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Jacuzzi Faucet Kit User's Manual

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1. DIA aa or Wy 9 32 DIA 7 INTERIOR OF BATH OR SPA y HOLE DRILLING SCHEME FOR WATER RAINBOW SPOUT AND FAUCETS PAIRED VALVE CONFIGURATION 6683000G 8 06 Using a scribe tool or awl mark the center points for all holes then remove the template Drill holes from the finished surface side of the unit carefully being sure they are the proper size We recommend that you drill pilot holes and then use the recommended drill size For best results begin drilling at slow speed then use high speed Appropriate sizes of hole saws will be needed for this Clean up dust particles using a soft cloth damp ened with water or isopropyl alcohol and discard the cloth Mounting the Fill Spout Apply a 3 16 bead of silicone sealant not pro vided on the shell surface around the holes just drilled in the shell See illustration D Align the fill spout holes with the holes just drilled and insert the threaded pipe extension through the shell Fully install the 1 4 20 hex nuts onto the 1 4 20 x 1 1 2 hex bolts provided then install the large flat washer onto the bolts Insert the bolts through the shell from under the rim and into the brass inserts in the fill spout body Finger tighten the hex nuts against the washer then tighten until snug using a 7 16 wrench Do not over tighten Refer to illustration D Remove excess sealant using damp cloth BATH OR SPA RIM SURFACE BATH OR SPA RIM S
2. 5 8 O D COPPER PIPE 5 8 X 1 2 ELL WATER RAINBOW FILL SPOUT INSERT FAUCET HANDLE HOT WASHER 1 4 FLAT 2 FAUCET HANDLE 2 1 4 20 X 1 1 2 HEX HEAD COPPER PIPE TEE 5 8 X 5 8 X 1 2 HOT WATER SUPPLY 5 8 X 1 2 ELL Jacuzzi Whirlpool Bath 6683000G SUGGESTED WATER RAINBOW PLUMBING SCHEME A FOR SEPARATED VALVE CONFIGURATIONS Pipe and fittings not provided INSERT FAUCET HANDLE se FAUCET HANDLE 2 i WRENCH SPEEDNUT PUSH ON 1 1 2 2 Se COLD WATER SUPPLY SUGGESTED WATER RAINBOW PLUMBING SCHEME B FOR PAIRED VALVE CONFIGURATIONS Pipe and fittings not provided INSERT FAUCET HANDLE COLD SCREW 10 24 X3 8 PHPM 2 GASKET oA FAUCET HANDLE 2 d5 FAUCET WRENCH VALVE 2 SPEEDNUT PUSH ON 1 1 2 2 COLD WATER SUPPLY 8 06 Installing the Faucet Handles Install the rubber gasket into the faucet handle aligning the flat of the gasket with the projection from the handle then aligning the flat surface on the stem with the flat inside handle place the handle onto the stem of the faucet valve Insert the 10 24 x 3 8 L stainless steel PHPM screw provided through the handle and gasket into the valve stem and tighten Rotate handles clockwise to the end of travel Push in inserts with dots oriented toward the outer edge of the bath rim red dot indicating hot water and blue dot indicating cold water Th
3. 000G 8 06 CAUTION Since plumbing fittings may contribute detectable amounts of lead to water the following notice is required by California law Proposition 65 This product contains a chemical known to the State of California to cause birth defects or reproductive harm In normal use any lead exposure can be minimized by allowing the water to run free for several seconds before drinking Proper installation of the fill spout and compliance with local codes is the responsibility of the installer Jacuzzi Whirlpool Bath does not warrant connections of water supply fittings and piping fill systems or drain overflow systems Nor is it responsible for damage to the bath or spa which occurs during any installation procedure PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT Jacuzzi Whirlpool Bath has obtained applicable code standards listings generally available on a national basis for products of this type It is the responsibility of the installer owner to determine specific local code compliance prior to installation of the product Jacuzzi Whirlpool Bath makes no representation or warranty regarding and will not be responsible for any code compliance Jacuzzi Whirlpool Bath 14801 Quorum Dr Dallas TX 75254 Customer Service Call 800 288 4002 Copyright 1991 Jacuzzi Whirlpool Bath 6683000G 8 06 eS Printed on Recycled Paper Printed in the U S A
4. HOLE DRILLING TEMPLATE WATER RAINBOW CHECK TEMPLATE SCALE USING REFERENCE DIMENSIONS BEFORE DRILLING If scale is off do not continue call customer support at 1 800 288 4002 to obtain a new template A BATH RIM HOLE FOR THREADED PIPE EXTENSION 9 32 DIA FILL SPOUT 1 3 8 DIA 2 1 2 REF gt 1 2 REF 9 32 DIA 2i 15 64 2 2 1 2 REF PILOT DRILL PILOT HOLE FIRST INTERIOR OF BATH Vv HOT WATER COLD WATER FAUCET HOLE FAUCET HOLE 3 REF 1 1 2 DIA PIM 1 1 2 DIA iat RIB HOLE RIB HOLE 15 64 PILOT HOLE 15 64 RIB HOLE Jacuzzi Whirlpool Bath 15 64 PILOT HOLE DRILL PILOT HOLES AND RIB HOLES BEFORE DRILLING 1 1 2 DIA HOLE 15 64 RIB HOLE INTERIOR OF BATH 6683000G 8 06 Copyright 1991 Jacuzzi Whirlpool Bath 6683000G 8 06
5. Jacuzzi Water Rainbow Fill Spout Faucet Kit Installation Instructions IMPORTANT Read all instructions before beginning installation Consult local codes for requirements The Water Rainbowfill spout faucet kit is designed for installation on most Jacuzzi Whirlpool Bath products or on any bath having sufficient rim space for mounting The installation procedure requires drilling holes in the bath shell mounting fittings and making the proper water supply connections to the faucet valves and fill spout Hole drilling templates and instructions are provided here for this purpose Contents of Kit Water Rainbow fill spout as sembly faucet handles with inserts hot red dot and cold blue dot faucet valve assembly 2 1 4 20 x 1 1 2 hex bolt with washer and locknut 2 1 1 2 diameter push on speednut 2 faucet handle gasket 2 10 24 x 3 8 PHPM screw 2 cartridge valve wrench with instructions Preparation Locate the area on the bath or spa rim where the Water Rainbow and faucet valves are to be installed For separated valve installations refer to illustrations B and G for paired valve installations refer to illustrations C and H For installation on all baths locate the Water Rain bow fill soout and valves on a level surface which will allow water to clear the rim and flow directly into the bath see illustration A Also be certain the fill spout has easy access and that there is adequate space for plum
6. URFACE PUSH ON SPEEDNUT SHOWN IN PLACE SILICONE SEALANT NOTCHES 2 X 3 L PVC PIPE USED TO PUSH SPEEDNUT INTO PLACE NOT PROVIDED F IN OUTLET TUBING NOT PROVIDED Jacuzzi Whirlpool Bath FILL SPOUT BODY SILICONE SEALANT HOLES BATH RIM OUTSIDE D NOT PROVIDED Mounting the Valves Apply a 1 8 bead of silicone sealant not provided around each hole on the rim surface Insert each faucet valve assembly through the holes aligning the ribs on each valve body with the notches in the holes See illustration E Using a piece of 2 1 D x 3 LPVC piping if available push the speednut over the tubing and onto the valve body while continuing to hold the valve body at the top until the speednut is in full contact with the underside of the shell See illustration F 1 8 BEAD OF SILICONE 1 VALVE BODY A PUSH ON SPEEDNUT Le NOT PROVIDED MOUNTING THE VALVES 6683000G 8 06 INSERT FAUCET HANDLE HOT GASKET FAUCET HANDLE 2 VALVE 2 5 8 X 1 2 ELL HOT WATER SUPPLY 5 8 O D ed SCREW 10 24 X3 8 PHPM 2 WATER RAINBOW FILL SPOUT LOCKNUT 1 4 20 2 WASHER 1 4 FLAT TA BOLT 1 4 20 X 1 1 2 HEX HEAD COPPER PIPE TEE 5 8 X 5 8 X 1 2 LOCKNUT 1 4 20 2 5 8 O D we COPPER PIPE 5 8 X 1 2 ELL 5 8 O D
7. VALVE STEM AN FAUCET HANDLE ASSEMBLY ew Ce iO OPTIONAL SHOWER HEAD NOT SUPPLIED TRANSFER VALVE NOT SUPPLIED COLD WATER SUPPLY HOT WATER J SUPPLY HAND HELD SHOWER NOT SUPPLIED TRANSFER VALVE NOT SUPPLIED HOT WATER SUPPLY COLD WATER K SUPPLY 6683000G 8 06 Installation for Top Access If service access to Water Rainbow plumbing under the rim is not possible it is possible to install the spout so that it can be replaced at a later date if necessary from the top of the rim To do this allow at least 2 of flexibility in the piping so it can be pulled up through the rim Use a compression fitting or union at the connection of the pipe exten sion to allow disconnection without rotating the fill spout If a compression fitting is not used make sure there is a space of at least 6 from the back of the Water Rainbow to the wall so the spout can be rotated to unscrew it from the piping See il lustration M To remove the fill spout from the top of the bath first pry off the cover Do not use sharp tools Then remove the two larger screws and pull the spout up Faucet Valve Replacement Jacuzzi Whirlpool Bath has provided a special wrench with which to change the cylinder valve assembly under the water supply handles should it require replacement Keep this tool in a safe place for use at alater date To replace the cylinder v
8. alve and the seat assembly first turn off the water supply then pry the insert from the square handle Next remove the Phillips screw securing the handle and remove the handle Place the wrench on the bonnet and turn it counterclockwise Next remove the bonnet leaving it in the wrench Note the position of the valve cylinder stop before removing the cylinder Now use pliers to pull the valve cylinder stem out of the body then slip the replacement cylinder unit into the body so that stops of both faucets are positioned downward toward the bottom of the bath allowing rotation in the same direction Secure the bonnet in place with the wrench Re place the handle and the screw Snap the insert into place See illustration N The above faucet replacement parts are available from your Jacuzzi Whirlpool Bath dealer Jacuzzi Whirlpool Bath Ce OPTIONAL SHOWER HEAD A NOT SUPPLIED I ANTI SIPHON VALVE SHOULD 5 BE A MINIMUM OF 6 ABOVE RIM OF BATH ANTI SIPHON VALVE amp TRANSFER VALVE NOT SUPPLIED L COLD WATER SUPPLY HOT WATER SUPPLY ALLOW 6 TO ROTATE FILL SPOUT FOR REMOVAL ALLOW AT LEAST 2 OF FLEXABILITY IN PLUMBING TO LIFT FILL SPOUT COMPRESSION FITTING BATH RIM INSTALLING THE WATER RAINBOW M WTHTOP ACCESS BODY ALIGN NOTCH WITH PROJECTIONS BONNET WRENCH VALVE CYLINDER C py HANDLE SCREW INSERT N FAUCET ASSEMBLY 6683
9. bing connections to the fill spout both before and after installation Refer to plumb ing instructions regarding top access installation illustration M Dry fit the Water Rainbow fill spout and valves in the desired area before drilling holes to be sure the location is appropriate Drilling Holes Detach the templates on back page and tape them onto the acrylic surface of the bath rim lo cating the center lines of the fill spout and valve holes according to appropriate dimensions given in Illustration B or C Note To insure template has been printed to scale measure the 2 1 2 spacing from center Fill Spout mark and 9 32 hole mark for the 1 4 20 Hex Bolt anchors Jacuzzi Whirlpool Bath WATER RAINBOW FILL SPOUT AND FAUCET HANDLES 1 4 MIN 1 INSIDE OF BAT LOCATE FILL SPOUT ON TOP OF BATH RIM TO ALLOW DIRECT WATER A FLOW INTO BATH HOLE FOR FILL SPOUT HOT WATER COLD WATER FAUCET HOLE FAUCET HOLE 1 1 2 DIA 24 2 2 4 2 15 64 DIA ee 1 1 2 DIA 45 64 DIA 9 32 DIA y ies a i 1 2 f f tt 11 16 15 64 DIA 45 64 DIK 1 3 8 DIA be 15 64 DA 15 64 DIA 15 64 DIA Le 7 a T gt lt INTERIOR OF BATH OR SPA HOLE DRILLING SCHEME FOR WATER RAINBOW SPOUT AND FAUCETS SEPERATE VALVE CONFIGURATION gt C HOLE FOR FILL SPOUT Ix A 9 32 DIA 2 1 2 1 3 8
10. e notch in the insert must align with the ribs on the inside of the handles for flush engagement See illustra tion I Plumbing Connections Note Turn off water at main shut off valve before making plumbing connections to supply lines Connect the water line from the hot and cold valve to the threaded pipe extension of the fill soout per illustration G or H Use Teflon tape or thread seal ant designed for use on plastics Do not use oil base thread compounds For bath fill spout only applications refer to the suggested plumbing schemes G for separated valves and H for paired valves If a rim or wall mounted shower is installed a transfer or mixer valve will be required Three variations are shown in illustration J standard shower K rim mounted or hand held and L shower with anti siphon valve if required by code If local plumbing codes require the installation of an anti siphon valve locate the anti siphon valve 6 above the rim of the bath in a vertical position over a waterproof surface or fixture to allow for any possible water leakage through the air vent The valve must be exposed and have access for service Operation Check for proper operation of the fill spout Always fillthe bath with a mixture of hot and cold water Wa ter temperatures in excess of 140 F may damage the fill spout and or discolor the bath s surface Jacuzzi Whirlpool Bath INSERT S SCREW FAUCET HANDLE RUBBER GASKET

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