Jotul GF 400 DV User's Manual
Contents
1. t Max Co linear Intake Air Height 35 ft 10 66 m J Min Co linear EN Height 10 ft EN 3 05 m N The Air RY Intake Flex RY pipe must RY extend SS beyond the The chimney EN amper must be sealed Dual 3 Flex RY off from the Liners SS room by a steel plate at the damper area fi J i cm Max offset HA 24 609 mm Figure 13 Co linear Adaptor installed through a masonry chimney Components shown may differ somewhat from manufacturer to manufacturer 29 to top of 25 1 2 Co linear to center Adapter of flue collar Figure 14 Simpson Dura Vent 923GCL Co linear Adaptor is shown other manufacturer s components may differ Subtract 2 1 4 for Short Legs Masonry or Prefabricated Chimney Conversion The GF 400 DV Sebago is approved for use with listed chimney conversion kits from any of the manufacturers listed on page 8 These kits are for use in a masonry chimney or a prefabricated solid fuel listed chimney See fig 15 These installation requirements must be followed 1 Use the guidelines for Coaxial Vent Termination appropriate for your gas type on pages 11 12 2 In2. 19 1 2 495 gt For height with 6 Legs subtract 2 1 4 General Information THIS HEATER MUST BE INSTALLED AND MAINTAINED BY A QUALIFIED SERVICE AGENCY B The installation and repair of this appliance must be done by a qualified service person Failure to properly install and maintain this heater could result in an unsafe or hazardous installation which may result in a fire explosion property damage personal injury or loss of life B This appliance should be inspected before use and at least annually More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passage ways of the appliance be kept clean THIS APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE B The installation must conform to local codes Your local J tul dealer can assist you in determining what is required in your area for a safe and legal installa tion Some areas require a permit to install a gas burning appliance Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area CODE COMPLIANCE Your local officials have final authority in determining if a proposed installation is acceptable Any requirement that is requested by the local authority having jurisdiction
3. K k RU Front of BN sd Stove Y Figure 7 Adjusting the Exhaust Restrictor plate Top Plate removed Viewed from front of stove Horizontal Overhang _ T z 18 18 min min gt Lowest Discharge Openin Termination T Figure 8 Vertical vent termination height above roof 10 Vent Termination Zones Natural Gas 10 67 m Horizontal and Vertical Terminations for COAXIAL VENT 30 Ft 9 14 m Up to four 45 or 25 Ft two 90 elbows 7 62 m N permitted in z addition to the 5 starter elbow x N N 20 Ft S 6 10 m A E c B 15 Ft 4 57 m A A 26 12 Ft 3 65 m VA m T m D b 5Ft 152m A s mim Min Rise 2 Ft 60 m 5 Ft 10 Ft 15 Ft 20 Ft 27 Ft 1 52 m 3 05 m 4 57 m 6 09 m 8 22m HORIZONTAL RUN ALL VENTING MUST TERMINATE END WITHIN ONE OF THE SHADED AREAS SET STOVE EXHAUST RESTRICTOR TO THE POSITION THAT CORRESPONDS TO THE VENT TERMINATION AREA IN THE DIAGRAM ABOVE e ALWAYS MAINTAIN THE PROPER CLEARANCES TO COMBUSTIBLES The circled letter designations in the vent diagram correspond to the Exhaust Restrictor Setting on the stove First determine which vent termination zone is appropriate for your installation and fuel type then adjust the restrictor to the corresponding position as sho
4. 155375 Nut 2 129464 Wall Thermostat 750003 Pilot Line w Fitting s 129446 Remote Control 750002 Thermocouple 129766 Floor Bracket Kit 750304 Electrode RR RR RAS end 129765 Fuel Conversion Kit to Propane 156003 Thermopile 3094527 Fuel Conversion Kit to Natural Gas 156004 32 155336 33 Burner Skirt 220582 ALWAYS USE REPLACEMENTS PARTS 34 Exhaust Baffle 220565 PROVIDED BY AN AUTHORIZED JOTUL DEALER ONLY Parts not illustrated 30 Record the following information to help your dealer determine what you will need for parts and service MODELNAME 400 DV Sebago SERIAL NUMBER DATE OF PURCHASE PURCHASED FROM NAME OF INSTALLER TYPE OF FUEL WAS STOVE CONVERTED NOTES RETAIN THIS MANUAL FOR REFERENCE AND MAKE IT AVAILABLE TO ANYONE USING OR SERVICING THE STOVE LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lit e If your gas supplier cannot be reached call the by hand When lighting the pilot follow fire department these i
5. 12 in Straight Pipe DIII Wall Thimble and Trim Collar Figure 18 Corner Installation with 14 Snorkel Termination Horizontal Termination Clearance er E gb SS V reRMINAL INS CORNER OD AR SUPPLY INLET 10 DETAIL AREA WHERE TERMINAL IS NOT PERMITTED Figure 19 Vent Terminal Clearances National Fuel Gas Code A Clearance above grade veranda porch deck or balcony 12 inches 30 cm minimum B Clearance to window or door that may be opened Min 9 inches U S 12 inches 30 cm CAN We recommend 12in minimum to prevent condensa tion on the window C Clearance to permanently closed window Min 9 inches U S 12 inches 30 cm CAN We recommend 12 in minimum to prevent condensa tion on the window D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 60 cm from the centerline of the terminal 18 inches 46 cm minimum E Clearance to unventilated soffit 12 inches 46 cm minimum F Clearance to outside corner Min 9 inches U S 12 inches 30 cm CAN We strongly recommend 12 inches particularly where windy conditions pevail G Clearance to inside corner Min 6 inches U S 12 inches 30 cm CAN We strongly recomm
6. JOTUL J tul GF 400 DV Sebago Gas Heater Installation and Operation Instructions NTER TEx G cV us hock net WARNING IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICIN ITY OF THIS OR ANY OTHER APPLIANCE INSTALLATION INSTALLATION AND SERVICE MUST BE PER FORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR LICENSED GAS SUPPLIER THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS A CARBON MONOXIDE CO DETECTOR SHALL BE INSTALLED IN THE SAME ROOM AS THE APPLIANCE WHAT TO DO IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCHES DO NOT USE THE PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW YOUR GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES INSTRUC TIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU MORTALIT E NE PAS ENTREPOSER NI U
7. siding Snorkel Terminations THE AIR INLET RESTRICTOR MUST BE SET FULLY OPEN FOR ANY SNORKEL TERMINATION See Fig 6 pg 9 Bi With a 14 Snorkel The horizontal run made directly off the rear of the stove into a 14 snorkel cap should include no more than a single 12 straight section as shown in fig 17 One 45 Elbow may be used for a corner installation as shown in fig 18 Bi With a 36 Snorkel The maximum horizontal run may be no more than 6 ft 182 cm 12 305 mm 41 2 aa y E 24 in Snorkel E 305 mm 14 1 355 lt 57 1448 E f JM 12 25 1 2 in A Vent Snorkel 648 less Figure 16 Minimum vent for horizontal termination 14 Maximum horizontal run directly off rear of stove with 14 Snorkel termination 36 in Max Snorkel 6 ft 915mm 183 cm Figure 17 Maximum Horizontal and Vertical Run with 36 Snorkel Termination 45 Elbow _ l See Note F Fig 20
8. Label apply to valve 17 Reassemble the stove apply gas to the system and check for leaks using a soapy water solution 18 Adjust the Air Shutter CAUTION USE WORKGLOVES SURFACES MAY BE HOT You will need to adjust the shutter to the position that supplies the correct amount of air mixture to achieve the best flame picture with your particular installation Start with the shutter stem at the midway position in the slot in the bottom of the stove See fig 21 Pushing the stem back will restrict air while pushing it forward will open the shutter Too much air will produce a lighter flame while too little will promote long dark flames and may pro mote sooting Make adjustments in small incre ments With some experimentation you will find the shutter position that works best for your installation Pilot Head Retainer Clip Pilot Base Figure 25 Pilot orifice removal and replacement Regulator Remove black Applv small Tower label gasket el here Figure 26 Regulator assembly NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS Correct gas pressure is essential for efficient and safe operation of this appliance Correct gas pressure must be established at the time of installation For more details see the Gas Pressure section of this manual page 19 ALWAYS REFER TO THE LIGHTING INSTRUCTIONS ON THE INSIDE BACK COVER OF THIS MANUAL WHEN LIGHT ING YOUR STOVE Gas Supply Connection Connect
9. MIN MAX NATURALGAS 5 0 7 0 PROPANE 12 0 14 9 The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1 2 psig 3 5 kPa The appliance must be isolated from the gas supply line by closing its individual manual gas shut off valve gas cock during any pressure testing of the gas supply piping system that is equal to or exceeds pressures of 1 2 psig 3 5 kPa MANIFOLD PRESSURES inches water column MIN NATURALGAS 1 2 3 8 PROPANE 2 9 11 0 High Altitude Adjustment Installations located at altitudes from 2000 4500 ft 610 m 1370 m DO NOT require adjustment for alti tude DO NOT DERATE THIS APPLIANCE FOR ALTITUDE 19 Flame Appearance Air Shutter Adjustment The GF 400 DV Sebago gas stove is shipped from the factory equipped to burn Natural gas with the air shutter set at the halfway position Please be aware however that this initial setting may not provide the optimal flame picture in your particular installation No single setting will be appropriate for all vent configurations fuel types or installation environments The air shutter setting can also be adjusted to achieve the desired flame appearance Flame appearance is a matter of individual preference however most people enjoy a warm yellowish flame Too much air the appliance will generate a flame that is blue and transpare
10. diagram Log Set Installation NOTE If appropriate install the optional Antique Brick Panel Kit before assembling the logset The GF 400 DV Sebago logset must be installed before operating the burner The logset includes five log pieces packaged inside the firebox and a quantity of ember stones packaged in the Miscellaneous Parts bag To install the log set remove the packaging and place the parts inside the firebox as illustrated in figs 32 37 Do not handle the log set with your bare hands Always wear gloves to prevent skin irritation from the ceramic fibers The ember stones realistically simulate glowing coals when the burner is operating These should be spread evenly over the burner plate and around the logs DO NOT OBSTRUCT THE PILOT ASSEMBLY OPENING See fig 37 NOTE You do not need to use all the ember stones With experimentation you will find the arrangement and quantity of embers that works best with your stove Depending upon the characteristics of your installation it is possible that too many ember stones can promote sooting on the logs Adjust the quantity of ember stones as appropriate to maintain the best overall flame picture THE CERAMIC FIBER LOGS AND GLOWING EMBERS CAN IRRITATE YOUR SKIN GENTLY WASH YOUR HANDS WITH WARM SOAPY WATER AFTER HANDLING THE LOGS k A Figure 33 Install Rear Log Figure 34 Install Left Log Figure 35 Install
11. floor Avoid drafty areas or any area that may affect the accuracy of the thermostat The thermostat should be connected to the GF 400 DV Sebago using a minimum of 16 gauge wire with a maximum length of 25 feet of wire Connect the two thermostat wire leads to the two lower terminals on the terminal block located directly above the ignitor button Do not overtighten the connections IT IS NOT NECESSARY TO DISCONNECT ANY OTHER WIRES See Fig 30 For thermostatic operation the On Off T Stat switch on the back of the stove must be in the T stat position and the pilot light must be running as it is the power source for the thermostat At the thermostat the two wires should be con nected to the two connection screws on the thermostat base plate per the manufacturer s instructions Remote Control When using a remote the remote receiver should be wired to the terminal block the same way the thermo stat would be See the instructions above Follow the operating instructions included with the Remote Control unit CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE CONTROLS WIRING ERRORS CAN CAUSE IMPROPER OR DANGEROUS OPERATION ALWAYS VERIFY PROPER OPERA TION AFTER SERVICING THE APPLIANCE ROCKER THERMOPILE SWITCH ON OFF STAT uw s THERMOSTAT DG or DOLI REMOTE 1 CONTROL I TERMINAL m jL BLOCK ______ E Figure 30 Accessory wiring
12. it straight up from the pilot base See fig 25 Using the 4 mm allen wrench that is included with the conversion kit unscrew the pilot orifice counter clockwise Replace with the appropriate orifice 51 for natural gas 30 for propane gas 12 Tighten orifice into the base of the pilot assembly To prevent bypass leaks be sure the orifice is secured tightly and flush with the base Replace pilot head by pushing it down onto the pilot base 13 Replace the Variable Regulator Using a Torx T 20 screwdriver remove the three screws from the front of the valve regulator See fig 26 Air md Shutter A Open Wingnut op lt gt m FRONT BACK LEG LEG Figure 21 Locate and remove the Air Shutter wingnut from under the right side of the stove N Air Shutter Figure 22 Remove the Air Shutter and Burner as a unit Brass Elbow Burner Orifice Figure 23 Change the Burner Orifice Air Shutter Air Inlet Tube Opening Dimension Burner Plate Figure 24 Air Shutter Setting 17 14 Remove the Regulator Tower Gasket white plastic disk and Spring 15 Install the new regulator Be sure the new gasket is properly positioned and tighten screws securely 16 Install the identification labels to the stove so that they can be seen by any person that may be servicing the stove Label A apply to back of stove Label B apply to stove s rating plate Small valve
13. masonry chimney a fireclay liner or listed steel liner must be present the entire length of the chim ney 3 Chimney height should not exceed 35 ft 10 66 m 4 The liner must have an inside dimension of 6 round or greater 5 Prefabricated chimneys must be UL 103 or ULC S 629 listed and have a minimum INSIDE diameter of 6 inches 150 mm Prefabricated chimneys must be listed for the specific Chimney Conversion Kit you choose IMPORTANT NOTICE THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI 221 88 1999 2 33 M99 TEST METHODS AND RE SULTING ITS WHI PRODUCT CERTIFI CATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD Exhaust Vertical Gas Termination E Cap Cap Adaptor t m includedi Intake Air Zs 4 Flex Pipe i URS not induded NS in kit AN I Use standard E vent pipe from Support Wall Ka stove to Thimble Cover wi Di thimble from the same manufacturer Figure 15 Vent System through a masonry chimney using a chimney conversion kit May also be used in listed prefabricated chimneys Drawing is for illustrative purposes only DO NOT VENT TWO APPLIANCES INTO A SINGLE CHIMNEY 13 14 Horizontal Termination B Any horiz
14. resistant Turn on gas supply and test for gas leaks using a soapy water solution Never use open flame to check for leaks Leak test 1 Mix a 50 50 solution of water and dish soap Light appliance see lighting instructions on the inside back cover of this manual or on the stove s rating plate Brush or spray all joints and connections with the soapy water solution If bubbles appear at any connection or seam or a gas odor is detected immedi ately turn gas control knob to the OFF position Tighten or reconnect the leaking joint and retest for any gas leaks Gas Pressure Correct gas pressure is essential for efficient and safe operation of the GF 400 DV Sebago gas stove It is important that the correct pressure is established at the time of the installation Proper gas pressure provides a consistent flow of gas to the appliance and is instrumental in checking for gas leaks Pressure Test Attach a manometer to the appro priate test point on the valve See fig 28 The gauge connections are located on the front of the valve under the On Off Pilot knob Gauge connections are identified by E for Inlet or Supply Pressure the amount of gas coming to the valve A for Manifold Pressure the amount of gas that is coming out of the valve to the burner ALWAYS TEST PRESSURES WITH VALVE CONTROL KNOB SET ON HIGH Figure 28 Pressure test points INLET GAS PRESSURES inches water column
15. that is not specifically addressed in this manual defaults to local code In the absence of local codes the installa tion requirements must comply with the current National codes In the U S these requirements are established in the National Fuel Code ANSI Z223 1 NFPA 54 In Canada the codes have been established in CAN CGA B149 Fuel Installation Code B installer l appareil selon les codes ou reglements locaux ou en l absence de tels reglements selon les Codes d installation CAN CGA B149 ll DO NOT OPERATE THIS STOVE IF ANY PART HAS BEEN UNDER WATER Call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which may have been under water lB Ne pas se servir de cet appareil s il a ete plonge dans l eau completement ou en partie Appeler un technicien qualifie pour inspecter l appareil et remplacer toute partie du syste me de controle et toute commande qui ont ete plonges dans l eau Glass Panel Do not operate this appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Only remove glass for routine service Always handle glass carefully Unpacking your stove 1 Remove the Top Plate of the stove by simply lifting it straight off of the stove body 2 To open the firebox disengage the two Glass Frame Latches located on top of the firebox Pull each handle
16. the gas supply line to the stove before installing the optional Blower If the blower will be installed use a 45 elbow off the control valve to create clearance required for the blower installation The gas supply line connection is made to the left side of the valve The gas supply line should be 3 8 npt with a 1 2 diameter supply or the appropriate size to provide sufficient gas pressure to the valve regardless of the input setting The use of Flexible Gas Appliance Connectors is acceptable in many areas in the U S However Canadian methods vary depending on local code ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR IN THE ABSENCE OF LOCAL CODE MUST COMPLY WITH THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 OR CAN B149 All codes require a gas shut off valve gas cock and union to be installed in the supply line and in the same room as the appliance This allows for the disconnection of the stove for servicing and maintenance See fig 27 Ye NPT x we x Ye Flare Flare Fitting Shut Off Valve M Flex Tubing ys Nipple d ye Union Gas Stub Close Nipple 3 4 Shut Off Valve Ye x Reducer Figure 27 Supply valve coupling A T HANDLE GAS COCK IS REQUIRED IN MASSACHUSETTS TO COMPLY WITH CODE 248CMR Secure all joints tightly using appropriate tools and sealing compounds For propane units be sure to use compounds that are propane
17. 38 NO SMOKE OR SOOT SHOULD BE PRESENT CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS PRESENT IF SOOT OR SMOKE PERSISTS THE AIR SHUTTER MAY NEED TO BE ADJUSTED See Air Shutter Flame Appearance section of this manual for proper air shutter settings and adjust ments Note the more offsets there are in the vent system the greater the need for an air shutter adjustment See page 20 WARNING AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN 22 Figure 37 Proper pilot flame appearance CAUTION DO NOT ATTEMPT TO ALTER THE FLAME APPEARANCE BY POSITIONING THE GAS VALVE CONTROL IN ANY OTHER POSITION OTHER THAN THE FULL ON POSITION Figure 38 Flame appearance on the high setting after approximately 15 to 20 minutes burning Operation Familiarize yourself with the controls of the GF 400 DV Sebago Make sure that anyone else using the appliance is also familiar with the controls and operation proce dures Always follow the Lighting Instructions on the inside back cover of this manual and also located on the Rating Plate attached to the back of the stove 1 Once the pilot is lit burner operation is controlled by the rocker switch located at the left rear corner of the stove Use the T STAT position for the optional thermo static or remote control functions See fig 39 During the first fe
18. 51 mm To Rear Wall J 76 mm 76 mm Figure 3 Parallel Installation Clearances Figure 4 Corner Clearances Alcove Installation Maximum Alcove Depth 24 61 cm Minimum Alcove Width 31 3 4 80 6 cm Minimum Ceiling Height 61 155 cm 59 150 cm With Short Legs 6 Alcove dimensions result from test configurations not stove clearance specifications Venting Requirements The J tul GF 400 DV Sebago gas stove may be installed with a vertical or horizontal termination and must conform to the configuration requirements described below This appliance is approved for use with vent systems from the following manufacturers Simpson Dura Vent GS Amerivent Corporation Security Vent Ltd Selkirk Metalbestos Use parts of one manufacturer only DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM Installation of any components not manufactured or approved by J tul or failure to meet all clearance require ments will void all warranties and could result in prop erty damage bodily injury or serious fire The approved vent configurations described in this manual are derived from extensive testing under con trolled laboratory conditions Gas appliance performance can be negatively affected by variables present in the installation environment i e atmospheric pressure strong prevail
19. ANNOT be installed directly on carpeting vinyl linoleum or Pergo If this appliance will be installed on any combustible material OTHER THAN WOOD a floor pad must be installed that is either metal or wood or a listed hearth pad This floor protection must extend the full width and depth of the appliance It is not necessary to remove carpeting vinyl or linoleum from underneath the floor protection See fig 1 Figure 1 Minimum Hearth Protection m 14 356 mm E m 27 M 686 mm Stove and Vent Clearance Requirements Minimum Clearances from the Stove to Combustibles see figs 2 4 Rear 2 51 mm Ceiling 32 1 4 819 mm Corner 2 51 mm Sides 3 76 mm Minimum Clearances from the Vent Pipe to Combustibles Horizontal Run Offthetopofthepipe 2 51mm Off the sides and bottom 1 25 mm Vertical Run All sides 1 25 mm Minimum Ceiling or Alcove Height Max Mantel Depth Min Mantel Depth 3 5 E Top Trim Depth 1 B sg 5 e io c NE e o c s c oO E E El 2 N Figure 2 Mantel and Trim Clearance specications Back of bottom plate is flush with the fireplace face Subtract 2 1 4 with Short Legs m 2
20. E Never burn any other materials in your GF 400 DV Sebago gas stove it is strictly designed for use with natural gas or propane fuel ONLY E Any safety screen glass or guard removed for servic ing the appliance must be replaced prior to operating the appliance Location In selecting a location for the stove consider the following points 1 Heat distribution 2 Vent termination requirements 3 Gas supply line routing 4 Traffic areas furniture draperies etc The GF 400 DV Sebago may be located on or near conventional construction materials however proper clearance to combustibles must be maintained in order to provide adequate air circulation around the appliance Also it is important to provide adequate access around the stove for servicing and proper operation The clearance and hearth specifications listed in this manual are the minimum requirements for combustible material A combustible material is anything that can burn i e sheet rock wall paper wood fabrics etc These surfaces are not limited to those that are visible and also include materials that may be located behind non combustibles If you are not sure of the combustible nature of a material consult your local fire officials Remember Fire Resistant materials are considered combustible they are difficult to ignite but will burn Also fire rated sheet rock is considered combustible Hearth Requirements The GF 400 DV Sebago gas stove C
21. Legs 4 10192592 10192527 10192529 1092532 10192585 10192546 19 Front Complete 15565492 155660 155672 155666 15565485 15565446 23 Right Door 10421692 10421627 10421629 10421632 10421685 10421646 25 Right Side Plate 10391992 10391927 10391929 10391932 10391985 10391946 41 Top Plate 10396292 10396227 10396229 10396232 10396285 10396246 50 Left Door 10421592 10421527 10421529 10421532 10421585 10421546 1 Air Divider 220624 35 Exhaust Restrictor 220563 2 Simpson DuraVent Collar 129126 36 Exhaust Restrctor Gasket 220583 3 Collar Gasket sa t Re 129118 37 Firebox Assembly sse 221194 4 Wire Harness Assembly 155397 38 Latch Assembly 220091 5 Rating Plate 220613 39 Relief Door Gasket 129319 6 Lanyard 129159 40 Relief Door 129640 8 Rear Shroud s dede eee 220558 42 Relief Door Guide sss 129499 10 Valve Bracket 220352 43 Heat Fins 4 155653 11 Valve NG 220520 44 Inner Shroud Right 220596 12 Elbow 3 8 Brass 129129 45 Inner Shroud Left L a 220597 132 Terminal Block octets erit 129154 46 Ignitor Bracket 3902576 15 Bracket Terminal Block 220614 47 Ignitor 3902573 16 Gas Line 5 16 Flex 129390 48 Burner Orifice NG 33 220641 17 Orifice Holder Assembly 129668 Burner Orifice LP 1 65mm 220638 155398 49 P
22. Middle Log Figure 36 Install Crossover Log Pilot Opening DO NOT OBSTRUCT ey SU Figure 37 Install Ember Stones 21 System Check 1 PURGING THE GAS LINE When lighting the appli ance for the first time it will take a few moments to clear the gas line of air Once this purge is complete the appliance will operate as described in the lighting instructions See the inside back cover of this manual or the stove Rating Plate attached the bottom of the stove Subsequent burner starts will not require purging the gas line unless the supply line is shut off 2 PILOT FLAME You can monitor the pilot flame through the view port located at the rear of the Right Log See fig 36 The pilot flame should be steady not lifting or floating The flame should be blue in color around the pilot hood with traces of yellow toward the outer edges The pilot flame should engulf the top 3 8 of the thermopile to generate millivolt current and the top 1 8 of the thermocouple The pilot flame should project out of the pilot hood 1 at all three ports See fig 37 3 BURNER ADJUSTMENT This stove is equipped with a variable gas control valve that allows easy adjust ment of the flame height appearance and heat output To adjust the flame between the HI and LOW setting rotate the HI LOW knob located in the center of the valve face Flame height will adjust approximately 1 to 2 between the LOW and HIGH settings See fig
23. TILISER D ESSENCE NI OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL L INSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ NE PAS TENTER D ALLUMER L APPAREIL NE TOUCHEZ A AUCUM NTERRUPTEUR NE PAS VOUS SERVIR DES TELEPHONES SE TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN SUIVEZ LES INSTRUC TIONS DU FOURNISSEUR SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ APPELEZ LE SERVICE DES INCENDIES JOTUL Welcome to Jotul Congratulations on the purchase of your new J tul GF 400 DV Sebago Gas Heater We at J tul are glad you ve made the decision to warm your hearth with a J tul product Your new GF 400 DV Sebago benefits from our experience gained over 150 years as the world s largest manufacturer of solid fuel burning appliances We ve been making fine quality cast iron wood and codl stoves and fireplaces continuously since 1853 In the Sebago we ve combined advanced gas technology with the warm traditional elements of cast iron With proper care and use your Jgtul stove will provide you with many years of safe dependable and satisfying service The J tul GF 400 DV Sebago is a direct vented gas heater designed and approved for installation into a variety of configurations whe
24. ace with a clean damp soft cloth Follow with a dry soft towel as desired Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT Figure 39 Burner Switch and Optional Blower Controls 23 Maintenance Your J tul GF 400 DV Sebago and its venting system should be inspected before use and at least annually by a qualified service technician Use the form on page 30 to keep a maintenance history of your stove IMPORTANT ALWAYS TURN OFF THE GAS SUPPLY TO THE FIREPLACE AND UNPLUG THE FORCED AIR BLOWER BEFORE ANY SERVICE WORK IS PERFORMED ON THE FIREPLACE Annual Cleaning Vent System The entire vent system including the chimney should be inspected and cleaned every year If the intake and exhaust venting is disassembled for any reason it should be reassembled and sealed according to the manufacturer s instructions provided at the initial installation Burner and Logset Periodically inspect the Firebox Valve Compartment Convection Airways and optional Blower to BE CERTAIN THAT THE FLOW OF COMBUSTION AND VENTILATION AIR IS UNOBSTRUCTED The firebox should be vacuumed annually to remove any surface build up Use a soft brush attachment and handle the logs carefully as they are fragile Be sure to vacuum or wipe off the pilot assembly and burner surfaces Glass Care Clean the glass only when necessary Wipe the surface with a clean
25. als who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists GF 400 DV Sebago Specifications Input Rates Natural Gas 32 000 BTU hr maximum input 18 000 BTU hr minimum input Propane 32 000 BTU hr maximum input 16 000 BTU hr minimum input Inlet Pressure MIN MAX Natural Gas 5 0 WC 1 24 kPa 7 0 WC 1 74 kPa Propane 12 0WC 2 99 kPa 14 9 WC 3 71 kPa Manifold Pressure MIN MAX Natural Gas 1 2 WC 30 kPa 3 8 WC 95 kPa Propane 2 9 WC 722 kPa 11 0 WC 2 74 kPa Piezo Ignitor Standing Pilot Suggested Tools for Installation and Service External regulator for Propane only Piping which complies with local code e Manual shutoff valve T Handle in Massachusetts Sediment trap if required by code Tee joint Pipe wrench Pipe sealant 10mm open end wrench 1 2 7 16 open end wrench or deep socket Phillips head screwdriver Flat head screwdriver 1 4 nut driver 4mm allen wrench Gloves Safety glasses Torx T20 screwdriver Leaktest solution Reciprocating Saw Power Drill 28 1 2 L 724 mm 28 1 2 724 mm 25 1 2 647 mm 19 5 8 500 mm M 29 A 737 mm
26. d and understood J tul maintains a policy of continual product development Consequently products may differ in specification color or type of accessories from those illustrated or described in various publications J tul vise sans cesse a ameliorer ses produits C est pourquoi il se reserve le droit de modifier les specifications couleurs etequipement sans avis prelable SOOZ J OSLLET Jotul AS P O Box 1411 N 1602 Fredrikstad Norway J OT U L Jotul North America 55 Hutcherson Dr Gorham ME 04038 2634
27. dampened soft cloth Follow with a dry soft towel Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT Gasket Inspection It is important that the glass gasket be inspected at least annually Examine the ribbon gasket for signs of deterioration and make sure the gasket has a positive seal Replace the gasket if necessary Refer to the replacement parts list on page 29 FOR REPLACEMENT USE ONLY JOTUL CERAMIC GLASS PANEL 220089 DO NOT USE ANY OTHER TYPE OF GLASS WITH THIS APPLIANCE Glass Panel or Gasket Removal 1 Lift the Top Plate off of the stove 2 Release the two Glass Frame Latches Pull each latch handle forward forward to disengage the latch from the notches in the glass frame 3 Lift the glass frame all the way up and out of the top of the stove Lay this assembly on a flat surface protecting the frame from scratches using a blanket or towel 3 The glass panel is held in place by four compression clips Use a screwdriver or small pliers to pry these up off the edge of the glass retaining walls See fig 40 4 Remove the old gasket material See fig 41 eem Glass Clips ipe asas Figure 40 Use small pliers to pry the clips off of the glass panel frame Glass Panel or Gasket Replacement 1 Wrap the new gasketing material evenly around the edge of the glass peeling back the protective strip
28. designations in the vent diagram correspond to the Exhaust Restrictor Setting on the stove First determine which vent termination zone is appropriate for your installa tion and fuel type then adjust the stove restrictor plate to the corresponding position as shown in Figure 7 page 9 Vertical Termination for COLINEAR VENT 35 Ft 10 67 m 25 Ft 7 62 m VERTICAL RUN Minimum Vertical Termination 8 Ft 2 43 m 2 Ft 16 cm e VENTING MUST TERMINATE END WITHIN THE SHADED AREA Adjust the Exhaust Restrictor to position C for a straight vertical colinear termination Adjust the Exhaust Restrictor to position D for a vertical colinear termination with maximum 2 ft offset Figure 11 Coaxial Vent Termination Window LP Figure 12 Colinear Termination LP 11 12 Co linear Vent Installation The GF 400 DV Sebago may be vented through a ma sonry or Class A prefabricated chimney using a Co linear Flexible Vent system approved for use with a solid fuel burning fireplace When installed in the manner de scribed below this system can improve the performance of the appliance in cold climate situations as well as simplify the vent installation See fig 13 These installation requirements must be followed 1 Use the guidelines for Co linear Vent Termination appropriate for your gas type on pages 10 11 1 Prior to the installation the chimney flue must be thor
29. end 12 inches particularly where windy conditions pevail H Not to be installed within 15 feet 4 5 m above a meter regulator assembly within 3 feet 90 cm horizontally from the center line of the regulator Clearance to service regulator vent outlet 3 feet 91 cm minimum J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm minimum K Clearance to a mechanical air supply inlet Min 3 feet 91 cm above if within 10 feet horizon tally U S 6 feet 1 83 m minimum CAN L Clearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1 m min M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum In accordance with CSA B149 Installation Codes n accordance with the current ANSI Z223 1 NFFPA 54 National Fuel Gas Code Note Local Codes and Regulations may require different clearances A vent shall not terminate directly above a sidewalk or driveway which is located between two single family dwellings and serves both dwellings 2 Only permitted if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor Figure 20 Termination Clearance to overhangs 15 16 Mobile Home Installation The GF 400 DV Sebago can be installed for use in a mobile home in the U S and Canada provided 1 The stove
30. forward to clear the latch from the notch in the frame 3 Familiarize yourself with the installation require ments specified in this manual before beginning the installation Hardware Bag Contents Fuel Conversion Kit 155351 v Ember Bag 4 02 eet 129123 THIS FIREPLACE IS SHIPPED FROM THE FACTORY FOR USE WITH NATURAL GAS ONLY IF USE WITH PROPANE IS DESIRED THE APPLIANCE MUST FIRST BE CONVERTED USING THE FUEL CONVERSION KIT PROVIDED 155351 CONVERSION SHOULD BE MADE BEFORE THE APPLIANCE IS INSTALLED SEE PG 16 Safety Information During normal operation the GF 400 DV Sebago gas stove will reach high surface temperatures Therefore B Due to the high operating temperatures this appli ance should be located out of traffic areas and away from furniture and draperies B Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns and or clothing ignition B Young children should be supervised while they are in the same room as the GF 400 DV Sebago gas stove B Clothing or other flammable materials should not be placed ON or NEAR the GF 400 DV Sebago gas stove Surveiller les enfants Garder les vetements les meubles l essence ou autres liquides a vapeur inflammables loin de l appareil lB NEVER store or use gasoline or any other flammable vapors or liquids in the vicinity of the GF 400 DV Sebago gas stove
31. gh a ceiling or to a roof termination with the following guidelines B The termination should fall within the shaded areas of the grids depicted in the Vent Window diagrams on the pages 10 11 ll Maximum Vertical run should not exceed 35 ft 10 66 m E Minimum Vertical run must be at least 8 ft 2 43 m Max Colinear Horizontal run is 2 ft 61 cm B Vent Terminus Clearance In no case shall any dis charge opening on the cap be less than 18 in 610 mm horizontally from the roof surface Steep roofs nearby trees and predominantly windy conditions can contribute to poor draft and or promote down draft occurances Increasing the height of the vent may alleviate these conditions B Use Wall Straps to support an offset pipe run at three feet intervals to avoid excessive stress on the offsets E Elbows Four 45 or two 90 elbows may be used Do not include the 45 elbow attached to the stove Whenever possible use 45 elbows instead of 90 elbows as they are less restrictive to exhaust gas and intake air flow E A firestop is required at every floor The opening should be framed to 10 X 10 inside dimension B Any venting that is exposed above the first floor regardless of attic space or living space must be enclosed Always maintain the required 1 clearance from all sides of the vertical vent system Push the Default Pivot Pin into A the slot B Factory C Setting is Dux D p
32. he firebox See illustration on page 5 Carefully lift the glass panel up and out of the stove 4 If installed remove the Embers and Log Set using care not to damage the fragile log parts 5 Lift out the Burner Skirt 33 Tilt the skirt at an angle to clear the firebox sides and front 6 Reach under the stove and remove the Air Shutter wingnut from its stud As you face the right side it is the one closest to you See fig 21 7 Lift out the Burner Plate NOTE There are no screws securing the Burner to the floor of the firebox Pull the Air Shutter forward and lift the burner together with shutter up and out of the stove as a unit See fig 22 8 Change the Main Burner Orifice See fig 23 Using a V2 open ended wrench or deep well socket remove the burner orifice from its brass elbow housing and replace with the appropriate orifice supplied in the kit 33 for NG 1 65 mm for LPG 9 Replace the Air Shutter with its gasket and push it all the way back to allow replacement of the Burner Plate 10 Replace the Burner Plate Engage the Air Inlet Tube with the Air Shutter and burner orifice Properly seated the burner plate will be engaged at its front corners with the two support brackets located at the front of the firebox Replace the wingnut loosely on the air shutter stem under the stove Air shutter adjustment will be done last 11 CHANGE THE PILOT ORIFICE From within the firebox remove the Pilot Head by pulling
33. ilt the Rear Panel top first to slide behind the exhaust baffle and position it up against the back wall 5 Install the Side Panels Tilt each panel bottom edge first into position against the side walls The panels will stand on their own against the wall Push them back against the Rear Panel 6 Reinstall the Logset See page 21 BE CERTAIN THAT NO EMBERS ARE BLOCKING THE PILOT ASSEMBLY OPENING 7 Replace the Glass Frame Slide the frame down the slot in the front of the firebox Be sure to push the frame into the slot in the bottom to ensure it is fully seated The gasket at the top of the frame should be flush with the top of the firebox Pull the compression latches out to engage with the top lip of the glass frame 8 Replace the Top Plate Figure 50 Install the Side Panels 28 GF 400 DV Sebago Illustrated Parts Breakdown Figure 51 Illustrated Parts Breakdown GF400 DV Sebago Side mount Valve shown Center mounted valve uses same components GF 400 DV Sebago Parts List Cast Iron Parts Matte Black Blue BlackEnamel Ivory Enamel Green Enamel J tul Iron J tul Iron Enamel 7 Left Side Plate 10391892 10391827 10391829 10391832 10391885 10391846 9 Bottom Plate 10396392 10396327 10396329 10396332 10396385 10396346 14
34. ing winds adjacent structures and trees snow accumulation etc These conditions should be taken into consideration by the installer and stove owner when planning the vent system design IMPORTANT JOINT SEALING REQUIREMENT APPLY A 1 8 BEAD OF HIGH TEMPERATURE 750 F SEALANT TO THE MALE SEC TION OF THE INNER VENT PIPE THE CEMENT SHOULD FORM A SEAL BETWEEN THE INNER AND OUTER PIPES NEVER MODIFY ANY VENTING COMPONENT OR USE ANY DAM AGED VENTING PRODUCT THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILDING AND NEVER ATTACHED TO A CHIMNEY SERVING A SOLID FUEL OR GAS BURNING APPLIANCE EACH DIRECT VENT GAS APPLIANCE MUST HAVE ITS OWN SEPARATE VENT SYSTEM COMMON VENT SYSTEMS ARE PROHIBITED IF VENTING SYSTEM IS DISASSEMBLED FOR ANY REASON REINSTALL PER THE INSTRUCTIONS PROVIDED FOR THE INITIAL INSTALLATION Vent Restriction The GF 400 DV Sebago is equipped with Restrictor Plates which enable you to regulate the flow of incoming combustion air and exhaust gas The plates prevent overly strong draft that can cause poor combustion and weak flame picture Follow the guidelines below and on the following pages to determine the correct restrictor plate setting for your particular installation configura tion Intake Air Restrictor This plate is located at the rear of the firebox behind the burner plate It is set in a CLOSED position at the factory and should be left
35. is secured to the floor of the mobile home Use J tul Floor Bracket Kit 154388 2 Provision must be made to secure an electrical ground between the stove and the mobile home chassis 3 The stove is installed in accordance with Title 24 CFR Part 3280 Manufactured Home Construction and Safety Standard in the U S In Canada comply with CSA Z240 4 Gas Equipped Recreational Vehicles and Mobile Housing 4 Always contact your local officials about installation restrictions and requirements in your area THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE STOVE S RATING PLATE A GAS CONVERSION KIT IS PROVIDED WITH THE GF 400 SEBAGO DIRECT VENT GAS STOVE CET APPAREIL PEUT ETRE INSTALLE DANS UN MAISON PREFABRIQUEE MOBILE DEJA INSTALLEE A DEMEURE SI LES REGLEMENTS LOCAUX LE PERMETTENT CET APPAREIL DOIT ETRE UTILISE UNIQUEMENT AVEC LES TYPES DE GAS INDIQUES SUR LA PLAQUE SIGNALETIQUE NE PAS L UTILISER AVEC D AUTRES GAS SAUF SI UN KITDE CONVER SION CERTIFIE EST INSTALLE Fuel Conversion The GF 400 DV Sebago gas stove is shipped from the factory equipped to burn NATURAL GAS only If PROPANE gas is to be used as fuel the appliance must first be converted for use with propane Use Propane Conversion Kit 155351 supplied with the appliance Order and install NG Conver
36. nnect the male wire harness connector to the female wire harness connector already installed in the stove See fig 44 9 Connect power cord to outlet E THIS BLOWER MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE CURRENT ANSI NFPA 70 NATIONAL ELECTRICAL CODE OR CSA C22 1 CANADIAN ELECTRICAL CODE lB THIS UNIT IS SUPPLIED WITH A THREE PRONG GROUNDING PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE PRONG RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG ALWAYS DISCONECT THE POWER SUPPLY WHEN PERFORMING ANY SERVICE ON THE FIREPLACE INSERT Contents Tools Required 1 Blower 10 mm wrench 2 Mounting Bracket short phillips screwdriver 3 Snapstat Wire Harness Safety Glasses 4 Control Switch Wire Harness Work Gloves 5 Snapstat 6 Snapstat Bracket 7 Blower Duct Deflector 2 8 M6 Hex Head Flange Nuts 2 9 M6 x 12 Hex Head Flange Bolts 2 10 M6 x 12 Wingscrew 11 7 x 1 2 phillips screw 2 Figure 42 Blower Kit Components Hex Head Flange Bolts gt Snapstat Bracket Hex Head Flange Nuts Blower Bracket Figure 43 Attach Snapstat and Blower Brackets 25 Figure 44 Attach Blower to the Mounting Bracket with the wingscrew and connect wires to Snapstat and female control quickconnect Snapsta
37. nstructions exactly C Use only your hand to push in or turn the gas B BEFORE LIGHTING smell all around the control knob Never use tools If the knob will appliance area for gas Be sure to smell next not push in or turn by hand do not try to repair to the floor because some gas is heavier than it Call a qualified technician Force or attempted air and will settle to the floor repair may result in a fire or explosion WHAT TO DO IF YOU SMELL GAS Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Extinguish any open flame Open windows Do not light any appliance Do not touch any electrical switches Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 7 Push in gas control knob slightly and turn counter 2 Access the lower controls clockwise 4 to PILOT 3 Turn the stove ON OFF switch to OFF or set the 8 Push in control knob all the way and hold in thermostat to lowest setting if used Immediately light the pilot by triggering the spark ignitor push the red button repeatedly until pilot lights Continue to hold the control knob in for about one minute M after the pilot lights P Control Release knob and it zx Knob sh
38. nt or an anemic flame Too little air the appliance may generate very long yellow flames resulting in soot Sooting produces black deposits on the logs on the inside walls of the appliance and potentially on the exterior termination cap Sooting is caused by incomplete combustion and lack of combus tion air entering the air shutter opening To adjust the air shutter CAUTION USE WORKGLOVES SURFACES MAY BE HOT 1 Reach under the right side of the stove and loosen the wingnut located closest to you See fig 29 Slide the wingnut stem forward to open the air shutter and increase air Slide the shutter stem back to decrease the air supply 2 Tighten the wingnut to secure the shutter at the desired setting 3 Operate the burner for 30 minutes on the HIGH setting observing the flame continuously If the flame appears weak slow or sooty adjust the air shutter to a more open position as described above until the flame is as desired Make adjustments in small increments and allow the burner to settle in before making further adjustment WARNING AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN LEG Figure 29 Loosen the wingnut to adjust the air shutter stem Optional Wall Thermostat or Remote Control Use only a 750 millivolt DC two wire circuit thermostat with this appliance The thermostat should be placed in the same room as the heater typically 5 feet off the
39. ontal termination must fall within the shaded portion of the vent window graph illustrated in figs 9 or 11 For Snorkel Terminations see below WB Any horizontal termination except a snorkel termination must include 1 Minimum rise of 2 ft 2 Minimum horizontal run of 12 in when vertical run is less than 8 ft 2 Maximum rise of 35 ft 3 Maximum horizontal run of 27 ft 4 than four 45 or two 90 Elbows B Follow all termination clearance guidelines as speci fied in fig 19 B The horizontal termination cap must maintain a 3 clearance to any overhead combustible projections 2 1 2 or less It must also maintain 12 clearance from projections exceeding 2 1 2 See fig 20 Wall Cut out Opening A minimum 10 X 10 250 mm x 250 mm square hole is required for proper pipe clear ances through a combustible wall Use a listed wall thimble for the wall penetration DO NOT FILL AIR SPACE WITH ANY TYPE OF INSULATION E Any horizontal run of vent must have a 1 4 rise for every foot of run toward the termination cap NEVER ALLOW THE VENTING TO RUN DOWNWARD FROM STOVE TO TERMINATION DOWNWARD VENT RUNS TRAP HEAT AND CAUSE HIGH TEMPERATURES TO DEVELOP WITHIN THE VENT THAT COULD START A FIRE B Install a Vinyl Siding Standoff between the vent termination and an exterior wall covered by vinyl siding material to prevent potential heat damage to the siding WB Do not recess the termination cap into a wall or
40. oughly cleaned and inspected by a qualified chimney service person 2 In a masonry chimney a fireclay liner must be present the entire length of the chimney 3 Prefabricated chimneys must be UL 103 or ULC S 629 listed and have a minimum INSIDE diameter of 6 inches 150 mm 4 No appliance can be installed into a chimney flue serving any other appliance of any kind 5 THE AIR INTAKE FLEX PIPE MUST EXTEND 6 FEET BEYOND THE DAMPER AREA OF THE FIREPLACE 6 If the intake flex duct does not extend the full length of the chimney and connect to both the unit and the termination cap A METAL BLOCK OFF PLATE MUST BE CONSTRUCTED AND INSTALLED ABOVE THE UNIT PRIOR TO THE END OF THE INTAKE FLEX AND MUST COMPLETELY SEAL THE CHIMNEY FLUE FROM THE ROOM Consult with the local code authority having juris diction before proceeding with this type of installation Refer to the vent manufacturer s instructions for specific installation requirements WARNING FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED FOR USE WITH THIS APPLIANCE MAY RESULT IN PROP ERTY DAMAGE OR PERSONAL INJURY BE SURE TO MAINTAIN THE PROPER CLEARANCES TO COMBUSTIBLES AS DEFINED IN THIS MANUAL AND IN THE INSTRUC TIONS PROVIDED WITH EACH VENT COMPONENT High Wind Cap Exhaust Gas
41. ould spring back B e The pilot should OSa remain lit If it goes lt E out repeat Steps 5 T through 8 Pilot Assembly Control Valve If knob does not return when released stop and immediately call your service technician or gas supplier 4 Confirm that the gas supply line shut off valve is open Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless the knob is pushed in slightly Do not force If pilot will not stay lit after several tries turn the control knob to OFF and call your service technician or gas supplier Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this page If you do not smell gas go to the next step 9 Turn gas control knob counterclockwise 10 Turn the stove ON OFF switch to ON or set thermostat if used to desired temperature TO TURN OFF GAS TO THE APPLIANCE 1 Turn ON OFF switch to OFF The pilot will remain lit for 3 Access the lower controls normal service 4 Depress gas control knob slightly and turn clock For complete shutdown turn ON OFF switch to OFF wise to OFF Do not force This appliance must be installed in conformance with local and national building regulations Before beginning the installation it is important that the these instructions be carefully rea
42. re close clearance to combustible material is required Please take a few minutes to familiarize yourself with this manual and the features of your new J tul stove Table of Contents Service Tools 3 Specifications 4 General Information 5 Safety Information 6 Installation Requirements Location 6 Hearth Protection 6 Clearances 7 Mantel amp Trim 7 um Aa NS aa 7 Vent Requirements 8 Adding Restriction 8 Vertical Termination 9 Co linear Termination 12 Coaxial Chimney Conversion 13 Horizontal Termination 14 Vent Terminal Clearances 15 Mobile Home Installation 16 Fuel Conversion 16 Gas Connection 18 Gas Pressure 19 High Altitude Adjustment 19 Air Shutter Adjustment 20 Wall Thermostat 20 Remote Control 20 Log Set Installa
43. rimary Air Shutter 220790 220709 18 Glass Frame Assembly Glass Panel Replacement Kit 155553 51 Rheostat Knob Glass Pane Ceramic 220567 52 Rocker Switch 2 220703 Glass Gasket 7 16 Tad pole 129124 53 Rlieostat eerte A a aT 220970 Glass Frame 12972592 54 Retaining Collar 220717 Glass Clips A s s u ete Saa 220042 55 n Fender Washer 118023 20 Keeper Door Latch 220604 56 Wingnut 3 117975 21 Control DOO RD RR ee 221188 57 Wire Harness 156001 22 Door Latch 220603 58 Control Door Hinge 221176 24 155378 59 Bolt M6 x 20 BIk Hex Hd 117117 26 220642 60 Spacer 375 0 d X 3 172 nesses 118040 27 220602 61 Washer Fender 250 x 1 500 dia 118029 28 Air Shutter Gasket 220734 62 Bolt M6x100 HexX aaa 117955 29 Pilot Assembly Gasket 129670 63 Spacer 250 50 x 250 117994 30 Pilot Assembly Spacer 220546 64 Spacer 250 50 x 125 118009 31 Pilot Assembly w NG orifice 129471 Wire Harness 220733 Pilot Orifice LP 30 sse 129473 P Jam Nut Orifice Holder 129152 Variable Speed Blower ee 156000 Ferrule 2 129463 Brick Panel Kit
44. sion Kit 155352 to change back to use with natural gas WARNING THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED JOTUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTION AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION IN CANADA THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE RE QUIREMENTS OF THE PROVINCIAL AU THORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIRE MENTS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE Tools required 1 2 open ended wrench or deep well socket Torx T20 or slotted screwdriver 4 mm allen wrench Conversion Kit Contents e 1 regulator tower labeled for propane 3 regulator tower screws 1 burner orifice 33 for NG 1 65 mm for LPG 1 pilot orifice 51 for NG 30 for LPG Label A to be completed and applied to the back of the stove Label B apply to the stove s Rating Plate e Small valve label apply to valve body Conversion instructions are also shipped in the stove with the conversion kit Fuel Conversion Procedure Refer to fig 47 Illustrated Parts Breakdown to identify part numbers below 1 Turn off gas supply to stove Remove the stove Top Plate 41 3 Disengage the two Glass Frame Latches at the top of t
45. t Connectors Male IN B Quickconnector EN CO to Female Im Wingscrew ll Quickconnector Blower Operation The optional variable speed blower will enhance heat circulation around the firebox and out into the room The blower is controlled by a heat activated switch snapstat that will ONLY function when the control switch is in AUTO setting After the fire has been burning for a time the snapstat will react to the heat and activate the blower Fan speed may be manually adjusted with the rheostat knob If the burner turns off the blower will be shut off automatically when the stove cools down If automatic blower circulation is not desired place the blower control switch in the MANUAL position Blower Speed Control POWER SUPPLY P BL MANUAL OFF AUTO P QuickConnector Pin SWITCH Figure 46 Blower Wiring Diagram 26 Left Panel Right Panel 220601 220600 Optional Antique Brick Panel Kit 155375 Tools Required Safety glasses and gloves 1 Remove the Top Plate Simply lift if up off of the stove body It is not fastened 2 Remove the Glass Frame Disengage the two compression latches located at the top of the firebox and lift the glass frame up and off of the stove See Fig 1 3 Remove the Logset These parts are not fastened Simply lift them out of the firebox You do not have to remove the embers 4 Install the Rear Panel T
46. there for most vent configurations It should be opened only for snorkel terminations and some short run horizontal terminations as specified on the following pages To adjust the Air Restrictor to the OPEN position locate and loosen the wing nut under the burner and push it back as far as it will go See Fig 6 Exhaust Restrictor The Exhaust Restrictor is an adjustable shutter located at the top of the firebox It is adjusted by moving a pivot pin into one of four positions It is set in the FULLY OPEN position at the factory See Fig 7 Use the chart in Table 1 to determine the correct position for your installation and follow the instructions below to adjust it if necessary Additional restriction may be needed depending the overall vent height Use Simpson Dura Vent Restrictor Disk 929 Adjusting Exhaust Restrictor Plate 1 Remove the Top Plate 2 Locate the pivot pin at the left side of the firebox top Loosen the wing nut on the pivot pin and push the pin to the left to disengage it from the current setting position Move the pin toward the rear and then right to engage it in the appropriate position indicated on the firebox See fig 7 3 Tighten the lock nut and replace the Top Plate Figure 6 Adjusting the Air Inlet Restrictor plate View is from the right side of the stove Vertical Vent Termination The J tul GF 400 DV Sebago can be vertically vented throu
47. tion 21 System Check 22 OperatI9 ri u nas uuu a aaa 23 Maintenance 24 Glass Replacement 24 Optional Blower Installation 25 Optional Brick Kit Installation 27 Illustrated Parts Breakdown 28 Replacement Parts List 29 Lighting Instructions Back Cover THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS J tul GF 400 DV Sebago Direct Vent Gas Heater Manufactured and Distributed by J tul A S A Fredrikstad Norway J tul North America 55 Hutcherson Dr Gorham Maine 04038 2634 M E A 369 04 E Test Standards This appliance complies TERTE with National Safety standards and is tested aa and listed by Intertek i Testing Services of C V US Middleton Wisconsin to ANSI 221 88 2002 CSA 2 33 MO2 CAN CGA 2 17 M91 CSA P 4 01 2 for Canada DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTER ATION WILL VOID THE WARRANTY CERTIFICA TION AND LISTING OF THIS APPLIANCE NATIONAL FIREPLACE INSTITUTE NFI CERTIFIED www nficertified org We recommend that our gas hearth products be installed and serviced by profession
48. to expose the adhesive as you go Press the adhesive side down onto the glass surface Do not stretch the gasket 2 Place the gasketed glass within the frame and press each of the retainer clips back into place on the retainer walls Figure 41 Wrap the gasket around the glass panel Optional Blower 156000 Connect the gas supply line to the stove before installing the Blower Use a 90 Elbow off the control valve to create clearance required for the blower installation 1 Unpack and check the contents of the blower kit Contact your dealer if any damage is evident or parts are missing See fig 42 Attach the Snapstat Bracket to the studs located in the middle of the firebox floor using the two M6 hex nuts and a 10 mm wrench See fig 43 N w Attach the Blower Bracket to the stove using the two M6 flange head hex bolts as shown in fig 43 4 Attach the Duct Deflectors using the two 7 x 1 2 screws together with the finger guard mounting screws already in place See 7 and 11 in fig 42 vI Install the Blower with the duct openings oriented up and forward See fig 44 Feed the wire harness through the bracket opening and secure the blower to the bracket with the wingscrew o Attach either Snapstat wire connector to either Snapstat terminal See fig 44 7 Install the Snapstat by sliding it all the way into the slot in the bottom of the Snapstat Bracket as shown in figs 42 and 44 8 Co
49. w fires you may notice odor and or smoke from the stove This is normal and results from burn off of manufacturing residue and curing of materials You may find it helpful to provide addi tional ventilation and fresh air to alleviate this condi tion Condensation may occur on the glass upon each lighting of the appliance This fog will disappear as the appliance heats up Keep the controls and the area under the appliance free of debris vacuum this area frequently Always keep the appliance area clear and free from combus tible materials gasoline and other flammable liquids If a vacuum is used during any service on the stove ALWAYS be sure the stove is cold and there are NO hot embers Remember this appliance has a continuous burning pilot flame Exercise caution when using products having combustible vapors Always shut off gas supply while servicing the stove CAUTION DO NOT OPERATE THIS APPLIANCE WITH THE GLASS REMOVED CRACKED OR BROKEN Replacement of the glass should be done by a licensed or qualified service person Use only replacement glass provided by your authorized J tul dealer Never use any substitute materials WARNING OBSERVE CAUTION WITH THE GLASS THE GLASS PANEL MAY SHATTER UNEXPECTEDLY IF STRUCK WITH AN OBJECT ALWAYS HANDLE THE GLASS PANEL WITH CARE WHEN SERVICING THE STOVE ALWAYS PULL THE GLASS ASSEMBLY STRAIGHT UP FOR RE MOVAL Clean the glass only when necessary Wipe surf
50. wn in Figure 7 page 9 Vertical Termination for COLINEAR VENT 35 Ft 10 67 m 25 Ft 7 62 m VERTICAL RUN Minimum Vertical Termination 8 Ft 2 43 m 2 Ft 16 cm HORIZONTAL RUN e VENTING MUST TERMI NATE END WITHIN THE SHADED AREA Adjust the Exhaust Restrictor to position B for any NG colinear termination Figure 9 Coaxial Vent Termination Window NG Figure 10 Colinear Termination NG Vent Termination Zones Propane 35 Ft 10 67 m Horizontal and Vertical Terminations for COAXIAL VENT 30 Ft 9 14 m Up to four 45 or two 90 elbows Eom A permitted in addition to the N starter elbow z D x 20 Ft b lt x gt gt 4 57 4 X 12 Ft mii b 3 65 m D A BE 8 Ft Min Vertical 2 43 m Termination _ p 5Ft 4 4 EINE A T OPEN AIR INLET p Min Rise RESTRICTOR 2 Ft 60 5Ft 10 Ft 15 Ft 20 Ft 27 Ft 1 52 m 8 05 m 4 57 m 6 09 m 8 22m HORIZONTAL RUN VENTING MUST TERMINATE END WITHIN ONE OF THE DESIG NATED AREAS ZONE A S FOR VERTICAL TEMINATIONS ONLY e SET STOVE EXHAUST RESTRICTOR TO THE POSITION THAT CORRE SPONDS TO THE VENT TERMINATION AREA IN THE DIAGRAM ABOVE OPEN AIR INLET RESTRICTOR FOR TERMINATIONS 5 FT AND UNDER SEE FIG 6 PAGE 9 e ALWAYS MAINTAIN THE PROPER CLEARANCES TO COMBUSTIBLES The circled letter
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