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Kenmore 6-Year Owner's Manual

1. 6 10 19 20S 19 9 20T 19 20S 19 9 20T Description 153 316040 153 316050 153 316060 153 316070 153 326060 153 326070 1 Access Door 9006293 9006293 9006293 9006293 9006293 9006293 2 Drain Valve 9000058 9000058 9000058 9000058 9000058 9000058 3 Drain Valve Washer 9001584 9001584 9001584 9001584 9001584 9001584 17 32 x13 64 x1 8 Tk 4 Element 9000139 9000139 9000139 9000139 9000133 9000133 5 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308 6 Inlet Nipple 2 1 2 9003976 9003976 9003976 9003976 9003976 9003976 7 Junction Box Cover 9001327 9001327 9001327 9001327 9001327 9001327 8 Manual 185775 000 185775 000 185775 000 185775 000 185775 000 185775 000 9 Model Rating Plate 184227 000 184227 000 184227 000 184227 000 184227 000 184227 000 10 ON OFF Switch 9000340 9000340 9000340 9000340 11 Outlet Nipple 9001494 9001494 9006294 9001494 9006294 9001494 12 Temperature Pressure 9000728 9000728 9000728 9000728 9000728 9000728 Relief Valve 2 13 Terminal Cover 9002438 9002438 9002438 9002438 9002438 9002438 14 Thermostat Bracket 9006298 9006298 9006298 9006298 9006298 9006298 15 T stat W Hi Limit 9002327 9002327 9002327 9002327 9002327 9002327 16 Anode Rod 9003942 9003942 9003944 9003944 9003944 9003944 17 Inlet Tube 9006297 oo 9006296 9003663 9006296 9003663 18 Plug 9001437 9001437 9001437 9001437 9001437 9001437 Also available at most hardware stores Replaced only on return of damaged plate Not
2. 5 Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materials depending on your type of installation EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER TERIALS AND BASIC TOOLS NEEDED DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 OR LESS 24 DIAMETER FOR WATER HEATERS HAVING A DIAMETER WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3 4 OR 1 2 THREADED OR COPPER PLUMBING 22 OR LESS AND AVAILABLE IN 28 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 OR LESS Basic Tools You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrench 2 Screwdriver 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Teflon Tape SLOT HEAD SCREWDRIVER ES PHILLIPS SCREWDRIVER ROLL OF TEFLON TAPE USE ON WATER CONNECTIONS PIPE DOPE SQUEEZE TUBE USE FOR WATER CONNECTIONS S FL GARDEN HOSE 6 FOOT TAPE PIPE WRENCH Additional Tools Needed When Sweat Soldering Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes TUBING CUTTER L AN HACKSA
3. Filling the Water Heater Wiring Wiring Diagrams Wiring Connections SERVICE AND ADJUSTMENT Temperature Regulation Thermostat CONTE Temperature Settings 213 Thermostat Adjustment 213 Temperature Pressure Relief Valve Operation 13 Draining Thermostat Removal Replacement Element Cleaning Replacement Drain Valve Washer Replacement Anode Rod Inspection Service TROUBLESHOOTING GUIDE Start Up Conditions Thermal Expansion Strange Sounds Operational Conditions Smelly Water Air in Hot Water Faucets Rumbling Noise High Temperature Shut Off System Not Enough or No Hot Water Water Is Too Hot Leakage Checkpoints REPAIR PARTS LIST WARRANTY INTRODUCTION Thank You for purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service It is strongly suggested that this new water heater be professionally installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Abbreviations Found In This Instruction Manual ANSI American National Standards Institute ASME American Society of Mechanical Engineers GAMA Gas Appliance Manufacturers A
4. If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as indicated in the above paragraph The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts x 3 412 equal Btu hr input rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI 221 22 CSA 4 4 may require a valve model different from the one furnished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a locally prescribed temperature pressure relief valve installed in the designated opening in the water heater in place of the factory furnished valve For safe operation of the water heater the relief valve must not be removed from its designated opening nor plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part T
5. Element Cleaning Replacement instructions to clean and replace the elements HIGH TEMPERATURE SHUT OFF SYSTEM The water heater has a high limit shut off system with a reset button located on the thermostat Follow the resetting instructions which refer to the high limit behind the access panel 19 A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF electrical power supply to the water heater FIGURE 30 2 Remove the screw s securing the access panel and remove panel 3 Remove the insulation 4 Reset the high limit by pushing in the red button marked RESET FIGURE 31 5 Replace the insulation so that it completely covers the thermostat and element 6 Replace the access panel 7 Turn ON electric power to the water heater If the high limit must be reset again call Sears Service Department to find out why high limit turned OFF the electric power NOT ENOUGH OR NO HOT WATER 1 In a new installation the water heater may not be properly connected Make sure the cold water supply valve is open Review and check piping installation Make sure that the cold water line is connected to the cold water inlet to the water heater and the hot water
6. Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF the electric power supply to the water heater FIGURE 16 HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 2 Turn off the water supply to the water heater at the water Shut off valve or water meter FIGURE 17 3 Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining alts FIGURE 18 The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person 4 Remove the screw s securing the access panel and remove panel FIGURE 19 5 Remove insulation to expose the terminal cover FIGURE 20 6 Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 21 7 Disconnect the two wires on the element and unscrew the old element from the tank FIGURE 22 8 Clean the area around the element openi
7. all local applicable plumbing codes Sears will supply a free water heater for one that develops a leak For the second through sixth year from the purchase date you must pay the labor cost for installation of water heater For commercial institutional industrial or residential use by two or more families the above limited warranty is only for two years During the second year you must pay the labor cost for water heater installation 1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from the date of purchase Sears will free of charge supply and install new water heater parts for defective ones or a new water heater for one that develops a leak WARRANTY SERVICE To obtain warranty service call 1 800 4 MY HOME 1 800 469 4663 This warranty applies only while this product is in use in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO Dept 817 WA Hoffman Estates IL 60179 CNELCN ONE REE The price of your water heater does not include a free checkup service call On water heater installations arrange Sears warrants the installation CON ON ONO SORE a by Sears Acharge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat c Leaks in pipes or fittings b Condensation MASTER PROTECTION AGREEMENTS Congratulations on making a smart
8. at the tank fitting The drain valve may be leaking at the tank fitting o m mo Water in the water heater bottom or on the floor may be from condensation loose connections or the temperature pressure relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken H Check anode rod fitting for leak Note Models with optional fitting locations on top check for leaks at plugs Leakage from other appliances water lines or ground seepage should also be checked Note To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instructions in the Service and Maintenance section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installation Instructions section KENMORE THE ECONOMIZER 6 COMPACT ELECTRIC WATER HEATERS MODEL NO S 153 316040 6 Gallon 153 316050 10 Gallon 153 316060 19 Gallon Short 153 316070 19 9 Gallon Tall 153 326060 19 Gallon 240 V Short 153 326070 19 9 Gallon 240 V Tall Note Illustration is used to reference parts of compact models only Actual locations of components on water heater may vary from model to model 16
9. e Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF the electric power supply to the water heater 2 CLOSE the cold water inlet valve to the water heater 3 OPEN a nearby hot water faucet and leave open to allow for draining 4 Connect a hose to the drain valve and terminate to an adequate drain or outdoors 5 OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain 6 Close the drain valve 7 Follow Filling the Water Heater instructions in the Installation Instructions section 8 Turn ON power to the water heater CAUTION Improper installation and use may result in property damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power Thermostat Removal Replacement A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF w 1 Turn OFF the electrical power to the water heater at the ju
10. grounded by the installer A green ground screw has been provided on the water heater s junction box Connect ground wire to this location 7 Replace the wiring junction cover using the screw provided WIRING CONNECTIONS CONDUIT TO POWER SUPPLY om D JUNCTION BOX ON OFF COVER SWITCH 120V MODELS WIRE NUTS ONLY GREEN GROUND SCREW CONDUIT TO POWER SUPPLY FIGURE 12 ERVICE AND ADJUSTME Temperature Regulation Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting ADANGER HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using t
11. illustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All Parts listed may be ordered from any Sears Service Center and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling 22 The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Numbers Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST REPAIRPARTSLIST PARTS LI KENMORE THE ECONOMIZER 6 COMPACT ELECTRIC WATER HEATERS MODEL NO S 153 316331 30 Gallon 153 326331 30 Gallon 240 V Key Model Numbers No Part Description 153 316331 153 326331 1 Access Panel 9003900 9003900 2 Anode Rod 9003944 9003944 3 Drain Valve 9000058 9000058 4 Drain Valve Washer 17 32 x 13 64 x 1 8 Thick 9001584 9001584 5 Element 9000139 9000133 6 Element Gasket 9000308 9000308 z Element Insulation Cap 9003723 9003723 8 Inlet Water Nipple 9002298 9002298 9 Junction Box C
12. line to the hot water outlet on the water heater Make sure the electrical supply to your water heater is ON Check for loose or blown fuses in your water heater circuit Circuit breakers weaken with age and may not handle their rated load and should be replaced Make certain the disconnect switch if used is in the ON position Check to see the electric service to your house has not been interrupted If this is the case contact the electric company Is the thermostat set to the desired temperature See Temperature Regulation section 7 If you had experienced very hot water and now no hot water the problem may be due to the high temperature shut off system See High Temperature Shut Off System in the Troubleshooting section 8 During very cold weather the incoming water will also be colder and it will require a longer time to become heated 9 The hot water usage may exceed the capacity of the water heater If so wait for water heater to recover after abnormal demand Also examine pipes and faucets for possible water leaks 10 If you can not determine the problem then call the Sears Service Department WATER IS TOO HOT Adjust the thermostat to a lower setting See the Temperature Regulation section 20 LEAKAGE CHECKPOIN FIGURE 32 Use this guide to check a Leaking water heater Many suspected Leakers are not leaking tanks Often the source of the wat
13. or T amp P Connections should only be used as identified on heater Failure to use them properly could result in damage to the water heater serious bodily injury or death Some compact models have optional plumbing connections On these units if top connection is preferred over the side connection use the following instructions as they apply to your connection To change Temperature and Pressure T amp P valve location Remove 3 4 plug from opening in jacket top Replace 3 4 plug opening with T amp P valve plug original T amp P valve opening with 3 4 plug BE SURE TO REAPPLY PIPE JOINT COMPOUND OR TEFLON TAPE AROUND THE THREADED ENDS OF THE TEMPERATURE AND PRESSURE T amp P VALVE AND THE 3 4 PLUG WHEN REINSTALLING COMPONENTS To change Cold Inlet location Remove 3 4 plug from opening in jacket top Replace 3 4 plug opening with Cold Inlet nipple plug original Cold Inlet opening with 3 4 plug BE SURE TO REAPPLY PIPE JOINT COMPOUND OR TEFLON TAPE AROUND THE THREADED ENDS OF THE COLD INLET NIPPLE AND THE 3 4 PLUG WHEN REINSTALLING COMPONENTS To change Hot Outlet location Screw 3 4 NPT galvanized cap not included purchase locally onto Side Hot Outlet and install 3 4 NPT nipple not included purchase locally in the opening identified as HOT T amp P location BE SURE TO REAPPLY PIPE JOINT COMPOUND OR TEFLON TAPE AROUND THE THREADED ENDS OF THE 3 4 NPT NIPPLES WHEN REINS
14. physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting ADANGER The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug Provide a6 a air gap between pipe and drain it SHUT OFF VALVE FLOOR DRAIN FIGURE 10 Filling the Water Heater CAUTION Property DamageHazard Avoid water heater damage Fill tank with water before operating Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power To fill the water heater with w
15. purchase Your new Kenmore product is designed and manufactured for years of dependable operation But like all products it may require preventive maintenance or repair from time to time That s when having a Master Protection Agreement can save you money and aggravation Purchase a Master Protection Agreement now and protect yourself from unexpected hassle and expense The Master Protection Agreement also helps extend the life of your new product Here s what s included in the Agreement Expert Service by our 12 000 professional repair specialist Unlimited service and no charge for parts and labor on all covered repairs No lemon guarantee replacement of your covered product if four or more product failures occur within twelve months Product replacement if your covered product can t be fixed Annual Preventive Maintenance Check at your request no extra charge For in home major brand rep Call 24 hours a day 7 days a week U S A and Canada 1 800 4 MY HOME Fast help by phone phone support from a Sears technician on products requiring in home repair plus convenient repair scheduling Power surge protection against electrical damage due to power fluctuations Rental reimbursement if repair of your covered product takes longer than promised Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or s
16. the electrical water tank explosion supply to the water heater is turned OFF Properly sized temperature and pressure relief valve must e Failure to do this could result in be installed in opening death serious bodily injury or provided property damage ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage SAFE INSTALLATION USE AND SERVICE GENERAL SAFETV TABLE OF CONTENTS INTRODUCTION PRODUCT SPECIFICATIONS MATERIALS AND BASIC TOOLS NEEDED Materials Needed Basic Tools Additional Tools Needed When Sweat Soldering INSTALLATION INSTRUCTIONS Removing the Old Water Heater Facts to Consider About the Location Insulation Blankets Water Piping T amp P Valve and Pipe Insulation Temperature Pressure Relief Valve
17. 140 F 49 60 C recommended by most dishwasher manufacturers Thermostat Adjustment Refer to thermostat illustrations under Thermostat section A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage The thermostat is adjustable if a different water temperature is desired Read all warnings in the Temperature Regulation section before proceeding 1 Turn OFF the electric power to the water heater at the junction box 2 Take off the access panel and remove the insulation cap with handle 3 The slotted adjustment using a screwdriver can be turned clockwise to increase the temperature setting or counter clockwise N to decrease the temperature setting 4 Replace the insulation cap with handle and access panel 5 Turn ON the power supply Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year ADANGER Burn hazard Hot water discharge Keep clear of relief valve discharge outlet The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure reli
18. 31 30 113 6 27 559 30 762 9 1 14 15 Wiring size based on standard 60 C copper wire If distance from fuse box to water heater is more than 90 feet refer to your local electrical code A Models with optional Top Hot Outlet or T amp P location are identified as EITH Models with optional installation locatie install T amp P Never jacket Conn as identified on heater use ti dam bodily injury or death WARNING Explosion Hazard ER Hot Outlet or T amp P ions on jacket top can NOT be led with both Hot Outlet and located on top r attempt to use Cold inlet on t top as Hot Outlet or T amp P ections should only be used Failure to hem properly could result in ge to the water heater serious Some compact models have labeled optional plumbing connections see below MODEL STANDARD STANDARD STANDARD MODEL HAS OPTIONAL MODEL HAS OPTIONAL NUMBER SIDE COLD INLET SIDE HOT INLET SIDE T amp P TOP COLD INLET TOP HOT OUTLET OR T amp P 153 316040 YES YES YES YES PLUGGED YES PLUGGED 153 316050 YES YES YES NO YES PLUGGED 153 316060 YES YES YES YES PLUGGED YES PLUGGED 153 316070 YES YES YES YES PLUGGED YES PLUGGED 153 316331 YES YES YES NO NO 153 326060 YES YES YES YES PLUGGED YES PLUGGED 153 326070 YES YES YES YES PLUGGED YES PLUGGED 153 326331 YES YES YES NO NO
19. NT 120 VOLT JUNCTION JUNCTION BOX 2 E F ROR ee ae a Ha GND oar P ps k OPTIONAL amp S 2 ll SWITCH 22 OND e 0 x ul SE w al S oa Z HLTEMP 4 27 g LIMIT DI rO HI TEMP a SWITCH al cS LIMIT 3 2 SWITCH D G a THERMOSTAT q te m THERMOSTAT ia 8 g x E g amp A a 3 ELEMENT HEATING ELEMEN FIGURE 11 WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with copper wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a competent electrician Contact your Sears salesperson to arrange for a professional electrician 1 Provide a way to easily shut off the electric power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and co
20. Owner s Manual Kenmore THE ECONOMIZER 6 COMPACT ELECTRIC WATER HEATER FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING MODEL NO 153 316040 6 GALLON 153 316050 10 GALLON 153 316060 19 GALLON SHORT 153 316070 19 9 GALLON TALL 153 316331 30 GALLON 153 326060 19 GALLON 240 V SHORT 153 326070 19 9 GALLON 240 V TALL 153 326331 30 GALLON 240 V LISTED EFFICIENCY RATING CERTIFIED ama GAMA certification applies to all residential electric water heaters with capacities of 20 to 120 Gallons Input rating of 12kW or less e Safety Instructions e Installation e Operation e Care and Maintenance e Troubleshooting e Parts List AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater SAVE THIS MANUAL FOR FUTURE REFERENCE Sears Roebuck and Co Hoffman Estates IL 60179 U S A PRINTED 0607 www sears com PART NO 185775 000 ION USE AN Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safety related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard Read and obey all safe
21. SMAN IN THE FIELD INVOLVED PLUMBING AND ELECTRICAL WORK ARE REQUIRED Examine the location to ensure the water heater complies with the Facts to Consider About the Location section in this manual For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation procedures Instructions may be obtained from California Office of the State Architect 400 P Street Sacramento CA 95814 Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248 CMR 2 00 State Plumbing Code and 248 CMR 5 00 RODUCT SPECIFICATION TANK CAPACITY IN GALLONS LITERS DIMENSIONS IN INCHES mm MODEL NUMBER DIA HEIGHT RECOVERY RATE GALS PER HOUR 90 F Rise MAXIMUM FUSE OR CIRCUIT BREAKER SIZE AMPS ELEMENT WATTAGE MINIMUM WIRE SIZE GAUGE 120 Volt 240 Volt 153 316040 6 22 7 14 250 362 15 375 391 75 1650 12 20 153 316050 10 37 8 16 406 18 25 464 7 5 1650 12 20 153 316060 19 71 9 18 457 24 9 632 7 5 1650 12 20 153 316070 19 9 75 3 16 406 31 62 803 7 5 1650 12 20 153 316331 30 113 6 22 559 30 762 75 1650 12 20 153 326060 19 71 9 18 457 24 9 632 9 1 14 15 153 326070 19 9 75 3 16 406 31 62 803 9 1 14 15 153 3263
22. TALLING COMPONENTS T amp P Valve and Pipe Insulation Remove insulation for T amp P valve and pipe connections from carton Fit pipe insulation over the incoming cold water line and the hot water line Make sure that the insulation is against the side jacket of the heater Fit T amp P valve insulation over valve Make sure that the insulation does not interfere with the lever of the T amp P valve Secure all insulation using tape TEP INSULATION oa J INSULATION FIGURE 9A NOTE Figure above is used to illustrate installation of T amp P and pipe insulation only As indicated in PRODUCT SPECIFICATION Section Actual optional Cold amp Hot T amp P spud location vary from model to model Temperature Pressure Relief Valve A WARNING Temperature pressure relief valve must comply with ANSI 221 22 CSA 4 4 and ASME code Properly sized temperature relief valve must be installed in opening provided e Can result in overheating and excessive tank pressure Can cause serious injury or death This heater is provided with a properly certified combination temperature pressure relief valve by the manufacturer The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief for Hot Water Supply Systems ANSI 221 22 CSA 4 4 and the code requirements of ASME
23. TING FLOOR CEILING JOIST ETC 6 PRESSURE REDUCING VALVE WITH BY PASS 2 PRESSURE GAUGE INLET COLD WATER SHUT OFF ALTERNATE RECOMMENDED INSTALLATION HORIZONTAL MOUNTING FIGURE 29 STRANGE SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat up and cool down do not represent harmful or dangerous conditions Operational Conditions SMELLY WATER In each glass lined water heater there is installed one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop A Aconcentration of sulfate in the supply water B Little or no dissolved oxygen in the water C A sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans D An excess of active hydrogen in the tank This is caused by corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode rod s with one of less active material and the chlorinating the water heater tank and all water lines Contact the local Sears Service Center for further information conc
24. W gt ROLL OF ROLL OF EMERY CLOTH LEAD FREE SOLDER SOFT SOLDER FLUX Cpe 3 4 19 mm WIRE BRUSH Cesar 4 2 13 mm WIRE BRUSH PROPANE TORCH Burn hazard Hotwater discharge Keep hands clear of drain valve discharge The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person Check again to make sure the electrical supply is turned OFF to the water heater Then disconnect the electrical supply connection from the water heater junction box FIGURE 1 O Turn OFF electrical supply to the water heater FIGURE 5 a If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater This will avoid cutting off the pipes FIGURE 2 too short Additional cuts can be made later if necessary Turn OFF the water supply to the water heater at the water Disconnect the temperature pressure relief valve shut off valve or water meter drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be removed FIGURE 3 Attach a hose to the water heater drain valve and put the other end in a floor drain or o
25. ater Close the water heater drain valve by turning the handle to the right clockwise The drain valve is located on the lower front of the water heater Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping Check all new water piping for leaks Repair as needed Wiring A WARNING Fire Hazard Electric Shock Hazard Do not use replacement elements with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to connect the wiring to this water heater obtain the service of a competent electrician Contact your Sears salesperson to arrange for a professional electrician WIRING DIAGRAMS C 2 STANDARD WIRING FOR SINGLE ELEMENT 240 VOLT C 2 STANDARD WIRING FOR SINGLE ELEME
26. ater fittings it is strongly recommended that di electric unions or couplings be installed on this water heater when connected to copper pipe 1 Look at the side of the water heater The hot water outlet is marked hot Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around the 3 4 threaded nipple Using flexible connectors connect the hot water pipe to the hot water outlet of the water heater 2 Look at the side of the water heater The cold water inlet is marked cold Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around the 3 4 threaded nipple Using flexible connectors connect the cold water pipe to the cold water inlet of the water heater lt 3 4 THREADED FLEBILE CONNECTIONS WATER CONNECTORS ELBOW FIGURE 9 NOTE Your water heater is insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater Optional Installation Instructions A WARNING Explosion Hazard Models with optional Top Hot Outlet or T amp P location are identified as EITHER Hot Outlet or T amp P Models with optional installation locations on jacket top can NOT be installed with both Hot Outlet and T amp P located on top Never attempt to use Cold inlet on jacket top as Hot Outlet
27. chedule a service appointment on line Sears has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Master Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 SEARS INSTALLATION SERVICE For Sears professional Installation of home appliances garage door openers water heaters and other major home items in the U S A call 1 800 4 MY HOME service 1 800 469 4663 www sears com The mode number of your water heater is found on the model rating plate on the front of the water heater Sears Roebuck and Co Hoffman Estates IL 60179 U S A
28. damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power 14 Check element for water leaks If leakage occurs tighten element or repeat steps 2 and 3 remove element and reposition gasket Then repeat steps 10 through 14 15 Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank FIGURE 24 16 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place FIGURE 25 17 Replace the insulation to cover the thermostat and the element FIGURE 26 18 Replace access panel 19 Turn ON electric power to water heater FIGURE 27 Drain Valve Washer Replacement NOTE For replacement use a 17 32 x 13 64 x 1 8 thick washer available at your nearest hardware store For ordering a replacement washer refer to the Repair Parts List section Before beginning turn OFF the electrical power supply to the water heater 17 A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily in
29. ef valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 14 If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Failure to install and maintain a new properly listed temperature pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult your local Sears Service Center for further information Do not plug the temperature pressure relief valve Draining ADANGER Burn hazard Hot water discharge Keep hands clear of drain valve discharge The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary 4 WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF
30. er can be found and corrected If you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater 21 Read this manual first Then before checking the water heater make sure the electric supply has been turned OFF and never turn the electric supply on before the tank is completely full of water CAUTION Improper installation and use may result in property damage Fill tank with water before operation Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water The water must flow from the hot water faucet before turning ON power A Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from the temperature pressure relief valve may be due to thermal expansion or high water pressure in your area C The temperature pressure relief valve may be leaking at the tank fitting The element may be leaking at the tank fitting The element may be leaking
31. erning an Anode Replacement Kit 9001453 and this Chlorination Treatment Anode replacement and chlorination of the tank are not covered by the water heater s limited warranty If smelly water persists after anode replacement and chlorination treatment you should consider chlorinating or aerating your water supply Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided AIR IN HOT WATER FAUCETS A WARNING Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning on hot water HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open RUMBLING NOISE In some water areas scale or mineral deposits will build up on your heating elements This buildup will cause a rumbling noise Follow
32. he discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve CAUTION fF Water Damage Hazard Temperature pressure relief valve discharge pipe must terminate at adequate drain No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Shall not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Shall not be plugged or blocked Shall be of material listed for hot water distribution Shall be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Shall terminate at an adequate drain Shall not have any shut off valve between the relief valve and tank nor in the discharge pipe Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the
33. he lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting of the thermostat read the Temperature Regulation section in this manual Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handicapped person unattended in a bathtub or shower Thermostat The thermostat of this water heater has been factory set at a position which approximates 120 F 49 C to reduce the risk of scald injury The thermostat is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heating before proceeding 13 TEMPERATURE ADJUSTMENT KNOB ADJUSTABLE LOWER THERMOSTAT WITH HIGH LIMIT TEMPERATURE SETTINGS It is recommended that the dial be set lower whenever possible Setting Degree Burns on Adult Skin VERY HOT approx 160 F 71 C About 1 2 second approx 150 F 66 C About 1 1 2 seconds pprox 140 F 60 C Less than 5 seconds pprox 130 F 54 C About 30 seconds More than 5 minutes Hore approx 120 F 49 C NOTE Water temperature range of 120
34. jury or property damage Follow Draining instructions in the Service and Adjustment section Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn ON electric power to the water heater HANDLE AND CAP ASSEMBLY WASHER FIGURE 28 Anode Rod Inspection The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod The submerged rod deteriorates to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not effect the water s taste or color The rod must be maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not necessarily water condition Acorroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of the depleted anode rod can extend the life of your water heater Inspection should be conducted by calling the Sears Service Center for an authorized contractor At a minimum the anode s should be checked annually after the warrant
35. mp P valve with an insulation blanket Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels for placement on the blanket directly over the existing labels Water Piping ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve shall be used at the hot water taps used by these people or a
36. nction box e Failure to do this could result in death serious bodily injury or property damage HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 2 Remove the screw s securing the access panel and remove panel and the insulation block 3 Lift out the tab as shown below to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 15 4 Disconnect wires from thermostat 5 Remove the thermostat from behind the thermostat bracket 6 Place the new thermostat in the bracket making sure it fits firmly against the tank 7 Attach the wires to the new thermostat NOTE Some of the terminals may require straight in wiring through an eye opening If wires are now looped recut and strip wire 3 8 to a straight length and insert 8 Put plastic terminal cover back in place 9 Replace the insulation block to cover the thermostat 10 Replace access panel then turn the electric power on Element Cleaning Replacement To remove the element from your tank in order to clean or replace it 15 A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF
37. ng Remove any sediment from or around the element opening inside the tank 9 Ifyou are cleaning the element you have removed do so by scraping or soaking in vinegar or a de liming solution A WARNING Fire Hazard Electric Shock Hazard Do not use replacement elements with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage Replacement elements must 1 be the same voltage and 2 no greater wattage than listed on the model rating plate affixed to the water heater 10 A new gasket should be used in all cases to prevent a possible water leak See Element Gasket in the Parts Order List Chart Place the new element gasket on the thread side of the cleaned or new element and screw into tank securing tightly using an element wrench FIGURE 23 11 Close the water heater drain valve by turning the handle to the right clockwise 12 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 13 To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping CAUTION Improper installation and use may result in property
38. nnect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker Refer to the chart in the Product Specifications section for the correct size wire and fuse or circuit breaker 3 If metal conduit is used for the grounding conductor A The grounding electrode conductor shall be of copper aluminum or copperclad aluminum The material shall be of one continuous length without a splice or joint B Rigid metal conduit intermediate metal conduit or electrical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding C Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met The length in any ground return path does not exceed 6 feet The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less The conduit or tubing is terminated in fittings approved for grounding For complete grounding details and all allowable exceptions refer to the current edition of the NEC National Electrical Code NFPA 70 4 A standard 1 2 conduit opening has been made in the water heater junction box for the conduit connection 5 Use wire nuts and connect the power supply wiring to the wires inside the water heater s junction box 6 The water heater must be electrically
39. over 9001327 9001327 10 Manual 185775 000 185775 000 11 Model Rating Platet 184227 001 184227 000 12 ON OFF Switch 9000340 13 Outlet Nipple 9001494 9001494 14 Temperature Pressure Relief Valve 9000728 9000728 15 Terminal Cover 9002438 9002438 16 Thermostat Bracket 9006295 9006295 17 Thermostat w 4 Terminal Hi Limit 9002327 9002327 Also available at most hardware stores Replaced only on return of damaged plate Not illustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All Parts listed may be ordered from any Sears Service Center and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling 23 The model number of the water heater will be found on the model rating plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION Model Number Part Number Serial Number Part Description THIS IS A REPAIR PARTS LIST NOT A PACKING LIST RK 6 YEAR LIMITED WARRANTY ON WATER HEATER For six years from the date of purchase if this water heater is installed and operated in a single family home in accordance with the owner s manual instructions and
40. pansion This is an unacceptable condition and must be corrected Itis recommended that any devices installed which could create a closed system have a by pass and or the system have an expansion tank to relieve the pressure built by thermal expansion in the water system Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations Thermal Expansion Tank Specifications Tank Dimensions Pipe Model Capacity in Inches Fitting Number _ In Gallons Diameter Lenath On Tank 153 331020 2 8 203 mm 12 3 4 323 mm 3 4 Male Expansion Tank Sizing Chart Expansion Inlet Water Heater Capacity Gallons Tank Water Capacity Pressure 6 10 20 30 Needed 40 80 psi 2 k 2 2 Highest recorded inlet water pressure in a 24 hour period or regulated water pressure NOTE Expansion tanks are pre charged with a 40 psi air charge If the inlet water pressure is higher than 40 psi the expansion tank s air pressure must be adjusted to match that pressure but must not be higher than 80 psi WATER HEATER 3 COLD WATER PRESSURE HoT GOLD INLET FITTING REDUCING VALVE WITH BY PASS INLET COLD WATER SHUT OFF 2 PRESSURE GAUGE RECOMMENDED INSTALLATION VERTICAL MOUNTING WATER HEATER COLD WATER INLET FIT
41. ssociation NEC National Electrical Code NFPA National Fire Protection Association UL Underwriters Laboratories Inc PREPARING FOR THE INSTALLATION 1 Read the General Safety section of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the electric water heater It also contains warnings throughout the manual that you must read and understand All warnings and all instructions are essential to the proper operation of the water heater and your safety READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER 2 The installation must conform with these instructions and the local code authority having jurisdiction and the requirements of the power company In the absence of local code requirements follow NFPA 70 the National Electrical Code current edition which may be ordered from National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 3 If after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center 4 Carefully plan your intended placement of the water heater INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADE
42. t the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual See Figure 8 for mixing valve usage VACUUM RELIEF REQUIRED BY SOME SHUTOFF CODES REFER TO LOCAL CODES VALVE coLD F WATER MOONS VALVE TEMPERATURE PRESSURE INLET Fa RELIEF VALVE HOT TEMPERED WATER OUTLET ACCESS PANEL FIGURE 8 Figure 9 shows the attachment of the water piping to the water heater The water heater is equipped with 3 4 water connections If a water heater is installed in a closed water supply system such as one having a back flow preventer check valve water meter with a check valve etc in the cold water supply means must be provided to control thermal expansion Contact the local utility or Sears Service Center on how to control this situation NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the water connections Do not solder the water supply lines directly to the connections It will harm the fittings on the water heater CAUTION Avoid water heater damage Install thermal expansion tank if necessary Do not apply heat to cold water inlet Contact qualified installer or service agency NOTE To protect against untimely corrosion of hot and cold w
43. the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed including formaldehyde IMPORTANT DEFINITIONS Sears Service Center The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation of electric water heaters The Sears Service Center also has a thorough understanding of this instruction manual and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer AWARNING CAUTION Read and understand instruction Improper installation and use may result manual and safety messages n property damage before installing operating or servicing this water heater Do not operate water heater if flood damaged Failure to follow instructions and Inspect and replace the anode as needed safety messages could result in Install in location with drainage death or serious injury Fill tank with water before operation i r Be alert for thermal expansion Instruction manual must remain with water heater Refer to instruction manual for installation and service AWARNING A WARNING e Before removing any access panels or servicing the water Overheated water can cause heater make sure
44. trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater CAUTION Installations e Water heater must be located in a protective area INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located and or protected so it is not subject to physical damage by a moving vehicle The location selection must provide adequate clearances for servicing and proper operation of the water heater Insulation Blankets Insulation blankets are available to the general public for external use on electric water heaters but are not necessary with this product The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters Your water heater meets or exceeds the National Appliance Energy Conversation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater you should follow these instructions below Failure to follow these instructions can result in fire serious personal injury or death Donotcover the temperature and pressure relief T a
45. ty messages and instructions throughout this manual i very important that the meaning of each safety message is understood by you and others who install use or service this water heater messages that follow this symbol to avoid possible This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety injury or death DANGER indicates an imminently hazardous AN ej ER situation which if not avoided could result in death or injury gt WARNING i cates a potentially A NANTIN Ke hazardous situation which if not avoided could result in death or injury CAUTION indicates a potentially hazardous situation which if not avoided may result TION in minor or moderate injury gt C CAUTION used without the safety alert symbol indicates a potentially hazardous 07 YU o1 situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to
46. utdoors Open the water heater FIGURE 6 drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining b If you have galvanized pipe to the water heater loosen the two galvanized pipes with a pipe wrench at the union in each line Also disconnect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnected and ready to be FIGURE 4 removed FIGURE 7 CAUTION f minerai Bunaup or Sediment May Accumulate e This causes the water heater to become much heavier than normal fspilled could cause staining Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not intended for outdoor installation Whether replacing an old water heater or putting the water heater in a ne
47. w location the following critical points must be observed The location selected should be indoors as close to and as centralized with the water piping system as possible This water heater as well as all water heaters will eventually leak Do not install without adequate drainage provisions so water flow will not cause damage CAUTION Property Damage Hazard Allwater heaters eventually leak Do notinstall without adequate drainage WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such locations cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears stores Such drain pans must be piped to an adequate drain Water heater life depends upon water quality water pressure and the environment in which the water heater is installed Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device used in conjunction with a piped drain pan These devices are available from some plumbing wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the drain pan that
48. y period Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting section of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Contact Sears Repair Services at 1 800 4 MY HOME 1 800 469 4663 TROUBLESHOOTING Start Up Conditions THERMAL EXPANSION CAUTION Avoid water heater damage Install thermal expansion tank or device if necessary Contact qualified installer or service agency Water supply systems may because of such events as high line pressure frequent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands thermal expansion and closed systems do not allow for the expansion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal ex

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