John Deere PC20864 User's Manual
Contents
1. PN 11 Installation Instructions a Locate terminator with 2 and 4 pin connector b Disconnect terminator connections B A Terminator B 2 pin Connector a C 4 pin Connector D ATU Harness Connectors 7 PC8778 UN 140CT05 0U06050 0000A54 19 25MAY07 2 3 c Connect ATU harness into terminator connectors and remaining GreenStar harness connectors into the remaining ATU harness connectors as shown Non GreenStar Ready Vehicles e Vehicles which are adding the GreenStar harness for the first time can connect directly into the GreenStar harness at the 2 and 4 pin terminator connectors NOTE Depending upon the type of harness encountered the size and color of the terminators may vary PC8779 UN 180CT05 QUOG6050 0000A54 19 25MAY07 3 3 PC20864 05JUL07 10 Installation Instructions 070507 PN 12 Installation Instructions Attach Seat Switch Harness a PC8777 UN 180CT05 A Seat Switch Harness Connector to AutoTrac Universal Harness Connector NOTE For John Deere Tractors equipped with an electronic seat switch operator should connect into this switch as a mode of operator presence detection Operators with other vehicles may be required to select Activity Monitor under Setup AutoTrac and will have to interact regularly with the system in order to keep AutoTrac engaged Goto www StellarSupport com for platform specific information r2. B to bottom of steering unit base plate with screws C Continued on next page OUO6050 0000A4F 19 31MAY07 2 3 PC20864 05JUL07 5 Installation Instructions 070507 PN 7 Installation Instructions wo o o o El 1 z 5 T e N N o o a UN 21DEC06 PC9154A A Anti Rotation Bracket B Steering Unit C Screw 2 Used 2 Console Anti Rotation Device if optimal performance can not be attained through changes in the vehicle sensitivity settings Attach anti rotation bracket A to steering unit B with screws C Use slots to move bracket snug against IMPORTANT Use of shims will eliminate the column When using Console Anti Rotation Device ability of the steering column to shims may be required to eliminate movement in the telescope vehicle s steering console Shims should only be used OUO6050 0000A4F 19 31MAY07 3 3 PC20864 05JUL07 6 Installation Instructions 070507 PN 8 Installation Instructions Attach AutoTrac Universal Steering Wheel to Shaft Position AutoTrac Universal steering wheel on steering column The hardware shown is specific to John Deere tractors The hardware attaching the AutoTrac Universal steering wheel may be different Use hardware from the removal of the original steering wheel to attach the AutoTrac Universal steering wheel IMPORTANT Tighten all hardware to proper torque according to vehicle manufacturer s specifica
3. PC20864 05JUL07 12 Installation Instructions 070507 PN 14 Installation Instructions Activate AutoTrac Universal JOHN DEERE This AutoTrac Universal Steering Kit has not been activated No ATU Activation ATU has not been activated Enter an activation code below or disconnect the ATU unit to access the GreenStar 2 Pro application Visit ww StellarSupport com or consult the installation manual for other methods of obtaining the activation code Serial Number 190600 Enter 3 digit Code LE to start over 0 S N 100131 PC10056 UN 21JUN07 No ATU Activation ATU has not been activated Enter an activation code below or disconnect the ATU unit to access the GreenStar 2 Submit ER Pro Application 5 l AutoTrac Universal has to be activated by a 3 digit After obtaining activation code power up AutoTrac activation code the first time that it is powered up The Universal enter the 3 digit activation code and press code can be attained by visiting SUBMIT www StellarSupport com or your local dealer NOTE Activation code may come with leading zeroes IMPORTANT AutoTrac Universal serial number that do not need to be to entered will be required to obtain activation code OUO6050 0000A58 19 21JUN07 1 1 Setup System See ATU Operators Manual for system setup 0U06050 0000A59 19 31MAY07 1 1 PC20864 05JUL07 13 Installation Instructions 070507 PN 15 Installation Inst
4. AutoTrac Universal ATU Steering Kit E JOHN DEERE INSTALLATION INSTRUCTIONS PC20864 05JUL07 ENGLISH John Deere Ag Management Solutions PC20864 05JULO7 COPYRIGHT O 2007 DEERE 8 COMPANY Moline Illinois All rights reserved A John Deere ILLUSTRUCTION Manual PC20864 19 05JUL07 Installation Instructions Overview AutoTrac Universal system requires the GreenStar system to operate The two systems consist of the following components e GreenStar Receiver Processor Display Harness e AutoTrac Universal AutoTrac Universal Steering Wheel Shaft Bushing AutoTrac Universal Harness Anti Rotational Device The GreenStar System This system consists of a receiver a processor and a display connected by a harness On the new GS2 system the display and processor are combined into a single unit The GreenStar system is the backbone for many processes such as recording harvest yields setting planter and chemical application rates and mapping acres covered Because the GreenStar system is utilized by so many different processes it is sold separately from the AutoTrac Universal Steering Kit Installation of the GreenStar system is dependent on the vehicle it is being installed on Newer John Deere vehicles come with the harness already installed AutoTrac Universal System This system is an easy to install guidance system that works similar to the integrated system but instead of directly con
5. PC9303B UN 13SEP06 OUO6050 0000A80 19 05JUL07 1 3 PC20864 05JUL07 17 Installation Instructions 070507 PN 19 Installation Instructions Switch Cover Direct Mounting 1 Find a suitable location in the cab or operator s station for the assembly to be mounted that will be out of the way of normal vehicle operation NOTE Harnessing will also need to be routed so it does not interfere with any vehicle functions performed by the operator Use clips provided to secure harnesses 2 Mark and drill pilot holes using a 5mm 3 16 drill bit for each of the two mounting holes in the assembly IMPORTANT Use caution when drilling into a panel so that hidden wires or controls are not damaged 3 Attach the assembly using the screws provided and ensure the assembly is rigid 4 Connect the harness to the ATU harness at the 9 pin round connector 5 Test switch functionality using the ATU diagnostic screens to ensure proper operation NOTE The switch direction can be changed by disassembling the plastic enclosure and flipping the switch mount direction if necessary Panel Mounting 1 Find a suitable panel mount location in the cab or operator s station for the switch that will be out of the way of normal vehicle operation NOTE Harnessing will also need to be routed so it does not interfere with any vehicle functions performed by the operator Use clips provided to secure harnesses 2 Disasse
6. c information visit www StellarSupport com NOTE Be sure that the hole for lock washer is facing towards steering wheel before securing snap ring Lubricate bushing before installation to prevent corrosion A Bushing B Snap Ring PC9009 UN O4APRO6 0U06050 0000A4E 19 25MAY07 1 1 Attach Anti Rotational Devices There are different types of anti rotational devices Make sure that you are using the proper type of anti rotational device AND the correct design specific to your machine For vehicle specific information visit www StellarSupport com The following are two examples of anti rotational devices Continued on next page OUO6050 0000A4F 19 31MAY07 1 3 PC20864 05JUL07 4 Installation Instructions 070507 PN 6 Installation Instructions 8 1 7 3 A U bolt Saddle Spacer B Anti Rotation Rod C Screws E Screw Pillow Block and Nuts Assembly D Cover 1 Clamp and Rod Anti Rotational Device 3 Attach cover D to steering unit assembly with screw E IMPORTANT To allow steering wheel to telescope normally install assembly A near 4 Attach steering unit to vehicle steering shaft by top end of steering column as inserting rod B into pillow block assembly and shown in diagram pressing ball plunger on rod to allow it to pass through 1 Attach U bolt saddle spacer pillow block and nuts A near top of steering shaft base 2 Attach anti rotation rod assembly
7. elating to your specific vehicle 1 To connect seat switch begin by connecting seat switch harness 4 pin round connector A to AutoTrac Universal harness 4 pin round connector B B AutoTrac Universal Harness to Seat Switch fo O o lt a xi Z 2 1 a N fel 10 A C Connectors from Harness to Seat Switch 2 Connect seat switch harness connector to seat switch This harness includes two sets of connectors use only the set of connectors that corresponds with the vehicle s seat switch Disregard the unused set NOTE Seat Switch is found on lower backside of the seat 3 Plug unused connectors in to each other for dust protection 0U06050 0000A56 19 25MAY07 1 1 PC20864 05JUL07 Installation Instructions 070507 PN 13 Installation Instructions Route and Secures All Harnesses In order to prevent interference with operator and cab controls secure and route harnesses with the provided adhesive clips 1 Thoroughly clean surface with JD All Purpose Cleaner TY25683 and dry completely before attaching adhesive clips 2 After removing protective film on the clips press and hold the clips to the surface for at least 30 seconds to ensure proper adhesion 3 Securely lock all harnesses into clips leaving enough slack for the steering wheel to telescope to gt o Z N Z 2 o N a o a QUO6050 0000A57_ 19 25MAY07 1 1
8. l be connected to the GreenStar harness at one of the following locations GreenStar Ready Vehicles Vehicles that are GreenStar Ready or vehicles that have A n El GreenStar harnesses already installed can be connected at one of the following locations Ru Routing and Installation View PC8718 UN 190CT05 e 2 and 4 pin terminator connectors found at the CAN A CAN Bus Extension bus extension A in the side console of a GreenStar B Implement Connector Ready tractor e If equipped with an Implement Connector the AutoTrac Universal harness can be connected at the 2 and 4 pin connectors on the implement connector B NOTE FOR TRACTORS EQUIPPED WITH A TECU Implement connector can not be used as the source of the 2 pin power on machines equipped with TECU In NA SA and AU Order a 2 pin to Convenience Outlet adapter harness PF80873 from Service Parts A second adapter harness RE67015 can also be purchased from Service Parts to obtain power from a power strip In Europe Order a 2 pin to COBO Outlet adapter harness PF80874 from Service Parts PF80873 and PF80874 plugs into the 2 pin connector on the ATU harness e If the platform already has a GreenStar Harness the 2 pin and 4 pin connectors on the ATU harness can be connected to the terminator connectors as shown on next page Continued on next page 0U06050 0000A54 19 25MAY07 1 3 PC20864 05JUL07 9 Installation Instructions 070507
9. mble the switch from the plastic enclosure by removing the 4 screws LS Je Auxiliary Resume Switch A Switch B Front Case C Rear Case D Screws that hold Case Together 4 Used E Bolts that connect Case to Vehicle 2 Used Continued on next page 0U06050 0000A80 19 05JUL07 2 3 PC9304 UN 11AUGO6 PC20864 O5JULO7 18 Installation Instructions 070507 PN 20 Installation Instructions 3 Re assemble plastic switch enclosure and use hole where switch was as a guide for making hole in next step 4 Create the panel mount hole if not already created 22mm X 36 8mm rectangular hole 5 Insert the switch into the panel mount NOTE This may require disconnecting the harness from the switch 6 Connect the harness to the ATU harness at the 9 Pin round connector 7 Test switch functionality using the ATU diagnostic screens to ensure proper operation OUO6050 0000A80 19 05JUL07 3 3 PC20864 05JUL07 19 Installation Instructions 070507 PN 21 Installation Instructions PC20864 05JUL07 20 Installation Instructions 070507 PN 22
10. otor connector Continued on next page 0U06050 0000A55 19 31MAY07 5 6 PC20864 05JUL07 15 Installation Instructions 070507 PN 17 Installation Instructions 7 Reinstall panels C and D retain with spacer B and screw A 8 Reinstall fuse panel cover and console wrap A Screw B Spacer C Panel D Panel PC8731 UN 30AUG05 OUO6050 0000A55 19 31MAY07 6 6 Connect to a GreenStar Harness Terminator 8 1 Locate terminator with two and four pin connector 2 Disconnect terminator connections wo El o te t 2 pa g 5 a Continued on next page 0U06050 0000A7E 19 31MAY07 1 2 PC20864 05JUL07 16 Installation Instructions 070507 PN 18 Installation Instructions 3 Connect ATU harness into terminator connectors and remaining GreenStar harness connectors into the remaining ATU harness connectors as shown PC8779 UN 180CT05 OUO6050 0000A7E 19 31MAY07 2 2 Auxiliary Resume Switch Theory of Operation The ATU Auxiliary Resume Switch assembly was designed to allow ATU operators the ability to resume AutoTrac operation using a switch that can be mounted in a suitable location in the cab or operator s station The switch cover can either be mounted directly to a rigid surface or can be disassembled to allow panel mounting A Resume Switch with cover B Harness C 9 pin Round Connectors O Continued on next page
11. ructions Harness Connection location in GreenStar Ready Tractor Side Consoles 1 Remove and retain screw A and spacer B 2 Remove and disconnect panels C and D A Screw B Spacer C Panel D Panel PC8731 UN 30AUG05 OUO6050 0000A55 19 31MAY07 1 6 NOTE Some vehicles may allow enough space for connectors to slide down between window and side console gu o ise Y z T o n o o ad Continued on next page QUOG6050 0000A55 19 31MAY07 2 6 PC20864 05JUL07 14 Installation Instructions 070507 PN 16 Installation Instructions 3 Locate and disconnect GreenStar wiring harness 2 and 4 pin connectors NOTE Connectors may be difficult to locate as they are often deep down in the console A 2 pin Connector B 4 pin Connector PC8774 UN 140CT05 2 and 4 pin Connectors 0U06050 0000A55 19 31MAY07 3 6 4 Connect AutoTrac Universal harness to 2 and 4 pin connectors as shown IMPORTANT Be sure to make all 4 connections as shown in photo at right PC8775 UN 140CT05 0U06050 0000A55 19 31MAY07 4 6 NOTE See machine s Technical Manual for removing and installing bottom console wrap For ease of routing remove fuse panel cover 5 Route ATU harness between console and window towards floor behind fuse panel 3 lt 6 Pull back floor mat and continue to route ATU harness z to steering m
12. s 6 Europe Only Attach On Off Switch 7 Attach AutoTrac Universal Harness to GreenStar 1 Remove the Steering Wheel Harness 2 Attach Bushing 8 Attach Seat Switch Harness if applicable 3 Attach Anti Rotational Device 9 Route and Secure All Harnesses 4 Attach AutoTrac Universal Steering Wheel to 10 Activate AutoTrac Universal Steering Shaft 11 Setup System 5 Attach AutoTrac Universal Harness to AutoTrac Universal Steering Wheel OUO6050 0000A4C 19 25MAY07 1 1 Remove Steering Wheel The steering wheel should be removed following the AA process set by the manufacturer of the machine The i hardware shown is specific to John Deere tractors i Depending on the machine the hardware attaching the HS steering wheel may be different Save hardware and use it to attach the AutoTrac Universal Steering Wheel Save original steering wheel to use if AutoTrac Universal is removed from machine A Locking Washer B Lock Nut C Telescoping Washers D Nut PC8716 UN 08SEP05 OUO6050 0000A4D 19 25MAY07 1 1 PC20864 05JUL07 3 Installation Instructions 070507 PN 5 Installation Instructions Attach Bushing A range of bushings have been created to allow the AutoTrac Universal Steering Wheel to fit on shafts that vary in style and dimension Select the proper bushing and insert it into the AutoTrac Universal steering wheel Attaching the bushing with a snap ring For vehicle specifi
13. tions 1 Attach lock washer A and nut B to steering wheel rod 2 Attach washer C knob D washer E and nut F on telescoping rod 3 Insert cap G into knob A Lock Washer B Nut C Washer D Telescoping Knob E Washer F Telescoping Rod Nut G Cap PC9011 UN O4APRO6 OUO6050 0000A51 19 25MAY07 1 1 Attach AutoTrac Universal Harness to AutoTrac Universal Steering Wheel Connect 9 pin harness from AutoTrac Universal steering wheel A to AutoTrac Universal harness B 8 A 9 pin harness from AutoTrac Universal Steering Wheel B AutoTrac Universal Harness PC8772 UN 140CT05 0U06050 0000A52 19 25MAY07 1 1 PC20864 05JUL07 7 Installation Instructions 070507 PN 9 Installation Instructions Europe Only Attach On Off Switch Connect 9 pin harness from AutoTrac Universal steering wheel A to On Off switch B Connect On Off Switch B to AutoTrac Universal Harness C lt 7 Motor power needs to be shut off during public road 5 transportation o A 9 pin harness from AutoTrac Universal Steering Wheel B On Off Switch C AutoTrac Universal Harness 0U06050 0000A53 19 25MAY07 1 1 PC20864 05JUL07 8 Installation Instructions 070507 PN 10 Installation Instructions Attach AutoTrac Universal Harness to GreenStar Harness Depending on your vehicle s harness configuration the AutoTrac Universal harness wil
14. trolling the hydraulics that steer the machine the AutoTrac Universal system turns the steering wheel guiding the machine using the same mechanisms that a person would Because AutoTrac Universal isn t integrated into the steering system e It is compatible with a large number of different machines See your John Deere dealer for a list of approved platforms e Accuracy is affected by wear on any part of the steering system 0U06050 0000A49 19 25MAY07 1 1 Installation Instructions 070507 PN 3 PC20864 05JUL07 1 Installation Instructions A AutoTrac Universal Steering Wheel B AutoTrac Universal Harness C Operator Presence Harness Optional This is the basic AutoTrac Universal Steering Kit including parts for a variety of different machine The AutoTrac Universal 200 Steering Kit D Cover Used with F Steering Wheel Cap Cover Anti Rotation Bracket M G Adhesive Harness Clips E Steering Wheel Knob Used H Screws for Anti Rotational to telescope steering Device wheel kit also includes shims locking washer telescoping washers and manuals UN 29MAYOZ PC9156R I Wrench J On Off Switch Europe Only K Auxiliary Resume Switch QUOG6050 0000A4A 19 15JUN07 1 1 PC20864 05JULO7 Installation Instructions 070507 PN 4 Installation Instructions Installation of the AutoTrac Universal system Installation involves the following step
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