Kenmore 12,000 BTU Room Air Conditioner Installation Guide
Contents
1. READ BEFORE INSTALLING UNIT For Slider Casement Air Conditioners CAUTION To avoid risk of personal injury property damage or product damage due to the weight of this device and sharp edges that may be exposed Air conditioners covered in this manual pose an excessive weight hazard Two or more people are needed to move and install the unit To prevent injury or strain use proper lifting and carrying techniques when moving unit Carefully inspect location where air conditioner will be installed Be sure it will support the weight of the unit over an extended period of time Handle air conditioner with care Wear protective gloves whenever lifting or carrying the unit AVOID the sharp metal fins of front and rear coils Make sure air conditioner does not fall during installation These instructions describe installation in a typical wood framed window with a wood SLIDE BY sash or installation in a metal CASEMENT window Modification may be necessary when installing in windows made differently than those shown in these instructions A high window accessory kit is available for window heights up to 62 1575 mm Part EA103W Call 1 800 4 MY HOME to order kit Meeting Electrical Requirements Electrical Shock and Personal Injury Hazard e Electrical ground is required on this appliance e DO NOT ground to a gas line e lf cold water pipe is interrupted by plastic non metallic gaskets or other insulating materials DO NOT2. of the cabinet side channel Fastening Side Channels Panel frame FIG 15 Apply side channel seal to side channels just below edge fae of panel ss D window pane C y To remove front as shown FIG 16 1 Remove the two front retaining screws from the front frame 2 Press firmly on each side of the metal case close to front approximately 2 3 of the way down 3 While pressing on the sides of the metal case gently pull the front out and lift up to release it from the case 4 Then release the electrical coupler plug NOTE DO NOT push or pull air direction louvers Place air conditioner in window opening As shown FIG 17 it should sit on platform assembly so that window panel frame and cabinet side channels are against top and side window jambs Slide inner window sash firmly against cabinet 19 Slide inner window sash firmly against side of the cabinet Make sure not to peel the seal strips from the window track and cabinet side channels If the panel frame does not fit snugly to the inner window sash secure the panel frame to the sash with 8 x 3 4 self threading screws Use the partially plugged holes in the panel frame Drill 1 8 pilot holes for the screws Hook the safety bracket over the base of the unit and fasten it to the front of the platform assembly FIG 18 Use a 8 32 x 3 4 self threading screw NOTE The bracket prevents movement of the air conditioner either in or out af
3. the sides of the unit using three screws FIG 28 Item 17 per channel Make sure hook ends of channels face toward the back of unit Panel frame Slide the plastic window panel into the panel frame with the smooth side to the room Slide the panel frame assembly into the side channels of the air conditioner cabinet Make sure the plastic window panel is firmly enclosed on all sides by the retainer grooves FIG 28 Plastic window panel Cut side channel seal into 2 equal lengths Remove the protective backing and apply it to the rear side of the cabinet side channels starting just below the panel frame assembly Pinch off excess length so the seal is even with the bottom of the cabinet side channel FIG 29 To remove front as shown FIG 30 1 Remove the two front retaining screws from the front frame 2 Press firmly on each side of the metal case close to the front approximately 2 3 of the way down 3 While pressing on the sides of the metal case gently pull the front out and lift up to release it from the case 4 Then release the electrical coupler plug NOTE DO NOT push or pull air direction louvers Place the air conditioner in the window opening as shown FIG 31 It should sit on the platform assembly so that the window panel frame and the cabinet side channels are against the top and side window jambs Side channels should overlap side window jambs equally Apply side channel seal to side channels just below e
4. cabinet The crank handle should be removed to allow the platform to be fastened to the jamb If the window cannot open far enough more than 15 1 2 for the cabinet to clear the window remove the window entirely by drilling out the rivets Bolts can serve as the pivots in the feature e To avoid crank handle and window clearance problems the unit can be installed in a stationary sash section However the horizontal mullion and the 2 glass panels must be removed before installation 1 4 6mm HEX ne selena ae st haat buns EE Maeda tebe a sh ccs eter EEA A E E F L AN G E N UT and hex flange nut to complete the assembly Choose the slot and adjustment bolt hole location that will create a 45 degree angle between the platform and support brace Try the assembly in the window to determine if the platform will rest properly and allow the proper slope 3 16 lower on outside e lf you are planning to use a siding protection board see Step 29 on the outside of your house hold the board in piace when Pees the paceman in the window 25 Drill a 9 64 diameter tillot hole in the window Hena an eand distance from each side of the Em FIG 22 and 3 16 up from the window sill If the hole coincides with the window lever slot in the jamb bottom an additional hole will have to be drilled through the platform edge and the window jamb to miss this slot Peel off the protective backing from the track seal and stick the seal
5. d window as shown FIG 4 40 maximum 15 1 2 minimum width 16 1 4 height 16 1 4 maximum width for casement windows ae x 21 1 2 minimum height with window panel retainer wi l 20 5 16 minimum height window panel retainer removed Pa 40 maximum height _ Height measurement must be of a clear opening above mounting platform In some cases due to a variety of stop and track arrangements the above dimensions may vary slightly If necessary installation can be made by alternating window jambs See Alternate Window Jamb Applications ER Choose the proper window location Choose a window that allows the cooled air to flow freely and directly into room s you wish to cool Remember it is difficult to move air around corners Also choose a window that is within 6 feet of an electrical outlet as shown FIG 5 See Meeting Electrical Requirements Receptacle wiring needs Do not use an extension cord Installing Unit in a Sliding Window 4 Attach support brace to platform as shown FIG 6 Use adjustment bolt and hex flange nut to complete assembly Choose slot and adjustment bolt hole locations that will create a 45 degree angle between platform and support brace Try assembly in the window to determine if platform will rest FIG 6 properly and allow proper slope 3 16 lower on out side e Ifyou are planning to use a siding protection board see Step 8 1 4 6mm HEX FLANGE NUT on t
6. dge of panel frame Drill two 9 64 diameter pilot holes in the top window jamb in line with the partially plugged holes in the panel frame Secure the panel frame to the window jamb with two 8 32 x 3 4 self threading screws If additional holding is necessary two screws may be used on the sides of the panel frame as well Drill two screw clearance holes in the cabinet side channels near bottom and two 9 64 diameter pilot holes in the side window jambs Secure the cabinet side channels to the window jambs with two 8 32 x 3 4 self threading screws When doing this be careful not to twist the side channel seals with the screws NOTE Inserting screws will prevent the air conditioner from being pushed into the room To replace the front first reconnect the coupler plugs make the exhaust control positioned through the front in the proper location Gently push the front into position on the cabinet It should click into place Then replace the retaining screws that holds the panel in place Do not push against or pull upon the front panel louvers
7. he outside of your house hold board in place when testing assembly in window 8 11 16 inches FIG 7 i i f f F t If any sash stop protrudes more than 1 from the side window jambs the 8 11 16 measurement must be increased accordingly FIG 7 Screen and storm window frames may also _ i pressed against inside edge of window track as shown FIG 8A FIG 8B Using the holes in the platform as a guide mark and drill two 9 64 diameter holes Drill holes in either track or stool Peel off protective backing from track seal Apply seal to room side of window track FIG 9 Center of seal strip should coincide with the line marked in Step 5 The two screw holes drilled in Step 6 should be directly above seal strip in the inner track Center platform assembly on the line with platform tab pressed 8 securely attach a siding protection board to side of house FIG 10 against window track NOTE Siding protection board should be long enough to span 2 wall studs FIG 10 FIG 9 Alternate screw location Apply track seal depending on the inner sill depth to window side of track Platform tab FIG 8B Inside wall of house Siding protection board window track window seal 9 Place platform assembly with platform tab against inside of window Outside edge is 3 16 track and attach it to window jamb FIG 11 Use appropriate length screws FIG 11 lower than inside of 9 11 i
8. n preparing For Installation Adjust platform assembly so that outside edge is 3 16 lower than inside edge as shown FIG 11 This ensures proper water drainage from Put platform the air conditioner tab against i inside of track Level platform assembly from side to side Also make sure window track is level Use leveling shims as necessary to ensure unit is level from side to side Measure height of window opening from top of platform assembly as shown FIG 12 Subtract 20 5 8 Mark this measurement on plastic window panel along the longer side FIG 12 Clamp plastic window panel between a board and a work table and cut along cutting line with a fine tooth saw Remove any burrs with a file Fasten side channels to the sides of the air conditioner using 3 screws Item 17 per channel as shown FIG 13 Start with first screw at top of channel Make sure hook ends of channels face toward back of unit Measure distance and subtract 20 5 8 15 Slide plastic window panel into panel frame as shown FIG 14 with the smooth side to the room Slide panel frame assembly into side channels of the AC cabinet Make sure plastic window panel is firmly enclosed on all sides by the retainer grooves Cut side channel seal into 2 equal lengths Remove protective backing and apply it to the rear side of cabinet side channels starting just below panel frame assembly FIG 15 Pinch off excess length so seal is even with the bottom
9. or your personal safety this appliance must be grounded 3 Prong AM This air conditioner includes a power supply cord with a Grounding plug NEES 3 prong grounding plug To minimize possible electrical shock hazard x cord must be plugged into a matching 3 prong grounding type wall receptacle must be grounded in accordance with National Electrical Code ANSI NFPA 70 latest version and all local codes and ordinances Grounding prong lf a matching 3 prong grounding type wall receptacle is not available it is the responsibility of the consumer to have a properly grounded 3 prong wall receptacle installed by a qualified electrician Power Supply Cord 6 feet long FIG 1 wood strip Bottom Rail of mounted on air conditioner top of inner sill Preparing for Installation Installation Tips For wood frame casement windows as lt may be necessary to construct a frame using at least it a GY 1 thick wood with a 15 1 2 wide opening T 7 Yj For brick or cement building construction It may be necessary to put a wood stool strip under air conditioner for mounting purposes as shown FIG 2 F ZA Outer sill INDOOR Z AouTDOOR FIG 2 Failure to adhere to the following precautions could result in personal injury and product damage e Because this unit weighs about 60 to 80 pounds it is recommended that you have someone help you when installing your new unit and that you b
10. oth use proper lifting techniques Inspect the condition of the window where unit will be installed Be sure it will support the weight of the unit e This appliance must be installed according to all applicable codes and ordinances e Handle air conditioner with care AVOID sharp metal fins on front and rear coils Make sure your air conditioner does not fall during installation e Do not use water collected in the unit for drinking purposes It is not sanitary Tools Required e Flat head screwdriver e Carpenter s level e Fine tooth saw e Phillips head screwdriver e Electric or hand drill e DO NOT USE ANY SCREWS OTHER THAN THOSE SPECIFIED IN THESE INSTRUCTIONS 4 Make sure you have all the necessary parts FIG 3 3 Installation kit contents FIG 3 No Hardware Qty Hex flange nut 1 4 Screw 10 x 2 1 2 flat head No Hardware Qty Screw 10 x 1 3 4 flat head Screw 10 x 1 pan head screw 8 x 3 4 pan head a Screw 8 x 3 4 self threading Plastic window panel Side ene 2 Screw 8 x 3 8 truss head 6 Ww oe y _ Use scale below to measure length of your screws The scale will come in handy when separating screws for installation 13mm 25mm 44mm IDENTIFY SCREWS 4 0 4 1 3 4 BY LENGTH FIG 4 15 1 2 minimum width 3 8 3 4 1 1 2 2 21 12 10mm 19mm 38mm 50mm minimum height 2 Choose a proper size
11. ter completing the installation 24 stuff the window sash seal between the vertical sash and the window glass as shown FIG 19 22 Use the window locking bracket to lock the inner window sash to the base of the outer window sash FIG 19 Use one 8 x 3 4 screw or 8 32 x 3 4 self threading screw Drill 1 8 pilot hole Y amp To replace the front first reconnect the coupler plugs make the exhaust control positioned through the front in the proper location Gently push the front into position on the cabinet It should click into place Then replace the retaining screws that holds the panel in place DO NOT push or pull the front panel louvers Insttall safety bracket window sash seal Window locking safety bracket bracket Alternate Window Jamb Applications To install in windows having no flanges or wood stops on the top and side jambs the channels and panel frame must fit against a matching flange or 1 16 max thick angle attached to the window jambs FIG 20A shows this angle installed FIG 20B amp FIG 20C show alternate treatments On the sash side of the opening the leading corner of the inner sash becomes the flange You can purchase the angle strip locally 3 4 or 1 FIG 20A FIG 20B FIG 20C Add angle to wood stop Add wood as shown Add 16 or 18 gage angle Installing the Unit in a Casement Window Platform Assembly FIG 21 e Open the window the maximum amount to allow for clearance of the
12. to the window sill on the outside of the bottom jamb as shown FIG 23 Screw the platform assembly to the window jamb through the pilot hole you drilled in Step 25 Use a 8 x 3 4 self threading screw FIG 24 Equal distance from both sides Apply track seal to the outside Track seal edge of the bottom window jamb Screw Window jamb 9 64 diameter pilot hole FIG 22 FIG 24 PJ adjust the platform assembly so that the rear of the air conditioner will be 3 16 lower than the front This ensures proper waiter drainage from the air conditioner e A projection below the base of the air conditioner will require the rear of the platform to be 7 16 lower than the front to create the 3 16 slant from front to rear FIG 25 securely attach a siding protection board to the side of the house where the platform assembly hit the house as shown FIG 26 The siding protection board should be long enough to span 2 wall studs Rear is at least 7 16 lower than Fasten siding protection board to the house siding Measure distance and subtract FIG 26 Measure the height of the window opening from the top of the platform assembly as shown FIG 27 Subtract 20 5 8 Mark this measurement on the plastic window panel along the longer side Clamp the plastic window panel between a board and a work table and cut along the cutting line with a fine tooth saw Remove any burrs with a file Fasten the side channels to
13. use for grounding Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded e DO NOT modify power supply cord plug If it does not fit outlet have a proper outlet installed by a qualified electrician e DO NOT have a fuse in the neutral or grounding circuit A fuse in the neutral or grounding circuit could result in an electrical shock e DO NOT use an extension cord with this appliance OBSERVE ALL LOCAL GOVERNING CODES AND ORDINANCES DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE POWER SUPPLY CORD GROUNDING PRONG e lf codes permit and a separate grounding wire is used it is recommended that a qualified electrician determine that the grounding path is adequate and not interrupted by plastic non metallic gaskets or other insulating materials 2020217A1406 Receptacle Wiring Receptacle wiring should be a minimum of 14 gauge Use copper wire only It is your responsibility to provide proper and adequate receptacle wiring installed by a qualified electrician Electrical Requirements A 115 volt 103 5 minimum 126 5 maximum 60 Hertz AC only 15 ampere fused electrical supply is required A time delay fuse or time delay circuit breaker is also required A separate circuit serving this appliance only MUST be provided Electrical Connection 3 Prong Grounding Electrical grounding is required on this appliance Type Wall Receptacle Recommended grounding method iis F
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