Jackson AJ-44CEL User's Manual
Contents
1. LIA V 9 ON 28 a 3 d peuondo LdN V 6 uonoeuuoo 5 Buiquunid 16150LII18VI1 O f ee 4 0VL 01LL uugiz 7e i IT a T g y 030563 59 LAN 619ILI 1016M N f el o 12 0 I V5I0 18EM 4 081 LM V lo IN 9 H 5 gf x uonoeuuoo wusgz N _ wwesel vt 4 01 LM v 1 N ww996 8 gt 777 gt 2 uonoeuuoo ejesuepuo p 2 2 2 uonoeuuoo WLAS LAN ab eoujoeje WEIS H 91 6 V L gt Y XEN 866V69 L e gejusiq e oqv IdN v e 9 16190 II19V UUM 669 12 moulin jo dr oen uonoeuuoo WLIS LM t 4 uonoegs ue d usewaJd 4 61 pe PUB 81981 099009 UE U8A 3 euooliis es jeuondo Jus 9 y A LAN 2 1 1 uonoeuuoo 2 N uonoeuuoo g N xc yor 4 Ov L duiei IH tus fot 4 e iade 081 LM V 6 10IVII SUYIN Y 9 1deooy qn 810M uoneouqeJ2. EUA 210 I LIIV5I0 01 3 081 LAN 2 IN uonoeuuoo 4 011 LAN v 1 uonoeuuoo WEIS LAN H uinjeJ ejesuepuo LAN v 5 uonoeuuoo WSIS LM 4 pJepuejs MOO 1U9A 3 feuondg 1u8A 1 M 2 L L uonoeuuoo 9 uonoeuuoo 65II129 3 8 0t L duiei IH 5081 LdN 1910 191CM 9VIV96VV v 437 01 14 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 10 SPECIFICATION INFORMATION SECTION 1 AJ 66 ELECTRIC LEFT TO RIGHT 1001 PIS 14019 11025 apis 191 uwz fe use OF wwze ez 9 IVI I092170L 9 9 i 1 1 7 ju 8 MIC d pe SAU L I v jo use dsyoeg 9 usiq 9 9 sz wwoest 09 7199 1 3x 2 LI p 29 p 9 2
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4. 1U9A 3 jeuondo 2 L L uonoeuuoo ueq g 1419H Or 3081 19JUI 8 IV IIV V 1 01191 qn yey AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 11 SPECIFICATION INFORMATION SECTION 1 AJ 66 ELECTRIC RIGHT TO LEFT epis 1 I 1014 apis 1191 ie 1 ez 1 5 pe ww919 ve uq SAI 7 I Jo wwoest 709 USIG 9 92 229 I V89 LI 799 9 1 uugzi 2 1 4 EPN I lt 9 3 wwzoll y 9 5 uz 0g L z V uueozlg ww6 gt luuees iz feses 19 V 9 92 9 amp uu901 zt 6 6 22 uedo 91000 I519 XC 9 28 vg eur 881 pz 9 2
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7. 1 01 497 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 21 SPECIFICATION INFORMATION SECTION 1 AJ 80 STEAM RIGHT TO LEFT epis 1I I uuzig 9 1 98 pe 1 68 V5I0 sz I IV89 LI 799 06 CL Hl 9 12 uuisgg Se 1V014 8905 4 00v ww 6 140901 9 tor 01 62 uuuz91 pem 77 I 89119 i i i i 1 5 21 EN 7 5 3 2 1 5 A 9 MICI 59 4 n awh ww LPO LV 4 q 1 6 y H 5 fi L 60L1 m uus 9 wwezst 709 5 I T Y Fh II I269L1 29 d 440 3 L quwg 1 2 9 g v wuzorly wwgoz 1 luwes 762 Lp uut zet 9 691 799 uut t9 IIIII690L zy 2 uedo 5 000 uM m ell 18409 peddius peius uis afe 2 88 V96 98 IM0 1u9A 1nojno I I uinum UJUJ 91 X 80IM 9
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10. 18 On the underside of the tub remove the rinse drain weld ment and the rinse drain plug Switch their locations so that the rinse drain weldment is in the spot that the rinse drain plug was in Removing the rinse drain plug 19 Reconnect the rinse drain hose and the wash drain hose to the drain plumbing 20 On the opposite end from where they were removed install the front and rear rinse pan assembly locating brackets Note the brackets are mounted to the bolts that secure the tub weldment to the frame Install the brackets one at a time and ensure that they are firmly tightened down once installed 21 Remove the hole cover weldment from the top of the hood The cover is located on the end of the hood opposite of the rinse injector weldment Once removed set to the side along with its gasket AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 37
11. 6 04 08 90V 9 x E e al toz JO JUIS 10014 yun eseg a 26 fr 1 16 9 r I8VLI is uuo tz te A 4 eee z 8 p 4 2 ee a 7 5 i use sz pu 8 gt 1 12 3 XV __ I a H L uueci 79 9 ma _ A 2 L v 996 W 1959 0 L4918M PIOS UA 91 6 V L uonoeg y XEN b g 96V6 an e qeiusiq ees LC 0 06L 10 4519H 5 61 PU 9951 usemieg D gt 8V02III5 esf d ze9 8 2 vo dN Lg 91 I I I92VI 29 EMEN oDue J e 1deooy IM Qn 910M I IVCL2I 8 ejqeisn pe enp SUOISUBWIIP IIV 910M euigoeuiusip 081 LAN V 6 N uonoeuuoo J9jeM 01 LAN v 1 uoroeuuoo ejesuepuoo v 5 f uoreuuoo eoujoeje WES H jeuondo 1 dN
12. gt 24 NOTE All dimensions are in inches and are pm i for reference only LI AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 26 MY SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER PLUMBING LINE DRAWINGS 4 ANK Steam Booster Piping Single Tank Machine Steam Booster Piping Double Tank Machine AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 27 MY SECTION 1 SPECIFICATION INFORMATION n TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions Typical 18 ra 30 1 2 gt a 24 gt OUTLET 9 34 NPT Coupling for ie Temperature Pressure 3 7 78 oe sye i Relief Valve 57 mm 83 mm INLET EN ef mae Elec
13. uonoeuuoo Buiquunjd 5 900 L 4001L X 6 19IVI J9 M I5C6M8 4 5 MO9 1V8 V 3 jeuondo 1ejoo LAN 2 L L uogoeuuoo uonoeuuoo eou99r3 9 Or duiej IH 3081 LAN 19IVI 437 01 1V6ICI AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 22 m SECTION 1 SPECIFICATION INFORMATION SIDE LOADER LEFT TO RIGHT DIMENSIONS NOTE ALL DIMENSIONS ARE TYPICAL 1 2 DISHTABLE MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE WALL OF SIDE LOADER TO LOADER PREVENT LEAK AGE 4 1 2 2 25 on 1 MINIMUM DISHWASHER g SECTION p 12 12 DISHMACHINE VENT CONNECTION _ lt lt 25 gt 5 DISHMACHINE SPLASH SHIELD FG 606 Y Y f 0 E IS 2 gt N i Y 15 on 30 model 80 on 30 model 2 1 2 14 1 2 5 1 1 2 DRAIN CONNECTED TO DISHMACHINE DRAIN 29 ea LINE AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 23 SECTION 1 SPECIFICATION INFORMATION SIDE LOADER RIGHT TO LEFT DIMENSIONS DISHTABLE 1 2 MINI
14. 010M I CLIIV5I0 4081 LdN v IN uonoeuuoo 4 01 LAN V 6 1 uojoeuuoo ejesuepuo 2 uonoeuuoo WELAS uojoeuuoo H I 19 9165 0 5 uojnoeuuoo WSIS 1 M v 4 piepuels 1U9A 3 jeuondo Jej o9 1u8A 2 1 9 uonoeuuoo e91499 3 8 OF Lduel IH 3081 19IVII Jovem oulyoey v 0 437 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 SPECIFICATION INFORMATION SECTION 1 AJ 44 STEAM RIGHT TO LEFT uz Lg 89 1 epis IV I 10014 81 e Ni apis 1191 9 B j 1 12999 9 ET i 1 i ES 11 11 1 1 muy 1 gx A 1 9 wun Yin II 4 1 uwp9g pe 9 pias J ME vh UO N T L I pare L wiwz601 g usig 9 E IIIVI099 LI 709 I 999L1 69 1 Y 8 lt 69 299 i N gt gt gt
15. 131 132 133 134 135 137 138 139 140 141 142 144 145 146 147 SECTION 1 SPECIFICATION INFORMATION gt _ gt SECTION 1 SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR STEAM COIL TANK HEAT CS CSL MODELS ONLY AJ 44 66 80CE CS CGP 248 STEAM INLET PRESSURE PSIG 10 20 AJ 44 66 80CEL CSL 234 STEAM CONNECTION NPT 3 4 CONSUMPTION 15 PSIG Ibs hr DISHES OR GLASSES PER HOUR AJ 44 66 80CS CSL 60 AJ 44 66 80CE CS CGP 6200 AJ 44 66 80CEL CSL 5850 MOTOR ELECTRICAL CHARACTERISTICS DRIVE MOTOR HP 1 4 PREWASH TANK CAPACITY GALLONS WASH MOTOR HP 2 AJ 66CE CEL CS CSL CGP 16 POWER RINSE MOTOR HP 2 AJ 80CE CEL CS CSL CGP 16 PREWASH MOTOR HP AJ 66 MODELS 1 WASH TANK CAPACITY GALLONS AJ 80 MODELS 2 AJ 44 66 80CE CS CGP 15 4 NOTE Typical Electrical Circuit is based upon 1 125 of PREWASH PUMP CAPACITY GPM the full amperage load of the machine and 2 typical AJ 66CE CEL CS CSL CGP 120 fixed trip circuit breaker sizes as listed in the NEC 2002 AJ 80CE CEL CS CSL CGP 270 Edition Local codes may require more stringent protec tion than what is displayed here Always verify with your WASH PUMP CAPACITY electrical service contractor that your circuit protection is GALLONS PER MINUTE ALL MODELS 270 adequate and meets all applicable national and local codes These numbers are provided in this manual sim VENTING REQUIREMENTS 100 CAP ply for reference and may change without notice at a
16. 40AMP 460 3 60 23A 40 3 60 24 30AMP 60 3 60 19A 25 60 3 60 22A AJ 44CGP MODELS AJ 66CGP MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT VOLTS PH HZ AMPS CIRCUIT 208 1 60 12 15AMP 208 1 60 17 15 280 1 60 11 1 280 1 60 17A 15 208 3 60 15AMP 208 3 60 15AMP 20 3 60 7 15AMP 280 3 60 15 460 3 60 5 15AMP 460 3 60 6A 15AMP AJ 44CS CSL MODELS AJ 66CS CSL MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT VOLTS PH HZ AMPS CIRCUIT 208 3 50 13A 20 208 3 50 17A 25 220 3 50 13A 20 220 3 50 17A 25 230 3 50 13A 20 230 3 50 17 2 380 3 50 1 380 3 50 6A 15 AMP 455 3 50 7 15AMP 415 3 50 7 15AMP 440 3 50 15AMP 440 8 50 6A 15AMP 208 1 60 15AMP 208 1 60 18A _ 25AMP 280 1 60 15AMP 290 1 60 25 20 3 60 1 200 8 60 12 15AMP 208 3 60 1 208 3 60 12A 15 20 3 60 1 280 3 60 15 380 3 60 6A 15AMP 3800 3 60 12A 15 460 3 60 15AMP 40 8 60 7 15AMP 60 3 60 4A 15M 60 3 60 15 AMP AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 3 SECTION 1 SPECIFICATION INFORMATION n ELECTRICAL REQUIREMENTS CONTINUED D226 STEAM BOOSTER PARAMETERS AJ 80CE CEL MODELS D226 STEAM BOOSTER TYPICAL TOTAL ELEC
17. 9 V L A XEN V C eDue J dd ani aiqelysiq 9 00V ees LC 0 euge Jo pue 61 p e Jepeeg BUODIIIS esf 869 aL 8 ve dr e 1deooy IIM 010M 1 1 uuise 299 Le 78 016 19400 peddius 0 9IV5 V9CI9C IM0 VI 1 01 90V 9L X p m ZOL y 199 19 ejqeisn pe enp C L suoisueuuip EUA 910M Jeuondo v uonoeuuoo Buiquunjd 1918 M 5 900V L 400LL V 6 19IVI 191CM I5CM 4 0 15 1V8 V 3 jeuondo Jejoo Z 1 uonoeuuoo uonoeuuoo 3 9 WINWIUIL duie MO Or duie3 IH 99081 LAN v 19I I 8 IV CVV v 437 1614 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 18 SPECIFICATION INFORMATION AJ 80 GAS LEFT TO RIGHT SECTION 1 epis 1 mz ize T7 i 1 i 98 pe ff 10014 79 E 9 wwog9z 701 ez unge EQ
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19. 9I051 01 1 6 91 99 eie d 19 0 peddius pjerus JO 10014 UseMeld uun eseg V5C 05 IM0 1 1n0jno 689 zz uwz pr 90p 9L 201 v Tejsouueu JejeM YIM 9 198 1ejnq ejgejsn pe enp 6 1 suoisueuiip EIA IV 910M 3 8 IVI I6891 12 d v uus Ly t91 L4 weld _ las jeuondo LM b g uonoeuuoo 9L i gt 8 E t 1C150LII18LI1 J9 eM 5 5 gt 301 011 c ch ey Z I LdN V 6 19IVII I5CM8 4 4 ES prepuejs 3 91 6 V L jeuondo Ua 7 anod 7 992050 1 21 1 uonoeuuoo VI9I0 EES 12 UMOPUIN e qe L pue en ie xoeu uonoeuuoo g 61 V C Iaea euooilis es ___ Or M 08 LAN V 8 19 J9 eM v 229 8 2 ve 0 dn oDue J e 1deooy IIIIV L 910M uonediqey 437 01 1V6 I AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 12 SPECIFICATION INFORMATION
20. AJ 66 GAS LEFT TO RIGHT SECTION 1 epis 1 I 10014 apis 91 uiu Le g 29 om 6 1 81 9 77 tues 9 i ii E wuse zz i d 4 aun yun NJ uum9g i d i praes Y L m gt we uus 9 pe yse dsyorg 16 I60 V5I0 uiugz9 92 3 uBiH 01 sz L uuse tie wwioest 109 iure te v8 6 ja i 4 v 7 I z ww6 6 252 7 uug gt i 9 V 4 1 L uwzoe 1 7 uueoilv I uuees iz 4 Wo v 01 ty uusgg sz wwges uuorot LV 9802 28 ejqeisn pe 1004 eur 881 p4 I 6 91 99 7 eje d 19M0 peddius 9IV5 usejds Mo 1V8 V ur 1 0 Buoj 92 eseg ysemold 90 9 p m 201 JO UIS 1004 vy Ye ynos H i
21. LC umopuiny L SON eR 61 Sree a JUBISH feu X95 uonoeuuoo 69IV120 3 a 19 59 909115 SN Y Or L duuei IH 229 7 081 LAN 19IVII 1916M v 8 2 pz oi dn eiqe pue6e1 oDue 4 e yoey 1deooy Qn 910M uoneonqeJ pepueuruooaH 437 011V6I AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 SPECIFICATION INFORMATION SECTION 1 AJ 44 STEAM LEFT TO RIGHT 8 epis 1IV I zem 10014 uugiz tg 71 z uusez 8LL uugz 1 0r 9015 wwo6 7 9 89 uuesi 2 0 teed 62 1 L lt gt 1 2 1 d i tn NE E Up qu uws IL I bi Tt eee tuc un 98 ve VI P n t 1 9 6 221 m 2 3 L LIN H 1 www 99 i jo uwz60 er b 34 CI68 V 5I0 3 gt 929 92 N ysejdsyoeg gt 99 1 99 0 OL 69 LI 899 wigs LI 2 I
22. SPECIFICATION INFORMATION Operating Characteristics Electrical Requirements D226 Steam Booster Parameters AJ 44 Electric Left to Right AJ 44 Electric Right to Left AJ 44 Gas Left to Right AJ 44 Gas Right to Left AJ 44 Steam Left to Right AJ 44 Steam Right to Left AJ 66 Electric Left to Right AJ 66 Electric Right to Left AJ 66 Gas Left to Right AJ 66 Gas Right to Left AJ 66 Steam Left to Right AJ 66 Steam Right to Left AJ 80 Electric Left to Right AJ 80 Electric Right to Left AJ 80 Gas Left to Right AJ 80 Gas Right to Left AJ 80 Steam Left to Right AJ 80 Steam Right to Left Side Loader Left to Right Dimensions Side Loader Right to Left Dimensions Side Loader Installed Dimensions D226 Steam Booster Dimensions D226 Steam Booster Plumbing Line Drawings Typical Electric and Gas Booster Dimensions INSTALLATION amp OPERATION INSTRUCTIONS Installation Instructions Deliming Operations Changing the AJ 44CE CS Direction of Travel Curtain Installation Diagrams Side Loader Installation amp Operation Instructions D226 Steam Booster Installation amp Operation Instructions Gas Conveyor Hose Installation Dishmachine Operating Instructions Changing Dual Sanitizatio Mode Detergent Control Striker Plate Limit Switch Installation Instructions PREVENTATIVE MAINTENANCE General Maintenance D226 Maintenance Lubrication Chart for Drive Gear Drive Motor Gear Reducer Preventat
23. X m lt 9 sz 1 5308 wwegs 12 3 4 2 k 6 02 7 gt gt gt s uugze p L 2 22 2 27 22 4 wuwuse 71 wwgez i A I 98L 4 usi 9 600 8 wwege 1 9 06 9L 9 V L XEN V 6 eDue 4 e geiusiq 1 150 9 229 LC 0 eutuoe jo UL JOVEN 1uDieH uonoes 6I useweud 4 61 w e 5 5 Y TT E x IN 289 8 ve o1 dn TTE C tol e 1deooy qn 910M 4 2 1 suoisueuuip EIA IIV 9 ON euondo LAN V0I 0VV0 I IN 0 40 LAN V 6 19 UI 7 JojoeJjuoo Aq sepoo e90 pejeisur eq 01 en j uonoeuuoo edid 1u8A GO t M uonoeuuo 520 LdN V 6 Aq esou UO uoroeuuoo 491 M 08 LdN V 8 H I919000 seb 104 JOU JOVEM 071 LdN v 5 Jeunjoejnueuu Aq esou BurpeuuooJej
24. 001 76 22 Issued 03 21 2006 Revised N A SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CHANGING THE AJ 44CE CS DIRECTION OF TRAVEL CONTINUED Removing the locknuts for the lower wash arm support bracket 9 Remove the lower rinse arm support bracket which is mounted directly opposite of the lower wash arm support bracket Removing the lower rinse arm support bracket 10 Remove the lower and upper rinse arms by unscrewing them and then gently pulling them out Unscrewing and removing the lower rinse arm 11 Behind the rinse manifold remove the nut on the bracket Removing the bracket nut 12 Remove the nuts from the rinse manifold mounting brack et located on the underside of the hood These nuts are mounted directly to the rinse injector weldment on the hood top Removing the locknuts from the rinse mani fold mounting bracket 13 The rinse manifold must be removed This may prove dif ficult while the rinse injector is still mounted With great care it is possible to gently lift the rinse injector off of the hood to allow the rinse manifold to be removed from the unit Ensure that the gasket in the underside of the hood stays with the rinse manifold as it must be replaced when re installing the manifold If the gasket becomes lost or torn order a new one immediately Lifting the rinse injector to make room 14 Remove the entire rinse tray assembly including the pan AJ 44C Series
25. 069 LI z9 02 214 T V L 011 Mo gt 8 8 12 881 LL I616LI V uuse9 sz 1 9 uedo 941000 UM eur 97 6 09 eje d 19M0 peddius peius V5C 0 IM0 1V8 ui 1nojno Buol 10 AUIS 10014 90 91 x ZOL 09 62 wwe eg 7 0 L uwo 4 dejog 8 6L 4 L 0 ueri 9 1 vy _ e x p I uc SX 69 sz 88 1 9 3 v uuses LC H 1 4 m 1 te r La VI 996 9 m uussel vt Y oDexeo1 9L 5 V L XEN V eDue 4 Jo dq qn jqeys q e oqy 9 06 pue ejqe uoe weg 1V6I9LI 61 1 8 00III5 esf Y 229 m 2 8 V2 eDue J e ley yey 1deooy 010M wwe iz 19II0 ejqeisn pe enp 100 2 1 eorueA
26. 2006 Revised 09 29 2007 17 SPECIFICATION INFORMATION SECTION 1 AJ 80 ELECTRIC RIGHT TO LEFT epis 1I I g uui 12 e 2 MIA 10014 r uume ez uus 9 8 1 98 pe I6 ysiad NS uw oL ju eAuq LY 09 OL LL 1 epis uuesi 9 1 ju M 98 MIC jo pn jm 4 sz III I069LI 9 91 t99 a Cd 2E d g ret 0 C4uugzi z uuz0g z Ha d V A aes 4 m 602 8 III ICV0LI LV _ uu261 26 sz 69 fez 9 vz wwe901 ze Iee O uu pz 96 eur ureJq uueezz g8 92 6 uuseoz 08 gt 10 AUIS 10014 56M uun 99569 6 9 uwizi LI vv wwot2l 78 JejeM P 9 5 sz m 4 wwees 12 3 V 7 ET 1 uws Lg 91 nk user 29 _ 4 22 2 L v 6 77 22 L hes VIL f LL 2 wig 91 6
27. Assembly AJ 66 Rack Rail Assemblies AJ 80 Rack Rail Assemblies Miscellaneous Parts amp Weldments Manifolds Strainer Support Weldments Strainers Float Switch Components Scrap Baskets Vent Cowl Assembly Vent Scoop Option Exhaust Fan Control Table Limit Switch SIDE LOADER SECTION Side Loader Track Assembly Leg Replacements Strainer Side LoaderPawl Bar Assemblies Pawl Bar Bracket Magnet Side Loader Vent Cowl Option D226 STEAM BOOSTER SECTION Control Box Assembly Plumbing Assembly Go Box Components BC Ferries Options vi 115 119 VI VIII TABLE OF CONTENTS ELECTRICAL SCHEMATICS ELECTRICAL SCHEMATICS AJ 44CE CEL 200 230 Volt 50 60 Hz 1 Phase Primary Side 200 230 Volt 50 60 Hz 1 Phase Secondary Side 200 230 Volt 50 60 Hz 3 Phase Primary Side 200 230 Volt 50 60 Hz 3 Phase Secondary Side 380 460 600 Volt 60 Hz 3 Phase Primary Side 380 460 600 Volt 60 Hz 3 Phase Secondary Side 380 415 Volt 50 Hz 3 Phase Primary Side 380 415 Volt 50 Hz 3 Phase Secondary Side 440 Volt 50 Hz 3 Phase Primary Side 440 Volt 50 Hz 3 Phase Secondary Side 440 Volt 50 Hz 3 Phase 5 Wire Primary Side 440 Volt 50 Hz 3 Phase 5 Wire Secondary Side AJ 44CS CSL 200 230 Volt 50 60 Hz 1 Phase Primary Side 200 230 Volt 50 60 Hz 1 Phase Secondary Side 200 230 Volt 50 60 Hz 3 Phase Primary Side 200 230 Volt 50 60 Hz 3 Phase Secondary Side 380 415 440 460 600 Volt 60 Hz 3 Phase Primary Side 380 415 440 460 600 V
28. ant OWOC AJ 44 RACK CONVEYOR DISHMACHINE SERIES INSTALLATION OPERATION amp TECHNICAL MANUAL FOR JACKSON MODELS AJ 44CE AJ 66CE AJ 80CE AJ 44CEL AJ 66CEL AJ 80CEL AJ 44CGP AJ 66CGP AJ 80CS AJ 44CS AJ 66CS AJ 80CSL AJ 44CSL AJ 66CSL Jackson Jackson MSC LLC P O Box 1060 Barbourville KY 40906 606 523 9795 Fax 606 523 9196 www jacksonmsc com October 9 2009 P N 07610 001 76 22 Revision I i MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson MSC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may c
29. asoy DBunoeuuoouelu 19 eeu 1e1sooq wozy yug 9 asun eui YUL YSEM 10 19 u 40081 LdN V 6 4 pJepuels 1V8 V 3 2 L L uonoeuuoo ueq 9 uonoeuuoo C2II120 3 9 o Op 081 LAN 9VIV96I V V pue6e1 1V6I 01 191 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 SPECIFICATION INFORMATION AJ 44 GAS RIGHT TO LEFT SECTION 1 epis 1I I 11044 9pIS 4371 0L 7 gt e 1 fe 1 9 1 _ ez 2 utei 22 o o E _ i 4 DEPT I ILIV981 oe 5 N Y 1 gt uu70v 9 uuri6 ih jo 9 uz 6189 fige 9 sz 3 aps uwoes 709 799 I PY La K Y LI Z B 7 uuuipes LI 9 06 gi V 1 uuegoll v uuze91 299 aie ae oe 2691 799 uuges lt juuso 19 uuggg gz 97 81 6 f67 MAERO uedo 91000 yM
30. ees LC uSeMeJd 4 0 N F gt 91 59 2 A XEN p e 96 9 0 0CL 2 0 jo dq pue usemjog 61 Jejeeg euoolllS esf gt 229 48 1 ve o1 dn e qe e qn 910M P v 91 6 V L eigeiusiq 8M00V 1 qn Wey xeu epis 1 ts mal 10014 epis wwz 871 piss gt 221 om 1 62 2 g9 9 9 01 IIII29L19 i IL 1 id 1 i i3 4 E ul f m UE 2 5 yun uu9g ve Eo D 7 T uuo 9 pz OAUC honos iun d 89 2 deos SAI 9 6 H 1 IIVI V Jo uuogg 1 wwz60t usejdsyoeg E 18 6 usiq 3 YBIH OL sz EN wwoest too 6911 299 uugz i z 069 29 8 I _ 911 799 E 7 61611 5 41 6 06 2L c I 0 t wees 12 a Ny 7 1 uusgg sz Miro E E E WwW eur 8691 TEG
31. of the condensation exhaust Ensure that the exhaust System is acceptable in accordance with all applicable codes and standards NOTE Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the war ranty This units covered in this manual have the following exhaust requirements Load End 200 CFM Unload End 400 CFM AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 31 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to ELECTRIC HEAT The thermostats for the machines covered in this manual are factory set They should not be adjusted except by an authorized service agent CHEMICAL FEEDER EQUIPMENT The AJ 44CEL CSL AJ 66CEL CSL and AJ 80CEL CSL are designed to operate with a third party chemical injection system Jackson does not endorse any particular chemical injection system The system select ed must be able to provide detergent and sanitizer in the required concentrations The minimum chlorine concentration for prop er sanitization is 50 PPM Furthermore the selected feeder needs to be able to operate against a head of 25 PSI and deliver 7 38 ml of a 10 chlorine sanitizer per minute Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with t
32. peddius pjeius 97 I 09 V5CI0C IM0 1 ui jnoino ICICI JO AUIS 100 4 PUN ese seme MM uito r6 191C V USeMeJd 199 ejqeisn pe enp 1 M C L suoisueuip 65I118 IIV 10 5 9 Uer wwgeg sz leuondo LM V 6 uonoeuuoo 1 iai g V 8 iz I 1C150LIII8LI1 5 wwgzp ko E d I 40 L 01LL TTE 19JUI 191CM YSeMeld 4 E E IM0 JAA 3 RRAK lt 2 n JEL e 2 1 1 9 9 L 9 WW V0I 8VV0 C2II129 5 069 c xe v e a Suevi dd qn jqelys q e oqy 4 OF s pue alae usemjeg 1V6I9LI 5081 LAN L 6 19 UI 8LIV9 I V 61 v jejees 6002 esp E M iufra 01 497 e IIM L e1oN CI AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21
33. this manual are designed to use low pressure steam as a source of heat for wash tank water The machines come with lines by which outside source steam needs to be connected Connect all incoming steam lines in accordance with the steam booster manufacturer s instructions Ensure that all applicable codes and regulations are adhered to See machine data plate for information concerning steam flow pressure GAS CONNECTIONS Some machines covered in this manual are designed to use gas as an outside source of heat for wash tank water The machines come with connections by which an outside source needs to be connected Connect all incoming gas lines in accordance with the gas booster manufacturer s instructions Ensure that all applicable codes and regulations are adhered to PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for mach
34. 03 2007 MAW 7913 Added instructions and all necessary information for change of sanitization mode 5 thru 22 111 08 29 2007 oe dimension pages Removed alternate table limit switch Changed the part from a weldment 05700 021 67 50 toa EN I 8044 casting 09515 003 58 12 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL P Jackson AJ 44CSL AJ AJ series of rack conveyors 44 44 wide machine 66 66 wide machine 80 80 wide machine CE Electrically heated hot water sanitizing machine CEL Electrically heated chemical sanitizing machine CS Steam heated hot water sanitizing machine CSL Steam heated chemical sanitzing machine CGP Gas heated hot water sanitizing machine Model Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the prop er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only Serial No Installation Date Service Rep Name Phone No SECTION TABLE OF CONTENTS DESCRIPTION
35. 1916M 9 IV9CVII v d 79 8 vc ejqe e Sev 9L 1deooy 910M V0I I I I 19 IH AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 16 SPECIFICATION INFORMATION SECTION 1 AJ 80 ELECTRIC LEFT TO RIGHT 1901 PIS 1 0 19014 apis wwz 8 1 MN r uuze4 9 m luwzsi 9 1 Yor uuggilo 1 i 1 i 1 i 4 fuuga jun 1996 8 1 L M 98 pe wwerotl Lp L desos E 4 1 euluoe N unu uwose ET ENS E F Jo use dsyoeg d 5 ee E JE ueJeo usiq YBIH 01 9 3 LI 109 uumgo1 799 i q 8 1 uugz z IS 3 uu6161 L i Am 9 2 5 C wwzo zim 5 g V 37 d 1 1 wuges iz wwzsp g V uuge9 199 uuseg sz 1 6 01117 uedo 51000 IC19 C ww Lpp 96 2 eur ureiq 88 ald 48009 uii
36. 199 3 8 duiej M07 4 0 L duiei IH 45081 6 1 J9 M V 01 1V6 ICI AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 SPECIFICATION INFORMATION AJ 44 GAS LEFT TO RIGHT SECTION 1 epis 14614 19014 9pIS 431 wwr L6 9 01 lt gt ree f 9 II 06 LI 18 9 29 i 6 ez ii J 1 d LI 711 lu 9 UQ 8 pe TA d 11 II I V LI _ 9 v I jo usejdsyoeg II VL6 96 9 usiq 9 92 3 OL 9 SZ L inser 115 wwoes 709 V uurpgg1 799 i lt uugz1 7 29 wuz 1 IIII 0618L 9 9 V 5 v Zoo _ 9 8 9 1 99 wwees 12 7 urusg9 sz 97 28 IIIVI9 cet wwg 161 uedo 9100 I 19 0 peddius 0I6IV5 eur ureJq I E9 O V5CI0
37. 229 who wwzog zi g uuo 1 7 uwpoz gm V uuees iz 4 uwgpe ge 6 61 6 9 92 i 9 81 uedo siooq 016 19 02 peddius 45 1 Buo 90p 91 201 8 Doe 9 sz gt f 9 LC 09 ww e8 vv kez eur usg 97 JO XVI 10014 Y y XEN eDue J ees LC eIqe 4 61 229 8 ve 01 dn oDue J e 1deooy qn 910M uu LI 2 L v uuo 4 8 B use 81 8g I IVI8 L21 88 m 4 n ara 4 8 5 y amp oue ITE 9 1 4 E 7 H Bom A 1 996 8g oDexyeo 10 dq 99M 89 Je ees euooilIS esf 7 a 8 91 9 ww9 V L aiqelysiq 1V6I9LI xoeu yey 0I II I 1 ve 799 JOIN ejqeisn pe enp 10044 C L
38. 30 days from the date of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE ARRET CALL 1 888 800 5672 TO REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE REVISION REVISION MADE APPLICABLE DETAILS PAGE DATE BY ECN mM 05 14 2004 Added exhaust fan hook up schematic Updated installation instructions Added 3 instruction sheets for E 03 08 2005 MAW 7096 limit switches Added instruction sheet for curtain installation Changed layout 01 13 2006 7470 Added service kits and maintenance instructions 01 26 2006 7600 Added Gas Exhaust Fan Schematic amp component kits 7571 7558 Added themostat replacement kits Added vent cowl assembly for H 03 21 2006 MAW 7634 hooded side loader Replaced rinse drain weldment Added scrap basket strainer kit 04 19 2007 MAW 7898 Added 09905 003 32 20 fan load decal to the exhaust fan control kit Added warranty pages and service centers listings 35 amp 36 05
39. 6 IM0 1ueA 1nojno 97 6 10 XVI 10014 122 01L oi deos C 9 H ung LLL v LIIIIIV02 8 2 p o y d 5 1 _ 69 gt _ uses 12 i 1 bo T Y uu zs a MR d uusze p dL 22 2 1 11 wuwuse 3 nuege 1 wget 7 IL IV9 LI 9 8 56 PON RS y ung 9L 9 uuo y A EN v e 45911 in gni e qeiusia e oqy ees 12 eiqe L CUPP J0 0i 1V6I9LI xoeu a umugi pg PUB 9191 ueemieg Jejeegs BUOdIIIS 955 229 id d 8 ve 01 dn ieee oDue J 1deoov IIIM qn L 210 09 4 90v 9L X 201 09C pepueuruooaH 1991 1 ejgeisn pe 10044 2 1 621118 010M LIIIC15LII sepoo C 0 5 eq 0 uonoeuuoo edid dO M uonoeuuo 520 f Aq pepi oud esou I IV5I0 UO Jenno 4081 LAN v H Jejeeu 191500 526 101 19 U L LdN v 9 Jeunjoejnueui Aq papiacid
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42. II069LI 29 wiwgeg sz e 3 e 991 9 lt uu 161 9 9 99 KT I I 4 uugzi 2 7 quugoiy i uuz0g z m V wwgoz 8 uuges 12 wwe e xe 86VCI 61 V uuseg 92 y 9 LC 4 A 2 9 8 ve dN oDue J e 1deooy 910M qn 1 Jo dq pu Je ees 8V02I I esf z eigen 91 6 V L aiqeiysiq e oqv 1 xy oul 97 6 10 10014 0 8 81 261 09 01 wwe LLL vv z8 eje d YUM plays V9CI9 IM0 nono 907 9L X p m 201 sz 1 luwsgs LC 4 271 7 V uedo wpe 12 8 189 ejqeisn pe 400 6 1 suoisueuiip eonJeA 010M pJepuejs MO9 3 jeuondo LdN C L L uonoeuuoo 9 uonoeuuoo e9
43. Jd 7 101 CIIV0 IIIC15LII Aq sepoo C 0 188 I eq 0 enj4 uonoeuuoo edid 1u9A GO t M uonoeuuo Seo LdN v Jenjoejnueui Aq pepi o4d esou uonoeuuo 9 IV IIV5I0 UO uogoeuuoo 1916M 408 LAN v Jeyeou 190919000 526 JOU LdN V 5 Jeanjoejnueui Aq esou BunoeuuooJelu 19168L 2915009 Seb yue esuu peu Iy XV YSEM JO 19 VI 4081 LdN V 6 4 piepuels MOO JUBA 3 jeuondo 1V8 V VI 19L 9 RES 6 VI6 euooils esf 269 8 ve 01 dr 4 9I 6I e 1deooy I M 010M y ur WEY yey pepueuiuooaH LdN 2 L L uonoeuuoo 9 uonoeuuoo 69II1989 3 o Or 3081 LAN 19 u v puefe 01 1V6 I AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 20 SPECIFICATION INFORMATION SECTION 1 AJ 80 STEAM LEFT TO RIGHT 8 epis 1 uwz Lv 89 10014 apis 191
44. MUM USE SILICONE WALL OF SIDE NOTE ALL DIMENSIONS ARE TYPICAL BETWEEN TABLE LOADER AND LIP OF SIDE LOADER TO PRE VENT LEAKAGE 1 2 25 4 1 2 5 DISHWASHER MINIMUM SECTION A A as 1 2 gt CENTER ENT i DISHMACHINE VENT CONNECTION OPENING CONVEYOR EP DISHMACHINE 2 SPLASH z SHIELD 0 gt m E gt C i Yo Y 14 12 15 on 30 model lt 29 gt 30 on 30 model 1 1 2 DRAIN CONNECTED TO DISHMACHINE DRAIN LINE AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 24 __ SECTION 1 SPECIFICATION INFORMATION SIDE LOADER INSTALLED DIMENSIONS 23 SIDE LOADER DIMENSIONS MODEL AJ 44 AJ 66 AJ 80 Left to Right installation shown for reference 30 SIDE LOADER DIMENSIONS MODEL DIMENSIONS AJ 44 82 AJ 66 104 AJ 80 118 NOTE ALL DIMENSIONS ARE TYPICAL 23030 gt Refer to chart above gt AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 25 _ gt gt SECTION 1 SPECIFICATION INFORMATION D226 STEAM BOOSTER DIMENSIONS 43 a ma 11 L KO III ES i j LL een at Yki G MO t1 14 4
45. RUCTIONS CHANGING THE AJ 44CE CS DIRECTION OF TRAVEL CONTINUED 4 Remove the upper wash arm assembly bracket This step may require that you have help as the bolts for securing the bracket to the top of the inner hood are the same bolts that hold the control box to the hood top Do not remove the bolts once the nuts are taken off Once the bracket is removed place the nuts immediately back on the bolts To hold the bolts to keep them from spinning a 7 16 combination wrench or 7 16 nutdriver will be required in order to hold the bolt head inside the control box Removing bracket bottom view Removing bracket control box view Remove the locknuts from the opposite bolts used to hold down the control box do not remove the bolts and secure the bracket to underside of the hood The folded part of the brack et should be facing the rear of the machine Immediately tight en down the locknuts 5 Remove the splash shield which is bolted to the underside of the hood next to the wash manifold and turn it 180 Removing and turning splash shield 6 Remove the pawl bar and set to the side Remove the pawl bar by grasping firmly and lifting up 7 Remove the lower wash arm assembly by turning the lock ing screw to unlatch it The entire assembly should then lift out Locking screw 8 Remove the lower wash arm support bracket Place it to the side with its locknuts AJ 44C Series Technical Manual 7610
46. TRICAL ELECTRICAL REQUIREMENTS VOLTS PH HZ AMPS CIRCUIT VOLTAGE V 200 230 50 PEAS SIAME FREQUENCY HZ 50 60 0 50 62 80 20 3 50 63A 80AMP PHASE SINGLE 380 3 50 34A 45AMP 415 3 50 25A 35 AMP WATER REQUIREMENTS 440 3 50 22A 30 AMP INCOMING WATER TEMPERATURE MINIMUM 110 F FLOW PRESSURE PSI 20 5 208 1 60 91A 125 AMP 230 1 60 84A 110 AMP STEAM REQUIREMENTS 200 3 60 53A 70 AMP INCOMING STEAM PRESSURE PSIG 15 25 208 3 60 54A 70 AMP 230 3 60 70AMP HEAT EXCHANGER SPECIFICATIONS 380 3 60 34A 45 AMP TUBESIDE WORKING PRESSURE PSI 125 460 3 60 25A 35 AMP SHELLSIDE WORKING PRESSURE PSI 125 600 3 60 22A 30 AMP TUBESIDE HYDROSTATIC TEST PRESSURE PSI 250 SHELLSIDE HYDROSTATIC TEST PRESSURE PSI 188 AJ 80CS CSL MODELS MAXIMUM OPERATING TEMPERATURE 295 TYPICAL MAXIMUM SHELLSIDE STEAM PRESSURE PSI 125 TOTAL ELECTRICAL VOLTS HZ AMPS CIRCUIT Indicates typical design criteria but is subject to change 2 P RA 23 without notice For more information contact you authorized 230 3 50 19A 25 AMP Jackson service representative 380 3 50 7A 15 AMP 45 3 50 8A 15 AMP STEAM RELIEF VALVE SET PRESSURE PSI 50 440 3 50 8A 15 AMP WATER OUTLET SAFETY VALVE SET PRESSURE PSI 125 208 1 60 19A 25 AMP 230 1 60 19A 25 AMP 200 3 60 13A 20 AMP 208 3 60 13A 20 AMP 230 3 60 13A 20 AMP 380 3 60 13A 20 AMP 460 3 60 7A 15 AMP 600 3 60 8A 15 AMP NOTE Always refer to the machine data plate for specific electrica
47. Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 36 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CHANGING THE AJ 44CE CS DIRECTION OF TRAVEL CONTINUED and the strainer within in The assembly should lift right out See next page for photograph detailing this step 15 Remove the front and rear rinse pan locator brackets Note the brackets are mounted to the bolts that secure the tub weldment to the frame Once the locknuts are removed pull the locator brackets off and immediately replace the locknuts back onto the bolts Failure to do so at a minimum may cause excessive leaking of the tub once the unit is placed back in operation Removing a rinse tray guide bracket 16 On the drain plumbing the rinse drain tube needs to be removed from the plumbing as well as the wash drain tube Both of these tubes are secured with hose clamps Loosen the hose clamps and pull the tubes off Loosening the rinse drain hose from the rinse drain nipple 17 The tee that the rinse drain nipple is in must be turned 180 so that it is facing the opposite direction This may require dis mantling the plumbing by removing the tee with the wash drain barb in it Put the plumbing back together after ensuring that the rinse drain tee has been rotated Use thread tape to pro tect the threads while putting the plumbing back together Ensure that the wash drain barb is in the exact same position it was prior to this step
48. al Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 15 SPECIFICATION INFORMATION SECTION 1 AJ 66 STEAM RIGHT TO LEFT epis 1614 40014 apis wwpgz 01 L 1969 LL tuuugoy tot gt 6 8 01 I 2009 ze 69 uoi pro gi luus i i 1 ii Toi j uus 71 Ea SW 1 a1 5 Ad NE 3 uv n lu I 981 ve 9 pz i J TO ana m 989 22 uugie 1 H E uuze0t uus a wwoest 09 3 I 89 LI 799 ja 7 8 1 1 9E wwoest fz9 Sy uuegoi v t 06 21 8 V uugocle uwees iz H uwes ez uw p04 w 161 6 V eel uusgg sz 019 901 d 28 791819 19 02 uii peddius uedo 50090 MM 1 V596I98 IM0 ua VII 1nojno 2 ve eur 88 p4 90v 91 X 201 92 6 WIM 995109091 uu6791 9
49. and which end the rack comes Out There may come times when it is necessary to change the direction of travel after the unit is installed The instructions provided here are for maintenance personnel only Unauthorized persons should not attempt any of the steps contained in these instructions Warning many of the instructions and steps within this document require the use of tools and may also require that personnel change the wiring of the machine Only authorized personnel should ever perform any maintenance evolution on the dishmachine PREPARATION 1 Power must be secured to the unit at the service breaker Tag or lock out the service breaker to prevent acci dental or unauthorized energizing of the machine 2 Disconnect incoming water at the water pressure regulator or Y strainer 3 Disconnect the service drain line from the drain plumbing of the dishmachine itself Ensure that the unit is completely drained before doing this 4 Remove the locking screw from the control box 5 Remove the front dress panel TOOLS REQUIRED The following tools will be needed to perform this maintenance evolution 5 16 nutdriver 7 16 nutdriver 7 16 combination wrench 7 16 socket with drive ratchet and 4 extension 12 pipe wrench 10 adjustable wrench Wire cutters Phillipshead screwdriver TIME REQUIRED It is estimated that it will take 1 person three hours to perform this task not including all of the ite
50. des The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer Water hardness should be a maximum of 6 grains per gallon Harder water should be treated prior to using the machine Iron in the water supply can cause staining A filter designed to remove iron from the supply water is highly recommended for sup plies in excess of 0 1 ppm parts per million Adjusting screw CONNECTING THE DRAIN LINE The drain for the models covered in this Locking nut manual are gravity discharge drains All piping from the machine to the drain must be a minimum 1 1 2 NPT and should not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 30 gallons per minute 25 WATER SUPPLY CONNECTION Ensure that you have read the section enti tled PLUMBING THE DISHMACHINE above before proceeding The supply water temperature must meet the minimum requirements listed on the machine data plate Install the water supply line 3 4 pipe si
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52. he third party detergent injection fitting Remove the bulkhead plug in the side of the tub to install the detergent concentration probe For more information concerning detergent concerns please refer to Brass Plug the page entitled Detergent Control Detergent Connection Point Machine rear view sanitizer and rinse aid injection fittings ___ Brass Plugs Back of Control Box All wires for the chemical injectors should be routed through one of the extra openings in the back of the control box Terminals in the control box marked CVS provide a constant voltage signal whenever the drive motor is operating Terminals in the control box marked DET provide a voltage signal whenever the wash motor fis operating Aid Connection Points AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 32 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS In order to maintain the dishmachine at its optimum performance level it will be required to remove lime and corrosion deposits on a frequent basis A deliming solution should be available from your detergent supplier Read and follow all instructions on the label of the deliming solution To proceed with the deliming operation fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water capacity of the various tanks of
53. ine operating requirements machine voltage total amperage load and serial number Decal showing L1 L2 amp L9 8 phase models only To install the incoming power lines open the control box Install conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 and L3 3 phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent be used on all power connections Terminal Block VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper per sonnel of any problems and of the location of the service break er Replace the control box cover and tighten down the screws Incoming Power Connection VENTILATION OF DISHMACHINE The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system This is essential to permit efficient removal
54. ive Maintenance TROUBLESHOOTING SECTION Common Problems D226 Common Problems 30 33 34 40 41 42 44 46 48 50 51 53 54 55 56 58 60 SS TABLE OF CONTENTS PARTS PARTS SECTION AJ 44 Control Box Assembly AJ 66 AJ 80 Control Box Assembly Motor Overload Chart Heater Assembly Thermostats Dress Panels Prewash Plumbing Assembly Wash Section Plumbing External Electric Booster Option Incoming Plumbing External Electric Booster Option Outlet Plumbing Water Hammer Arrestor OptionWPRK Plumbing Option 3 4 Solenoid Valve amp 3 4 NPT Vacuum Breaker Repair Parts Kits Steam Unit Wash Tank Coil Assembly Steam Plumbing Left to Right Steam Plumbing Right to Left Gas Coil Assembly CGP Models Rinse Booster Tank Assembly CGP Models Recirculating Pump Assembly CGP Models Hose Connections CGP Models Wash Fill Plumbing Assembly CGP Models Rinse Header Plumbing Assembly CGP Models AJ 44 Series Drain Plumbing Assemblies AJ 66 Drain Plumbing Assemblies AJ 80 Drain Plumbing Assemblies AJ 66 Drain Plumbing Assembly Left to Right CGP Models AJ 66 Drain Plumbing Assembly Right to Left CGP Models Drain Quench Assembly Motor Assemblies Prewash amp Wash Pump Weldments Lower Wash Arm Assembly Prewash Arm Upper Wash Arm Assembly Curtains Tub Magnets Final Rinse Assembly Drive Assembly Door Assemblies Pawl Bar Miscellaneous Components AJ 44 amp AJ 66 Pawl Bar Assemblies AJ 80 Pawl Bar Assemblies AJ 44 Rack Rail
55. l and water requirements The material provided on this page is for reference only and may be subject to change without notice AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 4 SPECIFICATION INFORMATION SECTION 1 AJ 44 ELECTRIC LEFT TO RIGHT epis 1I I 10014 5 wuse uus a piewe 6c 4 I 7 4 wun I IV98 pe pm L eulyoey uwgse _ luwocsiltoo i I 10169 2 z usi 2 LIIII069LI 229 9 92 x X ysejdsyoeg 2 909L 6 61 252 V a 01 wwz991 999 1 i 91 99 umopuiny aqe uuz0g zL g uugzoilr 61 V C g v wwgoz 8 9 12 Y X L uuiseg sz ww 9 81 uwgpe 52 689 12 uedo _ ae 016 19409 YUM peddius 5 v git 01 dn V59CI08 IM0 1u8A VI 1nojno E1940 90r 9L x p m 201 eur ues 09 1deo
56. lt in damage to the unit while in transit If such a situ ation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE The machine should be unboxed and removed from shipping pallet prior to being installed Open the front door and remove all of the packing materials Once unpacked ensure that there are no missing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson immediately LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side c to side and from front to back before making any connections You will be able to adjust the over Frame with Adjustable Foot all height of the unit by turning the bullet feet from between 75 1 2 to 76 1 2 PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumb ing co
57. ms indicated in the section entitled PREPARATION IMPORTANT NOTES 1 Do not lose hardware Place hardware in a safe spot away from the machine ensuring that it does not fall loose into the machine tub Hardware that is drawing into the suction of the wash pump will damage the equipment If you do need more hardware contact your JACKSON representa tive to purchase new items 2 Read these instructions thoroughly before attempt ing this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run STEPS 1 Remove the upper wash arm assembly by loosening the spin nut The spin nut has a stop so it will not come off Once it is loosened the wash arm assembly should slide off Spin nut 2 Remove the end cap from the wash arm assembly and place in the opposite end securing it snugly End cap 3 With the end cap securely in the opposite end of the wash arm assembly set the assembly gently to the side Go back inside the unit to where the upper wash arm assembly secured in the unit and turn the spin nut so that it is all the way down This needs to be done because in a further step if the spin nut is out it will get in the way Do not over tighten the spin nut as it only needs to be out of the way not secured AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A SECTION 2 INSTALLATION OPERATION INST
58. ny INPUT END 200 given time OUTPUT END 400 TOTAL 600 CONVEYOR SPEED FPM AJ 44 66 80CE CS CGP MACHINES 6 9 AJ 44 66 80CEL CSL MACHINES 6 5 GALLONS PER RACK AJ 44 66 80CE CS CGP MACHINES 94 AJ 44 66 80CEL CSL MACHINES 1 00 WATER TEMPERATURES AJ 44 66 80CE CS CGP MODELS PREWASH RECOMMENDED 110 140 F WASH MINIMUM 160 F RINSE MINIMUM 180 F AJ 44 66 80CEL CSL MODELS PREWASH RECOMMENDED 110 140 F WASH MINIMUM 140 F RINSE MINIMUM 140 F FLOW PRESSURE PSI 20 5 FLOWRATE GPM AJ 44 66 80CE CS CGP 3 9 AJ 44 66 80CEL CSL 3 9 MINIMUM CHLORINE PPM AJ 44 66 80CEL CSL MODELS ONLY 50 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 2 SECTION 1 SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS AJ 44CE CEL MODELS AJ 66CE CEL MODELS TYPICAL TYPICAL TOTAL ELECTRICAL TOTAL ELECTRICAL VOLTS PH HZ AMPS CIRCUIT VOLTS PH HZ AMPS CIRCUIT 208 3 50 55 70AMP 208 3 50 58A 220 3 50 49A 70 220 3 50 53A 70 AMP 20 3 50 51A 70 230 3 50 54A 70 380 3 50 29A 40 380 3 50 81A 40AMP 455 3 50 28A 415 3 50 34A _ 45AMP 440 3 50 28A 35 AMP 40 3 50 45 AMP 208 1 60 83A 110AMP 208 1 60 89A 125 2301 60 76 100 280 1 60 82A 110 AMP 20 3 60 60AMP 200 3 60 51A 70AMP 208 3 60 49A _ 70AMP 208 3 60 52A 70AMP 20 3 60 45A _ 60 230 3 60 _ 60AMP 380 3 60 29A 40AMP 380 3 60 81A
59. olt 60 Hz 3 Phase Secondary Side AJ 66CE CEL amp AJ 80CE CEL 200 230 Volt 50 60 Hz 1 Phase Primary Side 200 230 Volt 50 60 Hz 1 Phase Secondary Side 200 230 Volt 50 60 Hz 3 Phase Primary Side 200 230 Volt 50 60 Hz 3 Phase Secondary Side 380 460 600 Volt 60 Hz 3 Phase Primary Side 380 460 600 Volt 60 Hz 3 Phase Secondary Side 380 415 440 Volt 50 Hz 3 Phase Primary Side 380 415 440 Volt 50 Hz 3 Phase Secondary Side AJ 66CS CSL amp AJ 80CS CSL 200 230 Volt 50 60 Hz 1 Phase Primary Side 200 230 Volt 50 60 Hz 1 Phase Secondary Side 200 230 Volt 50 60 Hz 3 Phase Primary Side 200 230 Volt 50 60 Hz 3 Phase Secondary Side 380 415 440 460 600 Volt 60 Hz 3 Phase Primary Side 380 415 440 460 600 Volt 60 Hz 3 Phase Secondary Side AJ 44CGP 200 230 Volt 50 60 Hz 1 Phase Primary Side 200 230 Volt 50 60 Hz 1 Phase Secondary Side 200 230 Volt 50 Hz 3 Phase Primary Side 200 230 Volt 50 Hz 3 Phase Secondary Side 460 Volt 60 Hz 3 Phase Primary Side 460 Volt 60 Hz 3 Phase Primary Side AJ 66CGP AJ 80CGP 200 230 Volt 50 60 Hz 1 Phase Primary Side 200 230 Volt 50 60 Hz 1 Phase Secondary Side 200 230 Volt 50 60 Hz 3 Phase Primary Side 200 230 Volt 50 60 Hz 3 Phase Secondary Side 460 Volt 50 60 Hz 3 Phase Primary Side 460 Volt 50 60 Hz 3 Phase Secondary Side Conveyor Side Loader D226 Steam Booster Exhaust Fan Hook Up Schematics MAINTENANCE amp REPAIR CENTERS vii 121 122 123 124 126 127 128 130
60. oy IIIIV qn 910M 97 6 VIII 26 58 JO XVI 20014 0 L L deis ashes ae dna 9A o jodr X 91 9 VI I9 V L 1 pue ueewjeg 9 061V5ICI e oqy Je ees 2111 esf 1V6I9LI wwees iz 1 1 d EE M 9 sz g v O y Y 9I 5L IIVI X06 2 1 v luusse vi eiqe 1 ejqeisn pe enp 00 C L IIV 910M 0 0V6I5 3 Jeuondo 1u9A 2 L L uonoeuuoo ueq 9 uonoeuuoo C2II129 3 g duu81 wO Ov 1 4081 LAN 19IVI Jayem UIYN V puo6e1 juDiH 01391 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 SPECIFICATION INFORMATION SECTION 1 AJ 44 ELECTRIC RIGHT TO LEFT epis 146 4 2 M9IA 19014 5 431 27 61 ETT T 1 i 1 1 1 i Y L L II I2 9 wun gt re anua yun SAU V LIIVI0 9L 09 gt insit C6I69 usig I I
61. prior authorization WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors beyond
62. reate a hazard and void war ranty certification The labor to repair or replace such failed part will be paid by Jackson MSC within the continental United States Hawaii and Canada during the warranty period provided a Jackson MSC authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson MSC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson MSC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without
63. the dishmachine can be verified on the spec ification sheet s of this manual Perform the following operations to delime the dishmachine 1 Turn the AUTOMATIC DELIME switch on the back of the control box to the DELIME position 2 Disconnect or turn off all chemical feeder pumps 3 Close all doors after adding the deliming solution 4 Run the machine for the recommended period of time 5 Turn the unit off and open the doors Delime Switch 6 Wait five minutes then inspect the inside of the machine If the machine is not delimed run another time cycle as per the deliming solution s instructions 7 When clean drain and re fill the machine 8 Run in MANUAL for 10 minutes to remove residual deliming solution 9 Drain and re fill the machine This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 33 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CHANGING THE AJ 44CE CS DIRECTION OF TRAVEL The AJ 44 dishmachine has the ability to have its direction of travel changed from left to right or from right to left Direction of travel is determined by which end the rack of ware is put into the machine
64. tical ti U U ectical connection 3j 6 from side or below ANNE Nipple SIDE VIEW REAR VIEW 36 e 20 3 4 ___ A A Alternate TPRV Location Electrical Electrical Water 31 1 4 Inlet Outlet Inlet Water Inlet Gas Inlet y 00 p 1 ns Y LEFT SIDE VIEW FRONT VIEW Gas Booster Dimensions Typical Alt t qu Eli i o 4 102 mm TPRV Location Vent Adapter y Water Water Gas Water ule y Inlet Outlet Inlet Water Inlet Gas Inlet Ne pU d S RIGHT SIDE VIEW REAR VIEW AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 28 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS NOTE THE INSTRUCTIONS PROVIDED HEREIN UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA CHINES ONLY THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough handling by carriers or others may resu
65. u 191950009 seb yug g esuu peu Iy Xue YSEM JO 19IVI 4 08 LdN v 4 0 60V615 MOO 1V89 V 3 ICV0I190 1ejoo 1u9A 2 L L uonoeuuoo ueq uonoeuuoo 625II128 3 8 4 Op L 0LI91 ILI 3081 19I I 1916M 8LIV V V v puebe7 1V6 I 0 497 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 13 SPECIFICATION INFORMATION AJ 66 GAS RIGHT TO LEFT SECTION 1 epis 1I I 10014 epis gt 0 1 ez uia PUES uwos for poe 3 1 29119 I fo E ii L I wun 9 yu uur9g wwots 4d E po IV9CVII 0 9L i I US wwzz9 292 Er d eoueJee ysiad 18 9 9 sz Ww 16 9 3 N LL I0 9LI 09 9 1 799 j9 I s g B Wd 1 9 4 1 I uwzos zi 8 018 3 wwees iz H uuees fez Le fut por Lg L I6L6LI 9 V 299 uuise9 sz uuigt9 pz IIVI 90L 27 d uedo 5 000 uuu
66. uedo 51000 92 I 0 0 LV uupelz 8 Jo 1004 I59X ze urugggt p 016 19400 peddius pierus eej1e nq ejqeisn pe oj enp 100Jj ez age 9 99 V5 9 IM0 nono Buo 69I1I9 IIV 910M 12 eseg 91 x ZOL Sve fer uwizi py 699 22 wwo LI p er jeuondo V uonoeuuoo LI 29 f deog lt un 1 400 L 0LL V 7 LAN E 19 u 1016M V 6M9 N L PD euijoeuiusip 4081 LM z I I 9 sz uonoeuuoo 8 016M 4 0 LL LM v 1 6 LI 79 uoinoeuuoo ejesuepuo 2 cok Dawn uonoeuuoo WELAS uonoeuuoo WAYS LI IdN v 9 uonoeuuoo WSIS LdN v 4 MOO 1V8 V 3 feuondo 1ejoo 1u9A LdN 2 L L uonoeuuoo uonoeuuoo C5II199 3 9 4 Of L IV91 ILI 08 LAN 19IVII 1 1 01 497 AJ 44C Series Technic
67. uuoo IN 0 0 v 19 ut 1916M 7 Aq sepoo eq 0 en j uonoeuuoo edid 1u9A GO M uonoeuuo SED LAN V 6 f Aq pepiwoud esou uo uonoeuuoo 19100 491 M 40 084 LAN t 191500 seb 19ILII 4 0V L LdN v 5 Aq BunoeuuooJelu 915004 yug x osun peu 101 19 U JOVEN 081 LAN V 6 4 5 1U9A 3 jeuondo 1ej oo 1u9A 2 L L uonoeuuoo uonoeuuoo 3 9 Or duue1 IH 5081 LAN V 6 1 9UIUu9e N puoBe 1 01 AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised 09 29 2007 14 SPECIFICATION INFORMATION SECTION 1 AJ 66 STEAM LEFT TO RIGHT uz Lv 891 H 2 1 W 996 9 2
68. ze minimum to the dishma chine line strainer It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for ser vice The water supply line is to be capable of 25 PSI flow pressure at the rec ommended temperature indicated on the data plate Incoming Plumbing Connection If the water level is too low or too high check the incoming water pressure It should be 20 5 PSI Too high of pressure results in too much water too low of pressure results in too little water To adust the regulator loosen the nut at the top this will allow you to screw or unscrew the adjustment With a screwdriver turn the adjuster clockwise to increase pressure or counter clock wise to decrease it Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle AJ 44C Series Technical Manual 7610 001 76 22 Issued 03 21 2006 Revised N A 30 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED It is also recommended that a shock absorber not supplied be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment STEAM LINE CONNECTIONS Some machines covered in
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