Karcher TR1 User's Manual
Contents
1. Waterfilter Filter pot Filter inlay Ventilation of pump gear Ventilation screw intermediate gear Oil sight glass intermediate gear Oil drain screw intermediate gear Oil drain screw pump gear Oil dip pump gear Air filter Air filter insert Cover Lock Battery Filler neck motor oil EN 10 Kompaktgerat Compact unit Appareil compact Wasser water eau pat 15 2 23 Y bef Compressor Oil cooler module Air cooler module Cyclone separator AR WN A tank 7 Pressure relief valve 8 Silencer 9 Backflow valve 10 Pressure regulation valve 11 Ball tap 12 Safety valve 13 Pressure container 14 Compressed air filter 15 Pressure switch 16 2 2 way PN bypass valve 17 5 2 way valve 18 3 2 way valve 19 Burst disc safety 20 High pressure sensor 2 2 way solenoid valve 2 stroke Condensation drain return to water Flow pattern Modul Baueinheit Module Unit gt 20 12V Module l ment lol 8 14 15 ot PA e Luft 7 ho at AC E 44 LU UI 6 6 21 High pressure pum2. 38 39 40 41 42 43 E i 39 38 37 36 35 34 33 Left compressed air connection to con nect a compressed air tool High pressure outlet Lifting eyelet option Drain tap of the water tank inside the appliance Ball tap antifreeze water tank Main fuse 44 Antifreeze container 45 46 47 48 49 50 51 Switch valve Pump head Maintenance door water tank Pressure sensor high pressure Maintenance unit pneumatics cyclone separator Manometer compressed air High pressure pump 52 Waterfilter 53 Filler neck motor oil Display and operating panel Sp PAD bar ARE oi e en x RPM WM al Hi lees e G RPH ole ep R 7 Ce A A gr e LE IT O0 E 8 7 1 Display actual pressure 7 Key F5 increase nominal value 13 Display operation 2 Bar graph fuel level 8 Key F4 decrease nominal value 14 Display actual speed 3 Bar graph water level in tank 9 Key F3 motor OFF 15 Display nominal pressure
3. 4 Display cooling water temperature 10 Key F2 motor ON 16 Key switch 5 Display oil pressure 11 Key F1 reset key acknowledge fault 6 F6 key menu preselection 12 Display appliance status Symbols on the display Antifreeze rinse opera tion Brightness and contrast settings Load control Actual pressure Informational display for Display OK control volt service personnel in age ON or motor is run puts outputs operating ning and high pressure hour Display wait time meter Fuel level List of faults Preglowing hold for 3 seconds Water level in tank Confirmation Nominal pressure reached Cool water temperature Triggering outputs The symbols of the fault displays are de scribed in the Chapter Faults Reset High pressure hours En Operating hours of motor Motor ON En z TA Service interval hours SEN motor Motor OFF be Reduce nominal value Motor oil pressure 1 2 3 4 5 Increase nominal value Coupling of the control cable Lever Locking High pressure hose connection Spray pipe connection Menu preselection AaRON gt Remove the chocks from underneath Operation the wheels and place them in their hold ers gt Release parking brake Please observe Chapter Safety Instruc tions and the enclosed safety instructions for high pressure cleaners 5 063 314 0 Transport Trailer operation Note The driver who operates the towing vehicle with tr
4. 0 and screw it onto the spray pipe left thread gt Grease the thread of the high pressure nozzle with stainless steel screw grease 6 280 180 0 and screw it onto the nozzle holder hexagon socket Connect the high pressure hose to the gun and the appliance A Danger Risk of injury from leaks or water jets emerging from leaks Hoses pipes and the spray unit must be in good condition and installed prop erly Check the high pressure hose daily Only use original high pressure hoses that are approved for the respective pressure range and temperature Avoid contact with chemicals Do not use hoses with kinks Do not use the high pressure hose any more if the thread is damaged or cor roded Stop using the high pressure hose if the external wire layer is visible Do not route the high pressure hose across sharp edges Lay the high pressure hoses in such a way that no vehicle can drive over it Do not use high pressure hoses that have been driven over kinked pressed or bent even if there is no externally vis ible damage Completely lay out the high pressure hose do not overlap High pressure hoses age with time Re place high pressure hoses every 6 years even if they are in good condition High pressure hoses that have been stored for more than 2 years may no longer be used Store the high pressure hose so that there is no mechanical strain Stor
5. 31 33 Nikitara str amp Konstantinoupoleos str 136 71 Aharnes A 30 210 2316 153 www karcher gr HK Karcher Limited Unit 10 17 F Apec Plaza 49 Hoi Yuen Road Kwun Tong Kowloon 22 852 2357 5863 www karcher com hk HU Karcher Hungaria KFT Torm sr t ut 2 Vendelpark 2051 Biatorbagy EA 36 23 530 64 0 www kaercher hu K rcher S p A Via A Vespucci 19 21013 Gallarate VA EX 39 848 998877 www karcher it IE Karcher Limited Ireland 12 Willow Business Park Nangor Road Dublin 12 22 01 409 7777 www kaercher ie JP K rcher Japan Co Ltd Irene K rcher Building No 2 Matsusaka Daira 3 chome Taiwa cho Kurokawa gun Miyagi 981 3408 22 81 22 344 3140 www karcher co jp KR Karcher Co Ltd South Korea 2nd Floor Youngjae Building 50 1 51 1 Sansoo dong Mapo ku Seoul 121 060 22 82 2 322 6598 www karcher co kr MX Karcher M xico SA de CV Av Gustavo Baz Sur No 29 C Col Naucalpan Centro Naucalpan Edo de Mexico C P 53000 Mexico 22 52 55 5357 04 28 www karcher com mx MY Karcher Cleaning Systems Sdn Bhd 71 amp 73 Jalan TPK 2 8 Taman Perindustrian Kinrara Seksyen 2 47100 Puchong Selangor Darul Ehsan Malaysia 603 8073 3000 www karcher com my NL K rcher B V Postbus 474 4870 AL Etten Leur ZA 0900 33 666 33 www karcher nl NO Karcher AS Stanseveien 31 0976 Oslo Norway ER 47 815 20 600 www karcher no NZ Karcher Limited 12 Ron Driver Place E
6. Karcher Industria e Com rcio Ltda Av Professor Benedicto Montenegro no 419 Betel Paulinia Estado de Sao Paulo CEP 13 140 000 22 55 19 3884 9100 www karcher com br CA Karcher Canada Inc 6535 Millcreek Road Unit 67 Mississauga ON LON 2M2 22 1 905 672 8233 www karcher ca CH Karcher AG Industriestrasse 8108 D llikon Karcher SA Croix du P age 1029 Villars Ste Croix 220844 850 864 www kaercher ch CN Karcher Shanghai Cleaning Systems Co Ltd Part F 2nd Floor Building 17 No 33 Xl YA Road Waigaogiao Free Trade Pudong Shanghai 200131 22 86 21 5076 8018 www karcher cn CZ K rcher spol sr o Modletice c p 141 CZ 251 01 Ricany 22 420 323 606 014 www kaercher cz DE Alfred Karcher Vertriebs GmbH Friedrich List Strae 4 71364 Winnenden 22 49 7195 903 0 www kaercher de DK Karcher Renggringssystemer A S Helge Nielsens All 7 A 8723 L sning 23 45 70206667 www karcher dk ES Karcher S A Pol Industrial Font del Radium Calle Josep Trueta 6 7 08403 Granollers Barcelona 22 34 902 17 00 68 www karcher es F Karcher S A S 5 avenue des Coquelicots Z A des Petits Carreaux 94865 Bonneuil sur Marne 22 33 1 4399 6770 www karcher fr FI Karcher OY Yritt j ntie 17 01800 Klaukkala 358 207 413 600 www karcher fi GB K rcher U K Ltd Karcher House Beaumont Road Banbury Oxon OX16 1TB 22 44 1295 752 000 www karcher co uk GR K rcher Cleaning Systems A E
7. the liquid from the system dur ing high pressure operation If the ball tap is open pressure cannot be built up in the compressed air lines gt Open the ball tap Allow the water to drain gt After the drain procedure close the ball tap Compressor Note Maintenance work on the compressor may only be performed by the authorised cus tomer service Charge replace battery A Warning Battery acid is very corrosive Always wear acid resistant goggles gloves and an apron when working with battery acid Never charge the battery in the vicinity of open flames or igniting sparks The battery may only be charged in rooms that are sufficiently ventilated Depending on the battery type the acid lev el might need to be checked The motor must be turned off to charge the battery Note Prior to connecting the charger the con necting cables to the control must be dis connected from the battery Otherwise the control could be damaged If the appliance is not used for an extended period and if there is frost remove the bat tery and store it in a location protected from frost EN 13 A Warning Never connect frozen batteries to charge them Risk of explosion Prior to charging thaw the battery and warm to at least 16 C Note When disconnecting the battery first dis connect the negative and then the positive terminal When reconnecting the battery first con nect the positive and then the negative
8. 4 Displaymeaning S2 short in connection Gs Cable breakage Replace the cable gt Malfunction lt High pressure sensor defective Check replace the sensor Customer Service High pressure sen sor e The permitted max pressure is exceeded due Check the nozzle size install correct noz Operator Oe to small or plugged nozzle zle gt 3 Load speed too high Reduce load speed Customer Service gt Malfunction lt High pressureHoch druck gt max ver of the hand spray gun is released gt Malfunctions High pressure sensor defective Check replace the sensor Customer Service High pressure de Water tank empty Inlet valve to water tank Check the inlet valve to the water tank Operator Cross section of water supply hose too small Use a water supply hose with a larger Operator TT beren a pai Sege Water filer contaminate Backflow valve on the advance pump contami Check backflow valve Customer Service nated gt Maliunciion lt Pressure switch is defective Check replace the pressure switch Water inlet pressure below 0 15 MPa 1 5 Cable breakage Replace the cable bar Advance pump defective Check replace the prepressure pump Advance pump drive defective Check replace the main switch Remote control not connected Plug wet Dry the plug Operator Plug defective Replace the plug Switch in the hand spray gun defective Check the switch replace gt Malfunction lt Remote control Cable breakage or short in the c
9. HD 7 250 De Tr KARCHER A L d A Lk WW OO industrial ALI 99633200 08 10 Please read and comply with ALU these original instructions prior to the initial operation of your appliance and store them for later use or subsequent own ers Function EN 2 Environmental protection EN 2 Proper use EN 2 Device elements EN 3 Operation EN 5 Frost protection EN 8 Maintenance and care EN 10 Faults EN 14 Accessories and Spare Parts EN 17 Warranty EN 17 CE declaration EN 17 Safety instructions Hazard levels A Danger Immediate danger that can cause severe injury or even death A Warning Possible hazardous situation that could lead to severe injury or even death Caution Possible hazardous situation that could lead to mild injury to persons or damage to property Safety instructions A Danger This appliance must only be operated maintained and repaired by authorised skilled and trained personnel Only physically and mentally fit and relia ble people should operate and care for this high pressure water jets minimum age 18 The operator or his representa tive must be certain that the operator is fa miliar with the appliance and its application and that he will be able to per form the assigned tasks responsibly Fatigue health issues influence by al cohol or medications lead to a higher safety risk while operating the machine For safety
10. MOO ees Maintenance ee Contentofcooingaystem ir Dimensions and weights Dimensions and weights Dieseltank Tm Permissble axe load ie miet onhe ce Water rose weye RE Brake system ET eure Vibration total value ISO 5349 LE A s Sound pressure level L EN 60704 1 dB A it DI Sound pressure level Lwa Uncertainty Kw 2001 14 EC dB A 18 EN 16 Accessories and Spare Parts Only use accessories and spare parts which have been approved by the man ufacturer The exclusive use of original accessories and original spare parts ensures that the appliance can be oper ated safely and troublefree At the end of the operating instructions you will find a selected list of spare parts that are often required For additional information about spare parts please go to the Service section at www kaercher com The warranty terms published by the rele vant sales company are applicable in each country We will repair potential failures of your appliance within the warranty period free of charge provided that such failure is caused by faulty material or defects in man ufacturing In the event of a warranty claim please contact your dealer or the nearest authorized Customer Service centre Please submit the proof of purchase CE declaration We hereby declare that the machine de scribed below complies with the relevant basic safety and health requirements of the EU Directives both in its basic design and const
11. ailer on public roads must ensure that he has the appropriate license for this A Danger When transporting the trailer in public traffic with the water tank half full the water can swap out or the trailer could even tilt during extreme steering manoeuvers gt Completely fill or empty the water tank Do not transport with the water tank half full gt Close the appliance hood and open ings gt Adjust the height of the drawbar by means of the support wheel to the height of the trailer hitch of the towing vehicle gt Attach the tear off rope to the towing vehicle 1 Coupling lever 2 Bolt with marking gt Hitch up the towing vehicle Make sure that the marking on the bolt points to the symbol Pfeil once the coupling lever is pushed down gt Connect the connector of the vehicle lighting Rotate the support wheel up by means of the crank gt Make sure that the suppport wheel points in the direction of the trailer when retracted Third brake light Combined brake tail lights right left Blinker right left Reverse light License plate lighting Fog lamp AR ON dh Check the brake lights blinkers tail lights reverse lights fog lamp and the license plate lighting for their function gt Check tire pressure refer to technical data Note Local speed limits for vehicles with trailers must be observed and adhered to Loading The appliance must be fitted with lifting eye
12. an be generated Do not mix different antifreeze types A Warning The motor can overheat if there is a lack of coolant Turn the motor off immediately and let it cool down If the motor is so overheated that water va pors escape immediately turn the motor off and keep a safety distance to the motor un til the pressure has decreased Danger of burns Never open the lid on the cooler while the motor has operating tem perature The container is under pressure gt Open the lid on the equalisation con tainer of the motor coolant fill in fresh clean water and the required antifreeze Cleaning replacing the air filter amp gt Open both locks arrows on the lid gt Take out the filter inlay gt Blow out the filter insert with com pressed air max 2 bar from the inside gt Clean the inside of the air filter housing with a cloth Note Severely contaminated or defective filter in serts must always be replaced gt Please the filter insert into the air filter housing with the closed side facing out Note Make sure the lid fights snugly if the lid does not close properly dust can get into the combustion chamber of the motor and damage it gt Replace the lid and close the locks Draining the compressed air system Note The compressed air system must be drained in regular intervals During continuous operation it might be necessary to drain it 2 to 3 times a day Note Do not drain
13. anufacturer gt Align the actuation lever of the ball tap for antifreeze water tank vertically gt Unscrew the high pressure hose from the high pressure outlet mg Connect the antifreeze hose between the high pressure outlet and the anti freeze return gt Plug in the antifreeze plug control line gt Turn the key switch to the right ZARA bar A bar HARKAK The control voltage is switched on and the display shows the antifreeze rinse opera tion gt Press the F2 key to start the motor gt Let the motor run until antifreeze is vis ible in the antifreeze hose The antifreeze liquid is pumped through the appliance in a circuit Note After each antifreeze flush the antifreeze concentration must be tested in the hose with a commercially available antifreeze tester in the return flow from the hose Add more antifreeze as needed if the concen tration is too low gt Press the F3 key to shut off the motor Wait for the motor to stop trailing gt Remove the antifreeze hose between the high pressure outlet and the anti freeze return Antifreeze motor gt Check the coolant circuit of the motor for sufficient antifreeze refill antifreeze as needed See Maintenance Procedures Check and refill the coolant Battery gt If the appliance is not used for an ex tended period and if there is frost re move the battery and store it in a location protected from fr
14. ast Tamaki Auckland New Zealand 64 9 274 4603 www karcher co nz PL Karcher Sp z o o Ul Stawowa 140 31 346 Krakow A 48 12 6397 222 www karcher pl RO Karcher Romania srl Sos Odaii 439 Sector 1 RO 013606 BUKAREST EA 40 37 2709001 www kaercher ro RU Karcher Ltd Service Center Leningradsky avenue 68 Building 2 Moscow 125315 22 7 495 789 90 76 www karcher ru SE K rcher AB Tagenev gen 31 42502 Hisings K rra 22 46 0 31 577 300 www karcher se SGP Karcher South East Asia Pte Ltd 5 Toh Guan Road East 01 00 Freight Links Express Distripark Singapore 608831 22 65 6897 1811 www karcher com sg SK Karcher Slovakia s r o Beniakova 2 SK 94901 NITRA 22 421 37 6555 798 www kaercher sk TR K rcher Servis Ticaret A S 9 Eylul Mahallesi 307 Sokak No 6 Gaziemir Izmir ZA 90 232 252 0708 90 232 251 3578 www karcher com tr TW Karcher Limited 7 F No 66 Jhongijheng Rd Sinjhuang City Taipei County 24243 Taiwan EA 886 2 2991 5533 886 800 666 825 www karcher com tw UA K rcher TOV Kilzeva doroga 9 03191 Kiew ER 380 44 594 7576 www karcher com ua USA To locate your local dealer please visit our web site at http www karchercommercial com or call us at 888 805 9852 ZA K rcher Pty Ltd 144 Kuschke Street Meadowdale Edenvale 1614 ER 27 11 574 5360 www karcher co za 02 10
15. ca ble Do not transpose the connecting cable Risk of cable fire Disconnect the connecting cable from the battery at the negative terminal Disconnect the connecting cable from the battery at the positive terminal Connect the charger Disconnect the charger after the charg ing process is complete Connect the connecting cable to the positive terminal on the battery Connect the connecting cable to the negative terminal on the battery Checking the V Belt Note If the V belt is not sufficiently tensioned this can cause an overheating of the motor or to an insufficient battery charge gt Shut off the motor and remove the key from the key switch gt To check whether the V belt is ten sioned press the belt with your thumb If the V belt can easily be deflected or if it sits loosely on the pulleys you must order authorised customer service to tension re place the V belt Note Defective V belts must be replaced imme diately Caution The V belt must only be tensioned or re placed by Customer Service dk Vv YY y A Lubricate the brake on the drawbar N Q SEA gt Press lubricant into both lubrication nip ples arrows using a commercial grease press 15 gt Read the fault message on the display 1 Fals ee rh and remediate the fault as per the table ZAHR bar O 2 AAA bar H A Danger below This can lead to severe injuries and possi g x RPM d d gt Pres
16. e chapter Connecting the nozzle Settings Adjust the water pressure Note The water pressure can be changed right after startup with the key switch as well as during operation gt Adjust the water pressure using the F5 and F4 keys Increase reduce water pressure The water pressure can be changed in increments of 5 MPa 50 bar The set water pressure has been reached Adjust the brightness and contrast of the display El Ea EE gt Step 3 Press the F3 key to switch be tween brightness and contrast gt You can change the brightness and contrast levels with the F4 and F5 keys F4 set value decreases F5 set value increases gt By pressing the F6 key twice you will return to the operating display Retrieve the informational display for service personnel 2008 nar 2000 bar RPM wy MH OC ral 7 ty A A bar A RPM R ID 0 EI el we Es E4 tes Fe gt Step 1 Press F6 key RPM gt vez Es E4 tes rel gt Step 2 Press F3 key U id24E ml Cr M Dae Hppn SPH 8 4 Oh 1 4H 1h 498 dh 597 Ch Abar Nl CO aa 4 Dao SEISISISE Different parameters can be read in the in formational display U operating voltage RPM motor speed bar operating pressure h operating hours 10 gt By pressing the F6 key twice you will return to the operating display Operation Note I
17. e viewing glass If this is not the case re fill oil see Care and Maintenance Pull out the oil dip of the motor Wipe the oil dip with a lintfree cloth Insert the oil dip pull it out and read it If the oil level has sunken to the mark refill oil see Care and Maintenance dk Vv y VV RAA Check the fill level of the coolant in the motor Check the fill level of the coolant in the equalisation container of the motor cool ant with a cooled off motor The liquid level has to be between MIN and MAX Check the fill level of the antifreeze gt Incase of risk of frost unscrew the lid of the antifreeze container and check the fill level If required refill antifreeze Turning on the Appliance gt Switch on the battery main switch gt Switch on the key switch on the operat ing panel Check the fill level of the diesel tank A Danger Risk of explosion fire poisoning by means of exhaust gases Turn the motor off prior to fueling up Do not refuel in closed rooms ensure sufficient ventilation Never fill up in the vicinity of open flames or sparks Do not smoke during fueling Immediately remove fuel that leaked during the refuelling with cleaning cloths and dispose of it properly Caution Do not completely deplete the fuel in the fuel tank otherwise the fuel system will have to be ventilated Possibly suctioned dirt from the bottom of the tank can lead to malfunctio
18. e ina cool dry and dustfree place Do not stretch the high pressure hose during storage as the high pressure hose might change its length during op eration Relieve tension from the high pressure hose after operation purge excess wa ter coil it and store it properly gt Unscrew the protective caps from the high pressure connection of the hand spray gun and pull off at the high pres sure hose gt Clean the thread and grease it with stainless steel screw grease 6 280 180 0 gt Check the high pressure hose for flaw less condition no damage Only use intact hoses gt Connect the high pressure hose to the hand spray gun procedure as de scribed in Chapter Connecting the spray pipe to the gun gt Remove the protective cap from the high pressure outlet of the appliance EN 6 gt Clean the thread and grease it with stainless steel screw grease 6 280 180 0 gt Connect the high pressure hose to high pressure connection procedure as de scribed in Chapter Connecting the spray pipe to the gun 1 Hose sock mounting 2 Hose sock gt When using a hose sock to protect the high pressure hose from ripping off hook the hose sock into the hose sock mount Connect the control line gt Roll the control line off the winch to hose length Make sure that the control line is not underneath the high pressure hose as the high pressure hose can rub against it and cause a line break Pull o
19. e place to stand and hold the gun firmly Never hold on tightly to the lever of the hand spray gun Risk of falling Take precautions when working on a scaffold so that the person does not fall from the scaffold due to the recoil force generated by the appliance For manual work with a spray gun the nozzle diameter must be selected so that the recoil force in the longitudinal axis does not exceed 250 N during max operating pressure If the recoil force 150 N the spray gun must be equipped with a body support as per European standard prEN 1829 With re coil forces that exceed 250 N the noz zle must be guided mechanically The recoil forces may be different if you are using angular spray devices Always monitor the displays during op eration If the displayed values are not correct switch the appliance off imme diately and remediate the cause of the malfunction If the appliance is not to be turned on e g during maintenance procedures you must attach a warning sign on the switch cabinet Prevent unauthorised personnel from using the appliance by switching off the key switch and removing the key The appliance must be secured against unauthorised use during work breaks If the water stream is directed on sound amplifying objects the noise emission values may exceed the values listed in the specifications Any type of non adherence as well as resulting injuries to humans and dam age to materials lies in the responsibilit
20. f the protective cap or antifreeze plug on the appliance connection side Connect the short cable end of the winch with the socket Plug the protective caps together to pre vent soiling of the protective cap insides Connect the control line on the gun side and plug the protective caps together dk Vv Yv iy Connect the water supply According to the applicable regu lations the appliance must never be used on the drinking water net without a system separator Use a suitable system separator manufactured by K rcher or as an alternative a system separator as per EN 12729 Type BA Note Water with drinking water quality with a pressure between 0 15 and 0 6 MPa 1 5 to 6 bar is required to ensure a smooth oper ation of the system gt Remove the protective cap from the wa ter supply inlet of the appliance gt Connect the system separator to the water inlet option A Ifthe system separator was installed the water inlet is on the appliance B Water inlet on the system separator gt Connect the water supply hose to the respective water inlet arrow Open the lock on the appliance cover and swivel the appliance cover up wards gt Swivel the latch of the appliance hood upwards to keep it from shutting inad vertently gt Check the water filter for contamination clean replace if required gt Check the position of the ball tap in the antifreeze water tank set to the water tank on the right gt Switc
21. fthe appliance is protected with antifreeze this antifreeze must be purged from the wa ter system see chapter Pumping anti freeze out of the water system Remove air from the high pressure system prior to operation gt Press the release of the hand spray gun downwards gt Pull the lever on the handgun toward the back The motor goes to operating speed The high pressure water stream is re leased gt To switch off the high pressure spray release the lever of the hand spray gun and let the release lock Note Frequent switching on and off of the high pressure spray increase the wear and tear on the appliance and reduce its product life Perform the cleaning process with as few interruptions as possible Shutting down Note Only use the Emerg Stop key in emergen cies not to switch off the appliance A fre quent use of the emergency stop key will increase wear and tear on the appliance gt To switch off the high pressure spray release the lever of the hand spray gun and let the release lock gt Press F3 key Depending on the load the motor should somewhat longer to cool off AHG bar AAA bar SEISISISE The display will show the trailing time of the motor with the clock symbol ZHAK bar A bar d Lr RPM do MC Fi H ty A A bar A RPM RJ ET 0 EI IT F1 E2 Es E4 Es rel The motor will switch off EN 8 gt If there is a r
22. h on the baten main switch gt Tilt the safety latch of the appliance hood toward the bottom gt Tilt the appliance hood downward and lock it gt Open the door to the operating panel and switch on the ignition via the keys witch If the tank level is low the water will be sup plied Start the engine Note The appliance can only be operated with the appliance hood closed The appliance will switch off when the appliance hood is opened gt Release emergency stop button by turning gt Open the operating panel door gt Turn the key switch to the right AHAB bar A bar The control voltage is switch on and the dis play shows the operating status O AAA bar p A bar At low ambient temperatures the preheat ing process will start automatically The re spective message is shown on the display gt Press the F2 key to start the motor Motor runs warm O zaar A bar During the warm up time the display will show the clock symbol After the warm up time the appliance will be ready for high pressure operation Ventilating the high pressure system gt Connect the high pressure hose gun and the spray pipe without nozzle as described in chapter Startup gt Activate the gun about 30 to 40 sec onds until a continuous water jet is emit ted from the spray pipe EN 7 gt Switch off the motor gt Install the nozzle as described in th
23. isk of freezing tempera tures during the operational break flush the appliance with antifreeze see Chapter Antifreeze or transport the appliance to an area protected from frost Turn main key to 0 and remove it Close and lock the operating panel door Open the hood and remove the key from the battery separating switch Unscrew the high pressure hose the water supply hose and the control line Protect the hose connections and cou plings from contamination with protec tive caps Note Do not store any objects incl hoses ca bles and spray units inside the appliance Use the storage compartment or storage box option to store these items Frost protection Note Use commercially available glycol based antifreeze for automobiles Observe the manufacturer s handling in structions dk Vv Yv VY To protect from freeze damages the appli ance must be flushed with antifreeze Antifreeze flushing in a circuit from the antifreeze tank of the appliance for pre ferred use on site Antifreeze rinse in the circuit high pressure pump 1 Maintenance door water tank 2 Ball tap switchover antifreeze water tank 3 Backflow antifreeze 4 Antifreeze container filler neck 5 Drain tap water tank 1 Antifreeze hose gt Unpressurize the appliance gt Refill the antifreeze container with anti freeze Select the mixing ratio of the water antifreeze as per the instructions of the antifreeze m
24. l is correct if it is within the mark ings arrows on the oil dip gt If the oil even IS Balou the bottom mark open the filler neck lid arrow and add fresh motor oil EN 12 Customer Service SEICE Customer Service gt Wait five minutes until the oil has col lected in the oil pan gt Check the oil level as described above gt Repeat this procedure as often as nec essary until the oil level is between the markings on the oil dip gt After the check insert the oil dip and close the lid of the filler neck Oil change to be performed by custom er service only Note Only trained personnel is permitted to add motor gear and pump oil Note Replace the oil while the motor has operat ing temperature Align the appliance hori zontally prior to the oil change Motor Above 25 C SAE30 or SAE10W 30 SAE 15W 40 SAE20 or SAE10W 30 0 C to 25 C SAE 15W 40 SAE10W or SAE10W 30 SAE15W 40 Below 0 C Pump and gear Pump Mobil D T E Oil AA 320 Gear Mobil D T E Oil AA 320 gt The oil level is correct if it is within the markings on the oil dip gt After the check insert the oil dip and close the lid of the filler neck Check the coolant and refill Note Prior to every operation the fill level of the coolant in the equalisation container must be checked Caution Observe the brand of antifreeze used The mixture can cause a chemcial reaction and hazardous substances c
25. lets option to be raised by means of a crane The appliance should only be lifted by the lifting eyelets Setting up the appliance Crank to lower the support wheel Connector vehicle lighting Tear off rope Support wheel Parking brake AaRON Lock parking brake Lower the support wheel by means of the crank Remove the tear off rope from the tow ing vehicle dk Vvv EN 5 Disconnect the connector from the ve hicle lighting and insert it into the plug storage on the drawbar gt Secure the machine with wheel chocks to prevent it from rolling away gt Disconnect the towing vehicle gt Align the appliance horizontally with the support wheel Caution Risk of malfunctions and damages to the appliance The appliance must be in hori zontal position during operation Preparing for start up Check the fill levels gt Open the lock on the appliance cover and swivel the appliance cover up wards gt Swivel the latch of the appliance hood upwards to keep it from shutting inad vertently gt Align the appliance horizontally Check oil level in the pump intermediate gear and motor Unscrew the oil dip on the pump gear Wipe the oil dip with a lintfree cloth Reinsert the dip completely and pull it back out If the oil level has sunken to the mark refill oil see Care and Maintenance Check the oil level in the intermediate gear The oil level must be in the centre of th
26. ns gt Check the fill level of the diesel fuel at the bar segment display for the fuel lev el If required top off the diesel fuel For temperatures below 0 only use winter diesel Check the fill level in the water tank gt Check the fill level of the water at the bar segment display for the water level in the tank Top off the water tank if nec essary Connect the water supply hose to the water inlet Start up Connecting the spray pipe to the gun 1 Trigger gun 2 Pressure ring 3 Pressure screw 4 Spray lance 5 Nozzle holder 6 High pressure nozzle gt Remove the protective caps on the spray pipe gt Grease the thread on the gun side with stainless steel screw grease 6 280 180 0 Screw the pressure ring onto the spray pipe A dh gt B gt The sealing cone of the spray pipe must protrude about 1 1 5 thread lengths B from the pressure ring A gt Rotate the pressure ring A by hand to adjust the distance left thread gt Insert the spray pipe all the way into the gun gt Secure the spray pipe by tightening the pressure screw torque approx 100 Nm Connecting the nozzle Do not perform this procedure until after the unit has been ventilated see Ventilating the high pressure system gt Grease the thread on the nozzle side with stainless steel screw grease 6 280 180 0 gt Grease the nozzle holder with stainless steel screw grease 6 280 180
27. ontrol line Check the cable replace See motor operating instructions Evaluation unit defective Replace evaluation unit Cable breakage Replace the cable Customer Service 39 gt Malfunction lt EMR fault Oil temperature too high Check the oil temperature Temperature sensor defective Replace the temperature sensor Cable breakage Replace the cable Customer Service 36 gt Malfunction lt Compressor temper ature See motor operating instructions A Water in fuel Replace the fuel 37 Cable breakage Replace the cable Customer Service gt Malfunction lt Water in fuel EN 15 17 Faults without display on the console 1 Main fuse Appliance Appliance stops dis dis Main fuse is blown gt Rep Replace the main fuse play switches off No display after Battery main switch switched off Switch on the battery main switch switching the appli Battery depleted Charging battery ance on Main fuse is blown Replace the main fuse Motor will not start or See separate operating instructions of the motor turns off immediately Working pressure is Air in the high pressure pump Ventilating the high pressure system fuctuatng Vaveswomot Replace the valves Customer Senice Technical specifications HD DETR Water connection EEN TZU Drive oor erom gr ooo Weck ll T D i o oO Ot quanti intermediate gear Oppe intermediate gear EOD rua pane gear o y o S T ERT E EE OTtype
28. ost Pumping antifreeze out of the high pressure system Note Prior to operation the antifreeze must be pumped from the high pressure system back into the antifreeze container gt Unpressurize the appliance gt Swivel the actuation lever of the ball tap for antifreeze water tank to the right EN 9 gt gt gt Hochdruckanschlu High pressure connecti A E e Pneumatikanschlug 1 Pneuma tik air Connect the antifreeze hose between the high pressure outlet and the anti freeze return Create a water supply connected to the system separator Turn the key switch to the right The control voltage is switch on and the display shows the operating status The solenoid valve for the water supply will open vvv Plug in the antifreeze plug control line Press the F2 key to start the motor The antifreeze liquid is routed into the antifreeze tank with fresh water from the fresh water reservoir Rinse for about 2 minutes Watch the antifreeze hose until no more antifreeze can be seen Press the F3 key to shut off the motor Wait for the motor to stop trailing Remove the antifreeze hose between the high pressure outlet and the anti freeze return 11 Maintenance and care A Danger ON OD Om P Go N 9 10 11 12 13 14 15 12 Maintenance Procedures may only be carried out by persons who have been in structed in the safe operation and mainte nance on the high pre
29. p 22 Internal combustion engine 23 Prepressure manometer 24 Advance pressure pump 25 Ball tap 26 Water reservoir 27 Antifreeze tank 28 2 2 way solenoid valve 29 High pressure outlet 30 Exterior air 31 Quick coupling 32 Water filter 33 Fill level probe EN 11 730 31 max 13 bar 13 Maintenance intervals Time emm eck the lighting Check the tyre pressure and their state Check oil level in the pump gear see Initial startup refill oil if needed Prior to each drive Every 10 operating hours or daily Once after the first 50 operating hours operating hours Every 50 operating hours or weekly Every 100 operating hours Every 200 operating hours Every 400 operating hours After 750 operating hours or once a year Replace V belt e V belt Check the water filter and clean if necessary Check coolant level in the equalisation container see Initial startup refill coolant if need Operator Replace motor oil see Maintenance Procedures Replace oil filter insert on motor Check the screw connections on the motor Call customer service if necessary Once after the first 150 Replace oil in the pump gear Check hoses for wear replace if required Check clean the air filter insert see Maintenance Procedures Replace air filter insert see Maintenance Procedures Customer Service Replace oil in the intermediate gear Check pipes to see if there are an
30. quirements max temperature 60 C pHa BEI max organic substances 12 mg l KMnO use max sulphate 100 mg l SO max chlorine 0 5 mg l Cl min dissolved oxygen 5 mg l O max abrasive hazardous substances ree of undisolved gases max conductivity 1000 uS cm remaining values as per DIN 50930 5 mg l Device elements 21 18 17 Kai O Kai Le See e e AIN a ea 40 49 48 47 46 45 44 1 Towing hitch 2 Tear off rope 3 Connector vehicle lighting 4 Suppor
31. reasons a second person must always be present when the appli ance is being operated in order to be able to shut off the appliance in emer gencies and to summon help if needed The local and relevant accident preven tion directives as well as other general ly applicable safety health and work related regulations are to be observed The useris obliged to only operate the ap pliance while it is in flawless condition Safety features on the appliance and the spray unit must never be removed modified to made inoperable Only use hose lines spray units and ac cessories approved for the maximum working pressure of the appliance Hoses pipes and connected accesso ries must be in good condition and in stalled properly The application should not be operated in explosive environments If the appliance is used in hazardous ar eas e g filling stations the corre sponding safety provisions must be observed During jet spray work nobody besides the operator is allowed in a radius of 10 m around the spray unit Never direct the water jet on to persons animals the appliance itself or electrical components Modifications of the set operating over pressure on the appliance may only be performed if previously agreed with the operator of the spray unit Risk of injury The recoil pressure of the spray pipe can throw you off balance You may fall The spray jet can fly off and cause damage to persons Search a secur
32. reless water cir culation The preset operating pressure is regulated via the motor speed Environmental protection Please arrange for the proper disposal of the old appliances B Old appliances contain valuable materials that can be recycled these should be sent for recycling Batteries oil and similar sub stances must not enter the environment Please dispose of your old appliances us ing appropriate collection systems Please make sure that engine and gear oil diesel and antifreeze do not enter the environment Protect the ground and dispose of used oil as well as fuel and antifreeze in an environmentally clean manner Please do not release mineral oil con taining wastewater into the soil surface waters or sewer sys tems Notes about the ingredients REACH You will find current information about the ingredients at http www karcher de de unternehmen umweltschutz REACH htm EN 2 Proper use Use this appliance only as directed in these operating instructions The appliance is used to clean objects by means of a high pressure water jet with cold water without the use of deter gents The appliance may only be equipped with original accessories and spare parts The appliance is not suited for the use in potentially explosive environments The appliance is not suitable to be used simultaneously with multiple spray units The fresh water supply must meet the following re
33. ruction as well as in the version put into circulation by us This declaration shall cease to be valid if the machine is modified without our prior approval Product Maximum pressure cleaners Type 1 025 xxx Relevant EU Directives 2006 42 EC 2009 127 EC 2004 108 EC 2000 14 EC Applied harmonized standards EN ISO 12100 1 EN ISO 12100 2 pr EN 1829 1 EN 1829 2 EN 13309 2000 EN 55012 2007 A1 2009 Applied conformity evaluation method 2000 14 EC Appendix V Sound power level dB A Measured 109 Guaranteed 111 The undersigned act on behalf and under the power of attorney of the company man agement Zi aad ese Jenner S Reiser CEO Head of Approbation Authorised Documentation Representative S Reiser Alfred K rcher GmbH Co KG Alfred Karcher Str 28 40 71364 Winnenden Germany Phone 49 7195 14 0 Fax 49 7195 14 2212 Winnenden 2010 08 01 EN 17 19 AE Karcher FZE P O Box 17416 Jebel Ali Free Zone South Dubai United Arab Emirates 971 4 886 1177 www kaercher com AR Karcher S A Uruguay 2887 1646 San Fernando Pcia de Buenos Aires 54 11 4506 3343 www karcher com ar AT Alfred Karcher Ges m b H Lichtblaustrafe 7 1220 Wien 22 43 1 25060 0 www kaercher at AU K rcher Pty Ltd 40 Koornang Road Scoresby VIC 3179 Victoria 22 61 3 9765 2300 www karcher com au BE Karcher N V Industrieweg 12 2320 Hoogstraten ZA 32 3 340 07 11 www karcher be BR
34. s the reset button to acknowledge bly death An improper startup and repair of TI i zi confirm the fault message the appliance and the spray unit is danger 21 Kg We bar OUS Faults with display Faults detected by the control are shown Bij D 1 on the display LE i 0 TJ IIe Display 2 Fault indication 3 Reset key to confirm the fault Display meaning 16 21 gt Malfunction lt EMERGENCY STOP gt Malfunction lt Hood open a ER gt Malfunction lt Tank level gt Malfunction lt Cooling water level uy gt Malfunction lt Motor oil pressure E VVV 26 gt Malfunction lt Motor temperature gt Malfunction lt Tyre pressure By whom mergency Stop switch depressed Remote control not connected Switch in the hand spray gun defective Check the switch replace Cable breakage Replace the cable Device hood open Close appliance hood Operator Cable breakage Replace the cable Safety switch for appliance hood defective Check safety switches Customer Service Fuel tank empty Refill diesel fuel Level sensor defective Replace level sensor Cable breakage Replace the cable Customer Service See motor operating instructions See motor operating enee o Look for more instructions in the motor s operating instructions Radiator contaminated Operator V belt tension on the ventilator drive too low Customer Servic Water in the compressed air tank EN 1
35. ssure systems Before carrying out any tasks on the machine switch the key switch off and remove it Prevent inadvertent startups of the appli ance during Maintenance Procedures via third persons by attaching signs on the appliance and the spray unit If the appliance must be started up for maintenance procedures a second person must be present for safety rea sons Water under high pressure can pene trate the skin and cause severe injuries and infections Stay away from leaks and do not search for leaks by hand Do not use flammable detergents to clean the appliance After completing the maintenace work check all safety devices for correct in Stallation and proper function A Caution Risk of damage Do not disconnect the bat tery while the ignition is on or the motor is running
36. t wheel 5 Battery 6 Battery main switch 7 Block wedge 8 Oil dip pump gear 9 Covering lid oil drain opening pump gear 10 Oil drain screw intermediate gear 11 Oil sight glass intermediate gear 12 Ventilation screw intermediate gear 13 Ventilation end gear 14 Filling nozzle diesel tank 15 Compressor 16 Cover 17 Compressed air valve 18 Air filter 19 Equalising reservoir motor coolant 43 42 41 40 20 Radiator 21 Parking brake 22 Cover 23 Door operating panel 24 Lock of appliance hood 25 Safety support appliance hood 26 Registration plates 27 Storage compartment 28 Hinge storage compartment 29 Emergency stop button 30 Switch box 31 Operating field 32 Vice 33 Socket control line 34 Exterior air connection supply 35 Water inlet 36 Right compressed air connection to connect a compressed air tool 37 Hose sock mounting EN 3 22
37. tch switches off the appli ance if the minimum prepressure is not reached High pressure sensor The pressure sensor monitors the pressure buildup in the high pressure system If the pressure sensor detects an exceedingly rapid pressure decrease as might be the case with leaks or a burst hose as well as if the working pressure is exceeded the ap pliance will shut off Warning and instructive signs A Danger Risk of injury on account of electric shock A Warning Risk of burns on account of hot surfaces A Warning Danger of crushing Do not remove the cover while the appliance is running Do not reach near the cooling fan and the V belt while the motor is running gt Retighten the wheel bolts and the wheel nuts after driving 50 km to a torque of 100 Nm Repeat the check af ter 500 km have been driven and after 50 operating hours Repeat the safety checks at regular in tervals Have the brake sys tem and the lighting system checked reg ularly by an author ised dealer workshop Keep the warning and instructive signs on the appliance clean Replace damaged or missing warning and instructive signs with new ones Furthermore the personnel must partici pate in a Karcher safety seminar The high pressure pump is driven by an in termediate gear by a diesel motor When the jet operation is interrupted an electric signal will switch the system from hand spray gun to pressu
38. y of the operator Failure to observe these warnings may result in injuries or death of the operating personnel EN 1 Protective clothing A Danger When working with the appliance or when being present near the spray unit the fol lowing protective clothing must be worn Helmet with protective shield Safety goggles Capsule ear protection Protective gloves Special safety boots and a middle foot protection Protective jacketprotec tive overalls 2290990 Note You must use protective clothing that is specifically intended to be used with high pressure cleaners Effective protective clothing can be purchased directly from KARCHER Safety Devices Safety devices serve to protect the user and must not be rendered inoperational or their functions bypassed Emergency stop button To put all functions out of operation imme diately Press emergency stop button The appliance is free of pressure Safety switch for appliance hood The appliance should be used only if the appliance hood is closed If the appliance hood is opened during op eration the appliance will switch off and a fault will be displayed Burst disc If the working pressure exceeds the max permissible overpressure by approx 10 the burst disc will be destroyed and the wa ter will circulate inside the appliance with out pressure High pressure operation no longer possible Pressure switch The pressure swi
39. y leaks Check the V belt tension retension if necessary see Maintenance Procedures Customer Service Customer Service Operator Check the screw connections on the motor Call customer service if necessary Customer Service Replace motor oil see Maintenance Procedures Replace oil filter insert on motor Replace the fuel filter Cleaning the water separator Lubricate the brake on the drawbar see Maintenance Procedures Customer Service Customer Service Operator Customer Service Customer Service Dente Every 1500 operating m cn a a a ai the injection pressure at the fuel injector nozzle hours Every 3000 operating hours Maintenance Works Check the oil level on the motor and add motor oil Note Only trained personnel is permitted to add motor gear and pump oil Note Align the appliance horizontally prior to check the oil level in order not to get a false result Check the oil prior to starting the appliance or at least 5 minutes after switching off the engine Caution Increased risk of fire When filling the motor oil make sure that no oil lands on hot motor surfaces 14 Replace oil in the pump gear Replace oil in the intermediate gear Every other year Check the coolant in the motor and replace see Maintenance Procedures gt Remove the oil dip wipe it and reinsert it gt Remove the oil dip one more time and check the oil level The oil leve
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