Jet Tools 719T WMH User's Manual
Contents
1. 10 Power Connection ascitis tette id trm cbe ide a en taii eti ute falda tir italia 10 Grounding Wl Eiere coheret rece ster dehet Eee bU oet be eb Ber E 10 Operating en ue EE 10 Start Stop S with mec 10 el Uu CTT 11 90 Chisel to Worktable Calbraton eene nene m enne nennen nnerr nien nnne 11 Chuck Extension Adaptors stets eege ten e rer dt ae ead 11 Depth Stop Rod Adjustment 2 tee e recti e e e teo ine C uei oat EUR TRE 12 Ell Le e ERES 12 Forward Backward Table Movement 12 Lateral Tabl Movetrient surrant er e red eo rH ipee dE eate dero dada ds 12 Table RL e te T HPao oe 12 Chisel Parallel to Workpiece ooooiononocccncnnnnnnoconoccccconccnccnnnnonnnncnncnnnnnnnnnnnncnnnnn nnne nmn s en nn nennen trs n nenne ne 13 glo cuo RE T TL UE 13 E Tale EE 14 ec TELE UE 14 Sharpening Chisel and Bit 2 262 riot tie 14 Bla a isnt taedium Ee edd AS A ice pat t neces 14 GhiSel EE 14 EUbrieatiOm C emer ernie tes ter e neers teeter or piacere terre nary rer et EH 15 PANS EECH 15 Replacement PariS Ainuri 6 A e os uie deed eod d d Pe de ui dde Pu ee eda e Ob PR Te ER Rd ia 15 191 Mortiser Parts List c E D 16 FIST MortiserASsembly 3 3 cien cte Egeter eege 18 719T Mortiser Stand Parts LIst oe ii de eti a eise Ae de teda qo dede ule ER edd anie 19 7191 Mortiser Stand Assembly terr ere EEEENEEEEEESedEEEeEN 19 O2. POWERMATIC WMH TOOL GROUP Operating Instructions and Parts Manual Tilting Table Hollow Chisel Mortiser Model 719T WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60123 Part No M 2474002 Ph 800 274 6848 Revision A 03 04 www wmhtoolgroup com Copyright WMH Tool Group This manual has been prepared for the owner and operators of a POWERMATIC 719T Tilting Table Hollow Chisel Mortiser Its purpose aside from machine operation is to promote safety using accepted operating and maintenance procedures To obtain maximum life and efficiency from your mortiser and to aid in using it safely please read this manual thoroughly and follow the instructions carefully Warranty and Service WMH Tool Group warrants every product it sells If one of our tools needs service or repair one of our Authorized Repair Stations located throughout the United States can provide quick service or information In most cases a WMH Tool Group Repair Station can assist in authorizing repair work obtaining parts or perform routine or major maintenance repair on your POWERMATIC product For the name of an Authorized Repair Station in your area please call 1 800 274 6848 or visit our web site at www wmhtoolgroup com More Information Remember WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit our web site at www wmhtoo
3. cii tnt de ettet 1 Wheel Handle cotos a 2 Collar at e deed ee 1 Ed e 2 Back COVE IR 1 Machine Screw Pan Head Phillips M X Dian si nad 6 Chuck ew Age PRI ete emen Ear 1 Chuck Key Holder nime dd 1 Lock Washer erronee edet af Mb ciiin etfi 1 Socket Head Cap Gcrew M5 3G8 Stir 1 Ch ck Release CIE 1 E WEE E EE 1 Cylinder Holder 3 2 rette aee e EIE pe a cet c te i EOS 2 Wrench Chuck HRemoval eee ener 1 Lower Cylinder FING s oic eret eet eet eb ee c es un 1 WING Ee EE M6 X Boi iiti teme 2 ROM EE Dt eere eO Td e Se edt IMS 1 K sse EL ois deeds 1 Keys ionem teste Me Ee XDK 125 dtt 1 aio Eo pM EE 1 Plastic Handle Sleeve csset 1 Chuck Extension Adaptor csse enne 1 Wing Ee let EE 2 Socket Set Gcrew reet 1 4 20 x1 2 sss 2 Lock Washer eneee eaaa a iea aa ii MO titen aasa ure ma 2 Flat W sheri pienia aaan aiaa aant UR 1 Lock Washer coooococccocococcoconoconcconnnononcnoncnnnnnanannnnnos A treiber mas 3 Folge E MG x16 iut es 1 Cord StralmReller Tavo im tite tis RD Dn RM BU Tbe RA 1 Pilote te EE 1 POMC HE 1 Flat Washer uL eee eed dtes MO eee HR ee orden 1 Machine Screw Pan Head Phillips M6 x 10 2 etes 1 Tilting Bracket iid Ree ete ie d t de E e p cete a ee 1 Flat Washer ue dec M16 ince Aiea 1 Sari CE 1 Square Nut e nete rp Ee Ee 1 Hex Cap Screw ssssssssseeeeenene M8 X Oi lin 2 Hex NUb natin A MO ete tee eee 2 Index No Part No De
4. binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away 4 Warnings 21 22 23 24 25 26 2T 28 Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against the chisel and drill bits or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep chisel and drill bits sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Make sure the work piece is securely attached or clamped to the table Never use your hand to hold the work
5. chisel in Figure 3 place 5 Push the bit up through the chisel opening as far as it will go Lock the drill bit in place with the chuck key 6 Loosen the lock screw and push the chisel up against the bushing then tighten the lock screw This should provide the proper distance between the points of the chisel and the bit Note This would be a good place to make sure that the chisel is parallel to the workpiece See the Chisel Parallel to Workpiece section Work Stop The work stop can be mounted to either end of the table through the holes in the back of the table as shown in Figure 4 It is tightened into place by means of thumbscrews Figure 4 Electrical Power Connection Do not operate this AWARNING machine in damp locations A separate electrical circuit should be used for your machines This circuit should not be less than 12 wire and should be protected with a 20 Amp time lag fuse If an extension cord is used use only 3 wire extension cords which have 3 prong grounding type plugs and matching receptacle which will accept the machine s plug Before connecting the machine to the power line make sure the switch is in the Off position and be sure that the electric current is of the same characteristics as indicated on the machine All line connections should make good contact Running on low voltage will damage the machine Grounding Instructions This machine must be AWARNING grounded while in
6. chuck and allowing it to wedge against the edge of the headstock 4 When the chuck is off return the chuck release nut A to its original position on the shaft B 5 Push the adaptor C into the chuck D Then push this assembly onto the motor shaft B 11 Figure 8 6 Reinstall the chisel bushing F and secure it loosely with the lock screw E 7 Reinstall the chisel and bit refer to the Installing Chisel and Bit section Depth Stop Rod Adjustment Referring to Figure 9 A depth stop rod A is provided to limit the depth of the chisel To adjust 1 Loosen lock lever B and lower the depth stop rod A until it comes to rest on top of the column stop C 2 With the operating handle see Figure 2 lower the head E until the chisel D is at the desired depth 3 The depth stop rod A should still be resting on top of the co umn stop C 4 Tighten the ock lever B Table Position The 719T Mortiser is equipped with two handwheels for table E Fig 10 positioning In addition the table can be tilted up to 35 for angle mortising Forward Backward Table Movement 1 Loosen the wing screw on the right side of the middle base under the table 2 Turn the handwheel A Fig 10 to move the table the forward or backward 3 Tighten the wing screw Lateral Table Movement 1 Loosen the wing screw located on the back of the middle base located near the column 2 Turn the hand
7. piece Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS Introduction This manual is provided by POWERMATIC covering the safe operation and maintenance procedures for a Model 719T Tilting Table Hollow Chisel Mortiser This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance to instructions set forth in this manual If there are any questions or comments please contact either your local supplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Specifications ee EB BEE 719T Ie e A N
8. use to protect the user from shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock If you are not sure whether your outlet is properly grounded consult a qualified electrician Referring to Figure 5 As received from the factory your mortiser is ready to run at 115 volt operation This mortiser is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in A A temporary adaptor which looks like the adaptor shown in B may be used to connect this plug to a two pole receptacle if a properly grounded outlet is not available The temporary adaptor should only be used until a properly grounded outlet can be installed by a qualified electrician This adaptor is not applicable in Canada The green colored rigid ear lug or tab extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box Operating Controls Start Stop Switch Referring to Figure 6 The Start Stop Switch is located to the left of the motor on the side of the mortiser To turn the mortiser on press the green START A button To stop the mortiser push the red STOP B button THREE PRONG PLUG m My Y b 0 D D GROUNDED OUTLET GROUND PRONG A GROUND TAB SECURED WITH SCREW Figure 5 Figure 6 10 Adjustments 90 Chisel to Worktable Ca
9. AWARNING Before turning the machine on verify that the chuck key is not in the chuck 7 Turn on the machine and feed the chisel and bit steadily into workpiece by pulling down the operating handle Note The rate of feed must be fast enough to prevent burning at the tip of the bit but not so fast as to cause the machine to slow or stall The different rates of feed for different woods must be learned through experience 8 After the first cut the workpiece is moved along with the right handwheel E Fig 13 for each successive cut The direction of movement must allow the chips to clear freely Move the workpiece so that the slot in the chisel is releasing chips into the already cut part of the workpiece Figure 14 C f a LZ al e Cal D C C Figure 13 13 ACAUTION Do not have the chisel slot against the blind end of the mortise as the chips will not be able to clear the chisel This can cause overheating and possible breakage of chisel or bit When cutting deep mortises make the cut in several stages of approximately 1 each to allow chips to clear To prevent breakout at the back of the workpiece when cutting through mortises use a piece of scrap material under the workpiece as support Maintenance AWARNING Before any intervention on the machine disconnect it from the electrical supply by pulling out the plug or switching off the main switch Failure to comply may cause serio
10. N 1791264K Stock No Mortiser only occus ccena acere pde deae ited se e doce a di dace ns 2474002T Stock No Stand only 4 2 iiti ddl ego ee iau de d eve ed da o Le dde e den a e de dcin 6294235T ec EET 1 HP 1 PH 115V 230V Prewired 115V Spindle speed eegne A A A A 1725 RPM Tall a pente te a 0 to 35 Chisel capacity tats da Tet Ide 1 4 1 Chisel shank diameters 5 nnda caccia edet tesi Degree dide 5 8 3 4 1 1 8 Maximum chisel Stroke 3 sen tied A fedi ten Eesen 10 3 4 Maximumni head Stroke EE 6 Chisel center to fence distance n eder tier td Deci nastier Adel 4 Chuck capacity nde eno nita nnda dedu tenuem th eda e to pede Na 1 2 B shing EE 5 8 3 4 1 1 8 Longitudinal table travel 3 2 tendre Hi ete tede th Ree ettet RO rere tee te ee 15 1 2 Cross ele EE 4 BE le 7 x 20 1 4 FENCE SIZE hist EE 4 1 2 x 20 1 4 Base Sizani ennnen td eege eate eege 14 x 16 Overal height or Dase ege tr eer i n e ode et eed ce OL Ec recen ds 60 Overall dimension Sma en terne oder e eem et e FE aa 21 1 4 L x 21 5 8 W x 74 H Weight Mortiser sis attt et a erred Net weight 230 Ibs Gross weight 242 Ibs Weight Stand ePi Net weight 46 Ibs Gross weight 50 Ibs The above specifications were current at the time this manual was published but because of our policy of continuous improvement WHM Tool Group reserves the right to change specifications at any time and without prior notice without incur
11. cket Head Flat Screw o cccccoonnccncccccccconocononnnos MOX TO iia aia aai 2 leet it ee c 1 Handle Grip ste D Eque 1 Eller EE 1 2 amp Rey 1 Motor 1HP 1PH 11220 1 SWICH ek 1 Machine Screw Pan Head Phillips 3110 24 x 3 4 esses 2 SWITCH zem rete eeh Ae 1 Tapping Screw Pan Head Phillips H8 X D8 iini A 2 Socket Head Cap Gcrew MOXZO eiiean a 3 Upper Cylinder Fitting 1er et cte carente nc tende edes 1 Hydraulic Cylirider eerte erede wel eret daba 1 Index No Part No TS 1505041 TS 2361101 TS 1550061 TS 1504061 Description Size Qty exo EPUM Mr 2 Depth Setting Block iii etur den er ee o Ra iq OR ERA 1 RI ET ue Hee EE 1 Universal Handle eene nennen tenent neret 1 Socket Head Cap Gcrew neeese MIO 20 A Lock Washer enie REENEN KEEN MIO ca 8 Clamping Jaw rode tdt NEES Dee aie dea 1 Clamping Block EE 1 Rapid EE 1 Friction RE 1 Sl m 1 Rivet teta iode edt eel le Vo M qe t eise teet lees 1 Locking Ke 1 Stop DISC uide eee e ertet bete eri a eae ide vedete eee aded erue 1 Socket Head Cap Gcrew M8X25 ineo ette 2 Flat Washer 4 nieder tue bet ote MO onec mereri ANE 2 Socket Head Cap Gcrew MOX30 innt testes 2 Chisel LOCKING SCereW cis kde e Gee dee De em ec e deed 1 BUSHING EE 15178 EE 1 Bushing E Md ent 1 BUSHING E DIG
12. cts or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Make sure the mortiser is firmly secured to the floor before use Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts
13. d a l ile EI 9 ETT a n a A a a a an n A 1 Socket Set SCreW EE MOX TO icici handshake 4 PIAA GWEC EE 1 Shaft tic sie ie Ae ee ee 1 ES RR A AAA bed gei dev AE 1 E e EE 1 Hand whieel 5 us nece eire pa ree edet Eed ecce EH 1 Bearing esee ee eee de GE 2 C GTI ee er eee EE 2 Socket Head Cap Gcrew MO ici 2 Stop BIOCK TEE 1 el 1 Main Table iicet ee ior ede tot bien p s ta dee tte tina eb Med gie 1 Socket Set SCIeW siae ninia MODs 4 Setting Me ET 2 Setting ROG a bae ei ba ie bes paid bg Eten D 1 WING SGIQW ciini eder ertet act ER deeds MOSTO 4i ie tiet 3 PRACK EE 1 Socket Set SCreW usuin anite t etus le nia ida 6 Rear Length Setting ROG ni last Sete tet eege gege ebrio eie eodd 1 Setting Length TE 1 Front Length Setting ROd35 s iib ib t tas e dte b Reo ebur eed Oe e 1 Wooden Table IriSert 5 oer he te rrt won nr eee ture et eet et rete erepti 1 Machine Screw Flat Head Phillips MOX2O dida 2 COMIN eis a dida bach 1 Wave ENT rad A a 2 GID cis 1 Headstock canan A dota 1 Se dd 1 Socket Head Cap Gcrew M6X12 cta 4 Eeft SIde COVER naana cte ee ib ta 1 Right Side COVEN DP EET 1 Machine Screw Pan Head Phillips MBX 125 1 teh eege 4 569p ei EE 1 Collatio uni n Rated ut e 1 Gear Shaft sociae teu editi eei tha c dad 1 Handle Hub ai A EE ttd aoe aula t lid 1 Spring td eiae endi eme dtamleuita 1 WV eebe eege Eeer E 1 So
14. ge Figure 15 BRACE CHUCK CUTTER 1 PILOT CHISEL Hold chisel in soft faced vise jaws Figure 16 three turns of the cutter in a carpenter s brace chuck should be enough to sharpen the chisel as shown in Figure 16 Use a small triangular smooth file to relieve the inner corners of the chisel Figure 17 Remove any burrs from the outside of the chisel with a fine oilstone Lubrication All of the ball bearings are packed with grease at the factory They require no further lubrication Periodically grease the gears racks and table pivot points with a 2 tube grease Periodically clean and oil any exposed machine surfaces such as dove tail ways and slides and table surface Parts Replacement Parts Vi CHISEL Figure 17 Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 between 7 00 a m and 6 00 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 15 719T Mortiser Parts List Index No Part No TS 1523061 TS 1540041 Description Size Qty 719T Mortiser Assy Items 1 thru 120 sss mee 1 Fixed B8S6 nuni ainia trad e t br UR E s P E leie 1 Base Middle iiio mti t tait Oe eo tC eege 1 elo 1 Socket Set Gcrew MOX20 oca 3 Hex NU on pee NE ee
15. he complaint must accompany the merchandise If our inspection discloses a defect we will either repair or replace the product at our discretion or refund the purchase price if we cannot readily and quickly provide a repair or replacement We will return the repaired product or replacement at WMH Tool Group s expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of WMH Tool Group s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state WMH Tool Group sells through distributors only Members of the WMH Tool Group reserve the right to effect at any time without prior notice alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever Table of Contents Warranty and SEI di it 2 Fable of Contents rc a aiii 3 E oe Un Le EE A INTO CUCION PEE 6 Specifications gt ii A aed eee ee edt 6 Unpacking eee Ab dee ede ct cde ea nt de a een 7 Contents of the Mortiser Carton 7 Contents of the Stand Carton 7 Assembly aene ere t pe a dede d dva pu vae d uae ee ed ee d ev e Rae ba eR nec 8 Securing Machine to Stand eee dad eet ad pee et Wind Mae eee eee 8 ele ee EE 8 Operating Handle ure eee e rebote Eee p eret Hp te EL pie dee 8 Installing Ghiseliand TEE 9 WOE STOD iria EP 9 rege T
16. lgroup com WMH Tool Group Warranty WMH Tool Group makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follows 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU IN NO EVENT SHALL WMH TOOL GROUP BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair Station designated by our office Proof of purchase date and an explanation of t
17. libration Referring to Figure 7 Place a square E so it rests against the worktable B and chisel A If the chisel to table angle is 90 no calibration is necessary If calibration is required 1 Loosen the bolt C that allows the tilting base to pivot ACAUTION The tilting base is heavy If raised take extra precaution not to let it drop on hands or fingers Injury can result 2 Adjust the adjustment screws F until the chisel to table angle is 90 Calibration is then complete 3 Retighten the bolt C Upon completion make sure that the pointer points to 0 Calibrate if necessary Chuck Extension Adaptor The provided Chuck Extension Adaptor C is intended to lower the chuck for use with after market chisels chisels other than the POWERMATIC brand that may require a spacer due to varying lengths in shanks To install the adaptor first remove the chisel and bit see the Installing Chisel and Bit section Then referring to Figure 8 1 Loosen the lock screw E enough to remove the chisel bushing F 2 Remove the chisel bushing F This is necessary to provide enough clearance when installing the chuck and extension adaptor 3 Unscrew the chuck release nut A counterclockwise with the wrench provided to force the chuck D off the shaft B It may be necessary to hold the shaft stationary while turning the nut This can be done by inserting the chuck key handle into the hole in the
18. o Phillips head screws provided C Operating Handle Referring to Figure 2 1 Fasten operating handle A to the hub B and tighten with a 14mm open end wrench 2 Raise mortising machine head to the up position by moving the operating handle A up Note The handle assembly is spring loaded and can be repositioned by pulling out the hub B and repositioning it on the pinion shaft C Figure 1 Figure 2 Installing Chisel and Bit Referring to Figure 3 1 Loosen the ock screw CHUCK 2 Insert the chisel bushing into the head with the hole facing forward to line up with the O lock screw Screw in the lock screw just 4 7 enough so the screw extends into the hole of the bushing holding it in place BIT 3 Push the chisel up through the bushing IN bringing it to rest against the shoulder of II the bushing Then lower the chisel Qmm i Ge approximately 1 16 to 3 16 depending on La the type of wood being worked BUSHING CHISEL Note Set the slot in the side of the chisel to the left or right if the workpiece is to be moved laterally and front or back if it is to be moved from front to back Move the workpiece so that 1 16 to 3 16 according to dt the slot in the chisel is releasing chips into the M99S ES already cut part of the workpiece see Figure 14 4 Tighten the lock screw to hold the
19. ptional ee EE 20 AX Warnings 10 11 12 13 14 16 17 18 19 20 Read and understand the entire owners manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This mortiser is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a mortiser do not use until proper training and knowledge have been obtained Do not use this mortiser for other than its intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this mortiser Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this mortiser remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defe
20. ring obligations Unpacking Remove mortiser and stand from the shipping cartons Check for damage and ensure all parts are intact Any damage should be reported immediately to your distributor and shipping agent Read the manual thoroughly to familiarize yourself with the correct assembly and maintenance procedures and proper safety precautions Contents of the Mortiser Carton Contents of the Stand Carton 1 ea Mortiser not shown 1 Stand not shown 1 1ea Wooden Table 1 Hardware package 4 M8 x 45 Hex Cap Screws 4 M8 Lock Washers not shown 2 2ea M6 x 20 Phillips Head Screws 3 2 ea Handwheel Handles 4 1ea Chuck Key 5 1ea Chuck Removal Wrench 6 1 ea 23mm Box Wrench 7 1ea Operating Handle 8 1ea Chuck Extension Adaptor 9 2ea Chisel Bushings 3 4 1 1 8 Note The Mortiser also comes with a 5 8 bushing already installed 10 1 Work Stop Assembly Contents of the Mortiser Carton Assembly AWARNING Do not connect the machine to power source until completely assembled Read and understand the entire manual Securing Machine to Stand The mortiser should be secured to the stand with four M8 x 45 hex cap screws and M8 lock washers provided using the holes in the base Make sure there is enough room on each side of the mortiser for the size stock you plan to use Wooden Table Referring to Figure 1 1 Place the wooden table A in position on the slide B 2 Secure with tw
21. ru 3 Temat 6294210 Drill Adaptor E Ee 62942068 Chuck Release NUEt rio deu ERR ARERR RR IR EDERAR TERRA EH FRA TANE HRS BAEM ERR uaa KE 6294209 SPAN E CL iiit ct iei ptit dien al OD e RAE d sous 6285526 Ghisel amp Bit 1 4 ur ctii n eiui esie eas steep Besse 6285527 ee Chisel amp Bit 5 16 dede ene c ia eee a a eh Deen 6285528 Chisel BIS m T usu 6285529 Chisel Wap EE 6294245 oes Chuck amp Key Wii aieo de inre d d geo e EES EE 6294198 Drill BUSHING 1 1 8 cicle EE see a eee da 10 see 6294224 Dril le BEE 11 6294222 0 Drill Bushirig TEE WMH Tool Group 2420 Vantage Drive Elgin Illinois 60123 Phone 800 274 6848 www wmhtoolgroup com
22. scription Size Qty 114 TS 1491021 Hex Cap SCrew eee eroe M10 x 20 4 115 35 5 719T 1115 Tilting BFACKGLU 3s ie ee oet e D RO Pete deeds 1 116 4s TS 2342161 Hex Nut Nylon Locke A A E 2 Reeg 719T 1117 Wave Washers EE 2 118 719T 1118 Bolts ste Lame eset EE 119 719T 1119 lilting Base 120 719T 1120 Box Wrench 719T Mortiser Assembly 18 719T Mortiser Stand Parts List Index No Part No Description Size Qty EE 62942395T Stand Assembly Items 1 thru 81 1 T tsi 719T 201 Stand ito e dl cedo 1 2 ni 719T 202 Shelf CUSHION EE 1 anii 62942396 Door Assembly Items 3 thru D 1 6294226 DOOR eet ni nente pete aves blaine ER COT 1 A castus 6294227 PUM i eee et ee Pe vete cde e e eo EE e aa er aan aes 2 EE 6294228 Door Late RI E 1 Onus e TS 217 1012 Machine Screw Pan Head Phillips MAX EE 2 T assu TS 2361081 Lock Washer iit eee dodi tildes M ut eet 4 EE TS 1490081 Hex Cap Screw riisit niri iini ai aa MBA cccccccccaconnccncccncnncnnnnnnos 4 719T Mortiser Stand Assembly 19 Optional Accessories Index No Part No Description D 6294232 Chuck Extension Adaptor Kit Items 1 th
23. us injury General A coat of paste wax applied to the table and column will help to keep the surfaces clean If the power cord is worn cut or damaged in any way have it replaced immediately The Mortiser requires only minor maintenance such as cleaning and lubrication and routine adjustment and sharpening of the chisel and bit Dust the machine down after each use and as necessary use light applications of oil or grease to lubricate linkages moving parts etc Sharpening Chisel and Bit The chisel and bit should be kept sharp for best performance Blunt edges will give inaccurate mortises and can lead to overheating and breakage to chisel or bit If chisel and bit are badly worn and become difficult to sharpen they should be replaced Bit Sharpen the bit by using a small smooth file following the original shape of the bit File the inside edge of the spur the sides of the brad point and the cutting edge inwards toward the flute of the bit Figure 15 Do not file the outside edge of the spur as this will affect the diameter of the bit Chisel Sharpen the chisel with a mortise chisel cutter with the correct size pilot Pilot size will differ depending on the size of your chisel Two or Chisel slot on left Chisel slot on right Move workpiece this direction Move workpiece this direction Figure 14 File inner File sides of edge of spur brad point File cutting ed
24. wheel B Fig 10 to move the table to the right or left 3 Tighten the wing screw Table Tilt Control ACAUTION The tilt table is heavy When raised take extra precaution not to let it drop on hands or fingers Injury can result 1 Loosen bolt C Fig 10 with the 23mm wrench provided 2 Pivot the table to adjust the angle up to 35 using the scale D on the tilt bracket as a guide 3 Tighten the bolt C 12 Figure 9 Figure 10 Chisel Parallel to Workpiece Referring to Figure 11 The chisel can be adjusted parallel to the workpiece as follows 1 With the left handwheel A move the table back far enough to insert the workpiece B between the chisel D and fence 2 Loosen the ock screw C This will allow the chisel to rotate 3 Bring the table forward with the handwheel A until the workpiece B rests against the back surface of the chisel D but do not force Further adjust the chisel by hand if needed 4 Tighten the ock screw C Operation 1 Set the depth stop A Fig 12 to the required depth of cut Refer to the Depth Stop Rod Adjustment section 5 Place workpiece on table C Fig 13 and clamp it with the vise A Fig 13 Use the left handwheel D Fig 13 to move table forward or backward to suit the position of the mortise on the workpiece 6 Adjust the table stops according to the length of cut required then tighten the thumbscrews B Fig 13
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