Kawasaki 840169 User's Manual
Contents
1. changing collets or servicing The tool could start unexpectedly causing serious injury To loosen the collet nut 1 Press the shaft lock button Rotate the shaft manually until the lock engages and prevents further rotation CAUTION DO NOT ATTEMPT TO ENGAGE THE SHAFT LOCK WHILE THE TOOL IS RUNNING 2 Ifthe collet nut has a hexagonal shape use a wrench to loosen the collet nut by turning in the direction of the arrow labeled L in the illustration The collet nut must be loose in order to insert or remove accessories 3 Remove the old accessory if any and install the new accessory being sure to push it as far as possible into the collet 4 Tighten the collet nut by hand until snug 5 Finish tightening the collet by turning the wrench in the direction of the arrow labeled T in the illustration Do not overtighten 14 COLLET SIZES Your rotary tool kit may have multiple collets to accommodate different accessories with varying shank sizes To change a Collet 1 Loosen the collet nut as described above then remove the collet nut 2 Remove the old collet 3 Insert the loose collet 4 Tighten the collet nut as described above Each collet has a series of rings on its shank that identify its size e 1 32 one 1 ring e 1 16 two 2 rings e 3 32 three 3 rings e 1 8 no rings BALANCING For best results be sure to balance each accessory in the collet Your to2. 7 9 SYMBOL OS ec org aE a E E EE et E ETE 9 SECTION THREE FUNCTIONAL DESCRIPTION gcc 10 ASSEMBLY cimed itak 10 11 OPERATING INSTRUCTIONS 11 12 12 SECTION FOUR MAINTENANCE AND CLEANING 13 13 14 INSERTING REMOVING ACCESSORIES 14 COLLET SIZES seedee ea nE 15 BALANCING ote dGeed no tee edhe niegan eant Ennn aae 15 CONNECTING FLEXIBLE SHAFT TO TOOL MODELS 840168 AND 840169 16 CHANGING COLLET AND ACCESSORIES IN FLEXIBLE SHAPT 17 INSTALLING RIGHT ANGLE ATTACHMENT MODELS 840168 AND 840169 vies esa biwdedes dagw ee ets 17 18 ASSEMBLE ROTARY TOOL STAND MODEL 840169 19 1 TYPES OF ACCESSORIES socar aviseekekided exe newnek ves 20 22 sac ne nigarra svete enndae dicen peated a wind 23 OTHER CONSUMER DO IT YOURSELF DIY TOOLS 23 SECTION FIVE 3 YEAR LIMITED WARRANTY esiiiee toy d eevee Rae deeeee tes 24 27 CONGRATULATIONS Thanks for choosing this product At Alltrade our aim is to provide you with quality products at an affordable price and we want you to be totally satisfied with your product and our Customer Service If an
3. are rated for outdoor use and reduce the risk of elec tric shock PERSONAL SAFETY A WARNING Stay alert watch what you are doing and use common sense when operat ing a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the power tool ON A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper foot ing and balance enables better control of the power tool in unexpected situa tions Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Use clamps or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not f
4. for your project If you are doing delicate woodcarving polishing buffing or any use which requires a wire brush slow speeds of 15 000 RPM or less are best Any material like plas tic that melts at low temperatures should also be cut at low speeds If you are carving routing shaping or cutting glass metal or hardwoods higher speeds are necessary Drilling should also be done at high speed Softer metals like aluminium copper alloys and tin may be cut at various speeds depending on the type of cutting being done A lubricant like wax should be used on the cutter to keep the cut material from adhering to the cutter teeth If the tool is not performing the way you think it should perhaps you are using the wrong accessory Putting pressure on the tool will not help the performance 12 MAINTENANCE AND CLEANING WARNING Always UNPLUG the Rotary Tool from the power source before inspecting performing any maintenance or cleaning NOTE This Rotary Tool is lubricated before it leaves the factory This lubrication should last for the life of the tool No further lubrication is required Use only mild soap and a damp cloth to clean the tool Never let any liquid get inside the casing Never immerse any part of the tool in a liquid Always keep the ventila tion openings clear Brushes will wear with use and should be inspected periodically by qualified personnel Regularly clean the ventilation slots in your tool using
5. only a soft brush or dry cloth Never open the Rotary Tool case Do not attempt to repair the Rotary Tool yourself Opening the case will void your warranty Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Always attach grounded 3 prong extension cords to grounded 3 hole outlets This product should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is prop erly installed and grounded in accordance with all local codes and ordinances 13 If you must use an extension cord be sure that the gauge is large enough to carry the amount of current necessary for your power tool If not your tool may experience a loss of power excessive voltage drop or overheating The smaller the gauge number the heavier the cord see table below RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS TOOL CURRENT RATING CONDUCTOR SIZE IN A W G AMPERE 10FT 25FT 50FT 100FT 3 6 18 18 18 18 6 8 18 18 18 16 8 10 18 18 18 14 10 12 16 16 14 14 12 16 14 12 12 16 20 12 12 12 INSERTING REMOVING ACCESSORIES 4 WARNING Always unplug rotary tool before changing accessories
6. E THE FOLLOWING INFORMATION AVAILABLE MODEL No DATE PURCHASED AND STORE LOCATION AN ALLTRADE KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKI REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE IF YOU WOULD LIKE TO MAKE A SUGGESTION OR MOTORS CORP U S A WHICH DOES NOT MANUFACTURE OR COMMENT GIVE US A CALL OR EMAIL US AT INFO ALLTRADETOOLS COM YOUR FEEDBACK IS VITAL TO US DISTRIBUTE THIS PRODUCT CONSUMER INQUIRES SHOULD BE DIRECTED TO POUR TOUTE QUESTION OU EN CAS DE PROBL ME AVEC LE PRODUIT ALLTRADE NE PAS LE RETOURNER AU MAGASIN OU IL FOR GUSTONER SERVICE UNE MARQUE DE CONINERGE DE KAWASAKIN A T ACHET APPELER LE SERVICE APRES VENTEAU 1 800 590 3723 AVANT D APPELER VEILLER SE PROCURER LES MOTORS CORP U S A QUI NE FABRIQUE PAS ET NE DISTRIBUE NFORMATIONS SUIVANTES No DE MOD LE DATE DE L ACHAT ET ADRESSE DU MAGASIN UN REPR SENTANT D ALLTRADE POUR LE SERVICE APR S VENTE PAS CE PRODUIT THIS PRODUCT LES QUESTIONS DES CONSOM PEUT R SOUDRE VOTRE PROBL ME PAR TELEPHONE POUR TOUT COMMENTAIRE OU SUGGESTION N H SITEZ PAS A NOUS OU DU CONSOMMATEUR MATEURS DOIVENT TRE ADRESS ES APPELER OU NOUS CONTACTER PAR COURRIEL L ADRESSE INFO ALLTRADETOOLS COM VOS COMMENTAIRES NOUS KAWASAKI ES UNA MARCA REGISTRADA CON LICENCIA DE SONT EXTREMEMENT PRECIEUX PARA EL SERVICIO KAWASAKI MOTORS CORP E U A QUE NO FABRICA NI PARA EL CONSUMIDOR DISTRIBUYE ESTE PRODUCTO LAS CONSULTAS DE LOS SI TIENE D
7. EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO WARRANTY ORAL OR WRITTEN OTHER THAN THE ABOVE WARRANTY 5 MADE WITH REGARD 10 THIS PRODUCT ALL EXPRESS AND OR IMPLIED WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE PURCHASER INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE Limitation Of Liability IN NO EVENT SHALL ALLTRADE AND OR ITS REPRESENTATIVE S BE LIAB
8. LE FOR INDIRECT INCIDENTAL SPECIAL AND OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO DIRECTLY OR INDIRECTLY ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND OR ITS REPRESENTATIVE S AND PURCHASER ANY WARRANTY HEREUNDER AND OR THE EXISTENCE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF ANY ITEM S SOLD HEREUNDER EVEN IF ALLTRADE AND OR ITS 26 REPRESENTATIVE S HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES IN NO EVENT WHETHER AS A RESULT OF A BREACH OF CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHERWISE SHALL ALLTRADE S AND OR ITS REPRESENTATIVE S LIABILITY EXCEED THE PRICE OF THE PRODUCT ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE Limitations on Warranty Disclaimers Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages so part or all of the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state If your product is not covered by this warranty please call our Customer Service Department at 1 310 522 9008 or toll free at 1 800 590 3723 for general repair information and charges 27 28
9. UDAS 0 SURGEN PROBLEMAS CON SU PRODUCTO ALLTRADE NO LO DEVUELVA A LA TIENDA LLAME A NUESTRO CONSUMIDORES DEBEN DIRIGIRSE A DEPARTAMENTO DE SERVICIO AL CLIENTE AL 1 800 590 3723 ANTES DE LLAMAR TENGA A MANO LA SIGUIENTE 1 800 590 3723 COPYRIGHT 2005 ALLTRADE TOOLS LLC INFORMACION No DE MODELO FECHA DE COMPRA Y DIRECCION DE LA TIENDA UN REPRESENTANTE DE ALLTRADE PUEDE 431 VIA PLATA RESOLVER SU PROBLEMA POR TELEFONO SI DESEA HACER ALGUNA SUGERENCIA 0 COMENTARIO LLAMENOS 0 ENVIENOS Printed in China LONG BEACH CA 90810 1462 USA UN MENSAJE DE CORREO ELECTRONICO A INFO ALLTRADETOOLS COM SUS COMENTARIOS SON FUNDAMENTALES PARA Imprim dans la Chine 691225 Electric Rotary Tool L Outil Rotatif Herramienta NOSOTROS Impreso en China Giratoria_Rev 7 31 06 TABLE OF CONTENTS CONGRATULATIONS 2 INTENDED USE iether ene 2 SECTION ONE GENERAL SAFETY RULES ri een saa Saker ane 2 RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 2 3 IMPORTANT SAFEGUARDS 4 WORK AREA occa either derek n niea a fala 5 ELECTRICAL SAFETY oe 5 PERSONAL SAFETY ooon 6 TOOL USE AND GARE 6 7 SERVIGE stesa endica a ce a Radice EEE A ri SECTION TWO SPECIFIC SAFETY RULES AND OR SYMBOLS 7 IMPORTANT SAFETY RULES FOR ROTARY TOOLS
10. ades for heavier work Sanding bands work best at lower speeds Experiment with scrap material before working on an actual project To use a sanding band loosen the screw in the shank slip the band onto the shank then tighten the screw to secure the band Brushes Wire brushes are useful for Cleaning and polishing metal while bristle brushes are suitable for clean ing softer surfaces As with all rotary tool accessories you should let the speed do the work without applying excessive force Use the bristle tips only without mashing the brush against the work piece as shown in the top part of the illustration on the right 4 WARNING NEVER RUN BRUSHES AT SPEEDS ABOVE 15 000 RPM The brush could eject bristles at high speed which could become embedded in your skin or which could cause other serious injury Drill bits High speed steel drill bits are suitable for most drilling applications in wood plastic and thin metal For ceramics drywall or other specialized applications you will need to purchase an appropri ate drill bit Cutting wheels To prepare a cutting wheel for use remove the screw in the center of the shank mount the wheel and replace the screw 20 Collets Collets of various sizes are used to WARNING Failure to follow all the warnings for using attachments accommodate accessories with different sized lt listed in the front of this manual could cause the cu
11. e of Current Direct Current Type of Current Always unplug power tool before changing accessories Alternating or Direct Current Type of Current changing collets or servicing Farthing Terminal Grounding Terminal _ e To loosen collet nut press the shaft lock button and rotate the shaft by hand m Class II Construction Denotes Double Insulation until the lock engages the shaft preventing further rotation lt gt lt lt lt DO NOT ENGAGE LOCK WHILE THE S Seconds me M COLLETNUT ROTARY TOOL IS RUNNING b Diameter G aaa D rinding Wheels etc e M No load speed No load Rotational Speed G min Revolutions per Minute Revolutions Surface Speed COLLET Strokes etc per Minute V2 RE Ring Selector Settings Speed Torque or Position Settings Never force a larger diameter shank into a collet Always match the collet nut to the shank size of the accessory you plan to use SHAFT LOCK BUTTON e Avoid excessive tightening of the collet nut when there is no bit inserted Rotary Tool Speed Settings Slow Medium High 8 000 12 000 RPM 20 000 25 000 RPM 29 000 33 000 RPM ae SPEED mg a ONTROL 2 OPERATING INSTRUCTIONS 4 WARNING Disconnect the power plug from the AC power source before any assembly adjustments or adding removing accessories Following this preventative step reduces the risk of the saw coming on acciden tally and the risk of damage to the workpiece a
12. enches and dark work areas may Cause accidents or injury Do not operate power tools in explosive areas such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY A WARNING Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tool or pull the plug from an outlet Keep the cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating the tool outside use an outdoor extension cord marked W A or W These cords
13. he shank tip Reverse to remove Polishing grease can be used in small quantities to aid in polishing metal Lower speeds are best for these accessories Router bits An assortment of router bits is available for purchase from your hardware or home center retailer These lan accessories carve patterns in wood and plastic that can be used for ornamental purposes or for joining such as when cutting a dado 21 22 SPECIFICATIONS SPECIFICATIONS Voltage 120V a 60 Hz Rated Current 1A No Load Speed 8000 33000 RPM OTHER CONSUMER DO IT YOURSELF DIY TOOLS Alltrade offers a full range of Kawasaki tools that make DIY jobs easy If you would like further information on the following products please contact Alltrade Customer Service Department at 1 800 590 3723 Cordless Drills Screwdrivers Impact Wrenches Sanders Jigsaws Circular Saws Angle Grinders Reciprocating Saws Routers Rotary Tools Corded and Cordless Multi Purpose Tools Wide Range of Accessories and more 3 YEAR LIMITED WARRANTY Express and Exclusive Limited Warranty to Original Retail Buyer Alltrade Tools LLC hereinafter Alltrade expressly warrants to the original retail purchaser of the accompanying KAWASAKI tm power tool and no one else all parts of the product except those parts referred to below which are specifically excluded from such warranty see Exclusions to be free from defects in materials and workmanship for a per
14. heel is dropped install a new wheel before continuing Avoid bouncing and snagging the wheel as this may lead to cracking or chipping Do not sand or grind near flammable materials Handle sharp bits with care Never place hands near the spinning bit Never start the tool while bit is engaged in the material Always feed the bit into the material in the same direction that the chips are thrown If the bit becomes jammed in the workpiece turn the tool off at the switch Once all moving parts have come to a stop unplug the tool and work the bit free Never lay the tool down until the motor has come to a complete standstill A running tool should not be left unattended Never touch the collet or bit immediately after use FUNCTIONAL DESCRIPTION To prevent short circuits clean the tool s vents regularly with compressed air Do not alter or misuse tool This drill is not a dental tool Do not use on the teeth of animals or humans SYMBOLS IMPORTANT Some of the following symbols may be used on your tool Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the tool better and safer SYMBOL NAME EXPLANATION CONTROLS AND COMPONENTS V Volts Voltage Potential 1 Trigger Switch 4 Cord A Amperes Current 2 Lock On Button 5 Brushes Hz Hertz Frequency Cycles per Second 3 Collet 6 Speed Control Dial W Watt Power Kg Kilograms Weight ASSEMBLY N Alternating Current Typ
15. in property damage NOTE provides additional information that is useful for proper use and maintenance of this tool If a NOTE is indicated make sure it is fully understood IMPORTANT SAFEGUARDS DANGER People with electronic devices such as pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker Some dust created by grinding drilling sawing sanding and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles Handling the power cord on this product may expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE A WARNING Keep your work area clean and well lit Cluttered work b
16. iod of three years from original date of purchase except that such warranty with regard to the battery shall be for a period of two years from Original date of purchase unless the tool is used for commercial or rental purposes SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE The above warranty for this Kawasaki tm power tool including the battery shall be effective for only 90 days from the original date of purchase if this tool is used for any COMMERCIAL OR RENTAL PURPOSE The date of purchase shall be the date of shipment to the original purchaser or the date the original purchaser took possession custody or control of the product whichever occurred first This warranty shall be null and void if the product or any component thereof is modified or altered This warranty does not apply to any other product and or component thereof manufactured or distributed by Alltrade and does not apply to products and or components thereof designed manufactured and or assembled by others for which Alltrade makes no warranties whatsoever THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF Warranty Performance By purchasing the product purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and or part is promptly returned to All
17. lock the right angle attachment to the adapter by turning the adapter collar clockwise Only tighten by hand DO NOT use pliers or wrench To change collet and accessories in the right angle attachment use the same pro cedures as outlined for the flexible shaft 18 ASSEMBLE ROTARY TOOL STAND MODEL 840169 The rotary tool stand is used to hold the rotary tool while using the flexible shaft 1 Insert the bottom end of the tool holder into the matching slots in the base of the stand NOTE Rotate the tool holder to position the tool clamp to the right hand side 2 Rotate tool holder 90 clockwise to lock it to the base 3 Pull out on the tool holder clamp lever to open the tool holder clamp 4 Insert tool into the clamp from the top 5 Push the tool holder clamp lever toward the tool until it snaps into the place and firmly holds the tool in place For your convenience accessories can be stored in the holes provided in the base of the stand When the tool is left installed in the stand with the flexible shaft installed hang the collet end of the flexible shaft in the slotted holder at the rear of the stand 19 TYPES OF ACCESSORIES Your rotary tool may be used with the following accessories Sanding Bands These small drum sanders help you shape and smooth surfaces in tight places Replace bands when they become worn Bands come in fine grades for finish and delicate work and coarse gr
18. m COMPONENT COMPOSANT Kawasaki w 691225 ROTARY TOOL INSTRUCTION MANUAL MANUEL D INSTRUCTIONS DE L OUTIL ROTATIF MANUAL DE INSTRUCCIONES PARA LA HERRAMIENTA GIRATORIA THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THIS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE CE MANUEL CONTIENT DES INFORMATIONS IMPORTANTES CONCERNANT LA SECURITE LE FONCTIONNEMENT ET LE REMISAGE DE CE PRODUIT LIRE ETUDIER ET VEILLER A BIEN COMPRENDRE TOUTES LES MISES EN GARDE ET INSTRUCTIONS ET AUTOCOLLANTS APPOSES SUR LE PRODUIT AVANT DE L UTILISER NE PAS RESPECTER CES INSTRUCTIONS POURRAIT ENTRAINER DES BLESSURES ET OU DES DOMMAGES MATERIELS ESTE MANUAL CONTIENE INFORMACION IMPORTANTE SOBRE LA SEGURIDAD OPERACION MANTENIMIENTO Y ALMACE NAMIENTO DE ESTE PRODUCTO ANTES DE USARLO LEA Y COMPRENDA TODAS LAS PRECAUCIONES ADVERTENCIAS NSTRUCCIONES Y ETIQUETAS DEL PRODUCTO DE LO CONTRARIO PODR A SUFRIR LESIONES GRAVES O CAUSAR DA OS Kawasaki ATERIALES Kawasaki Motors Corp U S A F YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT DO NOT RETURN THIS OFFICIAL LICENSED PRODUCT PRODUCT TO THE STORE PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1 800 590 3723 BEFORE YOU CALL 87 1904 60957 HAV
19. nd injury to the operator Never hold the tool near your face Accessories like wire brushes or grinding wheels may come apart during use CAUTION Be careful not to cover the air vents with your hand This will cause the motor to overheat 11 This rotary tool is a multipurpose power tool It is a drill polisher power brush grinder cutter and sander all in one This high speed low torque tool is easy to handle and accepts a wide range of accessories from polishers to router bits to wire brushes and grinding wheels The high speed allows it to do jobs that low speed tools can t handle like engraving glass or cutting hardened steel Hold the tool in your hand and find your best grip Never push on the tool The high speed and the accessory not the pressure on the tool do the work Practice by making passes on a scrap piece of material This tool works best if you do the work in small increments moving back and forth until you reach the desired result OPERATING SPEEDS Speed is affected by voltage changes If the incoming volt age is reduced it will slow the RPM of the tool especially at the lowest setting If the tool appears to be running slowly increase the setting accordingly The operating speed will vary depending on the material and type of accessory you are using To find the right speed for your job use a test piece of the material Try various speeds until you find the one that is best
20. ol s high RPM makes imbalances easily detectable as a wobble while the tool is running To balance an accessory 1 Stop the tool Loosen the collet nut Rotate the accessory 1 4 turn Tighten the collet Run the tool oO 15 Continue adjusting as needed You will hear and feel when the accessory is properly balanced 15 CONNECTING FLEXIBLE SHAFT TO TOOL MODELS 840168 AND 840169 COLLET NUT PT oe 4 WARNING Never bend the flexible shaft with a radius of less than 6 when operating Please store the flexible shaft in the designated compartment of the tool box when not in use WARNING Not for use with router bits Use with router bits with cause kickback 1 Remove spindle nut and collet nut from the tool by turning them counterclockwise 2 Remove the collet from motor shaft 3 Insert flexible shaft inner cable into the motor shaft until the stopper touches the motor shaft 4 Thread flexible shaft collet nut onto the motor shaft by turning it clockwise Tighten with collet wrench 5 Thread flexible shaft nut onto the tool housing by turning it clockwise Only tighten flexible shaft nut finger tight DO NOT use pliers or wrench 16 CHANGING COLLET AND ACCESSORIES IN FLEXIBLE SHAFT id AW To change the collet or install an accessory in the flexible shaft follow the same general procedure as for changing the collet and for installing accessories on the rotary tool To lock
21. orce tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the tool if the power switch does not turn it ON or OFF Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the power cord plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 6 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unautho
22. remainder of the warranty period Typically a defective product that is returned within the first 30 days after the purchase date will be replaced for items returned after the first 30 days and within the warranty period covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced at Alltrade s option During the warranty period Alltrade will be responsi ble for the return shipping charges Alltrade s repair and or replacement of any non conforming item and or part thereof shall constitute fulfillment of all obligations to the purchaser Alltrade shall not be responsible or liable for any expense including freight charges or repairs made outside Alltrade s facility unless expressly agreed to by Alltrade in writing Under no circumstances shall Alltrade bear any responsibility for loss of the unit loss of time or rental inconvenience commercial loss or consequential damages Exclusions This warranty does not cover parts damaged due to normal wear abnormal conditions misapplication misuse abuse accidents operation at other than recommended pressures or temperatures improper storage or freight damage Parts damaged or worn by operation in dusty environments are not warranted Failure to follow recommended operating and maintenance procedures also voids warranty This limited warranty does not apply to accessory items such as drill bits screwdriving bits circular saw blades jigsa
23. rized parts or failure to follow Maintenance Instructions may create a risk of shock or injury SPECIFIC SAFETY RULES AND OR SYMBOLS Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring Contact with a live wire will also make exposed metal parts of the tool live and shock the operator IMPORTANT SAFETY RULES FOR ROTARY TOOLS Always wear safety goggles or eye protection when using this tool Use a dust mask or respirator for applications which generate dust Secure the material being worked on Never hold it in your hand or across your legs Unstable support can cause loss of control and injury When using the Rotary Tool always maintain a firm grip on the tool with both hands Never put your hands or feet in the cutting area Do not grasp the tool or place your hands too close to the bit Keep your hands well away from the bit Never reach underneath the tool while the bit is in motion Do not use your legs or feet to stabilize the work piece Always unplug the power cord before making any adjustments or attaching acces sories Be careful not to accidentally trip the power switch when setting the tool down or picking the tool up 7 Always hold the tool by its insulated gripping surfaces when cutting in areas that may contain hidden live wiring If the bit makes contact with a live wire the metal parts of this tool may conduct enough electricity to serio
24. the spindle rotate the collet until the hole in the shaft is aligned with the hole in the flexible collar Insert the L key through the holes to lock the shaft NOTE Do not attempt to loosen or tighten the collet without locking the shaft as noted above Damage to the flexible shaft with result INSTALLING RIGHT ANGLE ATTACHMENT MODELS 840168 AND 840169 sean Toe g 8 1 Remove spindle nut from the tool by turning it counterclockwise 2 Remove the collet nut and the collet from the motor shaft 3 Insert the short end of the drive shaft into the motor shaft until the stopper touched the shaft 17 4 Slide the collet nut over the drive shaft and thread it onto the motor shaft by turning the collet nut clockwise Tighten the collet nut using the collet wrench 5 Remove the right angle attachment adapter and collar from the right angle attachment by turning the collar counterclockwise 6 Fasten the angle attachment adapter and collar to the tool by turning the right angle attachment adapter clockwise Only tighten by hand DO NOT use pliers or wrench 7 Insert the end of the drive shaft into the hole in the right angle attachment Rotate the right angle attachment collet nut as you push the right angle attachment onto the adapter until the square end of the drive shaft inserts into the matching square in the right angle attachment 8 When drive shaft is fully engaged into the right angle attachment
25. trade s facility postage pre paid and insured address ALLTRADE Warranty Claims amp Repair 1431 Via Plata Long Beach CA 90810 Attn Customer Service 310 522 9008 within the applicable warranty period with a written request by purchaser that Alltrade repair and or replace the nonconforming item and or part We recommend that you keep the original product packaging in the event you need to ship the unit We suggest the package be insured against loss or in transit damage When sending your product include your name address phone number dated proof of purchase or copy and a statement about the nature of problem Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date Parts returned freight prepaid and insured to Alltrade s facility see above address will be inspected and at Alltrade s option repaired and or replaced free of charge if 24 found to be defective and subject to warranty Alltrade retains the sole discretion to determine whether any item or part is nonconforming and if so whether the item and or part will be repaired and or replaced If the unit is repaired new or reconditioned replacement parts may be used If Alltrade chooses to replace the product it may replace it with a new or reconditioned one of the same or comparable design The repaired or replaced unit will be warranted under the terms of the
26. tting wheel to fragment shanks Refer to the section on Collet Sizes for causing serious injury instructions on changing the collet Grinding stones Use these stones for smoothing hard mate ee Screw shanks Screw shanks are used for y j g ass mounting cutting wheels j J Cutting bits Use cutting bits for shaping various rials such as wood plastic and materials The smallest cutting bits are suitable for Sanding band shanks Sanding band shanks USBN Engraving feature an expanding core that hold dispos 2 able bands securely To contract the core to metal Be sure not to allow the work piece to overheat as this can remove or install a band loosen the screw Tightening the screw expands the core Threaded tip shanks Threaded tip shanks are used for felt polishing wheels Shanks with a long threaded tip are used for pointed polishing wheels while shanks with short threaded tips are used for round felt polish ing wheels To install a felt polishing wheel simply screw it onto the threaded shank cause charring wood melting plastic or discoloration metal Aluminum oxide red acces sories are best for wood metals and plastics while silicon carbide Polishing wheels These accessories are useful for O removing tarnish and weathering on metal and for pol ishing plastics They require a special shank with a screw tip To prepare a polishing wheel screw the felt onto t
27. usly shock the user Contact with a live wire will make exposed metal parts of the tool live and shock the opera tor Do not cut or break into existing walls or other blind areas where electrical wiring may exist If this situation is unavoidable disconnect all fuses or circuit breakers feeding this worksite Check to see that keys and adjusting wrenches are removed from the Rotary Tool before switching the tool ON Keys or wrenches can fly away at high velocity strik ing you or a bystander Make sure all nuts and screws are securely tightened after changing bits Keep hands away from moving parts Do not use the Rotary Tool if it has been damaged left outdoors in the rain snow wet or damp environments or immersed in liquid Check the speed rating on all accessories Accessories must never be run at a high er speed than they were designed to handle When using wire or bristle brushes always wear protective gloves and a face shield These brushes should never be run at speeds greater than 15 000 RPM Always run brushes at operating speed for a minute before using to eject loose wires and bristles Be sure that the discharge is pointed away from you Make sure no one is standing in front or in line with the brush Do not apply heavy pressure to wire or bristle brushes This will only cause damage and or personal injury Brushes work best when applied lightly Do not use a wheel that may be damaged If the tool or w
28. w blades grinding wheels sanding sheets and other related items DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING ACCIDENT ABUSE NEGLIGENCE FAILURE TO FOLLOW INSTRUCTIONS UNAUTHORIZED REPAIRS OR ALTERATIONS DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY Alltrade will not be liable for the following labor charges loss or damage resulting from improper operation maintenance or repairs made by other persons pre delivery services such as assembly oil or lubricants and adjustment maintenance services that are normally required to maintain the product The use of other than genuine Alltrade Repair Parts will void warranty 25 Warranty Disclaimers EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE ALL OTHER EXPRESS WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE BUYER ARE HEREBY EXPRESSLY
29. y help and advice is needed please contact us at 1 800 590 3723 Properly cared for this tool will give you many years of satisfaction INTENDED USE This tool is intended for consumer use only GENERAL SAFETY RULES 4 WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power tools Always use common sense and pay particular attention to all the DANGER WARNING CAUTION and NOTE statements of this manual A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 4 DANGER A WARNING CAUTION CAUTION NOTE DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result
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