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John Deere L17.542 User's Manual

1. Each warranty term begins on the date of product sale to the purchaser C WHAT IS NOT WARRANTED JOHN DEERE IS NOT RESPONSIBLE FOR THE FOLLOWING 1 Used products 2 Any product that has been altered or modified in ways not approved by John Deere 3 Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow operating instructions misuse lack of proper protection during storage or accident 4 Normal maintenance parts and service D SECURING WARRANTY SERVICE To secure warranty service the purchaser must 1 report the product defect to an authorized dealer and request repair within the applicable warranty term 2 present evidence of the warranty start date and 3 make the product available to the dealer or service center within a reasonable period of time E LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE to the extent permitted by law neither John Deere nor any company affiliated with it makes any warranties representations or promises as to the quality performance or freedom from defect of the Scotts Brand Products Manufactured by John Deere covered by this warranty IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT APPLICABLE SHALL BE LIMITED IN DURATION TO THE APPLICABLE PERIOD OF WARRANTY SET FORTH ON THIS PAGE THE PURCHASER S ONLY REMEDIES IN CONNECT
2. ccccceeeesseeeeeeeeseeeeeeeesneeeeeeeenaes 37 Free Wheeling Lever USING cocoomooccccnnnncccccccnncancnncnnnnnnos 23 Fuel Filter Replacing ocoonooccccnnnnccccnnnnnccnaccnonanancnn nono no 37 Fuel Gauge USING coocccccoccconocccnnncccnanacanonnnonanaca cano nnnnnncnns 17 FUE Sato aiii ads 7 Fuel Storage urnas aaa aaa Kien 57 Fuel Tank Filling ooooooonnnonccccnnnnocccinnccccccnccccnncncnnncnanann nos 50 Fuse Replacing miii 48 G Gear Transmission Using Travel Controls on 20 O is tenet ies Pao averted Ate eda eres 30 H Headlight Bulb Replacing oooocccnocccc nnnoccccnccnaancnnnonannnos 48 Headlights USING coooocccccnnoncccccnnnoncccncnnnancnnnnnnancnnnnnnnnno 19 Height Adjusting Cutting 0 ccccceceeeeeeeeeeeeeeeetteeeeenees 11 Hood Removing and Installing eene 50 Hour Meter Using Service Reminder ccccceeee 17 l Idling ENQINe racen a a Ra A RAAE AAAA Enan 18 Installing Mower Deck ooooonoooccccnncocccccconnoncccnonanancnnnnnnnnnos 41 Intervals for Service concconcccinncccnnocccnnnccnnonrccnonnaninrnnnnnncn 28 L Label Certification niian i e 3 Labels Safety ccccccccccccsssseeceesseneeeeseeseeeeeesesneeesesseaes 1 Level Side to Side and Front to Rear Checking Mower 12 Leveling MOWED eeeeeeceeeeeeeneeeeeeeenaeeeeeeeseeeeeeeeaaes 13 60 Lift Lever Using MOWEF ccccceeeeeeeeeeeeeeteteeeeeeeeeees 22 Literature Servi e cid dd
3. 3 Align the center hole D in the blade with the spindle shaft E and put the blade onto the mower spindle 4 Install and hand tighten cap screws A until mower blade is in full contact fully seated with spindle 5 Block mower blade with a piece of wood to prevent spinning and tighten cap screws to 62 Nem 46 lb ft Service Mower 45 SERVICE MOWER Sharpening Blades A CAUTION Avoid injury Mower blades are dangerous Always wear gloves while working on blades e Always wear safety eye protection when grinding e Sharpen blades with grinder hand file or electric blade sharpener M61524 2 Put blade on nail in a vise Turn blade to horizontal position 3 Check balance If blade is not balanced heavy end of blade will drop 4 Grind bevel of heavy end Do not change blade bevel MX8333 e Keep original bevel A when grinding e Blade should have 0 40 mm 1 64 in cutting edge B or less e Balance blades before installing Balancing Blades A CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades 1 Clean blade Service Mower 46 SERVICE ELECTRICAL WARNING Battery posts terminals and related accessories contain lead and lead components chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Service the Batter
4. RIGHT HAND and LEFT HAND sides are determined by facing in the direction the machine will travel when going forward When you see a broken line arrow gt the item referred to is hidden from view Before delivering this machine your dealer performed a predelivery inspection to ensure best performance Special Messages Your manual contains special messages to bring attention to potential safety concerns machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage IMPORTANT Avoid damage This text is used to tell the operator of actions or conditions that might result in damage to the machine NOTE General information is given throughout the manual that may help the operator in the operation or service of the machine CALIFORNIA Proposition 65 Warning A Wa rning The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm A CAUTION Avoid injury This symbol and text highlight potential hazards or death to the operator or bystanders that may occur if the hazards or procedures are ignored Introduction PRODUCT IDENTIFICATION Record Identification Numbers Scotts Lawn Tractors 11742 117 542 L2048 and L2548 PIN 010001 If you need to contact an Authorized Service Center for information on se
5. Engine Manufacturer osori 2 6544 stu a teeta te Led ead ea ee eens Kohler Horsepowern62 Seco sree a E een Reece ae ee eee eet S eee ET 13 kW 17 5 hp Displacement i ara vette eho ee Ce ee A a ee ea eee oes 490 cc 29 9 cu in Spark PluG Ga ps sis s 0 5 055 a ese A as cia 1mm 0 040 in CY liM Gers erari A A A A A aces A A A One OJOS be ra ee re A A A aed Pere ea es bee ded iw ee A a Yes AFM a a y d Paper with Foam TRANSMISSION ii o a E e A ale A Ba ad a Hydrostatic Transaxle Manufacturer oie a A dee ee Se a ee tee Tuff Torq K46 Travel Speed Forward 2 02 cece eee 0 9 2 km h 0 5 7 mph Travel Speed Reverse o ooooccccon eee 0 5 5 km h 0 3 4 mph Automatic Models L2048 and L2548 Engine Manutacturer 23 c22cese ot ee A Pear ae eee Cees tees Briggs amp Stratton Horsepower 2048 iii ee ee eee ek ee ee Ste 14 9 kW 20 hp Forsepower 25948 cusco da etek Sale pete he 18 6 kW 25 hp Displacement 2048 00 0 cece eee 656 cc 40 0 cu in Displacement 2548 scieur Bee be aie te ao ee See eed Seer 724 cc 44 2 cu in Specifications 60 SPECIFICATIONS Spark Plu Gapi cia a a a ear 1 mm 0 040 in Cylinders caeiie arai A A A A A A A ae havea ai eee Two OIL Filler 3 2 ori dla A A A A a Yes Allo tica a da A A WES ei dada a E Dry Replaceable Foam TRANSMISSION eer eect EE a A E A e O E E Hydrostatic Transaxle Manufacturer ooo a be ee eee ee Tuff Torq HD K46 Travel Speed Forward coococccccoc
6. NOTE Try to anticipate the last time the tractor will be used for the season so very little fuel is left in the fuel tank 2 Turn on engine and allow to run until it runs out of fuel 3 Turn key to OFF position IMPORTANT Avoid damage Stale fuel can produce varnish and plug carburetor components and affect engine performance e Add fuel conditioner or stabilizer to fresh fuel before filling tank 4 Mix fresh fuel and fuel stabilizer in separate container Follow stabilizer instructions for mixing 5 Fill fuel tank with stabilized fuel 6 Run engine for a few minutes to allow fuel mixture to circulate through carburetor Engine Engine storage procedure should be used when vehicle is not to be used for longer than 60 days 1 Change engine oil and filter while engine is warm 2 Service air filter if necessary 3 Clean debris from engine air intake screen 4 Remove spark plugs Put 30 mL 1 oz of clean engine oil in cylinders 5 Install spark plugs but do not connect spark plug wires 6 Crank the engine five or six times to allow oil to be distributed 7 Clean the engine and engine compartment 8 Remove battery 9 Clean the battery and battery posts 10 Store the battery in a cool dry place where it will not freeze NOTE The stored battery should be recharged every 90 days 11 Charge the battery IMPORTANT Avoid damage Prolonged exposure to sunlight will damage the hood
7. Service Electrical 47 SERVICE ELECTRICAL Using Booster Battery MIF TS204 A CAUTION Avoid injury The battery produces a flammable and explosive gas The battery may explode Do not attempt to jump start a frozen battery Warm to 16 degrees C 60 degrees F Do not smoke near battery e Wear eye protection and gloves e Keep sparks and flames away Do not connect the negative booster cable to the negative terminal of the discharged battery Connect at a good ground location away from the discharged battery M71044 A Booster Battery B Disabled Vehicle Battery 1 Connect positive booster cable to booster battery A positive post C 2 Connect the other end of positive booster cable to the disabled vehicle battery B positive post D 3 Connect negative booster cable to booster battery negative post E 4 Connect the other end F of negative booster cable to a metal part of the disabled machine frame away from battery 5 Start the engine of the disabled machine and run machine for several minutes 6 Carefully disconnect the booster cables in the exact reverse order negative cable first and then the positive cable Replacing Headlight Bulb 1 Park machine safely See Parking Safely in the SAFETY section 2 Lift hood ke A MX10504 3 Turn bulb socket A 1 4 turn counterclockwise to
8. s operation to keep condensation out of the fuel tank Use a non metallic funnel with a plastic mesh strainer when filling the fuel tank or container 1 Stop engine let it cool several minutes before you add fuel 2 Lift seat 3 Remove grass clippings and other trash from tank area MX7699 4 Remove fuel tank cap A 5 Fill tank with fuel only to bottom of filler neck Do not overfill 6 Install fuel tank cap and tighten cap one full turn to close 7 Lower seat Removing and Installing Hood Removing A CAUTION Avoid injury Touching hot surfaces can burn skin The engine and components will be hot if the engine has been running Allow the engine to cool before removing hood 1 Park machine safely See Parking Safely in the SAFETY section 2 Let engine cool MX10518 3 Keep hood in the closed position and pull spring hook Service Miscellaneous 50 SERVICE MISCELLANEOUS A towards rear of tractor and remove from bolt B one on each side MX10519 4 Open hood 5 Disconnect wiring harness C 6 Lower hood slightly and lift hood from brackets D Installing 1 Align hood brackets with tractor brackets and install hood 2 Connect wiring harness 3 Close hood 4 Pull spring hooks over bolts and release to secure hood Cleaning and Repairing Plastic Surfaces Your John Deere dealer has the professional materials
9. If any emission related part on your engine is defective the part will be repaired or replaced by John Deere Owner s Warranty Responsibilities As the small off road equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual John Deere recommends that you retain all receipts covering maintenance on your small off road equipment engine but John Deere cannot deny warranty solely for lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road equipment engine owner you should however be aware that John Deere may deny you warranty coverage if your small off road equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road equipment engine to an authorized John Deere Commercial and Consumer Equipment Retailer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact your John Deere Commercial and Consumer Equipment Retailer or the John Deere Customer Communications Center at 1 800 537 8233 Length Of Warranty Coverage John Deere warrants to the initial owner and each subsequent purchaser that the small off road equipment engine is e Designed b
10. Install left belt shield 8 Install mower deck Checking for Bent Mower Blades A CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades 1 Park machine safely See Parking Safely in the Safety section 2 Raise mower to transport position to access blades MX4897 Picture Note Mower deck with side discharge used for illustration 3 Measure distance A between blade tip and flat ground surface 4 Rotate blade 180 and measure distance between other blade tip and flat ground surface 5 Install new blade if the difference between the two measurements is more than 3 mm 1 8 in 6 Repeat for all blades Servicing Mower Blades A CAUTION Avoid injury Mower blades are sharp Always wear gloves when handling mower blades or working near blades Removing Mower Blades 1 Raise mower deck to gain access to mower blades If necessary remove mower deck 2 Block mower blade with a piece of wood to prevent it from spinning MX10510 3 Loosen and remove two cap screws A and blade B Do not remove two nuts bushings C inside holes of the blade adapter 4 Inspect blades sharpen balance or replace blades as necessary Installing Mower Blades MX10510 1 Make sure that two nuts bushings C are in place 2 Position mower blade B with the cutting edge towards the ground
11. USING cconooocccnconocccononnoonnnnconnnnnnnnos 17 Sharpening Blades ooocccinociconoccccnnoccnonccnnanoconanacananacanne 46 Spark Plug Checking ooocoooccconocccccocccconnnnconaccnanacaninananno 36 Spindle Brake 42 3 in 1 Only Adjusting 44 Spindles Lubricating Front Axle Wheel Bearings and 30 Stopping Engine oooccconnccconoccconancncnnncnnonacanonn cn nana cananncannne 19 Storage Compartments USING oooonccconnccccccccccnncccninncanano 26 Storage Preparing Fuel and Engine for 0 008 57 Storage Preparing Machine for eee 57 Storage Removing Machine from sesser 57 Storing Safety cococinccccnnocccnncccnonancnnnnnncnnn cnn nano nnnano ca nana cnn 57 T Technical Manual merase en i a A A EAR 27 Testing Safety Systems oocoocconoccccnconoooccnnnonannconconnnnnnnnos 15 Tire Chains USINO oocccconooccccncnononcnnnonnonnnnnnnnononnnconnnnnnnno 26 Tire Pressure at Assembly Check sses 60 Tire Specifications kiii ieia rnein arya 62 Tractor Troubleshooting oocccccnncccccnonanocccnnnananaccnonananncinno 55 Transmission Checking See your Authorized Service Cen O o 39 Transporting Machine on Trailer a ir 24 Travel Controls on Automatic Transmission Using 21 Troubleshooting Chart USING ooocnccccnnccccnonccccnaccnnanancnns 53 WwW Warranty Maintenance Statement Engine s es 32 Warranty Registration Refer to the Production Identification E uri E TE TA ONT Weights
12. USIT vuestro tc tt 26 Wheel Bearings and Spindle Lubrication 00 30 Wheels Adjusting Mower Deck ccceceeeeeeeeteeeeenneeees 12 Index 69 NOTES Notes QUALITY STATEMENT Please do not return this product to the store where you purchased it Scotts Your Scotts product designed and built by John Deere is more than just a purchase it s an investment in quality That quality goes beyond our equipment to your dealer s parts and service support That s why John Deere has initiated a process to handle your questions or problems should they arise If you have questions or problems with your new product please follow the steps below To locate your nearest authorized Scotts servicing dealer please call toll free 1 800 537 8233 Step 1 Refer to your operator s manual A It has many illustrations and detailed information on the C It gives ordering information for parts catalogs service safe and proper operation of your equipment and technical manuals B It gives troubleshooting procedures and specification D If your questions are not answered in the operator s information manual then go to Step 2 Step 2 Contact your dealer Call 1 800 537 8233 to locate your nearest John Deere dealer A Your John Deere dealer has the responsibility authority C If the parts and service people are unable to resolve your and ability to answer questions resolve problems and fulfill p
13. Warranty repairs must be performed by an authorized John Deere dealer Avoid Fumes A CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause serious illness or death Move the vehicle to an outside area before running the engine Do not run an engine in an enclosed area without adequate ventilation Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area e Allow fresh outside air into the work area to clear the exhaust fumes out Engine Oil Use oil viscosity based on the expected air temperature range during the period between oil changes The following John Deere oils are preferred ome 40 104 F f s6eF T aa Q X 3 Q 68 F P ui z 3 50 F W X 0 32 F SAESW 30 14 F 4 F q 22 F 40 F MX4888 e TURF GARD e PLUS 4 Other oils may be used if above John Deere oils are not available provided they meet the following specification e API Service Classification SG or higher Checking Engine Oil Level IMPORTANT Avoid damage Failure to check the oil level regularly could lead to serious engine problems if oil level is low e Check oil level before operating e Check oil level when the engine is cold and not running e Keep level between the FULL and the ADD marks e Shut off engine before adding oil NOTE Check oil twice a day if you
14. remove 4 Replace defective bulb with a new bulb 5 Insert bulb socket into housing push in and turn 1 4 turn clockwise to install 6 Lower hood Replacing Fuse 1 Park machine safely See Parking Safely in the SAFETY section 2 Lift hood Service Electrical 48 SERVICE ELECTRICAL MX7686 3 Pull defective fuse A out of socket 4 Check metal clip in fuse window and discard fuse if clip is broken 5 Push new 20 amp fuse into socket 6 Lower hood Service Electrical 49 SERVICE MISCELLANEOUS Filling Fuel Tank Use regular grade 87 octane unleaded fuel Add John Deere fuel stabilizer to fuel before using it in your machine to prevent engine damage due to stale fuel Follow directions on stabilizer container A CAUTION Avoid injury Fuel vapors are explosive and flammable e Shut engine off before filling fuel tank Do not smoke while handling fuel e Keep fuel away from flames or sparks e Fill fuel tank outdoors or in well ventilated area e Clean up spilled fuel immediately e Use clean approved non metal container to prevent static electric discharge e Use clean approved plastic funnel without screen or filter to prevent static electric discharge IMPORTANT Avoid damage Dirt and water in fuel can cause engine damage e Clean dirt and debris from the fuel tank opening e Use clean fresh stabilized fuel e Fill the fuel tank at the end of each day
15. 8 Clean air cleaner base very carefully preventing any dirt from falling into carburetor 9 Install new paper filter element 10 Install foam precleaner on paper filter element 11 Install air cleaner cover and push latch down to lock 12 Lower hood Checking and Cleaning Air Cleaner Elements Model 17 542 1 Park machine safely See Parking Safely in the SAFETY section IMPORTANT Avoid damage Dirt and debris can enter the engine through a damaged filter element Do not wash paper element Do not attempt to clean paper element by tapping against another object e Do not use pressurized air to clean element e Replace element only if it is very dirty damaged or the seal is cracked A CAUTION Avoid injury Touching hot surfaces can burn skin The engine and components will be hot if the engine has been running Allow the engine to cool before servicing 2 Let engine cool 3 Lift hood 4 Clean dirt and debris from the air cleaner cover MX7687 5 Loosen knob A and remove cover IL 4 MX8392 6 Inspect the foam precleaner B without removing it If the foam precleaner is dirty a Remove it from the filter carefully leaving the paper element C in the air cleaner housing b Wash precleaner in a solution of warm water and liquid detergent c Rinse precleaner thoroughly Squeeze out excess water in a dry cloth until precleaner is completel
16. A eaa iaaea 62 Wai a A A a A ld 64 A a O a 70 All information illustrations and specifications in this manual are based on the latest information at the time of publication The right is reserved to make changes at any time without notice COPYRIGHTO 2001 Deere amp Co John Deere Worldwide Commercial and Consumer Equipment Division All rights reserved Previous Editions COPYRIGHTO OMGX20928 I1 English Table of Contents SAFETY WARNING AVOID SERIOUS INJURY OR Understanding The Machine Safety Labels Safety Alert Symbol The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol DANGER identifies the most serious hazards The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol DANGER ROTATING BLADES CUT OFF ARMS AND LEGS A DANGER ROTATING BLADES CUT OFF ARMS AND LEGS e Do notmow when Look downand children orothers behind before and are around while backing amp Do not mow In amp Never carry children reverse even with blades off GX20207 MX7692 Do not mow when children or others are around e Do not mow in reverse e Look d
17. SERVICE MOWER od gt ODD lt MX10514 MX10516 e On 42 3 in 1 only Push PTO drive cable into clip L 5 Remove spring locking pins and washers F and and hook end of cable spring with hardware M into peg disconnect rear draft arms G two on each side on left side of machine frame Installing Mower 1 Park machine safely See Parking Safely in SAFETY section A CAUTION Avoid injury Rotating blades are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently MX10521 e Always wear gloves when handling mower blades or working near blades Picture Note 42 3 in 1 shown 6 Remove spring locking pin and washer H and front 2 Put lift lever in the transport position draft rod I from mower deck bracket J 3 Slide mower under machine 4 5 7 Remove mower drive belt from drive sheave K Put wood blocks under each side of mower deck 8 Remove wood blocks from both sides and slide mower Put lift lever in lowest position out from under the machine 9 When operating the machine without the mower deck Remove rear draft arms and front draft rod from tractor and attach them to the mower deck i MX10516 6 Fasten rear draft arms A two on each side with washers and spring locking pins B Service Mower 41 SERVICE MOWER IMPORTANT Avoid damage To prevent
18. Start engine and move tractor to flat level surface MX10501 Push throttle lever A up to full throttle position 2 3 Engage PTO B and allow mower to run for 10 seconds 4 Disengage PTO and wait 10 seconds 5 Repeat steps 2 and 3 for 12 15 cycles NOTE PTO clutch is now properly burnished Assembly 59 SPECIFICATIONS Gear Model L1742 Engine Manufacturer ooo ooooonooo eee eee eee Briggs amp Stratton Horsepower fico ci Se bee pee ii eee he ei eee ie es 12 7 kW 17 hp DISplacement sise 2 cca ete ee ee he ee ee Pe A eee ee 508 cc 31 cu in Spark Plug Gap coia niss ioa ia aaa 1 mm 0 040 in Cy liners ara Soares ae e A A A age ito A a One Oil Filtera ot ek er ee a ee ee he a None AM FO tia ia nS Sa ee Bafana a Tet A ra as ee att Mavala ie eas Bale unis Be Paper with Foam TANSMISSION seti et ik ce eM ae eerie i cen Scag atari egret oan anaes etal tar tL Gear Transaxle Transaxle Manufacturer ci 4 220020 E ee ae Se bh ee seve eet Dana 4360 Travel Speeds ici a Oe Wee ee eee che aN wale ate are ate ate 5 Gear Speed Range A cae re A alate E etl Seed hee i Tat Lae NN 2 4 km h 1 5 mph A selects net ed arated See Sain cee eit Se dee ee ai eee ei ee beet 3 2 km h 2 0 mph SU a ee See AN 5 0 km h 3 1 mph ARDY 2 oxdn2 oye choe cess a overs 6 4 km h 4 0 mph A a ier Sree ee nd ee ee es Bee a eee a ies be eG 8 0 km h 5 0 mph REVTI E costs Seats a e AE ena 3 7 km h 2 3 mph Automatic Model L17 542
19. also have some rights which vary from state to state NO DEALER WARRANTY The selling dealer makes no warranty of it s own and the dealer has no authority to make any representation or promise on behalf of John Deere or to modify the terms or limitations of this warranty in any way PRO RATA MONTHS OF ADJUSTMENT NOTE If your battery is not labeled with a warranty code it is a warranty code B Warranty Code Warranty Period A 40 Months B 36 Months C 24 Months Warranty 67 INDEX A Accessories Miscellaneous cccccooocccnnnccccononononnncnnanonnnns 11 Air Cleaner Elements Model 1642 Checking and Cleaning e E A EA anges Ae Gh cenah A 34 Air Cleaner Elements Model 17 542 Checking and Clean AE A P E EE A E E E ATE AE aaa 35 Air Cleaner Elements Models 2048 and 2548 Checking and Cleaning ccoccccnnncccnnncccnnnnccnonnco non cnn nn ca ran n nr ca nnnn 36 Axle Pivot Lubricating Front ooocococccccccnnononocccccnnnnnccnnnns 30 B Balancing Blades oooooonocccccnnnoccccccnononccccnnnanccncnonancnnncnnnns 46 Battery and Terminals Cleaning cccceceeeeeeeeees 47 Battery Charge and Connect at Assembly 0 59 Battery Removing and Installing s an 47 Battery Using Booster oo eee eeseeeeeeenneeeeeteeneeeeeeteee 48 Bearings and Spindles Lubricating Front Wheel 30 Belt Tension 42 3 in 1 Only Adjusting 44 Be
20. are familiar with the instructions to operate the machine e Inspect machine before you operate Be sure hardware is tight Repair or replace damaged badly worn or missing parts Be sure guards and shields are in good condition and fastened in place Make any necessary adjustments before you operate e Do not operate mower without discharge chute or entire grass catcher in place e Check brake action before you operate Adjust or service brakes as necessary e Stop machine if anyone enters the area e If you hit an object stop the machine and inspect it Make repairs before you operate Keep machine and attachments properly maintained and in good working order e Be aware of the mower discharge direction and make sure that no one is in the path of the discharge direction Do not leave machine unattended when it is running e Only operate during daylight or with good artificial light Be careful of traffic when operating near or crossing roadways Do not wear radio or music headphones while operating the machine Safe operation requires your full attention e Older adults are involved in a large percentage of riding mower accidents involving injury These operators should evaluate their ability to operate a mower safely enough to protect the operator and others from serious injury Safety 3 SAFETY Checking Mowing Area Re S TS see ia e Clear mowing area of objects that might be t
21. needed to properly remove surface scratches from any plastic surfaces do not attempt to paint over marks or scratches in plastic parts IMPORTANT Avoid damage Improper care of machine plastic surfaces can damage that surface Do not wipe plastic surfaces when they are dry Dry wiping will result in minor surface scratches e Use a soft clean cloth bath towel diaper automotive mitt Do not use abrasive materials such as polishing compounds on plastic surfaces e Do not spray insect repellent near machine 1 Rinse hood and entire machine with clean water to remove dirt and dust that may scratch the surface 2 Wash surface with clean water and a mild liquid automotive washing soap 3 Dry thoroughly to avoid water spots 4 Wax the surface with a liquid automotive wax Use products that specifically say contains no abrasives IMPORTANT Avoid damage Do not use a power buffer to remove wax 5 Buff applied wax by hand using a clean soft cloth Cleaning and Repairing Metal Surfaces Cleaning Follow automotive practices to care for your vehicle painted metal surfaces Use a high quality automotive wax regularly to maintain the factory look of your vehicle s painted surfaces Repairing Minor Scratches surface scratch 1 Clean area to be repaired thoroughly IMPORTANT Avoid damage Do not use rubbing compound on painted surfaces 2 Use automotive poli
22. nnen 0 8 4 km h 0 5 2 mph Travel Speed Reverse o ccs Sees A Be SES e ad 0 4 7 km h 0 2 9 mph Electrical System All Models Charging System ii te oe See ee ee eee eee eet Se AS Ba eee Regulated Circuit Charging System Capacity 1742 and 17 542 2 0 ccc eee 9 Amp Charging System Capacity 2048 and 2548 o ooooococccr nnana 16 Amp Battery Voltage coi A Meee a Ee Abid eed Pe ee a 12 Volts Battery Type osa Seen sand eee eh ee ete ei ee A eee BCI Group U1 Capacities Model 1742 Crankcase without oil filter oooococooconrrrrrncrr 1 4L 1 5 qt RUB Sere soit root ehh fee ee ern i Mei oi Ae hoe pad en eee eee 2 7 9L 2 1 gal Model 17 542 2048 and 2548 Crankcase without oil filter 2 2 0 0 cc eee 1 8L 1 75 qt Crankcase with oil filler iniiai a eee 1 9L 2 qt Fuel A A cee i eee ela et pete ls Sei ee ee aed 7 9L 2 1 gal Dimensions All Models Heidi ers Shak ates coe wae oferta alee tee eee oie ak cto oe ie sre ee eee ae 98 cm 38 6 in Length Overall ai exe ee Bo oie caren ee eG ee eS Gee else Sal eee tino te eS 152 4 cm 60 in Width Overall iss occ etre A ees Pee ees 91 cm 36 in Weight 1742 and 17 542 ons A A ee 210 kg 462 Ib Weight 2048 and 2548 2c ccc ee ee ee ee ee ee ee ee ees 241 kg 532 Ib Tires Models 1742 and 17 542 Size Front 22 sci hee A Ste ee A ei fee Salata Satie Rig eet 15 x 6 00 6 Size RAN oira A ahd Sal east s a a a A crore trate i 20 x 8 0 8
23. not available through the John Deere parts system the tire manufacturer s warranty applicable to your machine may not apply outside the U S See your John Deere dealer for specific information Limited Battery Warranty NOTE Applicable in North America only For complete machine warranty reference a copy of the John Deere warranty statement Contact your John Deere dealer to obtain a copy TO SECURE WARRANTY SERVICE The purchaser must request warranty service from a John Warranty 66 WARRANTY Deere dealer authorized to sell John Deere batteries and present the battery to the dealer with the top cover plate codes intact FREE REPLACEMENT Any new battery which becomes unserviceable not merely discharged due to defects in material or workmanship within 90 days of purchase will be replaced free of charge Installation costs will be covered by warranty if 1 the unserviceable battery was installed by a John Deere factory or dealer 2 failure occurs within 90 days of purchase and 3 the replacement battery is installed by a John Deere dealer PRO RATA ADJUSTMENT Any new battery which becomes unserviceable not merely discharged due to defects in material or workmanship more than 90 days after purchase but before the expiration of the applicable adjustment period will be replaced upon payment of the battery s current list price less a pro rata credit for unused months of service The applicable adjustment period i
24. of time up to the first scheduled replacement for that part Any such part repaired or replaced under the warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for that part d Normal maintenance replacement or repair of emission control devices and systems which are being done at the customers expense may be performed by any repair establishment or individual however warranty repairs must be performed by an authorized John Deere Commercial and Consumer Equipment Retailer e Any replacement part that is equivalent in performance and durability may be used in the performance of any non warranty maintenance or repairs and shall not reduce the warranty obligations of John Deere Consequential Warranty Coverage Warranty coverage shall extend to the failure of any engine components caused by the failure of any warranted part still under warranty Limitations This Emission Control System Warranty shall NOT cover any of the following a Repair or replacement required as a result of i misuse or neglect ii improper maintenance or unapproved modifications iii repairs improperly performed or replacements improperly installed iv use of replacement parts or accessories not conforming to John Deere specifications which adversely affect performance and or durability v alterations or modifications not recommended or approved in writing by John Deere b Replacement par
25. reach an open flame or spark e Allow engine to cool before storing in any enclosure e To reduce fire hazard keep engine free of grass leaves or excessive grease Tire Safety ly Explosive separation of a tire and rim parts can cause serious injury or death Do not attempt to mount a tire without the proper equipment and experience to perform the job e Always maintain the correct tire pressure Do not inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel e When inflating tires use a clip on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly e Check tires for low pressure cuts bubbles damaged rims or missing lug bolts and nuts Handling Fuel Safely Fuel and fuel vapors are highly flammable e Do not refuel machine while you smoke when machine is near an open flame or sparks or when engine is running stop engine and allow to cool before filling Never remove the fuel cap or add fuel with the engine running e Never fill fuel tank or drain fuel from a machine in an enclosed area Fill fuel tank outdoors e Prevent fires Clean up spilled fuel immediately e Do not store machine with fuel in tank in a building where fumes may reach an op
26. run engine over 4 hours in a day Make sure engine is cold when checking engine oil level 1 Park machine safely See Parking Safely in the SAFETY section 2 Lift hood 3 Clean area around dipstick to prevent debris from falling into crankcase Service Engine 32 SERVICE ENGINE MX10526 Picture Note Model 17 542 used for photo purposes 4 Remove dipstick A Wipe with clean cloth 5 Install dipstick e Briggs and Stratton Engines Install and tighten dipstick e Kohler Engines Install dipstick in tube but do not tighten it Let dipstick threads rest on top of tube turn cap counterclockwise until it clicks or starts to engage threads 6 Remove dipstick M88476 7 Check oil level on dipstick Oil must be between ADD and FULL marks 8 If oil level is low add oil to bring oil level no higher than FULL mark on dipstick Do not overfill 9 Install and tighten dipstick Lower hood Changing Engine Oil and Filter IMPORTANT Avoid damage Change the oil more often if the vehicle is used in extreme conditions Extremely dusty conditions e Frequent slow or low speed operation e Frequent short trips 1 Run engine to warm oil 2 Park machine safely See Parking Safely in the SAFETY section 3 Lift hood 4 Put drain pan under drain valve MX10525 Picture Note Model 17 542 used for photo purposes 5 Rotate and remove drain ca
27. surface Store machine inside or use a cover if stored outside 12 Store the vehicle in a dry protected place If vehicle is stored outside put a waterproof cover over it Removing Machine From Storage 1 Check tire pressure 2 Check engine oil level 3 Charge battery 4 Install battery Storage 56 STORAGE 5 Check spark plug gap Install and tighten plugs to specified torque 6 Lubricate all grease points 7 Run the engine 5 minutes without the mower or any attachments running to allow oil to be distributed throughout engine 8 Be sure all shields and guards or deflectors are in place Storage 57 ASSEMBLY Check Tire Pressure Charge and Connect Battery A CAUTION Avoid injury The battery produces a flammable and explosive gas The battery may explode Do not smoke near battery e Wear eye protection and gloves e Do not allow direct metal contact across battery posts e Remove negative cable first when disconnecting e Install negative cable last when connecting 1 Remove and discard the red positive protective cap from the positive battery terminal 2 Charge the battery e Battery is fully charged at 12 6 volts MX7686 3 Connect positive battery cable A to battery 4 Connect negative battery cable B 5 Apply general purpose grease or silicone spray to terminal to help prevent corrosion 6 Slide red cover over posi
28. 2 in 4 Transport 100 mm 4 in MX7695 1 Put attachment lift lever A into the slot adjacent to desired cutting height e Slide the height reminder tab B to the desired cutting height for the next time you mow 2 Adjust mower deck wheels Adjusting Mower Deck Wheels A CAUTION Avoid injury Rotating blades are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently Always wear gloves when handling mower blades or working near blades IMPORTANT Avoid damage The mower deck can be damaged if mower wheels are adjusted wrong e Wheels must not ride on ground supporting mower weight e Check wheel adjustment each time cutting height is changed 1 Park machine safely See Parking Safely in the SAFETY section 2 Inflate tires to the correct pressure 3 Lower mower deck to the desired mowing position NOTE Bottom of wheels should be approximately 3 13 mm 1 8 1 2 in from the ground MX10509 4 Check mower wheel position Remove bolt A bushing B and nut C and move mower wheels to proper hole M92897 mif A 38 mm 1 5 In B 51 mm 2 In C 64 mm 2 5 In D 76 mm 3 In and above 5 Install bolts bushings and nuts to lock wheels in position Tighten nuts to 34 Nem 25 lb ft Checking Mower Level A CAUTION Avoid injury Rota
29. 542 used for photo purposes 26 3 Clean air intake screen A cooling fins and external surfaces B with rag brush vacuum or compressed air 4 Lower hood Checking and Cleaning Air Cleaner Elements Model 1742 1 Park machine safely See Parking Safely in the SAFETY section 2 Let engine cool 3 Lift hood 4 Clean dirt and debris from the air cleaner cover MX7680 5 Lift latch A to unlock cover B Lift cover forward and remove IMPORTANT Avoid damage Dirt and debris can enter the engine through a damaged filter element Do not wash paper element Do not attempt to clean paper element by tapping against another object e Do not use pressurized air to clean element e Replace element only if it is very dirty damaged or the seal is cracked MX7679 6 Inspect the foam precleaner C without removing it If the foam precleaner is dirty a Remove it from the filter carefully leaving the paper Service Engine 34 SERVICE ENGINE element D in the air cleaner housing b Wash precleaner in a solution of warm water and liquid detergent Do not use oil c Rinse precleaner thoroughly Squeeze out excess water in a dry cloth until precleaner is completely dry 7 Inspect the paper filter element D without removing it If the paper filter element is damaged or dirty e Carefully remove the element from the air cleaner housing
30. Consumer Equipment Retailer concerning emission controls and component questions The presence of an emissions label signifies that the engine has been certified with the United States Environmental Protection Agency EPA and or California Air Resources Board CARB The emissions warranty applies only to those engines marketed by John Deere that have been certified by the EPA and or CARB and used in the United States and Canada in off road mobile equipment Emission Compliance Period If your engine has the emission compliance category listed on the emission control system certification or air index label this indicates the number of operating hours for which the engine has been certified to meet EPA and or CARB emission requirements The following table provides the engine compliance period in hours associated with the category found on the certification label Agency Category Hours EPA C 250 EPA B 500 EPA A 1000 CARB Moderate 125 CARB Intermediate 250 CARB Extended 500 Certification Your mower has been certified by an independent laboratory for compliance with American National Standard B 71 1 Safety Specifications for Power Lawn Mowers Lawn and Garden Tractors and Lawn Tractors Operating Safely MIF e Read understand and follow all instructions in the manual on the machine and on the safety video before starting e Only allow responsible adults who
31. E EXCLUDED BY LAW F REMEDIES EXCLUSIVE THE PURCHASER S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE ARE THOSE SET FORTH IN THIS WARRANTY EXCEPT FOR THOSE REMEDIES PROVIDED BY LAW WHICH MAY NOT BE EXCLUDED IN NO EVENT WILL THE DEALER JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR INJURIES OR BE LIABLE FOR DAMAGES SUFFERED BY THE PURCHASER AS A RESULT OF FUNDAMENTAL BREACHES OF CONTRACT OR BREACHES OF FUNDAMENTAL TERMS The limitations of liability contained in this warranty shall only be effective to the extent permitted by law This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction G NO DEALER WARRANTY EXCEPT FOR WARRANTIES WHICH MAY NOT BE EXCLUDED BY LAW THE SELLING DEALER MAKES NO WARRANTY OF ITS OWN AND THE SELLING DEALER HAS NO AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN DEERE OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY H FAILURE DUE TO IMPROPER SET UP IS NOT COVERED UNDER WARRANTY If further information is desired contact a servicing dealer For the location of servicing dealers in your area call 1 877 356 3698 John Deere Federal and California Emission Control System Warranty Small Off Road Gas Engines Your Warranty Rights and Obligations
32. ING TipS ceci ic 26 Mulch Cover USING cooooccccconoocccccononononcnnnnnnonccnnnnncnncnnnos 24 O Oil Level Checking Engine ococccinicccnnoccccnncncnanccininacon 32 Oil and Filter Changing Engine seerne 33 A ON 32 Operating Checklist Daily o oooooncccnnnicinnnccnnncccnancccnnnacannn 9 P PTO Switch Testing s eroinei oane enaa aansit i 15 Park Brake USING ococcccccccccccocccccnncccccnnnnnannnnnccnnncnccnnnns 17 Parts Catalog erica tte 27 Parts Replacement c occccccnnnnnonononcncnncncccnnnnnnnnnnnccnnnanccnnnns 27 Plastic And Painted Surfaces Avoid Damage To 9 Plastic Surface Cleaning and Repairing Surfaces 51 Power Port Models 2048 and 2548 Only Using 25 R Removing Mower Deck ccccconooccccccnnocccccnnncnccncninanccnnnnnnos 40 Reverse Implement Option Testing cseeeeeeeee 17 Reverse Implement Option Using the 21 S Safety Messages omocccccocccconcccnonnccnonncononnna nana nn nana cananananannrs 3 Safety Systems Testing ooooooconncccnnncnnnccnconcccnanaccnonananano 15 Safety Mic a 7 Safety Alert Symbol coconccconnccconocccccnnccconocaninonananacaninncnnannrs 1 Seat Switch Testing cooooococcconoccccncnononnnnnonnannoncnnnoncnnnons 16 Seat AdjUSTINQ siiin ieaie aier nana ai 11 Service Intervals ooncoconnnccinncccononcccnnaccnonncanonccnnanc ca nanananno 28 Service Literature ococoncccnnnccconocccconoccnonccononcconanenananananno 27 Service Reminder
33. ION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE ARE THOSE SET FORTH ON THIS PAGE IN NO EVENT WILL THE DEALER JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Note Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations and exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state F NO DEALER WARRANTY THE SELLING DEALER MAKES NO WARRANTY OF ITS OWN AND THE DEALER HAS NO AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN DEERE OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY G FAILURE DUE TO IMPROPER SET UP IS NOT COVERED UNDER WARRANTY H If further information is desired contact a servicing dealer For the location of servicing dealers in your area call 1 877 356 3698 Limited Warranty For New Scotts Brand Products Manufactured by John Deere Canada Only A GENERAL PROVISIONS The warranties described below are provided by John Deere Limited John Deere to the original purchasers of new Scotts Brand Products Manufactured by John Deere Under these warranties John Deere will repair or replace at its option any part covered under these warranties which is found to be de
34. NG r N MX7696 MX7698 Picture Note Automatic Foot Control Models Only A Seat Adjustment Lever A Forward Travel Pedal B Reverse Travel Pedal Miscellaneous Controls MX10503 Picture Note Gear Model Only A Transmission Shift Lever MX7695 MX7695 A Fuel Level Windo A Attachment Lift Lever id lil B Mower Deck Height Reminder Tab Operating 10 OPERATING MX7691 A Free Wheeling Lever Foot Control Models MX7696 A Power Port On models 2048 and 2548 Only Miscellaneous Accessories MX7694 A Front and Rear CargO Mount System MX10524 A Glove Storage Pocket Adjusting Seat 1 Sit in seat MX7698 2 Lift up on bracket A 3 Lean forward and slide seat forward or rearward to desired position Do not lean back on seat to push rearward 4 Release bracket to lock in position Adjusting Cutting Height Cutting height can be adjusted from approximately 25 100 mm 1 4 in When mower deck is in transport position cutting height is approximately 100 mm 4 in Mower Setting Approximate Cutting Height 4 25 mm 1 in 2 50 mm 2 in 38 mm 1 1 2 in 65 mm 2 1 2 in Operating 11 OPERATING Mower Setting Approximate Cutting Height 3 75 mm 3 in 90 mm 3 1
35. Scotts Lawn Tractors 11742 117 542 L2048 and L2548 OMGX20928 I1 OPERATOR S MANUAL Scotts Manufactured by John Deere E JOHN DEERE North American Version Litho in U S A INTRODUCTION Thank You for Purchasing a Scotts Product We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine Using Your Operator s Manual This manual is an important part of your machine and should remain with the machine when you sell it Reading your operator s manual will help you and others avoid personal injury or damage to the machine Information given in this manual will provide the operator with the safest and most effective use of the machine Knowing how to operate this machine safely and correctly will allow you to train others who may operate this machine This manual and safety signs on your machine may also be available in other languages see your John Deere dealer to order Sections in your operator s manual are placed in a specific order to help you understand all the safety messages and learn the controls so you can operate this machine safely You can also use this manual to answer any specific operating or servicing questions A convenient index located at the end of this book will help you to find needed information quickly The machine shown in this manual may differ slightly from your machine but will be similar enough to help you understand our instructions
36. Specifications 61 SPECIFICATIONS Tire Pressure Front 42 262 a a a aa A 97 kPa 14 psi Tire Pressure Rear ii A a Pe nie 69 kPa 10 psi Models 2048 and 2548 SIZE A ee ae ea eae 16x6 5 8 Size RAN ic A da ark eels tata otha ode Eee 22 x 9 5 12 Tire Pressure Front cerier ae aTr e A O a eS AD EEE 97 kPa 14 psi Tire Pressure Rear sosser turar nanen A KERA etn Ea AEA 69 kPa 10 psi Mower Deck 42 3 in 1 Blades Rotary ui a a a A A A EE A A Oe ba 2 Blade Bolt Torque 0 A eae ee asete AEE hence eet 62 Nem 46 lb ft Cutting Height Approx 2 3 2 252 ohit ces eee Ce de ae de eh ea er eee 25 102 mm 1 4 in Cutting Width eak anaana aa aa a a tl 1067 mm 42 in Mower Deck 48 3 in 1 Blades Rotary arara aa A SSA AS A AE A EA EAEG 3 Blade Bolt TOrqu gt oi A E ee eee te hae 62 Nem 46 lb ft Cutting Height Ap prox srnu aaa te See ieee eee a A eee 25 102 mm 1 4 in Cutting Width A ee oe eee ee ee eee eee eee Oe ee OR a ale 1219 mm 48 in Recommended Lubricants Engine Oil 200 dati ieee aie AA A A eee is API Service Classification SG or SF RA a a ee SP SAE Multi Purpose EP Grease Eubricant is 23 05 eit nce 3 sec A Lee eee Sees hae ES ee General All Purpose Spray Specifications and design subject to change without notice Specifications 62 WARRANTY Limited Warranty For New Scotts Brand Products U S Only Manufactured by John Deere U S Only A GENERAL PROVISIONS The warranties de
37. The United States Environmental Protection Agency EPA the California Air Resources Board CARB and John Deere are pleased to explain the emission control system warranty on your 1995 or later small off road equipment Warranty 64 WARRANTY engine In California 1995 and later small off road equipment engines must be designed built and equipped to meet the State s stringent anti smog standards In other states 1997 and later model year equipment engines must be designed built and equipped to meet the U S EPA regulations for small non road spark ignition engines John Deere must warrant the emission control system on your small off road equipment engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road equipment engine Your emission control system may include parts such as the carburetor fuel injection system and ignition system Also included may be connectors and other emission related assemblies Where a warrantable condition exists John Deere will repair your small off road equipment engine at no cost to you including diagnosis parts and labor John Deere Emission Control System Warranty Coverage In California 1995 and later small off road equipment engines are warranted relative to emission control parts for two years In other states 1997 and later model year equipment engines are warranted relative to emission control parts for two years
38. UMBER Oil Filter e 17hp N A e 17 5 hp AM125424 e 20825hp LG492932S Battery AM123101 Spark Plug M78543 Champion RC12YC Headlight Bulb AD2062R Belts Mower Drive e 42 3 in 1 Deck GX20072 e 48 3in1 Deck GX20305 Blades 42 3 in1 Deck e Standard GX20249 Bagging GX20433 Blades 48 3 in1 Deck e Standard GX20250 Bagging GX20434 e Mulching GX20819 ITEM PART NUMBER Home Maintenance Kit e 1742 LG241 e 17 542 LG242 e 2048 amp 2548 LG243 Air Cleaner Element Foam e 17hp LG274874 e 17 5 hp M131303 e 20 amp 25hp LG273638S Air Cleaner Element Paper e 17hp LG695547 e 17 5 hp M145944 e 20 amp 25hp LG499486S Fuel Filter e 17hp LG394358 e 17 5 hp AM107314 e 20 amp 25hp LG691035 Part numbers are subject to change without notice Part Numbers may be different outside the U S A Replacement Parts 27 SERVICE INTERVALS Servicing Your Machine IMPORTANT Avoid damage Operating in extreme conditions may require more frequent service intervals e Engine components may become dirty or plugged when operating in extreme heat dust or other severe conditions e Engine oil and spark plugs may lose efficiency if machine is operated constantly at slow or low engine speeds or with frequent short trips Please use the following timetables and the maintenance schedule located under the seat to perform routine maintenance on your machine Interv
39. Unlock park brake and release brake pedal B d Engage PTO C e Raise up off seat Do not get off tractor Result Engine and mower blades should begin to stop If engine and mower blades do not begin to stop there is a problem with your safety interlock circuit 3 Second test MX7697 Picture Note Machine with mechanical PTO shown a Disengage PTO C b Start engine c Unlock park brake and release brake pedal B d Raise up off seat Do not get off tractor Result Engine should begin to stop If engine does not begin to stop there is a problem with your safety interlock circuit 4 Third test MX7697 Picture Note Machine with mechanical PTO shown a Disengage PTO C b Start engine c Lock park brake d Raise up off seat Do not get off tractor Result Engine should continue to run If engine stops Operating 16 OPERATING there is a problem with your safety interlock circuit Testing Reverse Implement Option RIO 1 Park machine safely See Parking Safely in the SAFETY section 2 Start engine 3 Engage PTO to start attachment A CAUTION Avoid injury Rotating blades are dangerous Children or bystanders may be injured by runover and rotating blades Before backing up carefully check the area around the machine 4 Look behind the vehicle to be sure there are no bystanders 5 Begin reverse travel by depressing reverse foot pedal for au
40. aged Mower IF CHECK Discharge Chute Plugged Travel speed too fast Grass too long Grass too wet Engine rpm not at wide open throttle Restricted air flow Belt installed incorrectly Troubleshooting 54 TROUBLESHOOTING IF CHECK Patches Of Grass Uncut Travel speed too fast Engine rpm not at wide open throttle Mower deck needs cleaning Belt Slipping Debris in sheaves Worn belt Belt tension is incorrect Too Much Vibration Debris on mower deck or in sheaves Damaged drive belt Damaged sheaves or sheaves out of alignment Blades out of balance Blades Scalping Grass Cutting too low Mower wheels not adjusted correctly Turning speed too fast Ridges in terrain Rough or uneven terrain Low tire pressure Mower Loads Down Tractor Engine rpm too low Travel speed too fast Debris wrapped around mower spindles Uneven Cut Mower deck not leveled properly Travel speed too fast Blades dull Mower wheels not adjusted correctly Tire pressure unequal Mower Or Other Attachment Stops When Reverse Foot Pedal Is Depressed And Attachment Is Engaged Hydrostatic Normal condition See Using Reverse Implement Option in the OPERATING section Mower Or Other Attachment Stops When Gear Shift Lever Is Moved To The R REVERSE Position And Attachment Is Engaged Gear Normal condition See Using Rev
41. als Before Each Use e Check fuel level e Check engine oil level e Clean air intake screen e Check safety systems e Check tire pressure e Check tighten loose hardware After First 5 Hours e Change engine oil e On 42 3 in 1 Check and adjust mower deck belt tension e On 42 3 in 1 Check and adjust mower deck spindle brakes e Lubricate front axle pivot e Lubricate front wheel spindles and wheel bearings Every 25 Hours e Change engine oil Service more frequently under dusty conditions e Replace oil filter e Check clean battery e Clean replace air cleaner element and precleaner Service more frequently under dusty conditions e Clean engine cooling fins e Replace fuel filter e Replace spark plug e Sharpen replace blades e Clean mower deck e Level mower deck e On 42 3 in 1 Check and adjust mower deck belt tension e On 42 3 in 1 Check and adjust mower deck spindle brakes e Lubricate front axle pivot e Lubricate front wheel spindles and wheel bearings Every 50 Hours e Lubricate pivot points and seat with general all purpose spray lubricant See Lubricating Pivot Points and Lubricating Seat in the SERVICE LUBRICATION section Every 100 Hours e Replace mower drive belt e Sharpen replace blades Before Storage e Change engine oil e Replace oil filter e Check clean battery e Charge battery e Clean replace air cleaner precleaner e Check replace air
42. cleaner element e Clean air intake screen e Clean engine cooling fins e Replace fuel filter e Replace spark plug e Add fuel stabilizer e Sharpen replace blades e Clean mower deck e Level mower deck e On 42 3 in 1 Check and adjust mower deck belt tension e On 42 3 in 1 Check and adjust mower deck spindle brakes e Check safety systems e Check tighten loose hardware e Check tire pressure e Lubricate front axle pivot e Lubricate front wheel spindles and wheel bearings e Lubricate pivot points and seat with general all purpose spray lubricant See Lubricating Pivot Points and Service Intervals 28 SERVICE INTERVALS Lubricating Seat in the SERVICE LUBRICATION section After Storage e Charge battery e Check safety systems e Check tighten loose hardware e Check tire pressure Service Intervals 29 SERVICE LUBRICATION Grease IMPORTANT Avoid damage Use recommended John Deere greases to avoid component failure and premature wear The recommended John Deere greases are effective within an average air temperature range of 29 to 135 degrees C 20 to 275 degrees F If operating outside that temperature range contact your Servicing dealer for a special use grease The following greases are preferred e John Deere Multi Purpose SD Polyurea Grease John Deere Multi Purpose HD Lithium Complex Grease e John Deere Moly High Temperature EP Grease If not using a
43. clutch damage make sure front draft rod is installed correctly Secure rod with washer and spring locking pin on the left side of mower deck bracket MX10521 e On 42 3 in 1 Make sure belt is routed through both belt guides H 9 Remove wood blocks from both sides of mower deck 10 0n machines with 42 3 in 1 Attach PTO drive cable MX10529 Picture Note 42 3 in 1 used for photo purposes 7 Install front draft rod C into mower deck bracket D and secure with washer and spring locking pin E on the left side of bracket as shown MX10520 Picture Note 48 3 in 1 used for photo purposes 8 Put mower drive belt on engine drive sheave F e On 48 3 in 1 Move idler sheave G and tensioning arm toward front of tractor and hold while installing belt on drive sheave MX7681 MX10517 Picture Note 42 3 in 1 only a Route cable under mower belt and brake rod and attach cable spring I to idler sheave bracket J b Pull out on cable K align black end of cable with slot in bracket L and release cable into slot Secure with spring locking pin M 11 Level mower Service Mower 42 SERVICE MOWER Replacing Mower Drive Belt 42 3 in 1 A CAUTION Avoid injury Rotating blades are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently e Always wear gloves when handlin
44. ducts 2 Any product that has been altered or modified in ways not approved by John Deere 3 Depreciation or damage caused by normal wear lack of reasonable and proper maintenance failure to follow operating instructions misuse lack of proper protection during storage or accident 4 Normal maintenance parts and service D SECURING WARRANTY SERVICE To secure warranty service the purchaser must 1 report the product defect to an authorized dealer and request repair or replacement within the applicable warranty term 2 present evidence of the warranty start date and 3 make the product available to the dealer or service center within a reasonable period of time E LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE TO THE EXTENT PERMITTED BY LAW NEITHER JOHN DEERE NOR ANY COMPANY AFFILIATED WITH IT MAKES ANY WARRANTIES REPRESENTATIONS CONDITIONS OR PROMISES RESPECTING THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE AND COVERED BY THIS WARRANTY OTHER THAN THOSE LISTED ABOVE THIS EXCLUSION INCLUDES FUNDAMENTAL TERMS REPRESENTATIONS CONDITIONS AND WARRANTIES WHICH MAY BE EXPRESSED OR IMPLIED VERBAL OR OTHERWISE INCLUDING IMPLIED OR STATUTORY CONDITIONS OR WARRANTIES OF MERCHANTABILITY AND FITNESS WHETHER PURSUANT TO THE SALE OF GOODS ACT OR ANY OTHER STATUTE OF ANY PROVINCE OR OTHERWISE EXCEPT WHERE SUCH IMPLIED OR STATUTORY CONDITIONS OR WARRANTIES MAY NOT B
45. e dado 27 Lubricants Recommended Specifications 63 Lubricating Front Axle Pivot essere 30 Lubricating Front Wheel Bearings and Spindles 30 Lubricating Mower Deck Lift Linkage and Pivot Points 31 M Machine Pushing 2 cceeeeeeeeeeeeeeeeeeeeeneeaeeeeeeeeeees 23 Metal Surfaces Repairing and Cleaning n se 52 Mower Blades Checking cccccscccccssssteseeessneeeeeesnaes 45 Index 68 INDEX Mower Blades Servicing ooooccccconoocccncononncncnonannnoncnnnns 45 Mower Deck 42 3 in 1 Specifications ooonicnn 63 Mower Deck 48 3 in1 Specifications ooooonnnin 63 Mower Deck Lift Linkage Lubrication eee 31 Mower Deck Wheels Adjusting ooococccnoccccccnncccccncnnnns 12 Mower Deck Installing ccccceeeeeeeeeeeeeteeeeeeeeeeeeees 41 Mower Deck REMOVING ccccceeeeeeeeeeeettteeeeeeeeeeeees 40 Mower Drive Belt 42 3 in 1 Replacing eee 43 Mower Drive Belt 48 3 in 1 Replacing como 43 Mower Level Side to Side and Front to Rear Check 12 Mower Level Adjusting eeen 13 60 Mower Lift Lever USING cccceeeeeeeeeeeeetteeeeeeeteeeees 22 Mower Troubleshooting coooocccccnnoccccccnonccccnccnnanccnnnnnnns 55 Mower or Optional Bagger Dismounting to Inspect or Un plug alii nd eet 24 Mower Using Engaging and Disengaging 23 MOW
46. e key is Operating 17 a OPERATING left in the on or run position but will automatically shut off fter two hours Starting the Engine A CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause serious illness or death Move the vehicle to an outside area before running the engine Do not run an engine in an enclosed area without adequate ventilation e Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area e Allow fresh outside air into the work area to clear the exhaust fumes out a A O N Sit in seat Disengage mower blades Lock the park brake Put transmission in neutral Check starting conditions MX10501 MX7697 e If engine is cold On Models 2048 and 2548 move throttle lever A to the half speed position and move choke lever B up to the choke position On all other Models move throttle choke lever C up to the choke position e If engine is warm Move throttle lever to the half speed position IMPORTANT Avoid damage Starter may be damaged if starter is operated for more than 20 seconds at a time e Wait two minutes before trying again if engine Oo a No M94336a 6 Turn key to start position D for no more than five seconds 7 Release key to run position E when engine starts and on models 2048 and 2548 gradually move choke lever dow
47. efective safety switch Electrical problem See Electrical Troubleshooting Section Engine Is Hard To Start Carburetor is not adjusted properly or dirty Plugged fuel filter Faulty spark plug Stale or improper fuel Loose or corroded electrical connections Engine oil viscosity Engine Runs Unevenly Cooling fins plugged Loose electrical connections Choke or throttle cable sticking Fuel line or fuel filter plugged Stale or dirty fuel Improper fuel Air cleaner element plugged Engine Misses Under Load Faulty spark plug Stale or dirty fuel Plugged fuel filter Troubleshooting 52 TROUBLESHOOTING IF CHECK Engine Vapor Locks Fuel tank vent plugged Dirt in fuel filter Cooling fins plugged Loose hose connection at fuel filter or fuel pump Engine Overheats Engine air intake screen plugged Cooling fins plugged Engine oil low or too high Engine operated too long at a slow idle speed Engine Will Not Idle Spark plug not gapped correctly Faulty spark plug Operator raising off the seat Engine Knocks Stale or low octane fuel Engine overloaded Low engine speed Oil level low Engine Stops Or Misses When Operating On Hillsides Fuel tank less than half full of fuel Operator raising off of the seat Engine Backfires Faulty spark plug Operator raising off of the seat Engine Loses Power Engine overheating Too much oil in engine Dirt
48. elease forward pedal to lock the cruise control Disengage Cruise Control e Depress brake pedal tap on forward pedal or push cruise control lever down to the off position Using Mower Lift Lever MX7695 Transporting or Getting On and Off Machine e Pull lift lever A all the way back to transport position or 100 mm 4 in cutting height Mowing e Push attachment lift lever A forward into the slot adjacent to the desired cutting height e Slide the mower deck height reminder tab B to the desired cutting height for the next time you mow Operating 22 OPERATING Using Mower Pushing Machine A CAUTION Avoid injury Stay clear of rotating drivelines Entanglement in rotating driveline can cause serious injury or death e Wear close fitting clothing e Stop the engine and be sure PTO driveline is stopped before getting near it e Make sure that all shields are installed and used properly A CAUTION Avoid injury With the free wheeling valve open the machine will have unrestricted motion e The machine may free wheel out of control if the free wheeling valve is opened with the machine on an incline e Park the machine on a level surface before opening the free wheeling valve 1 Start engine and run at half speed for a couple of minutes to warm up 2 Lower mower to desired cutting height position 3 Engage mower MX10501 MX7697 e On models wit
49. en flame or spark e Prevent fire and explosion caused by static electric discharge Use only non metal portable fuel containers approved by the Underwriter s Laboratory U L or the American Society for Testing amp Materials ASTM If using a funnel make sure it is plastic and has no screen or filter e Static electric discharge can ignite gasoline vapors in an ungrounded fuel container Remove the fuel container from the bed of a vehicle or the trunk of a car and place on the Safety 7 SAFETY ground away from the vehicle before filling Keep nozzle in contact with container opening while filling e When practical remove equipment from trailers or truck beds and refuel them on the ground If this is not possible use a portable plastic fuel container to refuel equipment on a truck bed or trailer e For gasoline engines do not use gas with methanol Methanol is harmful to your health and to the environment Handling Waste Product and Chemicals Waste products such as used oil fuel coolant brake fluid and batteries can harm the environment and people Do not use beverage containers for waste fluids someone may drink from them e See your local Recycling Center or John Deere dealer to learn how to recycle or get rid of waste products e A Material Safety Data Sheet MSDS provides specific details on chemical products physical and health hazards safety procedures and emerg
50. enance is required on this transmission If you suspect any transmission problems please contact your Authorized Service Center Service Transmission 39 SERVICE MOWER Installing or Removing Mower Drive Belt at Engine Drive Sheave 48 3 in 1 Only NOTE This procedure is for easy installing and removing MX10523 MX10520 1 Put lift lever in lowest position 2 Puta 15mm closed wrench or a socket on the idler sheave nut A move idler sheave toward front of tractor and hold to release belt tension 3 Install the belt on the drive sheave B 4 Release idler sheave to tighten belt 5 Use same procedure to remove belt Removing Mower 1 Park machine safely See Parking Safely in SAFETY section 2 Put wood blocks under each side of mower deck 3 Put lift lever in lowest position bringing deck down onto blocks A CAUTION Avoid injury Rotating blades are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently e Always wear gloves when handling mower blades or working near blades gp e MX10517 MX7681 Picture Note 42 3 in 1 only 4 On machines with 42 3 in 1 disconnect PTO drive cable A a Remove spring locking pin B pull and hold PTO drive cable out lift up and remove from bracket C b Remove cable spring D from idler sheave bracket E Service Mower 40
51. ency response techniques The seller of the chemical products used with your machine is responsible for providing the MSDS for that product Safety 8 OPERATING F Reverse Implement Option Switch Daily Operating Checklist l Test safety systems l Check tire pressure LJ Check fuel level L Check engine oil level Remove grass and debris from machine l Clean air intake screen J Check area below machine for leaks Avoid Damage to Plastic and Painted Surfaces Do not wipe plastic parts unless rinsed first e Insect repellent spray may damage plastic and painted surfaces Do not spray insect repellent near machine e Be careful not to spill fuel on machine Fuel may damage surface Wipe up spilled fuel immediately e Prolonged exposure to sunlight will damage the hood surface Operator Station Controls MX7697 Picture Note Console on Models L1742 and L17 542 Model L17 542 shown A Throttle Choke Lever B Service Reminder Hour Meter C Mechanical PTO Lever D Cruise Control Lever On Model L17 542 Only Storage Retainer On Model L1742 E Key Switch MX10501 Picture Note Console on Models L2048 and L2548 A Throttle Lever B Choke Lever C Service Reminder Hour Meter D Electric PTO Switch E Cruise Control Lever F Key Switch G Reverse Implement Option Switch MX7694 A Park Brake Lock Lever B Brake Clutch Pedal Operating 9 OPERATI
52. engine off e To turn headlights on turn key switch to headlights on position B To turn headlights off turn key switch to STOP position A Engine On e To turn headlights on start engine then turn key switch from run position C to headlights on position B Operating 19 OPERATING To turn headlights off turn key switch from headlights on position B to run position C Using Travel Controls on Gear Transmission A CAUTION Avoid injury Children or bystanders may be injured by runover and rotating blades Before traveling forward or rearward e Carefully check the area around the machine e Disengage the mower before backing up IMPORTANT Avoid damage Stop machine movement before shifting between reverse and forward to prevent transmission damage Travel Forward MX7694 1 Push brake clutch pedal A all the way down to stop machine MX10502 2 Move transmission shift lever B to desired travel speed 3 Release brake clutch pedal slowly Travel in Reverse MX7697 1 Push brake clutch pedal A all the way down NOTE Any operating attachment and the engine will stop as the gear shift lever is moved to R reverse with attachment engaged 2 Pull PTO lever C back to the off position to disengage attachment 3 Look behind the machine to be sure there are no bystanders nearby 4 Move shift lever B to R rev
53. enter for approved optional equipment Operating 25 OPERATING Using Storage Accessories MX10524 A Glove Storage Pocket Use the storage pocket A for small items such as gloves MX10528 On Models Without Cruise Control Use the storage retainer B to hold an electronic device such as garage door opener Using Weights A CAUTION Avoid injury The machine may become unstable when operating on slopes and or with some attachments Use front weights or rear weights to improve stability when operating on slopes or using attachments Remove weights when not required NOTE See your Authorized Service Center for recommended weights e Install front weights for added stability and steering control when you use equipment such as the rear mounted grass bagger e Install rear weights when using the snow blade or snowblower e Remove weights when not required Using Tire Chains Tire chains are recommended for use with snowblower and snow blade See your Authorized Service Center for tire chains Mowing Tips The following recommendations will produce the best lawn cut quality and appearance e Keep mower blades sharp Dull blades will tear grass tips of grass will then turn brown e Cutting grass too short may kill grass and let weeds grow easily e Adjust cutting height to remove only 1 3 of the grass ata time e Mow grass often Short grass clippings will decay quickl
54. er off e Stop the engine Before getting off the seat Stop machine Disengage mower blades Move throttle lever to slow position Lower mower to the ground Lock the park brake Stop the engine Remove the key 0 N OOA WN Wait for all moving parts to stop Transporting Machine on Trailer Be sure trailer has all the necessary lights and signs required by law A CAUTION Avoid injury Use extra care when loading or unloading the machine onto a trailer or truck e Park trailer on a level surface e Use of a trailer with sides is recommended e Keep wheels away from drop offs and edges e Back slowly and in a straight line IMPORTANT Avoid damage Transmission damage may occur if the machine is towed or moved incorrectly Move unit by hand only e Do not use another vehicle to move unit e Do not tow unit Park trailer on level surface Drive machine onto heavy duty trailer Lower mower to trailer deck a O N gt Lock park brake 5 Turn off machine and remove key 6 Fasten lawn tractor to trailer with heavy duty straps chains or cables Both front and rear straps must be directed down and outward from tractor 7 Strap down hood Using Mulch Cover A CAUTION Avoid injury Rotating blades are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently Alway
55. erse position 5 Release brake clutch pedal slowly Emergency Stopping Push down brake clutch pedal Operating 20 OPERATING Using Travel Controls on Automatic Transmission A CAUTION Avoid injury Children or bystanders may be injured by runover and rotating blades Before traveling forward or rearward e Carefully check the area around the machine e Disengage the mower before backing up Travel Forward MX7696 e Push down the forward travel pedal A Travel in Reverse NOTE Any operating attachment and the engine will stop as the reverse foot pedal is depressed with attachment engaged 1 Disengage attachment MX7697 e On models with mechanical PTO pull PTO lever B back to the off position MX10501 e On models with electric PTO push PTO switch C down to the off position 2 Look behind the machine to be sure there are no bystanders nearby MX10530 3 Touch the reverse travel pedal D with front of foot and slide foot over pedal from front to rear Emergency Stopping e Push down brake pedal Using The Reverse Implement Option RIO A CAUTION Avoid injury Rotating blades are dangerous Children or bystanders may be injured by runover and rotating blades Before backing up carefully check the area around the machine NOTE Backing up while the mower is engaged is strongly discouraged The Reverse Implement Option should be used only w
56. erse Implement Option in the OPERATING section Troubleshooting 55 STORAGE Storing Safety A CAUTION Avoid injury Fuel vapors are explosive and flammable Engine exhaust fumes contain carbon monoxide and can cause serious illness or death e Run the engine only long enough to move the machine to or from storage e Do not store vehicle with fuel in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing the machine in any enclosure Preparing Machine for Storage 1 Repair any worn or damaged parts Replace parts if necessary Tighten loose hardware 2 Repair scratched or chipped metal surfaces to prevent rust 3 Remove grass and debris from machine 4 Clean under the deck and remove grass and debris from inside chute and bagger 5 Wash the machine and apply wax to metal and plastic surfaces 6 Run machine for five minutes to dry belts and pulleys 7 Apply light coat of engine oil to pivot and wear points to prevent rust 8 Lubricate grease points 9 Check tire pressure Preparing Fuel and Engine For Storage Fuel If you have been using Stabilized Fuel add stabilized fuel to tank until the tank is full NOTE Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterioration of fuel If you are not using Stabilized Fuel 1 Park machine safely in a well ventilated area
57. es are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently e Always wear gloves when handling mower blades or working near blades NOTE Mower wheels should not contact the ground when leveling the deck 1 Make sure machine is on a flat level surface 2 Raise mower deck to highest position Operating 13 OPERATING MX7674 MX7674b Picture Note 42 3 in 1 used for illustration 3 Place a straight 2x4 piece of wood A or a 38 mm 1 5 in thick block under the edge B of each side of mower deck e Shims can be added on both sides between block of wood and mower deck edge to obtain a specific deck height if desired 4 Put mower lift handle in the lowest position bringing deck down onto blocks 5 Check that blocks are positioned under each edge Make sure blocks do not interfere with gage wheels 6 Check that there is no tension on the front draft arm If necessary loosen adjusting nut C on front draft arm so front of deck rests on wood blocks 7 On 48 3 in 1 deck Remove mower drive belt from the engine drive sheave to release belt tension MX7674 8 Loosen leveling nut D one on each side and make sure bolts and leveling brackets E slide freely in slots 9 Raise lift handle to highest position a
58. fective in material or workmanship during the applicable Warranty 63 WARRANTY warranty term Warranty service must be performed by a dealer or service center authorized by John Deere to service the type of product involved which will use only new or remanufactured parts or components furnished by John Deere Warranty service will be performed without charge to the purchaser for parts or labor The purchaser will be responsible however for any service call and or transportation of product to and from the dealer s or service center s place of business except where prohibited by law for any premium charged for overtime labor requested by the purchaser and for any service and or maintenance not directly related to any defect covered under the warranties below B WHAT IS WARRANTED Subject to paragraph C below all parts of any new Scotts Brand Product Manufactured by John Deere except batteries are warranted for the number of months or days specified below Warranty statements required by law covering engine emission related parts and components if any are found in the Operator s Manual delivered with the product EQUIPMENT USE WARRANTY TERM 1 IN RESIDENTIAL Private 24 Months Homeowner APPLICATION 2 IN ANY OTHER APPLICATION 90 Days Each warranty term begins on the date of product sale to the purchaser C WHAT IS NOT WARRANTED JOHN DEERE IS NOT RESPONSIBLE FOR THE FOLLOWING 1 Used pro
59. g mower blades or working near blades 1 Park machine safely See Parking Safely in SAFETY section 2 Remove mower deck 3 Remove drive belt MX10511 a Remove three capscrews and belt shield A b Loosen sheaves B and belt guides C c Remove mower belt 4 Inspect belt for wear or damage replace as necessary 5 Clean top surface of mower deck and sheaves A MX10512 6 Install belt on mower deck as shown Make sure belt is in the groove of each sheave and inside belt guides D 7 Tighten sheaves to 47 Nem 35 Ib ft 8 Install belt shield s 9 Install mower deck 10 Adjust mower belt tension and spindle brakes if necessary Replacing Mower Drive Belt 48 3 in 1 A CAUTION Avoid injury Rotating blades are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently e Always wear gloves when handling mower blades or working near blades 1 Park machine safely See Parking Safely in SAFETY section 2 Remove mower deck 3 Remove drive belt MX10505 a Remove seven capscrews and left and right belt Service Mower 43 SERVICE MOWER shields D MX10506 b Loosen sheaves E and F c Remove mower belt 4 Inspect belt for wear or damage replace as necessary 5 Clean top surface of mower deck and sheaves 6 Install belt on
60. h electric PTO Pull PTO switch A up On models with mechanical PTO Push PTO lever B forward 4 Push throttle lever C up to the full throttle position NOTE The mower and engine will stop as the reverse foot pedal is depressed for Automatic Transmission or when the gear shift lever is moved to the R reverse position for Gear Transmission with mower engaged 5 Disengage mower blades before moving in reverse e Tractors with mechanical PTO Pull PTO lever back e Tractors with electric PTO Push PTO switch down IMPORTANT Avoid damage Transmission damage may occur if the machine is towed or moved incorrectly Move unit by hand only Do not use another vehicle to move unit e Do not tow unit 1 Unlock the park brake 2 Put transmission in N neutral MX7691 3 On Automatic Models Pull out on free wheeling lever A 4 Push machine to desired location IMPORTANT Avoid damage The transmission might be damaged if the free wheeling lever is not pushed back in completely before attempting to start the engine Do not start or operate the machine with the free wheeling lever pulled out 5 On Automatic Models Push free wheeling lever back in Operating 23 OPERATING Unplugging Mower or Optional Bagger A CAUTION Avoid injury Rotating blades are dangerous Park the machine safely and lock the park brake before getting off the seat e Turn the mow
61. hen operating another attachment or when the operator deems it necessary to reposition the machine with the mower engaged Operating 21 OPERATING 1 Stop forward travel 2 Look behind the machine to be sure there are no bystanders MX7697 Picture Note Model 17 542 shown 3 Push and hold in the reverse implement switch A while depressing reverse foot pedal slightly for automatic transmission or moving the gear shift lever to the R reverse position for gear transmission NOTE If the engine and mower stop while repositioning the machine return the PTO lever switch to the off position Start engine and engage mower Begin again with Step 2 4 Release the reverse implement switch and reposition the machine as the machine begins to move rearward 5 Resume forward travel The mower should continue operating 6 Repeat procedure to position the machine again Using Cruise Control On Models 17 542 2048 and 2548 Only A CAUTION Avoid injury Do not use cruise control when going down hills Machine speed will increase Operate machine in a large open area to learn how the cruise control works Use cruise control when you want to maintain travel speed without having to hold the forward travel pedal down Cruise control operates only for forward travel Engage Cruise Control MX7696 1 Push forward pedal down until you reach desired travel speed 2 Pull lever A up and r
62. hrown Keep people and pets out of mowing area e Study mowing area Set up a safe mowing pattern Do not mow where traction or stability is doubtful e Test drive area with mower lowered but not running Slow down when you travel over rough ground Parking Safely Stop machine on a level surface not on a slope Disengage mower blades Lower attachments to the ground Lock the park brake Stop the engine oa RW DN Remove the key 7 Wait for engine and all moving parts to stop before you leave the operator s seat Rotating Blades are Dangerous HELP PREVENT SERIOUS OR FATAL ACCIDENTS Ya e Rotating blades can cut off arms and legs and throw objects Failure to observe safety instructions could result in serious injury or death e Keep hands feet and clothing away from mower deck when engine is running e Be alert at all times drive forward carefully People especially children can move quickly into the mowing area before you know it e Before backing up stop mower blades or attachments and look down and behind the machine carefully especially for children Do not mow in reverse e Shut off blades when you are not mowing Do not operate machine if you are under the influence of drugs or alcohol e Park machine safely before inspecting removing or unplugging mower or bagger PROTECT CHILDREN gt e Tragic accidents can occur if the operat
63. ide of deck 42 3 in 1 shown e Rotating blade e Do not put hands or feet under or into mower when engine is running e Thrown objects Before mowing clear area of objects that may be thrown by blade Do not operate mower without discharge chute or entire grass catcher in place DANGER ROTATING BLADE ap ADANGER ROTATING BLADE DO NOT PUT HANDS OR FEET UNDER OR INTO MOWER WHEN ENGINE IS RUNNING MX7694 M118610 Picture Note Located on left side of deck 42 3 in 1 shown Do not put hands or feet under or into mower when engine is running WARNING Read and follow Operatin Instructions before running engine Gasoline is flammable Allow engine to cool at least 2 minutes before refueling 2 Engines emit carbon monoxide DO NOT run in enclosed area MX7683 MX4878 Picture Note Located on 20 and 25 hp Briggs and Stratton engines e Read and follow Operating Instructions before running engine e Gasoline is flammable Allow engine to cool at least 2 minutes before refueling Engines emit carbon monoxide DO NOT run in enclosed area Safety 2 SAFETY Emission Control System Certification Label NOTE Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties Emission controls and components can only be adjusted by EPA and or CARB authorized service centers Contact your John Deere Commercial and
64. if the engine has been running Allow the engine to cool before servicing 2 Let engine cool 3 Lift hood Service Engine 36 SERVICE ENGINE MX10526 Picture Note Model 17 542 used for photo purposes 4 Disconnect spark plug wire s A one on each side on V twin engines 5 Remove spark plug s 6 Clean spark plug carefully with a wire brush 7 Inspect spark plug for e Cracked porcelain e Pitted or damaged electrodes e Other wear or damage NOTE In Canada replace spark plug with resistor plug only 8 Replace spark plug as necessary M85200 9 Check plug gap B with a wire feeler gauge To change gap move the outer electrode e Gap must be 1 mm 0 040 in 10 Install and tighten spark plugs to 20 Nem 15 Ib ft 11 Connect spark plug wires and lower hood Adjusting Carburetor NOTE Carburetor is calibrated by the engine manufacturer and is not adjustable If engine is operated at altitudes above 1829 m 6 000 ft some carburetors may require a special high altitude main jet See your John Deere dealer If engine is hard to start or runs rough check the troubleshooting section of this manual Possible engine surging will occur at high throttle with transmission in N neutral and mower engagement lever disengaged This is a normal condition due to the emission control system After performing the checks in the troubleshooting section and your engine i
65. jewelry and long hair away from any moving parts to prevent them from getting caught e Lower attachments to the ground before servicing machine Disengage all power and stop the engine Lock park brake and remove the key Let machine cool e Disconnect battery or remove spark plug wire before making any repairs e Keep all nuts and bolts tightened especially blade attachment bolts e Securely support any machine elements that must be raised for service work e Never run engine unless park brake is locked e Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Replace all worn or damaged safety and instruction decals e To prevent fires remove any buildup of grease oil or debris from the machine especially the engine compartment e Charge battery in an open well ventilated area away from sparks Unplug battery charger before connecting or disconnecting from the battery Use insulated tools Do not modify machine or safety devices Unauthorized modifications may impair its function and safety Do not wear radio or music headphones while servicing the machine Safe service requires your full attention Safety 6 SAFETY Prevent Fires IMD EPA e Never remove fuel cap or add fuel with engine running or hot Allow engine to cool for several minutes e Never store equipment with fuel in the tank inside a building where fumes may
66. lt 42 3 in 1 Replacing Mower Drive eee 43 Belt 48 3 in 1 Replacing Mower Drive ee 43 Belt Installing and Removing Mower Drive Belt at Engine Drive Sheave 48 3 in 1 only eseese 40 Blades Balancing cccccceeecceeeeeeeeeeeeeeeeenneeeeeeeeeeeees 46 Blades Checking Mower cccccssccecesssseeeeesssseeeesees 45 Blades Servicing MOWE coooooccccconoonccncooonncncnonananoncnnnns 45 Blades Sharpening cccccccceeeseeeeeseeeeeeeeseneeessteeeseaes 46 Brake 42 3 in 1 Only Adjusting Spindle 44 Brake Switch Testing Park ccccccccsssseeesssnteeeeeeees 15 Brake Testing Park cccccccecceeeceeeeeeeeeeeeeeneeeeeeeeeeeeees 15 Brake Using Park oooooccccnccnnccocccccnnnncccnnnnnnnnnnncccnnancccnnns 17 Bulb Replacing Headlight ooococonnocccccnnoccccccnnnancccncnnnos 48 cC Capacities Specifications oooonicccnnicinnnconnncccnonccaninancnnno 62 Carburetor Adjusting oooccnoccconocccononccconacnnoncccnanccananacanno 37 CargO Mount System USING cooocccicccccnocccconcccnanacaninananano 25 Certification Label viciosa 3 Chains USING Tire eieaa A 26 Chart Using Troubleshooting ococnccccnnccccnocccnancanincanano 53 Cleaning Air Intake Screen oconccccnnnccnnocccconcccnanccaninacanano 34 Controls on Automatic Transmission Using Travel 21 Controls on Gear Transmission Using Travel 20 Controls Miscella
67. mower deck as shown Make sure belt is in the groove of each sheave 7 Tighten sheaves to 47 Nem 35 Ib ft 8 Install belt shield s 9 Install mower deck Adjusting Mower Belt Tension 42 3 in 1 Only MX7681 1 Park machine safely See Parking Safely in the SAFETY section 2 Loosen nuts A and move cable bracket B away from the center of deck to tighten belt tension Tighten nuts Adjusting Spindle Brakes 42 3 in 1 Only A CAUTION Avoid injury Rotating blades are dangerous Mower blades must stop within 5 seconds after mower is turned off Check spindle brake measurement every 25 hours or once a year whichever comes first IMPORTANT Avoid damage Avoid belt damage Spindle brake engagement should be checked and corrected every time the mower belt tension is adjusted Mower belt tension should be adjusted if required before brakes are adjusted 1 Park machine safely See Parking Safely in the SAFETY section 2 Remove mower deck MX10512 3 Remove left belt shield and adjust two blade brakes A MX10507 4 Measure distance from spindle brake bracket B to nut C on end of brake rod e Bracket to nut distance should be 2 3 mm 0 08 0 12 in 5 If adjustment is required turn nut C on end of brake Service Mower 44 SERVICE MOWER rod in correct direction to set brake at proper distance from pulley 6 Adjust both brakes 7
68. n to the off position e If engine does not start wait 10 seconds e Turn key to start position again for no longer than 5 seconds e Repeat procedure if necessary IMPORTANT Avoid damage Unnecessary engine idling may cause engine damage Excessive idling can cause engine overheating carbon build up and poor performance 8 Let engine run at half speed position for a couple of minutes to warm up before operating machine Idling Engine IMPORTANT Avoid damage Unnecessary engine idling may cause engine damage Excessive idling can cause engine overheating carbon build up and poor performance Operating 18 OPERATING MX10526 Picture Note Model 17 542 used for photo purposes Engine is air cooled and needs a large volume of air to keep cool Keep air intake screen A on top of engine clean Stopping the Engine MX7697 Picture Note Model 17 542 used for photo purposes 1 Move throttle lever A to slow position and let engine run at low throttle a few seconds 5 AS M94336a 2 Turn key to STOP position B Engine will stop and headlights will turn off 3 Remove key 4 Lock the park brake Using Headlights ae A STOP Position B Headlights On Position C Run Position D Start Position M94336a Engine Off NOTE Headlights will drain the battery rapidly if key switch is left in headlights on position B with the
69. nd then lower back down to 25 mm 1 in cutting height to position the deck and brackets 10 Apply slight pressure on leveling brackets E one on each side by pulling down to remove slack in linkage Tighten nuts D one on each side to 55 Nem 40 ft lbs 11 Turn adjusting nut C on front draft arm clockwise until deck begins to raise off wood blocks 12 0n 48 3 in 1 Put lift lever in the lowest position and install mower drive belt on engine drive sheave 13 Set preferred cutting height 14 Check front to rear mower level again and adjust if necessary MX10529 Picture Note 42 3 in 1 shown e Turn front adjusting nut C clockwise to raise front of mower deck or counterclockwise to lower front of mower deck Operating 14 OPERATING Testing Safety Systems A CAUTION Avoid injury Engine exhaust fumes contain carbon monoxide and can cause serious illness or death Move the vehicle to an outside area before running the engine Do not run an engine in an enclosed area without adequate ventilation e Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area e Allow fresh outside air into the work area to clear the exhaust fumes out Use the following checkout procedure to check for normal operation of machine If there is a malfunction during one of these procedures Do not operate machine See your John Deere dealer fo
70. neous ccccccccccccccncncnccnncnonononononononnnnns 10 Controls Operator Station coonoocccccnnoccccncnonaccnnnonannnnncnnnns 9 Cruise Control USING ooooocccccnnoccccncoonoccnnnononnncnnnnnnnnnonons 22 Cutting Height Adjusting oooconncccnnncicinacccnoncnconancninacannno 11 D Daily Operating Checklist ooooonocccnnncccinnccnncccnnnccninrncnonnno 9 Dimensions Specifications ccccccceceeeeeeeeeteeeeeteeeteaes 62 E Electrical Specifications ccccccceeeeseeeseeeeeeeneeeeeneeeteaes 62 Electrical Troubleshooting oooocccononccccononoccccnonanancnnnnnnns 55 Emission Compliance Period oooocccnncccnincccccnoccconnncnnanccnnns 3 Emission Control System Certification Label 3 Engine Idling serienn harii i Air 18 Engine Oil eieiei ciate iarna a 32 Engine Oil Level Checking oooconccconnccconncccnncccncnnrnccnnncns 32 Engine Oil and Filter Changing s es 33 Engine Specifications ooooonnnnnncnnnnnnnnnnncnnccnnncccnnnrccnnnnnns 62 Engine Troubleshooting oomocccccnnnoncccnnnnconccnnonanancnnnnnnnnnos 53 Engine Warranty Maintenance Statement 006 32 Engine and Fuel Storage Preparing eeseeeeeees 57 Engine Starting ccccceccceceeeeeeeeeeeeeneeeeeeeeeeeeeesenaeeeeeees 18 Engine Stopping cccccceceeceseeeeeeeteeeseeeeeeeneeeessaeeeeeees 19 F Filter Changing Engine Oil cceceeeeeeeeeeeeeesteeeeeeees 33 Filter Replacing Fuel
71. ny of the preferred greases be sure to use a general all purpose grease with an NLGI grade No 2 rating Wet or high speed conditions may require use of a special use grease Contact your Servicing dealer for information Lubricating Front Axle Pivot MX10500 e Lubricate front axle center pivot A with one or two shots of general all purpose grease Lubricating Front Axle Wheel Spindles and Bearings MX7700 e Lubricate front wheel spindles A and bearings B one on each side with one or two shots of general all purpose grease Lubricating Seat MX7699 e Lubricate plastic washers and bushings A under the seat with a general all purpose spray lubricant Service Lubrication 30 SERVICE LUBRICATION Lubricating Pivot Points MX10515 Picture Note 42 3 in 1 used for illustration A Lift Pivots B Mower Deck Pivot Points on both sides MX10512 Picture Note 42 3 in 1 used for illustration A Blade Brake Pivots 42 3 in 1 only B Deck Idler Pivot e Lubricate these pivot points with a general all purpose spray lubricant Service Lubrication 31 SERVICE ENGINE Engine Warranty Maintenance Statement Maintenance repair or replacement of the emission control devices and systems on this engine which are being done at the customers expense may be performed by any non road engine repair establishment or individual
72. or is not alert to the presence of children Keep children out of the mowing area and under the watchful care of another responsible Safety 4 SAFETY adult e Never assume that children will remain where you last saw them Children are attracted to mowing activity stay alert to the presence of children e Keep children indoors when you are mowing Turn the machine off if a child enters the mowing area e Use extra care when you come to blind corners shrubs trees or other objects that may block your vision e Do not let children or an untrained person operate the machine e Do nat carry or let children ride on any attachment or machine even with the blades off Do not tow children in a cart or trailer Avoid Tipping e Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it e Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction e Slow down before you make a sharp turn or operate on a slope Choose a low gear or speed so that you will not have to stop or shift while on the slope e Do not turn on slopes unless necessary Turn slowly and turn downhill Do not shift to neutral and coast downhill e Stay alert for holes and other hidden hazards in the terrain Uneven terrain could overturn
73. own and behind before and while backing e Never carry children even with blades off DEATH A WARNING AVOID SERIOUS INJURY OR DEATH Drive up and down slopes not across Remove objects that could be thrownby blades Avold suden turns I machine stops going uphil siop Readloperator s manual blade and back down slowly When leaving machina Keep safety devices guards shields Slop engine and switches In place and working Setpark brake Remove key GX20207 MX7692 e Drive up and down slopes not across e Avoid sudden turns e If machine stops going uphill stop blades and back down slowly e Keep safety devices guards shields and switches in place and working e Remove objects that could be thrown by blades e Read operators manual e When leaving machine Stop engine Set park brake Remove key DANGER CAUTION POISON pr M128699 MX7686 Picture Note Located on battery Safety 1 SAFETY e Shield eyes explosive gases can cause blindness or injury e No sparks flames smoking e Sulfuric acid can cause blindness or severe burns e Flush eyes immediately with water Get medical help fast e Keep out of reach of children e Do not tip e Keep vent caps tight and level DANGER ROTATING BLADE THROWN OBJECTS MX7693 M89504 Picture Note Two on right s
74. p B and drain oil into oil drain pan Allow oil to drain completely 6 Remove dipstick A 7 Replace oil filter C if equipped a Wipe dirt from around oil filter C b Place a drain pan or funnel under filter tray c Remove old filter and wipe off filter tray d Put a light coat of fresh clean oil on the filter gasket e Install replacement oil filter by turning oil filter to the right clockwise until the rubber gasket contacts filter base Tighten filter an additional one half turn 8 Install drain cap 9 Add oil no higher than FULL mark on dipstick Use approximately the amount of oil listed below Do not overfill 10 Install dipstick Service Engine 33 SERVICE ENGINE 11 Start and run engine at idle to check for leaks Stop engine Fix any leaks before operating 12 Check oil level add oil if necessary Cleaning Air Intake Screen and Engine Fins A CAUTION Avoid injury Touching hot surfaces can burn skin The engine and components will be hot if the engine has been running Allow the engine to cool before servicing IMPORTANT Avoid damage The engine is air cooled and requires a large amount of air intake when running Reduced air intake can cause overheating Keep air intake screen and cooling fins clean Keep covers and screens in place 1 Park machine safely See Parking Safely in the SAFETY section 2 Lift hood MX105 Picture Note Model 17
75. r service Perform these tests in a clear open area Keep bystanders away Testing Park Brake Switch 1 Park machine safely See Parking Safely in the SAFETY Section 2 Sit on seat MX7694 3 Unlock the park brake A 4 Try to start engine Result Engine must not start If engine starts there is a problem with your safety interlock circuit Testing Park Brake 1 Park machine safely See Parking Safely in the SAFETY Section MX7694 2 Lock the park brake A 3 Put transmission in neutral Engage free wheeling lever on units with an automatic transmission 4 Try to push machine manually Result Park brake must prevent machine from moving If machine moves parking brake needs to be adjusted Testing PTO Switch 1 Park machine safely See Parking Safely in the SAFETY Section 2 Sit on seat Operating 15 OPERATING MX10501 MX7697 3 Lock the park brake A 4 Engage PTO e On models 2048 and 2548 Pull PTO switch B up e On all other models Push PTO lever C forward 5 Try to start engine Result Engine must not start If engine starts there is a problem with your safety interlock circuit Testing Seat Switch 1 Park machine safely See Parking Safely in the SAFETY Section 2 First test a Start engine MX7697 Picture Note Machine with mechanical PTO shown b Move throttle lever A up to maximum engine speed c
76. rburetor air intake it must be removed 7 Lift out filter cartridge C and inspect it for damage IMPORTANT Avoid damage Dirt and debris can enter the engine through a damaged filter element Do not wash paper element Do not attempt to clean paper element by tapping against another object e Do not use pressurized air to clean element e Replace element only if it is very dirty damaged or the seal is cracked 8 Inspect the foam precleaner without removing it If the foam precleaner D is dirty a Remove it from the filter carefully b Wash precleaner in a solution of warm water and liquid detergent c Rinse precleaner thoroughly Squeeze out excess water in a dry cloth until precleaner is completely dry d Put approximately 30 ml 1 0z of clean engine oil onto the precleaner Squeeze precleaner to distribute the oil evenly Squeeze out excess oil with a clean cloth 9 Clean air cleaner housing carefully Prevent any dirt from falling into carburetor 10 Install foam precleaner mesh side up 11 Install cartridge Make sure cartridge and seal are properly seated and sealing the carburetor air intake area 12 Install air cleaner cover and tighten knobs Do not overtighten 13 Lower hood Checking Spark Plug 1 Park machine safely See Parking Safely in the Safety Section A CAUTION Avoid injury Touching hot surfaces can burn skin The engine and components will be hot
77. roblem see the dealership manager or owner your parts and service needs B First discuss your questions or problems with your D If your questions or problems are not resolved by the dealer s trained parts and service staff dealer then go to Step 3 Step 3 Call the John Deere Customer Communications Center A Your John Deere dealer is the most efficient source in addressing any concern but if you are not able to resolve your problem after checking your operators manual and contacting your dealer call the Customer Communications Center B For prompt effective service please have the following ready before you call The name of the dealer with whom you ve been working Your 13 digit serial number which you recorded on the Your equipment model number inside front cover of this manual Number of hours on machine if applicable If the problem is with an attachment your attachment identification number C Then call 1 800 537 8233 and our advisor will work with your dealer to investigate your concern Quality Statement 71 Record Service Dates SERVICE RECORD Oil Change Oil Filter Change Lubricate Machine Air Cleaner Element Check Clean Fuel Filter Change Service Record 72
78. rvicing always provide the product model and identification numbers You will need to locate the model and serial number for the machine and for the engine of your machine and record the information in the spaces provided below DATE OF PURCHASE DEALER NAME DEALER PHONE MX10531a PRODUCT IDENTIFICATION NUMBER A ENGINE SERIAL NUMBER B MOWER DECK SERIAL NUMBER C Register Your Product and Warranty Online To register your product through the Internet simply go to www JohnDeereWarrantyRegistration com Completing the information either online or with the product warranty card will ensure the customer that their product receives all post sales service and important product information Product Identification TABLE OF CONTENTS Safety mre A RBs O A a A A ON 1 Operating secs eae aes Gah EE d OM Ait A 9 Replacement Paridad tanec aes 27 Service MaS A A a Seed A aaa 28 Service Lubricante ara alabando TE a Taaa a eea 30 Semice Eng cid io aa le ad la aa aa ed 32 Service Transmission venie a ae EA A A l 39 Senice MOWER iia E A A AA AAA AS A AAA AA DAA 40 Service Electrical taa 47 Service Miscellaneous cilindrada aR TETA A aE Ear A E ENEA R aE EER ae Ta 50 Troubleshooting eo coccion chee eee E ANa ERENER Eea AENA quate EEA POA KOEKA E ANNEE A ERATAN A NEETER APAE E TEE E AAS 53 SMA A A aia ca OAE A add ease nee GS 57 Assembly oc AA AAA ne eee 59 Specification Snn A AA AA A he el ee te
79. s e Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point On slopes the weight of towed equipment may cause loss of traction and loss of control Safety 5 SAFETY Wear Appropriate Clothing Y a 5 ua e Wear close fitting clothing and safety equipment appropriate for the job e Always wear safety goggles or safety glasses with side shields when operating the mower e Wear a suitable protective device such as earplugs Loud noise can cause impairment or loss of hearing e Do not wear radio or music headphones Safe service and operation requires your full attention Driving Safely on Public Roads Avoid personal injury or death resulting from a collision with another vehicle on public roads A Y H SJ AR ait ES te A y e Use safety lights and devices Slow moving machines when driven on public roads are hard to see especially at night Whenever driving on public roads use flashing warning lights and turn signals according to local regulations Extra flashing warning lights may need to be installed Practice Safe Maintenance e Understand service procedure before doing work Keep area clean and dry e Never lubricate service or adjust machine while it is moving Keep safety devices in place and in working condition Keep hardware tight e Keep hands feet clothing
80. s determined from the Warranty Code printed at the top of the battery and chart below Installation costs are not covered by warranty after 90 days from the date of purchase THIS WARRANTY DOES NOT COVER A Breakage of the container cover or terminals B Depreciation or damage caused by lack of reasonable and necessary maintenance or by improper maintenance C Transportation mailing or service call charges for warranty service LIMITATION OF IMPLIED WARRANTIES AND PURCHASER S REMEDIES To the extent permitted by law neither John Deere nor any company affiliated with it makes any warranties representations or promises as to the quality performance or freedom from defect of the products covered by this warranty IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT APPLICABLE SHALL BE LIMITED IN DURATION TO THE APPLICABLE ADJUSTMENT PERIOD SET FORTH HERE THE PURCHASER S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES ARE THOSE SET FORTH HERE IN NO EVENT WILL THE DEALER JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Note Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages So these limitations and exclusions may not apply to you This warranty gives you specific legal rights and you may
81. s still not performing correctly contact your John Deere dealer Replacing Fuel Filter A CAUTION Avoid injury Fuel vapors are explosive and flammable Do not smoke while handling fuel e Keep fuel away from flames or sparks e Shut off engine before servicing e Cool engine before servicing Work in a well ventilated area e Clean up spilled fuel immediately NOTE Change filter when fuel is low 1 Park machine safely See Parking Safely in the SAFETY section A CAUTION Avoid injury Touching hot surfaces can burn skin The engine and components will be hot if the engine has been running Allow the engine to cool before servicing 2 Let engine cool 3 Lift hood 4 Put a drain pan under fuel filter Service Engine 37 SERVICE ENGINE MX7685 Picture Note Model 17 542 used for photo purposes 5 Slide hose clamps A away from fuel filter B using a pliers 6 Disconnect hoses from filter IMPORTANT Avoid damage Incorrect installation of fuel filter may cause engine damage Install the filter with the arrow pointing in the direction of fuel flow for proper operation 7 Connect hoses to new filter making sure the filter arrow is pointed in the direction of the fuel flow 8 Install clamps and check for leaks 9 Lower hood Service Engine 38 SERVICE TRANSMISSION Checking Transmission The transmission is a sealed component No maint
82. s wear gloves when handling mower blades or working near blades Side Discharge 1 Disconnect hooks from slot and or wheel brackets and remove mulch cover when side discharge is preferred 2 Make sure the correct blades are installed for maximum side discharge operation Mulching MX10441 Picture Note 48 3 in 1 used for illustration 1 Raise discharge chute A and metal deflector B Operating 24 OPERATING MX10440 MX8868 2 Install mulch cover C onto mower deck D Mulch cover lip E must be seated in mower deck groove 3 Hook mulch cover to mower deck e 48 3 in 1 wheel bracket grooves F e 42 3 in 1 slot G on left side and wheel bracket hole H 4 Lower discharge chute and metal deflector 5 Make sure the correct blades are installed for maximum mulching operation Using the Power Port Models 2048 and 2548 Only A CAUTION Avoid injury Safe operation requires your full attention Do not wear radio or music headphones while operating machine MX7696 An electric power port A can be used for accessories See your Authorized Service Center Using CargO Mount System MX7694 A Front and Rear CargO Mount System The front and rear CargO Mount System brackets A can be used for easy attachment of selected optional equipment Use John Deere approved optional equipment only See your Authorized Service C
83. scribed below are provided by John Deere Company John Deere to the original purchasers of new Scotts Brand Products Manufactured by John Deere Under these warranties John Deere will repair or replace at its option any covered part which is found to be defective in material or workmanship during the applicable warranty term Warranty service must be performed by a dealer or service center authorized by John Deere to service the type of product involved which will use only new or remanufactured parts or components furnished by John Deere Warranty service will be performed without charge to the purchaser for parts or labor The purchaser will be responsible however for any service call and or transportation of product to and from the dealer s or service center s place of business for any premium charged for overtime labor requested by the purchaser and for any service and or maintenance not directly related to any defect covered under the warranties below B WHAT IS WARRANTED All parts of any new Scotts Brand Product Manufactured by John Deere except batteries are warranted for the number of months or operating hours specified below Warranty statements required by law covering engine emission related parts and components are found in the Operator s Manual delivered with the machine EQUIPMENT USE WARRANTY TERM 1 IN RESIDENTIAL Private 24 Months Homeowner APPLICATION 2 IN ANY OTHER APPLICATION 90 Days
84. shing compound to remove surface scratches 3 Apply wax to entire surface Repairing Deep Scratches bare metal or primer showing 1 Clean area to be repaired with rubbing alcohol or mineral spirits 2 Use paint stick with factory matched colors available from your John Deere dealer to fill scratches Follow directions included on paint stick for use and for drying 3 Smooth out surface using an automotive polishing compound Do not use power buffer 4 Apply wax to surface Service Miscellaneous 51 TROUBLESHOOTING Using Troubleshooting Chart If you are experiencing a problem that is not listed in this chart see your John Deere distributor for service When you have checked all the possible causes listed and you are still experiencing the problem see your John Deere distributor Engine IF CHECK Poor Engine Performance Dirt in fuel system or fuel is old Replace fuel with fresh stabilized fuel Obtain fuel from another supplier before suspecting machine problems Suppliers blend fuels differently and changing suppliers will generally solve any performance problems Fuel blended with alcohol or ether may contribute to performance problems by causing gum and varnish deposits especially if fuel is stored for several weeks or more Obtain fresh fuel Engine Will Not Start Brake pedal not depressed PTO is engaged Spark plug wire is loose or disconnected Improper fuel Plugged fuel filter D
85. the machine Tall grass can hide obstacles e Keep away from drop offs ditches and embankments e Use extra care with grass catchers or other attachments These can change the stability of the machine Do not use grass catcher on steep slopes e Use recommended weights for added stability when operating on slopes or using front or rear mounted attachments Remove weights when not required e Drive up and down a hill not across Do not stop when going up hill or down hill If machine stops going up hill disengage mower blades and back down slowly e Mowing when grass is wet can cause reduced traction and sliding e Do not try to stabilize the machine by putting your foot on the ground Keep Riders Off MIF e Only allow the operator on the machine Keep riders off e Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury e Riders obstruct the operator s view resulting in the machine being operated in an unsafe manner Towing Loads Safely e Limit loads to those you can safely control Use only approved hitches when pulling loads or using heavy equipment Use counterweights or wheel weights as required in this manual or your attachment manual e Do not tow children in a cart or trailer e Travel slowly and allow extra distance to stop e Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slope
86. ting blades are dangerous Before adjusting or servicing mower e Disconnect spark plug wire s to prevent engine from starting accidently e Always wear gloves when handling mower blades or working near blades NOTE Mower wheels should not contact the ground when leveling the deck Operating 12 OPERATING 1 Park machine safely See Parking Safely in the SAFETY section 2 Inflate tires to the correct pressure 3 Move mower lift handle to preferred cutting height 4 Measure mower level side to side MX4871 Picture Note A convenient leveling gauge A AM130907 is available from your John Deere dealer a Position mower blades as follows and measure from each outside blade tip B to the level surface MX4896 Picture Note 42 3 in 1 shown b Turn left blade C as shown Hold drive belt and turn right blade D as shown Take measurement for both blades The difference between blade measurements must not be more than 3 mm 1 8 in c Adjust mower level if necessary 5 Measure mower level front to rear MX4896a a Turn right blade E so blade tip points straight forward b Measure from blade tip to the surface Take measurement for both blades The front blade tip must be 3 6 mm 1 8 1 4 in lower than rear blade tip c Adjust mower level if necessary Adjusting Mower Level A CAUTION Avoid injury Rotating blad
87. tive battery cable A CAUTION Avoid injury Explosive separation of tire and rim parts is possible when they are serviced incorrectly Do not attempt to mount a tire without the proper equipment and experience to perform the job Do not inflate the tires above the recommended pressure e Do not weld or heat a wheel and tire assembly Heat can cause an increase in air pressure resulting in an explosion Welding can structurally weaken or deform the wheel e Do not stand in front or over the tire assembly when inflating Use a clip on chuck and extension hose long enough to allow you to stand to one side 1 Check tires for damage 2 Check tire pressure with an accurate gauge 3 Check that tires have equal air pressure Add or remove air if necessary Tire Size Pressure Front Models 1742 and 17 542 e 15x6 00 6 97 kPa 14 psi Models 2048 and 2548 e 16x6 5 8 97 kPa 14 psi Rear Models 1742 and 17 542 e 20x8 0 8 69 kPa 10 psi Models 2048 and 2548 e 22x9 5 12 69 kPa 10 psi Adjust Mower Level Adjust mower level See Adjusting Mower Level in the OPERATING section Check Machine Safety System Perform safety system check to make sure the electronic safety interlock circuit is functioning properly Perform all Assembly 58 ASSEMBLY tests See Testing Safety System in the OPERATING section Break In Electric PTO Clutch Models 2048 and 2548 Only 1
88. tomatic transmission or moving gear shift lever to R reverse position for gear transmission Result Mower and engine should stop operation If mower or engine continues to operate as tractor begins travel in reverse do not continue to operate mower Using the Park Brake A CAUTION Avoid injury Children or bystanders may attempt to move or operate an unattended machine Always lock the park brake and remove the key before leaving the machine unattended Locking park brake MX7694 1 Push and hold brake pedal A down 2 Pull park brake lever B up to lock park brake 3 Release brake pedal Pedal should stay down and park brake lever should stay locked Unlocking park brake 1 Push and hold brake pedal down 2 Push park brake lever down to unlock park brake 3 Release brake pedal Using the Fuel Gauge MX7695 Check fuel level at fuel window A Using the Service Reminder NOTE Service hours will continue to run and service intervals will be wrong if key is not returned to STOP position MX7697 e The service reminder A shows the number of hours the engine has run and will indicate that service is necessary for the engine B or the mower C Follow the service timetable on the maintenance schedule located under the seat and the SERVICE INTERVALS section Turn the key to STOP position when not using the machine The hours will continue to increase if th
89. ts other services and adjustments necessary for normal maintenance c Transportation to and from the John Deere Commercial and Consumer Equipment Retailer or service calls made by the Retailer Limited Liability a The liability of John Deere under this Emission Control System Warranty is limited solely to the remedying of defects in materials or workmanship This warranty does not cover inconvenience or loss of use of the small off road equipment engine or transportation of the engine to or from the John Deere Commercial And Consumer Equipment Retailer JOHN DEERE SHALL NOT BE LIABLE FOR ANY OTHER EXPENSE LOSS OR DAMAGE WHETHER DIRECT INCIDENTAL CONSEQUENTIAL EXCEPT AS LISTED ABOVE UNDER COVERAGE OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE SMALL OFF ROAD EQUIPMENT ENGINE FOR ANY OTHER PURPOSE b NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY JOHN DEERE WITH RESPECT TO THE ENGINE EXCEPT AS SPECIFICALLY SET FORTH IN THIS DOCUMENT ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS EXPRESSLY LIMITED TO THE EMISSION CONTROL SYSTEM WARRANTY TERMS SET FORTH IN THIS DOCUMENT c No dealer is authorized to modify this Federal California and John Deere Emission Control System Warranty Tire Warranty John Deere warranty applies for tires available through the John Deere parts system For tires
90. uilt and equipped so as to conform with all applicable regulations adopted by the California Air Resources Board CARB for 1995 and later equipment engines and all applicable regulations of the United States Environmental Protection Agency EPA for 1997 and later equipment engines and e Free from defects in materials and workmanship which can cause the failure of an emission warranted part for a period of two years after the engine is delivered to the initial retail purchaser John Deere is liable for damages to other engine components caused by the failure of a warranted part during the warranty period If any emission related part on your engine is defective the part will be repaired or replaced by John Deere Warranted Parts Coverage under this warranty extends only to the parts listed below the emission control system parts to the extent these parts were present on the engine purchased Fuel Metering System e Carburetor and internal parts or fuel injection system e Air fuel ratio feedback and control system e Cold start enrichment system Air Induction System e Air Cleaner e Intake manifold Ignition System e Spark plugs e Magneto or electronic ignition system e Spark advance retard system Catalyst System e Exhaust manifold Miscellaneous Items Used in Above Systems e Vacuum and temperature switches e Electronic controls e Hoses belts connectors and assemblies Since emission related parts ma
91. y e Mow with engine at full throttle e Adjust travel speed to match mowing conditions e Travel at slow speed when you mow thick tall grass make sharp turns trim around objects or when mulching e Travel at moderate speed when you mow thin grass e Use a different mowing pattern each time you mow Overlap mowing paths 50 to 100 mm 2 to 4 in e Drive over ridges and through shallow ditches straight on not at an angle A thick layer of mulched leaves can prevent sunlight from getting to grass and smother it Taller grass heights allow mulched leaves to dispense easier in lawn Mulch leaves several times if needed e Use a thatcher in late spring or summer to pull up dead grass and aerate ground Operating 26 REPLACEMENT PARTS Service Literature If you would like a copy of the Parts Catalog or Technical Manual for this machine call e U S amp Canada 1 800 522 7448 e All Other Regions Your John Deere dealer Parts We recommend John Deere quality parts and lubricants available at your John Deere dealer Part numbers may change use part numbers listed below when you order If a number changes your dealer will have the latest number When you order parts your John Deere dealer needs your machine serial number and engine serial number These are the numbers that you recorded in the Product Identification section of this manual Part Numbers ITEM PART N
92. y Safely A CAUTION Avoid injury The battery produces a flammable and explosive gas The battery may explode Do not smoke near battery e Wear eye protection and gloves e Do not allow direct metal contact across battery posts e Remove negative cable first when disconnecting e Install negative cable last when connecting Removing and Installing the Battery Removing 1 Park machine safely and lift hood See Parking Safely in the SAFETY Section MX7686 2 Disconnect negative battery cable A 3 Push red cover B away from positive battery terminal and remove cable from battery 4 Remove battery Installing 1 Place battery into battery tray 2 Connect positive cable to battery first then negative cable 3 Apply general purpose grease or silicone spray to terminal to help prevent corrosion 4 Slide red cover over positive battery terminal Cleaning Battery and Terminals 1 Park machine safely See Parking Safely in the SAFETY section 2 Disconnect and remove battery 3 Wash battery with solution of four tablespoons of baking soda to one gallon of water Be careful not to get the soda solution into the cells 4 Rinse the battery with plain water and dry 5 Clean terminals and battery cable ends with wire brush until bright 6 Apply petroleum jelly or silicone spray to terminal to prevent corrosion 7 Install battery
93. y air cleaner Faulty spark plug Travel speed is too fast for conditions Improper fuel Excessive Fuel Consumption Choke is not fully open Black Exhaust Smoke Air filter is dirty or oil soaked Engine Stops When REVERSE Foot Pedal Is Depressed And Attachment Is Engaged Hydrostatic Normal condition See Using Reverse Implement Option in the OPERATING section Engine Stops When Gear Shift Lever Is Moved To The R REVERSE Position and Attachment Is Engaged Gear Normal condition See Using Reverse Implement Option in the OPERATING section Troubleshooting 53 TROUBLESHOOTING Electrical IF CHECK Starter Does Not Work Or Will Not Turn Engine Brake pedal is not depressed PTO is engaged Battery terminals are corroded Battery not charged Blown fuse Fusible Link in starting circuit is blown See your John Deere Dealer Battery Will Not Charge Dead cell in the battery Battery cables and terminals are dirty Low engine speed or excessive idling Lights Do Not Work Light plug disconnected Loose or burned out bulb Tractor IF CHECK Tractor Vibrates Too Much Or Rattles Excessively Attachment drive belts worn or damaged Traction drive belt damaged or worn Dirt on drive sheaves Blades bent or out of balance Tractor Will Not Move With Engine Running Parking brake locked Free wheeling lever is eng
94. y dry d Put approximately 30 ml 1 oz of clean engine oil onto the precleaner Squeeze precleaner to distribute the oil evenly Squeeze out excess oil with a clean cloth 7 Inspect the paper filter element C without removing it If the element is damaged or dirty a Remove wing nut D b Carefully remove the element from the air cleaner housing c Clean air cleaner base very carefully preventing any dirt from falling into carburetor d Install new paper filter element into air cleaner Make sure element is seated properly e Install wing nut 8 Install precleaner on paper element 9 Install air cleaner cover Do not overtighten 10 Lower hood Service Engine 35 SERVICE ENGINE Checking and Cleaning Air Cleaner Elements Models 2048 and 2548 1 Park machine safely See Parking Safely in the SAFETY section A CAUTION Avoid injury Touching hot surfaces can burn skin The engine and components will be hot if the engine has been running Allow the engine to cool before servicing 2 Let engine cool 3 Lift hood 4 Clean dirt and debris from the air cleaner cover Swe A MX7682 5 Loosen knobs A and remove cover IMPORTANT Avoid damage To prevent engine damage do not allow any foreign objects to fall into the carburetor air intake M96094 6 Do nat drop anything into the carburetor air intake B If anything falls into the ca
95. y vary slightly from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts Warranty Service And Charges Warranty service shall be provided during customary Warranty 65 WARRANTY business hours at any authorized John Deere Commercial and Consumer Equipment Retailer located within the United States of America Repair or replacement of any warranted part will be performed at no charge to the owner including diagnostic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized John Deere Commercial and Consumer Equipment Retailer Any parts replaced under this warranty shall become the property of John Deere Maintenance Warranty Coverage a Any warranted part that is not scheduled for replacement as required maintenance must be warranted as to defects for the warranty period Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period b Any warranted part that is scheduled only for regular inspection to the effect of repair or replace as necessary must be warranted as to defects for the warranty period Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period c Any warranted part which is scheduled for replacement as required maintenance must be warranted as to defects only for the period

John Deere L17.542 User's Manual

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