Invacare Excelerator XLT 2000 User's Manual
Contents
1. 20 EXCELERATOR LIL EXCELERATOR CHAIN INSTALLATION w SEVEN 7 SPEED 20 EXCELERATORILI L EXCELERATOR CHAIN ADJUSTMENT 20 EXCELERATOR CHAIN STAY ADJUSTMENT 20 EXCELERATOR XLT XLT 2000 CHAIN ADJUSTMENT 20 EXCELERATOR XLT XLT 2000 CHAIN INSTALLATION WITH TWENTY FOUR 24 OR TWENTY SEVEN 27 SPEED 21 PROCEDURE 8 PARKING BRAKE 22 USING PARKING BRAKE 242 44 22 PARKING BRAKE ADJUSTMENT REPLACEMENT 22 PROCEDURE 9 BACK SEAT 23 BACK HEIGHT ADJUSTMENT ADJUSTABLE BACKS ONLY 64 23 SLIDING SEAT ADJUSTMENT 23 EXCELERATOR XLT XLT 2000 BACK ANGLE 0 42 0 40 24 PROCEDURE 10 UPHOLSTERY 25 SEAT UPHOLSTERY REPLACEMENT 25 BACK UPHOLSTERY REPLACEMENT 25 PROCEDURE 11 FOOTREST 26 EXCELERATORILIL EXCELERATOR FOOTREST ADJUSTMENT REPLACEMENT 26 EXCELERATOR XLT XLT 2000 FOOTREST AND LEG GUARD REPLACEMENT 27 EXCELERATOR XLT XLT 2000 USING REPLACING FOOTREST STRAP oiiire 28 PROCEDURE 12 OPERATION 29 HAND CRANK ASSE2. To disengage the parking brake release the handle 30 OPERATION The twenty seven 27 speed cassetie on the Excelerator XLT 2000 uses the hand brake asthe primary brake Reverse pedaling WLL NOTstpp the bike STEERING CORNERING DO NOTatiemptip comerthe handcycle athigh speeds Thisc ould resultina fall causing injury and or damage tp the handcycle DO NOTshiftthe mountain drive underload This may cause damage to the handcycle and WILL VOID THE WARRANTY Steering the Handcycle To steer the handcycle use the hand pedals to direct the front crank and wheel assembly in the direction you intend to go straight right or left Steer ing can be done while pedaling or coasting When cor nering it is recommended that you slow the handcycle stop pedaling steer the handcycle and coast through the turn MOUNTAIN DRIVE OPTION SEVEN 7 SPEED SHIFTER ONLY DO NOT shift the mountain drive option under load i e using a high gearto slartthe handcycle in motion orto climb a hill etc Shifting the moun tain drive option underload will damage the in temal workings of the mountain drive option Switching to Mountain Drive Option 1 Perform one 1 of the following A Switching Mountain Drive Option ON Push the gear shift button on the RIGHT side of the hand crank IN while the option is UNDER NO LOAD B Switching Mountain Drive Option OFF Push the gear shift button on the LEFT side of the hand
3. Footrest Replacement 5 F Fork O 4 1 T y Sy R Clamp E Hex Bolt N S and T Locknut Footrest Leg Guard Replacement Fork Brake 4 WN Cable Rear of EN Front ARN Screws Mounting Clamp Leg Guard FIG URE 2 EXCH ERATOR XLT 2000 FOOTREST AND LEG GUARD REPLAC EMENT 27 PROCEDURE 11 FOOTREST EXCELERATOR XLT XLT 2000 3 Firmly connect the hook and loop portion of the USING REPLACING FOOTREST footrest strap to secure the footrest strap to the STRAP inner footrest tube as shown in DETAIL A 4 Wrap end of footrest strap over and around the outer footrest tube and under the inner footrest ststraps MUSTbe i cted BEFORE each tube as shown in DETAILS A and B use Exposure moisture ie wet weather orf gt Press the end of the footrest strap against the puddles will damage fastening strips Footest portion of the footrest strap installed onto the in strap will not hold feet securely in footrest if fas ner footrest tube as shown in DETAIL B tening strips are damaged DO NOT operate 6 Ensure the footrest strap is firmly attached to the exceleratoriffooteststapsare wetordamaged loop fastening strip on the outer footrest tube otherwise severe injury may occur DETAIL O O T R 5 Always wear shoes and securely strap feet in Footrest Strap Loop using straps provided Severe injury may oc Portion curiffeetare notsecur
4. Composite Wheels Leg Guard Attach ments Lateral Sup ports Welded Seat GENERAL GUIDELINES PROCEDURE 1 This Procedure Includes the Following Operating Information Safety Handling of Excelerator OPERATING INFORMATION WARNING Wear your helmet at ALLtmes when riding the Excelerator The bicycle mustbe adjusted to fitthe rider Check the seatposition back height quick release threaded axles footrestheight hand crank adjustment forsmooth operation of your Excelerator Before nding yourExcelerator check yourbrakes Be sure thatthe brakesand all otherfeaturesof your Exceleratprare operating properly The user s responsible fornomal upkeep and maintaining the Exceleratorin properoperating tion The manufacturer is not responsible for failure damage or injury caused by improper operation or maintenance by the end user To determine and establish yourparticularsafety limits practice tansfening activitiesin the presence of a qualified health care professional BEFORE attempting active use ofthe Excelerator Before attempting tp tansferIN orOUTofthe Excelerator every precaution should be taken to reduce the gap distance Position the Exceleratoron level ground and as close as possible tp the object you are transferring INTO orOUTof The parking brake ofthe Excelerator MUSTbe engaged and the object you are transferring INTO orOUTof MUSTalso be secured before atiempting any transfers Care MUSTBE taken when operating o
5. NOTE Shift gears when pedals are stationary or when minimum amount of pedaling is being done to avoid wear on rotating parts of hub Clamp Hex Nut Cable FIG URE 2 LI LEXC ELERATOR THREE 3 SPEED SHIFTER CABLE ADJ USIMENT Procedure B FIGURE 3 NOTE Ifthe following procedure does not enable all three 3 gears contact a qualified technician or Invacare for assistance 1 Ensure that the indicator chain is fully screwed into the axle Tum back a maximum of half a turn 2 Checkthatthe indicator chain runs freely through the indicator protector if fitted 3 Select third gear and loosely connect the cable ad juster onto the indicator coupling 4 Selectsecond gear position on the gear control Look ing through the window in the right hand axle nut turn the cable adjuster until the end of the indicator is exactly level with the end of the axle 5 Tighten the locknut against the adjuster Right Hand Axle Axle Nut Indicator Chain FIG URE 3 LI LEXC ELERATOR THREE 3 SPEED INDICA TORCHAIN ADJ USIMENT 18 SPEED SHIFTERS EXCELERATOR EXCELERATOR XLT SEVEN 7 SPEED SHIFTER CABLE INSTALLATION FIGURE 4 NOTE The SEVEN 7 SPEED Shifter Cable runs from the RIGHT SIDE of the FRONT FRAME to its mounting position on the HAND CRANK Assembly Shaft 1 Run the cable from the right side of the fork assem bly to mounting position on the left side just below the hand crank assembly 2 Attach t
6. OR TWENTY SEVEN 27 SPEED CASSETTE FIGURE 4 1 Spreadthe chain out flat and run it around the chain ring on the crank and the sprocket on the hub NOTE It may be necessary to tum the hand crank in a clockwise motion to position the chain on the small sprocket 2 Ensure that crank assembly is loosened and mov able 3 Lift UP on the chain derailleur and thread the chain under the derailleur Thread the chain around the wheel sprocket Run the chain around the BOTTOM of the wheel sprocket and back up towards the hand crank sprocket 6 Attach the chain together using the master link w clip provided 7 To tension chain refer to EXCELERATOR XLT XLT 2000 FORK CRANK ASSEMBLY REPLACEMENT in PROCEDURE 5 of this manual oT e 21 PROCEDURE 7 Hand Crank Sprocket Assembly Chain Derailleur and Wheel Sprocket FIG URE 4 EXCELERATOR XLT XLT 2000 C HAIN INSIALLATION TWENTY FOUR 24 OR TWENTY SEVEN 27 SPEED CASSETIE PROCEDURE 8 This Procedure includes the following Using Parking Brake Parking Brake Adjustment Replacement After ANY adjusimerts repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may H K result USING PARKING BRAKE FIGURE 1 NOTE The parking brake on the Excelerator Li l Excelerator and Excelerator XLT is factory installed No installation is necessary In A u 1 To eng
7. crank IN while the option is UNDER NO LOAD PROCEDURE 12 Tightening Hand Crank NOTE If hand crank will not engage the chain it will be necessary to tighten the Mountain Drive Crank nut 1 Insertthe open end of the hooked wrench provided around the nut between the hand crank and axle and cup tube Hold the hand crank and turn the wrench clockwise Continue until nut is tight Perform the same for the other side of the crank a fF Tum crank and ensure that the crank operates and turns the chain Lubrication FIGURE 5 NOTE Refer to the SAFETY INSPECTION CHECK LIST to determine how often lubrication is necessary 1 Remove the screw on the hand crank 2 Insert a few drops of bicycle or machine oil 3 Heinstall the screw on the hand crank Screw HGURE5 MOUNTAIN DRIVE OPTION LUBRICATION O P O N O P O N PROCEDURE 12 Bearing Play Adjustment FIGURE 6 NOTE Referto the SAFETY INSPECTION CHECKLIST to determine how often bearing play adjustment is nec essary NOTE This adjustment is required only if there is some play in the hand crank in a SIDE TO SIDE motion NOTE There will be some play in a forward rearward motion 1 Slightly tighten self locking nut on the left side sitting in the handcycle of the hand crank DO NOT over tighten NOTE Overtightening the self locking nut will cause the gears to engage improperly after s
8. 1 2 inch Box Wrench 1 2 inch Socket Wrench T Two 2 Medium Screwdrivers Flathead and Phillips R E EXC ELERATOR XLT 5 PROCEDURE 10 PROCEDURE 9 PHOCEDURE 5 PROCEDURE 7 PROCEDURE 4 PROCEDURE 8 PROCEDURE 7 PROCEDURE 8 PROCEDURE 5 PROCEDURE 4 PROCEDURE 11 FIG URE 2 EXCELERATOR XLT XLT 2000 ASSEMBLY PROC EDURES 11 PROCEDURE 4 This Procedure includes the following Installing Adjusting the Rear Wheels and Quick Release Axles installing the Rear Wheels with Threaded Axle Option Excelerator XLT XLT 2000 Tire Tube Replacement and Tuning Replacement of Spokes Tire Pressure Determining Adjusting Toe In Toe Out Replacing Camber Inserts After ANY adjusimerts repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result INSTALLING ADJ USTING THE REAR WHEEL AND QUICK RELEASE AXLES FIGURE 1 1 Make sure that the axle receiver hex nut is securely tightened before installing the rear wheels 2 Depressdetent pin in the quick release axle and slide axle through the axle receiver 3 Helease detent pin ensuring that the locking pins are fully released NOTE Locking pins MUST protrude past the end of the axle receiver to fully release Any excessive play MUST also be eliminated 4 Increase or decrease end play by adjusting the lock nut on the end of the quick release axle Make sure detentpin isfully released BEFOREop er
9. 20 18 inches Rigid 12 16 or 14 18 inches Adjustable Height Angle 2 inches 2 5 inches Quick Release 9 Standard 24 inch Spoke Cruiser Tires Hand Crank Internal Parking Brake Ergonomic Vertical FRONT Shimano Nexus 7 Speed Hub REAR Precision Black Anodized w 1 2 inch Quick Release Stainless Axles 14 Gauge Stainless Shimano 7 Speed Foam Insert Nylon Adjustable Tension 50 Ibs 80 Ibs Computer Tow Bar Horizontal Handles Safety Light Helmet and Flag Custom Color Seat Positioning Strap Quad amp Gloves 24 inch Knobby Tires Mountain Drive Bike Rack Water Bottle and Cage Tripin Quad Handles LI L EXCELERATOR 12 or 14 inches 12 or 14 inches Fixed 17 5 15 5 inches Rigid 12 to 16 inches Adjustable Height Angle 2 inches 2 5 inches Quick Release 9 Standard Front 20 inch Spoke Rear Mag Knobby Tires Hand Crank Internal Parking Brake Ergonomic Vertical FRONT Shimano 3 Speed Hub REAR Precision Black Anodized w 1 2 inch Quick Release Stainless Axles 14 Gauge Stainless Shimano 3 Speed Foam Insert Nylon Adjustable Tension 40 Ibs 70 lbs 7 Speed Hub Helmet Horizontal Handles Quad Cuffs amp Gloves Computer Custom Color Seat positioning Strap Safety Flag and Light Water Bottle and Cage EXCELERATOR XLT 14 to 20 inches 15 inches Fixed 12 5 inches Adjustable Back Angle 90 110 13 inc
10. L EXCELERATOR HAND CRANK ASSEMBLY INSTALLATION FIGURE 2 1 Remove the chain from the front wheel hub so it moves with the hand crank assembly 2 Slide the hand crank assembly over and completely down the fork stem 3 Position the chain on the hand crank sprocket as sembly and the front wheel hub 4 Move the hand crank assembly up or down on the fork stem until you are comfortable with the position for operational purposes NOTE Positioning of the hand crank assembly loosens or tightens the chain in an UP DOWN position 5 Tighten hex nut to secure the hand crank assembly 6 Adjust the tautness of the chain by moving the ad justable chain idler IN or OUT 7 Tighten the hex screw to secure the adjustable chain idler in place Hex Nut Step 5 FIG URE 2 EXCELERATOR U L EXC HLERATOR HAND CRANKASSEMBLY INSIALLATION FORK SPRING CRANK PROCEDURE 5 N EXCELERATOR XLT XLT 2000 Loosen but do not remove the two 2 socket screws FORK CRANK ASSEMBLY that secure the crank handles to the existing fork REPLACEMENT FIGURE 3 Slide the crank handles down towards the front wheel NOTE Invacare recommends that the following proce dure be performed by a qualified technician Remove the chain from the crank handles Remove the crank handles from the existing fork oa 1 Note the position of the crank handles Remove the two 2 socket screws and half clamp that secure the brake handle to the existing
11. R A L G U D E L 5 Lift and place LEFT leg past front frame over cen ter tube pR C 2 j Hand NI Crank N ai Footrest a j TA 110 Seat AUTS d Frame Place LEFT hand on gt the Excelerator seat frame NOT on hand crank Place both legs onto Excelerator footrests Place RIGHT hand on the wheelchair frame AE SM Lift and shift weight into Excelerator seat HGURE 1 TRANSFERRING INTO AND OUTOF THE EXCH ERATOR 7 5 F E T Y 2Z0 20m uoz GO 2Z Jdw00romrucoxd M PROCEDURE 2 SAFETY INSPECTION TROUBLESHOOTING MAINTENANCE This Procedure Includes the Following Safety Inspection Checklist Troubleshooting Maintenance SAFETY INSPECTION CHECKLIST NOTE Every six 6 months take your Excelerator to a qualified technician for a thorough inspection and servicing Regular cleaning will reveal loose or worn parts and enhance the smooth operation of your Excelerator For safe and proper operation your Excelerator must be cared for just like any other vehicle Routine maintenance will extend the life and efficiency of your Excelerator NOTE Invacare recommends that the following adjustments be performed by a qualified technician Initial adjustments should be made to suit your personal body structure and preference Thereafter follow these maintenanc
12. adjust rear wheels PROCEDURE 4 Secure the fork assembly PROCEDURE 5 Secure and adjust tension spring PROCEDURE 5 Secure and adjust hand crank assembly PROCE DURE 5 Secure and adjust STANDARD three 3 speed shifter or Seven 7 speed shifter PROCEDURE 6 Adjust chain PROCEDURE 7 Tension and adjust cantilever brake cable Optional PROCEDURE 8 Fasten and adjust parking brake PROCEDURE 8 Secure and adjust back height PROCEDURE 9 Secure and adjust seat position upholstery PROCE DURE 10 Secure and adjust footrest PROCEDURE 11 Check that all hardware is tight PROCEDURE 8 PROCEDURE 6 PROCEDURE 11 FIGURE 1 EXCELERATOR U L EXCELERATOR ASSEMBLY PROC EDURES 10 ASSEMBLY PROCEDURES PROCEDURE 3 EXCELERATOR XLT XLT 2000 1 Secure and adjust rear wheels PROCEDURE 4 ASSEMBLY PROCEDURES 2 Adjust hand crank assembly PROCEDURE 5 FIGURE 2 3 Adjust chain PROCEDURE 7 S NOTE Invacare recommends that the following pro 4 Adjust the optional cantilever brake cable PROCE cedures be performed by a qualified technician DURE 8 M 5 Adjust parking brake PROCEDURE 8 TOOS required 6 Adjust back height and or angle PROCEDURE 9 IN Adjustable Wrench 10 12 inches P 8 and 32 mm Wrench 7 Adjust seat position upholstery PROCEDURE 10 3 16 inch Allen Wrench 8 Adjust footrest PROCEDURE 11 1 4 inch Allen Wrench 9 Check that all hardware is tight
13. but do not remove the two 2 cap nuts that secure the front wheel to the existing fork 14 Remove the front wheel from the existing fork 15 Lay the chain flat NOTE Laying the chain flat will prevent kinks in the chain 16 Remove the two 2 hex bolts locknuts and clamps that secure the footrests to the existing fork 17 Note the position of the footrests and remove the foot rests from the existing fork 18 Remove the two 2 top nuts that secure the existing fork to the frame 19 Note the o ring and bearing position and remove the existing fork from the frame 20 Slide the bottom bearing onto the new fork Refer to FIGURE 3 for correct orientation 21 Slide the new fork into the frame 22 Position the o ring and bearing on the new fork Re fer to FIGURE for correct orientation 23 Install the two 2 nuts onto the new fork and tighten securely Refer to FIGURE 3 for correct orientation 24 Position the footrest clamps on the new frame 25 nstall the footrests onto the new fork to the position noted in STEP 17 and secure with the two 2 hex bolts and locknuts 26 Position the chain around the hub of the front wheel 27 Install the front wheel onto the new fork NOTE Make sure the washer and the non tum washer are on the OUTSIDE of the new fork 28 Line up the projecting ends of the non tum washer with the slot in the new fork 29 Repeat STEPS 27 28 until the projecting ends of the non tu
14. fork 7 Remove the socket nut on the BACK of the existing fork that secures the brake assembly STEPS 1 2 3 38 39 STEPS 6 36 STEPS 7 8 35 Fork Brake Handle Fork Hardware R K 5 R G R A N K Crank Handles Socke Screws Brake Assembly STEPS 11 12 31 32 Locknut Brake Arm Clamp Hex Bolt amp Road Crown Compensator STEPS 13 14 27 28 29 30 STEPS 16 17 24 25 STEPS 5 18 19 20 21 22 23 37 Non Turn Fork Washer Must Fork Crank Handles Ys p iP 75 Washer Nuts N Bearing o SS O Ring v S N S Bolts ES 7 Locknuts P4 Y bu and 4 Bottom Bearing Footrest Frame Wheel Footrest Fork Cap Nuts Clamps FIG URE 3 EXC ELERATOR XLI XLT 2000 FORK CRANK ASSEMBLY REPLAC EMENT 15 R K 5 R G R A N K PROCEDURE 5 8 Note brake assembly hardware position and remove the brake assembly from the existing fork 9 Remove the tension spring or road crown compen sator from the existing fork Referto EXCELERATOR XLT XLT 2000 TENSION SPRING OR ROAD CROWN COMPENSATOR REPLACEMENT in this procedure of the manual 10 Loosen but do not remove the socket screw that secures the shifting lever to the seat frame 11 Removethe hex bolt and locknut that secure the brake arm to the brake arm clamp 12 Remove the brake arm clamp from the existing fork 13 Loosen
15. the following EXCELERATOR LI L EXCELERATOR Footrest Adjustment Replacement EXCELERATOR XLT XLT 2000 Footrest and Leg Guard Replacement Using Replacing Footrest Strap After ANY adjusimerts repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result EXCELERATOR LI L EXCELERATOR FOOTREST ADJ USTMENT REPLACEMENT FIGURE 1 NOTE Range of the Footrest is O to 4 1 2 inches Adjusting Footrest Height Loosen the socket screws on both footrests Slide the footplate up or down to desired height Retighten the socket screw that secures the footplate A N gt Secure straps over top of feet before using your Excelerator Adjusting Footrest Angle 1 Loosen the button screws and locknuts that secure the half clamps to the footrest weldment NOTE The footplate clamps are located under the footplates 2 Position footplates to an appropriate angle for user 3 Securely tighten the button screws and locknuts that secure the half clamps to the footrest weldment Adjusting Footrest Depth 1 Remove the two 2 button screws and locknuts that secure the footplates to the half clamps Adjust the footplates to one 1 of five 5 depths Line up the mounting holes in the footplates with the mounting holes in the footplate clamps 4 Install the button screws into the mounting holes and tighten securely with the locknuts 26 FOOTREST Replaci
16. water bottle mounting tube to the seat frame using the hardware provided NOTE Make sure that the water bottle mounting bracket mounting holes are facing downward 2 Attachthe water bottle mounting bracketto the black mounting tube using the hardware provided 3 Push water bottle into mounting bracket until secure TOWBAR INSTALLATION FIGURE 1 1 Attachthetow bar mounting brackets to the rear chair frame of the Excelerator using the hardware provided NOTE Make sure that the mounting hardware is cen tered on the rear chair frame 2 Insert tow bar into mounting bracket and secure with hardware provided REAR SAFETY LIGHT FIGURE 1 Operation ofthe Excelerator s subject all taf fic rules and regulations This may include the use ofa safety lightand reflectors for dusk night riding Batteries 1 Remove lens cover 2 Insert the AAA batteries with correct polarity or 3 Reinstall lens cover PROCEDURE 13 Operating the Safety Light 1 Press GREY button for ON OFF 2 Remove lens cover and slide Black switch back and forth for pulse or constant mode Mounting the Safety Light 1 on back of safety light 2 Place clip over back upholstery fastening flap and release COMPUTER INSTALLATION FIGURE 1 1 Install metal plug onto spoke of front wheel approxi mately 2 inches from wheel rim 2 Align metal plug with fork assembly 3 Secure sensor to fork using hard
17. without binding the cable Use a light oil and lubricate shift rod and the shift tube Ensure thatthe innerlug ofthe guiding rib isrun into the shifttube sotun l itsnapsintp place 6 Pushthe rod and tube into the drive side of the axle as far as it will go The shift rod should fit inside of the shift tube T Position the shifter in gear number one 8 Push the RED adjusting sleeve guiding rib first over the axle 9 Position the guiding rib above the axle and slide it onto the clickbox NOTE The guiding rib complete MUST be seated into the clickbox housing groove 10 Ensure that the guiding rib fits into the slot in the top of the clickbox CAUTION Ensure thatknurled screw is secure 11 Finger tighten knurled screw on clickbox 12 If more technical assistance is required contact the manufacturer direct at 800 346 2928 13 To maintenance periodically lubricate the shift rod and shift tube Bracket EXCELERATOR Gearbox Clickbox ONLY Adjusting Sleeve Guiding Rib g Axle Bore Axle Insert into gt h Shift Rod slot in gu a clickbox RD Sb Internal Peg Slot for Align with Internal Knurled slot in shift Peg Screw tube opening Groove for Shift Tube Knurled Screw FIG URE 5 EXCELERATOR EXC ELERATOR XLT SEVEN 7 SPEED SHIFTER CABLE ADJ USIMENT REPLAC EMENT SACHS HUB ONLY 19 Nuus Up 5 F T R 5 PROCEDURE 7
18. ADJ USIMENT REPLAC EMENT 22 BACK SEAT This Procedure includes the following Back Height Adjustment Adjustable Backs Only Sliding Seat Adjustment Excelerator XLT XLT 2000 Back Angle Adjustment After ANY adjusimerts repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result BACK HEIGHT ADJ USTMENT ADJ USTABLE BACKS ONLY FIGURE 1 1 Unlatch the two 2 fastening flaps that secure the top of the back upholstery to the back canes PushpinMUSTprotrude thioughhole n backcane Ensure thatboth backcane insertsare atthe same height BEFORE reassembling the chair 2 Pressthe push pin on the back cane insert tube in and adjust the back height to one 1 of three 3 heights depending on original back height 3 Reinstall the fastening flaps onto the back canes en suring the fastening strips face towards the front of the Excelerator NOTE The fastening flap with the Invacare logo is for the left back cane Top of Back Upholstery HGURE1 BACKHEHGHTADJ USIMENT ADJ USIABLE BAC KSONLY PROCEDURE 9 4 Securethe top of the back upholstery to the fastening flaps ensuring the top of the back upholstery is even with the top of the back canes SLIDING SEAT ADJ USTMENT FIGURES 2 AND 3 Excelerator Li l Excelerator FIGURE 2 NOTE The seat is supported on adjustment rails to allow forward rearward adjustment The adjustment lever is loc
19. Determining Toe In Toe Out 1 Inflate all pneumatic tires to recommended tire pres sures listed on the sidewall of the tire 12 REAR WHEELS 2 Measure the distance between the center lines at the rear and front of the rear wheels at approximately 12 inches from the ground floor FIGURE 3 NOTE For optimum accuracy perform STEP 2 with the wheelchair occupied 3 Determine the difference between the two 2 mea surements If the difference between the two 2 measurements is GREATER than 1 2 inch 0 1 4 inch for maximum rollability one 1 of two 2 conditions exists a Ifthe back centerline measurement of the rear wheels is SMALLER than the front centerline measurement of the rear wheels a TOE OUT condition exists FIGURE 3 b Ifthe back centerline measurement of the rear wheels is LARGER than the front centerline measurement of the rear wheels a TOE IN con dition exists FIGURE 3 If the difference between the measurements is greater than 1 2 inch correct the toe in toe out condition Re fer to ADJUSTING TOE IN TOE OUT in this proce dure of the manual Clamp Camber aN A Insert Socket Screw amper Bar FRONTOF WHEELC HAIR Toe out Toe in Top View of Wheelchair Smaller Than Front Larger Than Front PROCEDURE 4 Adjusting Toe In Toe Out 1 Loosen but do not remove the socket screws and clamps that secure camber inserts to the camber bar Slowly rotate the camber in
20. ED TO REPAIR OR REPLAC EMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED INVACARE SHALL NOTBE LIABLE FORANY CONSEQUENTIAL ORINCIDENTAL DAMAGES WHA TSOEVER THIS WARRANTY SHALL BE EXTENDED TO COMPLY WTH SIATE PROVINCIALLAVSAND REQUIREMENTS 35 W R R Y Invacare Corporation www invacare com USA Invacare Top End One Invacare Way Sports and Recreation Products Invacare and Yes you are trademarks of Invacare Elyria Ohio USA 4501 63rd Circle North Corporation 44036 2125 Pinellas Park FL 34665 2000 Invacare Corporation 800 333 6900 800 532 8677 Form No 95 124 Part No 1056188 Rev B 1 4 00 Yes you can
21. LLING ADJUSTING THE REAR WHEELS AND QUICK RELEASE AXLES EXCELERATOR AND LI L EXCELERATOR 12 INSTALLING THE REAR WHEELS WITH THREADED AXLE OPTION EXCELERATOR XLT XLT 2000 12 TIRE TUBE REPLACEMENT AND TUNING REPLACEMENT OF SPOKES 12 TRE PRESSURE eee 12 DETERMINING ADJUSTING TOE IN TOE OUT 12 REPLACING CAMBER INSERTS 13 PROCEDURE 5 FORK SPRING CRANK 14 EXCELERATORILI L EXCELERATOR FORK ASSEMBLY INSTALLATION 14 EXCELERATORAIL EXCELERATOR TENSION SPRING INSTALLATION 2 1 14 EXCELERATOR LIL EXCELERATOR HAND CRANK ASSEMBLY INSTALLATION 14 EXCELERATOR XLT XLT 2000 FORK CRANK ASSEMBLY REPLACEMENT 15 EXCELERATOR XLT XLT 2000 TENSION SPRING OR ROAD CROWN COMPENSATOR REPLACEMENT ADJUSTMENT i 16 PROCEDURE 6 SPEED SHIFTERS 18 LI L EXCELERATOR THREE 3 SPEED SHIFTER CABLE INSTALLATION 18 LI L EXCELERATOR THREE 3 SPEED SHIFTER CABLE ADJUSTMENT 18 EXCELERATOR EXCELERATOR XLT SEVEN 7 SPEED SHIFTER INSTALLATION 19 EXCELERATOR EXCELERATOR XLT SEVEN 7 SPEED SHIFTER ADJUSTMENT REPLACEMENT BEFORE 1997 ONLY 19 PROCEDURE 7 CHAIN
22. MBLY 29 SHIFTING GEARS ees 29 BACKING UP 30 BRAKING cccscccccsecsessesececsececsecsesessesecseestsessesecateeeseeees 30 PARKING BRAKE c cccccssssecssseseesesseseseesscseeeeseeseeeeees 30 STEERING CORNERING ete 31 MOUNTAIN DRIVE OPTION SEVEN 7 SPEED SHIFTER 31 PROCEDURE 13 OPTIONS 33 WATER BOTTLE INSTALLATION 33 TOW BAR INSTALLATION eee 33 REAR SAFETY LIGHT iiie 33 COMPUTER INSTALLATION 33 SEAT POSITIONING STRAP INSTALLATION 33 HORIZONTAL HANDLES ees 33 TRI PIN QUAD HANDLES ee 33 RE 33 SAFETY FLAG INSTALLATION e 33 SAFETY HELMET eee 34 LATERAL SUPPORT 4 66 34 LIMITED WARRANTY 35 T L O F O N T E N T 5 5 O N S SPECIFICATIONS Seat Width Seat Depth Seat to Floor approx Back Style Back Height Fixed or Adjustable Footrest Side Wheel Clearance Rear Axle Rear Wheel Camber Wheels Brakes Handles Hub Spokes Shift Levers Gears Seat Cushion Back Upholstery Weight Shipping Weight Options SPECIFICATIONS EXCELERATOR 14 to 20 inches 15 Fixed
23. OCKWISE shortens the road crown compen sator and pulls the front wheel to the left COUNTERCLOCKWISE lengthens the road crown compensator and pushes the front wheel to the right INSTALLING ROAD CROWN COMPENSATOR 1 Position the bolt through the frame end of the road crown compensator Position the spacer on the bolt Install the bolt with spacer and road crown com pensator into the mounting hole on the frame 17 PROCEDURE 5 4 Rotate the fork to ensure the front wheel is point ing directly forward 5 Position the fork end of the road crown compen sator on the fork bolt NOTE If necessary lengthen or shorten the road crown compensator to position the fork end onto the fork bolt Refer to the ADJUSTING procedure in this section 6 Secure the road crown compensator to the fork bolt with the locknut Tighten securely Fork Bolt REMOVED Road Crown Compensator ADJ USING exu Fork End Road Crown Compensator HGURE 5 ROAD CROWN COMPENSATOR REPLAC EMENT ADJ USIMENT R K 5 R N G R K o mmu S H T R 5 PROCEDURE 6 This Procedure includes the following EXCELERATOR Three 3 Speed Shifter Cable Installation Three 3 Speed Shifter Cable Adjustment EXCELERATOR EXCELERATOR XLT Seven 7 Speed Shifter Cable Installation Seven 7 Speed Shifter Cable Adjustment Replacement After ANY adjustmerits repai
24. Owner s Operator And Maintenance Manual TOP Li l Excelerator Excelerator XLT Excelerator XLT 2000 DEALER THIS MANUAL MUST BE GIVEN TO THE USER OF THEWHEELCHAIR USER BEFORE USING THIS WHEELCHAIR READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE INVACARE F Yes you can SPECIAL NOTES SPECIAL NOTES DO NOTOPERATE THIS EQUIPMENT WITHOUT HRST READING AND UNDERSIANDING THIS MANUAL IF YOU ARE UNABLE TO UNDERSIAND THE WARNINGS CAUTIONS AND INSTRUC TIONS CONTAC T YOUR INVACARE DEALER OR INVACARE CUSTOMER SUPPORT AT 800 532 8677 BEFORE ATIEMPTING TO USE THIS EQUIPMENT O THERME URY AND OR EQUIPMENT DAMAGE MAY RESULT WARNING CAUTION notices as used in this manual apply to hazards or unsafe practices which could result in personal injury or property damage NOTICE THE INFORMATION CONTAINED IN THIS DOC UMENTIS SUBJ ECT ITO CHANGE WTHOUT NO TIC E EXCELERATOR USER As a manufacturer of the Excelerator Invacare endeavors to supply an Excelerator to meet many needsofthe end user However final selection ofan Exceleratorip be used by an individual rests solely with the userand his herhealth care professional capable of making such a selection EXCELERATOR TIE DOWN RESTRAINTS AND SEAT POSITIONING SIRAPS Invacare recommends thatthe Exceleratorusers NOTbe transported in vehiclesofany kind while inan Excelerator As of this date the Departmentof Transportation has notapproved any tie down syst
25. This Procedure includes the following EXCELERATOR LI L EXCELERATOR Chain Installation w Seven 7 Speed Hub Chain Adjustment Chain Stay Adjustment EXCELERATOR XLT XLT 2000 Chain Adjustment Chain Installation w Twenty Four 24 or Twenty Seven 27 Speed Cassette Chain MUSTbe tight If noisy loosen Afterc hain is assembled startin firstgearand on straight away After ANY adjusimerts repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result EXCELERATOR LI L EXCELERATOR CHAIN INSTALLATION W SEVEN 7 SPEED HUB FIGURE 1 1 Spread the chain out flat and run it over the BOT TOM chain tensioner upwards to the hand crank sprocket assembly 2 Position chain overthe hand crank assembly sprocket NOTE It may be necessary to turn the hand crank in a clockwise motion to position the chain on the sprocket Runthe chain over the top chain tensioner 4 Position the chain around the wheel sprocket and back up towards the bottom chain tensioner Chain Top Chain Tensioners Tensioner Hand Crank Sprocket Assembly Wheel Sprocket Step 4 FIGURE 1 EXCELERATOR LI LEXC ELERA TOR CHAIN INSIALLATION W SEVEN 7 SPEED HUB 20 CHAIN 5 Place chain over the top of the bottom chain tensioner 6 Attach the chain together using the master link w clip provided EXCELERATOR LI L EXCELERATOR CHAIN USTMENT 1 M
26. aced see local bike shop DO NOT overtighten hardware attaching to the CAUTION frame Thiscould cause damage tp the flame tub As with any vehicle the wheels and tires should be checked periodically for cracks and wear ng and should be replaced Suggested Maintenance Procedures 5 wheels and tires should be checked periodi 1 Before using your Excelerator make sure all nuts and cally for cracks and wear and should be replaced bolts are tight Check all parts for damage orwearand 6 Check chain for slack and readjust Refer to replace Check all parts for proper adjustment EXCELERATOR LI L EXCELERATOR CHAIN AD JUSTMENT in PROCEDURE 7 of this manual 7 Regularly check for loose spokes in the front and cables for proper adjustment and operation Refer to jor I booe have dom alianed d PROCEDURES 6 AND 7 of this manual equipped keep quick release axles free of dirt and equipped check tension spring for proper operation lintto ensure positive locking and proper operation Refer Refer to EXCELERATOR LIIL EXCELERATOR TEN to INSTALLING ADJUSTING THE REAR WHEEL SION SPRING INSTALLATION in PROCEDURE 5 of AND QUICK RELEASE AXLES EXCELERATOR this manual AND LIL EXCELERATOR in PROCEDURE 4 of this Check Upholstery for sagging rips or tears Refer to manual Oil quick release axles at least once 1 a month BACK UPHOLSTERY REPLACEMENT or SEAT 3 in 1 oil or equivalen
27. actice trans ferring activities in several combinations in the presence of a qualified health care professional BEFORE attempt ing a transfer alone Proper positioning is essential for your safety Transferring into out of the Excelerator FIGURE 1 Before attempting to transfer IN or OUT of the Excelerator every precaution should be taken to reduce the gap distance Postion the Excel erator on level ground and as close as possible ip the objectyou are transferring INTO orOUTof The parking brake ofthe Excelerator MUSTbe en gaged and the objectyou are transferring INTO orOUTof MUSTalso be secured before atiempt ing any transfer When transfening position yourself as far back as possible in the seat This will preventdamage ip the upholstery GENERAL GUIDELINES PROCEDURE 1 NOTE This activity may be performed independently provided you have adequate mobility and upper body strength Position the Excelerator on level ground and as close as possible along side the object to which you are transfer ring Apply parking brake on Excelerator and secure object that you are transferring into or out of Shift body weight onto object with transfer During independent transfer little or no seat platform will be beneath you Use a transfer board if at all possible WARNING Wheel Si engaged Parking Brake MUST be secured Jis Shift body weight to the edge of the wheelchair upholstery closest to the Excelerator G E N E
28. age the parking brake squeeze the handle and push in the stop button on the side of the parking brake or move stop lever to the highest position 2 To disengage the parking brake release the handle PARKING BRAKE ADJ USTMENT REPLACEMENT FIGURE 1 WARNING Before using your particular Excelerator inspectthe parking brake for proper operation Rim of Wheel TO ENGAGE Squeeze 7 Handle Closed and i Push in Stop Button or Move Lever to Stop Position TO DISENGAGE Squeeze Handle Closed until Stop Button Releases Then Release Handle EXC HERA ORN U L EXCELERATOR PARKING BRAKE Adjustment CABLE 1 Loosen the hex nut and turn the adjuster barrel clock wise tighten or counterclockwise loosen to adjust the cable Retighten hex nut BRAKE PADS 1 Adjustthe brake pad assembly so that when the park ing brake is engaged the brake pads rest solely on the rim of the wheel Replacement PARKING BRAKE PADS 1 Remove the mounting nuts and replace brake pads 2 Secure with existing hardware and adjust PARKING BRAKE WARNING Replacement of the parking brake MUST be perfomed by a qualified technician TO ENGAGE Squeeze Handle Closed and Push in Stop Button or Move Lever to Stop Position TO DISENGAGE Squeeze Handle Closed until Stop Button Releases Then Release Handle Stop Button Brake Pads EXCELERATOR FIG URE 1 PARKING BRAKE INSIALLATION
29. ated on the underside of the seat at the front left 1 Activate parking brake 2 Grasp forward rearward adjustment lever and push it to the right and slide seat forward or rearward 3 Ensure that seat is properly engaged into the seating position you desire by jiggling the seat making sure that the seat engages into the locking notch and ad justment lever returns to its original forward facing position NOTE User need not be in seat to slide seat forward or rearward REPLACEMENT 1 Remove the locknuts bolts and coved spacers from both sliding seat rail brackets 2 Remove sliding seat and seat rails from brackets Adjustment Lever Seat Rail Locknuts and Threaded Studs Both i ndi Seat Hail Bracket Locknuts Bolts and Coved Spacers Both Sides HGURE 2 SLIDING SEATADJ USIMENT EXCHL ERATROR LILEXC ELERATOR 23 B 5 T K 5 T PROCEDURE 9 3 Remove the locknuts from the threaded studs from seat rails on both sides of seat 4 Remove seat from seat rails 5 Reverse STEPS 3 4 to install NEW seat onto seat rails 6 Reverse STEPS 1 2 to install sliding seat and seat rails onto the seat frame Excelerator XLT XLT 2000 FIGURE 3 1 Activate parking brake 2 Loosen but do not remove the six 6 socket screws that secure the seat frame to the handcycle frame NOTE There are three 8 socket screws on t
30. ating the Excelerator Li l Excelerator or Keep locking pinsclean Axle Heceiver Hex Nut r de Locking P Axle Receiver Detent Pin FAG URE 1 INSIALLING ADJ USTING THE REAR WHEEL AND QUICK RELEASE AXLES REAR WHEELS 5 Reinstall rear wheel on the Excelerator Tilt Excelerator onto either rear wheel and spin raised wheel It should spin freely with no excessive drag 7 Repeat procedure for opposite rear wheel NOTE If drag to either side occurs repeat the proce dure until the Excelerator rolls correctly INSTALLING THE REAR WHEELS WITH THREADED AXLES EXCELERATOR XLT XLT 2000 FIGURE 2 1 Apply a small amount of grease onto the axle 2 Insertthe axle into the axle mounting hole on the chair frame 3 Securely tighten the axle to the frame yv 1 4 inch Allen Axle Mounting 1 XL Wrench Hole p Fame Rear Wheel AGURE 2 INSTALLING THE REAR WHEELS WH THREADED AXLES 2000 TIRE TUBE REPLACEMENT AND TUNING REPLACEMENT OF SPOKES NOTE Invacare recommends that these procedures be performed by a qualified technician TIRE PRESSURE DO NOT use the Excelerator unless it has the propertie pressure p sii DO NOToverinflate the tes Failure to followthese suggestionsmay cause the tire to explode and cause bodily harm Tire p si is printed on the tre wall DETERMINING ADJ USTING TOE IN TOE OUT FIGURE 3
31. cure with button screws Light Water Bottle Tow Bar Tri Pin Quad Handles G V Horizontal Handles and Gloves FAG URE 1 INSIALLATION OF OPTIONS 34 WARRANTY LIMITED WARRANTY PLEASE NOTE THE WARRANTY BRHOWHAS BEEN DRAFIED TO COMPLY WITH FEDERALLAWAPPLIC ABLE TO PRODUCTS MANUFACTURED AFTER ULY 4 1975 This warranty is extended only to the original purc haser userof our products This warranty gives you specific legal rights and you may also have otherlegal rights which vary from sate to slate Invacare warrantsthe frame tp be free from defects in matenalsand workmanship fora period ofthree 3 years from date of purchase distributed parts and components including compensators forks upholsiery and miscellaneous bicycle componentsare warranted fora period ofone 1 yearfromthe date of purchase exceptall tires tubes push handles grips foam parts plastic coated parts bushings bearings and cables which are not warranted The Mountain Drive Option is not warranted If within such warranty period any such productshall be proven to be defective such productshall be repaired orreplaced atinvacare soption This warranty doesnotinclude any labororshipping chargesinc uned in replacement part installation or repair of any such product Invacare s sole obligation and your exclusive remedy underthis wananty shall be limited such repairand orreplacement Forwarranty service please contactthe dealerfrom wh
32. e railleur and the Right shifter handle operates the bot tom derailleur DETAIL A UPSHIFIING Press Here and Derailleur Lower Derailleur UA Press Here and Helease FIG URE 3 EXCELERATOR XLI 2000 TWENTY SEVEN 27 SPEED CASSETIE OPERATION BACKING UP Use the rear wheels i e like a manual wheelchair to backup When backing up keep the front wheel straight BRAKING Reversing Drum Brakes Seven 7 Speed ONLY Use the brakes intermittently on your Excelerator cycle to bring it to a complete stop Apply by pedaling in reverse Hand Brakes Twenty Four 24 and Twenty Seven 27 Speed ONLY FIGURE 4 1 Squeeze brake handle s as needed to slow or come to a complete stop 2 Release when desired speed is acheived Squeeze Brake Handle NOTE Twenty seven 27 speed hand brake shown FIG URE 4 HAND BRAKES TWENTY FOUR 24 AND TWENTY SEVEN 27 SPEED ONLY PARKING BRAKE Before attempting to transfer IN or OUT of the Excelerator every precaution should be taken to reduce the gap distance Position the Excel erator on level ground and as close as possible ip the objectyou are transferring INTO orOUTof The parking brake ofthe Excelerator MUSTbe en gaged and the objectyou are transferring INTO orOUTof MUSTalso be secured before atiempt ing any transfer To engage the parking brake squeeze the handle and push the stop button IN until the handle locks in place
33. e procedures ITEM INITIALLY INSPECT INSPECT INSPECT ADJUST ADJUST ADJUST WEEKLY MONTHLY PERIODICALLY FRAME Check for bent or broken frame Frame damage can cause other parts to fail BRAKES PROCEDURE 8 Parking Brake Adjust brake shoes to front rim Check for worn or missing shoes Check for wax or oil on rim Cable anchor attached securely to brake arm Internal Stopping Brakes engages easily REAR WHEELS PROCEDURE 4 Axle nut and wheel mounting nuts are secure No excessive side movement or binding when lifted and spun CAUTION As with any vehicle the wheels and tires should be checked periodically for cracks and wear and should be replaced SPOKES PROCEDURE 4 Inspect for bent or broken spokes All spokes uniformly tight FRONT WHEEL FORK PROCEDURE 5 Keep axle nuts tight Wheel should be centered in fork Keep wheel bearings adjusted and keep spokes tight and wheel in proper alignment Check rim and fork assembly for damage CAUTION As with any vehicle the wheels and tires should be checked periodically for cracks and wear and should be replaced TIRES PROCEDURE 4 Inspect for flat spots and wear Check for proper inflation CAUTION As with any vehicle the wheels and tires should be checked periodically for cracks and wear and should be replaced CHAIN CHAIN GUARD PROCEDURE 7 Check for damage rust tension and stretch Adjust if necessary Lubricate each link often 3 in 1 oil or a
34. easing Back Angle While lifting up on the back support tubes pull the seat upward to the desired position B Decreasing Back Angle While pushing down on the back support tubes push the seat down to the desired position 5 Tighten the three 3 socket screws that secure the seat frame to the handcycle frame securely 6 Tighten the hex bolts and locknuts that secure the two 2 seat angle adjustment clamps to the rear seat supports securely Seat Angle Adjustment Clamps Seat Socket Screws FIG URE 4 EXC ELERATROR XLT 2000 BACK ANGLE ADJ USIMENT Handcycle Frame UPHOLSTERY PROCEDURE 10 This Procedure includes the following 4 Install the new back upholstery onto the wheelchair Seat Upholstery Replacement 5 Securely latch the fastening flaps on the bottom of the new back upholstery to the back canes Back Upholstery Replacement 2 AftlerANY adjustments repairorservice and BEFORE use make sure all atiaching hardware istighiened securely otherwise injury ordamage may result Upholstery MUSTbe inspected BEFOREeachuse Exposure tp mois ie wetweatherorpuddles damage fastening straps flaps strips DO NOT operate excelerator if upholstery is wetordam aged otherwise severe injury may occur Fastening Fastening Flap Flap U P H O L S Y SEAT UPHOLSTERY REPLACEMENT FIGURE 1 1 Removeseatcushion and back upholstery from chair 2 Unlatch the fo
35. ed while the Excelerator STEP 3 motion Footrest Strap Hook Portion Using Footrest Strap FIGURE 3 1 Place feet in footrests 2 Secure feet to footrest strap using small fastening straps Footrest Fastening Outer Footrest Inner Footrest Tube End of Footrest Tube Strap STEP 4 End of Footrest Strap STEPS 4 AND 5 Footrest Strap FIGURE 3 USING FOO TREST SIRAP Replacing Footrest Strap FIGURE 4 1 Pull apart fastening straps securing existing foot rest strap to footrest 2 Position the footrest strap around the inner foot rest tube as shown in DETAIL NOTE The small fastening straps should face UP Outer Footrest Fastening Strip Inner Footrest Tube STEP 6 Tube FIGURE 4 REPLACING FOOTRESTSIRAP 28 OPERATION This Procedure includes the following Hand Crank Assembly Shifting Gears Backing Up Braking Parking Brake Steering Cornering Mountain Drive Option After ANY adjustmerits repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result HAND CRANK ASSEMBLY NOTE For Installation or Adjustment of the Hand Crank Assembly refer to PROCEDURE 5 in this manual NOTE Adjust the seat to fit your particular requirements fora comfortable position when operating the Excelerator Refer to PROCEDURE 9 in this manual The hand crank assembly is used for propelling a
36. ems fortransportation of a user while in an Excelerator in a moving vehicle of any type ASREGARDSRESIRAINTS SEATPOSITIONING SIRAPS ITIS THEOBLIGATION OFTHEDME DEALER THERA PISIS AND OTHER HEALIH CARE PROFESSIONALS TO DETERMINE IF A SEATING POSITIONING SIRAP IS REQUIRED TO ENSURE THE SAFE OPERATION OF THIS EQUIPMENT BY THE USER SERIOUS INJ URY CAN OCCUR IN THE EVENTOF A FALL FROM AN 5 L om oz SAVE THESE INSTRUCTIONS 2 TABLE 5 TABLE CONTENTS NOTE When using the term EXCELERATOR it will pertain to the EXCELERATOR LIL EXCELERATOR EXCELERATOR XLT and EXCELERATOR XLT 2000 except when the instructions specifically note otherwise SPECIAL NOTES 5 2 car Sis 2 SPECIFICATIONS 4 PROCEDURE 1 GENERAL GUIDELINES 5 OPERATING INFORMATION 5 SAFETY HANDLING OF EXCELERATOR 6 PROCEDURE 2 SAFETY INSPECTION TROUBLESHOOTING MAINTENANCE 8 SAFETY INSPECTION CHECKLIST 8 TROUBLESHOOTING 9 MAINTENANCE 9 PROCEDURE 3 ASSEMBLY PROCEDURES 10 EXCELERATORAIL EXCELERATOR ASSEMBLY PROCEDURE Grynas aii 10 EXCELERATOR XLT XLT 2000 ASSEMBLY PROCEDURES e ra 11 PROCEDURE 4 REAR WHEELS 12 INSTA
37. have the road crown compensator NOTE The tension spring or road crown compensator is NOT intended to keep the Excelerator XLT XLT 2000 straight when pedaling but to keep the Excelerator XLT XLT 2000 from leaning excessively to one side or an other Tension Spring Replacement Adjustment FIGURE 4 REMOVING TENSION SPRING 1 Using a medium flat head screwdriver unhook the existing tension spring from fork and frame eye bolt 16 FORK SPRING CRANK ADJ USTING TENSION SPRING NOTE Adjustments should be performed BEFOHE installation of the tension spring 1 Rotate the frame eye bolt to adjust the tension CLOCKWISE INCREASES tension COUNTERCLOCKWISE DECREASES tension INSTALLING TENSION SPRING 1 Using a medium flat head screwdriver hook the new tension spring onto the fork eye bolt and frame eye bolt Fork Fork Eye Bolt N ONIN SS 2 gt e vA Frame Eye Bolt Tension Spring FIGURE 4 TENSON SPRING REPLAC EMENT ADj USIMENT Road Crown Compensator Replacement Adjustment FIGURE 5 REMOVING ROAD CROWN COMPENSATOR 1 Remove the locknut securing the fork end of the road crown compensator to the fork bolt 2 Remove the fork end of the the road crown com pensator from the fork bolt 3 Remove the bolt and spacer securing the frame end of the road crown compensator to the frame ADJ USTING ROAD CROWN COMPENSATOR 1 Rotate the fork end of the road crown compensa tor to adjust the length CL
38. he right and left side of the 3 Loosen but do not remove the hex bolts and lock nuts that secure the two 2 seat angle adjustment clamps to the rear seat supports NOTE There is one 1 clamp on the right and left side of the handcycle 4 Perform one 1 of the following A Moving the seat rearward While lifting up on the back support tubes push the seat rearward to the desired position B Moving the seat forward While pushing down on the back support tubes pull the seat forward to the desired position 5 Tighten the six 6 socket screws that secure the seat frame to the handcycle frame securely Seat Angle Adjustment Clamps Seat Frame FIGURE 3 SLIDING SEATADJ USIMENT EXC ELERATROR XL XLT 2000 24 BACK SEAT 6 Tighten the hex bolts and locknuts that secure the two 2 seat angle adjustment clamps to the rear seat supports securely EXCELERATOR XLT XLT 2000 BACK ANGLE ADJ USTMENT FIGURE 4 Activate parking brake 2 Loosen but do not remove the four 4 rear socket screws that secure the seat frame to the handcycle frame NOTE There are two 2 socket screws on the right and left side of the handcycle 3 Loosen but do not remove the hex bolts and lock nuts that secure the two 2 seat angle adjustment clamps to the rear seat supports NOTE There is one 1 clamp on the right and left side of the handcycle 4 Perform one 1 of the following A Incr
39. he seven 7 speed cable to the hand crank assembly extension 3 Secure with hardware provided Shifter 0 FIG URE 4 EXCELERATOR EXCELERATOR XLT SEVEN 7 SPEED SHIFTER CABLE INSAALLATION EXCELERATOR EXCELERATOR XLT SEVEN 7 SPEED SHIFTER USTMENT REPLACEMENT BEFORE 1997 ONLY FIGURE 5 NOTE Excelerator Excelerator XLTs manufactured AF TER 1997 are equipped with SHIMANO hubs If equipped with a SHIMANO hub it MUST be serviced and adjusted by a qualified technician NOTE QUALIFIED TECHNICIANS ONLY Contact Invacare 1 800 532 8677 for complete SHIMANO hub instructions NOTE There is no cable adjustment for the seven 7 speed shifter cable Loosening the knurled screw will en able you to pull the gear box from the hub axle It is recommended that you take your Excelerator to a qualified technician for any shifter adjustment If adjustment or replacement of internal parts is required i e wont shift into ALL seven 7 gears perform the fol lowing replacement 1 Ensurethatthe hub and shifter are properly installed NOTE Shifter is installed with a 4 mm hex key to a torque of 1 8 to 2 1 ft Ibs 2 Loosenknurled screw and pull gearbox clickbox from the hub axle Run the cable and clickbox along the frame and above the bottom bracket until it reaches the rear axle PROCEDURE 6 4 Ensure that there are no extreme bends in the cable and there is ample slack for the handlebars to tum
40. hes Fixed 20 inches Narrow Tall Adjustable Fore and 2 inches 2 5 inches Quick Release 15 Standard 24 inch Spoke High Performance Cruiser or Knobby Hand Crank Internal Parking Brake Ergonomic Vertical FRONT Shimano Nexus 7 Speed Hub REAR Precision Black Anodized w 1 2 inch Quick Release Stainless Axles 14 Gauge Stainless Shimano 7 Speed Foam Insert Optional Nylon Adjustable Tension 35 Ibs 80 Ibs NOTE Same options as Excelerator in cluding the following 24 Speed Extemal Gearing Threaded Axles Leg Guard Attachments Lateral Supports Knobby Tires will reduce side wheel clearance to approximately 1 inch Shimano Nexus and Ultegra Registered trademarks of Shimano American Corp 4 EXCELERATOR XLT 2000 14 to 20 inches 15 inches Fixed 12 5 inches Adjustable Back Angle 90 110 13 inches Wide 20 inches Narrow Tall Adjustable Fore and 2 inches 2 5 inches Quick Release or Threaded 15 Standard 24 inch Spoke High Performance Cruiser or Knobby Dual Hand Caliper Brakes Ergonomic Vertical FRONT Shimano 27 Speed External Cassette XT Ultegra REAR Precision Black Anodized w 1 2 inch Quick Release Stainless or Threaded Axles 14 Gauge Stainless Shimano STI indexed brake levers 2 Speed Foam Insert Optional Nylon 30 Ibs 80 Ibs NOTE Same options as Excelerator in cluding the following
41. hifting Self Locking Nut FIGURE 6 MOUNTAIN DRIVE OPTION BEARING PLAY ADJ USIMENT OPERATION Adjusting Gear Shift Push Button FIGURE 7 Inconect adjustment of gear shift push button may reultin a failure ofthe coasterbrake pos sibly causing injury and ordamage 1 Loosen but do not remove the allen set screw in the middle of the gear shift push button 2 Turn in the gear shift push button approximately two 2 revolutions Push the gear shift push button IN Move the hand crank slightly until the switch posi tion engages audibly 5 Turn the gear shift push button until it is flush with the hand crank NOTE Make sure there is some play underneath the button 6 Securely tighten the allen set screw in the middle of the gear shift push button Hand Crank Gear Shift aN Push Button odi KS nm cA a Allen Wrench HGURE 7 MOUNTAIN DRIVE OPTION ADJ USTIING GEAR SHIFT PUSH BUTTON 32 5 This Procedure includes the following Water Bottle Installation Tow Bar Installation Safety Light Installation Computer Installation Seat Positioning Strap Installation Horizontal Handles Tri Pin Spinning Quad Handles Gloves Safety Flag Safety Helmet After ANY adjustmerits repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result WATER BOTTLE INSTALLATION FIGURE 1 1 Secure the black
42. ld become too sharp the brake cylinder MUST be greased by a brake professional using special SAC HS grease Type A F amp S Part No 0369135100 5 G E N E R L G U L 5 G E N E R A L G U L 5 PROCEDURE 1 TIRE PRESSURE GENERAL GUIDELINES DO NOTuse your Excelerator unless it has the propertire pressure p s i DO NOTovennflate the tires Failure to follow these suggestions may cause the tire tp explode and cause bodily harm DO NOTride ona flat orunderinflated tres Riding on flatorunderinflated trescan cause injury as well as damage to the tire tube and bicycle WEBGHTLIMITATION The Invacare Exceleratorand Excelerator XL XLT 2000 have a maximum weight limitation of 250 Ibs The Invacare Exceleratorhasa maximum weight limitation of 150 Ibs SAFETY HANDLING OF EXCELERATOR Safety and Handling of the Excelerator requires the close attention of the user as well as the assistant This manual points out the most common procedures and techniques involved in the safe operation and mainte nance of the Excelerator It is important to practice and master these safe techniques until you are comfortable in maneuvering the Excelerator Use this information only as a basic guide The tech niques that are discussed on the following pages have been used successfully by many Individual users often develop skills to deal with daily living activitie
43. n roads streets or highways Operation ofthe Exceleratoris subjectip all traffic rules and regulations This may include the use ofa safety lightand reflectors for dusk night riding Give pedestiiansthe rightof way Sow down atall steetinterproc edures and observe to the left tp the nghtand back b leftagain before proceeding Use properhand signals when tuming DO NOTatiemptip move up ordown an incline with an ice oroil film DO NOTatiemptto ride overcurbsorobsiacles Doing so may cause yourExceleratprip tum overand cause bodily ham ordamage to the Excelerator DO NOTuse parts accessories oradapters otherthan those authorized by Invacare DO NOTatiemptt lift the Excelerator by any removable detachable parts Lifting by means of any removable detachable parts ofan Excelerator may resultin injury to the userordamage to the Excelerator DO NOTsland on the seator frame of the Excelerator seat positioning strap is deemed necessary by your health care professional doctor therapist ALWAYS weara seat positioning strap Avoid all surface hazards DO NOTcany any riders DO NOTcany any items that may obstruct your view or prohibit you from operating the Excelerator properly DO NOTclean gearhubs with pressure water e g strong water jet high pressure cleaneretc Water thatpenetates into the hub could lead to function problems The hub hasbeen adequately lubricated However ifthe response ofthe hand crank brake shou
44. nd steer ing of the Excelerator At least one 1 hand MUST be on the hand crank assembly at all times SHIFTING GEARS Li l Excelerator Three 3 Speed Excelerator Seven 7 Speed To shift gears hold onto the hand crank assembly with one 1 hand continue pedaling but ease pressure on the pedals and select the gear required If the Excelerator is stationary simply select gear required The neutral po sition is constant except when pedaling forward or apply ing the brakes Excelerator Excelerator XLT Seven 7 Speed FIGURE 1 1 Perform one 1 of the following A UPSHIFT Push the shifting lever towards the indicator and release Repeat until the desired gear is obtained B DOWNSHIFT Push shifting lever down and away from the indicator Repeat until the desired gear is obtained Indicator Shifting Lever FIGURE 1 SHIFIING GEARS EXCHERATOR EXC ELERATOR XLT SEVEN 7 SPEED PROCEDURE 12 Excelerator XLT Twenty four 24 Speed FIGURE 2 To shift gears you MUST turn the crank forward with the chain under some tension while the bike is moving DO NOT attempt to shift gears while bike is stationary Shift ing the chain towards the centerline of the handcycle is for climbing accelerating and is called a downshift Mov ing the chain out or away from the centerline of the handcycle is for speed and is called an upshift There are two 2 grips installed on the seat rails The RIGHT grip has eigh
45. ng Individual Footplates Remove the two 2 button screws and locknuts that secure the footrests to the footplate clamps Align new footplates on the footplate clamps at the de sired depth Line up the mounting holes in the footplates with the mounting holes in the footplate clamps Install the button screws into the mounting holes and tighten securely with the locknuts Height Adjustment Socket Screws Footplate Depth Adjustment Button Screws Footplate Locknuts Angle Adjustment Replacement Footplate Button Screws Locknuts FIGURE 1 FOOTRESTADJ USIMENT REPLAC EMENT FOOTREST EXCELERATOR XLT XLT 2000 FOOTREST AND LEG GUARD REPLACEMENT FIGURE 2 Footrest Note the position of the existing footrest Remove the hex bolt and locknut that secure the ex isting footrest to the fork Remove the existing footrest from the clamp on the fork Slide the new footrest into the clamp on the fork to the position noted in STEP 1 Reinstall the hex bolt and locknut Tighten securely Repeat STEPS 1 5 for the opposite footrest if nec essary Leg Guard 1 Loosen the two 2 allen screws on each mount ing clamp Position each mounting clamp onto the fork under the brake cable as shown in FIGURE 2 NOTE The leg guard should surround but not touch the REAR of the front tire 3 Tighten the two 2 allen screws on each mounting clamp securely PROCEDURE 11
46. om you purchased your Invacare product In the event you do not receive satisfactory wananly service please write directly to Invacare at the address below Provide dealer s name address date of purchase indicate nature ofthe defectand if the productis serialized indicate the serial number Do not etum products to our factory without our pnorconsent LIMITATIONS AND EXCLUSIONS THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE SERIAL NUMBER HAS BEEN REMOVED OR DEFACED PRODUCTS SUBJ EC TED TO NEGLE GENCE ACCIDENT IMPROPER OPERATION MAINTENANCE OR STORAGE COMMERCIAL OR TIONAL USE PRODUCTS MODIHED WITHOUT INVACARES EXPRESS WRITIEN CONSENT INCLUDING BUT NOTLIMITED TO MODIHCATION THROUGH THE USE OF UNAUTHORIZED PARTS ORATIAC HMENTS PROD UCTS DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENTWITHOUT THE SPECIFIC CONSENT OF INVACAFE OR TO A PRODUCT DAMAGED BY CIRCUMSIANC ES BEYOND INVACARES CONTROL AND SUCH EVALUATION SOLELY DETERMINED BY INVACARE THE WARRANTY SHALLNOT APPLY TO PROBLEMS ARISING FROM NORMALWEARORFAILURE TO ADHERE TO THE THESE INSTRUCTIONS THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES IMPLIED WARRANTIES IF ANY INCLUDING THE IMPLIED WARRANTIES OF MERC HANTABILITY AND HTNESS FORA PARIICULAR PURPOSE SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTY PRO VIDED HEREIN AND THE REMEDY FOR VIOLATIONS OF ANY IMPLIED WARRANTY SHALL BE LIMIT
47. ove the hand crank assembly up and down on the fork stem until you are comfortable with the position for operational purposes PROCEDURE 2 NOTE Positioning of the hand crank assembly loosens or tightens the chain in an UP DOWN position 2 Tighten the hex screw to secure the hand crank as sembly PROCEDURE 2 3 Adjust the tautness of the chain by moving the ad justable chain idler IN or OUT PROCEDURE 2 4 Tighten the hex screw to secure the adjustable chain idler in place PROCEDURE 2 EXCELERATOR CHAIN STAY ADJ USTMENT FIGURE 2 1 Loosen button screw and adjust bracket upward Retighten button screw Button Screw x racket FIGURE 2 EXCHERATORCHAIN SIAY ADJ USIMENT EXCELERATOR XLT XLT 2000 CHAIN ADJ USTMENT FIGURE 3 1 Loosen but do not remove the two 2 socket screws that secure the crank handles to the fork 2 Slide the crank handles up and or down until the proper tension on the chain is achieved NOTE The proper chain tension will be approximately 1 2 inch of chain slack NOTE If crank is in desired position but chain tension is not correct links must be added to or removed from the chain to correct the tension 3 Tighten the two 2 socket screws that secure the crank handles to the fork securely Handles Fork Socket Screws FIG URE EXCELERATOR XLTCHAIN ADJ USIMENT EXCELERATOR XLT XLT 2000 CHAIN INSTALLATION TWENTY FOUR 24
48. quality bike lubricant Check for damage or looseness CONTROL CABLES PROCEDURE 6 Adjust accordingly FRONT FORK GOOSE NECK PROCEDURE 5 Keep tight and lubricate All purpose grease X X X FOOTREST PROCEDURE 11 Check that mounting hardware is tight and footrest secure Check footrest straps for wetness and or damage UPHOLSTERY PROCEDURE 10 Clean upholstery with light detergent and water MOUNTAIN DRIVE OPTION PROCEDURE 12 Oil Hand crank Adjust bearing play X SAFETY INSPECTION TROUBLESHOOTING MAINTENANCE PROCEDURE 2 TROUBLESHOOTING SLUGGISH WHEEL SQUEAKS LOOSENESS SOLUTIONS VEERS VEERS TURN OR FLUTTERS AND IN RIGHT LEFT PERFORMANCE RATTLES EXCELERATOR X X X X Check tires for correct and equal pressure X x x j X Chekforloose axle nuts p X X Check spokes and nipples X X X Check chain for proper ten sion and adjustment X X Check that goose neck fitt ings are secure MAINTENANCE Maintenance Safety Precautions Do notuse the wheelchairunless ithasthe proper pressure p si DO NOT overinflate the tres After ANY adjusiments repair or service and to follow these suggestions may cause the explode and cause bodily ham FOREuse make sure allattac hing hardware stght PICO OBEN OnDOIT dE 4 Recommended tire pressure is listed on the side wall result of the tire If tire needs repl
49. r or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result LI L EXCELERATOR THREE 3 SPEED SHIFTER CABLE INSTALLATION FIGURE 1 NOTE The 3 SPEED Shifter Cable runs from the LEFT SIDE of the FRONT FRAME 1o its mounting position on the HAND CRANK Assembly Shaft 1 Runthe cable from the left side of the fork assembly to mounting position just below the hand crank as sembly 2 Attach the three 3 speed cable to the hand crank assembly extension 3 Secure with hardware provided FIG URE 1 LI LEXC ELERATOR THREE 3 SPEED SHIFTER CABLE INSTALLATION LI L EXCELERATOR THREE 3 SPEED SHIFTER CABLE ADJ USTMENT CAUTION DO NOT ride the Excelerator if the hub is out of adjustment This will damage the intemal parts and cause hub tp malfunction Procedure A FIGURE 2 1 Loosen the hex nut 2 Using a pair of pliers pull cable to increase tension Retighten hex nut SPEED SHIFTERS Shift gears to check for correct adjustment NOTE If gears do NOT shift increase cable tension and retest proper shifting of gears If the chain skips a gear loosen the cable tension until correct operation is achieved DO NOT overtighten the cables Doing so cause the cable to break If PROC EDUREA does NOTsolve the problem take your L I Excelerator to an authorized Invacare Dealer or qualified technician for properadjusiment
50. rn washer line up with the slot in the new fork FORK SPRING CRANK 30 Torque the two 2 cap nuts 260 390 inch pounds 31 Install the brake arm clamp onto the new fork 32 Secure the brake arm to the brake arm clamp with the hex bolt and locknut Torque to 22 26 inch pounds 33 Reinstall the shifting lever onto the seat frame and secure with the socket screw 34 Install the tension spring or road crown compensator onto the new fork Refer to EXCELERATOR XLT XLT 2000 TENSION SPRING OR ROAD CROWN COMPENSATOR REPLACEMENT ADJUSTMENT in this procedure of the manual NOTE EXCELERATOR XLT BUILT BEFORE 9 99 ONLY Make sure the shifting cable is between the spring and the frame 35 Install the brake assembly onto the new fork Refer to the hardware position noted in STEP 8 and tighten securely with the socket nut 36 Install the brake handle and half clamp onto the new fork and secure with the two 2 socket screws 37 Slide the crank handles onto the new fork NOTE Make sure the sprocket on the crank handles is in line with the sprocket on the front wheel 38 Reinstall the chain onto the crank handle sprocket 39 Move the crank handle to the position determined in STEP 1 and tighen the two 2 socket screws securely EXCELERATOR XLT XLT 2000 TENSION SPRING OR ROAD CROWN COMPENSATOR REPLACEMENT ADJ USTMENT NOTE Excelerator XLTs built before 9 99 have the ten sion spring All Excelerator XLTs built after 9 99
51. s that may differ from those described in this manual Invacare recognizes and encourages each individual to try what works best for him her in overcom ing obstacles that they may encounter Techniques in this manual are a starting point for the new Excelerator user and assistant with safety as the most important consideration for all Stability and Balance For stability and proper operation of your Excelerator you must at all times maintain proper balance Your Excelerator should remain upright and stable during normal daily ac tivities when operated correctly Invacare recommends using seat positioning straps for additional safety A Note to Excelerator Assistants When learning assistance techniques for the Excelerator have an experienced assistant help you before attempt ing it alone When you are assisting with a transfer to from the Excelerator remember to use good body mechanics Keep your back straight and bend your knees whenever lifting or positioning the Excelerator for the end user Also be aware of detachable parts These must NEVER be used for lifting supports as they may be inadvertently released resulting in possible injury to the user and or assistant Percentage of Weight Distribution Transferring in and out of the Excelerator will cause a change to the normal balance the center of gravity and the weight distribution of the Excelerator To determine and establish your particular safety limits pr
52. sert until the rear wheels are approximately in a straight line Securely tighten the socket screws and clamps that secure the camber inserts to the camber bar Measure the distance between the center lines at the rear and front of the rear wheels at approximately 12 inches from the ground floor Refer to DETERMIN ING TOE IN TOE OUT in this procedure of the manual Repeat STEPS 1 4 until the toe in toe out measure ment is less than 1 2 inch 0 1 4 inch for maximum rollability REPLACING CAMBER INSERTS FIGURE 4 1 Loosen but do not remove the socket screws and clamps that secure the camber inserts to the camber bar 2 Remove the existing camber insert from the camber bar 3 Install the new camber insert into the camber bar 4 Adjust the toe in toe out of the wheelchair Refer to DETERMINING ADJUSTING TOE IN TOE OUT in this procedure of the manual Frame Camber Insert Socket Screw Camber Bar FIG URE 4 REPLACING CAMBER INSERTS FIGURE 3 DETERMINING ADJ USING TOEIN TOEOUT 13 R K 5 R G R A N K PROCEDURE 5 This Procedure includes the following EXCELERATOR LI L EXCELERATOR Fork Assembly Installation Tension Spring Installation Hand Crank Assembly Installation EXCELERATOR XLT XLT 2000 Fork Crank Assembly Replacement Tension Spring or Road Crown Compensator Replacement Adjustment After ANY adjustments repairorservice and BE FORE
53. t UPHOLSTERY REPLACEMENT in PROCEDURE 10 of this manual 2 Check parking brake cable and shifter adjustment 10 Check alignment of front wheel If it wobbles or takes too much effort to turn by hand have it aligned at your local bike shop 3 in 1 Registered trademark of American Home Products Corporation es mom o ZO0O 20m uozs c T R O U B L E 5 O O T G mOoZrpPZzamaa2 rs 5 5 M B L Y P R U R 5 PROCEDURE 3 This Procedure Includes the Following Excelerator Li Excelerator Assembly Procedures Excelerator XLT XLT 2000 Assembly Procedures After ANY adjusimerts repair or service and BE FOREuse make sure allatiac hing hardware stght ened securely otherwise injury ordamage may result DO NOToperate the Exceleratorifthe hand crank obstructs your view If the hand crank obstructs your view adjustthe hand crank height BEFORE using the Excelerator Otherwise injury ordam age may occur EXCELERATOR LI L EXCELERATOR ASSEMBLY PROCEDURES FIGURE 1 NOTE Invacare recommends that the following proce dures be performed by a qualified technician Tools required Adjustable wrench 10 12 inches 6 8 and 9mm wrench 1 8 inch allen wrench 1 2 inch box wrench Two 2 medium srewdrivers flathead and phillips PROCEDURE 9 PROCEDURE 10 PROCEDURE 4 iN PF W N gt ASSEMBLY PROCEDURES Secure and
54. t 8 speeds and the LEFT grip has three 3 speeds 1 Rotate the RIGHT grip until the indicator points to a higher number 2 Perform one 1 of the following A INDICATOR POINTS TO 8 Rotate the LEFT grip until the indicator points to a higher number Rotate the RIGHT grip until the indi cator points to 1 B INDICATOR POINTS TO 1 7 Repeat STEP 1 until desired gear is achieved 3 Repeat STEPS 1 2 until the desired gear is achieved 4 To downshift reverse STEPS 1 3 Numbers 5 6 7 y poe gn FIGURE 2 EXCELERATOR XLT IWENTY FOUR 24 SPEED 29 O P O N O P O N PROCEDURE 12 Excelerator XLT 2000 Twenty seven 27 Speed Cassette FIGURE 3 To shift gears you MUST turn the crank forward with the chain under some tension while the bike is moving DO NOT attempt to shift gears while bike is stationary Shift ing the chain towards the centerline of the handcycle is for climbing accelerating and is called a downshift Mov ing the chain out or away from the centerline of the handcycle is for speed and is called an upshift 1 Perform one 1 of the following A UPSHIFT Press the shifter handle DOWN and release Repeat until the desired gear is obtained B DOWNSHIFT Press the brake handle DOWN and release Repeat until the desired gear is ob tained NOTE The Lett shifter handle operates the top d
55. ur 4 fastening flaps that secure the M seat upholstery to the seat frame FIG URE 2 BACK UPHOLSTIERY REPLAC EMENT ALL EXC ELERATORS EXC EPTXLT XLT 2000 NARROW BACK 3 Remove the existing seat upholstery 4 Install the new seat upholstery making sure that the three 3 fastening flaps that are in close proximity to EXCELERATOR XLT XLT 2000 Narrow Back one another are to the rear of the seat frame FIGURE 3 5 Secure the four 4 fastening flaps together 1 Pull the back cushion off the back frame 6 Reinstall back upholstery and seat cushion onto chair 2 Align the fastening strips on the back frame with Back Upholstery the fastening strips on the new back cushion arge ln Pai 3 Press the back cushion firmly against the back Toward frame to secure Rear of Seat z Frame Towards Front of et Chair RES Back Cushion Three 3 Seat Upholstery Fastening Straps EM Towards Hear of Seat Frame HGURE 1 SEATUPHOLSTERY REPLACEMENT BACK UPHOLSTERY REPLACEMENT All Excelerators Except XLT XLT 2000 Narrow Back FIGURE 2 1 Unlatch the two 2 fastening flaps that secure the bottom of existing back upholstery to the back canes Back Fastening i a Frame 2 Unlatch the top of the existing back upholstery Lift up on the existing back upholstery and remove from the wheelchair FIGURE 3 2000 29 O O T R 5 PROCEDURE 11 This Procedure includes
56. use make sure all atiaching hardware is tightened securely otherwise injury ordamage may result DO NOToperate the Exceleratorifthe hand crank obstructs your view If the hand crank obstructs your view adjust the height BEFORE using the Excelerator Otherwise injury or damage occur EXCELERATOR LI L EXCELERATOR FORK ASSEMBLY INSTALLATION FIGURE 1 1 Remove the fork assembly from the packaged con tainer 2 Slide fork assembly through the opening in the front frame Goose Neck making sure to seat washer and ball bearing housing Seat ball bearings on fork assembly 4 Place locknut over fork assembly and tighten 5 Tighten locknut setscrews EXCELERATOR LI L EXCELERATOR TENSION SPRING INSTALLATION FIGURE 1 NOTE The tension spring is NOT intended to keep the Excelerator straight when pedaling but to keep the Excelerator from leaning excessively to one side or an other 1 Tighten eye bolts into fork assembly and front frame 2 Using a medium flat head screwdriver hook the ten sion spring to the fork assembly and front frame eye bolts NOTE Tension is applied by loosening or tightening the eye bolts This should be done before installation of the tension spring 14 FORK SPRING CRANK p _ Ball Bearings Locknut Goose Neck Front Frame DCUM Adjustable Chain Idler FIG URE 1 EXCELERATOR LI L FORK ASSEMBLY TENSION SPRING INSIALLATION EXCELERATOR LI
57. ware provided NOTE Slot in sensor MUST align with metal plug for mile age etc to be registered on the computer 4 Remove one 1 of the chain guard screws and at tach the computer mounting bracket 5 Snap computer into mounting bracket SEAT POSITIONING STRAP INSTALLATION FIGURE 1 1 Secure seat positioning strap to back canes using hardware provided HORIZONTAL HANDLES FIGURE 1 1 Remove existing handles and replace as shown in FIGURE 1 TRI PIN QUAD HANDLES FIGURE 1 1 Remove existing handles and replace 2 Loosen socket screws and adjust GLOVES FIGURE 1 1 Wrap palm loop around horizontal handle using top slot only and secure by attaching velcro strips to gether 2 Run velcro strip back of hand through bottom slot on palm and over back of hand until tight Secure by attaching velcro strips together Reattach glove strips to back of glove SAFETY FLAG INSTALLATION FIGURE 1 1 Mount safety flag in holder secured to back tube on bike frame 33 PROCEDURE 13 OPTIONS SAFETY HELMET FIGURE 1 3 Three 3 different brackets included for different widths 4 Change bracket by removing the existing button screws and attach the new bracket with the exist ing button screws Helmet Lateral Supports w Three Brackets 1 Secure helmet using the chin strap 2 Ensure proper fit LATERAL SUPPORT FIGURE 1 1 Position lateral support on frame as shown 2 Se
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