Jet Tools DC-1200A User's Manual
Contents
1. Do not use with damaged cord or plug If Dust Collector is not working as it should has been dropped damaged left outdoor or dropped in water return it to a service center Do not pull or carrv bv cord use cord as a handle close a door on cord or pull cord around sharp edges or corners Do not run Dust Collector over cord Keep cord awav from heated surfaces Do not unplug by pulling on cord To unplug grasp the plug not the cord Do not handle plug or Dust Collector with wet hands Do not put anv objects into the openings Do not use with anv opening blocked keep free of dust lint hair and anvthing that mav reduce air flow Keep hair loose clothing fingers and all parts of bodv awav from opening and moving parts Do not pick up anvthing that is burning or smoking such as cigarettes matches or hot ashes Do not use without dust bag and or filters in place Turn off all controls before unplugging Use extra care when cleaning on stairs Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where thev mav be present Do not operate without hose connected to the hose inlet Hazardous moving parts inside Unplug before removing hose inlet or inlet guard Some dust created bv power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead ba2. JET Group Warrantv The JET Group including Performax and Powermatic brands makes everv effort to assure that its products meet high qualitv and durabilitv standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follow 1 VEAR LIMITED WARRANTV ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance THE JET GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair Station designated by our office Proof of purchase date and an explan
3. Diameter DD ann 20 Bag Length HG VE 31 1 2 Collector Bag Capacity cu ni RE 5 6 Overall Dimensions 30 Micron 37 L x 28 W x OH 37 L x 28 W x 79 H Overall Dimensions 5 Micron 37 L x 28 W x 9G H 37 L x 28 W x 96 H Motor ERG EE 2 HP 1Ph 230V only 2 HP 3Ph 230V 460V aoa RP AR ARR E A en elt etal AS ere eee A hs Prewired 230V Net Weight approx Lee 108 lbs 108 Ibs Table of Contents Page M A 2 L 21 A 2 Wammings cece eee e cece ete teeter eee eee aaeeee sees 3 Grounding Instructions sise 4 Specifications iii 4 Table of Contents eee 4 Unpacking DC 12008 5 Contents of Shipping Carton iii 5 Tools Required for Assembly sise 5 Aesembiv eee 6 8 Electrical Connections sse eee eee eee 8 Turning the Machine On amp On 8 Maintenance iiiiiieeiierreeeeeeeeeneeeneeenneeeeeeeeeneeeeeeeennnes 9 Parts Breakdown and Parts List sise 10 11 Wiring Diagrams isa 12 The specifications in this manual are given as general information and are not binding JET Equipment amp Tools reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever A WARNING MA Read and understand the entire contents of this manual before attempting assembly or operation of the dust collectorl Failure to complv may cause serious injury l on Unpacking 1 Finish removing all contents from the shipping cart
4. JET EQUIPMENT amp TOOLS OWNER S MANUAL DC 1200A Dust Collector EQUIPMENT amp TOOLS JET EQUIPMENT amp TOOLS INC P O BOX 1349 Phone 253 351 6000 A WMH Company Auburn WA 98071 1349 Fax 1 800 274 6840 www jettools com e mail jet jettools com M 708634 04 01 This manual has been prepared for the owner and operators of JET S DC 1200A Its purpose aside from machine operation is to promote safety through the use of accepted correct operating and maintenance procedures Completely read the safety and maintenance instructions before operating or servicing the machine To obtain maximum life and efficiency from your Dust Collector and to aid in using the machine safely read this manual thoroughly and follow instructions carefully Warranty amp Service The JET Group warrants every product it sells If one of our tools needs service or repair one of our Authorized Repair Stations located throughout the United States can give vou quick service In most cases anv one of these JET Group Repair Stations can authorize warrantv repair assist vou in obtaining parts or perform routine maintenance and major repair on vour JET Performax or Powermatic tools For the name of an Authorized Repair Station in vour area please call 1 800 274 6848 More Information Remember the JET Group is consistently adding new products to the line For complete up to date product information check with vour local JET Group distributor
5. a short period of time Clean both the filter and collector bags frequently to keep the collector s performance at its optimum To clean 1 Disconnect the machine from the power source 2 Unhook the filter bag from the hanger and Shake the bag so that the majoritv of the dust falls into the collector bag 3 Loosen the retaining strap and remove the filter bag from the housing 4 Turn the bag inside out and clean 5 Turn the bag outside in and re attach to the housing using the retainer strap to secure Removing the Collector Bag 1 Disconnect the machine from the power source unplug 2 Remove the collector bag by pushing the ring of the collector bag upwards and pulling the bag out at an angle 3 Empty the contents into an appropriate container 4 Turn the bag inside out and clean 5 Turn the bag outside in and insert into the housing Use the proper type hose to connect the dust collector to the machine being operated Dryer vent hose is not acceptable for this purpose Contact your nearest JET distributor for the full line of JET Dust Collector Hoses and Accessories Customize your installation and obtain maximum performance with JET s dust hoods hoses clamps fittings and blast gates Accessories Motor Make frequent inspections of the motor fan and blow out with low pressure air hose or vacuum any accumulation of foreign material in order to maintain normal motor ventilation Parts Breakd
6. ation of the complaint must accompany the merchandise If our inspection discloses a defect we will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept a refund We will return repaired product or replacement at JET S expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of JET S warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state The JET Group sells through distributors only Members of the JET Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 11 12 13 14 15 16 17 18 19 20 21 A WARNING Read and understand the entire contents of this manual before attempting assembly or operation Do not use this machine until proper training and knowledge has been obtained Do not leave Dust Collector when plugged in Unplug from outlet when not in use and before servicing Do not use outdoors or on wet surfaces Do not allow to be used as a toy Close attention is necessary when used near children Use only as described in this manual Use only manufacturer s recommended attachments
7. g 3 to fan housing using eight M5 x 12 pan head screws B Fig 3 Press the inlet ports onto the inlet guard until it snaps into place A WARNING To reduce the risk of injurv from moving parts alwavs keep inlet ports covered with the caps provided if thev are not connected to a flexible hose Failure to comply may result in serious injury Fig 3 4 Attach three support brackets A Fig 4 to the base using six M8 x 16 hex cap bolts and six M8 flat washers B Fig 4 Hand tighten only at this time Fig 4 5 Install the housing A Fig 5 to two support brackets using four M8 x 16 hex cap bolts eight M8 flat washers and four M8 hex nuts B Fig 5 Be sure hose opening faces fan housing Before attaching third support bracket place the hanger bracket C Fig 5 between the support bracket and the housing Tighten all nuts and bolts at this time with a 1 2 or 18mm wrench 6 Attach the hose A Fig 6 between the fan housing and the collector housing with two clamps B Fig 6 Tighten the clamps to secure the hose Fig amp 7 Slide the bag hanger hook A Fig 7 through the top loop of the filter bag Insert the hanger into the hanger bracket Thread the retainer strap B Fig 7 through the loops on the filter bag C Fig 7 and fasten to the collector housing The retainer strap should be tight enough to provide a good seal 8 Insert the ring A Fig 8 of the collector bag into
8. lt M A Hex Head Bolt M8X A ares 16 Hex Head Bolt MB8X25 ii e 4 Pan Head Bolt W Flange 0 MOx12 piaia upaa aia aiaasiae 2 Se E T ict tienes 1 Pan Head Bolt W Flange MEX12 5 ink a 8 Flat Washer nn MB A e 34 Spring Washer eee MB Rimini 8 Spring Washer MAO aa A 4 Tapping SCrew nn MOR E a 2 Grounding Label not shown eee eee 1 Direction Label not shown sese eee eee eee 1 Name Plate not shown seseeeeennennnnzznznmnnzanannnnzzzznnnnnz nn 1 Hardware Package not shown LL eee eee 1 Centrifugal Switch not shown eee eee 1 Warning Label not shown eee eee 1 11 230V SIN Wiring Diagram For 3 Phase 230V 460V Dust Collector MOTOR CORD S POWER SUPPLY CORD MOTOR o S GREEN GROUND WIRE dit S MOTOR CORD A l POWER SUPPLV CORD MOTOR SO SA SWITCH GREEN GROUND WIRE dm Wiring Diagram For Single Phase 230V Oniv Dust Collector BLACK SWITCH BLACK ef MOTOR d WHITE WHITE MOTOR CORT BONE SUPPLY CORD GREEN GROUND WIRE 12
9. on pu 2 Report any damage to your distributor 3 Do not discard any shipping material until after the dust collector has been assembled and is running properly Contents of the Shipping Carton Bag Hanger Base Sy Plastic Cover Mus Hanger Bracket Hose Owner s Manual Warranty Card Motor Fan Assembly Collector Bag Filter Bag Hose Clamps 3 4 Retainer Strap Casters Inlet Cover amp Hose Inlet Support Legs Bag of Assemblv Hardware Ww Tools Required for Assembly U A P AH AH HSH HSH HS sch sch k k ch 2 1 2 or 18mm Wrenches or sockets 1 9 16 or 14mm Wrench or socket 1 2 Cross Point Screw Driver Assembly 1 Install four casters to the under side of the base as pictured in Fig 1 Thread the hex nut B Fig 1 onto the caster shaft Then slide the lock washer A Fig 1 over the caster shaft Thread the caster shaft into the threaded hole on the underside of the base turn until snug Tighten the nut B Fig 1 against the base with a 9 16 or 14mm wrench This will give the caster proper clearance 2 Place the base with casters on the ground Attach the motor and fan assembiv A Fig 2 to the base using four M8 x 16 hex cap bolts four M8 flat washers B Fig 2 and a 1 2 or 13mm wrench A WARNING The dust collector must be disconnected from the power source during assembiv Failure to complv may result in serious injury Fig 2 3 Attach niet guard A Fi
10. own Web CH Index No Part MA411003 3 DG1100 5OW MF411012 CA003030 CAO20010 Parts List for the DC 1200A Description Size Qtv lmpeller Kloen eege A ee a ai a 1 Motor Bracket seess See 1 Strain Ree a a a 1 Motors ja ia 2 HP IP 1 M tte 2AP OEP DEE 1 Motor Fan Cover not shown eee 1 Motor Fan not shown 1 Running Capacitor not shown 3OMFD 300V 1 Starting Capacitor not shown 200MFD 125V akey 1 SWItCh BOX ae ieee 1 eh TEE 1 Le i TPE eue 1 NIE Re knee jan See 1 Power Cords A 1 Motor Packing ege ege ge ae eek a aan 1 lin PENS ose ee EE 1 Inlet Guard re A re ee dee 1 Met sela DD A A a nn 1 Inleti ap ia ra ka kin aka ka kai AKRA af en KA HN A ka ki RA 2 nlet Flange Packing ee 1 BASE A ee NT et EE EE 1 Pivoting Casier 4 HOUSING BEE 1 DEE nn D a 3 Hanger Bracket siek ia A Anita ied iene ege 1 HOSE i eege B XDBLICMI eee 1 Ring Camp E ta a deve i 2 Hanger eeo a G 30 Micron Bag Hanger 1 FANG Ci ER Re es 5 Micron Bag Hanger 1 Filter Bag 30 Micron Bag 1 Filter Bag 5 Micon Bag 1 Retainet Strap iii o me 1 Goll ction Bag eA A EA A ees 1 Bracket Cap nette nee aia 1 Tapping SCrew nn M3 5x12 AB en 6 Kevin ge Seen 1 IA tue Mer rs ere 10 IV ee 3 8 1GUNC 4 Hex Head Bolt M8x20 LH 1 Hex Head Bo
11. sed paint Crvstalline silica from bricks and cement and other masonrv products and Arsenic and chromium from chemicallv treated lumber Vour risk from those exposures varies depending on how often vou do this tvpe of work To reduce vour exposure to these chemicals work in a well ventilated area and work with approved safetv equipment such as those dust masks that are specificallv designed to filter out microscopic particles Do not operate tool while under the influence of drugs alcohol or anv medication Make sure the extension cord is in good condition When using an extension cord be sure to use one heavv enough to carrv the current vour product will draw An undersize cord will cause a drop in the line voltage resulting in loss of power and overheating The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller gauge number the heavier the cord Cord Length Cord Gauge 25 16 AWG 50 16 AWG 100 14 AWG 150 12 AWG SAVE THESE INSTRUCTIONS Specifications DC 1200A 1 DC 1200A 3 Stock Number RON 708635 Blower Wheel Diameter M ana ana a a en i 12 Sound Rating at 3 feet 80 85 db 80 85 db Hose Diameter c CA CM tase ENT 4 amp 6 Air Flow CFM L nn 1 200 nanna 1 200 Velocity at 4 FPM 13 745 La 13 745 Static Pressure inch of water LE o E stan atanatanatanatatatanatatatatatatatatatatatancte ats 11 44 Bag
12. the bottom of the housing at an angle Pull down on the bag to make sure it seats in the housing Electrical Connections A WARNING All electrical connections must be done by a qualified electrician All adjustments or repairs must be done with the dust collector disconnected from the power source unplugged Failure to comply may result in serious injury The DC 1200A 1 dust collector is rated at 230V Only The DC 1200A 3 is rated at 3 Phase 230V 460V Prewired 230V If you want to run the DC 1200A 3 on 460V refer to the wiring diagram found on the inside of the switch box cover Before hooking up to the power source make sure that the switch is in the off position Turning the Machine On amp Off Before hooking up to the power source make sure that the switch is in the off position The dust collector can be turned on by pressing the start button found on the motor Press the stop button to turn off the dust collector EQUIPMENT amp TOOLS Maintenance A WARNING Never perform maintenace on this machine before turning switch off and removing plug from power source unplug Failure to comply may cause serious injury Cleaning the Filter Bag A CAUTION Wearing a particle mask respirator for protection against fine dust particles during cleaning is highly recommended During first use and after cleaning the filter bag may allow some dust to escape This is normal and will stop after
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