Karcher 600 LP User's Manual
Contents
1. Metering Chemical kaaa Morera mount otis Chemie imi per Pre RM 882 sterilization agent 6 291 772 0 chlorination Chlorinated lime 6 291 505 0 Pre flocculation Ferrifloc 6 294 703 0 Anti Scalant RM 5000 hardness stabilizer 6 290 991 0 Post RM 882 sterilization agent 6 291 772 0 chlorination Chlorinated lime 6 291 505 0 These chemicals can each be used alternatively KARCHER 2 Consumption Materials Version 06 05 WTC 600 LP MP 2 Metered Addition used This water is taken from the drinking water sampling valve 44 For mixing of the chemical only un AN chlorinated drinking water may be The metered addition is carried out dependent of the level in the metering container Completely emptied metering container e Fill 10 I of drinking water into the metering con tainer With a measuring cup measure the 7 5 fold amount mentioned in the 10 Liter Water col umn of the respective chemical and fill into the container e Fill the container with drinking water to the 75 I mark and mix according to Section 3 1 2 4 Consumption Materials Partially emptied metering container e Read off the level of the fluid with help of the scale at the metering container e g 35 I e Determine the quantity to be refilled by sub tracting the read level from the 75 I Example 75 35 401 e Determine2. e Wait until no more water emerges out of the cock then shut the cock again Attach the filter wrench 41 to the filter bowl 40 and screw off the filter bowl The filter bowl is still filled with water Remove the filter insert 38 from the filter bowl and replace with a new one KARCHER Maintenance and Care Version 06 05 WTC 600 LP MP Before screwing on the filter bowl check the sealing ring 39 for damage Screw on the filter bowl and tighten with the fil ter wrench e Open the untreated water supply again and start the system with the main switch 3 2 5 Fine Adjustment of the Operating Pressures In case of alterations to the system adjustments the following values must not be exceeded under any circum stances e Pump pressure max 21 bar MP or 14 bar LP Drinking water amount max 650 l h e The concentrate amount must not ex ceed the operational start up value The system reacts somewhat time delayed to alterations of the regulation valves Therefore carry out the adjust ment at the pressure control valve 14 and at the concentrate control valve 13 only in small steps and wait until checking the respective effect 1 Flow of drinking water has decreased from to i h Read off the amount of drinking water at the flow meter 42 and compare with the value taken when starting operation see operational start up record If the flow of drinking water has
3. Manometer concentrate pressure 13 Concentrate control valve 14 Pressure control valve 15 Manometer fine filter supply pressure 16 Manometer fine filter output pressure 17 Fine filter unit 18 Power outlets sand and activated carbon filter 19 Power outlets 3x for metering stations 20 Main switch O O1 ND 1 Safety Notes Drinking Water Q Drinking water quality is ensured only when the equipment is controlled within the scheduled periods Observe the given control intervals Q Have the drinking water quality checked in reg ular intervals the valid drinking water regula tions are to be observed Safe operation of the equipment is possible only when the operating in structions and safety notes are read completely and the instructions con tained therein are strictly followed Chemicals Q Wear acid resistant protective clothing gog gles and gloves Q Store chemicals cool and dry however not below 5 C Q Keep chemicals at locations not accessible for children Q Ensure good room ventilation and provide a washing facility Q Have eye wash bottle readily available Electrical Equipment Q Work on the electrical equipment is to be car ried out only by skilled persons for electrical work Q Never touch damaged or cut through mains cables pull the mains plug immediately as required Q Never operate the equipment with a damaged cable 2 Intended Use The equipment is used for con
4. Service Designation Indication Possible Cause Corrective Action LED fault Metering container empty Fill metering container and ac knowledge malfunction after Sensor signal missing wards Karcher Service regeneration Flushing of the pre filter is active Not required as the system switches on again automatically tank full Drinking water tank full Not required as the system switches on again automatically Switch defective Check switch if required Karcher Service Display CV exceeded Conductance value of the Karcher Service drinking water too high Hard water Metering container empty Fill metering container and acknowledge malfunction after wards Pressure malfunction Pressure of untreated water Check untreated water supply too low e Installation on building side e Admission pressure pump e Hoses for untreated water Malfunctions on the admission pressure unit are indicated with the red LED 26 on the control unit of the admission pressure unit Indication Possible Cause Corrective Action Red LED lights Untreated water supply Check and reestablish the untreated disconnected water supply After correcting the malfunction press the Reset pushbutton 23 KARCHER a Technical Data Version 06 05 WTC 600 LP MP 6 Technical Data Parameter WTC 600 LP WTC 600 MP Ambient temperature 1 C 50 C Storage temperature upon d
5. be valid if any modifications are made to the machine without our express approval Product Water treatment plant Model 1 024 xxx Relevant EU Directives EU Machinery Directive 98 37 EU EU Low Voltage Equipment Directive 73 23 EEC amended by 93 68 EEC EU Directive on Electromagnetic Compatibility 89 336 EEC amended by 91 263 EEC 92 31 EEC 93 68 EEC Harmonized standards applied DIN EN ISO 14971 DIN EN 50178 DIN EN 60 204 1 DIN EN 55 011 1998 DIN EN 55 014 1 2000 A1 2001 A2 2002 DIN EN 55 014 2 1997 A1 2001 DIN EN 61 000 3 2 2000 DIN EN 61 000 3 3 1995 A1 2001 National standards applied DIN 1988 Winnenden gs MCAS LU Ruger LE WS S Reiser H Jenner Appropriate internal measures have been taken to ensure that series production units conform at all times to the requirements of current 5 957 716 EU Directives and relevant standards 06 05 The signatories are empowered to represent and act on behalf of the company management Alfred Karcher Kommanditgesellschaft Sitz Winnenden Registergericht Waiblingen HRA 169 Pers nlich haftende Gesellschafterin Karcher Reinigungstechnik GmbH Sitz Winnenden 2404 Registergericht Waiblingen HRB Gesch ftsf hrer Dr Bernhard Graf Hartmut Jenner Georg Metz KARCHER 13
6. current time 3 2 3 Bleeding the Metering Pump The metering pump must be bled when the pump has drawn in air e g because the metering con tainer is completely empty The system stops the Motor hard water mal function indication is shown in the display This malfunction indication is shown in dependent of which metering container is empty e Fill the empty metering container and mix the chemicals according to Section 3 2 6 e Unscrew the bleeding screw 34 by one turn Press the MANUAL pushbutton 33 until the medium flows without bubbles through the bleeding line 35 back into the container e Screw in the bleeding screw again production production Produccion produzione fault default error guasto disinfection nettoyage desinfeccion disinfezione reject rejet evacuation evacuatione regeneration regeneration regeneracion rigenerazione tank full stockage plein ET deposito leno serbatoto pieno RO 1000 On the control panel acknowledge the mal function indication with the RETURN key but ton 36 the system starts 3 2 4 Replacing the Fine Filter Check the pressure difference at manometers 15 and 16 Replace the filter insert when over 0 8 bar e Switch off the equipment at the main switch 20 Stop the untreated water supply e Place a bucket under the untreated water drain cock 37 and open the cock
7. de AN creased to I h the following fine adjustment is to be carried out If the fine adjustment does not lead to an increase in the drinking water flow the K rcher Service must be con tacted Slowly shut the pressure control valve 14 in clockwise direction until the desired amount is almost reached at the flow meter 42 Slowly shut the concentrate control valve 13 in clockwise direction until the respective set value is reached on both flow meters for con centrate 43 and drinking water 42 Notice The quantity of concentrate will in crease This is correct e Carry out a readjustment on both valve levers if required 2 Conducting capacity of the drinking water has increased from to HS cm Small increases of the drinking water conducting capacity do not influence the drinking water quality On the display of the control panel 10 read the current drinking water conductance value and compare with the value taken when starting oper ation see operational start up record If the drinking water conductance value hasincreasedto___uS cm the follow AN ing fine adjustment is to be carried out If the fine adjustment does not lead to a decrease of the drinking water con ductance value the K rcher Service must be contacted e Open the concentrate control valve 13 in coun terclockwise direction in small steps until the con ductance capacity has reac
8. the required amount of the respec tive chemical from the metering table Example 4 x the amount for 10 water e Measure the determined amount of the respec tive chemical and fill into the container e Refill amount of water to the 75 I mark and mix in accordance with Section 3 1 2 3 3 Switching Off the Equipment If the equipment is not operated for periods exceeding 14 days it must be preserved by the Karcher Service Otherwise permanent damage must be expected e Switch the main switch 20 to the O position the equipment stops the drinking water produc tion Never switch off the equipment over night Otherwise the automatic clean ing of the pre filter is not carried through Danger of damage to the equipment is given Product Item No RM 852 sterilization agent 24 kg 6 291 772 0 Chlorinated lime 6 x 870 g 6 291 505 0 RM 5000 hardness stabilizer 23 kg 6 290 991 0 RM 5001 flocculation agent 10 6 294 703 0 RM 5001 flocculation agent 60 6 294 716 0 Filter element 5u 6 414 466 0 10 KARCHER WTC 600 LP MP Version 06 05 Malfunctions 5 Malfunctions Malfunctions of the RO system are signaled with LEDs at the control panel 10 and indicated at the display In case of a malfunction the system is generally switched off and the drinking water production is interrupted If the malfunction can not be corrected stop the drinking water production and notify the Karcher
9. KARCHER Operating Instructions WATERCLEAN 600 LP MP BTA 5 960 505 0 ETL 5 970 054 0 LP 400V 5 970 055 0 MP 400V 5 970 156 0 LP 230V 5 970 157 0 MP 230V A 2011201 WTC 600 LP MP Version 06 05 KARCHER WTC 600 LP MP Version 06 05 Safety Notes Contents 1 Safety Notes 2 Intended Use 3 Maintenance and Care 3 1 Starting Operation 8 1 1 Admission pressure Unit 3 1 2 Filling the Metering Stations 3 1 3 Switching On the Equipmernt 5 3 1 4 Operating Indicators 00 ee 5 3 2 During Operation 5 3 2 1 Control and Corrective Action Intervals 5 3 2 2 Sand and Activated Carbon Filter 3 2 3 Bleeding the Metering Pump ee 3 2 4 Replacing the Fine Filter 00 100110000 3 2 5 Fine Adjustment of the Operating Pressu OS cctsctscencucess cache seveneiet Canstan T SST 7 3 2 6 Mixing the Chemicals 00 ee 8 3 3 Switching Off the Equipment 9 4 Consumption Materials 9 5 Malfunctions cccccceeeeeeseteeeeeeeeeeeeees 6 Technical Data 7 EU Declaration of Conformity Equipment Components Sand filter Activated carbon filter Control activated carbon filter Control sand filter Manometer sand filter supply pressure Manometer activated carbon filter supply pressure 7 RO filter unit 8 Switch box 9 Operating mode switch 10 Control panel 11 Manometer pump pressure 12
10. ase of the drinking water conductance value up to 10 Fine adjustment see Section 3 2 5 2 Pressure difference between pump and concentrate pressure 15 maximum above start up difference See Section 3 2 5 3 K rcher Service Hour meter for sand und activated carbon filter Backwashing has occurred within the past 24 h K rcher Service Pressure difference fine filter gt 0 8 bar Replace fine filter see Section 3 2 4 Visual inspection of the equipment No leakage K rcher Service Fill out operating log Clean and flush the metering container Visually check the untreated water pump No damages leaks detectable K rcher Service Float switch in the drinking water tank No operational malfunctions detectable K rcher Service for switching over the indication see Section 3 2 2 3 2 2 Sand and Activated Carbon Filter During operation the sand and activated carbon filter control indicates the actual time To change the indication e Press button 32 for approx 5 s the display 31 indicates the time of the regeneration e Press the ADVANCE key button briefly the e Press button 32 briefly the display indicates the number of regenerations display indicates the number of days and hours since the last regeneration KARCHER WTC 600 LP MP Version 06 05 Maintenance and Care e After a while the indication moves back to the
11. ditioning of surface water well water and river water Depending on the untreated water quality the modular set up enables secure separation of turbid materials water hardeners salts and bacteria virus KARCHER Maintenance and Care Version 06 05 WTC 600 LP MP 3 Maintenance and Care The equipment may be put into operation only when set up installed and prepared for oper ation by an authorized KARCHER specialist dealer 3 1 Starting Operation The reset button 23 starts the pump after fail ure Before starting operation e Make sure that the equipment is connected to 3 1 2 Filling the Metering Stations the untreated water source and the respective transporting gear e g admission pressure If the system is equipped with one or unit more metering stations it must be en e Ensure the unrestricted flow of the drinking water sured that these are correctly filled and into a tank or a suitable device on the user side connected a e Put on protective clothing The drinking water must be able to run off without counterpressure The height Open the lid 27 of the metering station 30 difference must not exceed 3 m 3 1 1 Admission pressure Unit In case an admission pressure unit is necessary it will be installed by a Karcher service technician The admission pressure unit consists of a pump 21 and a control device 22 The operat ing condition of the pump is indicated with three ind
12. elivery to 10 C Humidity lt 100 r F Supply voltage 3 400 V 50 Hz 1 230 V 50 Hz Pre filter controls prim sec 230 V 12 V 50 Hz Metering pumps 220 240 V 50 60Hz Electrical protection 16A Connected load 2 2kW 2 2 kW Effective power consumtion 1 5 kW 2 2 kW Minimum temperature of untreated water 5 C Maximum temperature of untreated water 35 C Reference temperature 15 C pH value of untreated water 6 9 5 pH value cleaning agent for cleaning the equipment 3 11 System intake pressure 2 6 bar Capacity range 15000 l day 15 Maximum drinking water supply 650 l h Dimensions H x W x D WTC 600 LP MP 1800 x 660 x 720 mm WTC 600 LP MP A 1800 x 1120 x 720 mm WTC 600 LP MP AM 1800 x 1120 x 720 mm Weight in delivery condition WTC 600 LP MP 135 kg WTC 600 LP MP A 155 kg WTC 600 LP MP AM 175 kg Designed for untreated water based on a maximum salt content of 2000 ppm 5000 ppm depending on supply by the customer 12 KARCHER WTC 600 LP MP Version 06 05 EU Declaration of Conformity 7 EU Declaration of Conformity We hereby declare that the equipment described below conforms to the relevant fundamental safety and health requirements of the appropriate EU Directive both in its basic design and construction as well as in the version marketed by us This declaration will cease to
13. hed the set value Shut the pressure control valve 14 in clock wise direction in small steps until the drinking water amount in the viewing glass 42 has reached the set value KARCHER WTC 600 LP MP Version 06 05 Maintenance and Care Notice The amount of concentrate will in pressure 12 and determine the differential crease This is correct pressure Observe the maximum pressure of 21 bar e Compare the differential pressure with the MP or 14 bar LP at the manometer 11 value taken when starting operation see oper Repeat the adjustment steps if required The ational start up record original drinking water amount may possibly not quite be reached If the differential pressure has in AN creased by more than____ bar then 3 The difference between pump and the RO filter membrane is clogged concentrate pressure has increased Readjustment El possible by more than bar Stop the drinking water production and aa notify the Karcher Service Read the values at the manometer for the pump pressure 11 and for the concentrate 3 2 6 Mixing the Chemicals When working with chemicals always wear protective clothing Values for the metering of the various chemicals result from the untreated water analysis and the system capacity Upon starting operation the Karcher service technician enters the required metering amounts for your equipment into the following metering table 1 Metering Table
14. icator lights Green 24 Ready for operation e Yellow 25 Pump delivering e Red 26 Malfunction or water low e Fill the respective chemical into the metering station according to Section 3 2 6 The metering stations must not be A mixed up or mistaken meaning filled FN with the wrong chemical Add the corresponding amount of chlorine free drinking water Shut the lid of the metering station e Pull the mixing rod 28 out of the metering station to the stop and push back in again Repeat this procedure for approx 5 minutes until the chemical is completely mixed 4 KARCHER WTC 600 LP MP Version 06 05 Maintenance and Care If the metering container was com AN pletely empty the metering pump 29 may have possibly drawn in air In this case bleed the air from the pump as described in Section 3 2 3 3 1 3 Switching On the Equipment Check if the pumps of the metering station sand and activated carbon filter are connected to the respective power outlets 18 19 at the switch box 8 Check if the operating mode switch 9 is in the correct position Automatic or Hang In the Automatic operating mode the system is controlled via an external float switch in the drinking water tank In the Hand operating mode the sys tem is switched on and off manually via the main switch Switch the main switch 20 to the I position the system starts the drin
15. king water produc tion 3 1 4 Operating Indicators Display of the controls 3 4 of the sand and acti vated carbon filters Display of the time LED line Display of the weekday Control of the RO system The following is alternately indicated on the two line display of the control panel 10 of the RO system Equipment model No and operating condition Drinking water temperature and drinking water conductance value Operating hours h__min KARCHER Maintenance and Care Version 06 05 WTC 600 LP MP 3 2 A 3 2 1 During Operation Drinking water quality is ensured only when the following control intervals are met In case deviations from the desired condition can not be eliminated through the measures mentioned the drinking water production must be stopped and the K rcher Service must be notified d daily w weekly m monthly Control and Corrective Action Intervals Interval Check Activity Target Purpose In Case of Deviation d Level metering container Sufficient amount filling Fill up mixing chemi cals see Section 3 2 6 Air bubbles in metering line No air bubbles Bleed metering pump see Section 3 2 3 Flow of drinking water based on the operational start up value Reduction of the drinking water flow up to 10 Fine adjustment see Section 3 2 5 1 Drinking water conductance value based on the operational start up value Incre
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