Keating Of Chicago Safe and Easy Filter User's Manual
Contents
1. KEATING OF CHICAGO INC Serving Those Whe Sewe The Very Gest SAFE amp EASY FILTER OWNERS MANUAL This Owner s Guide provides specific operating instructions for your model Use the Safe amp Easy Filter only as instructed in this Service Guide Versi n en espa ol Si desea obtener usa copia en espa ol de estes Manual del Usuario sirvase escribir la direcci n que se incluye a continuadi n 1 800 KEATING www keatingofchicago com READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE Record the Model No and Serial No located on the back of the motor housing of this Safe amp Easy Filter in the space provided below Serial No Model No Keep these numbers for future reference IMPORTANT Keep a copy of your bill of sale The date on the bill establishes the warranty period should service be required lf service is performed it is in your interest to obtain and keep all receipts Keating commercial fryers are intended for other than household use CONTENTS SECTION A Preparing the Filter Drawer Connecting the Discard HOS oooccccocccccncconococonnnns 3 4 Removing the Filter occooocccocnccnonccnonccnanconas 1 INSTUCIONS puras dto irnos A Installing Component cccsssceceeseeeeeseeeeeeeeeees 1 Filter Side View escioisici an conacarnasoide simonieiaedeansSiiedunnnde 4 Connecting the Tub cncdisaieiccuciseadecuoanascnuentidansbecuoan 1 Connecting the Filter As2. Motor amp Pump Assembly 18 053197 DL 20 053130 24 054313 13 Hose Assembly 6 054031 14 Quick Connect Handle 052647 15 ON OFF switch Not Shown 015119 16 Quick Connect Handle to Hose Not Shown 053438 Acron Nut 015159 17 Quick Connect Handle 052613 18 Corrugated Flex Tubing Pump to Tub 054864 Valve to Quick Connect 053448 Compression Fitting Elbow Female 006477 Compression Fitting Elbow Male 002462 19 Roller 000520 g 20 Ss 5 8 CC x 1 2 FPT 011837 itting 1 2 x 3 8 HEX 013743 Self Help Guide PROBLEM PROBABLE SOLUTION CAUSE Follow Sequentially Motor runs but will not Tub not set up properly Place components in tub per the following pump oil Sump screen on the very bottom Filter paper over sump screen Lie it flat on the bottom creasing the sides Hold down ring ensure paper is not folded lock hold down ring into place ensuring a tight seal Sprinkle acidox powder evenly over filter paper 1bag per 40 lbs of oil Crumb basket for large debris Tub not connected to the motor Remove tub from the filter cart housing properly completely by pulling the release handle located on the bottom of the filter control panel Place the tub onto the filter cart by first inserting the rear lip under the filter cart frame and then laying down the front of the tub flat onto the cart Connect the tub to the motor housing by pulling together the handles on the tub and the handles on the motor housing NO
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4. PROPERLY Connect hose here to discard oil TRAINED PERSONNEL WHEN DISCARDING OIL A COVERED RECEPTACLE APPROVED FOR USE WITH Xx HOT OIL SHOULD BE USED USE OF A NON APPROVED FIGURES RECEPTACLE OR METHOD OF DRAINING THE OIL ACAUTION COULD JEOPARDIZE THE SAFETY OF THE OPERATOR HOT FLUID DO NOT FILL BEYOND NOTE Keep the pump turned ON until bubbles occur in the discard receptacle Allow the pump to run an additional 15 seconds to clear all pipes 9 Turn the motor switch OFF 10 Push the small black Knob on the filter panel to the right Oil to Fryer 11 Close drain valve of the fryer large black knob 12 Hose can be removed by pulling the handle on the left of the motor housing 13 Prepare filter tub for next useage see section A 14 Clean excess oil from wand and quick disconnect on the hose ACAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning it Pump must be primed with oil after boil out with water Failure to lubricate pump may cause severe damage to Filter system and void the warranty MAXIMUM FILL LINE LOCATED IN THE FRYER VESSEL Quick Hits Do s Don ts 1 Read and follow the filtering procedure 1 Run water through the pump 2 Always verify 2 connections are engaged 2 Filter oil without wearing the proper attire when filtering 3 Filt
5. it C FILTRATION 1 On filter assembly have handle with the black knob set to oil to fryer Refer to Figure 5 2 Open the drain valve slowly by lifting and then pulling the drain valve handle and drain fryer handle with largest black knob NOTE A Drain Clean Out Rod may be needed to loosen any solid residue Use it only when valve is fully open 3 Wipe crumbs from splashdeck while fryer is empty Plug the motor into the outlet NOTE On units with more than one fryer or a separate cabinet for the filter system you must open the return valve handle small black knob next to drain handle by pulling it forward This will allow the oil to pump into the correct fryer 4 On the filter panel turn the pump switch to the ON position The green light will illuminate Refer to Figure 5 NOTE If oil does not return to fryer check the following 1 Filter tub setup See Fig 1 2 Tub to motor connection See Fig 2 3 Figure 4 Water may have clogged the paper 4 Return valve for units with more than one fryer or separate filter cabinet is not opened 5 Let the pump run with drain valve open to remove crumbs and residue from the bottom of fryer and the drain lines oe DRAIN CLEAN OUT ROD FIGURE 3 REMOVE SCREEN OVER TUBES ELEMENTS FIGURE 4 STIR WITH SPOON PROVIDED TO REMOVE WATER ON OFF Switch Knob must be in this position when hose is no
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8. TE Verify tight connection by pushing back on the tub Filter not connected inside of Ensure filter assembly is rolled straight cabinet onto the rails inside of the cabinet Push filter assembly back as far as possible Ensure quick disconnect fitting on top of filter connects automatically with quick connect fitting inside of cabinet Pull on filter lightly to ensure a tight connection Valve not switched to Oil to Fryer set the black knob in the middle of the filter control panel to the far right Try to filter again If there s more than one fryer Open the door of the fryer you wish to return valve not open filter Pull the return valve handle small black knob out as far as possible Attempt to filter again When completed push the black knob in as far as possible to close Self Help Guide Continued PROBLEM PROBABLE SOLUTION CAUSE Follow Sequentially Motor runs but will not Oil has not penetrated the filter 1 Let oil sit in the filter pan for pump oil paper approximately 2 minutes and try again Motor not making any Not plugged in Plug filter into the receptacle inside of noise cabinet Turn ON OFF switch to ON Motor has overheated Allow motor to cool for approximately 10 minutes Press the reset button near the ON OFF switch on the filter control panel and try again Oil not pumping through Valve not switched to Oil to Hose Set the black knob in the middle of the the hose filte
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10. b and all components NOTE Tub and components are diswasher safe 10 Prepare drawer for next use see section A Preparing the Filter Drawer NOTE Instructions for cleaning the fryer are in the Operating Section of the Fryer Service Manual E DISCARDING THE OIL NOTE The 6 foot hose provided with the filters should be used to discard the oil ONLY DO NOT use the filter assembly to transport hot oil DO NOT remove filter tub containing hot oil 1 Prepare the filter drawer See section A NOTE Acidox is not needed when discarding the oil 2 Prepare the oil see section B 3 Connect the hose to the right side of the filter assembly in the front See Figure 8 FIGURE 6 Nro or Lee i SO LOTE CTA on m sw ms oa a o ns a me fl D root Return valve small be pulled to open when filtering and pushed closed when complete FIGURE 7 BATTERY OF 2 FRYERS WITH SAFE amp EASY FILTER NOTE ONLY 1 FRYER CAN BE FILTERED AT A TIME black knob must 4 Push the small black knob on the filter panel to the left Oil to Hose 5 Place the nozzle of the hose in an approved discard DO container f z 6 Drain the oil 7 Plug the filter into the receptacle M 8 Turn the motor switch ON the green light will illuminate ACAUTION FE A KEATING FRYER OR FILTER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF
11. er cold oil must be between 250 350 e Quick disconnect under the tub to the 4 Use the 6 foot hose to clean the fry tank hose motor housing should only be used to discard the oil e Quick disconnect on top of the motor 5 Powerwash spray or hose down the motor housing to the fryer or central filter quick housing area as electrical components are disconnect present Stir the oil completely before draining Place the sump screen under the filter paper Change the filter paper for each fryer filtered e SAFE 8 EASY FILTER PARTS LIST Description Part No 1 Quick Connect Coupler 052573 Compression Fitting Straight 011087 2 Caster Swivel 2 054919 3 8 16 Acorn Nut 011763 3 8 Split Lockwasher 009085 3 Quick Connect Nipple 052572 Rubber Grommet 053445 4 Motor amp Pump 052982 5 Three way valve 009354 6 Knob Black 031532 7 Filter Tub Only 14 053444 18 053172 20 053123 24 054173 8 Sump Screen 14 052631 18 053195 20 053128 24 054331 9 Filter Paper SE 14 052932 18 053850 0 1 20 053850 24 053851 0 1 SSSSSSSSS9S939SS998S98S9S 10 Hold Down Ring 14 052227 Se ee ee 18 053200 20 053133 24 054315 11 Hold Down Ring Handle 052817 Spring 006656 Collar 000512 tion 1 12 Crumb Basket 14 052662
12. ill ensure speaking with the appropriate person Have your serial and model number available when ordering parts KEATING OF CHICAGO INC Phone 708 544 6500 FAX 708 544 6505 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMPANY ADDRESS GITY STATE ZIP DEALER DATE OF PURCHASE INVOICE NUMBER SERIAL NUMBER Q FRYER O FILTER SYSTEM Q GRIDDLE REMARKS Q TOP SIDE COOKER LY HOT PLATE LY PASTA PLUS HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED DATE Sewing Those Who Sere The Very Eest
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14. otwear Filter assembly inside of cabinet HOLD 1 Pull the handle marked Pull to Release Filter Poe top of filter panel Remove the entire assembly from the cabinet by rolling it forward Pull the handle marked Pull to Release Tub FILTER bottom of panel PAPER Slide the tub back lift up and remove from cart Ensure all compnents are clean NOTE Filter tub and components are dishwasher safe SUMP Install components into tub as follows SCREEN a Sump screen b Filter paper c Hold down ring Note 1 d Acidox 1 package per 40lbs oil Note 2 e Crumb basket FILTER See Figure 1 TUB NOTE 1 Hold down ring makes a gasket like seal on filter paper Filter paper must be placed edge to edge from front to back overlapping on sides Filter Paper must be smooth and flat under hold down ring to get a proper seal Lock the two tension arms into place NOTE 2 One package of Acidox is needed for every 40 pounds of oil SAFE amp EASY FILTER OPERATING INSTRUCTIONS OOOOCOOOOOOO0O a oat JE e IOOOOO ODOOOOOOOOOOO OOO OOOO OOOO OOOOO0OO0OC Jal IO OC S JOO OOOO OODDOCOCOOOOOCOCOOOOOOCOCOOC0OOO 0000000000000 OOO IDO OOO ODOOODO OOOO OCOOOOOCOCOCOOCOO ODO OOCCOOOOOOOO0O0OO Stee CODD DODOOOOOOOCOOOOOOO0COO FIGURE 1 Motor Housing 7 Place entire tub assembly onto the cart NOTE Ensure the lip on
15. r control panel to the far left PREVENTIVE MAINTENANCE Familiarize yourself with the proper filtering procedure prior to attempting to filter 1 To remove water stir oil until bubbling stops water will clog filter paper pores 2 Verify all connections especially quick disconnects under tub and inside fryer or CF cabinet are tight not leaking oil or sucking air Use only one sheet of filter paper properly sealed under hold down ring Use a drain clean out rod if partial or full blockage in fryer drain is suspected If filter was used for fryer boil out run oil through filter to lubricate motor pump 2 Ee E Clean filter and all components after each use Do not permit oil to remain in filter drawer it will clog the pump Verify all lights and controls operate 8 Adhere to operating instructions in sequence given for proper filtration 9 Prepare filter for next use by using new filter paper and Acidox Powder for each fryer WIRING DIAGRAM MOTOR PUMP SIDE T5 P2 P1 GREEN GROUND Se T4 T8 Peon A WHITE BLACK GREEN GROUND PANEL AS SHOWN FROM REAR O O KEATING OF CHICAGO INC If you have any questions regarding filtering procedures or need assistance call 1 800 KEATING 8 GREEN WIRING DIAGRAM KEATING OF CHICAGO INC Tel 708 544 6500 Fax 708 544 6505 Toll Free 1 800 KEATING In U S and Canada www keatingofchicago com manuals domestic fi
16. sembley 1 2 SECTION F Quick Hits DOS S DONIS aes tissu dido slds iaa 4 SECTION B Preparing the Oil for Filtration Oil Temperature ccooocccocccccccnccccnccncnnoncncnnnnnonancnnannnnas 2 SECTION G Removing the Screen oocccccoccocococonococononanonocnnnnnnnos 3 Parlo EIST cerano piacissi picos RENERE ainia sil 5 SECTION C Filtration SECTION H Self Help Guide Draining OIl ecassconeed set adoos EE 2 Problem Solutions s cccscnsi ccs ntennducnaawaawecusmwennicawnednciers 6 Returning the Obl siscecscsdccc siete scevenactsseveatanesstdensoad sade 2 3 Preventative Maintenance ccccececeeeeeeeeeeeeeeenes T Rinsing the Enciso 2 3 SECTION SECTION D Clean Up Wiring Diagram icosiostinidor ronca taco in 8 IMNSTUCUONS erica nannan niii A EES 3 Drain Valve Handle Placement oooooccccnccccncccnnccnnn 3 SECTION J Warranty Information coconccnnocccnnccnnnnnoncncnnannnnnanonos 9 SECTION E Discarding the Oil Preparing the Filter ooocccooonccocnccnonccnonccnannonos 3 This Owner s Guide provides specific operating instructions for your model Use the Safe amp Easy Filter only as instructed in this Service Guide KEATING OF CHICAGO INC A PREPARING THE FILTER DRAWER ACAUTION ae BASKET WATER IN ANY FORM amp HOT OIL DON T MIX NOTE Operator should be outfitted with proper protective attire safety goggles oil and heat resistant gloves apron and fo
17. t used FIGURE 5 FRONT VIEW OF FILTER Failure to do so may cause the drain lines to clog up NOTE If the pump shuts down turn it off and let the motor cool Push the motor reset button located on the filter panel Check filtering procedure or clean tub and paper if needed 6 Let swirling action rinse down fryer 7 Fully drain fryer NOTE Pump should be run for at least 30 seconds after crumbs are removed from fryer This will help prevent blockage in the drain lines 8 Close drain valve by pushing in the large black knob and locking it into place and completely refill fryer Refer to Figure 6 NOTE The drain valve handle controls fryer s Main Power Switch If drain valve is not fully closed and locked fryer will not operate See Figure 6 9 Turn pump switch to the OFF position Close return valve by pushing in the small black knob completely after turning OFF the pump switch for units with more than one fryer or central filter See Figure 7 D CLEAN UP AWARNING Filter drawer and pipes will remain hot following filtration Allow the unit to cool down before clean up Failure to do so may result in serious injury to the operator See 1 4 on page 1 5 Remove crumb basket 6 Push down on the 2 tension arms on the hold down ring rotate 90 and remove 7 Remove the used filter paper and discard 8 Remove sump screen 9 Throughly clean the entire filter tu
18. the tub goes under the cart frame in the rear 8 Reconnect the tub to the motor by pulling together the handles on the front of the tub and the handles on the side of the motor housing See Figure 2 NOTE Push on the front of the tub to verify connection If tub moves repeat steps 7 8 E p Hin J FIGURE 2 9 Sprinkle Keating Acidox Powder evenly over the paper 10 Replace crumb basket and push drawer fully into cabinet Ensure the connection on top of the housing mates with the connection inside the cabinet Pull the front of the filter system lightly to verify proper connection NOTE Cabinet door should be closed during filtration NOTE For best results new filter paper and Acidox Powder must be used for each fryer B PREPARING OIL FOR FILTRATION NOTE Oil in fryer must be between 250 350 F 1 Turn fryer completely off 2 Remove screen from over tubes element with tongs or a Drain Clean Out Rod Refer to Figure 3 ACAUTION Screen over tubes will be very hot and should be moved to a safe place 3 Use spoon provided to stir oil Bubbling will occur until all water is removed Failure to do so will clog the filter paper Refer to Figure 4 NOTE Water settles in the cooler oil in the Cold Zone If the water is not removed the filter paper absorbs the water preventing the oil from passing through
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