the fan tray unit to the factory for repair or replacement June 1999 Page 14 15 AIHM AlSwitch Hardware Manual AICOOL 48 The following table lists specific conditions that might occur and the action to Light Indicator be taken when the fan tray section faceplate indicator lights signal a problem Troubleshooting Table 14 4 AICOOL 48 Light Indicator Troubleshooting Guide Guide gt E E 5D KI emm z So z E a wl B E E Condition Action PS Ee oalon 22 23 lt As QA ED EA lt ON ON ON OFF No All systems normal Alarm OFF ON ON ON Alarm Fuse A open or source Replace the A fuse or verify A less than 25 V source A is 48 V ON OFF ON ON Alarm Fuse B open or source Replace the B fuse or verify B less than 25 V source B is 48 V ON ON OFF ON Alarm Fan failure or Replace the fan tray and return temperature sensor the faulty fan tray unit to the failure factory OFF OFF OFF OFF Alarm Alarm logic card Contact Technical Support You may need to return the entire AICOOL 48 to the factory ON
124. data being received Carrier Detect LED Green when a carrier signal is detected RJ 48C network port Monitor Jack June 1999 AIHM Page 7 97 AlSwitch Hardware Manual D Figure 7 51 AD 524 AI2524 4 wire 56K CSU DSU Faceplate and Connectors 4 Wire 56K Sot W f CSU DSU Faceplate The following is a description of the faceplate and connectors associated with the AI2524 4 wire 56K CSU DSU LB Loopback LED Yellow when loopback set normally dark AL Alarm LED Normally dark yellow to indicate alarm condition LB OAL TX Transmit LED TX amp RX Green when data being transmitted O CD RX Receive LED Green when data being received CD Carrier Detect LED E Green when a carrier signal is detected RJ 48S network port 4 WIRE 56K 64K DSU CSU Page 7 98 June 1999 AIHM Cit Chapter 7 Interface Card Hardware Specifications Figure 7 52 AI2524 AI2524 5 INI Faceplate and Connectors 5N1 Faceplate The following is a description of the faceplate and connectors associated with the AI2524 5NI This interface provides a cable interface to a synchronous serial line Cables are available to provide these interfaces e RS 232 DTE or DCE e EIA 530 DTE e RS 449 DTE or DCE e V 35 DTE or DCE up to El speeds ACTIVITY LED flashes on activity SERIAL DB 60 Connector The serial port on the five in one synchronous serial WAN module is a 60 pin D type connector The synchronous serial port except for the ELA 530 can be co
125. desired position Secure with the three screws 2 Mount the fuse panel at the top of the rack Insert and tighten the bay mounting screws to the mounting rack 3 Remove the four double holed lugs from the cabled side of the I710 4 Crimp the wires into the lugs using the appropriate sized crimping equipment 5 Insert the lugged input power and ground lines onto the appropriate threaded terminal labeled BATT INPUT A GND INPUT A BATT INPUT B GND INPUT B Secure with the nuts and lockwashers supplied 6 Turn on the power to the fuse panel 7 Test the fuse panel voltage Refer to Testing and Maintaining the Fuse Panel for details 8 Turn off the power to the fuse panel 9 Connect the input power and ground leads from the equipment being supplied to the selected output terminal position on the fuse bus on the cabled side of the fuse panel 10 Record the name or code assigned to the piece of equipment being supplied on the labels on the faceplate side of the fuse panel 11 Insert the appropriate size fuse into the fuse position for the equipment to be supplied through the fuse position Refer to the Fuse Panel Operation section for testing and maintenance procedures Page 13 6 June 1999 AIHM 12 13 14 15 16 17 Chapter 13 1710 Fuse Panel Connect the wire wrap leads from the equipment for which a MAJOR alarm will be generated to the wire wrap pins on the cabled side of the fuse panel Connect the wire w
126. e Lam o P 0000000 di Kick D pecgccce iago PEG1104 E ipse Is Oy Bo998590 PC y Sne E 9 Oo 5 as a SW 4 o 00000 co 6 9 016 D 3 oe ze f 299099 9000000000009 e 20000000000 e 5 o s La Lg XD 74L6374 E Zog EEN 3 Uuesscoooso E aec eg mew e 28 aaa ty 00000000000 88 2200909000900 22 NEN EU ER CET ELSE oDo QOcoOOOBcO DECH fou aN 8331 o 900000 99000000 ococoococoo e CS o000coo00co00 2 Sagesse pass 7 7 0 m goocooococ god a b wus BR e ILL NEM hdd d Dag S I SLE CET 004 9060000900000 dom 20090000009 p waer D ae Sch D TAALS245 lw PEEL KERGER besa Eo UTE Dee Pru EE Ee Ten 869000606 Passas ages Sonde So 9 dees poo Kee nO GODOT GOSS o od E e 3 E oe ZA meeps a U58 Td UNI NNNM a Ga d Le oa 1 000000 99000099 ETT ECED M E A Ki Page 7 80 June 1999 ATHM Chapter 7 Interface Card Hardware Specifications AI198 Revision 4a Features Note The current AI198 board is labeled Revision 3 on the silkscreen However this manual documents the current AI198 board as Revision 4a because of these new features Revision 4a is enhanced with e 10BaseT Ethernet port e Changes in default jumper settings e Additional jumpers on the motherboard June 1999 AIHM Page 7 81 AlSwitch Hardware Manual Figure 7 43 AI198 AI198 Revision 4a Faceplate and Connectors Rev 4a F
127. e IRB interface on Automatic Control To have automatic control of the IRB enable disable function you must enter the irb enable orirb disable command via the craft log or any async port Refer to the winslc Commands chapter of the 41194 User e Manual for more information Page 7 38 June 1999 AIHM Figure 7 21 AI194 Faceplate DC FAULT P SLYOd POO 86 BO oo CP ck SLHOd AINO 1 3 Y90 ONINSVAA L el AINO 138901 ONINSVAA Chapter 7 Interface Card Hardware Specifications AI194 Faceplate and Connectors The following is a description of the faceplate and connectors associated with the AI194 DC FAULT PORTS 13 24 COL ACT COAX LEDs AUI PORTS 1 12 The DC FAULT indicator light is green when the board is up and running correctly This indicator light is red when the processor is in a halt state This connector is an industry standard 50 pin twisted pair Ethernet connector for ports 13 to 24 The COL collisions indicator light illuminates once for each collision on the associated Ethernet link The ACT activity indicator light illuminates when the link 1s alive When the ACT indicator light is illuminated data packets are being transferred on the link This connector is a Thinnet COAX Ethernet connector There are 24 bi color LEDs for the 24 10BaseT ports associated with the AI194 The following indicates color and status e Dark off e Red
128. e following describes the faceplate and connectors associated with the AI120 64SA Enclosure The stand alone AI120 64SA has the AI120 64IF interface installed in a metal rack In addition to the faceplate connectors the stand alone enclosure has additional controls and indicators A and B 48 VDC Power Terminals A and B Fuses Power Switch A and B Indicators Power Supply Alarm Contacts Al120 System Ground Two separate CO 48 VDC power mains are connected to these terminals to provide redundant power Each CO power main is individually fused on the AI120 64SA This switch turns 48 VDC power on and off to both redundant power supplies in the AI120 64SA When lit these indicate that the A and B redundant power supply circuits in the A1120 stand alone enclosure are providing output power for the AI120 If either indicator is not lit the associated power supply circuit is not functioning The A and B sides of the redundant power supply each provide independent alarm contacts for failure detection Normally Open NO and Normally Closed NC contacts are provided sharing a common terminal When the power supply is operating normally the NO contacts are open and the NC contacts are closed The installer can wire the contacts separately or in parallel as a single alarm A jumper on the AI120 64SA power supply connects the AI120 power supply ground to the enclosure which is connected to a frame ground This jumper ca
129. e ground is the default J9 set to 1 2 Page 7 22 June 1999 ATHM Chapter 7 Interface Card Hardware Specifications Connector Continued Label Description P4 Cont AUI Cont Pin 5 Function RX Receive Data Pin 6 Function Signal ground Pin 8 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 set to 1 2 Pin 9 Function CD Carrier Detect Pin 10 Function TX Transmit Data Pin 11 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 set to 1 2 Pin 12 Function RX Receive Data Pin 13 Function 12V Pin 14 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 set to 1 2 P2 TEST RS 232 Diagnostic port 25 pin D sub female DTE 9600 baud no parity 8 data bits 1 stop bit Pin 1 Function Frame ground Pin 2 Function TX Transmit Data Pin 3 Function RX Receive Data Pin 7 Function Signal ground Pin 20 Function Data Terminal Ready DTR June 1999 AIHM Page 7 23 AlSwitch Hardware Manual AI193 ES Revision 2 1 Card Layout Figure 7 16 displays the jumpers for the AI193 ES Revision 2 1 Figure 7 16 AI193 ES Revision 2 1 Card Layout DDD D BP gog0000000 e000000000 tie o QUUD S
130. eT Two 10BaseFL fiber The AI294 provides flow control store and forward switching self learning address tables user defined filtering on any port or address and local and remote switch access The AI294 also has an internal IRB ethernet port which allows other ethernet line cards in the switch to connect to the AI294 The AI294 is SNMP manageable and provides software download capability Refer to the 4 294 User s Manual for more details June 1999 AIHM Page 3 13 AlSwitch Hardware Manual AI2524 Multi Protocol Router Card The AI2524 is a multi protocol router card which includes the Cisco IOS Router technology The basic AI2524 includes one Ethernet LAN interface with an internal IRB ethernet backplane port and a 10BaseT port on the faceplate panel The AI2524 protocols supported are TCP IP OSI X 25 and protocol encapsulation X 25 through TCP IP OSI through TCP IP and OSI through X 25 The base unit accepts two serial interface modules in the following available configurations Table 3 4 AI2524 Module Configurations Available Router Model Serial Interface Configuration AI2524 TT Two integrated CSU DSUconnections which each support full or fractional T1 leased line services AI2524 55 Two synchronous serial lines cables allow selection of RS 232 EIA 530 DCE RS 449 or V 35 interfaces AI2524 44 Two integrated CSU DSUconnections which support 4 wire 56
131. ed together the fuse in the fuse panel will blow 9 Observe the plus and minus on the faceplate of the power supply next to the power comnector 10 Using a voltage meter check the polarity of each 48 VDC input screw terminal connector Page 8 10 June 1999 ATHM Adjusting Voltage Chapter 8 RDC180 P Power Supply 11 Insert the power connector into the power supply 12 Tighten the panel connection screws to firmly hold the assembled connector to the power supply 13 Replace the fuse in the fuse panel The factory sets the 5 VDC output for both DC power supplies If you add line cards or replace a power supply the voltage may drop out of the specified operating range Applied Innovation Inc recommends checking the voltage on the AISwitch if you change any hardware Adjust the voltage if necessary The 12 volt and 12 volt outputs of the power supplies are not adjustable These instructions are for a redundant system The equipment needed for adjusting the 5 volt potentiometer is e Voltmeter e AI003 voltage test cable AI Part CAB202 e Small standard screwdriver The following steps adjust the 5V power output for the RDC180 P A Warning Ifthe plus and minus pins of the 5 volt test point connector are shorted together the A1198 CLC will reset the AISwitch Note For most power supplies you adjust the voltage by turning the screw clockwise However some power supplies have been produced with d
132. edure to ground the expansion chassis A Caution Do not place any papers on top of the chassis ventilating holes This restricts the air flow and the chassis components may overheat June 1999 AIHM Page 4 5 AlSwitch Hardware Manual D Replacing the AlISwitch Series 180 Chassis Use this procedure to replace the AISwitch Series 180 chassis The chassis may need to be replaced e To update to a more ventilated chassis e Ifthe metal housing is damaged by some other piece of equipment e To upgrade or replace parts Before replacing the chassis itself the chassis components must be removed from service The replacement instructions list how to properly remove the components from service Refer to the following components for instructions on removing or replacing the chassis components Table 4 2 References for Chassis Components Chassis Component Reference Power supplies RDC180 P Power Supply RDC180 HP Revision B Power Supply AI325 AC Power Supply Common alarm panel RDC180 C Common Alarm Panel AI180 backplane AlISwitch Series 180 Chassis Assembly A Caution Make sure the power to the chassis is turned off at the fuse panel before attempting to disconnect power to the chassis When replacing the chassis service to the bay is interrupted for about 60 minutes Use this procedure to replace the chassis enclosure 1 Remove all the chassis components from service Turn off the power
133. edure to replace the nylon glides Card Glides 1 Pry the nylon glide from its position using any non conductive flat edged tool 2 Pressa new slide into the same position 3 Pop the three retainers on the bottom of the nylon slide into the holes on the metal plates in the chassis Page 4 10 June 1999 AIHM Installing Replacing the Craft Port Connection Chapter 4 AlSwitch Series 180 Chassis Assembly The craft port connection is used to access system configuration menus and commands on the CLC for a terminal connected to this port can locally configure the AI180 The craft port connection is located on the far left side of the cabled face of the chassis This connection is an RS232 DB25 female connector The installation of the internal craft port cable requires an interruption of service to the system This interruption occurs for about 60 minutes when the craft port cable is replaced due to the required removal of the backplane A replacement backplane must be available to restore service to the bay since the craft port cable and backplane assembly must be returned to the factory for service or replacement Refer to the Replacing the Backplane section for more details How to Install the Craft Port Cable Note Perform this procedure under the supervision of an Applied Innovation Field Technician 1 Mount the DB25 female connector to the left side of the cabled face of the chassis housing with the 3 16 standoffs an
134. en detected Link 2 is a V 35 connector This connector is not used Note You can use the winslc set diagport on command to activate this port Page 7 8 June 1999 AIHM Figure 7 8 AI192 XT2 Faceplate 7 DC OK FAULT T1 Nxz r O TXIRX T1 TXIRX aom AI92XT2 FSTX25 fo s s Chapter 7 Interface Card Hardware Specifications AI192 XT2 Faceplate and Connectors The following describes the faceplate and connectors associated with the AI192 XT2 The AI192 XT2 uses the X 25 protocol with T1 communications DC OK FAULT LINK 2 LINK 1 TEST This green LED indicates the card is ON and receiving DC power This red LED indicates a fault has been detected Link 2 is a T1 connector Link 1 is a T1 connector This connector is not used June 1999 AIHM Page 7 9 AlSwitch Hardware Manual D AI192 Revision 4 Jumper Settings Table 7 1 lists the AI192 Revision 4 jumper settings Refer to these settings in the event that the default settings change by accident e g the card falls on the floor and a jumper strap falls off A Caution Do not change jumpers on the motherboard If you do the card may not function properly Table 7 1 AI192 Revision 4 Jumper Settings Jumpers Setting J2 Installed on 2 3 J3 Installed on 2 3 J5 Installed on 2 3 J8 Diagnostic port J9 Installed on 2 3 J
135. end of the wire into the connector AI recommends that the wire be tinned A Caution Ifthe plus and minus leads of the connector are shorted together the fuse in the fuse panel will blow 7 Tighten the wire retaining screws of the power connector 8 The solid black wire represents the 48 volt return The striped black wire represents the 48 volt The black wires are connected to the B side of the fuse panel Note Previously AI used a color coded wire system to identify the fused power wires The solid red wire represents the 48 volt return The striped red wire represents the 48 volt The red wires are connected to the A side of the fuse panel You may want to tag the wires to identify them A Caution Ifthe plus and minus leads of the connector are shorted together the fuse in the fuse panel will blow 9 Observe the plus and minus on the faceplate of the power supply next to the power comnector 10 Using a voltage meter check the polarity of each 48 VDC input screw terminal connector Page 9 18 June 1999 ATHM Cit Chapter 9 RDC180 HP Power Supply Revision B 11 Insert the power connector into the power supply 12 Tighten the panel connection screws to firmly hold the assembled connector to the power supply 13 Replace the fuse in the fuse panel June 1999 Page 9 19 AIHM AlSwitch Hardware Manual Page 9 20 June 1999 AIHM Chapter 10 AI325 AC Power Supply
136. ener enne nnne nnn 7 72 B017 Daughterboard Jumper Senge 7 73 B017 Daughterboard Layout eene enne nennen 7 74 TOC 4 June 1999 AIHM AlSwitch Hardware Manual B032 Daughterboard Jumper Senge 7 75 B032 Daughterboard Layout eene enne entrent 7 16 ATI itt eee Pee tte P ee tee nep e geben e Pe P dere ds 7 77 ATTOS Revision Le 5 eet A DR TRUE RD RT TR es ERE RRSR 7 77 AI198 Revision 1 Faceplate and Connectors 0 ceceseeseceseeeesecescesecaceeeeesecneeeaeeeeeeaeeas 7 78 AI198 Revision 1 Jumper Senge 7 78 AI198 Revision 1 Card Layout 7 80 BRETT EE 7 81 AI198 Revision 4a Faceplate and Connectors essen 7 82 AI198 Revision 4a Jumper Settings sse eene enne 7 83 AI198 Revision 4a Card Layout 7 85 PDS rcd tcd ld oia 7 86 Typical Applications esses i enne ennt entren nennen nennen 7 86 AI285 Hardware Components eene nnne 7 86 Technical Specifications erint RH eie a dere eas 7 87 PTZ QA EE ENEE Ee ee ENEE 7 88 PUTOS e tnr a EE 7 88 Features 2 e ee fe eerte re Steet 7 88 AI294 Faceplate and Connectors eene 7 89 Technical Specifications cic iere e ee E D e tbe e e eed ie 7 90 AI294 Physical Interfacess cnet ec E atinada 7 92 APIO tone b en tii OM QI I AM MUN MEM tone NI E ME 7 93 Typical Applications etre tratto t I RR See 7 93 AI296 Hardware Components sees enne ener enne anna nnne 7 93 Technical Specifications ui eret terti e EE Re Rua EN 7 94 2125246 cto com sett eii an tese deas Me
137. ensions Height 12 05 in 30 6 cm Width 16 85 in 42 8 cm Depth 9 99 in 25 37 cm Weight with components Approximately 35 lbs 16 kg installed Material 20 gauge steel with mounting holes for front center or rear rack mounting Power Supplies The AlSwitch 180 operates on one of three power supply options e RDC180 HP A 48 VDC power supply which also operates in the AI180 with single or redundant configurations e RDC180 P A 48 VDC power supply which will also operate in the larger AI180 in Telco applications with single or redundant configurations AI325 AC A non redundant power supply for 102 to 264 VAC 47 to 63 Hz and 325 W Refer to the Calculating Chassis Power Consumption to determine the correct power supply for the chassis Mounting Data Mounting ears AI Part 06 170 012 available to mount the chassis to a 19 in 48 26 cm or 23 in 58 42 cm rack June 1999 Page 4 3 AIHM AlSwitch Hardware Manual D Installing the AISwitch Series 180 Chassis AN Caution Before beginning the installation of any AI component the operator and equipment must be grounded by the mechanism used at the installation site Refer to the Static Electricity ESD Appendix for more details about the grounding process These instructions refer to a typical chassis which includes pre installed chassis cards power supplies and the common alarm panel Use this procedure to
138. ent lists how to install or replace the AISwitch Series 180 chassis mounting ears heat deflection baffle AI198 and interface cards along with component location and technical specifications AI130 Hardware Overview Includes general description of the components included in the AISwitch 130 chassis and additional equipment available for the bay AlSwitch Series 130 Chassis Assembly Includes description of a typical chassis shipment location of chassis components and installation and replacement of chassis components June 1999 AIHM Page 1 1 AlSwitch Hardware Manual Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Chapter 14 Interface Card Hardware Specifications Includes faceplate descriptions jumper settings motherboard and daughterboard drawings for the interface cards RDC180 P Power Supply Includes descriptions and technical specifications of the RDC180 P power supply fuses cables cable connections and jumper settings along with the installation replacement and maintenance procedures for the unit RDC180 HP Power Supply Revision B Includes descriptions and technical specifications of the RDC180 HP power supply fuses cables cable connections and jumper settings along with the installation replacement and maintenance procedures for the unit AI325 AC Power Supply Includes descriptions and technical specifications of
139. er cord as shown in the AI325 AC Faceplate illustration Output Power Supply Ratings The AI325 AC power supply provides the AISwitch system with three output voltages e 5 VDC 1 40 A max e 12 VDC 1 6 25 A max e 12 VDC 1 4 0 A max 325W total power non redundant Voltage measured at the power supply backplane connector Ratings UL CSA TUV Safety certified to UL 1950 CSA 950 and IEC 950 Class 1 SELV Connections to Backplane Molex 15 24 9104 Molex 15 24 9244 Adjustment Externally accessible 5 V adjustment located on the front panel single turn trimpot See the Voltage Adjustment Procedure section for more details June 1999 AIHM Page 10 3 AlSwitch Hardware Manual D AI325 AC Panel Refer to the RDC180 C Common Alarm Panel component for a detailed Faceplate explanation of the common alarm panel components Figure 10 2 AI325 AC Faceplate FOR PROTECTION AGAINST RISK OF FIRE REPLACE WITH SAME TYPE AND RATING FUSE 10A 250V NTD AlI325 AC Handle Retainer Clip ON AUDIBLE ug STRAP f MINOR ES MAJOR E THERMAL MAJOR MINOR EM INPUT NO C NC NO C NC BDO 80 C COM ALM PNL Page 10 4 June 1999 AIHM Cit Chapter 10 AI325 AC Power Supply AI325 AC The AI325 AC unit installs vertically in the slots of the AI180 as shown in the Faceplate AI180 AC Power Supply Location figure Description The fo
140. eration of the equipment June 1999 AIHM Page 13 9 AlSwitch Hardware Manual Cid How to Replace the 1710 Fuse Panel AN Warning Observe the WARNING sign on the clear plastic cover for the cabled side of the fuse panel and take appropriate precautions for dealing with high voltage 1 Turn off the power source to the fuse panel 2 Remove the screws holding the clear plastic cover on the cabled side of the fuse panel 3 Disconnect and tag the two lugged wires from the screws labeled BATT INPUT A GND INPUT A BATT INPUT B GND INPUT B 4 Disconnect and tag the wire wraps from the FUSE ALARM MAJOR ALARM and MINOR ALARM leads on the cabled side of the fuse panel 5 Disconnect and tag the output and ground leads from the fuse bus for the equipment serviced by the fuse panel 6 Remove the bay mounting screws in the brackets holding the fuse panel to the frame 7 Remove the fuse panel and replace the unit Refer to the How to Install the 1710 Fuse Panel section for complete installation instructions Page 13 10 June 1999 AIHM Chapter 14 AICOOL 48 Fan Unit Chapter 14 AICOOL 48 Fan Unit AICOOL 48 Overview The AICOOL 48 Fan Unit is a self contained cooling unit which contains a tray of eight small fans It mounts to the bottom of the AI180 chassis using key hole mounts The AICOOL 48 provides slide out access to its components from the noncabled side of the unit It also features the LED indicato
141. eren esee en seen setas etes sete sa sete nu 10 1 EE 10 1 AI325 AC Technical Specfeattong eene enne nne 10 2 AI325 AC Panel Faceplate sess nennen innen nennen enne 10 4 AI325 AC Faceplate Description ENEE entente nennen ernst s inen sn rra nena 10 5 Input Power Connectors mimi depen ege deed dci e ege baa 10 5 AI325 AC Power Cord incitar dae REM PIRE IHRER 10 5 Voltage Adjustment Procedure sss ennt nnne nnne ens 10 6 Adding Cards to an AI325 AC System cccccccccccsssecsseescecsseeseecnseceeeeseceseeeseeeesecaeceseenseeesaens 10 7 Power Supply Fuses wes oed rne die tva i lage cea ede t e o eei deed 10 8 AT325 AC M TC 10 8 How to Replace the 10 Amp Fuses 0 ccccecsccssssescesecesseeseececesecneeeseeeaeeeseecsaeneeseenaes 10 8 J mper E TEE 10 8 Installing Replacing an AI325 AC Power Supp 10 9 Upgrading to an AI325 AC Power Supply sese eene nennen 10 10 Testing the Uniten te e ERE ERE E e PAREM UTE EUER deanna RU inate 10 12 Chapter 11 RDC180 C Common Alarm Panel eere certes eee enne eren nee tanen se tnua 11 1 OV ELVIS Wess iE AAA ro dos LE AAA ER Nr LE Re e HERR Es 11 1 RDC180 C Common Alarm Panel Description essere 11 2 Connections oie A ENSE UR Eee EE 11 3 Input Se UE EE 11 3 Output Connections tidad asada dados 11 3 OU EE 11 3 Wrist e EE 11 3 Alarni IMC 11 4 Software Related Alarms ssseseseseseeseesee eene tree entente
142. eries 180 Chassis Assembly Service to the bay is not interrupted during replacement of a heat baffle A Caution Before installing the heat baffle put on a grounded antistatic wrist strap Read Appendix A Static Electricity ESD for more details Remove the screws from the mounting brackets on the sides of the installed baffle Remove the heat baffle from the bay Set the new heat baffle in place and tighten the mounting bracket screws If removing the heat baffle and thermocouple assembly disconnect the thermocouple wire from the alarm monitoring unit and remove the thermocouple cable from the cable clamps Remove the screws from the mounting brackets on the sides of the installed baffle only Remove the heat baffle with its attached thermocouple Set the new heat baffle and thermocouple assembly in place and tighten the mounting bracket screws Attach the thermocouple wire to the alarm monitoring unit Replace the cable clamps Refer to the AICOOL 48 Fan Unit component for more details about the heat baffle maintenance parts replacement and heat sensing thermocouple installation A Caution Do not place any papers on top of the chassis ventilating holes This restricts the air flow and the chassis components may overheat June 1999 AIHM Page 4 9 AlSwitch Hardware Manual D Installing The nylon grooved slides for the network cards if damaged can be replaced Replacing Nylon Use this proc
143. ernal clocking Table 7 33 lists the jumper settings for the B032 daughterboard Table 7 33 B032 Daughterboard Jumper Settings Internal Clocking Jumper default External Clocking JP3 Link 9 or 13 Link 9 or 13 All installed All removed JP4 Link 10 or 14 Link 10 or 14 All installed All removed JP5 Link 11 or 15 Link 11 or 15 All installed All removed JP6 Link 12 or 16 Link 12 or 16 All installed All removed Note Only two links on this daughterboard may be used at one time Using more than two links could result in lost data June 1999 AIHM Page 7 75 Figure 7 40 displays the B032 daughterboard layout Figure 7 40 B032 Daughterboard Layout B032 Daughterboard Layout AlSwitch Hardware Manual 3 I bi 0000 5000 Ll IM AN IN i DODDDDpp Gpo DD DO DO D DO DD DD 00 if om pl 00000000000000000 E En 3 Bi nononnonoDo000000000000000 4 9601 H2 Ala Eim O re rir pet JHI NOLVADANI O31 defy AIHM June 1999 Page 7 76 AI198 Chapter 7 Interface Card Hardware Specifications This section describes the physical aspects of the AI198 for Revision 1 and Revision 4a A Caution The AI198 can only be used with a Revision 9 or newer backplane AI198 Revision 1 Features e Ethernet TCP IP The AI198 has an Ethernet interface which supports a TCP IP stack SNMP FTP and Telnet e BNC Ethernet Data Port 10Base2 An Ethernet port allows dire
144. es Se Ce 910 OIHO Mm ks re Roo a SO a ep x e Cor x o Ha il 2NI AONNI O3l1ddv Y of jo of e of Jos of Jo of e o o ONI NOILWAO cundis E ol o ol jo oj fo o lo ad lo jo Os So Bo 00000900 g0 o o o o o o lo o o o 9 o n Fl DEAN EDM oo os do o ol jo e fo of lo of lo lo eso jo e E EE o o o o o o o jo fol H lo 0000 9 0 RE 2 oo fmol o o jo of o of o of fo o o e af e ol le of o oj jo o Jo o mb oi o of lo ol jo of jo ol jo ol o los Woj oo a i oj Jo of lo ol fo of lo oj fo oj of lo z i E ob olala aah ol ollo o oljew o aj 0000000000000000 ous OC Om senge ojo ollo oJ oe Ch seh m 7 dar E Um Gi a of 0000000000000000 oo ano m am en m en o H lo o lo D Giro oo o o o o 0 lo o o H o o o Ze o o e o o foo jo of o of o of jo m of jo of fo MOER o EJ o o o lo 0 o OF o o o o o o lo H o ol o Ze s Se o lo of o o Joo o e jo of o of lo of o of io oi o NOISNYdX3 Sol 3 sn ol lo ol lo ol loo ol lo of o of lo of Sen lo o lo of lo Ze E GT 0000000900000000 5 Gog e lo oj fo oj Joga jo ol jo of o oj Jomo of jo oj o s E E em mu ol jo ol lo je al of lofo o of jo al lo of Jomo o o jo of jo o S E e lo o o e lo of o of jo of jo of lo _o o of o o jo oo 8B E WI 9 lo ol lo We o lo e o ol o of o d foto jo of a o lo RGE summ olala a J e olaia olla olala aale ollo mo o olala olaja H o dh 63 63 al e Ch ee ollo obje dh dk of_o o G Ez a zeg SS w a on BASE Ld Si s o lo se 9 o o o o ag
145. f jolo oj jo f o o o o Om Qu m c000000990 9 ER 9o A ol jojolo jo of fo g o 2 o o eed 1 eL Jnjel ele ole a aa ooooooou pec 0000000000000 7a o J e eos o o o S DE ou Po eoo0000 s 900000000000 Fue 3 Joe pag o JU e m ET ch oocoollloooooooo 3 ooogl oooo a June 1999 Page 7 24 AIHM AI193 FT Figure 7 17 AI193 FT Faceplate X 00 o 1 B A S E Chapter 7 Interface Card Hardware Specifications This section describes the hardware associated with the AI193 FT AI193 FT Faceplate The following describes the faceplate and connectors associated with the AI193 FT Revision A DC OK FAULT COAX 10BASE T NETCLR LINK ACT AUI TEST This green LED is always on when the system is powered up and indicates 5 volts are being supplied to the processor If the red LED is lit a fault has been detected If the red LED is illuminated a fault has been detected This LED is normally dark BNC Thinwire Ethernet Data Port 10BaseT Ethernet Data Port The green LED indicates one of the following e Anunconnected 10BaseT connection Aconnected 10BaseT or COAX connection in a no collision valid state Note A no collision valid state occurs when you have either a 10BaseT connection with a link established LINK is lit or you have a COAX or AUI connection with the proper terminations If this LED is dark it indicates one o
146. f the following e Anunconnected COAX connection e A connected 10BaseT or COAX connection with a collision The green LED indicates a valid 10BaseT link If the LED is dark it indicates an invalid 10BaseT link Note The green LED is always illuminated if the AI193 FT is configured to operate with a COAX or AUI connection The green LED indicates activity is detected on the COAX or 10BaseT connection Ethernet AUI interface 15 pin D sub female RS 232 Diagnostic Port 25 pin D sub female Data Terminal Equipment DTE 9600 baud no parity eight data bits one stop bit The AI193 FT uses a male DB25 Async Null cable for the diagnostic port June 1999 AIHM Page 7 25 AlSwitch Hardware Manual AI193 FT Jumper Settings The AI193 FT provides for most of its configuration in its software The jumpers are normally corrected on receipt of the card To confirm that the jumpers are correctly placed or to locate a jumper refer to the AI193 FT card layout drawing in Figure 7 18 A Caution Do not change jumpers on the motherboard If you do the AI193 FT may not function properly Table 7 10 below shows the jumper settings for the AI193 FT Revision A Table 7 10 Jumper Settings Jumper Setting DN Installed on 1 2 J2 Removed J3 Installed on 2 3 J4 Installed on 2 3 J5 Installed on 2 3 J6 Installed on 1 2 J7 Installed on 2 3 J8 Installed on 2 3 J10 Re
147. f the internal DC power 5 amp or 7 5 amp fusing demand is less than 14 9 amps RDC180 HP If the internal DC power One 15 amp fuse one demand is greater than 14 9 10 amp fuse and two 2 amps amp fuses AI325 AC When AC power is used June 1999 Page B 1 AIHM AlSwitch Hardware Manual D Internal Power Each card in an AI180 has an internal power rating This rating is in Amps and Ratings is computed from the 5 volt feed on the power buss There is also a 12 volt power rating but the current consumption drawn from the 12 volt source is too small to be a factor in the calculation of the total power consumption of a loaded enclosure The Module Internal Power Ratings table lists the power consumption of the currently supported AI cards Table B 2 Module Internal Power Ratings Module Power Rating in Amps AI120 contact closure monitoring system 0 1125 CCMS card AI180 chassis and backplane 1 2 AI183 4 port async card 0 5 AI185 16 port async card 1 6 AI192 X 25 card with interface 1 6 AI193 ES OSI gateway card 2 0 AI193 FT OSI gateway card 2 1 AI193 TX TCP IP gateway card 1 7 AI194 24 port Ethernet hub card 2 2 AI196 X 16 port X 25 card 3 1 AI196 I 16 port multi protocol card 3 1 AI196 IEGB 16 port TBOS to TTL1 3 1 translation card AI198 CLC 2 2 AI285 2 6 AI294 8 port switching hub card 52 10 Base T and Fiber interface daughter card AI294 8
148. failed power supply Insert the four pin power cable into the original power supply Attach one fuse drop from the fuse panel to the four pin connector at the empty 48 volt input of the original power supply Replace the fuse in the fuse panel Turn on the original power supply Figure 9 13 Fully Redundant Revision A and Revision B Power Supplies Fuse Panel 1 Feeds Fuse Panel 2 Feeds B A t B A To 10 A Fuse To 10 A Fuse 48V 48V PS 1 PS 2 48V A T 48VA A E 48V B 48V B June 1999 AIHM Page 9 15 AlSwitch Hardware Manual D Installation of Fully Redundant Revision B Power Supplies Use this procedure to replace or upgrade two fully redundant Revision A power supplies to two fully redundant Revision B power supplies This replacement procedure assumes that your current power supplies are connected as shown in Figure 9 12 After installation the chassis will contain two Revision B replacement power supplies as shown in Figure 9 14 1 Turn off the failed power supply 2 Remove the fuse panel fuse that feeds the failed power supply 3 Remove the four pin connector from the failed power supply which is wired to the fuse panel and the operational power supply 4 Remove the two wires from the four pin connector which are attached to the fuse panel
149. fuse panel and the original power supply 4 Remove the two wires from the four pin connector which are attached to the fuse panel 5 Remove the two 2 pin connectors from the replacement supply Insert these wires into one of the two pin connectors See Figure 9 10 and Figure 9 11 for attachment diagrams Warning The following steps require handling a connector with 48 volts 6 Remove the second four pin connector with two wires attached from the failed power supply 7 Remove the failed power supply 8 Insert the replacement power supply 9 Insert the two pin power cable into the replacement power supply where the cable was originally located 10 Attach one fuse drop from the fuse panel to the two pin connector 11 Insert the remaining two pin connector into the empty 48 volt input of the replacement power supply 12 Install the fuses in the fuse panel 13 Turn on the replacement power supply 14 Turn off the existing power supply Page 9 14 June 1999 ATHM 15 16 17 18 19 20 21 Chapter 9 RDC180 HP Power Supply Revision B Remove the fuse in the fuse panel which feeds the original power supply Remove the four pin connector with two wires which are attached to the original power supply and discard the connector and wires Remove the remaining four pin connector from the original supply Remove and discard the two wires which are attached to the four pin connector from the
150. g end of the wrist strap cord The alligator clip can be attached to the center screw of any properly grounded AC electrical outlet to ground the person working on the equipment The electrical outlet used must be the same outlet into which some component of the mounting rack is plugged When working on AI equipment in a central or remote office and no wrist strap is available hold onto the chassis with one hand while working with the other This equalizes the potential between a person and the mounting rack frame Grounding can also be accomplished using a cord with an alligator clip at either end Connect one alligator clip to the grounded mounting rack frame or center ground screw of any properly grounded AC electrical outlet and wrap the other end around the wrist and clip Make sure the metal of the clip on the wrist is touching the skin Page A 4 June 1999 AIHM Setting Up Equipment Performing Maintenance Appendix A Static Electricity ESD A Caution Before beginning the installation of any AI component put on a grounded anti static wrist strap Refer to the Wrist Strap Grounding section for more details about the grounding process The AI180switch contains electrostatic sensitive components Proper handling shipping and storage precautions must be exercised Removal and installation of circuit boards must be performed in a static free environment This means a technician should wear an anti static wrist strip
151. ge from static electricity and description of a wrist strap Calculating Chassis Power Consumption Includes formulas for computing the amount of power used in a chassis Training Training is available for the AISwitch Series 180 and AISwitch Series 130 If Information you have Internet access you can obtain more specific course information on the Applied Innovation Inc AT Web site at http www aiinet com If you do not have Internet access please contact the Training Manager at 800 247 9482 for more specific course information June 1999 Page 1 3 AIHM AlSwitch Hardware Manual D Contact Alis dedicated to offering you timely courteous technical support 24 hours a Information day 7 days a week Als support personnel are highly trained and have the expertise to answer your questions Support is available between the hours of 8 a m and 6 p m EST During all other hours support personnel are standing by to return your calls within two hours Before you call please make sure you are at your computer and that you have the following information available so your problem can be resolved more quickly e The type of hardware you are using e The error number and exact wording of any messages that appeared on your screen e What happened and what you were doing when the problem occurred e How you tried to solve the problem To contact Technical Support call 800 246 7852 or email us at tec
152. he power supply s output It illuminates when the 12 volt power supply operates correctly This green LED reflects the output of the power supply The LED illuminates when the 12 volt power supply operates correctly Toggle switch to turn the power supply ON or OFF This power switch should be in the up or ON position during operation of the AlISwitch This 48 volt input power connector accommodates a single battery feed Insert a two wire screw terminal connector AI Part 20 033 001 in the power input header connector Refer to the RDC180 P Input Power Wiring figure for the wiring diagram The battery feed inputs are not reverse polarity protected If the polarity is reversed on any input the unit will be harmed Refer to the RDC180 P Power Connector section for more details The location of the 5 amp fuse June 1999 AIHM Page 8 3 AlSwitch Hardware Manual D Connecting DC 1 Connect the power cables to the 48 VDC distribution fuse panel Power 2 Attach a screw terminal connector to the opposite ends of the power cables 3 Using a voltage meter check the polarity at each 48 VDC input screw terminal connector A Caution Youmust observe the proper polarity Failure to do so will damage the converter and void the warranty 4 Plug in the 48 VDC power cable to the 48 VDC input of each power supply 5 Turn each power supply ON 6 Check the 5 volt 12 volt and 12 volt LED indicators for
153. he AI185 requires a distribution panel for the physical interface Figure 7 5 AI185 AI185 Faceplate and Connectors Faceplate The following describes the faceplate and connectors associated with the Q2 AI185 LM PORTS 0 7 connector 50 pin connector used to connect PORTS Ports 0 7 to the distribution panel PORTS 8 15 connector 50 pin connector used to connect Ports 8 15 to the distribution panel Technical Specifications e Sixteen async EIA 232 I O ports requiring a distribution panel for the physical interface e Selectable baud rates for each port 50 to 19200 e Supported electrical interfaces for Revision 5 include the following EIA outputs DTR RTS TXD EIA inputs DCD DSR RXD Note The AI185 Revision 5 provides either the DCD or RTS signal The model of distribution panel used determines whether the DCD or RTS signal is active Refer to the Distribution Panels chapter of this manual for more information e Supported electrical interfaces for Revision 3 and earlier include the following Loy EIA outputs DTR RTS TXD A1185 EIA inputs DSR RXD e Requires one slot in the AI180 or AI130 chassis Can be hot swapped Page 7 6 June 1999 AIHM AI192 Figure 7 6 AI192 ARA and AI192 XE4 Faceplate DC OK FAULT Droen SS Str oessy 0000000 oxz r Deen 0000000 NAZ Fr oessy 2Az r Chapter 7
154. he connector in the backplane Position the cable along the right side of the AISwitch chassis Insert the alarm panel halfway into the opening The ribbon cable should be on the right side of the alarm panel Plug the other end ribbon cable red stripe on top into the matching cable connector on the back side of the faceplate and PC board to the right Push in the alarm panel until the faceplate is smooth with the chassis Using a 1 8 inch Allen wrench screw in the hex head mounting screws and lock washers until the alarm panel is firmly attached to the system enclosure Replace the power supply Attach a ground strap between the ground bolts and an appropriate ground If appropriate make the EIA cable CABL121 and alarm connections which require the provided cage clamp connectors Page 11 8 June 1999 ATHM ml Chapter 12 RDC130 C Common Alarm Panel Chapter 12 RDC130 C Common Alarm Panel Overview The RDC130 C Common Alarm Panel provides an external alarm interface for the AlSwitch Series 130 It includes the following alarm indicators major minor and thermal June 1999 Page 12 1 AIHM AlSwitch Hardware Manual D RDC130 C Common Alarm Panel Description Figure 12 1 The following describes the RDC130 C Faceplate faccus s 12V A green LED indicates 12 V when power is on 12V A green LED indicates 12 V when power is on MINOR A red LED indicates a minor alarm when power is on During normal operatio
155. he input voltage range is 40 VDC to 60 VDC An LED is provided for each half of the redundant power supply circuits to indicate operation A continuously illuminated LED indicates normal operation Note The AI120 is in a normal condition state when it is fully powered and not in an alarm state June 1999 AIHM Page 7 1 AlSwitch Hardware Manual Figure 7 1 AI120 64IF Faceplate GC Al120 E Oo EH PT ALM P o O EE 00000000000000000000000000000000000000000000001 21000 CHDOV I O Connectors C1 amp C2 Async Craft Port 0 amp Craft Port 1 PTALM Indicator Alarm Cutoff ACO AI1120 64IF Faceplate and Connectors The following describes the faceplate and connectors associated with the A1120 64IF The 64 alarm inputs and 10 relay outputs are connected via the two 50 pin connectors C1 and C2 on the AI120 faceplate via an external wiring block DP 120 The DP 120 allows wire wrap connection of wiring Refer to the I O Wiring chapter of the 41120 Contact Alarm Monitor User s Manual for wiring instructions Two RJ45 connectors provide serial interfaces to the AI120 Both ports provide identical functions In the AI120 64IF one of the ports connect to the AI180 for alarm reporting In the AI120 64SA one of the ports can be connected to a separate AI180 or to an external modem for alarm reporting The other
156. he wire retaining screws for the fused wire are located on the right side of the connector The following illustrates the RDC180 P power connector It fastens to the power supply with the panel connection screws located on the top and bottom of the connector Figure 8 3 displays the side of the connector which plugs into the face of the RDC180 P power supply Figure 8 3 RDC180 P Pin Connector View Panel connection screws 2 Female sockets 2 O Wire retaining screws 2 Figure 8 4 RDC180 P Wire Connector View This view displays the side into which the wire connects Insert wire here O oe Tighten here Refer to the Connecting Fused Power Wires for steps to connect the power to this connector Page 8 8 June 1999 AIHM RDC180 P Input Power Wiring Chapter 8 RDC180 P Power Supply Normal operating conditions are defined as follows A redundant 48 volt central office power system in which the customer wishes to maintain redundancy Figure 8 5 Single Source Connection for Redundant Power of the RDC180 P A Source B Source To 10A Fuse To 10A Fuse GND 48V DC GND 48V DC PS 1 PS2 48V A 48VA Single Source Connection Note 48 VDC refers to the Central Office 48 volt Return from the fuse panel This figure shows a simple wiring scheme where two drops are made Each drop is fused at 10
157. hese messages June 1999 Page 6 7 AIHM AlSwitch Hardware Manual Page 6 8 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications Chapter 7 Interface Card Hardware AI120 Specifications This section describes the AI120 printed circuit boards controls and indicators The AI120 is a single board microprocessor based monitor system for binary contact inputs It provides 64 optically isolated alarm inputs for contact closures Refer to the Installation chapter of the 41120 Contact Alarm Monitor User s Manual for more information The AI120 also provides 10 relay outputs normally open or normally closed for connection to local alarm inputs Refer to the Installation chapter of the 41120 Contact Alarm Monitor User s Manual for more information The outputs can be individually or multiply linked to input points The AI120 provides two serial ports One serial port is for TL1 messaging with the NMA and the other is a local port AI120 64SA Power Supply The power supply board for the AI120 64SA provides redundant 12 VDC outputs and accepts dual 48 VDC power inputs which are independently fused The parallel switch mode supplies on the board are both fed from both 48 VDC inputs and 12 VDC outputs and are tied together If one of the power supply circuits fails the second is capable of carrying the entire AI120 load A failure of either input power main or a fuse will not interfere with AI120 operation T
158. hich is fastened to the power supply with the panel connection screws located on the top and bottom of the connector Each connector can receive a feed from the fuse panel Figure 9 5 RDC180 HP Pin Connector View This view displays the side of the connector which plugs into the face of the RDC180 HP power supply Panel connection screws 2 Female sockets 2 O Wire retaining screws 2 Figure 9 6 RDC180 HP Wire Connector View This view displays the side into which the wires connect Ie Insert wire here Tighten here Refer to the Connecting Fused Power Wires section for steps on how to connect the power to this connector Page 9 6 June 1999 AIHM Chapter 9 RDC180 HP Power Supply Revision B RDC180 HP Input Power Wiring PS 1 A Battery Connect to Normal operating conditions are defined as follows A redundant 48 volt CO power system in which the customer wishes to maintain redundancy at the RDC180 HP level These figures represent normal operation when redundant CO 48 volt power is available Figure 9 7 shows the redundant RDC180 HP power supplies and illustrates which pin locations on the power connector are connected in normal operation Connect the RDC180 HP as directed by the arrows and use the connection diagram in Figure 9 7 Figure 9 7 Normal Operation Redundant Battery String Connection in a CO PS 2 B Battery O 5V OK 5V OK O 2V OK O t2V OK O 2V OK
159. hsupp aiinet com These additional email contacts are also available National Sales Department sales aiinet com Customer Service Department cssupport aiinet com Marketing Department info aiinet com Human Resources Department hr aiinet com Investment Relations invest aiinet com Feedback for Engineering R amp D feedback aiinet com About SNMP snmp aiinet com Webmaster webmaster Malinet com Publications Department aidoc aiinet com Page 1 4 June 1999 AIHM Chapter 1 Introduction Related Documentation for AI products includes the following Documentation AI DOC CD ROM AIDOC 002 AI120 Contact Alarm Monitor User s Manual AI120UM AI192 AI196 X User s Manual 192 196XUM AI193 ES User s Manual 193ESUM AI193 FT User s Manual 193FTUM AI193 TX User s Manual 193TXUM AI194 User s Manual 194UM AI196 ETS User s Manual E2AUM AI196 I User s Manual 196IUM AI196 IEGB User s Manual 196IEUM AI198 System Manager User s Manual 198UM A12524 User s Manual 2524UM A12524 Cisco Documentation CD ROM AIDOC 003 A1294 User s Manual 294UM AIM User s Manual AIMUM Alspy User s Manual SPYUM AlSwitch Hardware Manual AIHM AppliedView User s Manual AVUM To order these or any other AI manuals please contact your sales representative at 800 247 9482 June 1999 Page 1 5 AIHM AlSwitch Hardware Manual D The most current version of release notes and user s manuals are also available on the AI Web Site at http www aiinet com To access AI document
160. ibution Panels DP185 Overview Figure 15 3 Distribution Panel 185 gt Fy Note For use with the AI185 Supports RS232 with RTS signal Table 15 4 DP185 Technical Specifications Mountin Available for 19 inch 48 26 cm or 23 inch 8 58 42 cm rack mounting unit IO Ports 16 DB25 RJ11 connectors Two 50 pin Telco connectors Connector Pins DB25 RJ11 Signal 2 4 TXD gt 20 3 DTR gt 4 6 RTS gt 3 2 RXD 6 1 DSR 7 5 SG 1 FG e CAB50 DP185 to AI185 50 pin Telco connectors Cables e CAB157 DP185 to network elements DB25 connectors e CAB115 DP185 to AlRemote June 1999 Page 15 17 AIHM AlSwitch Hardware Manual DP185B Figure 15 4 Distribution Panel 185B Overview e OO Kei a Note For use with the AI185 Revision 5 only Supports RS232 with DCD signal Table 15 5 DP185B Technical Specifications Available for 19 inch 48 26 cm or 23 inch Mounting 58 42 cm rack mounting unit IO Ports 16 DB25 RJ11 connectors Two 50 pin Telco connectors Connector Pins DB25 RJ11 Signal 2 4 TXD gt 20 3 DTR gt 8 6 DCD 3 2 RXD 6 1 DSR 7 5 SG 1 FG Cables e CABS0 DP185 to AI185 Revision 5 50 pin Telco connectors e CAB157 DP185 to network elements DB25 connectors e CABI115 DP185 to AlRemote
161. ide TIT The cabled side of the I710 Fuse Panel is shown below Figure 3 11 1710 Fuse Panel Cabled Side For acomplete description of the faceplate and the cabled side of the fuse panel and step by step installation or replacement instructions refer to the 1710 Fuse Panel component Page 3 18 June 1999 AIHM Chapter 3 AI180 Hardware Overview AICOOL 48 Fan Unit The AICOOL 48 provides forced air circulation for better cooling The purpose is to keep the components of the AI180 chassis cool by forcing room temperature air into the chassis from underneath and to provide an alarm output in the event of a unit or major component failure The AICOOL 48 Fan Unit is a self contained cooling units which mounts to the bottom of the AISwitch Series 180 hardware chassis Both units provide slide out access to its components from the noncabled side of the unit If you have more than four AI196 I cards or an AI294 card in your AlSwitch Series 180 hardware chassis the AICOOL 48 is a requirement Figure 3 12 AICOOL 48 Fan Unit Cabled Side Handle Figure 3 13 AICOOL 48 Fan Unit Noncabled Side Al COOL 48 CH Sa o Kg The cooling fan unit attaches to the bottom of the chassis Refer to the AICOOL 48 Fan Unit component for more details about this hardware bay component June 1999 AIHM Page 3 19 AlSwitch Hardware Manual D Distribution Panels Several Applied Innovation Inc distribution panels are
162. ifferent components that require you to turn the screw counter clockwise 1 Place a DC volt meter on a flat surface or secure it to the bay 2 Connect the A1003 voltage test cable to the test meter AI Part CAB202 3 Connect the test cable to the 5 volt test point located on the AI198 CLC The test point is located on the face of the AI198 CLC card beneath the IRB access connector The CAB202 connector head is keyed for the test point located on the AI198 CLC and can not be inserted incorrectly 4 Turn OFF only one of the RDC180 P power supplies 5 Using the 20 VDC scale check the power supply voltage reading June 1999 AIHM Page 8 11 AlSwitch Hardware Manual D A Warning Adjusting below five volts may cause the AISwitch to reset 6 Slowly adjust the 5V ADJ potentiometer on the front of the RDC180 P power supply to obtain the correct reading The voltage reading should be adjusted to between 5 1 volts and 5 15 volts 7 Turn ON the unadjusted supply and turn OFF the adjusted supply 8 Repeat the adjustment for the other RDC180 P Note Both power supplies must be within 10V of each other If they are more than 10V apart they will not load share 9 Turn ON the other RDC180 P power supply 10 Check that the voltage is correct Page 8 12 June 1999 ATHM Cit Chapter 9 RDC180 HP Power Supply Revision B Chapter 9 RDC180 HP Power Supply Revision B Overview The power supply provides power to
163. igure 6 3 for the slot location Figure 6 3 Network Interface Card Slot Assignments Sx Plugs into any B 3 of these slots els ef e E J els 2 a gt Ple S Al130 Chassis e 3 Slide the card in all the way until you feel the connector engage and the cover plate is flush with the enclosure 4 Tighten the two captive screws on the cover plate Replacing an See the AI198 System Manager User s Manual to replace an asynchronous Asynchronous card Card Replacing a See the 41198 System Manager User s Manual to replace a Smart Line Card Smart Line Card Page 6 6 June 1999 AIHM Cit Chapter 6 AISwitch Series 130 Chassis Assembly Connecting a Connect the terminal to the CRAFT port for system configuration Terminal If you are using a dumb CRT terminal you only need to have pins 2 to transmit data 3 to receive data and 7 signal ground connected If your cable does not work the most probable cause is that the signals on pins 2 and 3 need to be reversed Try correcting this first The AlSwitch is shipped from the factory with craft port initially configured at 9600 baud 8 bit no parity 1 stop bit When the system starts up you will see a list of one or more messages The number and content of these messages will vary according to the cards in your system See the 41198 System Manager User s Manual for more information on t
164. igure 7 46 AI294 Faceplate OK ei FLT a A FD COL bia ACT ri oo 140d 140d 140d 140d 140d E 1904 e GFE oo LA EA SS EA EA oc EH R3 e G Lem DEE AI294 Chapter 7 Interface Card Hardware Specifications e A spanning tree to reduce loops e Flow control for reducing dropped packets and time consuming regeneration of dropped packets by higher level applications e Local and remote switch access allowing configuration through the external console port or a telnet session e Downloadable firmware for easy upgrading e SMNP management AI294 Faceplate and Connectors The following is a description of the faceplate and connectors associated with all models of the AI294 OK Green FLT Red Blinking Green FD COL per port Green Model AI294 T SEEN Blinking Green COL per port Green Model AI294 2 Only ACT per port Blinking Green Card 1s operational Card has failed or is in debug mode Card is operational Card is in full duplex operation Collision is detected Collision is detected or card is in loopback Card is transmitting or receiving packets June 1999 AIHM Page 7 89 AlSwitch Hardware Manual Technical Specifications Table 7 38 lists the specifications for all models of the AI294 Table 7 38 AI294 Technical Specifications Specificat
165. ination tool set on the low impact setting The signal conditioning circuitry is capable of utilizing either a powered or unpowered dry contact closure to ground contact as an input Refer to the Input Configurations illustration Input wiring is terminated as follows Unpowered Contact Closure to Ground The alarm output of the NE consists of a relay that either closes or opens a circuit Note The DP120A must be connected to a power source 5 to 75 VDC to accept this type of input Actively Powered Signal The alarm output of the NE consists of a voltage 3 5 to 75 VDC that is either on or off Page 15 6 June 1999 AIHM Chapter 15 Distribution Panels DP120A Faceplate and Connectors The following graphic describes the faceplate and connectors associated with the DP120A Figure 1 DP120A Faceplate Punch Down Blocks pA ESAs Fa Fa E The graphic callouts that appear on this graphic are for reference only These callouts do not appear on the physical layout of the Note DP120A Label J1 J2 DC OK Punch Down Blocks PS Connection Fuses Monitored Point Index Description This is a 50 pin connector to the AI120 inputs 1 32 This is a 50 pin connector to the AI120 in
166. indicates activity is detected on the COAX or 10BaseT connection Ethernet AUI interface 15 pin D sub female RS 232 Diagnostic port 25 pin D sub female DTE 9600 Baud June 1999 ATHM Page 7 31 AlSwitch Hardware Manual D AI193 TX Jumper Settings Table 7 13 lists the default jumper settings for the AI193 TX Revision 2 Table 7 13 AI193 TX Jumper Settings Jumper Setting Jl 1 2 J2 2 3 J3 2 3 J4 2 3 JS 2 3 J6 1 2 J7 1 2 J8 2 3 J10 OPEN Jil 2 3 J12 OPEN J16 1 2 J18 1 2 J19 2 3 J20 2 3 J21 2 3 J22 2 3 no effect on operation Verify that the C5 and C8 capacitors have been removed Page 7 32 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications AI193 TX Connectors There are four connectors on the AI193 TX One is used for the diagnostic port while the other three are for the user s equipment connections The AI193 TX card layout and faceplate drawings show the location of each connector Table 7 14 lists the AI193 TX connectors and provides a description of each Table 7 14 AI193 TX Connector Descriptions Ve Label Description P7 COAX BNC Thinwire Ethernet Data Port Pin Inner Coax and Outer Coax Function Inner Coax Signal Outer Coax Isolated ENET Shield P6 10BaseT 10BaseT Ethernet Data Port Pin 1 Function TD Transfer Data Pin 2 Function TD Transfer Data Pin 3
167. inor light indicates yellow Redundant Power Source The redundant power source feature provides continual power if power to one of the two inputs is lost If one power source is offline the remaining power source continues to provide the full power requirements of the panel Either input A or B can distribute the power The positive ground circuitry for both the A and B inputs must be common GMT Fuses The 1710 utilizes black GMT fuses available at current ratings ranging from 18 100 amp to 10 amp The fuse size utilized depends on the equipment attached to the fused circuit Grey dummy fuses should occupy empty fuse positions June 1999 AIHM Page 13 5 AlSwitch Hardware Manual Cid How to Install the The mounting ears on the side of the fuse panel can be unscrewed and rotated 1710 Fuse Panel so that the fuse panel can be mounted to either one inch or 1 1 4 inch spacing on the mounting rack The mounting ears are installed at the factory in the one inch position Three mounting arrangements for the I710 in a bay exist including front middle and rear Select the most appropriate arrangement dictated by the local office Warning Observe the WARNING sign on the clear plastic cover on the cabled side of the fuse panel and take appropriate precautions for dealing with high voltage 1 To reposition the mounting ear if necessary unscrew the three small screws on each mounting ear and move or rotate the ear to the
168. install the mounting ears in the desired position mount the chassis in the bay install the heat deflection baffle on the chassis if not already installed and properly ground the chassis 1 Install the mounting ears AI Part 06 170 012 on the chassis in the proper position as shown in Figure 4 2 using the Phillips flat head machine screws provided AI Part 00 010 002 Note If the chassis is installed in the bay at Applied Innovation as part ofa System Integration package the mounting ears are attached to the chassis e Ifmounting ina 19 inch bay install the mounting ears so the wider section of the ear is attached to the side of the chassis shell e If mounting in a 23 inch bay install the mounting ears so the narrowest section of the ear is attached to the side of the chassis shell The mounting ears are attached to the holes in the side of the chassis The hole alignment allows for front middle or rear mounting 2 Place the chassis in the bay installation location after attachment of the mounting ears Refer to the local specifications of the telecommunications facility for the proper position See the Site Requirements component Note If the chassis is mounted too close to the floor proper upward air flow may be adversely affected Allow four inches between the floor and the bottom of the chassis to ensure proper air flow Two people are recommended at this point One holds the chassis with the attached mounting ears i
169. ion Description Physical Interfaces Three types model dependent Model AI294 2 Model AI294 T Model AI294 T FL 9 10Base2 ports BNC connectors 1 IRB port 9 10BaseT ports RJ45 connectors 1 IRB Port 7 10BaseT ports RJ45 connectors 2 10BaseFL ports SC connectors 1 IRB port Power Consumption Model AI294 2 6 63 A Model AI294 T 4 63 A Model AI294 T FL 5 2 A Installation e Requires 1 chassis slot in the AI180 chassis Can be hot swapped Standards e Supported FDSE Full Duplex Switched Ethernet IEEE 802 3 IEEE 802 1d Bridge Spanning Tree SNMP VI MIB II RFC 1213 Bridge MIB RFC 1493 Ethernet MIB RFC 1398 Emissions and e Safety e FCC Part 15 Sub J Class A ETL UL 1950 TUV VDE CSA NEBS GR 63 Buffers 64 KB per port Page 7 90 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications Specification Description Continued p Addresses 1 000 MAC addresses Addresses Table e Transparent e Automatic self learning at full wire speed e Cache aging time manageable e Custom filtering by hardware address and port Store and Forward Provides complete runt and error filtering on all Switching packets Flow control prevents packet loss Network In band and out of band SNMP with MIB II Management private MIB and out of band serial console support Filter Forward Rate 12 000 pps per port 80 000 pps
170. ion Do not put any card except the AI198 CLC or the AI182 expander card into slot A or B of any chassis Damage to the network card will result Slots 1 through 8 in the chassis are reserved for a maximum of eight network cards in either the main chassis or the expansion chassis The AC power supply or one or two DC power supplies are located on the far right of the chassis The RDC180 C Common Alarm Panel is located beneath the power supplies Page 3 4 June 1999 AIHM sl Chapter 3 AI180 Hardware Overview Figure 3 3 Typical AISwitch Series 180 Chassis Heat Baffle Power Supplies Universal Mounting Ear Craft Module Port If there is not a card installed in one of the slots it is recommended that you install a blank cover plate Refer to the AISwitch Series 180 Chassis Assembly component for step by step installation or replacement instructions of the components For more details regarding the chassis components refer to these components e AlSwitch Series 180 Chassis Assembly e RDC180 P Power Supply e RDC180 HP Power Supply Revision B e AI325 AC Power Supply e RDCIS0 C Common Alarm Panel AICOOL 48 Fan Unit June 1999 Page 3 5 AIHM AlSwitch Hardware Manual D AI180 Backplane The AI180 backplane provides connectivity and distributes power to the installed network interface cards common logic controllers and the RDC180 C Common Alarm Panel The backplane d
171. ire insertion tool or the equivalent If you use unpowered contact closures to ground as alarm signals use panel power of 5 to 75 VDC Central Office battery DC power Each signal input is capable of supporting a 3 5 to 75 VDC active alarm signal with either a positive or negative ground reference Central Office battery ground Each input s signal conditioning will use approximately 2mA from the activating signal The active panel does all signal conditioning and is located in the metal enclosure If it needs to be serviced refer to the hardware manual for instructions Input Configurations The following figure depicts the input configurations allowed for an unpowered contact with the panel power at positive ground an unpowered contact with the panel power at negative ground and the active alarm signal Page 15 8 June 1999 AIHM Cit Chapter 15 Distribution Panels Figure 2 Input Configurations A Caution Use only one unpowered input configuration Use the selected input configuration consistently to avoid damage to the DP120A VW y Unpowered Contact with Panel Power at Positive Ground In this case you need to supply power to the panel Jumper power from the V bus to one end of the input circuit Apply Signal the alarm signal between the other end of the input circuit 1 2 3 4 5 6 7 8 andthe ground on the V bus Signal
172. isconnect and properly store the CAB202 and voltmeter Page 10 6 June 1999 AIHM Adding Cards to an AI325 AC System Chapter 10 AI325 AC Power Supply When additional line cards are added to a system using the AI325 AC power supply the voltage should be adjusted to compensate for the voltage drop that occurs from the extra current being drawn These changes will be small for each SLC added but it is recommend that the voltage is checked whenever changes to the system are made Follow the steps in the Voltage Adjustment Procedure to check the AI325 AC power supply June 1999 AIHM Page 10 7 AlSwitch Hardware Manual Cid Power Supply AI325 AC Fuses Fuses Two 10 amp fuses provide current protection for the AI325 AC power supply Refer to the AI325 AC Faceplate Description section for the location of the fuse holding How to Replace the 10 Amp Fuses Follow these steps to replace the two 10 amp fuses in the AI325 AC l 2 Make sure the On Off switch on the power supply is in the OFF position Using a small flat head screwdriver lift the tab at the bottom of the fuse housing and release the fuse holder cover Determine which fuse is necessary to replace Replace the fuse in the fuse holder Reinsert the fuse holder into the fuse housing Press the cover until the fuse holder locks into position Jumper Settings Located on the back of the AI325 AC the J5 header is a two pin header used exclusively
173. ision 3 cards that can be used with the RDC180 P power supply is limited to 4 If you have more than four AI196 IEGB cards in a chassis the RDC180 HP power supply is required The number of AI196 IEGB Revision 3 cards that can be used with the RDC180 HP power supply is unlimited If greater cooling capacity is required the AICOOL 48 Fan Unit is recommended Page 7 58 June 1999 AIHM Cit Chapter 7 Interface Card Hardware Specifications AI196 IEGB Faceplate and Connectors Figure 7 31 AI196 The following is a description of the faceplate and connectors associated with IEGB Faceplate the AII96 IEGB Revision 3 Label Description DC FAULT This green LED is always on when the system is powered up and indicates 5 volts are being supplied to the processor If the red LED is lit a fault has been detected oo le LINKS 13 16 This connector is used for LINKS 13 through 16 nuu nuu ES EE LINKS 5 8 This connector is used for LINKS 5 through 8 oo og ua BH LINKS 9 12 This connector is used for LINKS 9 through 12 n oo ES ES LINKS 1 4 This connector is used for LINKS 1 through 4 HH HH n oo nuu ER nu oo nu nuu oo oo og oo og oo oo oo og oo nu nu oo oo nu oo nu ng oo oo nu nu nu oo oo oo oo oo oo nu nu nuu nuu S530 AI196IEGB z June 1999 Page 7 59 AIHM AlSwitch Hardware Manual D AI196 IEGB Jumper Settings Table 7 26 shows the default jumper settings for the AI196
174. istributes the 5 volts 12 volts and 12 volts from the installed power supplies It also provides the craft port connection The backplane is bolted to the inside of the non cabled faceplate of the chassis All the cards mount into the backplane connector when properly installed Refer to the AlSwitch Series 180 Chassis Assembly component for more details Craft Port Connection The DB25 female craft port connector lies on the left side of the cabled face of the chassis This port is an asynchronous serial RS232 DTE port which allows Access to the active CLC e Access to the CLC menus to configure the switch from any remote terminal e Execution of winslc commands Execution of CLC shell commands Page 3 6 June 1999 ATHM Chapter 3 AI180 Hardware Overview RDC180 C Common Alarm Panel The common alarm panel provides an external alarm interface for the AI180 It also provides additional cooling to the power supplies The common alarm panel is located beneath the AC power supply or the DC power supplies on the cabled side of the AI180 chassis While single fan units are currently in use in some customer sites the two fan unit is the current RDC180 C The RDC180 C must be upgraded to a two fan unit if using the RDC180 HP Power Supply See the Calculating Chassis Power Consumption component for determining which power supply to use The two fan unit has a double holed lug connection as illustrated Figu
175. k 64k leased line or switched services A12524 T5 One integrated T1 CSU DSU cable interface and one 5 in 1 synchronous serial cable interface cables allow selection of RS 232 EIA 530 DCE RS 449 or V 35 interfaces AI2524 T4 One integrated T1 CSU DSU cable interface and one integrated 4 wire 56k 64k CSU DSU this supports a T1 WAN interface plus a dial up switched 56k backup connection The AI2524 is SNMP manageable and provides software download capability Refer to the 4 2524 User s Manual for more details Page 3 14 June 1999 AIHM Figure 3 7 RDC180 P Faceplate RDC180 P POWER CONVERTER 5V ADJ 5V 12V 12V Chapter 3 AI180 Hardware Overview Power Supplies Three power supplies are currently available for the AI180 chassis The power supplies provide power to the AI180 backplane See the Calculating Chassis Power Consumption component to determine the necessary power supply for your chassis The DC power supplies available include the RDC180 P and the RDC180 HP Revision B The AC power supply available is the AI325 AC Note Applied Innovation recommends using the RDC180 HP Power Supply RDC180 P Power Supply The RDC180 P is used in an AI180 chassis where the 5 volts DC power consumption is less than 14 9 amps Each RDC180 P occupies a single power supply slot Two RDC180 P DC power supplies are used in a chassis to provide red
176. lISwitch or its components June 1999 AIHM Page 5 5 AlSwitch Hardware Manual Cid AI198 Common The AI130 uses one AI198 Common Logic Card installed in the top right slot Logic Controller of the AI130 It provides SNMP telnet FTP and software download capabilities Refer to the 41198 System Manager User s Manual for more details regarding the configuration of the AI198 CLC A Caution Do not put any card except the AI198 CLC card into the top right slot of the AI130 chassis Damage to the network card will result Page 5 6 June 1999 AIHM Network Interface Card Slots 1 Through 3 Chapter 5 AI130 Hardware Overview The AI130 enclosure has three slots for interface cards These slots are the bottom three on the right side of the chassis They will accept any AI port or network interface card except the AI294 Refer to the AISwitch Series 180 Chassis Assembly component for a description of the interface cards June 1999 AIHM Page 5 7 AlSwitch Hardware Manual Page 5 8 June 1999 AIHM Chapter 6 AISwitch Series 130 Chassis Assembly Chapter 6 AlSwitch Series 130 Chassis Assembly Overview This component lists how to install or replace the AISwitch Series 130 chassis mounting ears AI198 and interface cards along with component location and technical specifications For configuration details on each of the chassis cards supported refer to the User s Manual for the specific card and the 41
177. larm relay contacts should close between C and NO while the contacts should open between C and NC Maintaining the Fuse Panel e Periodically inspect the unit for damage to the fuses broken wires originating from the alarm circuits and excess dust and dirt e Brush or wipe dust and dirt from the unit Be careful not to damage the fuses Page 13 8 June 1999 AIHM Installation of Equipment to the 1710 Fuse Panel Chapter 13 1710 Fuse Panel On the noncabled side of the 1710 select a grey dummy fuse in the slot to be occupied Record on the fuse index the slot number for the selected equipment to be serviced by this fuse position Install the equipment which is to be connected to the fuse panel Using wire of a gauge and insulation type in accordance with the governing wiring codes connect the wire to the selected position on the cabled side of the 1710 Connect a wire pair to both the upper negative and bottom positive terminals Tag the wire at both ends to indicate polarity and panel circuit number Connect this wire pair to the equipment to be serviced by this fuse position as directed by the equipment manufacturers installation procedures Determine the appropriate fuse size from the installation manual for the equipment to be connected Acquire the appropriate sized GMT style fuse and insert it into the numbered position on the non cabled side of the panel Turn on the installed equipment and verify proper op
178. lity Refer to the 4 93 TX User s Manual for more details AI193 ES Ethernet OSI Interface End System The AI193 ES is an Ethernet interface card which terminates the OSI stack from an NE takes the message set on the application layer and places it in either an X 25 or TCP IP protocol data unit This card allows conversion from an OSI 7 layer stack running a TL 1 application to a 3 layer X 25 stack running a TL1 application The AI193 ES card is SNMP manageable provides software download capability and allows for TARP arbitration Refer to the A 93 ES User s Manual for more details AI194 Ethernet Hub Card The AI194 is a 24 port Ethernet connection hub designed to build central office based LANs The card contains one thin COAX 10Base2 connection one AUI connection and two 25 pair Telco connectors The Telco connectors provide 24 10BaseT ports when connected to a DP194 distribution panel The AI194 is SNMP manageable and provides software download capability Refer to the 41194 User s Manual for more details Page 3 12 June 1999 AIHM Chapter 3 AI180 Hardware Overview AI294 Ethernet Switch The AI294 is an Ethernet switch which provides three different physical interfaces and isolates certain types of NEs to increase the efficiency of central office based LANs Table 3 3 Available AI294 Models Model Connector Ports Number AI294 2 Nine 10Base2 AI294 T Nine 10BaseT AI294 T FL Seven 10Bas
179. ll times Page 1 10 June 1999 ATHM Chapter 1 Introduction Style Continued Definition A Warning messages indicate that failure to take a specified action could result in physical harm to the user For example Warning Warning To reduce the risk of electrical shock turn off the input power to the power supply before servicing File Edits Lines of code from a configuration or other file that the user will edit are sometimes shown within procedures Variables appear in italics For example BEGIN DSP name June 1999 AIHM Page 1 11 AlSwitch Hardware Manual Page 1 12 June 1999 AIHM Chapter 2 Site Requirements Chapter 2 Site Requirements AI180 Clearance The AlSwitch Series 180 chassis mounts in either a 19 inch 48 26 cm or 23 Requirements inch 58 42 cm rack mounting unit Use the rack mounting ears to install the chassis in the bay Figure 2 1 shows the minimum clearance requirements of the AI180 Figure 2 1 Minimum Clearance Requirements 3 inches 10 16 cm y to chassis d Q eo oo al HE 3 inches 10 16 cm mM to other dE 4 inches 10 46 cm y to floor Table 2 1 AI180 Chassis Specifications Specification Description Height 12 05 in 30 6 cm Width 16 85 in 42 8 cm Depth 9 99 in 25
180. llowing describes the components of the AI325 AC faceplate FAN 12 V GND Proprietary connector for AI use only 5 V OK e Green LED reflecting the output of the power converter This LED illuminates when the power converter is connected to the 5 volt supply e Ifthe indicator is dark there may be a problem with the 48 volt power source or the AI325 AC power converter or the 5 volt may not be properly adjusted 12 V OK e Green LED reflecting the output of the power converter This LED illuminates when the power converter is connected to the 12 volt supply e Ifthe indicator is dark there is a problem with the power source or the power converter 12 V OK e Green LED reflecting the output of the power converter This LED illuminates when the power converter is connected to the 12 volt supply e Ifthe indicator is dark there is a problem with the power source or the power converter 5 V ADJ Adjustment slot for the 5 VDC output Adjusts the 5 volt between 5 1 volt and 5 2 volt FUSED 10A 250V The location of the two 10 amp fuses This is the power switch for this module Up is 0 on down is off The switch must be in the ON position during AISwitch operation Input Power AI325 AC Power Cord Connectors One input power cord is supplied with each AI325 AC power supply June 1999 Page 10 5 AIHM AlSwitch Hardware Manual D Voltage The 12 V and 12 V outputs of the AI325 AC power supply are fixe
181. llustrates the installations of the temperature sensing assembly on the AI180 chassis and heat baffle Figure 14 8 Temperature Sensor Assembly Noncabled Side Temperpiuns Sensor Muaunling Stunt Tomgarahim Bie or Gablo Mourang Strap Sg z Sirap Space HEAT BAFFLE Cable Claro Tnmpergaiurg Eaneor Cable Aligo SWITCH HOHN CATLED VIEW I Cable clamp e Gable Continues to Tarminal Black FAM UNIT Activating the Temperature Sensor Jumper 1 located on the control logic card controls fan tray usage To activate the temperature sensor remove the cap and move the jumper to occupy position 1 and 2 See Figure 14 6 for location of the jumper June 1999 Page 14 11 AIHM AlSwitch Hardware Manual D Heat Baffle The heat baffle is required when installing an AICOOL 48 Fan Unit This baffle deflects the air flow at the top of the chassis away from the components loaded in the mounting rack above the chassis It also directs the air flow away from any personnel who may be working on the cabled side of the chassis Note The heat baffle may already be installed on the AI180 chassis Installing the Heat Baffle A Caution Before installing the heat baffle put on a grounded antistatic wrist strap Read the Static Electricity ESD component for more details 1 Place the heat baffle on top of the AI180 chassis so that the open edge faces the noncabled side of the chassis 2 Place the mounting straps ove
182. lots This power supply converts the incoming 120V AC power to the 5 volts 12 volts and 12 volts DC needed by the chassis components Figure 5 2 AI325 AC Power Supply Faceplate Fuse Cover Handle 10A 250V On Off Switch AC Power Retainer Clip Refer to the AI325 AC Power Supply component for more details regarding the AI325 AC technical specifications installation and replacement June 1999 Page 5 3 AIHM AlSwitch Hardware Manual D RDC130 C Common Alarm Panel Figure 5 3 RDC130 C Common Alarm Panel O 12V O 12V MINOR MAJOR THERMA z ech ALARI O M 440 zl Q5 o z OIN EA K QI z o YONIN OVA TANVd INV TV NOWINOO 90 L9Q8 The RDC130 C Common Alarm Panel provides an external alarm interface for the AI130 It includes major minor and thermal alarm indicators The alarm panel can also indicate AISwitch software alarm conditions A Caution Do not remove the common alarm panel Captive screws on the common alarm panel are for factory use only Input Connections The alarm panel does not need external input connections to indicate alarm conditions Output Connections The MAJOR and MINOR alarm relays terminate on the Alarm Panel modular connector The connections include the following e The C designation is for the common contact pin for each relay e The NC connection is normally closed contacting the C pin The c
183. major and minor alarm relays terminate on the alarm panel modular connector A six wire screw terminal connector AI Part 20 033 003 connects to the relays The three connectors on the left are for the major alarms while the three on the right are for the minor alarms The normal condition is when no alarms are present The connections are such that e The C designation is for the common contact pin for each relay e The NC connection is normally closed contacting the C pin The connection is open or disconnected from the C pin when there is an alarm e The NO connection is normally open not contacting the C pin The connection is closed or connected to the C pin when there is an alarm June 1999 AIHM Page 12 3 AlSwitch Hardware Manual D RDC130 C Alarm The RDC130 C uses three red LEDs to indicate minor major and thermal Indicators alarms and relay contact closures to indicate major and minor alarms An alarm does not halt AISwitch operations Indicators alert the user that an alarm condition exists If an alarm occurs one or more red LEDs will be illuminated and relays activated However the LEDs will not illuminate under some alarm conditions if the 5 VDC supply fails If you switch ON the AUDIBLE ALARM an audible alarm will sound during a major alarm The system has a thermal sensor that triggers the THERMAL alarm if the internal temperature exceeds approximately
184. mbly 10 Make sure that the green LED light labeled DC OK illuminates 11 Connect the appropriate cables to the card or distribution panel if necessary Refer to the 41198 System Manger User s Manual for information on configuration See the 41198 System Manager s User s Manual to replace an asynchronous card See the 41198 System Manager User s Manual to replace a Smart Line Card June 1999 AIHM Page 4 19 AlSwitch Hardware Manual Page 4 20 June 1999 AIHM Chapter 5 Overview Chapter 5 AI130 Hardware Overview AI130 Hardware Overview The AISwitch Series 130 is a network mediation device that allows incompatible telecommunication network elements to communicate over a variety of Wide Area Networks WANs The AI130 is like the larger AlSwitch Series 180 only it is more compact having fewer connections and ports The AI130 Uses one AI198 Common Logic Controller Accepts up to three interface network modules e Uses an RDC130 C Common Alarm Panel e Utilizes a different backplane Uses either an RDC180 P or AI325 AC Power Supply This manual describes the AISwitch Series 130 chassis the components that can be installed in the chassis and additional hardware equipment which can be installed in the bay in the telecommunications facility The AlSwitch Series 130 consists of one 48 volt power supply or two redundant 48 volt power supplies a common alarm module and craft port a grounding
185. mmunicate across the backplane Refer to the A 96 I User s Manual for more information June 1999 Page 7 65 AIHM AlSwitch Hardware Manual Figure 7 35 AI196 X Faceplate DC FAULT AI196 X Faceplate and Connectors The following is a description of the faceplate and connectors associated with the AI196 X DC FAULT LINKS 13 16 LINKS 5 8 LINKS 9 12 LINKS 1 4 This green LED indicates the card is ON and receiving DC power If the red LED is illuminated a fault has been detected This connector is used for LINKS 13 through 16 This connector is used for LINKS 5 through 8 This connector is used for LINKS 9 through 12 This connector is used for LINKS 1 through 4 Table 7 28 AI196 X Faceplate Variations Table 7 28 lists the faceplate variations for the AI196 X Faceplate P Links Links Links 5 8 9 12 13 16 AI196 XECV4 RS 530 RS 530 RS 530 V 35 AI196 XEG RS 530 RS 530 RS 530 RS 530 AI196 XRCV4 RS 232 RS232 RS232 V 35 AI196 XR4 RS 232 RS 530 RS 530 RS 530 AI196 XR4V4 RS 232 RS 530 RS 530 V 35 AI196 XR4V8 RS 232 RS 530 V 35 V 35 AI196 XR8 RS 232 RS 232 RS 530 RS 530 AI196 XR8V4 RS 232 RS 232 RS 530 V 35 AI196 XRC RS 232 RS 232 RS 232 RS 530 AI196 XRG RS 232 RS 232 RS 232 RS 232 Page 7 66 June 1999 ATHM Chapter 7 Interface Card Hardware Specifications
186. moved Jil Installed on 2 3 J12 Removed J16 Installed J19 Installed on 2 3 J20 Installed on 2 3 J21 Installed on 2 3 J22 Installed on 2 3 Page 7 26 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications Table 7 11 shows the external connectors available for the AI193 FT and the jumper setting to use for each of the specified connectors Only one connector is active at a time Bold faced type indicates the default setting Table 7 11 Ethernet Configuration Connector Jumper Settings Selected AUI TP LINKDIS LOWSQL THINWIRE Connector J18 J18 J18 J16 10BaseT Installed Removed Installed Removed AUI Removed Removed Installed Removed COAX Removed Removed Installed Installed AI193 FT Connectors All four port connectors on the AI193 FT P2 P4 P6 and P7 have assigned functionality Refer to Table 7 12 below Note Any pins not listed in the following table are not connected Table 7 12 Version 8 00 Connector Descriptions Connector Label Description P7 COAX BNC Thinwire Ethernet Data Port Pin Inner COAX and Outer COAX Function Inner COAX Signal Outer COAX Shield P6 10BASE T 10BaseT Ethernet Data Port Pin 1 Function TD Transmit Data Pin 2 Function TD Transmit Data Pin 3 Function RD Receive Data Pin 6 Function RD Receive Data June 1999 AIHM Page 7 27 AlSwitch
187. n Telco connectors June 1999 Page 15 5 AIHM AlSwitch Hardware Manual D DP120A Overview The DP120A serves as the interface between the network element to be monitored and the AI120 It accepts either an unpowered contact closure dry contact to ground or an active signal 3 5 to 75 VDC as an input The DP120A provides complete optical isolation between the AI120 and the NE s alarm output The DP120A also allows access to the AI120 s 10 internal alarm relays The DP120A connects to the AI120 using two CABSO cables The DP120A mounts in either a 19 inch or 23 inch bay The DP120A consists of two major components including the active panel board and the terminal board The active panel board plugs into the terminal board perpendicularly and is enclosed in a metal box which provides protection against accidental contact with live voltage The active panel will be attached to the terminal panel prior to shipping The DP120A utilizes 110 size punch down blocks to terminate the wiring for all 64 alarm inputs and the 10 alarm relays in the AI120 The punch down blocks are arranged in two groups The group on the left side accepts channels 1 through 32 and provides access to AI120 relay contacts 1 through 5 The group on the right side accepts channels 33 through 64 and provides access to relay contacts 6 through 10 The DP120A uses the 110 size punch down blocks for all wiring connections except the power Always use a single wire term
188. n be removed if isolation is required To connect the power ground remove the AI120 64SA top cover and install the J2 jumper shunt on the power supply board near one of the mounting screws The 9 AI120 64SA is shipped with J2 in the i H ISOLATED position mm O mm O RS O com mm Ov Se Ojo June 1999 Page 7 3 AIHM AlSwitch Hardware Manual D AI182 Figure 7 3 AI182 Faceplate ocu z DC O SEL CO oC OD A82 EXP The AI182 is an AI180 expander logic module The AI182 is typically used when more than one chassis is needed For systems with two or more chassis slots A and B of the expander chassis hold the expander cards The AI182 provides CLC bus expansion from the controller CLC to the expander chassis If you have only one CLC in the controller chassis then you only need one expander card in each expander chassis If you have two CLCs in the controller chassis then you need two expander cards in slots A and B of each expander chassis AI182 Faceplate and Connectors The following describes the faceplate and connectors associated with the AI182 DC When lit this indicator light shows that the card has made contact with the backplane This indicator light does not indicate that the card is fully seated SEL When lit this indicator light shows which CLC is working either the CLC in slot A or the CLC in slot B Connectors These two
189. n position while the other fastens the ears to the bay flange with the philips pan head machine screws provided 3 Leave about three inches of vertical space above the chassis to accommodate the heat deflection baffle Refer to the section on AICOOL 48 Fan Unit Page 4 4 June 1999 AIHM Chapter 4 AlSwitch Series 180 Chassis Assembly Figure 4 2 Installation of the Mounting Ears and Heat Deflector Hami Deflection Baltie Ear Hes Deleon Heite Ear Spacer HEAT BAFFLE SL T zl cl Alle SWITCH NON CABLED VIEW 14 Sarap Mounlimg Ear E D kel eg x cl e yino J eg ia o COOL 48 CH FAN UNIT KE o a If mounting a second expansion chassis in the bay the chassis with the AI198 must be mounted above the expansion chassis Complete the grounding connection between the chassis and the bay Assure that the bay is properly grounded If not see the proper personnel to complete the bay grounding Select an appropriate length and gauge of grounding wire to run from the common alarm panel to the grounding point on the bay Refer to local specified procedures for more information regarding ground wire sizing Crimp the grounding wire to the double holed lug provided at one end and the appropriate bay lug at the other end Connect the lug to the common alarm panel and connect the other end of the wire to the bay using locally specified procedures Refer to steps 5 through 8 of this proc
190. n this LED should be off MAJOR A red LED indicates a major alarm when power is on 12V During normal operation this LED should be off SE THERMAL A red LED indicates a thermal alarm when power is on MINOR This LED goes on if the temperature exceeds approximately 55 C During normal operation this LED should be off 9 H EAU AUDIBLE Enable the audible alarm by moving the toggle switch o ALARM to the ON position When ON the audible alarm will d ONORE sound if there is a major alarm MAJOR MINOR The MAJOR and MINOR alarm relays terminate on this connector block Insert a six wire screw terminal connector Part 20 033 003 into the mounted header When wiring the connector note that the three connectors on the left are for MAJOR alarms while the three on the right are for MINOR alarms z o V z z o 9 z YONINYOFYIN NC The NC connection is normally closed contacting the C pin The connection is open or disconnected from the C pin when there is an alarm C C is the common contact pin of the relay NO The NO connection is normally open not contacting the C pin The connection is closed or connected to the C pin when there is an alarm TANVd WYV1V NOWINOO 20 L9OQH CRAFT The craft port is an RS232 interface used for configuration and diagnostic output from the AI198 CLC Page 12 2 June 1999 AIHM Connections Chapter 12 RDC130 C Common Alarm Panel Output Connections The
191. nal Description Continued Continued Continued Continued 24 INPUT 24 INPUT ALARM INPUT TO 120 25 INPUT 25 INPUT ALARM INPUT TO 120 26 INPUT 26 INPUT ALARM INPUT TO 120 27 INPUT 27 INPUT ALARM INPUT TO 120 28 INPUT 28 INPUT ALARM INPUT TO 120 29 INPUT 29 INPUT ALARM INPUT TO 120 30 INPUT 30 INPUT ALARM INPUT TO 120 31 INPUT 31 INPUT ALARM INPUT TO 120 32 INPUT 32 INPUT ALARM INPUT TO 120 33 RELAY 1 COM OUTPUT AI120 Alarm Relay common 34 RELAY 1 NC OUTPUT AI120 Alarm Relay normally closed 35 RELAY 1 NO OUTPUT AI120 Alarm Relay normally open 36 RELAY 2 COM OUTPUT AI120 Alarm Relay common 37 RELAY 2 NC OUTPUT AI120 Alarm Relay normally closed 38 RELAY 2 NO OUTPUT AI120 Alarm Relay normally open 39 RELAY 3 COM OUTPUT AI120 Alarm Relay common 40 RELAY 3 NC OUTPUT AI120 Alarm Relay normally closed 4 RELAY 3 NO OUTPUT AI120 Alarm Relay normally open 42 RELAY 4 COM OUTPUT AI120 Alarm Relay common 43 RELAY 4 NC OUTPUT AI120 Alarm Relay normally closed 44 RELAY 4 NO OUTPUT AI120 Alarm Relay normally open June 1999 Page 15 13 AIHM AlSwitch Hardware Manual J1 Pin Numbers Signal Name Type of Signal Description Continued Continued Continued Continued 45 RELAY 5 COM OUTPUT AI120 Alarm Relay common 46 RELAY 5 NC OUTPUT AI120 Alarm Relay normally closed 47 RELAY 5 NO OUTPUT AI120 Alarm Relay normally open 48 AI GROUND GROUND AI 120 GROUND 49 AI GROUND GROUND AI 1
192. ndicates that 5 volts are being supplied to the processor This LED should be off when the system is operating properly When this red light is on this controller module has failed This green LED identifies which CLC is active Ina system with redundant logic two CLCs only one should be active at any given time When pushed this button will reset the entire AI180 The AI180 will restart using its saved configuration settings Push this button after a fault has been corrected in order to switch back to the primary CLC A Caution BOOT will cause the system to terminate any calls in place These eight green LEDs light in a specific pattern that indicates the status of system initialization software downloading and some system functions This connection is the BNC Thinwire Ethernet data port Connecting a DC multimeter to this outlet provides a reading of the 5 VDC output from the RDC180 P power supply The power supply may then be adjusted to the precise output voltage required A ribbon cable is used to connect this expander interface to an additional chassis where more interface cards can be housed Each expander chassis must have an expander card in the appropriate CPU slot Expander cards allow multiple chassis to be daisy chained together AI198 Revision 1 Jumper Settings Table 7 34 shows the default jumper settings for the AI198 Revision 1 Page 7 78 June 1999 ATHM Table 7 34 AI198 Revision 1 Jumpe
193. ned in rack for proper grounding June 1999 Page 15 3 AIHM AlSwitch Hardware Manual D Replacing a Distribution Panel Connect the network elements to the distribution panel ports It is optional to remove the point of origin tags from the cables after installation Before removing the cables label and tag each cable with point of origin and point of termination markers Unplug the cables from the distribution panel Unscrew the four mounting screws Remove the distribution panel Replace the distribution panel Screw four mounting screws into the panel to connect it to the rack Install the corresponding cables into the distribution panel It is optional to remove the point of origin and point of termination tags from the cables after replacement of the distribution panel Page 15 4 June 1999 AIHM D Chapter 15 Distribution Panels DP120 Overview Figure 15 2 Distribution Panel 120 amp S e D Note For use with the AI120 Supports dry contact closure inputs and Form C dry contact closure outputs Table 15 2 DP120 Technical Specifications Mountin Available for 19 inch 48 26 cm or 23 inch 8 58 42 rack mounting unit I O Ports Two 50 pin connectors Two 100 pin wire wrap blocks Connector Pins Pu guts Signal wire wraps 1 32 Dry contact closure inputs 33 47 Form C contact closure outputs 48 100 Signal Ground Cables e CABSO0 DPI20 to AI120 50 pi
194. nfigured as DTE or DCE depending on the attached cable All DTE serial ports require external clocking from a DSU CSU or other DCE device You must use a special serial cable to connect the router to a modem or DSU CSU This cable is available from Applied Innovation and is usually ordered with the system June 1999 Page 7 99 AIHM AlSwitch Hardware Manual D Figure 7 53 AI2524 AI2524 ISDN BRI Faceplate and Connectors ISDN BRI Faceplate A SEN f The following is a description of the faceplate and connectors associated with the AI2524 ISDN BRI This interface provides the digitalization of telephone network so that voice data text graphics music video and other source material can be provided to end users from a single end user terminal over existing telephone wiring ACT Activity LED Flashing LED indicates normal operation Transmitting and receiving data normally NT1 Network Termination 1 LED If the NT1 LED is on the router detects the ISDN link integrity signal at the U interface and the internal S T interface ISDN BRI indicating that an ISDN connection has with NT1 been established If the NT1 LED blinks once per second the ISDN connection at the U interface is up and the internal S T interface is coming up If this condition persists the ISDN port is either not configured or configured incorrectly If the NT1 LED blinks 8 times per second the ISDN connection at the internal S T interface is up
195. nformation only applies to the X 25 asynchronous links It does not matter what the jumper settings are for the TTL1 links June 1999 AIHM Page 7 61 AlSwitch Hardware Manual D B014 Daughterboard Layout Figure 7 32 displays the B014 daughterboard layout Figure 7 32 B014 Daughterboard Layout lO Q nmm fata finite SI NUN 22 mmm mm 2 N 22 222 A gd 2 S 3 LIE e GR e mut Uu d nu ng mourn ut 1E FL 5 c uino mmm o MN ia Di 2 im m o Smm Wn a HI nn 2 2 2 Wu punk wun oan Tam dido HUE Ml aguda UU EI CH un Com lo a emm ni fidi WEN num um nim im A A TEN m ege WE ut nu Su TIT m un ut Ch 519 un amp uno dni uil III o om 10441 2 nino A pias carter mee mu Hm mu Wi uut UI I fan mi ql 5 55 ALS 506004 chet WI er mu 5mm TTIT Ek ZS El jc gt Uu ae O e P Dust Zo Y Z Z D GG e 233 a lt w gt oo On Z ggge 2628 z aaa E mim a CITT m mania Coo MINE UU Wn c riii III 1110111 IOC ma E o ITT imm SOT m Page 7 62 June 1999 AIHM Cit Chapter 7 Interface Card Hardware Specifications B017 Daughterboard Layout Figure 7 33 displays the B017 daughterboard layout Figure 7 33 B017 Daughterboard Layout Kb P 6x0 mi Ce H INI NOWWAONN Caldd ep YG LAN ZION E jr 0006 June 1999 Page 7 63 AIHM AlSwitch Hardware Manual AI196 IEGB Re
196. nnected to the AI120 with two 50 pin connectors One cable is labeled J1 and the other is labeled J2 The following tables describe the pin connector assignment for both connectors Table 2 DP120A J1 Connector Pin Assignments J1 Pin Numbers Signal Name Type of Signal Description 1 INPUT 1 INPUT ALARM INPUT TO 120 2 INPUT 2 INPUT ALARM INPUT TO 120 3 INPUT 3 INPUT ALARM INPUT TO 120 4 INPUT 4 INPUT ALARM INPUT TO 120 2 INPUT 5 INPUT ALARM INPUT TO 120 6 INPUT 6 INPUT ALARM INPUT TO 120 7 INPUT 7 INPUT ALARM INPUT TO 120 8 INPUT 8 INPUT ALARM INPUT TO 120 9 INPUT 9 INPUT ALARM INPUT TO 120 10 INPUT 10 INPUT ALARM INPUT TO 120 11 INPUT 11 INPUT ALARM INPUT TO 120 12 INPUT 12 INPUT ALARM INPUT TO 120 13 INPUT13 INPUT ALARM INPUT TO 120 14 INPUT 14 INPUT ALARM INPUT TO 120 15 INPUT 15 INPUT ALARM INPUT TO 120 16 INPUT 16 INPUT ALARM INPUT TO 120 17 INPUT 17 INPUT ALARM INPUT TO 120 18 INPUT 18 INPUT ALARM INPUT TO 120 19 INPUT 19 INPUT ALARM INPUT TO 120 20 INPUT 20 INPUT ALARM INPUT TO 120 21 INPUT 21 INPUT ALARM INPUT TO 120 22 INPUT 22 INPUT ALARM INPUT TO 120 23 INPUT 23 INPUT ALARM INPUT TO 120 Page 15 12 June 1999 AIHM Chapter 15 Distribution Panels J1 Pin Numbers Signal Name Type of Sig
197. nnector and insert these two wires into the two pin connector of the second replacement power supply See Figure 9 11 for the attachment diagram Attach one fuse drop from the fuse panel to the remaining two pin connector Remove the second failed power supply Install the second replacement power supply Insert both two pin power cables into the second replacement power supply Install the fuses in the fuse panel Turn on the second replacement power supply Figure 9 14 Two Fully Redundant Revision B Power Supplies Fuse Panel 1 Feeds Fuse Panel 2 Feeds B A B A To 10 A Fuse To 10 A Fuse 48V 48V PS 1 PS 2 A 48V A 48VA 48V B 48V B June 1999 AIHM Page 9 17 AlSwitch Hardware Manual D Connecting Fused Power Wires If you have just installed a new power supply or have upgraded to an RDC180 HP follow these steps to connect the fused power wires This procedure assumes that a fused power wire has been run to the AISwitch l Confirm that the fuse feeding the power wire that you are going to work on has been removed from the fuse panel Loosen the power connector mounting screws Remove the power connector from the power supply Loosen the wire retaining screws on the side of the power connector Strip the power lead in wires about 1 8 inch Place the stripped
198. nnectors esses rennen 7 19 AI193 ES Jumper Senge 7 20 ATI93 BS Connectors tone Pepe ac ein dis cea ia EE eee ot di 7 22 AI193 ES Revision 2 1 Card Layout 7 24 ALIOS EE 7 25 ATI93 ET F ceplate see ete ette e Per periti e rte relies 7 25 ATI93 ET Jumper Settmgs i eerte n e m et ette ets 7 26 ATI93 ET Connectors 3 31 RE e eene ie Hee pete dn egre Reges o ende ee pde 7 27 AI193 FT Revision A Card Layout 7 30 BRIO Ba TN dem MH S 7 31 AI193 TX Faceplate and Connectors essere 7 31 ATT93 TX Jumper Settings dde eret ote e eter eta eR a i 7 32 ATI93 EX ConrlectOrs ee Deco Ret orte te te d c ete tegere iet 7 33 AI193 TX Revision 2 Card Layout esses eene 7 37 June 1999 TOC 3 AIHM AlSwitch Hardware Manual f AM E 7 38 IRB Enable DiSable isinai nenei aa eo rt tn tag edit 7 38 AI194 Faceplate and Connectorg eene enne 7 39 ATI94 Jumper Settings ette era etre tero RO d e E E 7 40 ATIOA COnmectors vz ci ie e b rari eee eet pete rene d cate ete tea 7 41 AI194 Revision 4 Card Layout ener enne nennen enne 7 42 AO KE 7 43 AI196 ETS Faceplate and Connectors 7 43 AI196 ETS Jumper Senge 7 44 Power Supply Cooling Requirements esses eene 7 44 B014 Da ghterboard e e AE 7 45 B016 Daughterboard Jumper Senge 7 45 B055 Daughterboard Jumper Senge 7 45 B055 Daughterboard Layout eene eren enne 7 46 AI196 ETS Revision 5 Card Layout sse eren 7 47 PO
199. nnectors for the Common Alarm RDC180 C Common Alarm Panel Panel Description Figure 11 1 RDC180 C Common Alarm Panel ON AUDIBLE WRIST OFF Y ALARM STRAP O MINOR GND MAJOR O THERMAL rr PIII EIA INPUT NO C NC NO C NC RDC180 C COM ALM PNL The following describes the components of the RDC180 C faceplate AUDIBLE ALARM WRIST STRAP MINOR MAJOR THERMAL GROUND EIA INPUT MAJOR MINOR NC NO Toggle switch that turns the audible alarm on or off Connect your anti static wrist strap here This red LED lights when there is a minor alarm This red LED lights when there is a major alarm This red LED lights when there is a thermal alarm This occurs when the temperature in the chassis exceeds 55 C The ground studs provide grounding for all of the AlISwitch chassis The connection point for the Y cable CABL121 that connects the alarm panel to Port 0 on the AlISwitch for software alarms This is for systems that use an AI181 CLC These alarm relays terminate on this connector block A six wire cage clamp connector is inserted into this mounted header Note that the three pins on the left are for MAJOR alarms while the three on the right are for MINOR alarms The NC pin is normally closed in contact with the C pin C is the common contact pin of the relay The NO pin is normally open not in contact with the C pin Page 11 2 June 1999 AIHM Connections Chapter 11 RDC180
200. ns obtentu ON 1 8 Chapter 2 Site Requirements eege beer 2 1 AI180 Clearance Requirements necne ninine ra aerea nennen nnns 2 1 AI180 Environmental Requirements essere enne nnne en nennen enne 2 2 AI130 Clearance Requirements ener nre ener nnne 2 3 AI130 Environmental Requirements enne ener senes 2 3 Chapter 3 AI180 Hardware Overview 4 eee e eee eee esee eren ee eren seen seta setas etna soto nae 3 1 EEN 3 1 ATSwitch Interconnect Vitya aaiae dan etr er REENEN 3 2 AlISwitch Series 180 Chassis Components sse enne enne 3 3 AlSwitch Series 180 Chassis 3 4 ALSO Backpl etenim i n mtn eL e dedere deus 3 6 Craft Port Connection vada m ree aet te ti odi cous vt ere re ent 3 6 RDC180 C Common Alarm Panel 3 7 Moun mg Ears oet ner re A ae Ee Ee 3 7 Heat Deflection Battle 3 2 niue tee Rer RR en t edes 3 8 AI198 Common Logic Card 3 8 ATI82 Expander Card dg e een be THE E ipe ds 3 9 AI183 and AI185 Asynchronous Line Cards 3 9 AI192 and AI196 X X 25 Interface Cards 3 10 AI196 ETS Gateway Interface Card 3 11 AI196 I Gateway Interface Cards 3 11 AI193 TX Ethernet Gateway Card 3 12 AI193 ES Ethernet OSI Interface End System sss 3 12 ATI94 Ethernet Hub Card eat ete ere ERE D ER re EE peers 3 12 AAT294 Ethernet Switch nien ce e reete ber re D e T t eee 3 13 A12524 Multi Protocol Router Card 3 14 Power Supplies eter ate er terere o padre Fed Ua e iii 3 15 RDGI80 P Power Supply 3 rre
201. nstalling the AI198 Common Logic Card 4 17 Installing Replacing a Network Interface Card 4 18 Replacing an Asynchronous Card 4 19 Replacing a Smart Line Card 4 19 Chapter 5 AI130 Hardware Overview ieeeeeseees es oes nt rY rase en oe Eoo sa trn eere eara a Sla ron pA Teeth ages 5 1 EIER EE eg 5 1 RDC180 P Power Supp 5 2 AI325 AC Power Supply thin HP Rn HR Ee aeter adotta e eed 5 3 RDC130 C Common Alarm Dance 5 4 Input ee EE 5 4 Output Connections atienda tesa t Pad re dere Dann 5 4 Alarm Indicators oe eene eR ho d Prset gea E eee D ERR RR 5 4 Grounding Pane rrai edere e tr ete EO ed Ae deae eee euh 5 5 AI198 Common Logic Controller sessssseseseeseeeeeee eene enn nnne 5 6 Network Interface Card Slots 1 Through 3 5 7 Chapter 6 AISwitch Series 130 Chassis Assembly 4 ceres eee esee eren eene enne rta see na sno 6 1 OVEIVIE W occorre eee ERAT ERROR rad labios ea 6 1 Electrostatic Warning e ar ee pr aorta swears hanes 6 1 LB LEE 6 2 Rack Mounting 5 2 e onere tene eee e Hots eben te eb e RI etnias 6 4 Installing the AI198 Common Logic Card 6 5 Installing Network Interface Cards 6 6 Replacing an Asynchronous Card 6 6 Replacing a Smart Line Card ee ed ete det mentre dieere esce ae need 6 6 Connecting a Terminal ee eere tee e ete educere eee da e ee eee 6 7 TOC 2 June 1999 AIHM AlSwitch Hardware Manual Chapter 7 Interface Card Hardware Specifications
202. ocate the alarm panel and power converter opening Position the bracket adapter at the top of the opening The white plastic guide rails should be on the bottom of the bracket the face plate in front of the top mounting rail and the two holes aligned with the two holes in the rail Using a 1 8 inch Allen wrench screw in the hex head mounting screws and locking washers until the bracket is firmly attached to the system enclosure Find the ribbon cable you received with the alarm panel Holding the cable with the red stripe on top so that the connectors point out away from you locate the connector with the cable coming out on the right side See the figure below Figure 11 2 Ribbon Cable Connect this end Connect this end into the backplane into the RDC180 C i Stripe rr Page 11 6 June 1999 ATHM Replacing an RDC180 C Common Alarm Panel 10 11 12 Chapter 11 RDC180 C Common Alarm Panel Carefully plug the connector into the matching connector on the backplane see Figure 11 2 This is a keyed connector so the key on the cable aligns with the slot on the connector in the backplane Position the cable along the right side of the AISwitch chassis Insert the alarm panel halfway into the opening The ribbon cable should be on the right side of the alarm panel Plug the other end of the ribbon cable red stripe on top into the matching cable connector on the back side of the faceplate on the PC board
203. onnection is open or disconnected from the C pin when there is an alarm e The NO connection is normally open not contacting the C pin The connection is closed or connected to the C pin when there is an alarm Alarm Indicators The RDC130 C uses three red LEDs to indicate alarms They are MINOR MAJOR and THERMAL on the panel An alarm does not halt AISwitch operations Indicators alert the user that an alarm condition exists If an alarm Occurs one or more red LEDs will be illuminated They will not illuminate under some alarm conditions if the 5 VDC power fails If you switch ON the AUDIBLE ALARM an audible alarm will sound during a major alarm The system has a thermal sensor that triggers the THERMAL alarm if the internal temperature exceeds approximately 55 degrees Celsius This alarm condition does not halt the AISwitch Refer to the RDC130 C Common Alarm Panel chapter for a complete listing of alarm conditions Page 5 4 June 1999 AIHM Grounding Panel Chapter 5 AI130 Hardware Overview The grounding panel separates the power and alarm panels from the CLC and interface card slots It has the following connectors GROUND WRIST STRAP Two ground studs provide the frame grounding for the AI130 Connect them to a suitable ground such as the frame ground of the rack system or a reliable earth ground point Connect your anti static wrist strap here You must follow anti static procedures when you work on the A
204. p GES EUM r e D e E E ad oz DS ES d E En i Fa d a le See wai ES E E e o e D E I p D 1 a 1 SC 28 jo E B E s a c 2c e E A E nl ms KR 9 c n id 3 a s i We a a E EE n Hos a porgasiH T7 o h gt baba bd od oe ZE AAA a RES NEC mmm Sree hs PREFS SS e Ke ae ee a ME E spacororoa S 2000704059050 0 02092959 P0 D g GEN eie P i Vd aan m emm s diei en d o Hd ERA IIA KA 4 UI a al D a he Kach LATE Sc ol Cocina a os a E Tint i ea eii il CPE m ULT LAA n a E o geng J3 J20 y LS a J18 J17 EIC pum y i D 5 i umm E o emet papamnapspS k J14 J13 J12 J11 J10 Page 7 47 June 1999 AIHM AlSwitch Hardware Manual D AI196 I This section contains information about hardware requirements jumper settings motherboard diagram and daughterboard layouts for the AI196 I Revision 5 Caution The AISwitch and its peripherals contain electrostatic sensitive components Exercise proper handling shipping and storage precautions Requirements Central Logic Controller CLC The AI196 I requires at least one AI198 Power Supplies If you have more than four AI196 I cards in a chassis you must use an RDC180 HP power supply If you have less than four AI196 I cards you may use an RDC180 P however AI recommends the RDC180 HP Cooling Use the optional AICOOL 48 if you use
205. panel a slot for an AI198 Common Logic Controller and three slots for network cards It can also operate with AC power June 1999 AIHM Page 5 1 AlSwitch Hardware Manual D RDC180 P Power Supply Figure 5 1 RDC180 P Faceplate RDC180 P POWER CONVERTER 5V ADJ O 5V 12V O 12V The RDC180 P is used in an AI130 chassis where the 5 volts DC power consumption is less than 14 9 amps Each RDC180 P occupies a single power supply slot Two RDC180 P DC power supplies are used in a chassis to provide redundant power if one of the units should fail in service See the Calculating Chassis Power Consumption appendix for the formulas used to compute the power used by the components of a chassis Designed to operate with a DC input voltage between 39 volts DC and 63 volts DC the RDC 180 P should utilize a nominal input voltage of 48 volts DC This power supply converts the incoming 48 volts DC power to the 5 volts 12 volts and 12 volts DC needed for the individual network interface cards installed in the chassis Refer to the RDC180 P Power Supply component for more details regarding the RDC180 P technical specifications installation and replacement Page 5 2 June 1999 AIHM sl Chapter 5 AI130 Hardware Overview AI325 AC Power The AI325 AC power supply is positioned in the chassis above the RDC130 Supply C Common Alarm Panel The AI325 AC occupies two power supply s
206. per card Learning Rate 148 700 pps Status Indicators Operational transmit and receive activity collision per port or loopback debug mode Boot and e NVRAM configuration loaded on power up Configuration e Fully downloadable e Firmware local remote downloadable June 1999 AIHM Page 7 91 AlSwitch Hardware Manual AI294 Physical Interfaces Figure 7 47 shows the different models of the AI294 Figure 7 47 AI294 Physical Interfaces COL ACT COL ACT COL ACT COL ACT o O COL ACT 140d Q9 COL ACT COL ACT COL ACT ANS Qi o Model AI294 2 9 10Base2 1 IRB NV 10BaseT 10BaseT FL Boo ue cum 2 ei 3 E E 00 leo 313 0O00 i 7 00 E E i E L loo eo GH Ly P Ly die 00 00 00 00 2D E d JE Loo So Qu Ce Model AI294 T Model AI294 T FL 9 10BaseT 7 10BaseT 1 IRB 2 10BaseFL 1 IRB Page 7 92 June 1999 ATHM AI296 Chapter 7 Interface Card Hardware Specifications The AI296 network interface card provides 16 physical ports for async or X 25 connections between NEs Network Elemen
207. port switching hub card 4 2 10 Base T daughter card only AI296 2 8 A12524 router card 2 0 Page B 2 June 1999 AIHM Appendix B Calculating Chassis Power Consumption Power consumption of the total chassis can be calculated using a shorthand method or an input Amps Watts method Power Shorthand Calculation Method Consumption This shorthand method to calculate power consumption gives you an Calculation assessment of system power needs but does not give actual total current draw on the input To calculate total input current draw or system dissipation you must use the input Amps Watts method You must use this shorthand method to determine if your desired chassis configuration can operate with a legacy RDC180 P power supply Any configuration which uses more than four AI196 I cards must use the RDC180 HP power supply To calculate the overall internal power rating for a given system total up the power ratings for all modules Table B 3 Power Consumption Shorthand Method Example 1 Amps Per Component Quantity Component Total Amps 180 chassis 1 1 2 1 2 backplane AII98CLC 2 2 2 4 4 AI185 1 1 6 1 6 AI294 1 5 2 52 AI2524 1 1 3 1 3 AI196 I 5 3 6 18 Total 31 7 In this example the chassis power rating totals 31 7 Amps Therefore this system requires a 300 Watt RDC180 HP power source since the total is above 14 9 Amps June 1999 Page B 3 AIHM AlSwitch Hardware Manual D Table B 4
208. ports specific types of connectors for the AI196 X card for specific links as shown in Table 3 2 Table 3 2 AI196 X Interface Card Connectors Links Daughterboard Type of Connector Supported 1 4 5 8 AI016 I RS232 9 12 13 16 AI016 C RS232 Page 3 10 June 1999 ATHM Chapter 3 AI180 Hardware Overview Links Daughterboard CLER P d 1 4 5 8 AIO017 I RS530 9 12 13 16 AI017 C RS530 1 4 5 8 A1032 1 V 35 9 12 13 16 AI032 C V 35 The AI196 X provides up to 512 virtual circuits also called logical channel numbers with any combination of PVCs or SVCs SNMP manageability and software download capability Refer to the 4 96 X User s Manual for more details AI196 ETS Gateway Interface Card The AI196 ETS facilitates the transmission of the following over an IP network e E2A data from E2A Remote Terminal Units RTUs to the Network Monitoring and Analysis NMA computer e E2A requests from the NMA computer to E2A RTUs The AI196 ETS replaces the direct connections between 202T modems one at the NMA end one at the RTU end with a router network and a WAN It supports the following RTUs DAS APR ATP SAC GTP and RTUs manufactured by Harris and Dantel Also it can also connect to 202T modems The AI196 ETS supports E2A and asynchronous protocols Each card provides up to 16 E2A links and each link supports up to 16 E2A RTU addresses Each RTU supports up to
209. put for the A power source in the fan tray unit If this light is not lit a problem exists with power source A e Indicator light B This green indicator light connects to the DC input for the B power source in the fan tray unit If this light is not lit a problem exists with power source B FAN OK e This indicator light connects to the fans If any of the fans lose speed approximately 5096 decrease from normal or fail this light goes out and the red FAULT turns on RedIndicator FAULT Light EE g 18 e This red indicator light signals that an alarm has been activated TEST button This test button allows you to test the alarms to verify proper functionality Page 14 6 June 1999 AIHM Cit Chapter 14 AICOOL 48 Fan Unit AICOOL 48 Terminal Block Connectors The terminal blocks on the cabled side of the main housing on the AICOOL 48 connect according to Table 14 3 Table 14 3 AICOOL 48 Terminal Block Connector Locations Block Connection Cnniees Label Label ALARM EXT Connects to the temperature sensor if mounted in the heat baffle TEMP Connects to the temperature sensor if mounted in the heat baffle BLANK Not used NO Normally open fail safe circuit of the alarm internal relay C Common circuit of the alarm internal relay NC Normally closed fail safe circuit of the alarm internal relay 48 VDC A Connects to the external 48 V power supply B Connects to the external redundant 48V power supply
210. puts 33 64 This green LED indicates that the DC power supply is active The group on the left side accepts channels 1 32 and provides access to AI120 relay contacts 1 5 The group on the right side accepts channels 33 64 and provides access to relay contacts 6 10 This is the power supply connection Use this only if you need to supply power to the DP120A Refer to the DP120A Installation Notes The fuses are used to interrupt the power supply if the current exceeds the fuse rating and used to avoid damage to the DP120A These are not redundant fuses A Caution Wiring for an improper grounding system will cause the fuses to fail This is the cover plate used to enclose the active circuitry panel The tabs on the bottom of this cover are intended to provide a storage place for the DP120A Installation Notes The DP 1204 Installation Notes are shipped with every AI120 that has a DP120A as its distribution panel June 1999 AIHM Page 15 7 AlSwitch Hardware Manual D DP120A Installation Notes Note A separate copy of these installation notes are shipped with every AI120 that has a DP120A as its distribution panel The installation notes have been included in these release notes for reference Caution Punch down blocks will accept 22 or 24 AWG solid or stranded wire Always use the low impact setting on the single wire termination tool Use an AMP impact tool 558418 1 an AT amp T D 814 a KRONE Universal w
211. r Settings Chapter 7 Interface Card Hardware Specifications Jumper Setting J2 removed J3 installed on 1 2 J4 installed on 1 2 J5 installed on 1 2 J6 installed on 2 3 J7 installed on 2 3 J8 installed on 2 3 J9 removed J10 installed on 2 3 Jil installed on 1 2 J12 removed J13 removed J14 installed on 1 2 J15 installed on 1 2 J16 installed on 1 2 J17 installed on 1 2 J18 installed on 2 3 J19 removed J20 installed on 1 2 J21 removed J22 installed on 1 2 J23 installed on 1 2 J24 installed on 1 2 J25 installed on 1 2 J26 removed J27 installed on 2 3 J28 removed June 1999 AIHM Page 7 79 AlSwitch Hardware Manual AI198 Revision 1 Card Layout Figure 7 42 displays the card layout for the AI198 Revision 1 Figure 7 42 AI198 Revision 1 Card Layout gooonbacoo 0000 dbo00000 poooNgoooo ooooC qoooodococood Deco Anne gens NM bes 00000000 H Eck Mia jua pl A 3 0900000 S E 92299995 deae TEH UR Co D Z D e d e 3 of Jo olos of jo oj jo A oj jo al jo d 29 bo 2 9 o oio azo of Sic 9 8 belo olzlo ol lo H jo o o 9 la ep adem of Je GAR Belli oj glo ol e ol Jo 9 o 3 o oa r ol Sie So WI 96990009000 SZ Z i 574 221 A 5 2 DN srt e bie 3 z 9009000000060 0000009000 rem PTE h y ee LS EE EES 8 RC MN go l ZR L ye o 0000509006 er Lo oe Leas
212. r the heads of the screws Push the main housing section up against the bottom of the AI180 chassis Slide the housing towards the cabled side of the chassis and tighten the screws If you encounter difficulty aligning the screws contact Technical Support for resolution of the problem Connect the temperature sensor wiring to the terminal block connector points See the Temperature Sensor section for details of this connection Replace the fan tray filter and filter cover plate Tighten the captive screws Remove the fuses from the cabled side of the AICOOL 48 Strip the A and B power source cables approximately 1 4 inch and insert them into the appropriate terminal block positions Tighten the screws above each cable See Figure 14 5 for exact locations Strip the temperature sensor wires about 1 4 inch and connect the wires to the EXT and TEMP labeled connection points on the ALARM block Tighten the connection screws See Figure 14 5 for exact locations The wires can be connected interchangeably June 1999 AIHM Page 14 13 AlSwitch Hardware Manual D 12 13 14 15 16 From the external alarm monitoring device strip the lead wires about 1 4 inch and connect them to the NC normally closed NO normally open or C common terminal block positions Tighten the screws to secure the wires See Figure 14 5 for exact locations Strip the ground cable 1 4 inch attach the two hole lug and secure with a
213. r the screw holes provided in the baffle and install the screws 3 Use the special spacers provided if the chassis or mounting rack dimensions vary enough to justify the need 4 Align the screw holes from the straps to the chassis and install the screws Figure 14 9 Heat Baffle Installation Pirat Deflection Bami Eer j Hesi Einllarsunn Bettis Ear Spacer HEAT BAFFLE A DULI ALTES BWITCH HON CABLED VIEW Pes 180 Saree Mounting Ear LLL d f d J j Page 14 12 June 1999 ATHM Installing the AICOOL 48 Fan Unit Chapter 14 AICOOL 48 Fan Unit A Caution Before installing the AICOOL 48 put on a grounded anti static 10 11 wrist strap Read the Static Electricity ESD component for more details Disassemble the AICOOL 48 fan tray and filter unit from the AICOOL 48 main housing Before installing the fan unit loosen the two captive screws on the filter cover plate and remove the cover plate and filter Loosen the two captive screws on the fan tray section and slide the fan tray all the way out Partially thread four screws AI Part 00 018 001 into the bottom portion of the AI180 chassis Mount the main housing section to the mounting rack on the underside of the AI180 chassis The cabled side of the AICOOL 48 main housing sections aligns with the cabled side of the AI180 chassis Align the large portion of the key holes located on the fan housing unit ove
214. raft port connector in to the DB25 chassis craft port 9 Return the replaced backplane craft port assembly to the factory in the same or equivalent shipping materials Caution Do not attempt to remove replace or repair the backplane craft port assembly in the field Page 4 16 June 1999 AIHM Cit Chapter 4 AlSwitch Series 180 Chassis Assembly Installing the The Common Logic Card CLC and redundant CLC install in slot A and B of AI198 Common the chassis The CLCs are located on the cabled side of the chassis This A procedure requires local or remote terminal access to the AI180 System Logic Card 1 Insert the CLC card into slot A or B To locate slots A and B refer to Figure 4 5 Figure 4 5 AI198 CLC Slot Assignment Al198 CLC Network Interface Cards i mech AB12345678 E z Fa Re 2 210 eo 9 s s 6 9 AI180 Chassis 2 Push the card firmly until you hear a slight click that indicates a solid connection to the backplane 3 Tighten the mounting screws 4 Refer to the 41198 System Manager User s Manual for configuration instructions June 1999 Page 4 17 AIHM AlSwitch Hardware Manual D Installing Replacing a Network Interface Card Refer to the AI180 Hardware Overview component for a list of the possible cards which may be installed in the chassis It is not necessary to remove the power to the chassis card before changing the card Changing
215. rap leads from the equipment for which a MINOR alarm will be generated to the wire wrap pins on the cabled side of the fuse panel Connect the wire wrap leads from the equipment for which a FUSE alarm will be generated to the wire wrap pins on the cabled side of the fuse panel Place the clear plastic cover over the cabled side of the fuse panel and fasten in place with the screws provided Turn on the power to the fuse panel Test the connections Refer to the Testing and Maintaining the Fuse Panel section for testing and maintenance procedures June 1999 AIHM Page 13 7 AlSwitch Hardware Manual D Testing and Maintaining the Testing the Fuse Panel Although each unit has been tested at the factory test both the A and B input Fuse Panel circuits to verify that no damage occurred during shipping Voltage e Usea voltmeter to test the voltage Select the appropriate range on the voltmeter The voltmeter reading should be consistent with the central office voltage This value often lies between 42V to 58V Fuse Alarm e Placea blown fuse in one of the fuse positions The red fuse alarm light should operate The fuse alarm relay contacts should close between C and NO while the contacts should open between C and NC Bay Major and Minor Alarms e Place a 48 VDC on one alarm input wire wrap terminals The red major light should operate from major input The yellow minor light should operate from minor input The a
216. re 3 4 RDC180 C Common Alarm Panel Two Fan Unit AUDIBLE A Qut mey Oy D MINOR ano E MAJOR C THERMAL cil O HAJGA MINON O O BmDCino C COM ALM PAL Refer to the RDC180 C Common Alarm Panel component for more details Mounting Ears The AlSwitch Series 180 chassis enclosure uses one universal mounting ear set One mounting ear on each side of the chassis allows the chassis to be mounted to either a 19 inch or a 23 inch mounting bay To mount a chassis in a 19 inch 48 26 cm bay the larger section of the universal mounting ear is flat against the chassis The smaller section is flat against the mounting bay with the slots in the mounting ears aligned with the holes in the bay where the chassis is to be placed To mount a chassis in a 23 inch 58 42 cm bay the smaller section of the universal mounting ear is flat against the chassis The larger section is flat against the mounting bay with the slots in the mounting ears aligned with the holes in the bay where the chassis is to be placed The mounting ears and heat deflector are standard components on the chassis Refer to the AlSwitch Series 180 Chassis Assembly component for more details regarding installation or replacement of these ears June 1999 AIHM Page 3 7 AlSwitch Hardware Manual D Heat Deflection Baffle The heat deflection baffle is installed at the top ofthe AI180 It deflects the heat generated within the chassis away from equipmen
217. receiving data e Green up and connected e Yellow or Orange up and receiving data This connector is an industry standard 15 pin Ethernet connector This connector is an industry standard 50 pin twisted pair Ethernet connector for ports 1 to 12 June 1999 AIHM Page 7 39 AlSwitch Hardware Manual AI194 Jumper Settings The AI194 provides for most of its configuration in software The jumpers are normally configured on receipt of the card To confirm that the jumpers are correctly placed or to change the setting refer to the AI194 Revision 4 Card Layout illustration Table 7 17 lists the jumper settings associated with the AI194 Note that boldface text indicates default settings Table 7 17 AI194 Jumper Settings Jumper Setting Description J2 installed on 1 2 EPROM select installed on 2 3 12 V Flash No effect on operation J3 installed on 1 2 Select 128 KB SRAMS installed on 2 3 Select 512 KB SRAMS JA installed on 1 2 Select SPROM installed on 2 3 Select Flash J5 installed on 1 2 Select pgmult installed on 2 3 Select 5 V FLASH J7 OPEN IRB enabled Page 7 40 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications AI194 Connectors There are six connectors on the AI194 One is used for attaching the LED status daughterboard one is for the diagnostic port and the other four are for your equipment connections Table 7 18 lists the A1194 connecto
218. rs and provides a description of each Table 7 18 AI194 Connectors Connector Description Pin Function JP1 A1013 LED display board connector proprietary for connection to LED JP2 Diagnostic port connector 1 Transmits data 2 Receives data 3 Not connected 4 Signals ground P1 Twisted pair Ethernet ports 1 to 12 industry standard 50 pin connector P2 Ethernet AUI interface 9 CD collision pair 15 Pin D sub female 2 CD collision pair IEEE 802 3 compatible 10 Tx data 3 Tx data 5 Rx data 13 Rx data 1 11 4323 V 4 14 8 Signal ground 6 P3 Thinnet COAX Ethernet connector P4 Twisted pair Ethernet ports 13 to 24 industry standard 50 pin connector June 1999 AIHM Page 7 41 AlSwitch Hardware Manual D AI194 Revision 4 Card Layout Figure 7 22 displays the AI194 Revision 4 card layout Figure 7 22 AI194 Revision 4 Card Layout Lr a E EE n 4 9 we5ecs s MHIN d d ell E Pn meg Le WIDE Ze H m PELFEREO PORTE 7 npn D o 5 o posposos n mn amp TEZ um ub iz IO D GELEET el r LI pesocoso soscapss u an TES E eg El DN otara _oaceeoao s me i al 7 WI d EELEE L e ee Bapaboeperb i AERIS EHI SEHE uta FOF SOS eA H es ii vs Nu qi gam y AER DR K b 5 Wupp 1 I Ghd sag Pp Ped do boo oa Pedo pea CALA H Mw oo DO EO EE Don 4
219. rs and terminal block connectors on the cabled side of the unit Its purpose is to e Keep the components of the AI180 Switch cool by forcing room temperature air into the AI180 chassis from underneath the chassis Provide an alarm output in the event of a unit or major component failure in the AICOOL 48 June 1999 AIHM Page 14 1 AlSwitch Hardware Manual AICOOL 48 The technical specifications of the AICOOL 48 Fan Unit are listed in Table Technical 14 1 Specifications Table 14 1 Technical Specifications for the AICOOL 48 Specification Dimension Size Width 16 8 in Depth 9 3 in Height 2 in Weight 8 Ib 10 5 oz Normal Operating Temperature e 40to 100 F e 4 5 to38 C 0 to 50 C Maximum Power Input e 0 8 A at 48 V Nominal 3 A surge e Range 36 VDC to 60 VDC maximum Maximum Power Consumption 1 0 A at 48 V Redundant DC Power Inputs Supplies power to the fans and control logic card Output Alarm One normally closed NC and normally open NO fail safe relay contact Fan Alarm 30 to 40 decrease from nominal rotation DC Power Alarm Fault indicated if either fuse opens or input supply voltage drops below 25 V Alarm Test Button Activation produces an alarm for verification of wiring 3 A Fuses Access to 3 A fuses from the cabled side of the unit Available Accessories Alternate method side strap mounting straps Page 14 2 June 1999 AIHM Chapter 14 AIC
220. rter and void the warranty 12 Using a wired screw terminal connector plug in the 48 VDC power cable to the 48 VDC input of each power supply 13 Turn each power supply ON 14 Check the 5 volt 12 volt and 12 volt LED indicators on the power supply and common alarm panel for a green light Proceed with system operation June 1999 Page 8 5 AIHM AlSwitch Hardware Manual D Replacing a DC If one of the power supplies fails it may be replaced without affecting the Power Supply operation of the AISwitch system 1 Turn offthe power switch for the supply that is to be replaced 2 Disconnect the power cable at the 48 VDC distribution panel 3 Loosen the large captive screws holding the converter in place 4 Disconnect the 48 VDC power supply that is to be replaced 5 Gripping the screws firmly pull the supply out of the system enclosure 6 Position the new replacement supply with the green LED indicators to the left and with the flat metal edges of the supply aligned with the white plastic guides The circuit board will be slightly above the white plastic guide mounting rail See Figure 8 1 for the specific location 7 Gently slide the card into the system enclosure 8 Firmly press the faceplate of the card until the internal connectors snap into place 9 Screw in the extended captive screws to lock the power supply in place 10 Reconnect the power cable at the 48 VDC distribution panel 11 Using a voltage meter check
221. sed to connect this expander interface to an additional chassis where more interface cards can be housed Each expander enclosure must have an expander card Page 7 82 June 1999 ATHM AI198 Revision 4a Jumper Settings Chapter 7 Interface Card Hardware Specifications Table 7 35 shows the default jumper settings for the AI198 Revision 4a Refer to the AI198 Revision 4a Card Layout section for the location of new jumpers J29 and J30 Table 7 35 AI198 Revision 4a Jumper Settings Jumper Setting Comments J2 removed Program ID J4 installed on 1 2 199IPC J5 installed on 1 2 BootROM J6 installed on 2 3 BootROM J7 installed on 2 3 BootROM J8 installed on 2 3 BootROM J9 installed on 2 3 BootROM J10 installed on 2 3 BootROM Jil installed on 2 3 JEDEC J12 installed on 1 2 JEDEC J13 removed JEDEC J14 installed on 1 2 IRB J15 installed on 2 3 JEDEC J16 installed on 1 2 JRB J17 installed on 1 2 JRB J18 installed on 2 3 BootROM J19 removed JEDEC J20 installed on 2 3 JEDEC J21 installed on 1 2 JEDEC J22 installed on 1 2 IRB J23 installed on 1 2 IRB J24 removed JEDEC J25 installed on 1 2 IRB June 1999 AIHM Page 7 83 AlSwitch Hardware Manual Jumper Setting Comments J26 removed Config J27 installed on 2 3 BootROM J28 removed Config J29 installed on 1 2 HBE enabled J30 installed on 1 2 Link integrit
222. st strip and stand on an anti static mat Both the wrist strap and mat must be grounded at the same point as the AISwitch enclosure e When not in use circuit boards must be kept in their anti static plastic bags e Circuit boards must only be removed from their anti static plastic bags immediately prior to installation into the AISwitch enclosure e Immediately upon removal from the enclosure circuit boards must be inserted into their anti static bags e Do not ship or store the electronic circuit boards near strong electrostatic electromagnetic magnetic or radioactive fields Unpack the enclosures and cards placing them on a static free work area Inside the packaging you will find the rack mounting brackets AI Part 06 170 012 and the power cord if your system operates on AC power To install or adjust the settings for the cards in your system remove the blank cover plates from the cabled side of the unit if necessary June 1999 AIHM Page 4 1 AlSwitch Hardware Manual Figure 4 1 AISwitch Series 180 chassis Baffle E ACA SR Power Supplies a a eR et s y Ke p Universal Mounting Ear Craft Port ie ae v AICOOL 4 June 1999 AIHM Page 4 2 Cit Chapter 4 AlSwitch Series 180 Chassis Assembly Table 4 1 AI180 Chassis Technical Specifications Specification Description Network Cards Use one to eight AI network interface cards Dim
223. supplies one at a time remove the power connection to the chassis 2 Remove the chassis to bay ground connection 3 Remove the chassis components observing proper antistatic handling procedures 4 Remove the chassis mounting screws while supporting the weight of the chassis A second person is recommended at this point 5 Remove the chassis and replace with the new chassis Refer to the section on Installing the AISwitch Series 180 Chassis 6 Follow the installation steps listed above to complete the installation of the replacement chassis components Page 4 6 June 1999 AIHM Installing the Heat Baffle Chapter 4 AlSwitch Series 180 Chassis Assembly The heat baffle is required when installing an AICOOL 48 Fan Unit This baffle deflects the air flow at the top of the chassis away from the components loaded in the mounting rack above the chassis It also directs the air flow away from any personnel who may be working on the cabled side of the chassis Note The heat baffle may already be installed on the AI180 chassis Table 4 3 Heat Baffle Technical Specifications Specification Description Height 2 in 5 08 cm Width 16 9 in 42 9 cm Depth 10 in 25 4 cm Weight Approximately 3 18 pounds 1 44 kg Material 20 gauge steel with mounting holes for front center or rear rack mounting Power None Requirements Operating 0 Cto 50 C Environment 0 to 95 relative humidity non
224. t To connect an ASCII terminal to the console port use the RJ 45 roll over cable with the female RJ 45 to DB 25 adapter labeled Terminal To connect a PC running terminal emulation software to the console port use the RJ 45 roll over cable with the female RJ 45 to DB 9 adapter labeled Terminal 2 9 S 2 o fo E E o e m The default parameters for the console port are 9600 baud 8 data bits no parity and 2 stop bits The console port does not support flow control A12524 Page 7 96 June 1999 AIHM Figure 7 50 AI2524 T1 CSU DSU Faceplate LB GAL TX O RX O CD o a gt O A Chapter 7 Interface Card Hardware Specifications AI2524 Jumper Settings Table 7 42 lists the jumper settings for the AI2524 Table 7 42 AI2524 Jumper Setting Jumper Setting J3 1 2 J4 OPEN J5 1 2 A Caution Do not change the jumpers on the motherboard This may cause the card not to function properly AI2524 T1 CSU DSU Faceplate and Connectors The following is a description of the faceplate and connectors associated with the AI2524 This interface is an integrated CSU DSU that supports full or fractional T1 leased line services LB AL TX RX CD NET OUT IN MON JACK Loopback LED Yellow when loopback set normally dark Alarm LED Normally dark yellow to indicate alarm condition Transmit LED Green when data being transmitted Receive LED Green when
225. t mounted above the chassis The following illustrates an installed heat baffle Figure 3 5 Heat Deflection Baffle Temperatura Sensor Mounting Stu Mowsng Sirap Tomesratuna Sara or ee i pinap Space HEAT BAFFLE Cota lame Tumpenlura Eansor Cable Aligo SWITCH HON CABLED VIEW Cable clamp Gable Continues fo Tarminal Black FAM UNIT Refer to the AlSwitch Series 180 Chassis Assembly and the AICOOL 48 Fan Unit component for more details regarding installation or replacement of this heat deflection baffle AI198 Common Logic Card The AI198 Common Logic Card CLC is installed in slots A and or B of the primary chassis The backplane into which this CLC connects must be a revision 9 or higher Facing the cabled side of the chassis slots A and B are the first two slots on the left side of the chassis A Caution Do not put any card except the AI198 CLC or the AI182 expander card into slot A or B of any chassis Damage to the network card and backplane will result The AI198 allows redundant controller functionality If the primary controller in slot A fails the optional redundant backup controller in slot B automatically assumes control of the switch if the CLC selector switch on the chassis is set to the AUTO position Page 3 8 June 1999 AIHM Chapter 3 AI180 Hardware Overview Figure 3 6 AI198 Common Logic Card Selector Switch AUTO The AI198 provides SNMP telnet
226. tee este i a acota it 3 15 RDC180 HP Revision B Power Supp 3 16 AI325 AC Power Supply etti rer ret ege b e nr PEE RE eee EES EEN 3 17 1710 Fuse Panel et e a dace deed etate 3 17 ATCOOL 49 F n UTE EE 3 19 Distribution Panels sessi nnne ener nennen 3 20 June 1999 TOC 1 AIHM AlSwitch Hardware Manual f Other Vendor Components eene enne nnne nnne rennen ener eene nnns 3 21 Network Equipment Building Standards 3 21 Chapter 4 AlSwitch Series 180 Chassis Assembly 4 cesse crees serene eerte neenon aano 4 1 OVEIVIEW E 4 Electrostatic Warning ii er tege ge depre yea ia 4 1 Unpacking toes 4 1 Installing the AISwitch Series 180 Chassis sess 4 4 Replacing the AlSwitch Series 180 Chassis 4 6 Installing the Heat Baffles nonar aon ra teer rettet teda eredi s teu 4 7 Replacing the Heat Bal cionado eee tie iie dee tede EENS 4 9 Installing Replacing Nylon Card Glides esses 4 10 Installing Replacing the Craft Port Connectton eene nens 4 11 How to Install the Craft Port Cable seen 4 11 How to Replace the Backplane Craftport Assembly sese 4 11 Replacing the Backplane iicet gne eee ee er Pd erede costed 4 12 Backplane Jumper Settings iu erdt dera erede eer te T DR Re Eeer 4 14 Removing the Backplane terret tk n e HE Ped d te eed 4 15 Replacing the Backplane uiia e Re e ten dide eee peo etta 4 16 I
227. teg 1014 3Wnuno avoa Sam rau NINOS XS OL o o 990000 ep 0 ao ocoooooooon o Zei ooooocooonDo ein 6000000000 6 ooocoooooou o LR oooooooootn iza 1230 0009000009 0 900000009 E oe Y sen 1990 al 29 G oo oo un EE CO OTT 99ooooon o ooooooooooooon 909090006 i oooocoonl o E tod o ooo LO GT aa 920090000000090 mm o n 9 H E 900002 gooo ooooou oo KH 9000000 m o 99 0000000000 E ZE Desst J 3 oo Gd 2 6060000000 ooooooooon o LP eo uN 06000000600 ooooooooo E co 000000909 G oooocoooun 0000000000000 00000000000000 90000000000000 9000900000000D 990900000002 a il 600000000009 0 SCH en oooooon o p 2200 0060000 0 un mm 9999999999009 90009oon cap E S S 3 9000000 Ro c Ge SLE g she E eE vidodocooo O 0900000000 6 500000000 y 9 50600000000006 fo el 28090000000 o goo00000000 o Oooooooooon a z ooooooooon a o gi si s e al e B s NES N E o 0000000000 G00000000 o 9960009090 60009060999 9 o o o o ooooooooon y 0000000000 o ooooooooon o 9000000000 o o WC HS STE s d oic gs x a ls a 200000009 9080600000 0 60090900000 o8
228. ternal port that connects to the IRB so the AI294 can communicate with AI cards Purpose The AI294 controls and directs data traffic between devices and networks Each port operates independently of each other The AI294 switches traffic between its ports and only switches traffic onto the IRB when required The AI294 e Interconnects LAN segments into a single logical network to decrease traffic congestion between segments e Segments larger LANs into logical workgroups to decrease traffic between segments Avoids Ethernet channel overloading e Prevents collisions e Reduces overall network congestion e Improves network performance Features The AI294 provides e Three physical interfaces for connecting to a variety equipment e Nine external 10 megabits per second ports for connecting multiple devices or networks at LAN speed while using the existing infrastructure e One internal port connecting to the IRB allowing communication with other AI cards e Half or full duplex operation for each port e A self learning address table to automatically learn and build connections between network elements User defined filtering on any port or address to filter out or reroute broadcast traffic between specified nodes on LAN segments Store and forward switching for reducing delays and collisions on port to port data transmissions by filtering and forwarding information at 12 000 packets per second Page 7 88 June 1999 AIHM F
229. the 48 VDC power input connectors Refer to the RDC180 HP Input Power Wiring diagrams Note You cannot make external voltage adjustments June 1999 AIHM Page 9 3 AlSwitch Hardware Manual D RDC180 HP Internal Fuse Internal and The RDC180 HP uses one 15 amp 125 volt main fuse along with one 10 amp External Fuses and two 2 amp 125 volt module fuses The fuses are located near the bottom input power connector and LEDs on the power supply The fuses are designed to open in the event of a serious power supply malfunction and are not replaceable If it appears that a fuse has blown return the power supply for repair or replacement to AI Contact Technical Support for specific instructions Figure 9 3 RDC180 HP Fuse Location Module Fuses e o oca o9 aco eaa x e 5 oa 15 Amp Main Fuse o o eee S 29 LII a 0 oa o0 APPLIED INNOVATION INC gus COPYRIGHT 1998 E MADE JN LSA e External Fuse A Caution The 10 amp external fuse located in the fuse panel is designed to open in the event of a line surge or a problem with the RDC180 HP supply itself Using a fuse larger than 10 amps or continually replacing the 10 amp fuse after repeated failures could cause damage to the power supply or one of the system components If an external fuse fails and replacing it does not fix the problem call Technical Support Page 9 4 June 1999 AIHM Cit Chapter
230. the system on a shelf or on top of an existing structure proceed to either the RDC180 P Power Supply component or the AI325 AC Power Supply component Figure 6 1 AISwitch Series 130 Power Supplies Grounding Panel Al198 CONVERTER RDC180 P POWER RDC180 P POWER m 5 4 g u o o RDC130 C N Common Alam Panel Network Interface Cards Page 6 2 June 1999 AIHM Chapter 6 AISwitch Series 130 Chassis Assembly Table 6 1 AI130 Chassis Technical Specifications Specification Description Network Cards Use one to three AI port or network interface cards Dimensions Height 5 22 in 13 26 cm Width 21 in 53 34 cm Depth 9 76 in 24 79 cm Weight Approximately 25 Ib 11 34 kg which includes dual DC power supplies three cards and a common logic controller Power Supplies The AlSwitch 130 operates on one of two power supply options e RDC180 P A 48 VDC power supply which will also operate in the larger AI180 in Telco applications with single or redundant configurations AJ325 AC A non redundant power supply for 102 to 264 VAC 47 to 63 Hz and 325 W Mounting Data Mounting ears AI Part 06 140 007 available to mount the chassis to a 23 in 58 42 cm rack June 1999 ATHM Page 6 3 AlSwitch Hardware Manual
231. to the SONIC section in the WINSLC Commands chapter of the 41193 ES User s Manual for more information on specifying you want to use the external that is AI193 ES faceplate connectors connectors for connectivity June 1999 AIHM Page 7 21 AlSwitch Hardware Manual AI193 ES Connectors There are four port connectors on the AI193 ES In Version 7 02 of the software P2 is used for the diagnostic port while P4 P6 and P7 are not used In Version 7 03 P2 P4 P6 and P7 all have assigned functionality Refer to Table 7 9 for more information Note Any pins not listed in the following tables are not connected Table 7 9 AI193 ES Version 7 03 Connector Descriptions Connector Label Description P7 COAX BNC Thinwire Ethernet Data Port Pin Inner COAX and Outer COAX Function Inner COAX Signal Outer COAX Shield P6 10BaseT 10BaseT Ethernet Data Port Pin 1 Function TD Transmit Data Pin 2 Function TD Transmit Data Pin 3 Function RD Receive Data Pin 6 Function RD Receive Data P4 AUI Ethernet AUI interface 15 pin D sub female Pin 1 Function Frame ground or signal ground is accessed via J9 jumper Frame ground is the default J9 set to 1 2 Pin 2 Function CD Carrier Detect Pin 3 Function TX Transmit Data Pin 4 Function Frame ground or signal ground is accessed via J9 jumper Fram
232. ts and OSSs Operational Support Systems in a carrier s network Each port can be configured for either async or X 25 operation Protocol changes to a single port can be made without interrupting communications on the other ports Each port operates at speeds up to 128kbps Typical Applications The AI296 can be used in an AI shelf with other AI network interface cards to provide single multiple and redundant trunk lines with a variety of physical port and protocol types including coax EIA 232 EIA 530 X 25 V 35 IP async and others When combined with other AI network interface cards typical applications include collection concentration and trunking of alarm and event messages from many NEs to one or more OSSs and operations centers The AI296 meets Bellcore NEBS Network Equipment Building Standards to ensure reliable operations in Central Offices and other telecommunications facilities Caution The AISwitch and its peripherals contain electrostatic sensitive components Exercise proper handling shipping and storage precautions AI296 Hardware Components The AI296 has four high density connectors that provide 16 async or X 25 ports Individual ports are derived by connecting a cable assembly to each connector or by using a distribution panel All options on the AI296 are configured using either the AI198 menu system or the LocalView menu system The AI296 has no jumper or switches that need to be set June 1999
233. ts for the operation and maintenance of their components Network Equipment used in the telecommunications facility generally must meet Equipment Network Equipment Building System NEBS standards which dictate specific poa requirements regarding space utilization and operation within a central office Building environment The AISwitch Series 180 meet NEBS requirements Standards For a complete explanation of the requirements refer to the Bellcore NEBS Requirements Physical Protection The document number is GR 63 CORE a module of LSSGR GR 64 TSGR FR 440 and NEBS FR FR 2063 June 1999 Page 3 21 AIHM AlSwitch Hardware Manual Page 3 22 June 1999 AIHM Chapter 4 AlSwitch Series 180 Chassis Assembly Chapter 4 AlSwitch Series 180 Chassis Assembly Overview Unpacking This component lists how to install or replace the AISwitch Series 180 chassis mounting ears heat deflection baffle AI198 and interface cards along with component location and technical specifications For configuration details on each of the chassis cards supported refer to the User s Manual for the specific card and the 41198 System Manager User s Manual Electrostatic Warning The AlSwitch contains electrostatic sensitive components Proper handling shipping and storage precautions must be exercised e Removal and installation of circuit boards must be performed in a static free environment A technician should wear an anti static wri
234. undant power if one of the units should fail in service See the Calculating Chassis Power Consumption appendix for the formulas used to compute the power used by the components of a chassis Designed to operate with a DC input voltage between 39 volts DC and 63 volts DC the RDC 180 P should utilize a nominal input voltage of 48 volts DC This power supply converts the incoming 48 volts DC power to the 5 volts 12 volts and 12 volts DC needed for the individual network interface cards installed in the chassis See Figure 3 3 for location of the power supplies Refer to the RDC180 P Power Supply component for more details regarding the RDC180 P technical specifications installation and replacement June 1999 AIHM Page 3 15 AlSwitch Hardware Manual D RDC180 HP Revision B Power Supply Figure 3 8 RDC180 The RDC180 HP is used in an AI180 chassis where the 5 volts DC power HP Revision B consumption is greater than 14 9 amps See the Calculating Chassis Power Power Supply Consumption component for the formulas used to compute the power used by the components of a chassis Each RDC180 HP occupies a single power supply slot Two RDC180 HP DC power supplies are used in a chassis to provide redundant power if one of the units should fail in service Applied Innovation recommends using the RDC180 HP Revision B for all applications Refer to the RDC180 HP Power Supply Revision B component O 5V OK
235. vision 3 Card Layout Figure 7 34 displays the AI196 IEGB Revision 3 card layout Figure 7 34 AI196 IEGB Revision 3 Card Layout BS6 b6677 IYU E am OBL aa s E D e WU E et E uri i Bl d Mittin maet A 5 Rb gt H e en ele d E a r ch E 9 90 iai aon a p Ta Lg DE Sl D R n sc P sen Ii NN T 8 H m B i e f i ada ei E i e E 4 j i i H ES LEE AUTE rrr I 5 E zc mamma r Ll E s z 2 m g i d O E i a CH 0 gt E 35 fe SE i m n E 3 E nomcn E t l mm so pd wl EI h See a LJ D BE seo Lam Ls TS 5 m socker p m CH socer AA E i apat ii un E att qu A m NO 8 e amp BC ul z p l fU R 000000009 Page 7 64 June 1999 AIHM Cit Chapter 7 Interface Card Hardware Specifications AI196 X This section contains information about hardware requirements jumper settings motherboard diagrams and daughter board layouts for the AI196 X Revisions 3 and 5 firmware AI196 X 25 Protocol Overview When the AI196 X is used only for X 25 protocol communication specific hardware information is applicable Al196 Multi Protocol Overview The AI196 I is the designation assigned to this card when it is used as a multi protocol card and does not require the AI183 or AI185 card to co
236. ware Specifications B017 Daughterboard Jumper Settings Table 7 32 displays the default jumper settings for the B017 daughterboard The AI196 X requires four daughterboards for the link interface Each B017 EIA530 daughterboard has four sets of jumpers one set for each link which must be set for either internal or external clocking The default is internal clocking Table 7 32 B017 Daughterboard Jumper Settings Installed on 9 16 Internal Clocking Jumper default External Clocking JP9 Link 1 5 9 13 Link 1 5 9 13 Installed on 9 16 Installed on 1 8 JP10 Link 2 6 10 14 Link 2 6 10 14 Installed on 1 8 Installed on 9 16 JP8 Link 3 7 11 15 Link 3 7 11 15 Installed on 9 16 Installed on 1 8 JP7 Link 4 8 12 16 Link 4 8 12 16 Installed on 1 8 June 1999 AIHM Page 7 73 AlSwitch Hardware Manual D B017 Daughterboard Layout Figure 7 39 displays the B017 daughterboard layout Figure 7 39 B017 Daughterboard Layout anc da DU imma es 8 a B c 2 et g 5n i 0031000 NI NOLVAONNI DIN S66 82 ASH ZION Page 7 74 June 1999 AIHM Chapter 7 Interface Card Hardware Specifications B032 Daughterboard Jumper Settings The AI196 X requires four daughterboards for the link interface Each B032 V 35 daughterboard has four sets of jumpers one set for each link which must be set for either internal or external clocking The default is int
237. wer should one of the two input power sources be lost The panel operates at 48 VDC and distributes up to 60 amps of total current from two separate 30 amp current sources A and B Alarms and front panel indicators indicate failure of fuses major bay alarms and minor bay alarms June 1999 AIHM Page 13 1 AlSwitch Hardware Manual Cabled Side Connections The following illustrates the cabled side of the fuse panel A clear plastic cover on the cabled side protects technicians from accidental contact with the live power connections This cover must be in place after the unit is installed Figure 13 1 1710 Fuse Panel Cabled Side Note Note Input Terminal Block A is located on the left Input Terminal Block B is located on the right Label Description Connects To BATT INPUT A Screw lug connector 48V incoming power line from the battery backup GND INPUTA Screw lug connector 48V incoming ground cable line 1 BATTA OUT 10 1 GND A OUT 10 10 position output terminal block A piece of equipment within the bay or in another bay which is being supplied by the fuse installed in the same numbered position on the faceplate side of the fuse panel signal a minor alarm failure in the bay FUSE ALARM Wire wrap relay contacts to The FUSE ALARM light on the signal a failure of a fuse faceplate side of the fuse panel This can also be wired to some external light or audible aisle signal MAJOR ALARM Wire
238. wer supply from the system enclosure by unscrewing the retaining screws gripping the screw ground and pulling the power supply from the unit 6 Install the RDC180 C Common Alarm Panel by plugging in the ribbon cable into the lower right corner of the backplane 7 Screw in the two screws provided in the lower portion of the common alarm panel Confirm that the ribbon cable is still inserted in the backplane 8 Insert the top guide rail in the top right corner of the chassis and screw in the two screws provided 9 Locate the two slots directly above the Common Alarm Panel 10 Position the power supply so that the metal rail on the bottom ofthe supply aligns with the left most white plastic guide 11 Gently slide the power supply into the system enclosure until it stops at the backplane and is flush with the chassis 12 Firmly press the faceplate into position The module should not release when you gently tug on the panel handle Page 10 10 June 1999 AIHM 13 Chapter 10 AI325 AC Power Supply Tighten the extended retaining screws to lock the power supply in place A Caution A frame ground wire MUST be connected to the ground GND 14 15 16 17 18 19 20 studs on the common alarm panel BEFORE comnecting the power cord to an AC power source Connect the right angle power cable supplied with the AI325 AC power supply to the On Off switch fuse housing Connect the ground cable to
239. y text enabled Page 7 84 June 1999 AIHM 10ns 9 e Page 7 85 Interface Card Hardware Specificat D D Chapter 7 4a Card Layout 1sion AI198 Rev Figure 7 44 displays the card layout for the AI198 Revision 4a 4a Card Layout 1sion AI198 Rev Figure 7 44 J29 J30 LP Le 96 12 90 900 ae ears ot put T 90 3906701 WON swe T D 89d 86 LIV g MM saquiny az uonme S uoismay quinn azis gia gel show ii suivie aoo ua EEN CUN Ee E Wu wu UI esce acy E D 10 Om 96 S661 LHORAdOD ao C oG gusooso2009000090n 9o dj ys 4 Se 000 i oma un DEI or
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